Rans S7 PDF
Rans S7 PDF
Rans S7 PDF
Serial Number:
Registration Number:
March 3, 2005
COPYRIGHT © 2005
RANS DESIGNS
KANSAS, USA
Rans Inc.
Model S-7LS COURIER Table of Contents
TABLE OF CONTENTS
SECTION
OPERATING LIMITATIONS……………………………………. 2
PERFORMANCE ………………………………………………… 4
SECTION 1
GENERAL INFORMATION
TABLE OF CONTENTS
Page
Airframe………………………………………………………………………… 1-4
Flight Controls…………………………………………………………………. 1-4
Trim Control System………………………………………………………….. 1-5
Wing Flap System…………………………………………………………….. 1-5
Landing Gear………………………………………………………………….. 1-5
Seats……………………………………………………………………………. 1-5
Seat Belts and Shoulder Harness…………………………………………… 1-6
Powerplant…………………………………………………………………….. 1-6
Carburetors and Fuel Pumps………………………………………………… 1-6
Exhaust System……………………………………………………………….. 1-6
Oil System……………………………………………………………………… 1-7
Liquid Cooling System………………………………………………………… 1-7
Carburetor Heat……………………………………………………………….. 1-7
Propeller………………………………………………………………………… 1-9
Fuel System……………………………………………………………………. 1-10
Brake System………………………………………………………………….. 1-13
Doors……………………………………………………………………………. 1-13
Electrical System………………………………………………………………. 1-13
Pitot and Static System………………………………………………………... 1-14
Instrument Panel……………………………………………………………….. 1-14
Engine Instruments……………………………………………………. 1-14
Flight Instruments……………………………………………………… 1-14
THREE VIEW
INTRODUCTION
The pilot should study the entire handbook to familiarize himself with the limitations,
performance and procedures applicable for this aircraft.
AIRFRAME
The primary airframe construction material is tubular aircraft grade aluminum and steel.
Primary items of the structure are the fuselage and tail structure. The fuselage and tail
structure are of steel truss construction. The flight controls, main wheels, and seats are
attached to the forward part of the fuselage. The empennage (tail assembly) is attached
to the aft section of the tail structure. The fuselage and tail structure are covered with
polyester fabric type covering.
The externally braced wings are comprised of a tubular leading edge and trailing edge
spar joined by compression and diagonal struts. Formed ribs maintain the airfoil shape.
The leading edge and trailing edge spars are equipped with strut attachment fittings.
Conventional hinged ailerons are attached to the outboard section of the trailing edge
spar of the wings. Conventional flaps are attached to the inboard section of the trailing
edge spar of the wings. The wing, ailerons and flaps are covered with polyester fabric
type covering.
FLIGHT CONTROLS
The aircraft's flight control system consists of conventional aileron, rudder, and elevator
control surfaces.
The ailerons are manually operated through cables to bell cranks in each wing and short
push pull tubes from bell crank to aileron.
The elevators are operated through push pull tubes via a bell crank.
The forward and rear rudder pedals are connected through link tubes and the rear
pedals via cables to the rudder. By pushing the left rudder pedal the aircraft yaws to the
left and the right pedal yaws the aircraft to the right. All flight control surfaces are of
tubular construction with fabric covering.
The aircraft has the following controls at both seats.
- Control sticks
- Rudder pedals
- Brake pedals
- Throttle lever
The flaps are conventional plain flaps and are extended or retracted by positioning the
flap selector lever (located on the left side of the forward control stick) to the desired flap
deflection position. The spring loaded flap lever moves up or down parallel to metal
plates that provide indentations creating mechanical stops at the desired flap position.
The flap lever has a button on the top. This button must be pushed slightly before
moving the flap lever into a new position. The Lever has a “flaps retracted”, “flaps half”,
and “flaps full” position. The flaps are retracted when the lever is all the way down and
the flaps are full down when the flap lever is all the way up. When the new flap position
is reached, ensure that the lever is securely seated in the new position.
The flaps are actuated through Teleflex- cables (push pull cable). A slight play on the
trailing edge (up and down) is normal.
LANDING GEAR
The landing gear is of the tail dragger type, having a steerable tail wheel and two main
wheels. Shock absorption is provided by the tapered, heat- treated, alloy steel main
landing gear legs and a steel heat- treated flat spring for the tail wheel. The tail wheel is
connected via springs to the rudder and is steerable through the rudder pedals.
The full swivel tail wheel can be made to swivel by using full rudder pedal and brakes in
the desired direction to turn. The steer-cam disengages once the rudder and brakes
have turned the tail wheel to almost max travel left or right. To re-engage steering use
brakes and rudder to taxi a few feet straight.
SEATS
The aircraft is equipped with a four-point pilot restraint system. At any time the pilot is
seated in the aircraft with the intent of moving it, the pilot restraint system must be
securely fastened. Always ensure the buckle is snapped into its locking position and the
belt tension is snug and the shoulder harness are placed over the shoulders and
properly adjusted. The empty seat restraint system must be secured even when not
in use. NOTE: Always ensure the pilot restraint systems are not restricting any control
system movement.
POWERPLANT
The S-7LS is powered by a Rotax four stroke, four cylinder horizontally opposed engine.
The cylinders are ram air-cooled and the cylinder heads are water- cooled. The ignition
is of the electronic type.
The propeller is driven via a reduction gear. The RPM indicated is engine- RPM. The
engine is started through an electrical starter.
Number of Engines: 1
Engine Manufacturer: Rotax
Engine Model Number: 912 ULS
Engine type: Normally aspirated, four stroke, horizontal opposed, gear
drive, liquid cooled cyl.- heads, air cooled cyl., carburetor
equipped four cylinder engine with 1352 cm³(82.5in³)
displacement.
Horsepower rating and
Engine speed:
Maximum Takeoff (max off 5 min): 98.5 HP at 5800 RPM
Max. Continuous : 92.5 HP at 5500 RPM
Idle (aprox.): 1400 RPM
Two Bing carburetors with float chambers are used on the Rotax engine.
An engine driven fuel pump supplies fuel to both carburetors. A electrical back up fuel
pump (fire wall mounted) is used during take off, climb out, landing and in case of engine
pump failure.
A separate air filter is attached to each carburetor.
EXHAUST SYSTEM
The exhaust system consists of an after muffler and four pipes made from stainless
steel. A stainless steel wrap around the muffler provides cabin heat and heat cups
attached to both sides of the muffler canister provide heated air for the carburetor heat.
OIL SYSTEM
The engine is equipped with a dry sump forced lubrication system with a main oil pump
with integrated pressure regulator and oil pressure sensor. The oil pump sucks the oil
from the oil tank via the oil cooler and forces it through the oil filter to the points of
lubrication of the engine.
Oil Grade: SAE Motorcycle oil of registered brand with gear additives.
Use only oil with API classification “SF” or “SG”. Minimum
recommended viscosity 10W-40.
For additional information refer to ROTAX Operators - and
Maintenance Manual.
The cooling system of the cylinder heads is a closed circuit with an expansion tank.
The coolant flow is forced by a water pump from the radiator to the cylinder heads and to
an expansion tank on top of the engine. The expansion tank is closed by pressure cap.
An overflow bottle receives coolant by temperature rise. The radiator is located at the
bottom of the cowling inside the engine compartment.
CARBURATOR HEAT
Each one of the two carburetors of the Rotax 912S engine has a separate pre heating
system consisting of a heat exchanger, heat control unit and connecting duct hose. One
control knob operates both systems. Figure 1- 1 shows the general layout of the design
(only the left side is shown).
A heat exchanger is mounted to both sides of the exhaust muffler. The air entering the
carburetor (heat on selected) is downstream cooling air, which is further heated on the
sides of the exhaust muffler when passing through the heat exchanger.
The sides of the exhaust muffler provide sufficient area for heat transfer. Figure 1- 2
shows the muffler mounted heat exchanger.
The instrument panel mounted control knob opens or closes the valves in both heat
control units with a simple mixer simultaneously. The position of the valve determines if
the engine runs on “cool” air coming through the air filter or on “hot” unfiltered air coming
from the heat exchanger.
A spring mounted to each control unit supports the closing of the heat control valve and
assures a fully closed valve when carburetor heat “off “is selected and therefore cool air
supply and maximum engine performance. Reference also Figure 1-3.
PROPELLER
The propeller is a fixed pitch Sensenich wood propeller. The maximum diameter is 72".
The propeller has a polyurethane leading edge for protection and better service life.
Always park the aircraft with propeller blades horizontal to preserve balance.
FUEL SYSTEM
The S-7LS fuel system is a pump fed carbureted system incorporating two wing tanks ( 9
gallons each) interconnected at one fuel valve accessible to the primary occupant (front
seat).
Fuel quantity indication is provided through a fuel side gauge (clear plastic fuel line) at
each fuel tank.
The indicator is calibrated to read zero, when the unusable fuel amount of 1.25 gall
total or 0.625 gall each tank is reached in horizontal level flight at maximum
continuous RPM.
The ¼; ½; and ¾ marks are also with reference to level flight.
The 1 or full mark indicates a recommended refuel level, if the aircraft is to be parked
(sufficient expansion space) and is with reference to the ground attitude.
In addition to the engine mounted (mechanical) fuel pump, there is an electric (back up)
fuel pump mounted to the aft engine mount. These pumps are fed from a gascolator
mounted on the firewall. This system incorporates an anti vapor lock feature at the fuel
tee between the carburetors that feeds the vapor back to the gascolator at the firewall.
BRAKE SYSTEM
The S-7LS is equipped with a main wheel hydraulic braking system. The brake pedals
are mounted on top of the forward and rear rudder pedals. The individual brake pedals
allow differential braking of left or right wheel. Pushing both pedals will result in braking
on both wheels.
The braking system is equipped with a hydraulic fluid reservoir located firewall forward.
Check the fluid level frequently.
To activate the park brake, push both brake pedals and pull the park brake knob on the
left side of the instrument panel. To deactivate the park brake, push the park brake knob
in. Always make sure, that the park brake is off, before adding power for taxiing or at
landing.
DOORS
The S-7LS is equipped with two doors, one on each side of the AC. Always secure the
doors before flight. Only 1 door may be open in flight. Open at or below 60 mph. Do not
exceed 100 mph.
If a door comes open in flight, fly the AC before you attempt to close it. The AC will fly
with open doors. The door will float in a position pending on the speed of the AC. To
close an open door in flight, slow to 60 mph, push the opposite rudder pedal. This will
make the AC yaw and help to get the door closed.
ELECTRICAL SYSTEM
The S-7LS incorporates both pitot and static sources on the same probe. The probe
extends forward of the left wing. The probe is attached to the instruments with plastic
line joined with quick connectors.
INSTRUMENT PANEL
Engine Instruments
The aircraft is equipped with a tachometer, engine oil temperature gauge, engine oil
pressure gauge, cylinder head temperature gauge, fuel pressure gauge, voltmeter and
an hour meter. The cylinder head temperature gauge is used to monitor the coolant
temperature also.
Flight Instruments
The AC is equipped with airspeed indicator, vertical speed indicator, altimeter, slip
indicator, and compass.
SPINS PROHIBITED
ELT
UP
MUSIC IN
OIL PRESS. OIL TEMP.
PARKING
BRAKE T.O.
PULL SET
EMRG. COM
DOWN
CABIN HEAT
PULL ON
CHT OAT
CARB HEAT
ENG. INSTR. TRIM STARTER REGULATOR REG.
PULL ON OUTPUT
ON ON ON
SPECIFIC LOADINGS
The following definitions are of symbols, abbreviations and terminology used in this
handbook and which may be of operational significance to the pilot.
VNO Maximum Structural Cruising speed is the speed that should not
be exceeded except in smooth air and then only with caution.
VNE Never Exceed Speed is the speed limit that may not be exceeded
at any time.
VSO Stalling Speed or the minimum steady flight speed at which the
airplane is controllable in the landing configuration.
VX Best Angle off Climb Speed is the airspeed, which delivers the
greatest gain of altitude in a given horizontal distance.
VY Best Rate off Climb Speed is the airspeed, which results in the
greatest gain of altitude in a given time.
METEOROLOGICAL TERMINOLOGY
STANDARD
TEMPERATURE Standard Temperature is 15 ° C at sea level and decreases
approximately 2° C for each 1000 ft of altitude.
PRESSURE
ALTITUDE Pressure Altitude is the altitude read from an altimeter when the
barometric scale has been set to 29.92 inches of mercury (1013
mb).
STATIC RPM Static RPM is engine speed attained during a full throttle engine
run up with the airplane on the ground and stationary.
MAXIMUM
CONTINUOUS
POWER Maximum power permissible continuously during flight.
DEMONSTRATED
CROSSWIND
VELOCITY The Demonstrated Crosswind Velocity is the velocity of the
crosswind component for which adequate control of the airplane
during takeoff and landing was actually demonstrated during
certification flight test.
USABLE FUEL Usable Fuel is the fuel available for flight planning
UNUSABLE FUEL Unusable Fuel is the quantity of fuel that can not be safely used
during flight.
GPH Gallons per Hour is the amount of fuel consumed per hour.
REFERENCE
DATUM Reference Datum is an imaginary vertical plane from which all
horizontal distances are measured.
ARM The horizontal distance from the reference datum to the center of
gravity of an item.
CENTER OF
GRAVITY The point at which an airplane would balance if suspended. Its
distance from the reference datum is found by dividing the total
moment by the total weight of the airplane.
STANDARD
EMPTY
WEIGHT Weight of a standard airplane including unusable fuel, full
operating fluids and full engine oil.
BASIC
EMPTY
WEIGHT Standard empty weight plus optional equipment.
USEFUL
LOAD Difference between takeoff weight and basic empty weight.
MAXIMUM
TAKEOFF
WEIGHT Maximum weight approved for the start of the takeoff run.
MAXIMUM
LANDING
WEIGHT Maximum weight approved for the landing touchdown.
SECTION 2
OPERATING LIMITATIONS
TABLE OF CONTENTS
Page
INTRODUCTION
AIRSPEED LIMITATIONS
Airspeed limitations and their operational significance are shown in Table 2-1.
All speeds are given for maximum takeoff weight.
Number of Blades: 2
Propeller Diameter: 72”
Propeller Type: 2 blade, fixed pitch
WEIGHT LIMITS
MANEUVER LIMITS
Night flights according to VFR, flights according to IFR (by instruments) are approved
only when instrumentation required for such flights is installed and maintained according
to applicable F.A.R.S. and flight performed by a pilot with applicable rating and currency!
Intentional flights into known icing conditions are prohibited.
FUEL LIMITATIONS
Approved Fuel Grades: unleaded automotive (ASTM D 4814)
gasoline with minimum AKI (Anti Knock
Index) of 91 (R+M)/2 – No alcohol
permitted.
Or Avgas 100 LL Grade Aviation Fuel (blue)
► for other fuel see ROTAX Operators
Manual supplied with your AC engine.
Fuel Capacity:
Total Capacity: 18 US GAL
Total Capacity each Tank: 9 US GAL
Total Usable: 16.75 US GAL
Total Unusable: 1.25 US GAL
Takeoffs have not been demonstrated with less than 2 gallons of total fuel (1 gallon per
tank).
The fuel quantity indicator is calibrated to read correct in horizontal level flight
(cruise) only.
The readings given by the fuel quantity indicator in 3-wheel ground attitude are therefore
not correct.
The fuel remaining in the tanks after the fuel quantity indicator reads zero (in level flight
attitude in cruise condition) cannot be safely used in flight.
OTHER LIMITATIONS
Flap Limitations:
Approved Takeoff Range: retracted, half or full flaps (0° to 34°)
Approved Landing Range: retracted, half or full flaps (0° to 34°)
SECTION 3
WEIGHT AND BALANCE INFORMATION
TABLE OF CONTENTS
Page
Introduction……………………………………………………………………………… 3-2
Installed Equipment List ……………………………………………………………… 3-2
Airplane Weighing Procedures ………………………………………………………. 3-4
Weight and Balance……………………………………………………………………. 3-7
INTRODUCTION
This Section lists standard equipment installed, describes the procedures for establishing of basic
empty weight and moment of the airplane.
Procedures for calculating the weight and moment for various loadings are also provided. Sample
forms are provided for reference.
It should be noted that specific information about weight, arm, moment and installed equipment of
this airplane as delivered from the factory can only be found in the plastic envelope carried in the
back of this manual.
Always check your weight and balance during your preflight planning. It is required to check the
data for landing and take off (fuel weight change).
It is the responsibility of the pilot to ensure that the airplane is loaded properly.
ENGINE:
PROPELLER:
FUEL SYSTEM:
1. Preparation:
• Inflate tires to recommended operating pressure
• Drain all fuel
• Service engine oil as required to obtain a normal indication
• Move seats to the most aft position
• Retract flaps
• Place all control surfaces in neutral position
2. Leveling:
• Raise tail to level upper cabin longeron. (Stand between tail wheel and scale
required).
• Place scales under each wheel (360 lb. minimum capacity)
3. Weighing:
• With the airplane level, record the weight shown on each scale and subtract the
weight of the leveling device from the weight indicated at the tail wheel.
4. Measuring:
• Obtain measurement A by measuring horizontally from a plumb bob dropped from
the firewall to the center of the main wheels.
• Obtain measurement B by measuring horizontally from a plumb bob dropped from
the firewall to a plum bob dropped from the center of the tail wheel.
5. Using weights from item 3 and measurements from item 4, the airplane basic empty
weight and moment can be determined by completing Figure 3-1. (The airplane basic
empty weight includes the unusable fuel amount of 1.25 gall.)
As Delivered
The S-7LS is a simple AC and so are the weight and balance calculations.
The AC is limited to two occupants. For solo flight the pilot has to occupy the front seat.
For baggage storage a baggage compartment behind the rear seat is available. The
compartment is rated for 50 lb. The baggage compartment should be closed securely in flight.
To figure the weight and balance use the Sample Loading Problem and Center of Gravity
Envelope as follows:
Enter the following data in the column “Your Airplane” on the Sample Loading
• Basic Empty Weight and moment from your AC weight and balance records.
• Weight of Front Seat Occupant and arm pending on seat position. Refer to
Figure 3-3.
• Weight of Rear Seat Occupant and arm pending on seat position. Refer to
Figure 3-3.
• Usable Fuel (at 6 lb./ gall).
• Weight of Baggage.
Note: You can also read the moments from the Loading Graph in Figure 3-6, calculate the total
moment and check if it falls in the Center of Gravity Moment Envelope in Figure 3-7.
Item Arm
Center of Gravity of Front Seat Occupant 37.4*
(35.15 to 37.4)
Center of Gravity of Rear Seat Occupant 65.4*
(63.15 to 65.4)
Center of Gravity of Baggage in Baggage 92.5 **
compartment
Item Weight Arm Moment Weight Arm Moment Weight Arm Moment Weight Arm Moment
( lb.) (in) (lb.- in) ( lb.) (in) (lb.- in) ( lb.) (in) (lb.- in) ( lb.) (in) (lb.- in)
Basic Empty Weight 751 47.7 35822
(use data of your AC; includes
unusable fuel and oil)
Usable Fuel (at 6 lb./ gall) 72 52.20 3758 52.20 52.20 52.20
1183 58906
Center of Gravity CG CG CG
(total Moment/ total weight) 49.79
Check that obtained CG position falls within the Center of Gravity Envelope (Figure 3-5)
Item Weight Arm Moment Weight Arm Moment Weight Arm Moment Weight Arm Moment
( lb.) (in) (lb.- in) ( lb.) (in) (lb.- in) ( lb.) (in) (lb.- in) ( lb.) (in) (lb.- in)
Basic Empty Weight 751 47.7 35822
(use data of your AC; includes
unusable fuel and oil)
Usable Fuel (at 6 lb./ gall) 72 52.20 3758 52.20 52.20 52.20
1183 58906
Center of Gravity CG CG CG
(total Moment/ total weight) 49.79
Check that obtained CG position falls within the Center of Gravity Envelope (Figure 3-5)
1300.00
1200.00
1100.00
1000.00
700.00
45.50 46.00 46.50 47.00 47.50 48.00 48.50 49.00 49.50 50.00 50.50 51.00
200
175lb 175lb
150
18gal
9gal
50 50lb
25lb
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Load Moment/1000 (Pound- Inches)
Occupant moments for rear ward seat position (average occupant)
1200
Center of Gravity
Moment Envelope
1100
1000
900
700
30000 35000 40000 45000 50000 55000 60000
Loaded Airplane Moment (Pound- Inches)
SECTION 4
PERFORMANCE
TABLE OF CONTENTS
Page
Introduction…………………………………………………………………………….. 4-2
Airspeed Indicator Calibration………………………………………………………… 4-2
Temperature Conversion Chart………………………………………………………. 4-3
Wind Components……………………………………………………………………… 4-4
Stall Speeds…………………………………………………………………………….. 4-5
Takeoff Distance Short Field …………………………………………………………. 4-6
Maximum Rate of Climb……………………………………………………………….. 4-7
Cruise Performance…………………………………………………………………….. 4-7
Landing Distance Short Field …………………………………………………………. 4-8
Maximum Demonstrated Crosswind Velocity………………………………………… 4-9
Demonstrated Operating Temperature………………………………………………. 4-9
INTRODUCTION
The table below shows the relationship between Indicated Airspeed and Calibrated
Airspeed in MPH.
Flaps up
MPH CAS 50 60 70 80 90 100 110 120 130
MPH IAS 50 60 70 80 90 100 110 119 128
Flaps half
MPH CAS 45 55 65 69
MPH IAS 45 54 63 67
Flaps full
MPH CAS 45 55 65 69
MPH IAS 45 55 64 68
WIND COMPONENTS
Note:
Maximum demonstrated crosswind velocity (90 degree) is 12 knots.
STALL SPEEDS
CONDITIONS:
Power Off
NOTES
1. Maximum altitude loss during a stall recovery may be as much as 160 feet.
2. IAS (MPH) Values are approximate.
3. All values are in MPH
4. Most forward center of gravity
CONDITIONS:
Full Throttle
Flaps Up
Gross weight (1235 lb.)
Forward CG
NOTES:
1. Airspeeds are indicated airspeeds (IAS).
2. Service ceiling 12,500 ft. (MSL)
Pressure Climb Standard R/C for STD R/C for STD R/C for STD
Altitude Speed Temperature Temperature Temp+20°C Temp-20°C
Ft MPH ISA (°C ) ft/min ft/min ft/min
0 67 15 824 744 864
2000 66 11 727 647 769
4000 66 7.1 630 550 673
6000 65 3.1 533 453 577
8000 65 -0.9 436 356 481
10000 64 -4.8 339 259 385
12000 64 -8.8 241 162
CRUISE PERFORMANCE
CONDITIONS:
Engine at maximum continuous RPM (5500) or the RPM achieved with full throttle.
LANDING DISTANCE
SHORT FIELD
CONDITIONS:
Flaps Full
Power Off
Maximum Braking
Paved, Level, Dry, Runway
Zero Wind
NOTES:
1. Short field technique as described in Section 6.
2. Decrease distances 10% for each 13 knots headwind. For operation in tailwinds up to 10 knots, increase distances by 10% for each 2 knots.
SECTION 5
EMERGENCY PROCEDURES
TABLE OF CONTENTS
Page
Introduction…………………………………………………………………………….. 5-2
Fires………………………………………………………………………………………. 5-4
During Start On Ground……………………………………………………….. 5-4
Engine Fire In Flight……………………………………………………………. 5-4
Electrical Fire In Flight…………………………………………………………. 5-4
INTRODUCTION
SECTION 5 provides checklists and amplified procedures for coping with emergencies
that may occur. Emergencies caused by aircraft or powerplant malfunctions are rare if
proper preflight inspections and maintenance are performed. Emergencies caused by
extreme weather situations can be minimized or eliminated by good judgment and
proper preflight planning. However, should an emergency arise the basic guidelines
described in this section should be considered and applied as necessary to resolve the
problem.
In any emergency – fly the airplane first- maintain control.
OPERATIONAL CHECKLISTS
ENGINE FAILURE
Engine Failure During Takeoff Run:
Fly the Airplane!
(1) Throttle - IDLE.
(2) Brakes - APPLY as needed.
(3) Ignition switch - OFF.
(4) Master switch - OFF.
FORCED LANDINGS
Emergency Landing Without Engine Power
Fly the Airplane!
(1) Flaps - As REQUIRED for Landing Site.
Airspeed - 70 MPH (Flaps up).
65 MPH (Flaps down).
(2) Fuel Selector Valve - OFF.
(3) All Switches - OFF.
(4) Unlatch cabin doors prior final approach
(5) Touchdown - MINIMUM FLIGHT SPEED.
(6) Brakes - APPLY As Needed.
Ditching
Fly the airplane!
FIRES
During Start On Ground
(1) Cranking - CONTINUE, to get a start which would suck the flames and
accumulated fuel through the carburetor and into the engine.
If Engine Starts:
(2) Power – 4500 -5000 RPM for a few minutes.
(3) Engine - SHUTDOWN and inspect for damage.
If Engine fails to Start:
(4) Continue cranking with throttle full open while ground attendants obtain
fire extinguisher; when ready to extinguish fire -
(5) Ignition - OFF.
(6) Master Switch - OFF.
(7) Fuel Selector Valve - OFF.
(8) Fire Damage - INSPECT, repair damage or replace damaged components
or wiring before conducting another flight.
If fire appears out and electrical power is necessary for continuance of flight:
(3) Circuit Breakers - CHECK for faulty circuit, do not reset faulty circuit
Master Switch - ON.
(4) Radio/Electrical Switches - ON one at a time, with delay after each until short circuit is
localized.
AMPLIFIED PROCEDURES
ENGINE FAILURE
If an engine failure occurs during the takeoff run, the most important thing to do is to stop
the aircraft on the remaining runway. Those extra items on the checklist will provide
added safety during a failure of this type.
The first response to an engine failure after takeoff is to promptly LOWER the nose and
establishes a glide attitude (check and maintain speed). In most cases, the landing
should be planned straight ahead with only small heading corrections to avoid
obstructions. Of course, the number one priority is to land the aircraft as smoothly and
accurately as possible. Altitude and airspeed are seldom sufficient to execute a 180
degree gliding turn back to the runway.
After an engine failure in flight, the best glide speed (64 mph) should be established as
quickly as possible. While gliding toward a suitable landing site, an effort should be
made to identify the cause of the failure. If time permits, an engine restart should be
attempted as shown on the checklist. If the engine cannot be restarted, a forced landing
without power must be completed.
FORCED LANDINGS
Select a suitable landing site and proceed to it. If all attempts to restart the engine fail
and a forced landing is imminent, follow the checklist for Emergency Landing Without
Power.
Before attempting an off airport landing with engine power available, fly over the landing
site at a safe but low altitude to inspect the terrain. Check for obstructions and surface
conditions. Plan your approach and touch down.
When preparing to ditch, it is advisable to jettison any heavy objects from around the
Pilot, including heavy clothing. Of course, if time permits, ditch as close to land or a
water vessel as possible.
Transmit Mayday message on 121.5 MHz giving location and intentions.
SPINS
Intentional spins in the S-7LS aircraft are PROHIBITED. Should an inadvertent spin
occur, the following recovery procedure should be used:
(1) Retard the throttle to IDLE.
(2) Place the ailerons in the NEUTRAL position.
(3) Apply and HOLD full rudder opposite to the direction of rotation.
(4) Just after the rudder pedal reaches the stop, move the control stick (yoke)
forward far enough to "break" the stall.
(5) Hold these control inputs until rotation stops.
(6) As rotation stops, neutralize rudder and apply back pressure on the
control stick to slowly reduce airspeed to normal cruise speed.
IGNITION MALFUNCTION
CARBURETOR ICE
A sudden engine roughness or loss of rpm could be Carburetor Ice problems. Actuate
the Carburetor Ice by pulling on the Carburetor Ice Control Knob.
As soon as the engine roughness or suspected carburetor ice is gone turn off the
Carburetor Heat. Repeat as necessary.
SECTION 6
NORMAL PROCEDURES
TABLE OF CONTENTS
Page
Introduction………………………………………………………………………………. 6-3
Takeoff………………………………………………………………………….. 6-13
Power Check and Takeoff Roll…………………………………….. 6-13
Flap Settings………………………………………………………… 6-14
Short Field Takeoff………………………………………………… 6-14
Crosswind Takeoff…………………………………………………. 6-14
INTRODUCTION
SECTION 6 provides checklists and amplified (detailed) procedures for the conduct of
normal operations.
Takeoff:
Normal Climb out ............................................. 65-70 MPH
Short Field Takeoff, flaps HALF, speed at 50 ft 55 MPH
.
Enroute Climb, Flaps UP:
Normal 70-80 MPH
Best Rate of Climb, Vy, Sea Level 67 MPH
Best Angle of Climb, Vx Sea Level 55 MPH
Landing Approach:
Normal Approach, Flaps UP 66-70 MPH
Normal Approach , Flaps FULL 64 MPH
Short Field Approach, Flaps FULL 59 MPH
OPERATIONAL CHECKLISTS
PREFLIGHT INSPECTION
Visually inspect the aircraft for its general condition during the walk around.
In addition to the items listed on the preflight checklist, look for signs of visible ice if
applicable. The presence of ice on the aircraft wings and tail will adversely affect the
aircraft's performance. In all cases, remove the ice BEFORE beginning any flight
operations. Always exercise due care and good judgment. It is also recommended to
remove visible moisture (water) from at least wings and tail surfaces because of its
negative effects on performance of the aircraft.
The entire outer surface of the AC should be inspected for damage of any kind during
the preflight inspection. This is especially important due the fact that the AC is fabric
covered.
1 Cabin
(1) Airplane Flight Manual – AVAILABLE IN CABIN
(2) Parking brake – SET
(3) Ignition switch -OFF
(4) Master switch -OFF
(5) Avionics Master - OFF
(6) Circuit Breakers - CHECK IN
(7) Fuel Selector Valve - ON
(8) Fuel Quantity Indicator –CHECK QUANTITY
(9) Throttle Lever – MOVEMENT- free
(10) Seats – ADJUST POSTION – CHECK PINS
(11) Cabin –CHECK FOR FOREIGN ARTICLES
(12) For Solo flight – SECURE rear seat belts
Check fuselage.
2 Empenage
(1) Tail brace wires and attach hardware - CHECK
(2) Horizontal stabilizer and vertical fin - CHECK
(3) Control surfaces – CHECK freedom of movement and security
(4) Tail gear and attach, cable and springs – CHECK freedom of movement
(5) Tail Tie Down – DISCONNECT
(6) Fabric(Surface)- CHECK- for rips, tears, damage
Check fuselage.
4 Left Wing
(1) Wing tip – CHECK security
(2) Pitot tube – CHECK security
(3) Leading edge – CHECK condition, dents, nicks
(4) Wing Tie Down - DISCONNECT
(5) Forward lift strut and jury strut- CHECK security, dents, nicks
(6) Fuel quantity – CHECK visual for desired level
(7) Fuel filler cap – CHECK secure
(8) Main wheel tire – CHECK for proper inflation
(9) Main Wheel – CHECK security, brake
(10) Fabric(Surface)- CHECK- for rips, tears, damage
5 Nose
(1) Fuel quick drain valve on bottom of cowling (left side); - DRAIN at least a
cupful of fuel (using sampler cup) to check for water, sediment and proper
fuel grade before first flight of day and after each refueling. If water is
observed, take further samples until clear, and than gently rock the wings
to move any additional contaminants to the sampling points. Take
repeated sampling from all points until no contamination is found
(2) Engine oil dipstick/ filler cap- CHECK oil level, than check filler
cap secure. Prior to oil check turn the propeller several times by hand to
pump oil from the engine into the oil tank, or let the engine idle for 1 min.
This process is finished when air is returning back to the oil tank and can
be noticed by a murmur from the open oil tank.
WARNING –Do not stand within the arc of the propeller, check ignition
off, throttle closed and park brake set before rotating the propeller by
hand.
(3) Carburetor and air filter – CHECK security
(4) Radiator fluid over -flow bottle – CHECK fluid level
(5) Propeller and spinner – CHECK for nicks, dents and security
(6) Engine cooling air inlets and oil cooler – CHECK of obstructions
(7) Engine cooling air outlet, radiator – CHECK of obstructions
(8) Exhaust – CHECK –loose damage
6 Right Wing
(1) Main wheel tire – CHECK for proper inflation
(2) Main Wheel – CHECK security, brake
(3) Fuel quantity – CHECK visual for desired level
(4) Fuel filler cap – CHECK secure
(5) Forward lift strut and jury strut- CHECK security, dents, nicks
(6) Wing Tie Down - DISCONNECT
(7) Leading edge – CHECK condition, dents, nicks
(7) Wing tip – CHECK security
(8) Fabric (Surface)- CHECK- for rips, tears, damage
COLD START
HOT START
TAXIING
BEFORE TAKEOFF
TAKEOFF
NORMAL TAKEOFF
ENROUTE CLIMB
NORMAL CLIMB
CRUISE
APPROACH
BEFORE LANDING
LANDING
NORMAL LANDING
BALKED LANDING
AFTER LANDING
AMPLIFIED-PROCEDURES
PREFLIGHT INSPECTION
Refer to Figure 6-1. Starting at the nose, work around the Rans S-7LS aircraft in a
clockwise manner as illustrated.
NOTE: This suggested outline for a preflight inspection generally covers the critical
areas that MUST be checked prior to each flight. In addition, EVERY component should
be examined, properly maintained, correctly stored or transported, and inspected before
each flight to ensure structural integrity and proper flying characteristics.
Adjust the pilots seat to the correct position to ensure the rudder pedals can be reached
and actuated in a comfortable manner.
Adjust the seat belts and shoulder straps to ensure all controls can be operated. MAKE
sure the seat belt buckle is securely closed. Check the fuel selector valve position.
CHECK to see the avionics switch is OFF and all circuit breakers are set.
NEVER use the brake as a parking brake with the intention of leaving the aircraft
unattended. The S-7LS is a light aircraft!
The powerplant starting procedure on the Rans S-7S aircraft involves only a few simple
steps. When followed correctly, the powerplant should start with a few turns of the
electric starter. The procedure for starting the powerplant when it is cold differs
somewhat from a warm engine start.
Starting the engine when it is COLD is done in the following manner. Ensure that the
Ignition Switch is OFF and the propeller area is clear (announce "CLEAR PROP").
Place the throttle lever in the IDLE position and the choke in the "ON" position. This is
accomplished by pulling the choke handle (pull and hold)
Turn the Master Switch ON. Turn the ignition switch to "START". After the engine starts,
RELEASE the ignition switch (should automatically release to the both position) and
advance the throttle slightly. After the engine has run for a short time- “CHOKE OFF”.
NOTE: For more specific information regarding powerplant operation, refer to the Rotax
Operator's Manual. The manual contains IMPORTANT safety, maintenance, and
operating information.
The S-7LS is a tail wheel aircraft. Concentrate on taxiing till the moment you tied the
aircraft down.
When taxing, it is important that speed and use of brakes is held to a minimum and that
all controls are utilized to maintain directional control and balance as shown in Fig. 6-2.
The arrows identify the wind direction. It is very important to hold the controls as
described, even when the aircraft is not moving.
When taxing in strong crosswinds a little extra throttle will help the aircraft turn due to the
increased airflow over the rudder. Caution should be used not to use excessive throttle,
sudden throttle movements or excessive braking.
The S-7LS is equipped with a steerable full swivel tail wheel.
To taxi very small radius turns, push the desired rudder pedal and the brake pedal in the
same direction. This will disengage the steering cam and will allow the tail wheel to
swivel 360 degree. To reengage use opposite rudder and brake to stop turn and roll a
few feet straight forward.
BEFORE TAKEOFF
Select an area that is clear of persons and property that could be adversely affected by
the propeller and propeller blast. The area should be free of debris that could damage
the propeller. If you are operating around other aircraft, ensure you are clear of runway
and taxiway areas.
Move the control stick and rudder pedals to full deflection in all directions. Ensure that
they move freely. Inspect all flight control surfaces and ensure that they respond in the
correct corresponding directions to the control stick and rudder pedal movements.
The ignition system or "mag" check should be made by running the engine up to 4000 to
4500 RPM as follows. Turn the ignition switch first to the "R" position and note the RPM.
Next move the switch back to "BOTH" to clear the other set of plugs. Then move the
switch to the "L" position, note the RPM then return the switch to the "BOTH" position.
You should observe a slight drop (approximately 100 RPM) in RPM but NO MORE than
300 RPM for either the "L" or "R" position or a differential of 120 RPM between
Magnetos. The flaps should be moved from FULL UP to FULL DOWN, stopping at each
flap setting. Ensure that the flap selector handle seats securely at each setting and
visually verify that each flap moves to the correct corresponding position. Set the trim
Indicator to middle position.
TAKEOFF
Prior to commencing the takeoff roll, align the aircraft in the intended direction of takeoff
and allow it to roll forward a few feet to straighten tail wheel and to assure the steer-cam
is engaged -before applying full power. This prevents possible harmful side-loading of
the tail wheel. When full power is applied, immediately verify that proper takeoff thrust is
created. Also feel for any abnormal vibrations and listen for any abnormal noises.
Note: The hard rubber tail wheel will transmit some noises in the cabin. If you suspect
any problem at all, discontinue the takeoff run.
If the takeoff is being made over loose impediments, advance the throttle slowly. This
will allow the aircraft to be well into the takeoff roll before high propeller RPM's are
reached, and decreases the possibility of propeller damage. The rate the throttle is
advanced must be dictated by the available runway and obstructions in the departure
path.
Flap Settings
Normal takeoffs are accomplished with flaps up or half. Using half flaps reduces the
ground roll and the total distance to clear an obstacle.
If half flaps are used for takeoff, they should be left in that position until all obstacles are
cleared and a flap retraction speed of 60 MPH, and minimum altitude of 100 feet AGL, is
reached.
The pilot must always be prepared for an engine/power system failure and
ensure there is always sufficient altitude, airspeed, and a suitable landing site to
perform an "Emergency Landing Without Power".
Short field takeoffs are performed with half flaps. An obstacle clearance speed of 55
MPH should be used.
Crosswind Takeoff
Takeoffs in crosswinds of 5-15 MPH (4-12 kts) normally are performed with the minimum
flap setting necessary for the field length in order to minimize the drift angle immediately
after liftoff. The aircraft is accelerated to a speed slightly higher than normal, then pulled
off a bit more abruptly than normal to prevent possible settling back to the runway while
drifting. When clear of the ground, neutralize controls as required for coordinated flight
and turn the airplane into the wind to correct for drift. At the beginning of the takeoff roll,
it is advisable to apply aileron control into the wind.
ENROUTE CLIMB
A normal enroute climb is performed at 65-80 MPH with flaps up. Operation above 5500
RPM is limited to 5 minutes. Monitor engine temperatures and adjust climb speed as
required. A higher climb speed will provide better engine cooling.
CRUISE
Normal cruise is performed between 4500 RPM and 5500 RPM. The fuel consumption,
speed, and range will vary according to the particular power setting selected. A good
number for your cross- country planning is 2.65 hrs (2 hrs and 40 minutes) endurance
plus 30 min reserve.
In your cross country planning always consider that the weather and wind can change.
Plan accordingly and leave yourself room for alternate procedures.
STALLS
The stall characteristics of the S-7LS aircraft are conventional. Use slow deceleration.
The position and feel of the flight controls can be used as an indication of an impending
stall. The control stick will be aft of its normal flight position and the aircraft will feel
"mushy". A stall can be terminated by smoothly moving the control stick forward far
enough to allow the aircraft to accelerate to normal flight speed.
Power-off stall speeds at maximum weight for forward CG positions are presented in
Section 4.
APPROACH
It is recommended to plan your prolonged descents from high altitudes to allow for small
reductions in power every two to five minutes. This will enhance the life of the engine.
Airspeed should be controlled with angle of descent and power. Avoid prolonged
descents at low power settings.
LANDING
Normal Landing
Flap position selection for approach and landing should be determined by considering
height of obstructions on the approach, wind direction and velocity, and usable runway
length. Touchdown on two- or three wheels as desired. If touched down on two wheels
lower tail wheel gently.
Use 59 MPH on short final (with full flaps) and power as required to control the approach
angle. Touch down on the main wheels, or all wheels as desired. Immediately after
touchdown lower the tail wheel to the ground and apply braking as required. Hold control
stick back and retract flaps.
Crosswind Landing
When landing in a crosswind, use a 0 degree flap setting unless flaps are required for
the field length. The wing-low method should be used during approach and touchdown
since it will provide the best directional control. This method, when done correctly, will
prevent side-loads from being imposed on the landing gear. Continue to hold the
ailerons into the wind.
EXAMPLE: When landing with a crosswind from right, place the control stick to the right
as required.
If the aircraft must be left unattended outdoors, always secure it with tie-downs. The
type of tie-downs used is a matter of personal choice. A good "rule-of-thumb" is to
ensure that what you secure the aircraft to (and with) will restrain at least 1235 lbs at
each tie-down location. Secure the controls in the cockpit and use the following tie down
points:
• Tail gear
• Left forward wing strut (top- closed to wing attach)
• Right forward wing strut (top-closed to wing attach)
If strong winds or gusts are advised seek shelter for the AC.
NOISE CHARAKTERISTICS
AND NOISE REDUCTION
The certificated noise level for the S-7LS aircraft at 1200 pounds is 70.24 dB(A). No
determination has been made that the noise levels of this airplane are or should be
acceptable or unacceptable for operation at, into, or out of, any airport.
SECTION 7
AIRCRAFT GROUND HANDLING AND
SERVICING
TABLE OF CONTENTS
Page
Introduction……………………………………………………………………………… 7-3
GROUND HANDLING
On the ground the aircraft is most easily maneuvered by hand using the handles on the
leading edge of the horizontal stabilizer. The aircraft has a 360 degree full swivel tail
wheel, which is connected to the rudder by a centering cam. You can disengage the tail
wheel through pushing sideways on the rear fuselage (using the handles on the
horizontal stabilator’s) and allow it to swivel freely in any direction. This will help you to
maneuver the aircraft in tight spaces.
If the aircraft must be left unattended outdoors, always secure it with tie-downs. The
type of tie-downs used is a matter of personal choice. A good "rule-of-thumb" is to
ensure that what you secure the aircraft to (and with) will restrain at least 1235 lbs at
each tie-down location. Secure the controls in the cockpit using the seat belts and use
the following tie down points:
• Tail gear
• Left forward wing strut (top- closed to wing attach)
• Right forward wing strut (top-closed to wing attach)
If strong winds or gusts are advised seek shelter for the AC.
The S-7LS retains fuel in two wing mounted fuel tanks with each 9 gallons capacity.
Reference Section 1 for a description of the system and Section 2 for approved
Fuel grades.
For additional information refer to ROTAX Operators - and Maintenance Manual.
►NOTE: Due to cross feeding between fuel tanks, the tanks should be re- topped after
each refueling to assure maximum capacity.
Visual inspect the fuel level through the filler neck opening.
Pay special attention during refueling to avoid fuel spills onto the lexan windshield or
doors.
It is therefore best, to refuel the airplane with its doors closed and to have a towel handy
to remove fuel immediately. Rinse window surfaces immediately off with plenty of water
should they come in contact with fuel.
The engine oil is contained inside the oil bottle which is mounted firewall forward.
Oil quantity is 3 qts.
Reference Section 1 for a description of the system and approved oil grades.
For additional information refer to ROTAX Operators - and Maintenance Manual.
Visual inspect the oil level using the dipstick in the top of the oil bottle. The top cowling is
equipped with an oil door to allow for access.
Prior to oil check turn the propeller several times by hand to pump oil from the engine
into the oil tank, or let the engine idle for 1 min. This process is finished when air is
returning back to the oil tank and can be noticed by a murmur from the open oil tank.
WARNING –Do not stand within the arc of the propeller, check ignition
off, throttle closed and park brake set before rotating the propeller by
hand.
AIRCRAFT CARE
INTRODUCTION
If your airplane is to retain that new airplane performance and dependability, certain
inspection and maintenance requirements must be followed. It is recommended to follow
a planned schedule of lubrication and preventive maintenance based on the climatic and
flying conditions encountered.
Clean the windshield with plenty of water and if you need to, with a mild detergent in low
concentration. Rinse thoroughly and dry with a clean soft cloth or tow.
We recommend “Brillianize” for windshield care. Brillianize is available through the
factory.
Note:
Never use gasoline, benzine, alcohol, acetone, thinner or glass cleaner on lexan
surfaces (windows).
PAINTED SURFACES
The painted exterior surfaces of your S-7LS aircraft have a durable and long lasting
finish.
No polishing of buffing will be required under normal conditions.
It is also recommended to clean the exterior surface of your airplane on a regularly base.
This can also be accomplished with “Brillianize”. It is possible to wash the airplane
carefully with water and a mild soap, followed by a rinse with water and drying with
clothes.
INTERIOR CARE
Use a vacuum cleaner to remove dust and loose dirt from the interior and upholstery.
Household spot removers or upholstery cleaner may also be used for the seat
upholstery. Always test it on an obscure place on the fabric to be cleaned.
The plastic baggage enclosure can be cleaned with a damp cloth and an automotive
plastic interior care.
The instrument panel, control knobs need only be wiped of with a damp cloth.
SECTION 8
REQUIRED PLACARDS AND MARKINGS
TABLE OF CONTENTS
Page
Airspeed indicator markings and their color code meanings are shown in Table 8-1.
Power plant instrument markings and their color code meanings are shown in Table 8-2.
PLACARDS
The following labels and placards contain important information needed for proper
operation of the RANS S-7LS aircraft and must be displayed in the location described in
this section.
All placards are available through Rans Inc. Refer to your parts manual.
9. Right wing root enclosure in clear view from the pilot seat.
13. On left and right fuel side gauge. For placement instructions refer to
Maintenance Manual.
REQUIREMENTS”
23. Placard “LIGHT SPORT” IN 2” letters at inside of left and right cabin door.
CARB HEAT
OPEN
2 PULL ON
3 WARNING
THROTTLE 1
SOLO FLIGHT FROM
FRONT SEAT ONLY
SPINS PROHIBITED 4
BAGGAGE 50 lb. MAXIMUM 5
FUEL VALVE
6
OPEN
FUEL TANK CAPACITY
OFF
9.0 GALLONS US EACH WING
TOTAL OF 18 GALLONS 7
APPROVED FUEL
AUTOMOTIVE GASOLINE TO ASTM 4814 ON OPEN
MINIMUM AKI (ANTI KNOCK INDEX[R+M]/2 )
OF 91 9
NO ALCOHOL CONTENTS ALLOWED
OR
AVIATION GASOLINE 100LL GRADE 8
AVIATION FUEL (BLUE)
FOR ADDITIONAL INFORMATION
SEE ENGINE OPERATORS MANUAL
WARNING: 11
SEE MAINTENANCE MANUAL FOR SPECIFIC
MAINTENANCE INSTRUCTIONS WHEN USING
AVIATION FUEL
12
ONE DOOR OPEN IN FLIGHT ONLY. OPEN AT OR BELOW 60 MPH. DO NOT EXCEED 100 MPH.
1/2 1/2
EMRG. COM
1/4
16
1/4
17 18 19 20
0 0
OIL TEMP. OIL PRESS. CHT ELT
SECTION 9
SUPPLEMENTARY INFORMATION
TABLE OF CONTENTS
Page
The pilot should familiarize himself thoroughly with this Manual, ROTAX Engine
Operators Manual, applicable Aviation Regulations and the aircraft itself, before any solo
flight is attempted.
Scope and detail of a familiarization flight will depend on level of experience and
currency of the pilot.
Any familiarization flight shall include at least all Normal Procedures including a preflight
inspection as per Section 6 of this Manual.
It is also recommended, to perform slow flight, power off stalls in clean and flapped
configuration.
All emergency procedures as per Section 5 of this Manual, including recovery from a
spiral dive or spin shall get at least reviewed.
For pilots with little or no experience in light aircraft, additional the special characteristics
of such shall be reviewed.
The S-7LS shall only be operated by pilots with proper tailwheel training.
It is recommended to carry weight in the baggage compartment (up to the max loading
of 50 lb) if the airplane is occupied solo and is operated in windy conditions.
The ground handling will be improved.
This is especially advisable if the front seat is loaded heavy (solo).
The S-7LS is a tailwheel airplane and requires as such special attention on the ground.
Always deflect the controls as required in windy conditions. Refer also to Section 6 for
more information on control deflections.
The S-7S is equipped with brakes on the rear rudder pedals also. Always brief the
passenger in the rear seat to remove their feet from the pedals at least for take off and
landing.
Should a door open in flight, fly the airplane first, before you attempt to do anything. The
S-7LS handles well with one or even two door’s open. Bring the airplane in horizontal
level flight and slow it down to about 60 mph. Kick the rudder opposite the open door,
the door will come down, reach for the door handle, and lock the door.