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Service / Training Manual: Chassis

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Self Diagnosis

Supported model

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE / TRAINING MANUAL


AZ3G Chassis
ORIGINAL MANUAL ISSUE DATE: 10/2012 Segment: 2b-1N

Version Date Subject


1.0 10/15/2012 Original Manual Release Date.

LCD Digital Color TV

9-888-514-01
Self Diagnosis
Supported model

SERVICE / TRAINING MANUAL


AZ3G Chassis
Segment: 2b-1N

XBR-65HX955
LCD Digital Color TV

9-888-514-01
MODEL LIST
MODEL COMMANDER DESTINATION MODEL COMMANDER DESTINATION
XBR-65HX955 RM-YD078 BRAZIL

9-888-514-01
TABLE OF CONTENTS
Cautions and Warnings...................................................................................iii Section 4 - Disassembly/Part Number Information.....................................17
Loop Stand Removal....................................................................................17
Section 1 - Features and Overview.................................................................1
Rear Cover Removal....................................................................................19
Features.........................................................................................................1
Rear Cover Caution.................................................................................19
Specifications.................................................................................................1
Reattaching the Rear Cover....................................................................20
Checking the Accessories..........................................................................2
Handling the LVDS FFC Connector..............................................................21
Chassis Overview...........................................................................................3
Disconnecting the LVDS FFC Connector................................................21
Overall Circuit Description..............................................................................4
Connecting the LVDS FFC Connector.....................................................21
Main Board................................................................................................4
Chassis Assembly Removal.........................................................................22
Power Supply Board..................................................................................4
LCD Panel Assembly Removal....................................................................23
IR Board.....................................................................................................4
LCD Panel Assembly Handling Instructions............................................23
3D IR Emitter Board...................................................................................5
LCD Frame Removal...............................................................................24
Wireless LAN Card....................................................................................5
Cleaning the LCD Panel..........................................................................24
Switch Unit.................................................................................................5
Connectors...................................................................................................25
LCD Panel Assembly.................................................................................5
Screws..........................................................................................................26
Section 2 - Troubleshooting............................................................................6 Accessories and Packaging.........................................................................27
Overview........................................................................................................6 Miscellaneous...............................................................................................27
Updating the Software...............................................................................6 Optional Accessories....................................................................................27
Self Diagnosis Function..................................................................................6 Remote Commander....................................................................................27
Standby LED Blink Count..........................................................................6 Wire Dressing...............................................................................................28
Viewing the Self Check Diagnosis History.................................................7
Triage Chart....................................................................................................9

Section 3 - Flow Charts and Diagrams.........................................................10


Block Diagram..............................................................................................10
No Power...................................................................................................... 11
Standby LED Blinking...................................................................................13
No Picture.....................................................................................................14
No 3D Viewing..............................................................................................16

XBR-65HX955 i
TABLE OF CONTENTS

Section 5 - Updates and Adjustments..........................................................29


Overview......................................................................................................29
Software Updates for Customers.................................................................29
Software Updates for Servicers....................................................................30
Software Update Responsibility...............................................................30
Checking the Software Version................................................................30
Completing Service Requirements When Replacing the Main Board..........30
Updating the Software.............................................................................31
Selecting the Destination.........................................................................32
Selecting the Model Name.......................................................................33
Adding the Serial Number........................................................................33
Confirming the Model ID and Product ID.................................................35
Clearing the Self Check Diagnosis History..............................................36
Resolving an 8 Blink Error............................................................................37
Verifying There is an 8 Blink Error...........................................................38
Resetting the TV to Factory Condition.....................................................38
Updating the Software.............................................................................38
Replacing the Main Board.......................................................................39
Completing Service Requirements When Replacing the LCD Panel ..........39
Updating the Software.............................................................................39
Confirming the Model ID and Product ID.................................................40
Resetting the Panel Operation Time........................................................41
Clearing the Self Check Diagnosis History..............................................42
Optional Adjustments...................................................................................42
Enabling VCOM to Adjust the Picture......................................................42
Setting White Balance Adjustments.........................................................43
Resetting the TV to Factory Condition.....................................................44
Resetting the TV to Factory Condition Using Service Mode....................44

Appendix A: Encryption Key Components................................................ A-1

XBR-65HX955 ii
CAUTIONS AND WARNINGS
CAUTION!!
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than
that contained in the operating instructions unless you are qualified to do so.

WARNING!!
An isolation transformer should be used during any service to avoid possible
shock hazard, in case of live chassis.

! SAFETY-RELATED COMPONENT WARNING!!


There are critical components used in LCD color TVs that are important for
safety. These components are identified with shading and ! mark on the
schematic diagrams and the parts list. It is essential that these critical parts
be replaced only with the part number specified in the parts list to prevent
electric shock, fire or other hazard.

NOTE: Do not modify the original design without obtaining written permission
from the manufacturer or you will void the original parts and labor warranty.

ATTENTION!!
For safety reasons, component level repair of the Power Supply Boards
and/or the Inverter Boards is prohibited.

XBR-65HX955 iii
CAUTIONS AND WARNINGS

SETTING UP AND CARRYING THE TV


●● Disconnect all cables when carrying the TV.
●● Carry the TV with the adequate number of people; larger size TVs require two or more people.
●● Correct hand placement while carrying the TV is very important for safety and to avoid damage.

USE CAUTION WHEN HANDLING THE LCD PANEL


When repairing the LCD Panel, be sure you are grounded by using a wrist band.
When installing the LCD Panel on a wall, the LCD Panel must be secured using the 4 mounting holes on the Rear Cover.

1. Do not press on the panel or frame edge to avoid the risk of electric shock.
2. Do not scratch or press on the panel with any sharp objects.
3. Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4. Do not expose the LCD Panel to direct sunlight.
5. Avoid contact with water. It may cause a short circuit within the module.
6. Disconnect the AC power when replacing the backlight or Inverter circuit.
(High voltage occurs at the Inverter circuit at 650Vrms).
7. Always clean the LCD Panel with a soft cloth material.
8. Use care when handling the wires or connectors of the Inverter
circuit. Damaging the wires may cause a short.
9. Protect the panel from ESD to avoid damaging the electronic
circuit (C-MOS).
10. During the repair, DO NOT leave the Power On for more than
1 hour while the TV is face down on a cloth.

XBR-65HX955 iv
CAUTIONS AND WARNINGS

CLEANING THE LCD PANEL


CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock.

Clean the cabinet of the TV with a dry soft cloth.


Wipe the LCD screen gently with a soft cloth.

;; Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water.
;; If using a chemically pretreated cloth, please follow the instruction provided on the package.
;; Never use strong solvents such as a thinner, alcohol or benzine for cleaning.
;; Periodic vacuuming of the ventilation openings is recommended to ensure proper ventilation.

;; Do Not use paper towels, any type of abrasive pad, rags, rubber or vinyl materials to clean the screen. Using these materials could easily scratch the
screen which may result in permanent damage.
;; Do Not use any cleaning product containing alkaline/acid cleaner, scouring powder or volatile solvent, such as alcohol, ammonia, benzine, thinner or
insecticide. Using any of these harsh cleaners may result in permanent damage to the screen.
;; Do Not spray water or detergent directly onto the TV screen. If liquid drips into the bottom of the screen it may cause a failure.

XBR-65HX955 v
CAUTIONS AND WARNINGS

3. Measuring the voltage drop across a resistor by means of a VOM


SAFETY CHECK-OUT or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so
After correcting the original service problem, perform the following safety analog meters must have an accurate low voltage scale. Nearly all
checks before releasing the set to the customer: battery-operated digital multimeters that have a 2 VAC range are
suitable. (see Figure A)
1. Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes To Exposed Metal
Parts on Set
and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched”
or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps and AC
mounting hardware have been replaced. Be absolutely certain 0.15 µF Voltmeter
(0.75V)
that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors,
that were installed during a previous repair. Point them out to the
customer and recommend their replacement. Earth Ground

5. Look for parts which, though functioning, show obvious signs of Figure A. Use an AC voltmeter to check AC leakage.
deterioration. Point them out to the customer and recommend
their replacement. HOW TO FIND A GOOD EARTH GROUND
6. Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer. The cover-plate retaining screw on most AC outlet boxes is at earth ground.
Verify the AC outlet box retaining screw ground by connecting a 60W to
7. Check the antenna terminals, metal trim, “metallized” knobs, 100W incandescent (not a neon or fluorescent lamp) between the hot side of
screws and all other exposed metal parts for AC leakage. Check the receptacle and the retaining screw. Try both slots, if necessary, to locate
leakage as described in “Leakage Test”. the hot side on the line; the lamp should light at normal brilliance if the screw
is at ground potential. (see Figure B)
LEAKAGE TEST
Trouble Light
The AC leakage from any exposed metal part to earth ground and from all
exposed metal parts to any exposed metal part having a return to chassis, AC Outlet Box
must not exceed 0.5 mA (500 microamperes). Leakage current can be
measured by any one of three methods.

1. A commercial leakage tester.


Follow the manufacturers’ instructions provided with the tester.
Figure B. Checking for earth ground.
2. A battery-operated AC milliammeter.

XBR-65HX955 vi
SECTION 1 - FEATURES AND OVERVIEW

FEATURES SPECIFICATIONS
The AZ3G chassis is one of several designs for the 2012 model line of Sony Sistema
Bravia® LCD televisions. This manual covers the following models: Sistema de televisão Analógico: NTSC/PAL-M/PAL-N
Digital: SBTVD
XBR-65HX955 Cobertura de canais VHF: 2-13, UHF: 14-69
CATV (analógico): 1-135
The BRAVIA® HX95x series features a truly transcendent picture quality, Sistema do painel Painel LCD (tela de cristal líquido)
Potência de saída dos alto-falantes 10 W + 10 W (8 ohms, 1 kHz, 10% TDH*,127V) + 10 W (8ohm, 100 Hz, 10% TDH*,127V)
each scene in everything you watch - HD movies, 3D, sports, even (RMS)
YouTube™ clips - is presented with unprecedented detail and astonishing Tomadas de entrada/saída
color from Sony’s exclusive X-Reality™ PRO picture engine. Ultra-clear, CABLE/ANTENNA Terminal de antena externa de 75 ohms para entradas RF
realistic motion during slow scenic sweeps and fast action sports comes
VIDEO IN 1 Entrada de vídeo / áudio (tomadas RCA)
courtesy of Motionflow™ XR 960.
COMPONENT IN YP B P R (vídeo componente): 1080p (50, 60 Hz), 1080i (50, 60 Hz), 720p (50, 60 Hz), 576p,
●● Pro-grade detail for discerning eyes: X-Reality™ PRO 576i, 480p, 480i
●● Experience precise motion clarity with Motionflow™ XR 960 VIDEO IN 2 Entrada de áudio (tomadas RCA)
Entrada de vídeo (plugue RCA comum com entrada Y)
●● Frameless design with Corning’s Gorilla®1 Glass HDMI IN 1/2/3/4 Vídeo (2D): 1080p (30, 50, 60 Hz), 1080/24p, 1080i (50, 60 Hz), 720p (30, 50, 60 Hz), 576p,
576i, 480p, 480i, Formatos PC
●● Movies, music & apps with Sony Entertainment Network 1 Vídeo (3D):
Frame Packing: 1080p (30 Hz), 1080/24p, 1080i (50, 60 Hz), 720p (30, 50, 60 Hz), 720/24p
●● Amazingly crisp, natural 3D effects in every 3D scene2 Lado a lado (Side-by-Side): 1080p (50, 60 Hz), 1080/24p, 1080i (50, 60 Hz), 720p(30, 50, 60 Hz)
●● Dynamic Edge LED backlight for amazing contrast & color Cima baixo (Over-Under) 1080p (30, 50, 60 Hz), 1080/24p, 1080i (50, 60 Hz), 720p (50, 60 Hz)
Áudio: Dois canais PCM lineares: 32; 44,1 e 48 kHz, 16, 20 e 24 bits, Dolby Digital
●● Stream HD entertainment wirelessly with built-in Wi-Fi®1 Entrada de áudio analógico (minitomada estéreo) (somente HDMI IN 2, comum com PC IN)
ARC (Audio Return Channel - Canal de Retorno de Áudio) (somente HDMI IN 1)
●● PC and tablet content3 on your TV with Intelligent Connect
AUDIO OUT Minitomada estéreo
●● Make life-sized video calls with Skype®1 (Salida de audio)/Auriculares
DIGITAL AUDIO OUT Tomada digital óptica (PCM linear de dois canais, Dolby Digital)
●● Media Remote™ app to control your TV with a smartphone4 (OPTICAL)
RGB analógico (Mini D-sub de 15 pinos)
Connect to the TV via Wi-Fi®1 without using a router3
PC IN
●● PC/HDMI 2 AUDIO IN Entrada de áudio (minitomada estéreo) (comum com HDMI IN 2)
L AN Conector 10BASE-T/100BASE-TX (A velocidade de conexão pode ser diferente dependendo
do ambiente de rede. A taxa e a qualidade de comunição de 10BASE-T/100BASE-TX não
estão garantidas nesta TV)
USB/DLNA Consulte o i-Manual para obter informações sobre o formato suportado.
* Distorção harmônica total.
1. Broadband speed of at least 2.5 Mbps recommended (10 Mbps for HD). Content subject to
change and may require fees. Skype requires CMU-BR100 camera sold separately. Subject
to Skype’s terms and conditions.
2. Requires 3D content, 3D player, HDMI® cable (at least 10.2 Gbps) and 3D active glasses
sold separately.
3. Streaming content, copy-protected content and certain formats are not supported.
4. Requires devices connected to the same wireless home network.

XBR-65HX955 1
SECTION 1 - FEATURES AND OVERVIEW

Nome do modelo XBR 65HX955 CHECKING THE ACCESSORIES


Alimentação e outros
Requisitos de alimentção
em uso
110-220 V CA, 60 Hz
- Controle remoto (1)*
Consumo de 251 W
energia em standby Menos de 0,35 W - Pilhas tipo AAA (2)
Tamanho da tela* (cm) 163,9
(medido diagonalmente) (polegadas) 64,5 - Parafusos de fixação do pedestal
Resolução do monitor
Dimensoes*
1920 pontos (horizontal) × 1080 linhas (vertical) - Parafusos de montagem do pedestal
com pedestal (mm) 1506 x 965 x 374
sem pedestal (mm) 1506 x 901 x 51 - Manual de instruções (este manual) e outros
padrão de
furo para
documentos
montagem na 400 x 300
parede (mm)
tamanho do * Consulte o nome do modelo impresso no controle remoto.
parafuso para M6 (8-12 mm)
montagem na
parede (mm)
Peso* com pedestal (kg) 47,7
sem pedestal (kg) 43,6
Accesorios opcionais Suporte da TV: SU-B463S
Óculos 3D: TDG-BR750/TDG-BR250/TDG-BR200/TDG-BR100/TDG-BR50
Unidade de cámera e microfone: CMU-BR100
Adaptador USB Wireless LAN: UWA-BR100
Temperatura de operação 0 ºC – 40 ºC
Umidade de operação 10 % - 80 % RH (sem condesação)

* Os valores de tamanhos de tela, dimensôes e pesos são aproximados.


• A disponibilidade dos accesórios opcionais depende do país/região/modelo de TV/estoque.
• Projeto e especificações técnicas sujeitos a alterações sem prévio aviso.

XBR-65HX955 2
SECTION 1 - FEATURES AND OVERVIEW

CHASSIS OVERVIEW
The primary circuits in the AZ3G chassis consist of a Main Board (BAPS Board), Power Supply Board (G14/G15 Boards), the IR Board (HL Board), the 3D IR
Emitter (HEM3 Board), the Wireless LAN Card, the Switch Unit, and the LCD Panel Assembly which includes the TCON Board and LD Board.
NOTE: For Connector part number information, refer to “Connectors” on page 24. For Wire Dressing information, refer to “Wire Dressing” on page 26.

G15 WIRELESS
LAN CARD
LD

G14
BAPS
SWITCH
UNIT TCON

HEM3 HL

BOARD LAYOUT FOR XBR-65HX955

XBR-65HX955 3
SECTION 1 - FEATURES AND OVERVIEW

OVERALL CIRCUIT DESCRIPTION AUDIO AMPLIFIER


The main speaker audio amplifier (IC4601) and sub-woofer amplifier
The “Block Diagram” on page 10 provides an overview of the AZ3G
(IC4701) amplifies the digital audio output of the X-Reality Processor and
chassis. The following are descriptions of the boards and their functions.
sends it to the speakers.

MAIN BOARD TEMPERATURE SENSOR


Common to all models the Main Board, designated as the BAPS Board, The temperature sensor detects over-temperature conditions on the Main
contains the TV control, video and audio processing circuitry. All these Board, LCD Panel or ambient room temperature and sends the shutdown
functions are accomplished using the X-Reality Processor IC9000. signal to the processor.

TUNER POWER SUPPLY BOARD


The tuner is a combination analog/digital unit. It can receive traditional
The Power Supply Boards used in this model are:
analog NTSC signals via cable or terrestrial along with digital SBTVD.
●● G14 and G15 Boards

X-REALITY PROCESSOR There are 3 distinct sections on the power supply:


IC9000 performs the majority of the necessary audio and video processing Standby Supply: Continuously operational as long as AC power is applied,
on the Main Board. the standby supply generates 3.3V for the circuits requiring power while the
unit is turned off. An unregulated 19V line is present to provide power to the
TV Microprocessor: The CPU internal to the X-Reality processor controls main relay, PFC and main power supply at turn-on.
all aspects of the television functions. Input from the user along with
monitoring of critical circuits is also performed by this CPU. Main Supply: Once the power supply receives a power-on command from
the CPU on the Main Board, the main switching supply is turned on to
Digital Audio and Video Decoder: The MPEG2 and Digital Dolby audio provide a regulated 12V source and Audio 12V.
streams are received from the tuner for decompression. All video sources
which are not native 1920 X 1080p 60HZ are scaled to this resolution. Converter: Generates the B+ and B- voltages for the LED backlights.
Digital audio content is output to the class D amplifier for processing and
amplification. IR BOARD
HDMI Input and Switching: The customer can select from the HDMI1 Designated as the HL Board, the IR Board contains the power, standby
through HDMI4 input via the HDMI switch IC5500. Each HDMI input contains and timer LED’s that are located on this board along with the IR Remote
a common EDI NVM (internal to IC5500) to provide display information data Receiver and light level sensor.
to any device connected via the HDMI inputs.
LVDS Transmitter: Integrated into IC9000 is a Low Voltage Differential
Signaling (LVDS) transmitter. This circuit converts the 8-bit parallel RGB
3D IR EMITTER BOARD
video information into a set of high speed serial lines for noise-free Designated as the HEM3 Board, this board is the internal 3D IR Emitter to
transmission to the TCON Board circuits located internally to the LCD Panel. synchronize the 3D shutter glasses.
Scan Converter: Signal processing circuit that performs resolution
conversion (aspect ratio) and interlaced to progressive scan (IP) conversion.

XBR-65HX955 4
SECTION 1 - FEATURES AND OVERVIEW

WIRELESS LAN CARD


The wireless transmit/receive circuits are located on this board to
communicate with a wireless network.

SWITCH UNIT
This board contains the power, channel and volume up/down, and menu
buttons.

LCD PANEL ASSEMBLY


The LCD Panel Assembly includes the LCD Panel, TCON Board and LED
Backlight system.
NOTE: The LD Board is not always included with the LCD Panel. Check
with the LCD Panel manual for the most update information regarding this
information.
The LCD Panel contains the actual liquid crystals, color filters and
polarizers. The liquid crystals are manipulated by the applied voltage to
pass a specific amount of light - from the backlight- depending on the level
of voltage applied.
The TCON performs all the control, timing, charge and discharge functions
driving the operation of the LCD Panel.
A new LCD Panel Assembly will include the following items:
●● LCD Panel
●● LED Backlighting System (varies)
●● TCON Board
●● LD Board

TCON BOARD
The TCON Board communicates between the LCD Panel and the
microprocessor on the Main Board.
NOTE: The TCON Board is not available as a replacement part for all
models. To determine if the TCON Board is available as a replacement
part, refer to the LCD Panels Manual.

XBR-65HX955 5
SECTION 2 - TROUBLESHOOTING Self Diagnosis
Supported model

OVERVIEW SELF DIAGNOSIS FUNCTION


This chapter provides information regarding the Self Diagnosis feature in Critical voltages and circuit operations are monitored by the CPU on the
our TVs. Main Board. If an error is detected the Self Diagnosis function in the TV will
force the TV to shut down by the CPU. The monitored circuit in which the
fault occurred will automatically cause the CPU to blink the Standby LED
UPDATING THE SOFTWARE in groups of repeating sequences. The number of times the Standby LED
The Self Diagnosis function is designed to provide information blinks indicates the possible cause of the problem.
regarding the problem with the TV, however, there are several issues
Not all of the available protect codes are used in every model. For example,
that may be resolved by updating the TV software to the latest version.
models that don’t have the local dimming feature do not use the 4X blink
error as this circuit is found in models that are backlit with fluorescent lamps.
Most symptoms that are correctable by software updates involve
The information in this section provides guidance in locating the possible
communications issues with other devices or minor glitches in the operation
component causing the shutdown.
of a specific function. Below is a list of some of the symptoms that may be
corrected with a software update:
STANDBY LED BLINK COUNT
●● Fluctuations in picture brightness 2 times

●● Intermittent picture freezing or noise 5 times

●● Problems with certain inputs (especially HDMI) LED ON 0.3 sec.


LED OFF
●● Intermittent or distorted audio LED OFF 0.3 sec.
3 sec.

●● Erratic remote control operation


●● TV turns on and off by itself
●● Loss of color
●● Internet connectivity (internet models only) Standby LED

●● Certain features not working correctly LED DISPLAY & BLINK COUNT
(photo or video file viewing)

XBR-65HX955 6
SECTION 2 - TROUBLESHOOTING

VIEWING THE SELF CHECK DIAGNOSIS HISTORY StandBy LED


Blink Count
Date and Time Display*
When an error is detected, the Self Check screen records the date(s) and Diagnosis
Item
the number of times the error occurred. This is helpful in confirming past
occurrences of an error and for determining if an error is intermittent when
SELF CHECK
the customer is not sure what is causing the television to shut down. If the
screen displays a “0”, no error has occurred. 000 RESERVED --------------------- --------------------- --------------------- 00
000 RESERVED --------------------- --------------------- --------------------- 00
1. Take the TV out of deep Standby mode by pressing POWER to 002 MAIN_POWE --------------------- --------------------- --------------------- 00
turn on the TV. 003 DC_ALERT --------------------- --------------------- --------------------- 00
003 AUD_PROT --------------------- --------------------- --------------------- 00
2. Press POWER to turn the TV back off. 003 HDMI_EQ --------------------- --------------------- --------------------- 00
003 TU_DEMOD --------------------- --------------------- --------------------- 00
3. Press the following buttons on the Remote Commander within a 004 VLED --------------------- --------------------- --------------------- 00
second of each other: 004 LD_ERR --------------------- --------------------- --------------------- 00
005 HFR_ERR --------------------- --------------------- --------------------- 00
DISPLAY Channel 5 Volume - POWER 005 TCON_ERR 120123132522 120123113645 --------------------- 02 Error Count
(00-99)
005 P_ID-ERR --------------------- --------------------- --------------------- 00
006 BACKLITE --------------------- --------------------- --------------------- 00
NOTE: This differs from accessing Service Adjustments Model
007 TEMP_ERR --------------------- --------------------- --------------------- 00
(Volume +). 007 FAN_ERR --------------------- --------------------- --------------------- 00
010 EMITTER --------------------- --------------------- --------------------- 00
101 VPC_WDT --------------------- --------------------- --------------------- 00
102 MEPS_WDT --------------------- --------------------- --------------------- 00
103 HOST_WDT --------------------- --------------------- --------------------- 00
104 STBY_WDT --------------------- --------------------- --------------------- 00

00345 000333 06789

Panel operation time by hour (MAX:65535)


Boot count (MAX:65535)
Total operation time by hour (MAX:65535)

*Format of Error History = YYMMDDhhmmss example 120123132522= Jan 23, 2012 13:25:22 (1:25:22PM)
NOTE: date and time must be set for this to work

SAMPLE SELF CHECK DIAGNOSIS PAGE

XBR-65HX955 7
SECTION 2 - TROUBLESHOOTING
2X Blink - Main Power Error 6X Blink - Converter System Failure
A loss of REG12V from the power supply triggers this protect event. The If the Converter circuit (located on the power supply or separate Converter
usual cause is a failure of the main switching supply. In some instances, Board) fails to start or shuts down due to an over-voltage or over-
excessive loading on the secondary supply lines can cause the switching current condition, the unit will shut down and generate a 6X error code.
regulator to stop or fail again, if a replacement board is installed. The diagnostic page labels this as a “Backlight Failure” even though the
backlights are not a source of the problem. Replacement of the Power
3X Blink- DC Regulator/Audio Error/HDMI/Tuner Supply Board should rectify this problem.
Several items are monitored on the Main Board. Any error detected in the
following circuits will cause the television to shut down and generate a 3X 7X Blink - Temperature Failure
error: If the temperature inside the television becomes excessive, the temperature
●● Loss of regulated B+ circuits sensor (located on the Main Board) notifies the TV to shut down and display
a 7X error. Excessive temperature errors will always occur when the TV
●● Audio amplifier failure has been running a while and can be caused by excessive ambient heat or
●● HDMI equalizer IC improper ventilation of the television.
●● Tuner demodulator circuits
8X Blink – Not listed in Self Check
In most cases, replacement of the Main Board will remedy a 3X error.
The 8X blink code is mainly used during TV software development. Look in
4X Blink – Balancer Error TV’s service Self Check for error code history and notice at the bottom of
the list WDT (Watch Dog Timer) error codes, in particular notice 103 HOST_
The 4X error code is only used on models incorporating local dimming LED WDT. If this error code appears, check for any additional documentation on
backlighting. If a failure occurs on the LD Board or one of the LED’s fails in the Sony ESI site.
the panel the TV will shut down and display this diagnostic code. Models
using conventional non-local dimming LED backlighting do not utilize this 10X Blink – IR Sync Transmitter Failure
error code.
A failure of the infrared sync transmitter circuits on the HEM3 Board will
5X Blink - TCON Error cause a 10X error and replacement of this Board will usually rectify the
problem. In rare cases, the Main Board could be the source of the failure.
The 5X blink protection mode indicates a communications error between
the TCON Board and the X-Reality microprocessor on the Main Board. If
the TCON is available for replacement, replace the TCON. If the TCON is
not available, the LCD Panel must be replaced since the TCON circuit is
part of the LCD Panel Assembly. In rare cases a loose or defective LVDS
Cable could also be the cause.

XBR-65HX955 8
SECTION 2 - TROUBLESHOOTING

TRIAGE CHART
Use this general Triage Chart to determine what may possibly be causing the error before going out to the customers location.
Before you make the service call: RED DOT: (Primary) Most likely defective part.
1. Confirm the symptom from the customer. BLUE Triangle: (Secondary) Possible defective part.
2. Select that symptom from the chart.
3. Bring the primary component listed for that symptom.
4. Follow the associated flowcharts in the Training Manual to isolate the board.
5. Chart Color Code.
Protection Modes 3D LAN Power Video Audio
Board Reference Whole Isolated
No
2X 3X 4X 5X 6X 7X 8X 10X Dead set No Video Screen Area No 3D No Audio
WIFI Distortion Distortion

Main Board  * ▲ ▲ ▲ ▲   
Power Supply   
IR Board

3D IR Emitter Board 
LCD Panel  
TCON   ▲ ▲
SERVICE BULLETIN 
SOFTWARE UPDATE 
WLAN 
*NOTE: REFER TO LCD PANEL SERVICE MANUAL IN REFERENCE * Immediate Shutdown After Power ON & 7X
LIBRARY DATABASE FOR CORRECT REPLACEMENT PARTS BASED
ON SERIAL NUMBER.

XBR-65HX955 9
SECTION 3 - FLOW CHARTS AND DIAGRAMS

BLOCK DIAGRAM
MAIN BOARD
IC4701 L
SUB-
WOOFER
AMP R

L
IC4601
AMP
R

OPTICAL
RF TUNER
AUDIO OUT
VIDEO 1 COMPOSITE
ANALOG AUDIO
VIDEO 2 COMPONENT/ OUT
IR
COMPOSITE
TRANSMITTER
HDMI 1 IC9000
IC5500 WIRELESS HEM3
HDMI 2 A/V
HDMI LAN CARD
DECODER
HDMI 3 SWITCH
VIDEO
EQ
HDMI 4 PROCESS

PC HD15
LVDS HFR
EITHERNET
TCON

USB2.0 USB HUB


LCD PANEL
USB2.0
BAPS
LED DRIVE

LED
LD
IR RX
LOGO SWITCH
LIGHT SENSE
LED UNIT
HL

AC IN POWER SUPPLY CONVERTER

G14 G15

OVERALL BLOCK DIAGRAM

XBR-65HX955 10
SECTION 3 - FLOW CHARTS AND DIAGRAMS

NO POWER
CN6001 CN6102 CN6701 MAIN POWER AND
AC IN (N) 1 1 REG 12V 1 CONVERTER CN6700
AC IN (H) 2 2 GND 2 1~4 VLED_VCC

3 NC 3 6~10 VLED_GND
LD
4 BL_ERR 5 11 LD_ERR
BOARD
5, 6 BL_ERR 5, 6 13 GL_CTRL

7 BL_ERR 7 14 LED_ON

CN6501 CN6600
1 PFC_GND 1
2 PFC_OUT 2

CN6502 CN6601
1 PRI_VCC 1
2 PRI_GND 2

PFC, PRI_VCC AND G15


STANDBY POWER SUPPLY
CN6101 MAIN BOARD
26, 28 TCON_12V CN6001
16, 18 REG_12V 1
15, 17 GND 3
12, 14 AU_12V 6
11, 13 AU_GND 7
10 STBY3.3V 8
9 GND 9
8 TCON_ON 10
7 AC_OFF_DET 11, 13
6 BL_ERR 12, 14
3 PFC_ON 15, 17
1 POWER_ON 16, 18
G14 BAPS

POWER AND CONTROL BLOCK DIAGRAM

XBR-65HX955 11
SECTION 3 - FLOW CHARTS AND DIAGRAMS

No Power

Remove AC power and


wait at least 30
seconds before re-
applying

Press power
button while
Does red standby Yes High (>2.5V) Yes monitoring pin 1
LED on front panel on pin 7 of CN6101 of CN6101 on
light? on power supply? power supply
board

No No

Yes High (3.3V)


Is standby LED See protection Yes
Power Supply Board appears Power Supply Board
blinking? flowchart
momentarily?

No
No

Power Supply Board Main Board*

NO POWER FLOWCHART

*For Part Number information, refer to “Section 4 - Disassembly/Part Number Information” on page 17.

XBR-65HX955 12
SECTION 3 - FLOW CHARTS AND DIAGRAMS

STANDBY LED BLINKING


Protect
Shutdown.
Standby LED
Blinking

3D IR Emitter
10X
Board*

Yes Power Supply


2X
Board*

No

See Resolving an
10X
8X HEM3 Board
Yes 8x Error
3X Main Board*

No

No No No After a while
4X 5X 6X 7X Check ventilation

Yes Yes Yes Imediately

TCON Power Supply


LCD Panel* Main Board*
(LCD Panel)* Board*

PROTECTION SHUTDOWN FLOWCHART

*For Part Number information, refer to “Section 4 - Disassembly/Part Number Information” on page 17.

XBR-65HX955 13
SECTION 3 - FLOW CHARTS AND DIAGRAMS

NO PICTURE

No Video

Locate
Backlights No CN6401 on Zero volts at No Zero volts at No
LCD Panel*
turned on? Power Supply Pin 2? Pin 4?
Board

Yes Yes Yes

Sony logo
appears
Yes TCON
Main Board* Main Board*
momentarily? (LCD Panel)*

No

Unplug LVDS
connector with Test patterns No TCON
unit off. Turn unit display on (LCD Panel)*
back on screen?

Yes

Main Board*

NO VIDEO FLOWCHART
*For Part Number information, refer to “Section 4 - Disassembly/Part Number Information” on page 17.

XBR-65HX955 14
SECTION 3 - FLOW CHARTS AND DIAGRAMS

Video Distortion

Lines
Is distortion Yes Improper or No Vertical lines Yes move when Yes
across entire missing colors? wide-mode Main Board*
or bars?
screen? changed?

No Yes No No

TCON*
Main Board*
(LCD Panel)

Yes
Any horizontal LCD Panel*
lines?

No

Any single or Yes


isolated vertical LCD Panel*
lines?

No

Yes
More than 1 TCON*
vertical band? (LCD Panel)

VIDEO DISTORTION
*For Part Number information, refer to “Section 4 - Disassembly/Part Number Information” on page 17.

XBR-65HX955 15
SECTION 3 - FLOW CHARTS AND DIAGRAMS

NO 3D VIEWING

3D Not Working

Press “3D” button on


remote commander
and select
“Simulated 3D”

Double images No
displayed on Main Board*
screen?

Yes

View image with 3D IR Emitter


known working (HEM3 Board)
pair of shutter
glasses.

Use video or still


Double images No camera to view IR Yes
IR LED’s lighting? Shutter Glasses
become one? LED’s on IR
transmitter

Yes No

3D IR Emitter
3D OK
Board*

NO 3D FLOWCHART

*For Part Number information, refer to “Section 4 - Disassembly/Part Number Information” on page 17.

XBR-65HX955 16
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION

LOOP STAND REMOVAL Components not identified by a part number The component parts of an assembly are indicated by * Items marked with an asterisk are not stocked
or description are not stocked because they the reference numbers in the far right column of the since they are seldom required for routine service.
A Lift up the TV and gently place it face down onto a soft cloth. Remove the 2 screws from the H, Cover (4LG). are seldom required for routine service. parts list and within the dotted lines of the diagram. Expect some delay when ordering these components.
B Slide up and remove the H, Cover.
C Remove the 4 screws from the Loop Stand (4LG). NOTE: The components identified by NOTE: The components identified by a red outline and a mark
shading and ! mark are critical for safety. contain confidential information. Specific instructions must be
D Slide and remove the Loop Stand. adhered to whenever these components are repaired and/or replaced.
Replace only with part number specified.
See Appendix A: Encryption Key Components in the back of this manual.

2
Soft Cloth

B C

REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
1 4-423-512-01 H, COVER (4LG) ▲ 2-580-608-01 SCREW, +PSW M5X16
2 A-1894-708-A STAND BLOCK LOOP (4L) (SCREWS TO ATTACH STAND, LOOP TO LCD TV)
For product protection and safety reasons, Sony strongly recommends
that you use the screws provided with the TV.
LOOP STAND (4LG) CAUTION: These screws cannot be used to secure the TV to the Wall
Mount Brackets.

▼ 2-580-602-01 SCREW, +PSW M4X12


(SCREWS TO ATTACH H, COVER TO STAND LOOP)

XBR-65HX955 17
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by NOTE: The components identified by a red outline and a mark
REAR COVER REMOVAL shading and ! mark are critical for safety. contain confidential information. Specific instructions must be
Replace only with part number specified. adhered to whenever these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.

REAR COVER CAUTION CAUTIONS:


The Rear Cover for this model has some sharp edges. The Rear Cover for this model has sharp edges, use gloves or a cloth for protection against the sharp edges.
Refer to the following illustration when handling the Rear Cover. Do not lift the Rear Cover from the bottom side, lifting the Rear Cover from the bottom side will deform and damage the
Handle the Rear Cover.
Rear Cover Follow the instructions below when removing the Rear Cover:
using these NOTE:
areas.
The Side Terminal Label, Rear Terminal Label, Left Rear Terminal Label, Under Terminal Label and Antenna Sheet (G)
are not included with the Rear Cover and must be replaced when replacing the Rear Cover.
Use caution
when handling A To avoid damaging the AC Power Cord, remove the screw from the AC Cover and disconnect the AC Power
this section. Cord.

Areas with
Hold the
yellow have Power Supply Cord
sharp edges.
Use caution
with these areas.

Areas with red


have sharp
B Remove the 25 remaining screws from the Rear Cover.
edges and are
Not reinforced.
Use caution with C Grasp the Rear Cover from inside the AC Cover opening and lift up. After loosening the bottom left corner of the Rear Cover,
gently begin to lift the Rear Cover towards the top left corner. Then using both hands, carefully lift-up the left side of the Rear
these areas to
Cover.
avoid damaging
the Rear Cover.

D After loosening the top right corner of the Rear Cover, gently begin to lift the Rear Cover towards the bottom right corner.
Then using both hands, carefully lift-up the right side to detach the Rear Cover.

CAUTION:
Lifting from the
bottom side will deform
and damage the Rear Cover

XBR-65HX955 18
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by NOTE: The components identified by a red outline and a mark
REATTACHING THE REAR COVER shading and ! mark are critical for safety. contain confidential information. Specific instructions must be
adhered to whenever these components are repaired and/or replaced.
Replace only with part number specified.
A Align the bottom right corner, then gently insert the rest of the Rear Cover staring with the bottom side first. See Appendix A: Encryption Key Components in the back of this manual.

Align bottom right corner first

B Confirm that all of the edges of the Rear Cover have been inserted into the Panel Frame.

Insert Rear Cover 52


edges into Frame 51

53

C While pushing the bottom side of the Rear Cover towards the top, tighten the screws on the bottom side of the Rear
Cover first. 57

54

55
D Gently hold down the Rear Cover while tightening the remaining screws onto the Rear Cover.

56

REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
51 4-423-213-11 REAR COVER (65 N) A 56 4-297-989-01 AC COVER
52 4-400-427-01 LABEL, SIDE TERMINAL ! 57 1-846-001-11 POWER SUPPLY CORD
E Reconnect the AC Power Cord and reattach the screw into the AC Cover. ORDER THIS PART WHEN REPLACING THE REAR COVER.
53 4-400-432-11 LABEL, UNDER TERMINAL ◇ 4-256-393-01 SCREW, +PSW M3X6 W12
ORDER THIS PART WHEN REPLACING THE REAR COVER. △ 4-268-126-02 SCREW, ORNAMENTAL M6X12
Hold the 54 4-400-438-01 LABEL, REAR TERMINAL ■ 7-685-647-79 SCREW +BVTP 3X10 TYPE2 IT-3
Power Supply Cord ORDER THIS PART WHEN REPLACING THE REAR COVER. ◆ 4-400-043-01 JOINT, SCREW
55 4-298-212-01 SHEET, ANT (G) (SCREWS USED WHEN STAND IS ATTACHED - NOT USED WITH
ORDER THIS PART WHEN REPLACING THE REAR COVER. WALL MOUNTS)
○ 2-580-591-01 SCREW, +PSW M3X5
□ 2-580-639-01 SCREW, +BVTP 4X12 TYPE2 IT-3

XBR-65HX955 19
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION

HANDLING THE LVDS FFC CONNECTOR DISCONNECTING THE LVDS FFC CONNECTOR CONNECTING THE LVDS FFC CONNECTOR
CAUTION: CAUTION:
Several models use a LVDS FFC Connector from the Main Board
to the TCON Board. Currently there are three different types of Regardless of the connector type, DO NOT remove the LVDS FFC DO NOT insert the LVDS FFC Connector into the Main Board upside
connectors that are used. Connector by the reinforcement tab only. down.
CAUTION: CONNECTOR TYPE 1
CONNECTOR TYPE 1
Refer to the illustration below when disconnecting or connecting the 1. Slightly tilt the Main Board connector release away from the LVDS FFC
LVDS FFC Connector. Regardless of the connector type, DO NOT 1. While holding onto the LVDS FFC Connector, gently tilt the Main Board
Connector.
remove the LVDS FFC Connector by the reinforcement tab only. connector release towards the Main Board then slide the LVDS FFC
2. Gently wiggle the LVDS FFC Connector to detach it from the Main
Connector straight in.
Board.
Main Board
Main Board

Reinforcement
䐠 Tab
Reinforcement
Tab

Correct Incorrect
Tilt away from LVDS
Tilt away from LVDS
CAUTION:
The LVDS FFC Connector can be inserted into the Main Board
upside down. If it is inserted upside down, the pins on the LVDS FFC CONNECTOR TYPE 2 CONNECTOR TYPE 2
Connector will short-circuit and damage the board. 1. Gently press down on the release tab of the Main Board connector. 1. Gently press down on the release tab of the Main Board connector.
2. Correctly holding onto the LVDS FFC Connector, pull out the connector 2. Holding onto the entire LVDS FFC Connector, insert the LVDS FFC
while continuing to hold down the release tab of the Main Board Connector into the Main Board connector.
connector.
Press down
Press down

䐠 Reinforcement
Tab 䐠
Reinforcement
Tab

Inserted Correctly Inserted Incorrectly


Main Board Main Board

CONNECTOR TYPE 3 CONNECTOR TYPE 3


1. Gently press down on the 2 release tabs of the Main Board connector. 1. Gently press down on the 2 release tabs of the Main Board connector.
2. Correctly holding onto the LVDS FFC Connector, pull out the connector 2. Holding onto the entire LVDS FFC Connector, insert the LVDS FFC
while continuing to hold down the release tabs of the Main Board Connector into the Main Board connector.
connector.

Main Board Main Board

Reinforcement

䐠 Press down Press down


Reinforcement
Tab 䐠 Tab

XBR-65HX955 20
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by NOTE: The components identified by a red outline and a mark
CHASSIS ASSEMBLY REMOVAL shading and ! mark are critical for safety. contain confidential information. Specific instructions must be
Replace only with part number specified. adhered to whenever these components are repaired and/or replaced.
NOTES: See Appendix A: Encryption Key Components in the back of this manual.

Refer to “Handling the LVDS FFC Connector” on page 20. to disconnect the LVDS Connector.
The Spacer (B) is not included with the Power Supply Board (G14/G15) and must be reattached to the replacement Board.
A Detach the Side Bracket and Bottom Bracket from BAPS Board. 115
B Remove screws and disconnect connectors from BAPS Board.
101
C Remove screws and disconnect connectors from G14 Board.
(Reattach the Spacer (B) to the replacement Power Supply Board before attaching the Board to the LCD Panel).
D Remove Screws from Speaker Holders, then disconnect connectors to Slide-out Left and Right Speakers. 114
E Release clips and disconnect connector from HL Board. 102
F Release clips and disconnect connector from HEM3 Board.
G Lift up Switch Unit and disconnect connector.
H Remove screws from Antennas. 113 103
I Remove screws and disconnect connector from Wireless LAN Card.
J Remove screws and disconnect connector from Speaker Box.
K Remove screws and disconnect connectors from G15 Board.
(Reattach the Spacer (B) to the replacement Power Supply Board before attaching the Board to the LCD Panel).

106
112

108 104
109
J
105
108 107
111
109

K
110

REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
Spacer(B)
101 1-458-353-21 WIRELESS LAN CARD 112 1-474-401-11 G15 BOARD, COMPLETE
102 1-754-838-11 ANTENNA 113 4-298-004-01 SPACER (B)
103 4-297-980-41 BRACKET, SIDE (METAL C) 114 1-474-402-11 G14 BOARD, COMPLETE
115 1-858-711-11 SPEAKER BOX ASSEMBLY
104 A-1892-218-B BAPS SERVICE, COMPLETE
AFTER REPLACING THE MAIN BOARD, YOU MUST UPDATE THE ◇ 4-256-393-01 SCREW, (+PSW) (M3X6) W12
E SOFTWARE TO THE LATEST VERSION. ● 2-990-421-41 SCREW (+PSW) (M3X6)
A

B
105 4-297-984-41 BRACKET, UNDER (METAL C)
D
106 A-1842-446-A HL BOARD MOUNTED
107 1-858-784-11 LOUDSPEAKER (3X15CM)
C
Spacer(B)
I 108 4-423-266-01 HOLDER, SP (HMS R)
H F 109 4-423-267-01 HOLDER, SP (HMS L)
110 A-1843-430-A HEM3 BOARD MOUNTED
G
111 1-489-986-21 SWITCH UNIT

XBR-65HX955 21
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by NOTE: The components identified by a red outline and a mark
LCD PANEL ASSEMBLY REMOVAL shading and ! mark are critical for safety. contain confidential information. Specific instructions must be
Replace only with part number specified. adhered to whenever these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.

LCD PANEL ASSEMBLY HANDLING INSTRUCTIONS


Use the following precautionary guidelines when handling the LCD Panel Assembly to avoid material degradation or CAUTIONS:
screen coating degradation. DO NOT lift the panel by holding the short side of the panel or by only holding the glass. (Figures 4 & 5)
A After removing the boards and connectors, note where the frame is on the LCD Panel. (Figure 1) DO NOT hold the panel with your palms on the front glass or by holding the panel at the corners of the panel. (Figure 6)
B Lift the LCD Panel by holding the top and bottom of the panel no less than 200 mm from the edge with your
DO NOT place the panel down on its edge. (Figure 6)
palms on the back of the panel. (Figure 2)
C When setting the LCD Panel down, gently place the panel onto a soft cloth on a flat surface. (Figure 3)

CAUTION: The LCD Panel


bends when holding the short
side of the panel.

FIGURE 4

FIGURE 1

200mm 200mm

FIGURE 5

FIGURE 2

FIGURE 6

FIGURE 3

XBR-65HX955 22
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by NOTE: The components identified by a red outline and a mark
LCD FRAME REMOVAL shading and ! mark are critical for safety. contain confidential information. Specific instructions must be
adhered to whenever these components are repaired and/or replaced.
Replace only with part number specified.
NOTE: The Thermal (Atreyu) Sheet, Sheet (Metal) Side, Sheet (Metal) Under, SR (L) Cushion, SR (M) Cushion, See Appendix A: Encryption Key Components in the back of this manual.
Insulation Sheet (G15) are not included with the LCD Panel and must be replaced when replacing the LCD Panel.
152
A Remove screws from the Frame LCD Panel Assembly.
151
B Gently lift up Frame to detach from LCD Panel.
153
154

B 155

156

157

159 158
A

REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]

CLEANING THE LCD PANEL 151 A-1878-881-B LCD PANEL 156 4-426-131-01 CUSHION, SR (M)
FOR ALL LCD PANEL AND TCON BOARD PART NUMBER ORDER THIS PART WHEN REPLACING THE LCD PANEL.
CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock.
INFORMATION REFER TO THE LCD PANELS SERVICE MANUAL. 157 4-423-621-11 FRAME (65 HMS) A
Clean the cabinet of the TV with a dry soft cloth and wipe the LCD screen gently with a soft cloth. 158 4-096-737-01 CUSHION (G)
;; Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water. 152 4-300-810-01 SHEET, THERMAL (ATREYU) 159 4-422-977-31 SHEET, INSULATION (G15)
ORDER THIS PART WHEN REPLACING THE LCD PANEL. ORDER THIS PART WHEN REPLACING THE LCD PANEL.
;; If using a chemically pretreated cloth, please follow the instruction provided on the package.
153 4-408-435-01 SHEET (METAL) SIDE
;; Never use strong solvents such as a thinner, alcohol or benzine for cleaning.
ORDER THIS PART WHEN REPLACING THE LCD PANEL.
;; Periodic vacuuming of the ventilation openings is recommended to ensure proper ventilation. 154 4-426-130-01 CUSHION, SR (L)
;; Do Not use paper towels, any type of abrasive pad, rags, rubber or vinyl materials to clean the screen. Using these ORDER THIS PART WHEN REPLACING THE LCD PANEL.
materials could easily scratch the screen which may result in permanent damage. 155 4-408-577-01 SHEET (METAL) UNDER
;; Do Not use any cleaning product containing alkaline/acid cleaner, scouring powder or volatile solvent, such as alcohol, ORDER THIS PART WHEN REPLACING THE LCD PANEL.
ammonia, benzine, thinner or insecticide. Using any of these harsh cleaners may result in permanent damage to the
screen.
;; Do Not spray water or detergent directly onto the TV screen. If liquid drips into the bottom of the screen it may cause a
failure.

XBR-65HX955 23
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by NOTE: The components identified by a red outline and a mark
shading and ! mark are critical for safety. contain confidential information. Specific instructions must be
Replace only with part number specified. adhered to whenever these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.

CONNECTORS SCREWS

XBR-65HX955

P/N DESCRIPTION REMARKS TOTAL


▲ 2-580-608-01 SCREW, +PSW M5X16 LOOP STAND(4) 4
△ 4-268-126-02 SCREW, ORNAMENTAL M6X12 RC(4) 4
■ 7-685-647-79 SCREW +BVTP 3X10 TYPE2 IT-3 SD BRKT(2), BTM BRKT(2) 4
□ 2-580-639-01 SCREW, +BVTP 4X12 TYPE2 IT-3 RC(4) 4
◆ 4-400-043-01 JOINT, SCREW RC(2) 2
201
◇ 4-256-393-01 SCREW, +PSW M3X6 W12 AC (1), SPK ASSY(2) 3
206 205 ● 2-990-421-41 SCREW (+PSW) (M3X6) SP HOL(8), ANT(2), WL CARD(2), BAPS(6), G15(6), G14(6) 30
○ 2-580-591-01 SCREW, +PSW M3X5 RC(22) 22
▼ 2-580-602-01 SCREW, +PSW M4X12 COVER H (2) 2

202
204

203

REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
201 1-910-803-12 CONNECTOR ASSEMBLY 28P+14P 204 1-910-801-47 CONNECTOR ASSEMBLY 5P
202 1-846-327-11 (LVDS) FFC WITH CONNECTOR 205 1-838-921-21 CONNECTOR ASSEMBLY 2P
203 1-910-803-13 HARNESS ASSEMBLY 206 1-838-920-21 CONNECTOR ASSEMBLY 2P

XBR-65HX955 24
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION

ACCESSORIES AND PACKAGING REMOTE COMMANDER


PART NO. DESCRIPTION PART NO. DESCRIPTION

2-580-608-01 SCREW, +PSW M5X16 1-490-001-31 REMOTE COMMANDER (RM-YD078)


(SCREWS TO ATTACH STAND, LOOP TO LCD TV)
For product protection and safety reasons, Sony strongly recommends
that you use the screws provided with the TV.
CAUTION: These screws cannot be used to secure the TV to the Wall
Mount Brackets.

4-411-988-11 MANUAL, INSTRUCTION


4-270-765-45 MANUAL (3D GLASSES)
4-276-434-61 MANUAL (CAMERA AND MICROPHONE)

MISCELLANEOUS
PART NO. DESCRIPTION

4-262-708-04 CLAMPER, CABLE


4-180-957-01 BADGE, XBR LOGO (H6)
4-298-328-01 TAPE, PWB HL (L)
4-298-329-01 TAPE, PWB HL (S)

7-600-031-97 TAPE (3M 1350FB-1) 15MMX66M BLK


7-600-034-93 TAPE, ADHESIVE (08C16-400) 10X50M
4-438-538-01 SHEET, THERMAL (15X45X4)
4-100-136-01 SHEET (CORE), C

OPTIONAL ACCESSORIES
THE 3D GLASSES LISTED BELOW ARE AVAILABLE THROUGH THE SONY STORE WEBSITE. USE THE DESCRIPTION
TO LOCATE THE PART AND PRICING INFORMATION.
PART NO. DESCRIPTION

1-458-382-12 CAMERA AND MICROPHONE UNIT


1-458-391-11 3D GLASSES
4-423-541-01 SUPPORT BELT KIT

XBR-65HX955 25
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION

WIRE DRESSING

WIRE DRESSING LAYOUT FOR XBR-65HX955

XBR-65HX955 26
SECTION 5 - UPDATES AND ADJUSTMENTS

OVERVIEW Software updates can be performed by:


●● Customer Manual Downloads
The models in this manual utilize a “generic” type of Main Board, therefore a
software update must be performed and certain service adjustment settings Software updates can be downloaded and placed on a USB
must be changed or confirmed whenever the Main Board, LCD Panel or thumb drive to be loaded onto the TV. The instructions for
TCON Board is replaced. downloading the software file vary from chassis to chassis
and sometimes from model to model. The customer is
There are 2 reasons for updating the software on the TVs: provided with the instructions to properly format the USB
●● Software updates for customers thumb drive, unzip the file and the procedures for loading the
These updates are for enhancements or improvements that software into the television.
have been made to the software after the TV was released. ●● Network Downloads
●● Software update for servicers Internet software updates are becoming more prevalent
These updates are specifically for servicers to use during a as more and more models incorporate home network
service call. capabilities. This method is the most practical since the
television will check for the latest version of software. The
models with this type of chassis provide the customer with a
SOFTWARE UPDATES FOR CUSTOMERS choice of turning the automatic software update feature on or
off. If set to on, the television will lookup software information
The subject of software updates is very important. The televisions of today while the unit is in standby. If a newer version is available, it
have advanced to the point where they are not simply a television anymore. will be downloaded and installed without any input from the
They are evolving into devices that are designed to integrate with numerous customer.
other devices found in the home. Some examples are: portable audio and
●● Built-in Tuner
video devices, still cameras, home computer networks and accessing the
internet to name a few. OTA or cable sources having the proper station that is
transmitting software update data packets. Although the ability
Communications with these varying devices requires that the television be
to transmit software update is possible in this way, it is the
compatible with varying communications protocols. Although standards
least common and is reserved for particular situations where
are detailed for each of these protocols, the real world dictates that
a critical update is “forced”, thereby updating the TV without
occasional errors may occur that could prevent devices from operating or
any input from the customer.
communicating properly.
Keeping the software in the television up-to-date is a procedure that is
normally handled by the owner of the television. Most customers who own
computers and other digital devices are familiar with and are accustomed
to updating the software in their products. If a customer contacts the Sony
Customer Support Center and it is deemed to be correctable with a software
update, the issue is handled at the customer level.

XBR-65HX955 27
SECTION 5 - UPDATES AND ADJUSTMENTS

SOFTWARE UPDATES FOR SERVICERS CHECKING THE SOFTWARE VERSION


The easiest way to check the version of software that is currently on the TV
Replacement Main Boards are now stocked with basic software. Once the
is to access the Contact Sony screen by using the customer menu.
replacement board is installed in the TV, the most current software needs
to be installed using a USB thumb drive containing the necessary software.
This new method of supplying Main Boards significantly reduces the Póngase en contacto con Sony
complexity of replacing the Main Boards. Information about the LCD Panel Póngase en contacto directamente con Sony si tiene algún problema con el TV:
is stored on the TCON circuits. This information is automatically loaded
onto the Main Board when the TV is powered up. With the correct software Sitio Web de soporte técnico Latinoamérica: www.sony-latin.com/servicioysoporte
version the Main Board and/or the TCON can be replaced more efficiently. Sitio Web de soporte técnico Brasil: www.sony.com.br/suporte-e-servicos
Teléfono de contacto Brasil:

SOFTWARE UPDATE RESPONSIBILITY Región capital y metropolitana:


Otras regiones:
4003 SONY (7669.)
0800 880 SONY (7669).
Software updates are designed to be performed by the customer. Warranty
Por favor, tenga la siguiente información a la mano:
repairs in which the issue can be resolved by a software update are not
Nombre del modelo: XBR-65HX955
reimbursable. Most issues involving software updates are handled by the
Número de serie: 1000001
customer service center and should not be directed to an authorized service
center. It is the responsibility of the servicer to prevent service calls for Versión del software: SONY_Tarte_SA_1.06
issues that involve software updates. Exceptions to this are certain cases
whereby the customer is unable or unwilling to perform the task. In this EXAMPLE OF SOFTWARE VERSION
situation, the servicer will be notified and receive the proper authorization LOCATED ON THE CONTACT SONY SCREEN
for reimbursement.
It is the servicer’s responsibility, however, to make certain that any TV
requiring a legitimate service is running the latest software version COMPLETING SERVICE REQUIREMENTS WHEN
and to install it if necessary. REPLACING THE MAIN BOARD
The following must be performed after replacing the Main Board to ensure
that all of the features for the TV will be available:
;; Update the Software
;; Select the Destination
;; Select the Model Name
;; Add the Serial Number
;; Confirm the Model ID and the Product ID
;; Clear the Self Check Diagnosis History

XBR-65HX955 28
SECTION 5 - UPDATES AND ADJUSTMENTS

UPDATING THE SOFTWARE 5. Press JUMP or OPTIONS on the Remote Commander


After replacing the Main Board you MUST UPDATE the SOFTWARE to the until the CHASSIS menu displays.
latest version.
Whenever the Main Board is replaced, the software must be updated so that CHASSIS SERVICE
the new board syncs with the LCD Panel. If a message displays indicating 000 WYVERN
the latest software is already installed, proceed to Resetting the LCD Panel 000 S2_NOISE_TH 32
to Update the Software.
There are 2 situations that can occur after replacing the Main Board:
6. Press 2 to move to the next category until the 007 DL
1. After replacing the Main Board, turn the TV ON.
category displays.
Case 1 - If there is no picture displayed and lights flash on the front
panel, insert the USB device. The update will start automatically.
CHASSIS SERVICE
NOTE: This update may take up to 5 minutes to complete. Do not 007 DL
remove the USB device, turn off the TV or unplug the power cord 000 PID_DATA_MISMAT 0
while the update is in progress.
Case 2 - If the picture displays, you will need to reset the LCD
Panel ID to force update the software. Proceed to Resetting the 7. Press 3 to increase the data value to 1.
LCD Panel to Update the Software.
2. After the update is complete, proceed to “Selecting the CHASSIS SERVICE
Destination” on page 30. 007 DL
000 PID_DATA_MISMAT 1
RESETTING THE LCD PANEL TO UPDATE THE SOFTWARE
NOTE: These steps are only required if the software did not update.
8. Press MUTING then press 0 to WRITE (Save) the
1. Take the TV out of deep Standby mode by pressing POWER
changes.
to turn on the TV.
When complete, the screen briefly indicates WRITE.
2. Press POWER to turn the TV back off.
3. Access Service Mode by pressing the following buttons on the WRITE
Remote Commander within a second of each other: CHASSIS SERVICE
007 DL
DISPLAY Channel 5 Volume + POWER 000 PID_DATA_MISMAT 1
4. The DIGITAL Service Menu displays.
NOTE: There are 3 Service Menus for this model, DIGITAL,
9. Exit Service Mode by turning the TV power off.
CHASSIS and VPC.
10. Return to Updating the Software.

XBR-65HX955 29
SECTION 5 - UPDATES AND ADJUSTMENTS

SELECTING THE DESTINATION 7. Press MUTING then 0 to WRITE (Save) the changes.
The correct destination needs to be selected after replacing the Main Board.
CAUTION: Selecting the incorrect destination may require replacing the DIGITAL SERVICE
Main Board. 002 MODEL
001 DEST ATSC-LTN_BASE
Verify before proceeding to the next step:
;; Updated the Software
WRITE
1. Take the TV out of deep Standby mode by pressing POWER
to turn on the TV. When complete, the screen briefly indicates the process is
DONE.
2. Press POWER to turn the TV back off.
3. Access Service Mode by pressing the following buttons on the DIGITAL SERVICE
Remote Commander within a second of each other: 002 MODEL
DISPLAY Channel 5 Volume + POWER 001 DEST ATSC-LTN_BASE
4. Press 2 to move to the next category until 002 MODEL
category displays. DONE

5. Press 1 to move to the next item until 001 DEST item 8. Proceed to Selecting the Model Name.
displays.

DIGITAL SERVICE
002 MODEL
001 DEST ATSC-LTN_BASE

6. Using the table, press 3 to increase the data value or 6 to


decrease the data value, to select the correct destination of the
TV.
Model Name Destination Data Value
XBR-65HX955 BRAZIL ATSC-LTN_BASE
CAUTION: Verify the destination is set correctly before
proceeding. If the incorrect Destination Data Value is
selected, it may corrupt the software requiring a Main Board
replacement.

XBR-65HX955 30
SECTION 5 - UPDATES AND ADJUSTMENTS

SELECTING THE MODEL NAME ADDING THE SERIAL NUMBER


The correct Model Name needs to be selected to ensure all of the TV The replacement board does not contain a Serial Number. Use the following
features are available. instructions to add the customer’s Serial Number.
Verify before proceeding to the next step: CAUTION: The Serial Number can only be selected once. Be sure to verify
;; Updated the Software the information is correct before saving the changes.

;; Selected the Destination Verify before proceeding to the next step:


;; Updated the Software
9. Press 1 to move to the 002 MODELNAME item.
;; Selected the Destination
DIGITAL SERVICE ;; Selected the Model Name
002 MODEL
002 MODELNAME XBR-65HX955 13. Locate the Serial Number for the TV on the side of the Rear
Cover of the TV.
10. If the correct model does not display, press 3 until the MODEL NO
model displayed matches the model of the TV. XBR-65HX955
11. Press MUTING then press 0 to WRITE (Save) the SERIAL NO
changes. 1000001

DIGITAL SERVICE 14. Press JUMP or OPTIONS on the Remote Commander


002 MODEL until the DIGITAL menu displays.
002 MODELNAME XBR-65HX955

DIGITAL SERVICE
WRITE
001 OP
When complete, the screen briefly indicates the process is 000 VERS ---
DONE.
<MAIN> <EXT>
DM1.301W00A RF:01.05
DIGITAL SERVICE WF1.003W00AA WF:2.0.0.99
DF1.001W00AA WF:0B
002 MODEL YM1.010W00AA FD:0.071
002 MODELNAME XBR-65HX955 DB2.105W00AA
(DM1.301W00AA)
DD1.016W00AA
WP0.521W00AA <PEM>
DONE MID: 0493A12E PM1.012W00LU
PID: 03049040 PB1.000W00LU
12. Proceed to Adding the Serial Number. PNL: V645H1-PE1A PL1.011L46LUX
TUNER: ENABLE PD1.011J46LUX

XBR-65HX955 31
SECTION 5 - UPDATES AND ADJUSTMENTS

15. Press 2 to move to the 002 MODEL category. 19. Using the Remote Commander, enter the Serial Number of the TV.

NOTE: If the incorrect Serial Number is entered, press


DIGITAL SERVICE
002 MODEL
to go back to the Serial Number input screen and re-enter the
000 SEG correct Serial Number.
2b-1N_BASE
20. After confirming the Serial Number, press to WRITE (Save)
the Serial Number to the replacement Main Board.
16. Press 1 until the 003 SERIAL item displays.

DIGITAL SERVICE DIGITAL (MODEL) SERVICE


002 MODEL SerialNumberEdit
003 SERIAL ---
*1 SerialNumber
17. Press 0 to display the Serial Number Edit option.
Please input serial number
DIGITAL (MODEL) SERVICE
(0000000-9999999)
1000001 WRITE
SerialNumberEdit
*1 SerialNumber When complete, the screen indicates the process is DONE,
then the Serial Number displays.
18. Press to display the Serial Number input screen.
DIGITAL (MODEL) SERVICE
DIGITAL (MODEL) SERVICE SerialNumberEdit
SerialNumberEdit *1 SerialNumber
*1 SerialNumber
Please input serial number
Please input serial number
(0000000-9999999) 1000001 DONE
----------------
21. Proceed to Confirming the Model ID and Product ID.
CAUTION: The Serial Number can only be selected once.
Be sure to verify the information is correct before saving the
changes.

XBR-65HX955 32
SECTION 5 - UPDATES AND ADJUSTMENTS

CONFIRMING THE MODEL ID AND PRODUCT ID 23. Using the information provided in the table below, verify the
After completing all of the service adjustment changes, verify that the Model ID and Product ID are correct.
correct Model ID and Product ID displays in the Service menu.
Model Name Destination Panel Name Model-ID Product-ID
Verify before proceeding to the next step:
XBR-65HX955 BRAZIL V645H1-PE1A 0493A12E 03049040
;; Updated the Software
;; Selected the Destination
;; Selected the Model Name
DIGITAL SERVICE
;; Added the Serial Number
001 OP
000 VERS ---
22. Press 4 to move to the 001 OP category.
Software Version
<MAIN> <EXT>
DIGITAL SERVICE DM1.301W00A RF:01.05
WF1.003W00AA WF:2.0.0.99
001 OP DF1.001W00AA WF:0B
000 VERS --- YM1.010W00AA FD:0.071
Model ID DB2.105W00AA
Product ID (DM1.301W00AA)
<MAIN> <EXT> DD1.016W00AA
Panel ID
DM1.301W00A RF:01.05 WP0.521W00AA <PEM>
WF1.003W00AA WF:2.0.0.99 MID: 0493A12E PM1.012W00LU
DF1.001W00AA WF:0B PID: 03049040 PB1.000W00LU
YM1.010W00AA FD:0.071 PNL: V645H1-PE1A PL1.011L46LUX
DB2.105W00AA TUNER: ENABLE PD1.011J46LUX
(DM1.301W00AA)
DD1.016W00AA
WP0.521W00AA <PEM>
MID: 0493A12E PM1.012W00LU
24. Exit Service Mode by turning the TV power off.
PID: 03049040 PB1.000W00LU
PNL: V645H1-PE1A PL1.011L46LUX 25. Cycle AC Power.
TUNER: ENABLE PD1.011J46LUX (Unplug and plug AC Cord from the AC Outlet).
26. Wait a minute while lights flash and Initial Setup screen
shows.
27. TV update is complete.
NOTE: The additional features of the TV, including 3D, are
now available.

XBR-65HX955 33
SECTION 5 - UPDATES AND ADJUSTMENTS

CLEARING THE SELF CHECK DIAGNOSIS HISTORY


SELF CHECK
Since the diagnostic results displayed on the screen are not automatically
cleared, always confirm the Self Check screen after you have completed the 000 RESERVED --------------------- --------------------- --------------------- 00
repairs to be sure you reset the result display to “0”. 000 RESERVED --------------------- --------------------- --------------------- 00
Verify before proceeding to the next step: 002 MAIN_POWE --------------------- --------------------- --------------------- 00
003 DC_ALERT --------------------- --------------------- --------------------- 00
;; Updated the Software 003 AUD_PROT --------------------- --------------------- --------------------- 00
003 HDMI_EQ --------------------- --------------------- --------------------- 00
;; Selected the Destination
003 TU_DEMOD --------------------- --------------------- --------------------- 00
;; Selected the Model Name 004 VLED --------------------- --------------------- --------------------- 00
004 LD_ERR --------------------- --------------------- --------------------- 00
;; Added the Serial Number
005 HFR_ERR --------------------- --------------------- --------------------- 00
Error Count
005 TCON_ERR 120123132522 120123113645 --------------------- 02
1. Take the TV out of deep Standby mode by pressing POWER 005 P_ID-ERR --------------------- --------------------- --------------------- 00
006 BACKLITE --------------------- --------------------- --------------------- 00
to turn on the TV.
007 TEMP_ERR --------------------- --------------------- --------------------- 00
2. Press POWER to turn the TV back off. 007 FAN_ERR --------------------- --------------------- --------------------- 00
010 EMITTER --------------------- --------------------- --------------------- 00
3. Press the following buttons on the Remote Commander within 101 VPC_WDT --------------------- --------------------- --------------------- 00
a second of each other: 102 MEPS_WDT --------------------- --------------------- --------------------- 00
103 HOST_WDT --------------------- --------------------- --------------------- 00
DISPLAY Channel 5 Volume - POWER 104 STBY_WDT --------------------- --------------------- --------------------- 00

NOTE: This differs from accessing Service Adjustments Mode 00345 000333 06789
(Volume +). 4. To clear the error history and error count press 8 0 .

XBR-65HX955 34
SECTION 5 - UPDATES AND ADJUSTMENTS
The 8X error code could be the result of:
SELF CHECK
SELF CHECK
●● Software Issue
000 RESERVED
RESERVED --------------------- --------------------- --------------------- 00 00
000 --------------------- --------------------- --------------------- ●● Network Issue
000 RESERVED --------------------- --------------------- --------------------- 00
000 RESERVED --------------------- --------------------- --------------------- 00
002
002
MAIN_POWE --------------------- --------------------- --------------------- 00
MAIN_POWE --------------------- --------------------- --------------------- 00
●● Skype Login Issue
003 DC_ALERT --------------------- --------------------- --------------------- 00
003
003
DC_ALERT --------------------- --------------------- --------------------- 00
AUD_PROT --------------------- --------------------- --------------------- 00 ●● Incompatible USB Device Plugged Inserted
003
003 AUD_PROT
HDMI_EQ --------------------- ---------------------
--------------------- --------------------- ---------------------
--------------------- 00 00
003 HDMI_EQ --------------------- --------------------- --------------------- ●● Defective Main Board
003 TU_DEMOD --------------------- --------------------- --------------------- 00 00
003
004 TU_DEMOD ---------------------
VLED --------------------- ---------------------
--------------------- ---------------------
--------------------- 00 00 Every time 3 errors are registered in the Self Diagnosis Self Check screen
004
004 VLED
LD_ERR ---------------------
--------------------- ---------------------
--------------------- ---------------------
--------------------- 00 00
the TV will shut down and activate an 8X blink pattern on the Standby LED.
005
004 HFR_ERR
LD_ERR --------------------- ---------------------
--------------------- ---------------------
--------------------- 00 00
---------------------
005 TCON_ERR --------------------- --------------------- --------------------- 00 00
If an error count is indicated, usually as an 103 HOST_WDT error, follow
005 HFR_ERR --------------------- --------------------- ---------------------
005
005 P_ID-ERR
TCON_ERR --------------------- ---------------------
--------------------- ---------------------
--------------------- 00 00
---------------------
these instructions to update the TV.
006 BACKLITE --------------------- --------------------- --------------------- 00
005 P_ID-ERR --------------------- --------------------- --------------------- 00
007 TEMP_ERR --------------------- --------------------- --------------------- 00
006 BACKLITE --------------------- --------------------- --------------------- 00 SELF CHECK
007 FAN_ERR --------------------- --------------------- --------------------- 00
007 TEMP_ERR --------------------- --------------------- --------------------- 00
010 EMITTER --------------------- --------------------- --------------------- 00
007
101
FAN_ERR
VPC_WDT
--------------------- --------------------- --------------------- 00
--------------------- --------------------- --------------------- 00 000 RESERVED ----------------- ----------------- ----------------- 00
010
102 EMITTER --------------------- ---------------------
MEPS_WDT --------------------- --------------------- ---------------------
--------------------- 00 00 000 RESERVED ----------------- ----------------- ----------------- 00
101
103 VPC_WDT ---------------------
HOST_WDT --------------------- ---------------------
--------------------- ---------------------
--------------------- 00 00 002 MAIN_POWE ----------------- ----------------- ----------------- 00
102
104 MEPS_WDT ---------------------
STBY_WDT --------------------- ---------------------
--------------------- ---------------------
--------------------- 00 00 003 DC_ALERT ----------------- ----------------- ----------------- 00
103 HOST_WDT --------------------- --------------------- --------------------- 00 003 AUD_PROT ----------------- ----------------- ----------------- 00
104 00345 000333 ---------------------
STBY_WDT 06789 --------------------- --------------------- 00 003 HDMI_EQ ----------------- ----------------- ----------------- 00
003 TU_DEMOD ----------------- ----------------- ----------------- 00
00345 000333 06789 004 VLED ----------------- ----------------- ----------------- 00
004 LD_ERR ----------------- ----------------- ----------------- 00
5. Exit Self Check by turning the TV power off. 005 HFR_ERR ----------------- ----------------- ----------------- 00
005 TCON_ERR ----------------- ----------------- ----------------- 00
6. Cycle AC Power. 005 P_ID-ERR ----------------- ----------------- ----------------- 00
(Unplug and plug AC Cord from the AC Outlet). 006 BACKLITE ----------------- ----------------- ----------------- 00
007 TEMP_ERR ----------------- ----------------- ----------------- 00
007 FAN_ERR ----------------- ----------------- ----------------- 00
RESOLVING AN 8 BLINK ERROR 010 EMITTER ----------------- ----------------- ----------------- 00
101 VPC_WDT ----------------- ----------------- ----------------- 00
It’s possible that a customer may report an 8X blink error code even though 102 MEPS_WDT ----------------- ----------------- ----------------- 00
an 8X blink error isn’t an option in the Self Diagnosis Self Check list. An 8X 103 HOST_WDT 1201231325 1201231136 ----------------- 03
blink error is mainly used during TV software development. To verify that 104 STBY_WDT ----------------- ----------------- ----------------- 00
there is an actual 8X error, view the TV’s Self Diagnosis Self Check list
00345 000333 00345
history, specifically at the bottom of the list WDT (Watch Dog Timer) error
codes.

XBR-65HX955 35
SECTION 5 - UPDATES AND ADJUSTMENTS

VERIFYING THERE IS AN 8 BLINK ERROR UPDATING THE SOFTWARE


1. Disconnect all inputs to the TV. Verify before proceeding to the next step:
2. Cycle AC Power. ;; Verified the error is an 8X error
(Unplug and plug AC Cord from the AC Outlet). ;; Reset the TV to Factory Condition
3. Do one of the following: 1. Check for latest Software Version through Network Connection
a. If the Standby LED blinks red 8 times, proceed to or Reference Library.
Resetting the TV Factory Condition. 2. Connect and Configure TV Network Connection.
b. Clear the Self Check history by following the instructions 3. Display the menu by pressing HOME .
provided in “Clearing the Self Check Diagnosis History” 4. Using and on the on the Remote Commander,
on page 34. select the following:
Settings Product Support Software Update.
RESETTING THE TV TO FACTORY CONDITION NOTE: If TV is not connected to a network download the latest
Verify before proceeding to the next step: software for these models and Install using a USB Thumb
Drive.
;; Verified the error is an 8X error
5. Do one of the following:
1. To reset the TV, follow the instructions for Resetting the TV
to Factory Condition. a. If the Standby LED blinks red 8 times, proceed to
2. Do one of the following: Replacing the Main Board.

a. If the Standby LED blinks red 8 times, proceed to b. Clear the Self Check history by following the instructions
Updating the Software. provided in “Clearing the Self Check Diagnosis History” on
page 34.
b. Clear the Self Check history by following the instructions
provided in “Clearing the Self Check Diagnosis History”
on page 34. REPLACING THE MAIN BOARD
The Main Board should be replaced only if all other options have not resolved
the issue.
Verify before proceeding to the next step:
;; Verified the error is an 8X error
;; Reset the TV to Factory Condition
;; Updated the Software
1. Follow all of the instructions in “Completing Service
Requirements When Replacing the Main Board” on page
28.

XBR-65HX955 36
SECTION 5 - UPDATES AND ADJUSTMENTS

COMPLETING SERVICE REQUIREMENTS WHEN CONFIRMING THE MODEL ID AND PRODUCT ID


REPLACING THE LCD PANEL After completing all of the service adjustment changes, verify that the
correct Model ID and Product ID displays in the Service menu.
The following must be performed after replacing the LCD Panel to ensure
Verify before proceeding to the next step:
that all of the features for the TV will be available:
;; Updated the Software
;; Update the Software
;; Confirm Modetl ID and Product ID 3. Press JUMP or OPTIONS on the Remote Commander
until the DIGITAL menu displays.
;; Reset the Panel Operation Time
4. If necessary, press 4 to move to the 001 OP category.
;; Clear the Self Check Diagnosis History

UPDATING THE SOFTWARE DIGITAL SERVICE


After replacing the LCD Panel you MUST UPDATE the SOFTWARE to the
latest version. 001 OP
000 VERS ---
Whenever the LCD Panel is replaced, the software must be updated so that
the new panel syncs with the Main Board. If a message displays indicating
the latest software is already installed, proceed to Resetting the LCD Panel <MAIN> <EXT>
to Update the Software. DM1.301W00A RF:01.05
WF1.003W00AA WF:2.0.0.99
DF1.001W00AA WF:0B
YM1.010W00AA FD:0.071
There are 2 situations that can occur after replacing the LCD Panel:
DB2.105W00AA
1. After replacing the LCD Panel, turn the TV ON. (DM1.301W00AA)
DD1.016W00AA
Case 1 - If there is no picture displayed and lights flash on the front WP0.521W00AA <PEM>
panel, insert the USB device. The update will start automatically. MID: 0493A12E PM1.012W00LU
PID: 03049040 PB1.000W00LU
NOTE: This update may take up to 5 minutes to complete. Do not PNL: V645H1-PE1A PL1.011L46LUX
remove the USB device, turn off the TV or unplug the power cord TUNER: ENABLE PD1.011J46LUX
while the update is in progress.
Case 2 - If the picture displays, you will need to reset the LCD
Panel ID to force software update. Proceed to “Resetting the LCD
Panel to Update the Software” on page 29.
2. After the update is complete, proceed to Confirming the
Model ID and Product ID.

XBR-65HX955 37
SECTION 5 - UPDATES AND ADJUSTMENTS
5. Using the information provided in the table below, verify the RESETTING THE PANEL OPERATION TIME
Model ID and Product ID are correct.
After completing all steps, reset the panel operation time from the Self
Model Name Destination Panel Name Model-ID Product-ID Check screen.
XBR-65HX955 BRAZIL V645H1-PE1A 0493A12E 03049040 Verify before proceeding to the next step:
;; Updated the Software
;; Confirmed Model ID and Product ID
1. Take the TV out of deep Standby Mode by pressing POWER
DIGITAL SERVICE to turn on the TV.
001 OP 2. Press POWER to turn the TV back off.
000 VERS ---
3. Press the following buttons on the Remote Commander within
Software Version a second of each other:
<MAIN> <EXT> DISPLAY Channel 5 Volume - POWER
DM1.301W00A RF:01.05
WF1.003W00AA WF:2.0.0.99 NOTE: This differs from accessing Service Adjustments Mode
DF1.001W00AA WF:0B (Volume +).
YM1.010W00AA FD:0.071
Model ID DB2.105W00AA SELF CHECK

Product ID (DM1.301W00AA)
Panel ID DD1.016W00AA 000 RESERVED --------------------- --------------------- --------------------- 00
WP0.521W00AA <PEM> 000 RESERVED --------------------- --------------------- --------------------- 00
002 MAIN_POWE --------------------- --------------------- --------------------- 00
MID: 0493A12E PM1.012W00LU 003 DC_ALERT --------------------- --------------------- --------------------- 00
PID: 03049040 PB1.000W00LU 003 AUD_PROT --------------------- --------------------- --------------------- 00
PNL: V645H1-PE1A PL1.011L46LUX 003 HDMI_EQ --------------------- --------------------- --------------------- 00
TUNER: ENABLE PD1.011J46LUX 003 TU_DEMOD --------------------- --------------------- --------------------- 00
004 VLED --------------------- --------------------- --------------------- 00
004 LD_ERR --------------------- --------------------- --------------------- 00
005 HFR_ERR --------------------- --------------------- --------------------- 00
6. Exit Service Mode by turning the TV power OFF. 005 TCON_ERR --------------------- --------------------- --------------------- 00
005 P_ID-ERR --------------------- --------------------- --------------------- 00
7. Cycle AC Power. 006 BACKLITE --------------------- --------------------- --------------------- 00
007 TEMP_ERR --------------------- --------------------- --------------------- 00
(Unplug and plug AC Cord from the AC Outlet).
007 FAN_ERR --------------------- --------------------- --------------------- 00
8. Wait a minute while lights flash and Initial Setup screen 010 EMITTER --------------------- --------------------- --------------------- 00
101 VPC_WDT --------------------- --------------------- --------------------- 00
shows. 102 MEPS_WDT --------------------- --------------------- --------------------- 00

9. Proceed to Resetting the Panel Operation Time. 103


104
HOST_WDT
STBY_WDT
--------------------- --------------------- --------------------- 00
--------------------- --------------------- --------------------- 00

00345 000333 06789

Panel operation time

XBR-65HX955 38
SECTION 5 - UPDATES AND ADJUSTMENTS
4. To clear the LCD Panel operating hours after replacing the LCD CLEARING THE SELF CHECK DIAGNOSIS HISTORY
Panel, press 7 0 .
After resetting the panel operation time, clear the Self Check screen.
6. To clear the error history and error count press 8 0 .
SELF CHECK

000 RESERVED --------------------- --------------------- --------------------- 00 SELF CHECK


000 RESERVED --------------------- --------------------- --------------------- 00
002 MAIN_POWE --------------------- --------------------- --------------------- 00 000 RESERVED --------------------- --------------------- --------------------- 00
003 DC_ALERT --------------------- --------------------- --------------------- 00 000 RESERVED --------------------- --------------------- --------------------- 00
003 AUD_PROT --------------------- --------------------- --------------------- 00 002 MAIN_POWE --------------------- --------------------- --------------------- 00
003 HDMI_EQ --------------------- --------------------- --------------------- 00 003 DC_ALERT --------------------- --------------------- --------------------- 00
003 TU_DEMOD --------------------- --------------------- --------------------- 00 003 AUD_PROT --------------------- --------------------- --------------------- 00
004 VLED --------------------- --------------------- --------------------- 00 003 HDMI_EQ --------------------- --------------------- --------------------- 00
004 LD_ERR --------------------- --------------------- --------------------- 00 003 TU_DEMOD --------------------- --------------------- --------------------- 00
005 HFR_ERR --------------------- --------------------- --------------------- 00 004 VLED --------------------- --------------------- --------------------- 00
005 TCON_ERR --------------------- --------------------- --------------------- 00 004 LD_ERR --------------------- --------------------- --------------------- 00
005 P_ID-ERR --------------------- --------------------- --------------------- 00 005 HFR_ERR --------------------- --------------------- --------------------- 00
006 BACKLITE --------------------- --------------------- --------------------- 00 005 TCON_ERR --------------------- --------------------- --------------------- 00
007 TEMP_ERR --------------------- --------------------- --------------------- 00 005 P_ID-ERR --------------------- --------------------- --------------------- 00
007 FAN_ERR --------------------- --------------------- --------------------- 00 006 BACKLITE --------------------- --------------------- --------------------- 00
010 EMITTER --------------------- --------------------- --------------------- 00 007 TEMP_ERR --------------------- --------------------- --------------------- 00
101 VPC_WDT --------------------- --------------------- --------------------- 00 007 FAN_ERR --------------------- --------------------- --------------------- 00
102 MEPS_WDT --------------------- --------------------- --------------------- 00 010 EMITTER --------------------- --------------------- --------------------- 00
103 HOST_WDT --------------------- --------------------- --------------------- 00 101 VPC_WDT --------------------- --------------------- --------------------- 00
104 STBY_WDT --------------------- --------------------- --------------------- 00 102 MEPS_WDT --------------------- --------------------- --------------------- 00
103 HOST_WDT --------------------- --------------------- --------------------- 00
00345 000333 00000 104 STBY_WDT --------------------- --------------------- --------------------- 00

Panel operation time


00345 000333 06789
5. Proceed to Clearing the Self Check Diagnosis History.
7. Exit Self Check by turning the TV power off.
8. Cycle AC Power.
(Unplug and plug AC Cord from the AC Outlet).

XBR-65HX955 39
SECTION 5 - UPDATES AND ADJUSTMENTS

OPTIONAL ADJUSTMENTS 5. Press 2 to move to the 002 VCOM category.


All Sony TVs are set for optimal viewing performance. Refer to the following
VPC SERVICE
instructions if the customer requests additional adjustments.
002 VCOM
000 ENABLE 0
ENABLING VCOM TO ADJUST THE PICTURE
The VCOM adjustment displays a green screen while you adjust the picture. 6. Enable the VCOM by pressing 3 to increase the data
value to 1.
1. Take the TV out of deep Standby Mode by pressing POWER
to turn on the TV. 7. Press 1 to move to the 001 ADJUST item.

2. Press POWER to turn the TV back off. VPC SERVICE


3. Press the following buttons on the Remote Commander within 002 VCOM
a second of each other: 001 ADJUST 64

DISPLAY Channel 5 Volume + POWER


8. Change the value of the 001 ADJUST item to adjust the picture
by pressing 3 to increase the data value or 6
to decrease the data value.
DIGITAL SERVICE
NOTE: When changing the data value, the screen will
001 OP turn green for approximately 3 seconds before returning
000 VERS --- to the Service Adjustments screen.

<MAIN> <EXT> VPC SERVICE


DM1.301W00A RF:01.05 001 VCOM
WF1.003W00AA WF:2.0.0.99 001 ADJUST 69
DF1.001W00AA WF:0B
YM1.010W00AA FD:0.071
9. When the picture is clear, press MUTING then 0 to WRITE
DB2.105W00AA
(DM1.301W00AA) (Save) the changes.
DD1.016W00AA
WP0.521W00AA <PEM> VPC WRITE
MID: 0493A12E PM1.012W00LU 002 VCOM
PID: 03049040 PB1.000W00LU 001 ADJUST 64
PNL: V645H1-PE1A PL1.011L46LUX
TUNER: ENABLE PD1.011J46LUX
10. Do one of the following:

a. If adjustments are complete, press POWER to turn


4. Press JUMP or OPTIONS on the Remote Commander the TV back off.
until the VPC menu displays.
b. Proceed to Setting the White Balance Adjustments.

XBR-65HX955 40
SECTION 5 - UPDATES AND ADJUSTMENTS

SETTING WHITE BALANCE ADJUSTMENTS RESETTING THE TV TO FACTORY CONDITION


White Balance adjustment data is located on the DIGITAL menu. Use the following instructions to restore the User Adjustments and Channel
Memory settings to the preset Factory Conditions.
11. Press 2 to move to 006 WB category.
1. Turn the TV On by pressing POWER , then wait
VPC SERVICE
approximately 40 to 60 seconds.
006 WB 2. While holding down on the Remote Commander, press
000 R_DRV 128 POWER on the side of the TV.

12. To change the data value of the R_DRV, press 3 to


increase the value or 6 to decrease the value.
NOTE: The data value must be set between the range
1 to 255.
13. Press 1 to move to the next item (001 G_DRV).
14. To change the data value, press 3 to increase the value
3. The set restarts and displays the Initial Setup screen. This may
or 6 to decrease the value.
take several minutes.
15. Repeat steps 6 and 7 for each of the following items:
002 B_DRV
003 R_BKG
004 G_BKG
005 B_BKG
16. To save the changes, press MUTING then press 0 .
17. Exit Service Mode by pressing POWER to turn the TV
back off.

XBR-65HX955 41
SECTION 5 - UPDATES AND ADJUSTMENTS

RESETTING THE TV TO FACTORY CONDITION USING


SERVICE MODE
1. Take the TV out of deep Standby mode by pressing POWER
to turn on the TV.
2. Press POWER to turn the TV back off.
3. Press the following buttons on the Remote Commander within a
second of each other:
DISPLAY Channel 5 Volume + POWER
4. If necessary, press JUMP or OPTIONS to go to DIGITAL
menu.
5. Press the following buttons on the Remote Commander within a
second of each other:
8 MUTING 0
SERVICE changes to green RST.
RST executes the command and displays EXE.
EXE-RST displays green, then red indicating the TV is writing
the data.
6. When the process is complete the green SERVICE text displays
and the LED display as shown below:

TIMER Standby POWER


7. Cycle AC Power.
(Unplug and plug AC Cord from the AC Outlet).
The set restarts and displays the Initial Setup screen.
This may take several minutes.

XBR-65HX955 42
is a trademark of Sony Electronics
Reproduction in whole or part without written permission is prohibited. All rights reserved
Sony Corporation
Sony LCSC English
Technical Services 2012JJ74WEB-1
9-888-514-01 Service Publications Department © 2012.10

XBR-65HX955 43
APPENDIX A: ENCRYPTION KEY COMPONENTS
Encryption key components developed by Sony Corporation contain confidential information and shall be handled under the non-disclosure obligations
provided in the applicable agreement with Sony Corporation (and/or its subsidiary).
As part of this agreement specific instructions must be adhered to whenever a Circuit Board containing encryption key components is repaired and/or replaced
pursuant to the following:
1. In the service manual the Circuit Board(s) containing encryption key components shall be identified with a red outline and a .
2. Only repair boards or components listed in the service manual shall be utilized for replacement and/or repair.
3. Disassembly, decryption or reverse-engineering component(s) is strictly prohibited.
4. Any board in which the Servicer replaces an encryption key component must be placed back into the set it orignally came from and the replaced
defective component MUST BE DESTROYED. Boards cannot be swapped.
5. If a Circuit Board identified with a red outline and a in the service manual is deemed to be defective:
a. and if a core charge is imposed and is covered under the product warranty, the defective un-repaired or modified board MUST BE RETURNED
to Sony.
b. and if the core charge is NOT covered under the product warranty, the defective un-repaired or modified board MUST BE DESTROYED.
6. If a unit is destroyed (such as field scrap), the Circuit Board identified with a red outline and a in the service manual MUST BE DESTROYED.

XBR-65HX955 A-1

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