Ultra Drive User Guide: Engineering Center Five Farm Springs Farmington, CT 06032
Ultra Drive User Guide: Engineering Center Five Farm Springs Farmington, CT 06032
Ultra Drive User Guide: Engineering Center Five Farm Springs Farmington, CT 06032
ORIGINAL APPROVAL:
Prepared By: Signature and Approved By: Signature and
(Last, F I typed) Date (yyyy-mm-dd) (Last, F I typed) Date (yyyy-mm-dd)
Czerwinski, C. Czerwinski, C.
Description of Parameters, events and SVT monitor related to brake switches 3-5.
Added 2 Vane Sensor Types for Home Elevator and one for PRS8N single sensor
Change Added events, monitor screens and parameters for Belt Slip Mitigation feature.
6.2: Monitor menu overview adaptation.
Added Smooth Stop Operation (SSO)
Updated to A5231400CBC
The P/N for motor type 216 should be TAA20220AB566.
Updated motor types 205, 104, 292, 106, 491, 731-734, 407, 326, 310-311.
Updated motor type 292.
Updated parameter “M Cable Leng 0/2”
Reason for For AP231400CBC release.
Change
This work and the information it contains are the property of Otis Elevator Company (“Otis”). It is
delivered to others on the express condition that it will be used only for, or on behalf of, Otis; that
neither it nor the information it contains will be reproduced or disclosed, in whole or in part,
without the prior written consent of Otis; and that on demand it and any copies will be promptly
returned to Otis.
Sheet: 2 of 183
Table of Contents
1 Introduction ......................................................................................................... 5
1.1 Applicable Hardware Configurations ............................................................................................ 5
1.2 Applicable Software Versions ...................................................................................................... 5
1.3 References ................................................................................................................................. 5
1.4 Abbreviations, Acronyms and Terms ........................................................................................... 5
2 Software Release Notes ..................................................................................... 6
2.1 Software Modifications ................................................................................................................ 6
2.2 Known Bugs................................................................................................................................ 6
2.3 Required EEPROM Changes For Drive Software Upgrade .......................................................... 6
3 Drive Operation ................................................................................................... 7
3.1 Drive Modes................................................................................................................................ 7
3.1.1 MCSS Mode .......................................................................................................................... 7
3.1.2 Manual Mode ......................................................................................................................... 7
3.1.3 CAN Mode ............................................................................................................................. 8
3.1.4 Engineering Test Modes......................................................................................................... 8
3.2 Drive States ................................................................................................................................ 8
3.2.1 Drive State Sequence .......................................................................................................... 11
4 Installation and Startup .................................................................................... 12
4.1 Requirements ........................................................................................................................... 12
4.2 Wiring Guidelines for 422 Interface............................................................................................ 12
4.3 Parameter Setup ....................................................................................................................... 12
4.4 Encoder Adjustment .................................................................................................................. 13
4.5 Check of Direction ..................................................................................................................... 14
4.6 LEDs......................................................................................................................................... 14
4.7 Check of 1LS/2LS ..................................................................................................................... 15
4.8 PRS .......................................................................................................................................... 16
4.8.1 Example PRS configuration: PRS2 ....................................................................................... 19
4.9 Learn run .................................................................................................................................. 20
4.9.1 Procedure ............................................................................................................................ 20
4.9.2 Faults during Learn Run ....................................................................................................... 22
4.9.3 Find Bottom Landing Run ..................................................................................................... 23
4.9.4 Viewing the Landing Table ................................................................................................... 23
4.10 Floor Level Adjustment.............................................................................................................. 23
4.11 Start Jerk / Rollback Reduction ................................................................................................. 24
5 Self-Commissioning Operation ....................................................................... 25
5.1 Overview................................................................................................................................... 25
5.2 EEPROM parameters ............................................................................................................... 26
5.3 How do I do this …. ................................................................................................................... 26
5.4 Running Self-Commissioning Tests ........................................................................................... 27
5.4.1 Entering Auto Tune Mode..................................................................................................... 27
5.4.2 Entering Motor Nameplate Data and Number of Poles. ......................................................... 27
5.4.3 Initial Tests with Stationary Elevator (Locked Rotor Tests) – INDUCTION MOTOR ONLY!! .. 28
5.4.4 Checking Motor Phasing ...................................................................................................... 29
5.4.5 Motor Fine-Tuning Tests - INDUCTION MOTOR ONLY!! ...................................................... 29
5.4.6 Inertia Adjustment – Induction Motor or PM Synchronous Motor ........................................... 30
5.4.7 Parameter Display................................................................................................................ 31
5.4.8 Exiting Auto Tune Mode ....................................................................................................... 31
5.5 Troubleshooting Notes .............................................................................................................. 31
6 Service Tool ...................................................................................................... 36
6.1 Menu Tree ................................................................................................................................ 37
6.2 Monitor Menu ............................................................................................................................ 38
Sheet: 3 of 183
Sheet: 4 of 183
Sheet: 5 of 183
1 Introduction
1.1 Applicable Hardware Configurations
This document contains information for the Ultra Drive. The board version covered by this
document is:
• Processor Board: K2A26800ABS
1.2 Applicable Software Versions
This document covers software AAA31400AAB. Applicability to other SCN's is uncertain.
1.3 References
1. Otis Document SID00038, "Drive Module Message Interface Standard”.
2. Otis Document D339_DRS, “Ultra Drive Requirements”.
3. Otis Doucument 31400_SRS, “Ultra Drive Software Requirements Specification”.
4. Otis Doucument 31400_SDD, “Ultra Drive Software Design Document”.
1.4 Abbreviations, Acronyms and Terms
The following abbreviations, acronyms and terms are used in this document:
ADC Analog to Digital Converter
CAN Controller Area Network
CRC Circular Redundancy Check
DBD Drive Block Disconnect
DIB Down Inspection Button
DDP Delayed Drive Protection
DSP Digital Signal Processor
GDCB Global Drive Control Board (Axx26800AKT)
eI2C enhanced I2C EEPROM storage capability
ESTOP Emergency Stop
LS Limit Switch
LWSS Load Weight Subsystem
MCSS Motion Command Subsystem; Applies to MCSS and LMCSS
NTSD Normal Terminal Stopping Device
PLL Phase Lock Loop
PRS Position Reference System
PTR Prepare To Run signal from MCSS
RTR Ready to Run signal declared by DBSS and sent to MCSS.
SCN Software Configuration Number (i.e. AAA31400AAA)
SVT Service Tool
TCB Traction Control Board
UIB Up Inspection Button
Sheet: 6 of 183
705 E2 Invalid
000:00:00:00.04
The reason for this is the data in the EEPROM is set to values incompatible with the current SCN
or that new EEPROM parameters have not yet been set. The invalid or blank values must be
corrected. See the description of this fault in Section 6.3.7 of this manual.
A specific parameter can be easily set to its default value as described below:
- press SHIFT-7 (D) to prepare a default value to be entered in the SVT edit field,
- press ENTER to accept this value (same as the value would have been entered manually).
Note: this procedure works only if the specific parameter has a defined default value. See also
parameter tables in section 6.5 of this manual.
Sheet: 7 of 183
3 Drive Operation
3.1 Drive Modes
The Gen2 Regenerative Drive is designed to be compatible with both MCSS-type and TCBC-type
controllers. As a result, two of the fundamental operating modes of the drive are MCSS mode and
CAN mode. The setting of the service tool parameter Interface Type specifies which controller is
to be used and determines the fundamental operating mode. The mode determines the source of
the motion commands and other functionality of the drive. Additionally, there are sub-modes,
each of which is described below.
3.1.1 MCSS Mode
THIS SECTION NOT APPLICABLE TO THE ULTRA DRIVE
MCSS mode is the normal operating mode when the drive is to be used with an MCSS-type
controller. The mode has to be selected using the service tool parameter Interface Type. In
MCSS mode, the velocity reference is obtained from the MCSS-type controller according to the
MCSS ICD [1]. The drive has to be connected to the MCSS-type controller via the RS-422 serial
interface.
3.1.2 Manual Mode
THIS SECTION NOT APPLICABLE TO THE ULTRA DRIVE
Manual mode is a sub-mode, available only when MCSS mode is selected. Manual mode is
intended for use only during installation. The Manual Mode velocity profile is determined by the
setting of EEPROM parameters in menu 3-5 PROFILE. There are no acceleration or
deceleration limits other than these EEPROM settings. An overspeed trip is also provided and is
based on the following parameters in menu 3-5 PROFILE
Man Speed mm/s
<>
and menu 3-2 ADJUSTMENT:
MAN Overspeed %
<>
The safety chain must be provided to the drive and the manual mode pendant should be wired as
shown in the following diagram or Manual mode operation is not possible.
P11-1
ES COM
DN UP
P11-5
DN UP
P11-7
P11-10
P6-1
PE P6-5
110VAC 110VAC
RETURN
P6-7 or P6-9
110VAC Power for Safety Chain
and Pendant Operation
Sheet: 8 of 183
Two restrictions are placed on the operation of the up and down command inputs:
1. Both up and down inputs cannot be asserted at the same time. If stopped, the drive will not
run; if moving the drive will decelerate and stop even if the opposite direction input is de-
asserted while the drive is decelerating.
2. While running, if the asserted input is released the drive will decelerate and stop even if the
input is reasserted while the drive is decelerating.
3.1.3 CAN Mode
CAN mode is the operating mode when the drive is to be used with a TCBC-type controller. The
mode has to be selected using the service tool parameter Interface Type. In CAN mode, start and
stop commands are obtained from the controller according to the CAN ICD [2]. The drive has to
be connected to the TCBC-type controller via the CAN serial interface. There are several sub-
modes when the drive is set to CAN mode which include: Normal, TCI / ERO, Correction,
Rescue, and Learn.
3.1.4 Engineering Test Modes
Special test modes can be activated by using the engineering version of the Data Acquisition Tool
(DAT), Software Configuration Number AAA30959XXX. For a complete list of the test mode
operating instructions, see Section 8.
3.2 Drive States
The drive has several states that characterize the status of the drive and the distinct portions of
the motion profile. The table below describes the drive states. The drive state can be monitored
using the service tool menu 1-1 STATUS.
Internal
Description Actions
Drive State
• Indentify drive type by reading
EEPROM in power section, if
Init Initialization state.
available. If not, use SVT EEPROM
parameter Drive Type.
In this state, the power section is disconnected
from the AC mains. This state is entered when
the drive is first powered-on. If the AC line is • Disable PWMs
valid, then the state advances to the Pre-
• De-energize Safety (SX) relays
charge state.
Power • Open main (MX) contactor.
Down
In CAN mode, this state can also be entered • Open pre-charge (PX) contact.
when commanded to via the DrivePowerDown • Close discharge (DX) contact.
message to save energy (sleep mode). The
drive exits PowerDown when commanded by
the DrivePowerDown message
This is the state of the drive while the DC bus
is charging. When precharge is complete, the • Close pre-charge (PX) contact.
Pre- state advances to either Wait for Safety or • Open discharge (DX) contact.
charge Idle, depending on the safety chain. If the bus • Close main (MX) contactor when
does not charge in a certain amount of time, pre-charge complete.
the Power Down state is re-entered.
Sheet: 9 of 183
Sheet: 10 of 183
• Drop brake
This state is entered when: • CAN & Manual Mode only: Position
• MCSS mode: LB command is de-asserted. regulator & profile generator OFF
• CAN & Manual Mode: position and velocity • Ramp torque down to zero
Drop meet the stopping criteria at the • Notifies the brake has dropped
Brake end of the run. • MCSS mode: Remains here until
PTR is de-asserted.
Remains in this state until the brakes have • CAN Mode w ABL:
dropped and post-torque ramp down has Waits for EndRun command.
completed. It then advances to Idle. • CAN Mode w/o ABL:
Advances directly to Idle
This state is applicable to all system when the
Brake Maintenance tool is used.
This state is entered when
• MCSS mode: Brake Test of Drive
command is set with SVT and Brake Test
Brake of MCSS command is received. • Set ready to run (RTR) true.
Torque • Manual mode: Brake Test of Drive • Torque current ON
Test command is set with SVT. • LB OFF
• CAN Mode: Brake Test of Drive command
is set with SVT and Brake Test of OCSS
command is received.
When Brake Test mode is ended, the Drive
state advances to Idle.
This state is applicable only for JIS application
Brake
when the Brake Open tool is used.
Open • LB ON
When Brake Test mode is ended, the Drive
Test
state advances to Idle.
Sheet: 11 of 183
DriveGotoLanding
-- Landing(target floor) / profile(normal) --
(GECB -> UD
DriveState
Idle PTR RTR LB Running Stop Drop Brake Idle
(UD -> GECB)
DriveSubstate
Idle Available PTR Ready BLift Accel Const Decel Stop Dropping Dropping/Untorque Idle
(UD -> GECB)
UIB
DIB
PTR Bus min charge time + Bus pre charge drop time = 230msec
max 10ms
LB
SW OUT
SAF_OK
BY
INV
Brake
Sheet: 12 of 183
• In UD 401/402/403, the drive does do not know the state of the safety chain since there is no
UIB/DIB monitoring circuit. Hence the drive stays in IDLE state even if there is no safety chain.
• Brake Lifted Delay – uses either E2_BRAKE_LIFTED_DELAY if brake control type is 2 or 3 and
E2_BRK_PICK_TIME if brake control type is 0 or 1.
The regenerative drive can be located at a significant distance from the controller without extreme
wiring measures by using the following basic guidelines:
1) Treat the drive chassis, machine, and encoder cable as noise sources.
2) Treat the controller cabinet as a quiet ground reference.
3) The encoder cable shield should be connected to the drive chassis (via GDCB connector P9-
8).
4) Do NOT connect the encoder cable shield to the controller cabinet.
5) RS422 communication wires between the controller and the drive should be shielded twisted
pairs.
6) Connect the RS422 communication cable shield to the controller cabinet (quiet ground
reference).
7) The Drive to MCSS differential encoder signals should be shielded twisted pair wires.
8) Connect the Drive to MCSS differential encoder cable shield to the controller cabinet (quiet
ground reference).
In addition to the preceding guidelines, the routing of the earth ground connection must be
considered. The earth ground connection should first go to the drive, then to the controller. This
allows any common mode noise current to be shunted to earth without having the opportunity to
induce a common mode voltage between the drive and the controller.
Sheet: 13 of 183
Refer to Section 6.6 for the detailed descriptions for the parameters in the above menus.
Since the Gen2 Regenerative Drive is compatible with MCSS-type and TCBC-type controllers,
some parameters are not applicable and do not have to be set, depending on which controller is
used. The parameter Interface Type specifies the type of controller being used. If certain
parameters do not have to be set, they will not be visible in the service tool.
All applicable parameters noted above must be set before the drive is allowed to run. If not, the
following error message will be visible in the event log:
705 E2 Invalid
000:00:00:00.04
If this occurs, press SHIFT-ENTER to determine which parameter has not been set.
The Gen2 Regenerative Drive performs an automatic encoder calibration at the beginning of the
first run after power-up. During the calibration, the brake remains dropped and a test current is
commanded in the motor to determine the magnet position of the rotor relative to the encoder.
The test lasts for about 4 seconds, and is illustrated relative to other events in the timing diagram
in the following Figure.
UP TRIAC switches
S1,S2
DBD
BY1/BY2
Encoder Encoder Calibration occurs only
Calibration on first run command after drive
power up or after certain faults
Torque Holding Torque Current
Current
Brake PICK
BS1/BS2 Check:Brake Closed? Check:Brake Open?
UP
Output-
frequency
During the test, a tone may be heard from the motor. This is normal and to be expected. No user
intervention is required during the automatic calibration. Note that the adjustment is automatically
repeated after certain faults are detected.
Sheet: 14 of 183
When running the car on inspection after power-on, the inspection button must
be held in for a minimum of 5 seconds in order for the Encoder Adjustment to complete.
Inspection runs are not possible until the Enoder Adjustment is complete. The brake
remains dropped during the encoder calibration procedure. Note: this is applicable for
PM motor applications only.
-> it is likely that the motor phasing (relative to the encoder) is incorrect. The phasing can
be changed manually by swapping two motor phases OR by changing the service tool
parameter in menu 3-2 ADJUSTMENT:
Motor Phase 0/1
<>
Green Red
Status
(LED1) (LED2)
NOT NOT
DSP is in Reset
FLASHING FLASHING
DSP is Running FLASHING ANY STATE
Events in Log FLASHING FLASHING
Sheet: 15 of 183
Sheet: 16 of 183
If the drive is being used with TCBC-type controller (see parameter Interface Type), then the drive
reduces speed when the car reaches the 1LS or the 2LS even on TCI and ERO runs.
To determine the minimum length for LS during installation, the following is recommended:
1. Set the profile to the contract speed and nominal deceleration, SVT parameters Nom Speed
mm/s and Decel mm/s2 in M235.
2. Check the SVT parameter M217, LS length min mm to determine the minimum length for LS.
3. Set 1LS and 2LS to the required minimum length, plus an additional 20% (not to exceed
80%) for margin (this will avoid having to enter into the hoistway again after the installation if
it is decided to decrease decel or jerk).
4. Perform the learn run.
5. Verify the learned lengths are correct via SVT parameters LS1 length mm and LS2 length
mm in M217. Note: if they are incorrect, the drive should log the error 528 Profile Err
in the event log indicating LS is not long enough for the selected deceleration rate. The fault
is a log-only fault.
6. If a higher than nominal deceleration is desired, then increase the deceleration rate. A new
learn run is not required.
7. If a lower than nominal deceleration is desired, then decrease the deceleration rate. Note
however, the drive may log the error 528 Profile Err in the event log indicating LS is
not long enough for the selected deceleration rate.
4.8 PRS
If the drive is being used with a GECB/TCBC-type controller (see parameter Interface Type), then
a PRS has to be mounted, corresponding to a configuration from the table below. The
magnets/vanes have to be located at the same level in each landing (relative to the hoistway door
sill).
At shorter landings, the distance between door zones (= DZ magnet/vane edge-to-edge) must be
at least 180 mm where the car is supposed to reach normal speed (>1.6m/s)., otherwise the door
zones can not be separated with normal speed. In low-speed zones (e.g. end of hoistway),
minimum gaps between DZ magnets must be guaranteed according to the table below.
B B
1LV 1LV
A Vane A Vane Vane
1LV
length length length
A
2LV
C
B
Form
DISPA1021 DIS Unpublished Work - Copyright © Otis Elevator Company
Rev. 2009-01-15
Document: 31400_UG
Sheet: 17 of 183
The sensor heads are shown in the position where the car is level with the hoistway sill
PRS2 1LV+2LV, no 6
9 RLEV 2 ) 250 60 A=15 15 N.O.
Notes:
1) See SVT Contract Parameter “Vane Sensor Type”.
2) Measured between upper edge of one vane to lower edge of next vane, value includes ~20mm
margin to minimum threshold checked at Learn Run.
3) A, B, C: See corresponding Configuration # in diagram above..
4) N.O. = “Normally Open”: If sensor on vane => PRS output closed = ca.+24V.
N.C. = “Normally Closed”: If sensor on vane => PRS output open = high impedance or ca. 0V.
Sheet: 18 of 183
5) For “Vane Sensor Type”=99, a PRS configuration can be customized with individual
parameters, see 6.6.2. When entering “Vane Sensor Type”=99, the custom configuration is
initialized to copy the previously selected standard PRS configuration (0...8).
6) Configuration with 2 sensors: 1LV is A mm above center, 2LV is A mm below center.
7) Expectation of perceived vane (=field) length differs from geometric vane length given.
8) Learn run fails if adjacent sensor transitions deviate from nominal by more than tolerance mm.
9) Actual implementation of vane length is 250mm for "Vane Sensor Type”= 4. Nevertheless this
type can still be used for an existing PRS with vane length = 150mm (as accidentially shown in
previous version of this document).
The minimum distance between landings is = Minimum vane gap [mm] + Vane length [mm].
Examples:
for Vane Sensor type = 0: Min. distance = 130mm + 250mm = 380mm.
for Vane Sensor type = 7: Min. distance = 50mm + 170mm = 220mm.
The maximum distance between vanes is 12m ! If the required distance between landings is
larger, dummy vanes need to be inserted.
Sheet: 19 of 183
2LS magnet
Floor level
Top Floor
DZ magnet
Tape
Sensor Unit
12mm 2LS
UIS
SAC1
DZI
1LV
250mm 30mm
2LV
Floor level
DIS SAC2
DZ magnet
1LS
DZ magnet
Floor level
Bottom Floor
1LS magnet
Sheet: 20 of 183
Sheet: 21 of 183
Sheet: 22 of 183
Sheet: 23 of 183
=> abort > motion is about to start.
TRANSITN OVERDUE Sensor transition on/off the vane does not occur when expected.
=> abort >
DETECTED ## LDGs When car leaves 1LS, the number ## of encountered landings does not
in 1LS: abort > match the setup parameter
### LDGs before According to the setup parameter, the top landing (###-) was reached
2LS: abort > before 2LS.
INVAL PRS SIGNAL Pattern of active and inactive PRS sensors is not possible on 1 or 2 vanes
COMBI => abort > with the selected Vane Sensor Type.
1LS: ON->OFF->ON After leaving 1LS, the 1LS signal became active again => Gap in 1LS
gap => abort > magnet/vane or bouncing in 1LS signal.
2LS OFF->ON->OFF After entering 2LS, the 2LS signal became inactive again => Gap in 2LS
gap => abort > magnet/vane or bouncing in 2LS signal.
1LS/2LS OVERLAP! 1LS and 2LS inputs are active at the same time.
=> abort >
VANE GAP SHORT: The gap between two vanes of xxxx mm is too short for the selected
xxxxmm! abort > Vane Sensor Type.
LR ABORTED! The Learn Run was aborted by a non learn run error. Look in the event
see fault log > log for detailed information.
LR ABORTED The Learn Run was aborted by switching to ERO or TCI.
by ERO/TCI! >
L001 21065.9mm
Vane 249.8mm
After this test, the level performance can be adjusted. Move the car to a floor in the middle of the
hoistway. Check the floor level in the up and down direction. Stopping error can be reduced by
adjusting the parameter VaneBias (10) mm in menu 3-2 ADJUSTMENT. If the car is stopping
above the floor, then the value has to be reduced. Conversely, if the car is stopping below the
floor, then the value has to be increased. The nominal value for this parameter is 10, in which no
adjustment is applied.
Sheet: 24 of 183
If the magnets are adjusted in the same manner at each floor, the car should stop correctly in
each landing, otherwise the magnets should be adjusted accordingly.
4.11 Start Jerk / Rollback Reduction
If discrete load weighing is being used, start jerk can be reduced by adjusting the parameters
Start Gain Ot PU, Start filt BW PU, Start Gain In PU in menu 3-2 ADJUSTMENT.
Increase the parameter until either the start jerk is acceptable or the machine starts to produce
noise at the start of the run. This parameter has two associated parameters SG Period sec and
SG Ramp Down sec to control the duration of the bandwidth velocity control and the rate at which
the nominal bandwidth is resumed respectively. Please see the figure below. A further reduction
of the start jerk is possible by upgrading to an analog load-weighing device.
Note: Acceptable start jerk performance may not be acceptable for any settings of the start gain
parameters when using an incremental encoder in a gearless system with discrete loadweighing.
A sine/cosine encoder can be used to get good start jerk performance with discrete loadweighing.
Sheet: 25 of 183
5 Self-Commissioning Operation
5.1 Overview
The Self-Commissioning software functions are designed to automatically measure the induction
motor parameters and adjust the service tool parameters in the drive to achieve a properly tuned
drive/motor combination, with the correct magnetizing current, rotor time constant, and inertia
(note: inertia can be determined for PM motor applications as well). The benefit of self-
commissioning software is that it achieves this without the need to unrope the elevator, remove
the motor or employ special test equipment. The software requires four values from the motor
nameplate: Rated voltage, power, rpm, and frequency. All other parameters are computed or
measured by the drive to achieve correct elevator operation at the contract speed.
NOTE 1: Do not unplug the service tool from the drive during the self-commissioning tests. The
tests will abort when the SVT is reconnected, and all test data will be lost.
Sheet: 26 of 183
NOTE 2: The drive service tool CANNOT be used to view dynamic displays such as current,
torque or motor voltage while the self tuning tests are in progress (see following note).
NOTE 3: To abort self-commissioning tests hit Module, Function or Set key on the service tool.
NOTE 4: The drive will NOT accept PTR from the controller while in self commissioning mode
unless it specifically asked for through the service tool during fine tuning and inertia
tests. You MUST exit the self commissioning mode (see section 5.4.8 below) to run
the elevator in normal, inspection or manual mode.
All other EEPROM parameters, such as limit current, drive rating, pretorque trim, etc, must be set
correctly as they are not self-tuned.
5.3 How do I do this ….
The following table is intended to help the user determine which self commissioning tests to run
based on the available motor and hoistway data.
Sheet: 27 of 183
where Rated_frequency and Rated_RPM are the nameplate RPM speed and frequency
respectively. If number_of_poles results in a decimal number then round the
number down to the nearest even integer (4.11 would be entered as 4). Alternatively
you can use the following graph to look up the rated RPM and frequency and match it to
the closest ‘pole’ line:
Sheet: 28 of 183
1900
1800
1700
1600
1500
1400
1300
1200
1100
1000
RPM
900
800
700
600
500
400
4 Pole Machine
300
6 Pole Machine
200
8 Pole Machine
100
0
10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64
Frequency (Hz)
2. Hit the go-on key until the parameter “Mtr Shft Pwr kW” is displayed. Enter the rated
power in kilowatts from the motor nameplate.
3. Hit the go-on key to display the “Rtd Mtr Spd RPM” parameter. Enter the rated speed in
rpm from the motor nameplate.
4. Hit the go-on key to display the “Rtd Mtr Ln-Ln V” parameter. Enter the rated motor line-
to-line rms voltage from the motor nameplate.
5. Hit the go-on key to display the “Rtd Mtr I Arms” parameter. If available, enter the rated
motor current from the motor nameplate. If not known, leave the parameter to its default
setting of zero.
6. Hit the go-on key to display the “Rtd Mtr Freq Hz” parameter. Enter the rated frequency
in Hz from the motor nameplate.
7. Hit the go-on key to display the “Mtr Lsigma mH” parameter. Enter the motor transient
inductance (Lsigma) if known or 0.001 if not known. The drive will determine this value
during the locked rotor phase of the tests.
8. Hit the go-on until the “Low Volt Op 0/1” parameter is displayed. Enter 1 if the rated
motor line to line voltage is less than or equal to 400 Vrms. Otherwise, set the parameter
to zero.
Sheet: 29 of 183
Sheet: 30 of 183
OR - allow the elevator to cycle up and down while the drive collects data and adjusts the
SVT parameters (cycle the elevator between the two selected floors).
It is required that the car reach contract speed for 3-5 seconds during these runs,
and that the car be empty.
8. The last step will repeat several times (at least 4 cycles of up and down runs). A
minimum of three cycles is required to determine the rotor time constant. One additional
cycle is required to check the magnetizing current and determine the magnetizing
inductance. If the magnetizing current requires adjustment, the rotor time constant must
be re-checked, requiring additional up/down runs.
9. When the tests are finished, the SVT will display the results of the test. Hit the go-on key
to proceed. At any time the data can be saved by hitting SHIFT-ENTER.
10. To save the data to EEPROM hit SHIFT-ENTER. Otherwise hit the module, function or
set keys to abort the test. If the saving operation is aborted, the determined parameters
will not be saved to EEPROM but will be available for inspection in M12 (see section
5.4.7).
OR - allow the elevator to cycle up and down while the drive collects data and adjusts the
INERTIA parameter (cycle the elevator between the two selected floors).
Sheet: 31 of 183
Sheet: 32 of 183
The following faults can occur during locked rotor tests. The occurrence of any of these faults indicate a
serious problem with the drive and they should, in theory, never be observed:
The following warnings indicate that the locked rotor tests have taken longer to converge than usually
required. The usual course of action for these warnings is to complete the tests, save data to EEPROM
and try the fine tuning tests. If the obtained parameters are not too far off the actual parameters, the fine
tuning stage will recover and converge to the correct parameters. As a last resort, the parameters “MAX
Lr Ampl PU” can be increased from 0.2 to 0.25 and the tests run again.
.
Warning Possible Cause Steps to take
Kp did not conv Bad nameplate data. Finish the tests and save the
Ki did not conv Bad signal to noise obtained data to EEPROM. Fine tuning
LR RTC not conv ratio when getting data. will recover from slightly off locked rotor data.
Also see note 1 at the end of Section 5.5.
The following faults indicate a serious problem with the calculation of the operating point for the motor
(the relationship between voltage, speed and frequency) during the final stage of locked rotor tuning.
Sheet: 33 of 183
The following faults indicate a problem in the convergence of the fine tuning or inertia tests. The fine
tuning and inertia tests perform up and down runs to gather data. One set of up and down runs is
considered one try. The number of tries (and therefore up and down runs) is limited because the tests
should converge fairly quickly. If these tests do not converge then there is probably a problem in the fine
tuning tests. The steps to take for these faults are difficult to determine until we get some more
experience.
Sheet: 34 of 183
1. Installation Data
Location :
Date :
Installer :
2. Hoistway Data
If you already have parameters for this system, i.e. you are only testing the software or
you want to double check your parameters with self-commissioning complete the
following section with the existing parameters. If this is not the case then proceed
directly to the Motor Data Section
Sheet: 35 of 183
M34 Rtd Mtr Spd RPM : rpm M34 Rtd Mtr Freq Hz : Hz
M34 Rtd Mtr I Arms Arms M34 Low Volt Op 0/1 0/1
8. Installer Comments
Sheet: 36 of 183
6 Service Tool
The Service Tool (SVT) is the user's access to the subsystem software and is used to view and change
parameters in EEPROM, to view run-time data, and to examine the Event Log. The menu categories are
displayed in the following format:
MONITOR 1
<>
In this example, the user is currently in menu category 4 and has the choice of entering menu category
41 by either pressing 1 or by pressing the ENTER key sequence. Other menu categories are accessible
by pressing the GO ON key or by navigating with any of the following keys:
Note: In CAN-based systems, the drive supports the ZKIP (Zero Knowledge Interactive Proof) concept
allowing remote SVT access from the drive’s SVT port to other components that require authentication
(e.g. GECB).
Sheet: 37 of 183
Sheet: 38 of 183
Sheet: 39 of 183
Sheet: 40 of 183
Sheet: 41 of 183
Abbreviation Visibility
ALL All configurations.
422 Only if Interface Type = 0
JIS Only for “JIS Function” = 1
or 416G, 428G or 460G drives .
422_JIS Only if Interface Type = 2 or 3
CAN Only if Interface Type = 1
eI2C Only if drive uses powerboards with
enhanced I2C EEPROM storage capability
LW1 Only if Load Weigh Type = 1
LW2 Only if Load Weigh Type = 2
IBRK Only if internal brake current feedback is
supported in the drive hardware
BAT Only if battery mode
PM Only if PM motor
SELF Only if Auto Tune = 1
DLW Only if Load Weigh Type = 3
ALWA Only if ALWA Config = 1
LVO Only when Low Voltage Operation active
OVF Only for 428 and 460 drives
OVF_BRK Only for 428G and 460G drives with Brake
control by “BCM present 0/1 = 1”
OARO Only if Optimized ARO enabled.
BTT Only if Brake Torque test active
JIS_CAN Only for “JIS Function” = 1
And “Interface Type = 1”
Except OVF412RCR drive
CNV Only for drives with converter
LVD Only for LVD (Low Voltage drives)
GDCB2 Only for GDCB2 drives
SSO Visible only when smooth stop feature is
Sheet: 42 of 183
enabled
UD/LVD Only visible with UD or LVD
Sheet: 43 of 183
Sheet: 44 of 183
Regen 15A Ver 3 1st line: Currently selected drive type:
400V/ 15A Regen 10A Ver 3 - 10A Regenerative UD (Ultra Drive) (eI2C)
Regen 10A Ver 3.1 - 10A Regenerative UD for LVA India (eI2C)
Regen 15A Ver 3 - 15A Regenerative UD (Ultra Drive) (eI2C)
Regen 25A Ver 3 - 25A Regenerative UD (Ultra Drive) (eI2C)
Regen 30A Ver 3 - 30A Regenerative UD (Ultra Drive) (eI2C)
Regen 40A Ver 3 - 40A Regenerative UD (Ultra Drive) (eI2C)
LVD 110A Ver 4 - 110A LVD (Low Voltage Drive) (eI2C)
LVD 160A Ver 4 - 160A LVD (Low Voltage Drive) (eI2C)
2nd line: indicates max. line voltage and max. output current.
Package setting
undefined
Package Partnum Only for UD/LVD drives.
KAA21310AAX2 Package part number (example).
If the EEPROM is unreadable or if the stored string is non-ASCII then a row
of stars are displayed instead of the serial number.
Package s/n Package serial (barcode) number (example)
244629000003 If the EEPROM is unreadable or if the stored string is non-ASCII then a row
of stars are displayed instead of the serial number.
DCPB Partnum Only for UD/LVD drives.
st
KAA26800ABS2 1 line: Name of power board 1
DCPB - for all UD (Ultra Drive) types
LVD_PB - for LVD (Low Voltage Drive) power board
nd
2 line: Partnumber of this board (example).
If the EEPROM is unreadable or if the stored string is non-ASCII then a row
of stars are displayed instead of the serial number.
st
DCPB s/n 1 line: Name of power board 1
244629000003 DCPB - for all UD (Ultra Drive) types
LVD_PB - for LVD (Low Voltage Drive) power board
nd
2 line: serial (barcode) number of this board (example).
If the EEPROM is unreadable or if the stored string is non-ASCII then a row
of stars are displayed instead of the serial number.
st
LVD_CB Partnum 1 line: Name of control board (LVD only):
GAA26800PP1 LVD_CB - for LVD
nd
2 line: Partnumber of this board (example).
If the EEPROM is unreadable or if the stored string is non-ASCII then a row
of stars are displayed instead of the part number.
st
LVD_CB s/n 1 line: Name of control board (LVD only):
244629000003 LVD_CB - for LVD
nd
2 line: Serial (barcode) number of this board (example).
If the EEPROM is unreadable or if the stored string is non-ASCII then a row
of stars are displayed instead of the serial number.
Drive App SCN Software version number (see software release document)
AAA31400AAA
Drive App CRC Software CRC32 checksum (see software release document)
8FDBAC6B
Sheet: 45 of 183
Primary Ldr SCN Primary Loader software version number (see software release document).
AAA31409AAA
Primary Ldr CRC Primary Loader software CRC32 checksum (see software release
8FDBAC6B document).
FPGA Version FPGA version number.
2
Micro Version Version number of the Brake and I/O firmware.
2
CAN ICD type Shows the ICD version the drive’s query at power up has determined for
10 use in the OPB interface to the controller.
1: “Legacy” interface (no ABL nor ARO, pos retention SPBC)
10: Supports ABL, pos retention via GECB or SPBC (no ARO)
11: ICD10 + TCI limit in drive + hitch LW
Hitch LoadW SCN SCN of Hitch Load Weighing Device
UCM-EN LIB SCN Software version number of the TÜV certified library module implementing
G1130879AAA the UCM-EN functionality.
es MONITOR_UCM Unintended Car Motion Monitoring:
dw DFC DBP
UCM Monitoring State (uuuuuuuuuuuu)
NO_UCM_CHECK - UCM monitor inactive, leaving DZ will not cause
ee uuuuuuuuuuuu blockage
ww fff bbb MONITOR_UCM - UCM monitor active, leaving DZ will cause
blockage
UCM_FAULT! - UCM blockage active
Safety Chain (SFC) signals sent by GECB:
SFC status before door chain: ES signal (ee)
es - Safety Chain closed in before door chain (=“ES
switch inactive”)
ES - Safety Chain open before door chain
-- - signal unknown (e.g. CAN msg missing)
SFC between landing and car door switches: DW (ww)
DW - Safety Chain closed at end of hoistway door chain
dw - Safety Chain open at end of hoistway door chain
-- - signal unknown (e.g. CAN msg missing)
SFC after car door switches: DFC (fff)
DFC - Safety Chain closed at end of door chain
dfc - Safety Chain open at end of door chain
-- - signal unknown (e.g. CAN msg missing)
State of Door Bypass: DBP (bbb)
DBP - Door Bypass closed
dbp - Door Bypass open
-- - signal unknown (e.g. CAN msg missing)
Clock Time since POR.
Format: DAYS:HOURS:MIN:SEC:10MSEC.
Sheet: 46 of 183
BrkTrq:%Load Iq This monitor is for “Brake maintained torque”.
%Load - Set parameter in percent
Iq - q-axis motor current vector (Iq_reference) (Arms)
BT/kgm:Rate Ref This monitor is for “Brake maintained torque”.
Rate - Brake maintained torque of 100% load (kgm)
Ref - Torque reference for Brake Maintain Test
"P(m) m/m A V" P(m) - Running distance by the encoder (m)
m/m - Velocity feedback as measured by the encoder (m/min)
A - Motor current (Arms)
V - Motor voltage (Vrms)
I% IA IR% IRA I% - Displays the value of “Inv I Limit %”
I A - Displays effective current by “Inv I Limit %”.
IR% - Displays the value of “Inv ReLe Ilimit%”
IRA - Displays effective current by “ Inv ReLe Ilimit%”
PwrFS(.1Kw) Pwr% This data is used for regen CAN message publication.
PwrFS – Full scale power, in units of 0.1kW
Pwr% - instantaneous convereter power, as a percentage of the full scale
value.
Mtr: Hz kW Hz - Motor frequency (Hz)
kW - Motor power (kW)
Mtr: Id Iq Id - d-axis motor current vector (A)
Iq - q-axis motor current vector (A)
Mtr: Vd Vq Vd - d-axis motor voltage vector (V)
Vq - q-axis motor voltage vector (V)
Lrt: Ld Lq mH Motor d-axis and q-axis inductance estimates based upon the LRT result.
This can be used as a rough estimate for current regulator tuning.
Lrt:L min/max mH Locked rotor test minimum and maximum inductance estimate as a function
of rotor perimeter.This can be utilized to asses the quality of the locked
rotor test.
LR Motor L mH Motor inductance (proportional gain of current regulators) determined
during self commissioning locked-rotor tests
LR Motor R Ohm Motor resistance (integral gain of current regulators) determined during self
commissioning locked-rotor tests
2
LR Lsig mH Motor Transient Inductance (L1 –Lm /L2) determined during self
commissioning locked-rotor tests
LR Rtc Im s Rotor time constant (L2/R2) determined using the imaginary impedence
during self commissioning locked-rotor tests
LR Rtc Re s Rotor time constant (L2/R2) determined using the real impedence during self
commissioning locked-rotor tests
2
LR Lphi Im mH Effective magnetizing inductance (Lm /L2) determined using the imaginary
impedence during self commissioning locked-rotor tests
2
LR Lphi Re mH Effective magnetizing inductance (Lm /L2) determined using the real
impedence during self commissioning locked-rotor tests
LR Rated Mag I A Magnetizing current determined during self commissioning locked-rotor
tests
LR Rated Trq I A Torque current that produces motor rated torque. Determined during self
commissioning locked-rotor tests
LR Rated Trq Nm Motor torque produced at the rated torque current and rated magnetizing
current. Determined during self commissioning tests
LR Inertia kg-m2 Rotating inertia of elevator system referred to the motor shaft. Determined
during self commissioning locked rotor test
Fine Tune RTC s Final value of rotor time constant (L2/R2). Determined during self
commissioning fine-tuning tests
Sheet: 47 of 183
Fine Tune Imag A Final value of magnetizing current. Determined during self-commissioning
fine-tuning tests
2
Fine Tune Lphi H Final value of effective magnetizing inductance (Lm /L2). Determined during
self commissioning fine-tuning tests
Fine Tune Itrq A Final value of motor torque current. Determined during self commissioning
fine-tuning tests
Fine Tune Volt V Motor voltage at end of constant-speed portion of elevator down run.
Parameter determined during self commissioning
Sheet: 48 of 183
LWabs:kg % kg - The absolute in-car load in Kilograms
% - The absolute in-car load in percent of duty load.
LWimbal:kg % kg - The imbalance load weight in Kilograms
% - The imbalance load in percent of duty load.
LW: Fbk % Adj % Fbk: - Displays the load weighing feedback from the discrete load weighing
device
Adj: - Displays the actual load weighing used for pretorquing prior to the
run.
BeltCmp:Iq A This is the additional current (A) that is added to the pretorque value to
compensate for belt and traveling cable imbalance. This value is updated at
the beginning of each run and depends upon the car position in the
hoistway. It is calculated using two compensation parameters that are
determined during the learn run (the next two parameters).
BeltCmp:Slp mA/m This parameter is the variation of torque current per meter of hoistway due
to belt and traveling cable imbalance. This value is determined during the
learn run. If the learned value is out of range, the following fault is logged:
518 BeltCmp . The learned value can be overridden using the parameter:
Belt CmpSlp mA/m
BeltCmp:Offset A This parameter is half of the difference of the torque current during the
constant speed portion of the run near the bottom and near the top of the
hoistway. This value is determined during the learn run. If the learned value
is out of range, the following fault is logged: 518 BeltCmp . The learned
value can be overridden using: Belt Cmp Off A
Rllbck: mm Num mm - Amount of rollback in millimeters
Num - The number of rollbacks in the last 40 runs.
RbTrgt: mm Num mm - Amount of overshoot in millimeters
Num - The number of overshoots in the last 40 runs.
Vel Entering DZ This parameter is used to support the TUV handover tests in which it is
demonstrated that the car speed does not exceed a certain value when
entering the door zone. This parameter displays the velocity in mm/sec
when the car enters each door zone. The value is reset at the beginning of
each run. See Section 6.8.2 for more details regarding Turnover Tests.
Braking Dist mm This parameter is used to support the TUV handover tests in which the
braking distance of one brake shoe is tested. This parameter displays the
estimated linear distance in mm due to sheave rotation from the moment
either of the brake switches indicates a brake has dropped to the moment
when the sheave velocity is less than the stopping criteria, 5 mm/sec. The
parameter is always calculated regardless of operating mode and is reset at
the beginning of each run. See Section 6.8.2 for more details regarding
Turnover Tests.
HitchLw: Empty: HitchLw: The value received from the hitch load weighing device. The unit
is kg. During a run the last value received during the last stop is
displayed. If no value is received, a 0 is displayed.
Empty: The value expected from the hitch load weighing device for empty
car.This value depends on the hoistway position and on the hitch
load weighing calibration. The calibration is done during a learn
run. It can be checked or modified by the engineering adjust
parameters.
HitchLwSensor: The 8 sensor inputs of the Hitch Load Weighing device can be individually
checked. The sum of these 8 values must be the “HitchLw“ value above.
Every sensor value is displayed sequentially for 2 seconds. The first
number is the sensor number (0...7), the second one is the value in [kg].
Note: In some case two sensors can be wired in parallel to one hardware
input.
Sheet: 49 of 183
This parameter is not visible if low voltage operation (Low Volt Op 0/1)
is turned off.
Cnv:Vrms Arms Cnv: - Converter voltage command (Vrms)
Arms - measured AC main input current (Arms)
Cnv: Id Iq Id - Measured d-axis converter current vector (A)
Iq - Measured q-axis converter current vector (A)
Temp:Cnv Inv Inv - Measured Inverter IGBT or heatsink temperature (C)
Cnv - Measured Converter IGBT or heatsink temperature (C)
Temp: Inv Measured Inverter IGBT or heatsink temperature (C)
Temp: Pcb Temeperature indicated by the temperature sesnsor on the Ultra drive PCB.
Fan Duty % Fan - PWM duty command for the fan (%).
Cnv BW Hz Target bandwidth of converter current regulator (hertz), used for tuning the
current regulators.
Inv BW nominl Hz Target bandwidth of inverter current regulator (hertz), used for tuning the
current regulators.
Inv BW dshft1 Hz Target bandwidth of inverter current regulator (hertz) during PWM
downshift, used for tuning the current regulators.
Inv BW dshft2 Hz Target bandwidth of inverter current regulator (hertz) during PWM double
downshift, used for tuning the current regulators.
Max I Reg Frq Hz Inverter and converter current regulator frequency (hertz).
Note: Applicable only if resp. current regulator is available.
Brake Current A When the internal brake module is used, this is the current to the brake
measured in (A). Active only when setup parameter Brk Cnt Type 0-3
is set to 2 or 3.
Battery Volts V Voltage of the battery during ARO(EN) operation.
Brake Cmd Duty % Brake - PWM duty command for the Brake (%).
BkCur:Ref Fbk Ref - Brake crrent command (A)
Fbk - measured brake input current. (A)
Brk Vdc Fbk V Vdc - Measured brake DC bus voltage (V)
Sheet: 50 of 183
Sheet: 51 of 183
RLV SUS BTT BTM Applicable only when Interface Type = 2 or 3.
RLV - Relevel mode from MCSS
SUS - Suspend Failed Drive. This is required for future option with
Tandem drive operation, like Skyway drives.
BTT - Toqrue mode of “Brake Maintenance Test”
BTM - Log mode of “Brake Maintenance Test”
MOC DWS CZO FAN MOC - temperature input (0-inactive/1-active)
DWS - Inverter downshift mode (0-nomal/1-downshift)
CZO - CZ_NO input (0- inactive/1-active)
FAN - command to pick fan relay (0-drop/1-pick)
UDX ETS SSB OEN UDX - command to UDX relay (0-drop/1-pick)
ETS - command to ETSC (0-drop/1-pick)
SSB - command to SSC (0-drop/1-pick)
OEN - command to PWM output eneble (0-drop/1-pick)
RSW PFL RSW - Line reactor thermal switch is open
PFL - Drive power supply is indicating imminent power failure.
DS DS1 DS2 FLR DS - State of DS Sensor input
DS1 – State of DS1
DS2 – State of DS2
FLR - Current floor
See “TwoStepSpeed 0/1” for more information.
UPS DBR UPS* - UPS prohibits energy recovering: Smart DBR required
DBR* - Overheat switch of external Smart DBR unit
*only visible for Interface Type = 1 and DBR Mode 0-3 > 0
SSX SMG SR1 SSX - Send “S1,S2 Relay check” to MCSS
SMG - Sends “Magnet Position Known” to MCSS
SR1 - SR1 input 0-inactive / 1-active(picked)
AR1/2 CrF CrS R1/2: The status of AR1 and AR2 contacts where 1 means that ARO
initiated via energized the contacts
CrF: Charger fault where 1 means faulty charger, flashing means
temperature out of range or sensor not connected
CrS: Charger Status where 1 means fast charging and flashing bit
indicating pre-charge qualification.
SLV RCF LV1 LV2 SLV – DriveSafeToRelevel from GECB ( 1: Relevel Enabled)-
RCF – DriveSpeedCheck to GECB ( 1: Relevel Enabled)
LV1 - - Door zone 1 sensor
LV2 - - Door zone 2 sensor
OCB S1F BYM OCB - Overcurrent Breaker command to trip.
S1F - UD: unused
- LVD: feedback of “S1 relay & PWM FET”
(0-dropped/1-picked)
BYM - Brake voltage fbk: 1 if voltage is supplied to brake
SOP LV1 LV2 SOP – So Permission (0:Out of DZ, 1:In Dz, 2:another-one)
LV1 - - Door zone 1 sensor
LV2 - - Door zone 2 sensor
FLR MFR ARC SCR FLR – Current Floor
MFR – mid Floor
ARC – Automatic Recover Can (from OCSS)
SCR – Drive state Recovery
Sheet: 52 of 183
Display 1
st
1 line :
Load in car in percent
Postload weight at the end of run in percent
ALWA Gain in percent
nd
2 line:
ALWA Offset in percent
ALWA Error in percent
Display 2
st
1 line:
“Rbk” - Rollback/rollforward at the beginning of the run in mm.
“Cnv” - ALWA Converged (1) or diverged (0).
nd
2 Line:
ALWA STATE
Displays the current state of ALWA which is one of the following
-ALWA_CONVERGED
-ALWA_DIVERGED
-ALWA_ERROR
-ALWA_RESET
Flight Time Flight time of last run (sec).
Format: DAYS:HOURS:MIN:SEC:10MSEC.
Flight Length mm Flight length of last run (mm).
Number of Runs Accumulated number of runs since installation.
Runs Since Event Number of runs since the last event was logged.
Max AC Main Vrms Maximum AC mains (Vrms) while PLL locked since installation.
If PLL not locked maximum not detected.
Max HeatSnkTmp C Maximum temperature (C) since installation.
Max DC Bus V Maximum DC Bus voltage (V) since installation.
Max Motor Arms Maximum motor current (Arms) since installation.
Max Cnv Arms Maximum converter current (Arms) since installation.
Cap Time In Use Accumulated time the DC Bus has been charged since installation.
Format: DAYS:HOURS:MIN.
Fan Time In Use Accumulated time the fan has been running since installation.
Format: DAYS:HOURS:MIN.
Tot. Time In Use Accumulated time the drive has been powered since installation.
Format: DAYS:HOURS:MIN.
Metric E2 Writes Accumulated number of times metrics have been written to the EEPROM
since installation. Metrics written if power fail signal from supply active.
Event E2 Writes Accumulated number of times events have been written to the EEPROM
since installation.
Sheet: 53 of 183
Position @pwroff Position (mm) saved to EEPROM during last power down. This is saved as
zero if power down occurs during motion, defined as time between brake lift
command and brake dropped with velocity < 10mm/sec.
Invalid: 0
Valid: 10000.0 to 510000.0
OMU Prohibited Indicates that the previous run was TCI. Consequently, if the drive is
powered-up with an OMU, the OMU software download functions will be
prohibited. The “008 OMU Prohibit” fault will be logged.
LW % @pwroff Load value in % imbalance measured at start of last run.
SSO Active Count Visible only when smooth stop feature is enabled.
Displays the event counter of 035 SSO Active
SSO SuccessCount Visible only when smooth stop feature is enabled.
Displays the event counter of 036 SSO Success
Sheet: 54 of 183
avgDevInRun Average of all deviations in ongoing or completed run, in [0.1mm].
avgCorrInRun Average of all corrections to pos.fbk in ongoing or completed run, in
[0.1mm].
maxDevInRun @ldg Deviation of greatest magnitude in ongoing or completed run, in [0.1mm],
together with landing number where it occurred.
maxCorInRun @ldg Correction (pos.fbk) of greatest magnitude in ongoing or completed run, in
[0.1mm], together with landing number where it occurred.
Offset UIS 0.1mm Transitions of the UIS sensor at both the upper and lower edges of the
vanes had been on average higher than expected from the nominal sensor
head geometry
Offset 1LV 0.1mm Transitions of the 1LV sensor at both the upper and lower edges of the
vanes had been on average higher than expected from the nominal sensor
head geometry
Offset 2LV 0.1mm Transitions of the 2LV sensor at both the upper and lower edges of the
vanes had been on average higher than expected from the nominal sensor
head geometry
Offset DIS 0.1mm Transitions of the DIS sensor at both the upper and lower edges of the
vanes had been on average higher than expected from the nominal sensor
head geometry
LS1 length mm Learned length of LS1 magnet during learn run.
LS2 length mm Learned length of LS2 magnet during learn run.
LS length min mm Drive calculated minimum LS length-depends on profile parameters.
Sheet: 55 of 183
MagPos /LRT eDeg MagPos – See above.
LRT eDeg - Angular offset of the magnets with respect to the encoder in
electrical degrees
Reactor I Arms This is the filtered, average current in the converter and line reactor. The
time constant of the filter is 10 minutes for iron-core coils and 0.6 minutes
for air-core coils, which is the approximate time constant of the line
reactor's thermal response. It is used to determine when the fan should be
fully turned-on to cool the line reactor. The threshold for the fan is 90% of
the line reactor continuous rated current.
Inert used kg-m2 This display variable is the actual inertia used when the load in the car
changes. This is valid when the load weighing type is 1 (Load Weigh
Type) and there is valid load weighing information. The inertia used can not
be more than +/-20% of the contract inertia Inertia kg-m2
VTE Parameters Current status of Vane Transition Estimator (VTE) parameters identified by
AAA BBB CCC DDD% adaptive algorithm: For vane exit <5min after entry, Normal runs only.
AAA - [0.1mm] Hysteresis (nominal to actual, not on to off)
BBB - [0.1mm/m] Rope stretch for car load change 100%DL
CCC - [0.1mm] Hitch spring compression for car load change 100%DL
DDD - [%] ratio EmptyCarWeight/DutyLoad
VTE Dtbc:est mea XXX - Last estimated disturbance: estimated vane exit pos vs. nominal.
XXX.X YYY.Ymm YYY - Last measured disturbance: detected vane exit pos vs. nominal.
VTE Dbc:HyAcLgLd Last estimated disturbance components: estimated - nominal
AAA BBB CCC DDDD AAA - [0.1mm] Hysteresis (nominal to actual, not on to off)
BBB - [0.1mm] Accel effects (stretch+hitch)
CCC - [0.1mm] Lag effect
DDD - [0.1mm] Load change effect (stretch+hitch)
VTE MaxDevFrmNom M - Maturity level of Vane Transition Estimator (VTE) corresponding to
M: XXX.X YYY.Ymm XXX, YYY
XXX - Max deviation (nominal exit - measured exit mm-position).
YYY - Residual error of VTE corresponding to XXX
(estimated exit - measured exit mm-position).
VTE MaxResidl SE M - Current maturity level of Vane Transition Estimator (VTE),
M: XXX.X YYY.Ymm corresponding to max residual errors XXX, YYY
XXX - Max residual error of VTE in UP direction at same edge
(estimated exit > measured exit mm-position).
YYY - Max residual error of VTE in DOWN direction at same edge
(estimated exit < measured exit mm-position).
VTE MaxResidl OE M - Current maturity level of Vane Transition Estimator (VTE),
M: XXX.X YYY.Ymm corresponding to max residual errors XXX, YYY
XXX - Max residual error of VTE in UP direction at opposite edge
(estimated exit > measured exit mm-position).
YYY - Max residual error of VTE in DOWN direction at opposite edge
(estimated exit < measured exit mm-position).
BSLP 3Margin mm Remaining margin before triggering belt slip phantom runs:
AAA BBB CCC DDDD Overall_Margin-abs(expected-measured)
Positive values indicate no slip, negative are detected as slip.
AAA - [mm] Remaining margin at largest deviation
abs(expected-measured exit pos).
BBB - [mm] (Next) smallest remaining margin.
CCC - [mm] Remaining margin at (next) highest slip rate.
DDD - [mm] Overall_Margin at AAA
Sheet: 56 of 183
705 E2 Invalid
0000:00:00:00.04
Clear Log?
Enter to clear.
• Enter menu 2-4 to clear a blockage of the drive that occurs when certain events are
detected.
6.3.2 Event-Specific Data
When viewing an event, event-specific data can be accessed by using the following service tool
keys:
Service Tool
Description
Display
Sheet: 57 of 183
This shows the state of the drive when the event was logged. Note that
Drive State @Evt
this is the state when the event is logged rather than the state when the
IDLE
event is detected.
Number of Runs This counter is incremented if the last run had no events logged other
12 than “001 New Run”.
Event Response
The response of the drive when the event was detected.
Emergency Stop
The number of times the fault was logged since the event log was
cleared. The counter is incremented each time the fault is logged. Note,
the counter is incremented (and event logged) only once in a run even if
the event is detected multiple times during this run.
Event Count:
1. This count is different from the occurrence count that is used to
12
block the drive. See section 6.3.3 for a description of the
occurrence counters that cause blocking.
2. The event counters and logs are cleared via M26.
3. The event count is not cleared at POR.
WARNING! Before starting the drive again, the error reason must be found and
solved. Otherwise, the inverter can be seriously damaged.
Clear Block?
Enter to clear.
• Some errors cause blockage only as long as the failure is still present, e.g., if an over heat
occurs then the drive is allowed to do runs again as soon as the drive has cooled down. See
the event descriptions in Section 6.3.8 for further details.
Applicability
• The counters are applicable only when the drive is in CAN mode (Interface Type = 1). They
are not applicable when the drive is in MCSS mode.
Sheet: 58 of 183
• The counters are not applicable during TCI and ERO runs; all the counters are reset to zero
when the car is set to TCI or ERO.
The occurrence counters are manually cleared by any of the following actions:
o The car is placed on TCI or ERO.
o Clear Blockage, menu 2-4
o Software reset, menu 2-5.
o POR
Reset DSP?
Enter to reset.
Note, the reset is only allowed when the drive is in the IDLE state or less.
Event Abbrev
-iation
Description
Response
INFO I The event is logged for information only and no action is taken by the drive.
The event is logged for warning only and limited or no action is taken by the
WARN W
drive.
The event is logged, the run is allowed to complete, and the drive enters the
ShutDown state. This is used by the drive to communicate to the GECB that the
drive had encountered a fault. The drive sets the Stop-an-Shutdown (SAS) flag
until the fault condition clears.
COMP C
• In CAN mode, the drive will NOT attempt another run until the fault condition
clears.
• In MCSS mode, the drive will attempt another run if requested by the
controller, except for thermal faults.
Sheet: 59 of 183
Sheet: 60 of 183
Information Events 056 RTCr not cnv Converter Current 405 Brake I Drop
000 Power On 057 SWEEP negatv Faults 406 Brake I Hold
001 New Run 058 RTC negative 200 Cnv SW Oct 407 Brake I Max
002 SPARE 059 RTC is zero 201 Cnv Id Error 408 Brk S1 ESTOP
003 Stack Warn 060 RTC negative 202 Cnv Iq Error 409 Brk S2 ESTOP
004 Power Down 061 RTC not conv 203 Cnv Ix Offst 410 Low Speed
005 Extern FLASH 062 ID&V diverge 204 Cnv Iy Offst 411 Brk S1 DECEL
006 Extern RAM 063 NO Op Point 205 Cnv Gate Flt 412 Brk S2 DECEL
007 OMU Present 064 Imag>drv Rtd 206 Cnv HW Oct 413 Bk Desat Err
008 OMU Prohibit 065 Wrong direct 207 Cnv Gnd Flt 414 Bk Bus Over
009 Manual Mode 066 PTR Timeout 208 Bus Cap Fail 415 Bk Bus Under
010 B_MODE 067 Car nt empty 209 DC Link OCT 416 Bk fbk tmout
011 Battery Mode 068 FT RTC !conv 210 Cnv IPM Flt 417 Bk SW Oct
012 LearnRun REQ 069 FT not conv 211 Battry Chrgd 418 Bk lft tmout
013 Reset DSP 070 FT ID ! conv 212 Cnv Vmag Flt 419 Bk drp tmout
014 Log Cleared 071 FT Itq !comp 213 Cnv I Imbal 420 Bk Dly DetW
015 AutoTun Mode 072 Ineria !conv 214 Cnv DeSat 421 Bk Dly DecE
016 Earthquake 073 Run too shrt Voltage Faults 422 Brk ShrtCrkt
017 Block Cleard 074 Drive Fault 300 DC Bus Over 423 Brk I State
018 ALWA CONVRGD 075 Drive SAS 301 DC Bus Under 424 Brake I Neg
019 ALWA ERROR 076 ID/IQ divrge 302 VAC Over 425 Hyd Pump Flt
020 ALWA RESET 077 RTCr Real<0 303 VAC Under 426 BTI NG LOCK
021 ALWA DIVERGD 079 Kp RTR Fault 304 VAC Imbal 427 Chk Man BTI
022 EQAR Clear 080 LearnRun SVT 305 PLL Unlock 428 Brk S3 DECEL
023 ARO Hlth Chk Inverter Current 306 Single Phase 429 Brk S4 DECEL
024 ARO Active Faults 307 PLL Freq Rng 430 Brk S5 DECEL
025 ARU Type Mis 100 Inv SW Oct 308 Welded Mx/Px 431 Brk S3 ESTOP
026 UCM-EN clear 101 Inv I Imbal 309 Vscales off 432 Brk S4 ESTOP
027 Temp is 0 102 Inv Id Error 310 AC Brown-out 433 Brk S5 ESTOP
028 Download En 103 Inv Iq Error 311 AC All Err 434 Brake S3 SAS
029 Balance Err 104 Inv Ix Offst 312 DBTR ShrtErr 435 Brake S4 SAS
030 MotorRun Err 105 Inv Iy Offst 313 AC/DC Calib 436 Brake S5 SAS
031 SlipFtrReset 106 Inv Iz Offst 314 Cnv Res FltV Motion Faults
032 SlipPhanRuns 107 Inv Gate Flt 315 Cnv Res FltF 500 Overspeed
033 SlipBlockage 108 Inv HW Oct 316 BatOverVolt1 501 Pos Tracking
034 SlipDownwrds 109 Overload 317 BatUnderVolt 502 Vel Tracking
035 SSO Active 110 Drive Limit 318 OCBT Under V 503 LRT Motion
034 SlipDownwrds 111 No Id fdbk 319 Cnv i imbal 504 Enc Pos Err
037 SlipOutOfDz 112 No Iq fdbk 320 CNV NBus Flt 505 SPARE
038 SlipDirUnclr 113 Inv IPM Flt 321 INV NBus Flt 506 Stopping Err
039 RemoteRstCmd 114 Curr Ovrload 322 NBus OverFlt 507 Pos at 1LS
Self Commissioning 115 Brk Chop Err 323 SSO OverVolt 508 Pos at 2LS
Events 116 Inv HW Ovt 324 SSOAcLineFlt 509 Floor at 1LS
050 KP negative 117 Inv Pfai Flt Brake Faults 510 Floor at 2LS
051 KP not conv 118 Overload Dec 400 Brake S1 SAS 511 1LS & 2LS !
052 KI negative 119 Desat Err 401 Brake S2 SAS 512 Missing Vane
053 KI not conv 120 Output Cur 402 Brake Status 513 No PRS Trans
054 LSIG negativ 121 SR1 Err 403 Brake BY 514 Enc <> Vane
055 RTCr negativ 122 Inv DeSat 404 Brake I Off 515 NTSD failed
Sheet: 61 of 183
516 Corr failed 703 S Rly Fault 905 LWSS Bad Val
517 DDP Error 704 DBD Fault 906 No LS Msg
518 BeltCmp Wrng 705 E2 Invalid 907 Primary CRC
519 RlvPermitErr 706 E2 Write Lim 908 Drive CRC
520 Rllbck Start 707 ADC Offset 909 CAN BusOff
521 Rllbck Stop 708 Cmd to Abort 910 CAN OPB_Init
522 ManualRescue 709 PRS SigNoise 911 CAN TxQ Full
523 Moved at POF 710 UIB DIB Err 912 No FloorInfo
524 No Enc Signl 711 DBD Shutdown 913 MCSS Warning
525 NoRlv SpdChk 712 PostTrq Time 914 Power E2 Err
526 NoRlv TooMny 713 Block by xxx 915 LWSS not cal
527 NoRlv LostDZ 714 B_MODE Err 916 Power E2 Rng
528 Profile Err 715 ARO BatPower 917 CPLD Ver Flt
529 No enc fdbck 716 Illegal Cmd 918 ARO Ver Flt
530 No enc tmout 717 Triac Stuck 919 Powrbrd miss
531 PRS Sigs 1LS 718 PRS Config 920 Micro ChkSum
532 PRS Sigs 2LS 719 OARO Blocked 921 FPGA ChkSum
533 ARO Overspd 720 Welded BLV 922 FLASH Warn
534 ABL Abort:LW 721 PwmExistsFlt 923 FPGA Warn
535 Timeout PTR 722 E2 Read CkSm 924 Micro Warn
536 Timeout LB 723 UCM in Run 925 No CAN-PRS
537 No EndRunCmd 724 UCM in Slide 926 CAN PRS Msg
538 Abort:EndRun 725 UCM BrkBlock 927 DSP2FPGA Wrn
539 LvTransUnclr 726 Tmout SfcMsg 928 DSP2FPGA Flt
540 Shock Detect 727 TOStp SfcMsg 929 UCMP Timeout
541 SinCos Warng 728 Slack Rope 931 Micro VerFlt
542 Decel Req Fl 729 SysTrip OCBT
543 SSOoverSpeed 730 S2 RlyFault
550 Crp Time Low 750 ARU Failure
551 CrpSpe Boost 751 Dischrg Batt
552 CrpSpe inval 752 Bat Chrg Flt
553 DZ at Decel 760 Missing Batt
554 DZ lost Stop 761 Batt Tmp Flt
555 DZ too late 762 Batt Flt
Temperature Faults 763 Welded ARx
600 Inv Tmp Warn 764 ARO Alarm CR
601 Inv Tmp Over 765 LVD Prechrg
602 Inv Tmp Fail Task Overrun Faults
603 Cnv Tmp Warn 800 1ms Task
604 Cnv Tmp Over 801 10ms Task
605 Cnv Tmp Fail 802 40ms Task
606 Mtr Tmp Over 803 Cnv Task
607 Reactor Temp 804 Inv Task
608 DBR Tmp Over 805 200ms Task
609 AC/DC Calibr 806 Illegal Pwm
610 Batt Ovr Tmp Communication
611 MTC/RTC Flt Faults
612 Inv IGBT tmp 900 MCSS Timeout
State Faults 901 SVC Tool Err
700 Safety Chain 902 CAN Err
701 No Man Input 903 E2 CommWrite
702 Prechrg Time 904 LWSS Timeout
Sheet: 62 of 183
Solution
If this fault occurs, it can be cleared by performing an ERO run (the ERO
run confirms that the mechanic is in the hallway).
009 Manual Mode I Indicates that the drive is in Manual Mode.
010 B_MODE I Applicable only when Interface Type = 2 or 3.
Applicable only when “ARO Type” = 2 or 3.
Logged when the drive received “B_MODE signal” from Battery controller.
011 Battery Mode I Applicable only when Interface Type = 1.
Indicates the drive is in battery (ARO-EN) mode operating on 48Vdc battery
supply. Logged when the drive received SpbMode message “BatteryMode”
from SPBC3.
012 LearnRun REQ I Applicable only when Interface Type = 1.
Indicates that the floor table in the drive is invalid and that a new learn run
is required.
013 Reset DSP I The DSP was reset using the SVT menu 2-5.
014 Log Cleared I The event log was cleared using SVT menu 2-3.
015 AutoTun Mode I The drive is in Auto Tune mode.
016 Earthquake | Applicable only for “JIS Function” = 1
Indicates earthquake detection. This mode is initiated by the recovery
signal from MCSS. In this mode, shock detection and the torque pulsation
detection are activated.
017 Block Cleard I Indicates that a blockage condition was cleared either via the service tool
menu or by a CAN message.
018 ALWA CONVRGD I Indicates that ALWA has converged with a fixed gain and offset.
019 ALWA ERROR I Indicates that ALWA has an algorithmic error.
020 ALWA RESET I Indiactes either an automatic reset by the algorithm or through the service
tool was done. This resets the gain and the offset to 1 and 0 respectively.
021 ALWA DIVERGD I Indicates that the ALWA algorithm has not converged.
022 EQAR Clear I Applicable only for “JIS Function” = 1
EQAR mode was cleared by clear command.
Sheet: 63 of 183
023 ARO Hlth Chk I The drive has received an ARO Health check request either from the
MCSS or from SVT M455 “Opt ARO Test 5-5”. If the drive accepts the
request, it will log “024 ARO Active”, and attempt to perform the health
check. The request is only accepted while in IDLE and no ARO faults.
024 ARO Active I The drive accepts the request, and logs “024 ARO Active”, and attempts to
perform the ARO health check.
025 ARU Type Mis I The wrong ARU type was selected during installation. Specifically, “ARO
Release? 1/2“ was set to1 , but type 2 hardware is present. The check
is done only when starting ARO operation.
Check the settings of the following parameters:
Interface Type Should be 3 for NSAA ARU
ARO Type Should be 4 for NSAA ARU
ARO Release? 1/2 Should be 1 for ARU1 or 2 for ARU2
026 UCM-EN clear I Applicable only when Interface Type = 1 and UCM-EN on/off = 1.
Indicates that a blockage according to 723 UCM in Run, 724 UCM in Slide
or 725 UCM BrkBlock has been cleared. .
027 Temp is 0 I Applicable only when Drive Type is 416G drive.
The detection temperature generates an event at less than 1 ℃.
When the thermistor circuit is opened, the drive outputs the same event.
028 Download En I Remote download mode of EEPROM parameters is enabled.
029 Balance Err I Not supported in AAA31400CBC.
Applicable only when Check Unbalance= 1.
The drive calculate “unbalance torque” during down running in car no load.
The detection unbalance torque generates an event at less than +/- 10%.
030 MotorRun Err I Not supported in AAA31400CBC.
Applicable only when Self BTI Block =0.
The detection speed generates an event at more than zero speed.
031 SlipFtrReset I Static Slip Mitigation feature was reset.
032 SlipPhanRuns W Static Slip upwards was detected and phantom runs were requested from
the GECB. This event is logged again only when the requested phantom
run interval decreases, i.e. higher slip was detected.
033 SlipBlockage W Static Slip upwards was detected in excess of 50mm or of 10mm/h => a
system blockage was requested.
034 SlipDownwrds W Static Slip was detected in downward direction.
035 SSO Active I This event is logged only in smooth stop operation (SSO). It is logged when
smooth stop operation is active.
036 SSO Success I This event is logged only in smooth stop operation (SSO). It is logged when
smooth stop operation is successfully completed without any faults.
037 SlipOutOfDz W Static Slip was detected due to 1LV leaving the vane while the brake was
dropped.
038 SlipDirUnclr W The direction of the Static Slip was not detected conclusively (1sensor &
brake dropped & imbalance<30%) => closer edge was assumed.
039 RemoteRstCmd I Not applicable to AAA31400CBC.
This information is reset command from MCSS. If the drive receives the
reset command, the Drive will automatically reset after 3 seconds.
Sheet: 64 of 183
054 LSIG negativ E Either the voltage or current was zero or negative during the LSIG test.
055 RTCr negativ E Either the voltage or current was zero or negative during the RTC REAL
test.
056 RTCr not cnv E The RTC REAL test did not converge within the iteration limit.
057 SWEEP negatv E Either the voltage or current was zero or negative during the SWEEP test.
058 RTC negative E Either the voltage or current was zero or negative during the RTC test.
059 RTC is zero E The RTC could not be computed due to zero result during the RTC IMAG
INIT test.
060 RTC negative E Either the voltage or current was zero or negative during the RTC IMAG
COMPUTE test.
061 RTC not conv E The RTC IMAG COMPUTE test did not converge.
062 ID&V diverge E The IMAG and ITORQ test diverged.
063 NO Op Point E The IMAG and ITORQ test did not converge within the iteration limit.
064 Imag>drv Rtd E The IMAG result exceeded the rated drive current.
065 Wrong direct E The car is running in the wrong direction required by the test.
066 PTR Timeout E The test timed-out waiting for PTR.
067 Car nt empty E The car is not empty as required by the test.
068 FT RTC !conv E The fine tune RTC test (RTC inner loop) did not converge within the
iteration limit.
069 FT not conv E The fine tune RTC test (main outer loop) did not converge within the
iteration limit.
070 FT ID ! conv E The fine tune RTC test (IMAG inner loop) did not converge within the
iteration limit.
071 FT Itq !comp E The fine tune RTC I torque computation failed.
072 Ineria !conv E The INERTIA test did not converge within the iteration limit.
073 Run too shrt E The run length was too short; did not meet minimum run length required by
the test.
074 Drive Fault E A drive fault occurred during the self commisioning test.
075 Drive SAS E A drive stop and shutdown occurred during the self commisioning test.
076 ID/IQ divrge - RESERVED
077 RTCr Real<0 W The real impedence was negative during the RTCr test.
079 Kp RTR Fault E The KP test timed-out waiting for PTR.
080 LearnRun SVT I Applicable only for JIS CAN and JIS Option=41
Accessed into SVT menu F41 or F43
Sheet: 65 of 183
101 Inv I Imbal E4 The sum of the three motor currents exceeded 10% full-scale current.
Note: This fault indicates a too high motor current or an IGBT short circuit
current.
Sheet: 66 of 183
109 Overload E4 An overload condition has been detected. The drive exceeded the
maximum time allowed operating at the rated current of the motor.
Sheet: 67 of 183
121 SR1 Err E4 Applicable only for “JIS Function” = 1 and “Drive Type” = 428 or 460.
SR1 was off with Inverter running.
The wiring of Inverter output is disconnected with SR1-OFF.
Possible Causes & Solutions
• Check wiring around SR1 relay and P5-5 of GDCB
Check a SR1 control of UCMP module
122 Inv DeSat E4 Applicable to UD404.
High current on inverter side detected by gate drive
Sheet: 68 of 183
206 Cnv HW Oct E4 UD401/402:
The converter current exceeded a preset level, detected via hardware.
This fault indicates a too high line input current or an IGBT short circuit
current.Possible Causes & Solutions
• Short circuit check motor wiring continuity
• Shorted IGBT → change drive package.
UD403:
A ground fault was detected via dc link current measurement (note: motor
output only has two currenmt sensors).
Sheet: 69 of 183
212 Cnv Vmag Flt E Generally, this fault occurs when power is removed from the drive AC input
during a regenerative run. This fault may also occur in concert with certain
loss of safety chain events, but this should not be a concern (loss of safety
chain causes an estop anyways). This fault management is designed to
protect other in-ciruit controller components when the AC line is lost during
a regenerative run.
If this fault occurs in such a way that interrupts normal elevator operation,
then this condition should be reported, and the fault management can be
disabled by increasing the Cnv Vmag Thrs PU parameter.
This fault management is active only when the drive is regenerating and
only when the nominal AC line voltage parameter AC Main Vrms is set
<= 400. This fault management is not active when Low Volt Op 0/1 is set
to 1.
213 Cnv I Imbal E4 A current imbalance in the converter currents was detected. This could be
caused by a motor output ground fault.
214 Cnv DeSat E4 Applicable to UD404.
High current on converter side detected by gate drive
Sheet: 70 of 183
302 VAC Over C The AC line voltage exceeded a limit. The limits are:
For 415 < Vac <= 480, limit = 112% of nominal.
For 380 <= Vac <= 415, limit = 477 Vrms.
For Vac < 380, limit = 115% of nominal.
The nominal voltage is determined by the EEPROM parameter: AC Main
Vrms.
303 VAC Under C This fault indicates the AC line voltage was below a limit. The limit value
depends on whether the drive’s “brown-out” functionality is enabled or not:
- For CAN interface (interface type 1), where profile generation is
internal to the drive, the brown-out function is enabled.
o If the AC line voltage falls 15% below nominal, the brown-
out function is activated, the speed is reduced, and the
“310 AC Brown-out” warning is logged.
o If the AC line voltage falls to 30% below nominal, then
additional speed reduction occurs and the “303 VAC
Under” fault is logged.
Sheet: 71 of 183
308 Welded Mx/Px S When the drive enters the power down state, if the DC Bus voltage does
not drop below a voltage threshold within a (drive-type depending) wait
time, the system will declare that the MX and/or PX contacts may be
welded.
Warning:
Do not cycle power to drive until fault is verified.
Check the “Fehler! Verweisquelle konnte nicht gefunden werden.” SVT
display to verify whether the Vdc is actually stuck to a high value (1.41
times the Vrms value) while the state of MX and PX in the “MX PX DX
BX” SVT display is actually “0”. If these conditions are met (high Vdc and
“0” for both MX and PX), then DO NOT ATTEMPT TO CYLE POWER TO
THE DRIVE. This drive may have a real welded MX or PX condition that
needs to addressed. For this condition, power down, lock out/tag out
energy source, and ship drive back to factory.
309 Vscales off W This fault is logged when the measured AC line voltage and measured DC
bus voltage disagree significantly. This check is performed only after M1 is
picked after the bus has had enough time to settle to its quiescent value.
This fault may indicate that either of the following EEPROM parameters is
not set correctly: DC Bus fscale V, AC Line fscale V.
310 AC Brown-out W Applicable only for Interface Type 1.
This warning indicates that the ac line has dropped 15% below the nominal
value. The drive will continue to run under the "Brown Out" event with
reduced motion profiles.
When the ac line drops 30% below nominal, 303 VAC Under fault is
logged, in which case speed will be further reduced and the drive will finish
the current run and not accept any further runs until the fault clears. See
event “303 VAC Under” for more details.
311 AC All Err E This fault can occur for one of two reasons:
1. The AC line voltage exceeded a limit above the 302 VAC Over threshold.
The limits are:
For 415 < Vac <= 480, limit = 125% of nominal.
For 380 <= Vac <= 415, limit = 519 Vrms.
For Vac < 380, limit = 125% of nominal.
The nominal voltage is determined by the EEPROM parameter: AC Main
Vrms.
OR
2. The following three faults occur at the same time while PTR is active:
302 VAC Over AND
304 VAC Imbal AND
307 PLL Freq Rng
312 DBTR ShrtErr C Applicable only for ARO Type=NIARO (JIS) and DBR ENE=1 DIS=0.
This fault is set for detecting the short of DBTR.
When using a generator, set DBR ENE=1 DIS=0 for 1.
When using NIARO mode, set ARO Type for 3.
Check DBTR if it has broken.
313 AC/DC Calib I Applicable only when Low Volt Op 0/1 = 1.
This fault is active only in low voltage operation mode. This indicates that
the calibration process ac voltage sensor versus dc voltage sensor resulted
with a cross calibration factor that is either larger than 1.5 or less than 0.5.
Sheet: 72 of 183
314 Cnv Res FltV E This fault management is active only when the event 304 VAC Imbal is
active. This fault occurs when a converter voltage transient occurs that
exceeds a threshold that is at least 25% greater than the AC Main Vrms
parameter setting. If this fault occurs, then check that the 3 phase AC input
is present and is reasonably balanced.
315 Cnv Res FltF E This fault occurs when a voltage resonance occurs at the AC input of the
drive due to an intermittent loss of an input phase. If this fault occurs, then
check that the 3 phase AC input is present, connected well, and is
reasonably balanced. This fault is active only for the 406R Version 2 drive.
316 BatOverVolt1 W Applicable only to LVD
LVD: Battery voltage > 70Vdc. Fault is reset at <65Vdc. During fault
condition, drive initiated runs (LR, RLEV) are aborted but commanded runs
(e.g. RESC, ERO) are still executed.
317 BatUnderVolt W Applicable only to LVD
LVD: Battery voltage < 42Vdc. Fault is reset at > 42.5Vdc. During fault
condition, drive initiated runs (LR, RLEV) are aborted but commanded runs
(e.g. RESC, ERO) are still executed.
318 OCBT Under V W Applicable only to LVD
This warning event is generated if the battery voltage has been below 36V
in IDLE for 10 minutes or if the battery voltage has been below 25V in IDLE
for 20 seconds. The drive will trip the OCB under these conditions.
319 Cnv i imbal E Applicable only for drive type 160A-CR.
This fault detects current imbalance in the converter and shuts down the
drive to prevent hardware damage. Current imbalance happens when a
phase is lost.
320 CNV NBus Flt E1 Applicable to 430ML drive only.
321 INV NBus Flt E1 Applicable to 430ML drive only.
322 NBus OverFlt E1 Applicable to 430ML drive only.
323 SSO OverVolt E4 Applicable only when smooth stop operation (SSO) is enabled.
This faultmanagment is active only during SSO. This fault is logged if bus
voltage exceeds 900V or if inverter current is closed to rated and bus
voltage is above 775V during SSO.
324 SSOAcLineFlt E4 Applicable only when smooth stop operation (SSO) is enabled.
This faultmanagment is active only during SSO This fault is logged if the
bus voltage is below charged threshold and the AC line returns during
SSO.
Sheet: 73 of 183
400 Brake S1 SAS C4 The indicated brake switch is in the wrong state. This is checked both
401 Brake S2 SAS when the drive is in the Idle state and when the drive is running.
These faults result in complete the run fault response and set the SAS
flag.
Note: this event is also applicable when Brk Sw Type 0-7 is set to 0 or 4
where constant states are required on BS1 and BS2 inputs.
Sheet: 74 of 183
408 Brk S1 ESTOP E4 The indicated brake switch is in the wrong state. This is checked both
409 Brk S2 ESTOP when the drive is in the Idle state and when the drive is running.
These faults result in an immediate ESTOP and set the SAS flag.
Note: this event is also applicable when Brk Sw Type 0-7 is set to 0 or 4
where constant states are required on BS1 and BS2 inputs.
Possible Causes & Solutions
• Incorrect parameter value → verify correct value of Brk Sw Type 0-7.
• Incorrect brake switch wiring → check brake switch wiring.
• Brake not lifting → check brake wiring & brake power supply.
Insufficient time allowed → see parameters Brk Pick Time ms and Brk Setl
Time ms.
410 Low Speed W Visible only when “TwoStepSpeed 0/1” = 1.
This fault indicates illegal configuration of the position sensor for the two
step speed profile operation. Can NOT operate the two step speed profile
operation. Only Low speed operation.
NOTE: Initially, the car has to run from BOTTOM to TOP to detect the
installation position of the position sensor for two step speed profile
operation. Before this initial operation is finished, the “410 Low Speed”
cannot clear and will only operate the low speed.
411 Brk S1 DECEL D4 See: 400 Brake S1 SAS, 401 Brake S2 SAS, 408 Brk S1 ESTOP 409, Brk
S2 ESTOP
412 Brk S2 DECEL D4 See: 400 Brake S1 SAS, 401 Brake S2 SAS, 408 Brk S1 ESTOP 409, Brk
S2 ESTOP
413 Bk Desat Err E4 The brake current exceeded a preset level, detected via hardware.
414 Bk Bus Over C The brake bus exceeded threshold data.
415 Bk Bus Under C The brake bus fell below threshold data.
416 Bk fbk tmout E4 The brake exceeded threshold data.
417 Bk SW Oct E4 The magnitude of the brake current exceeded an allowed threshold.
The fault threshold is set by the parameter Brk OCT A.
418 Bk lft tmout C4* Applicable only when Brk Cnt Type 0-3 is 2-3.
Sheet: 75 of 183
419 Bk drp tmout C4* Applicable only when Brk Cnt Type 0-3 is 2-3 or Brk Sw Type
0-7 is 1-3.
This fault is logged if any of the following occur within 3 seconds of
dropping the brake.
• The brake current failed to stay below the threshold specified by
Brk Hold A and Brk Drop % for the amount of time
specified by Brk Setl Time ms.
• The brake switches did not hold the expected value for the
amount of time specified by Brk Setl Time ms.
420 Bk Dly DetW W Applicable only for “JIS Function” = 1
This is for Brake Delay Detection. This is detected If it passed specific
time from LB to “Brake picked”.
Or it detects when BS is OFF during running.
421 Bk Dly DecE S Applicable only for “JIS Function” = 1
This is for Brake Delay Detection. This is detected If it passed specific
time from LB to “Brake picked”.
Or it detects when BS is OFF during running, then the running is
completed.
But can not do further run until POR or Block Clear.
422 Brk ShrtCrkt E4 Applicable only for Ultra Drive
This is for Brake short circuit protection. This fault is reported if the brake
current exceeds 10Amps. This threshold is fixed and cannot be changed.
423 Brk I State E4 Applicable only if “Int Brk Type 0-2” is set to 1 or 2.
Brake current was detected just before the lift brake command. Double
check brake wiring to make sure that brake is not energized at the prepare
to run command and before the lift brake command.
424 Brake I Neg E4 Applicable only if “Int Brk Type 0-2” is set to 2.
Negative brake current has been detected. Double check any brake
current hardware connections and brake power supply connections to see
if they are correct. If all connections are correct, then the brake current
sense hardware may be damaged.
425 Hyd Pump Flt C Not supported in AAA31400CBC.
This is for Hydraulic pump unit of 78T machine.
The HPU has some failure.
426 BTI NG LOCK ER Not supported in AAA31400CBC.
S Applicable only for Interface Type 1 and only if "Self BTI Block " is
set to 0 and "Lockup by S-BTI " is set 1.
This event is detected by the NG failure of Self-BTI with “BRK
TRQ %Load2" condition or “030 MotorRun Err”. And then it sets the “BTI
Block” with drive shutdown, and then any attempt run is prohibited. After
the ERO/TCI switch is turned ON/OFF 3 times, the inspection run is
enabled for rescue operation.
The “BTI Block” is canceled only for good result of Manual BTI test or
special command required.
427 Chk Man BTI W Not supported in AAA31400CBC.
This event is detected by the NG failure of Self-BTI with “BRK
TRQ %Load1" condition.
The brake torque should be verified by Manual BTI again.
428 Brk S3 DECEL D4 Applicable only for GDCB2 Drives
429 Brk S4 DECEL As 411 Brk S1 DECEL but for brake switches 3,4,5 .
430 Brk S5 DECEL Note: With Brk Sw Type 0-7 not set to 7, this fault may occur if the
unused BS input is not wired to GND.
Sheet: 76 of 183
Sheet: 77 of 183
504 Enc Pos Err W This fault indicates that the drive has lost track of the magnet position
when using a PM motor. This fault is necessary to prevent a loss of
torque production. This fault may be caused by the encoder physically
slipping with respect to the motor, or by a bad magnet position
calculation during the locked rotor test (LRT).
This fault is detected by comparing the magnet position, derived from the
encoder and the result of the LRT, to the estimated magnet position
based on the back-EMF of the motor. Since the estimator is back-EMF
based, the fault detection is enabled only when the motor operates
above 30% of the rated motor speed. The default threshold for the fault
is 20 electrical degrees. Another locked rotor test will be performed at the
beginning of the next run to automatically re-determine the magnet
position.
If this fault persists at the end of a run, the drive will transition to (state,
substate) = (IDLE AVAILABLE, RescueOnly). When the drive is in this
substate, only commands for Rescue, ERO, ARO and MRO runs are
accepted and LS are subsequently ignored.
Sheet: 78 of 183
Sheet: 79 of 183
519 RlvPermitErr W Applicable only when Interface Type is 1 and Load Weigh Type is 1.
Controller has given permissive to relevel while load weighing system
indicates overload condition. This contradictory situation has persisted
for >200ms.
520 Rllbck Start W Applicable only for Interface Type 1.
Rollback of more than 5.0 mm at beginning of run
521 Rllbck Stop W Applicable only for Interface Type 1.
Rollback (reverse to direction of run) or overshoot (in direction of run) of
more than 5.0 mm at ending of run
522 ManualRescue D Applicable only for Interface Type 1.
SPBC message reports that the car has been moved for manual rescue
(drive powered off, SPBC lifts brake). The drive’s stored position is
invalidated and a locked rotor test initiated before the next run.
523 Moved at POF W Applicable only for Interface Type 1.
The SPBC or GECB and the drive have contradictory position
information (at power up): the SPBC’s or GECB’s position has been
assumed by the drive.
524 No Enc Signl E Applicable only when Encoder Type 0/1 is set to 0 (incremental,
double-ended).
Encoder channel A input is not detected. Encoder may not be connected,
encoder power supply may have failed, or encoder may have failed.
This fault sets the SAS flag.
1
525 NoRlv SpdChk D Relevel speed is too high (>= 0.285 m/s).
1
526 NoRlv TooMny D This event indicates the drive attempted 20 consecutive relevel runs
without the start of a normal run. If hovering is enabled, then the
threshold is 40 consecutive relevel runs.
Sheet: 80 of 183
530 No enc tmout E4 This fault indicates that the drive started commanding velocity profile and
the motor speed feedback did not exceed 1mm/s for the time duration
defined by the parameter No enc flt t sec (default value of the parameter
is 0.4 secs). This fault detection is not active in Manual Mode.
Sheet: 81 of 183
Sheet: 82 of 183
1
606 Mtr Tmp Over C The motor thermal contact has changed state indicating that either the
motor is overheating or there is a problem with the contact circuitry.
Check the motor temperature and the thermal contact. Although motor
thermal contacts can be normally open or normally closed, the drive
always expects a normally closed contact. If the thermal contact is
normally open, a modification must be made to adapt it to the drive.
1
607 Reactor Temp C The thermal switch in the line reactor has opened, indicating an over-
temperature condition in the line reactor.
1
608 DBR Tmp Over C Not used (was applicable only for non-regen drives).
609 AC/DC Calibr C Applicable only when “Low Volt Op 0/1” is set to 1.
A calibration was performed to ensure that the AC voltage sense and the
DC voltage sense are consistant.
610 Batt Ovr Tmp I The thermal sensor at the charger battery unit is reading high
temperatures or disconnected. This could be due to:
• an error during the installation phase where the sensor is not
connected
• the charger spent excessive time in the charge pending phase
• the battery ran into a hot condition.
Since the installation initially needs to be done correctly, this fault would
mean that either battery/charger got into a hot condition due to the
ambient or due to overcharging. If it persists for a long time it needs to be
checked (job site visit). This timer = TBD minutes.
611 MTC/RTC Flt C Applicable to Ultra Drive only.
This indicates that either the motor thermal switch openeded OR the line
reactor thermal switch opened.
611 MTC/DBR Flt C Applicable to Low voltage drive only.
This indicates that either the motor thermal switch OR the DBR thermal
switch opened.
612 Inv IGBT tmp E2 Applicable to UD drive only.
Inverter IGBT junction temperature over safe operating limit.
1) When these temperature faults occur in 422 mode, PTR is not accepted until the fault condition
clears. When these temperature faults occur in CAN mode, the drive behaves as follows:
1. Normal runs are re-routed to the next committable landing.
2. Inspection runs (TCI+ERO) are terminated by timed deceleration.
3. All other runs (ARO, CORR, Rescue, MRO, Relevel) are completed to their regular end
4. No new run is allowed until the condition clears.
5. The fan is turned on 100%.
Sheet: 83 of 183
702 Prechrg Time E3 This fault is declared when the DC bus fails to reach the charge voltage
threshold within a time limit. The time limit is approximately 2 seconds for
60A V.2 drives and 10 seconds for other regen drives. The timer starts
when the drive enters the precharge state.
For MCSS systems, the drive enters the powerdown state and waits 2
minutes, and then attempts again. For the regen drive, further precharge
attempts are made only if the AC line voltage is within specification. There
is no limit on the number of precharge attempts.
For CAN systems, the drive enters the powerdown state and waits 30
seconds, and then attempts again. For the regen drive, further precharge
attempts are made only if the AC line voltage is within specification. There
is a limit of 3 consequtive precharge timeouts after which the drive will be
blocked.
Note: There is a minor bug with the SVT display for this fault. The fault
response in the SVT is shown as WARN, when it is actually ESTOP.
703 S Rly Fault E4 The normally-open S1 contact was in the wrong state.
See SVT parameter SX Pick Time ms.
704 DBD Fault E4 One or more of the normally-closed contacts of S1, S2, BY1 and BY2
were in the wrong state. Three attempts are allowed before the drive is
blocked.
See SVT parameter SX Pick Time ms.
705 E2 Invalid E The data in the EEPROM is set to values incompatible with the current
SCN or new EEPROM parameters have not yet been set. The invalid or
blank values must be corrected. Pressing SHIFT_ENTER tells which
parameter is invalid and what menu it is located.
706 E2 Write Lim W The allowable number of writes to the EEPROM have been exceeded:
Metric writes: 100,000 maximum
Event writes: 1,000,000 maximum
707 ADC Offset C Not applicable to Ultra drive.
708 Cmd to Abort D Applicable only for Interface Type 1.
The run has been terminated with timed deceleration by an OPB
command (DriveRunCommand dir=none). This fault does NOT result in
SHUTDOWN.
709 PRS SigNoise D Applicable only for Interface Type 1.
Too many PRS signal transitions have occurred over a fixed period of
time.
710 UIB DIB Err E Applicable only for Interface Type 1.
The UIB and DIB inputs were not consistent with the run command from
TCBC-type controller. This fault sets the SAS flag.
711 DBD Shutdown S Three attempts were made to try to correct a relay in the wrong state (one
or more of the normally-closed contacts of S1, S2, BY1 and BY2 were in
the wrong state). The drive is blocked from further runs.
712 PostTrq Time W A log only fault is reported when the current is not ramped down to zero
within a specified time.
Sheet: 84 of 183
713 Block by xxx S The drive has been blocked from further runs. This occurs after certain
critical faults have been detected, indicated by “S” in this table, or when
certain faults have exceeded an allowed number of occurrences, indicated
in this table by the number that follows the fault response category. The
blockage must be cleared following the guidelines in Section 6.3.3.
This fault sets the SAS flag.
714 B_MODE Err W Applicable only when Interface Type = 2 or 3.
Applicable only when “ARO Type” = 3 (NIARO).
This fault is logged when “B_MODE” was not detected in less than 200ms
from the time when the drive received some fault of "201 Cnv Id Error/ 202
Cnv Iq Error/208 Bus Cap Fail/305 PLL Unlock" or detected DC Bus
voltage less than 650V.
715 ARO BatPower D Applicable only in CAN-architecture. The power drawn from the battery
during an MRO/ARO run was too high, e.g. > 15A * 48V for 800ms.
716 Illegal Cmd W Applicable only for Interface Type 1 with systems using GECB
where CarController ICD >= 10, see “CAN ICD type” in M-1-8 ENGINEERING.
An unexpected command has been received in a state where it could not
be executed. It was ignored. Note it is possible that a GECB command
coincides with a state change in the drive making execution of that
command impossible. In such a case, this warning does not indicate a
problem with the system.
717 Triac Stuck E Applicable only for Interface Type 1.
This fault is logged if both triacs are disabled and safety chain feedback is
in the active state. It is not checked during ARO(EN) runs.
718 PRS Config C Applicable only for Interface Type 1.
This fault indicates illegal configuration of the PRS. Causes (see M-3-2):
• “offset mm” for a sensor is outside “Vane Length mm”
(<- Test Variable 2 = 1)
• no DZ configured, i.e. "LV1 config 0/1/2"=0 and "LV2 config
0/1/2"=0, (<- Test Variable 2 = 2)
• gap between 2 sensors configured <5mm or sequence of sensor
positions violated. Required sequence UIS > LV1 > LV2 > DIS
719 OARO Blocked I Applicable only for Optimized ARO.
The pilot AR relay for AR1/AR2 contacts is welded ON. If this fault is
reported, then optimized ARO functionality is blocked, but normal runs are
enabled. The controller will parse this code and request service via REM.
720 Welded BLV I Applicable only for Optimized ARO.
The BLV contact is welded. This means that the drive will allow ARO runs
and normal runs; however the drive will be unable to completely shut
down power after an ARO run. This causes deep discharge of batteries if
the power outage persists (shorter life time and unavailability of ARO) and
it needs to be fixed. The controller will request service via REM.
721 PwmExistsFlt E Applicable to Ultra Drive only.
This fault indicates either PWM is acitve when there is no safety chain or
PWM is blocked when safety is present.
722 E2 Read CkSm W Applicable to Ultra Drive only.
A checksum fault occurred while reading metrics from E2 at POR. If this
occurs, metrics are reset to zero, current floor is set invalid, and floor
position is set to zero.
Sheet: 85 of 183
723 UCM in Run C Applicable only for Interface Type 1 and UCM-EN on/off = 1.
Indicates that the car has run out of the door zone with open doors!
Note: This fault triggers a blockage which may only be cleared by
authorized personnel after appropriate investigation of the UCM fault
causing the blockage. It cannot be cleared by a power cycle, it can be
cleared by an ERO run or by SVT.
724 UCM in Slide C Applicable only for Interface Type 1 and UCM-EN on/off = 1.
Indicates that the car has slid out of the door zone with open doors after
an ESTOP has aborted a run inside the DZ.
Note: This fault triggers a blockage which may only be cleared by
authorized personnel after appropriate investigation of the UCM fault
causing the blockage. It cannot be cleared by a power cycle, it can be
cleared by an ERO run or by SVT.
725 UCM BrkBlock C Applicable only for Interface Type 1 and UCM-EN on/off = 1.
Indicates that the UCM-EN brake monitoring has detected a fault
potentially compromising the ability of the brake to hold the car.
Note: This fault triggers a blockage which may only be cleared by
authorized personnel after appropriate investigation of the brake fault
causing the blockage. It cannot be cleared by a power cycle, it can be
cleared by an ERO run or by SVT.
726 Tmout SfcMsg C Applicable only for Interface Type 1 and UCM-EN on/off = 1.
Indicates a timeout of the communication of the SafetyChainSignals (used
by UCM-EN) from the GECB. No further run will be started until the
communication is re-established.
727 TOStp SfcMsg D Applicable only for Interface Type 1 and UCM-EN on/off = 1.
Indicates that a timeout according to 726 has caused the abortion of a run
by timed deceleration. This reaction is shown if 726 Tmout SfcMsg occurs
while the the UCM monitoring is active (open door with DBP active).
728 Slack Rope C Applicable only when Load Weigh Type = 2 and for Interface Type =1.
This fault indicates some ropes have trouble or are out of the driving
sheave. The drive checks load data from Hitch Load Sensor for each
rope. If the load data is very low compared with Normal data, an event of
728 Slack Rope is detected. Then the elevator is not able to run until
serviced by engineer. Only the Inspection running is allowed for rescue
operation even if the “Slack rope” is not solved.
This function is enabled by the parameter “Num LwSensorData”.
729 SysTrip OCBT D1 Applicable to LVD only.
UD: Not applicable
LVD: The controller commanded the drive to disconnect system power.
730 S2 RlyFault E4 Applicable to LVD only.
UD: Not applicable
LVD: The normally-closed S2 contact was in the wrong state.
750 ARU Failure I ARO failed to operate. If the drive initiates OARO but the controller does
not respond within a certain time, the drive aborts the OARO attempt,
drops the Battery Low Voltage (BLV) relay. The drive attempts this 3
tiems. If it fails after 3 attempts, the drive logs a “750 ARU Failure” and
sends to the controller as an alert when normal power recovers.
Check the battery voltage and make sure the batteries are not dead. Make
sure the batteries are connected.
Sheet: 86 of 183
751 Dischrg Batt I A discharged battery condition is detected when the drive enters into an
ARO mode and realizes that the voltage is lower than 45 volts for ARU R1
and 90 volts for ARU R2. The response is not to execute ARO. This
happens if the battery is over used and the drive expects that the charger
will resume the voltage. No blockage is done.
The batteries may have to be replaced.
752 Bat Chrg Flt I A failed battery charger board was detected during the pre-qualification
charging phase of the ARU battery. The GDCB monitors the duty cycle of
the Charger Status signal from the battery charger board after each power
up. If the signal is missing (ARU1 and ARU2), or the duty cycle of this
signal is equal to 50% +/-1% over a 2 minute period (ARU2 only), the
GDCB logs a “752 Bat Chrg Flt” and sends it to the controller as an alert.
Check connections to the battery charger board. The battery charger
board may have to be replaced.
760 Missing Batt I Reserved for OARO.
761 Batt Tmp Flt I This fault is reported if the battery temperature sensor is disconnected or
a high (or too low) temperature condition existed more than 5 minutes.
Check the battery temperature sensor.
762 Batt Flt I The battery charger discrete signal BAT-FAULT is ON. The bit is checked
during normal operation, and not checked during OARO. Fault indicates
battery is absent or over-voltage fault, or a charging fault has occurred.
If fault (ALARM):
1) If OARO condition is commanded, OARO will activate.
2) Self clearing fault. No notification sent if cleared.
3) Charger remains connected.
4) Normal Operation and OARO operation not effected.
5) Not reported unless ON more than 5-10 minutes.
6) If remains active, will be re-reported 5-10 minutes after any run.
(Not reported every run if time not elapsed)
763 Welded ARx I The pilot AR relay for AR1/AR2 contacts is welded ON. If this fault is
reported, then optimized ARO functionality is blocked, but normal runs are
enabled. An alarm is sent to the controller.
764 ARO Alarm CR I This event is sent to REM central via the controller to clear any alarm that
was created during the operation of ARU.
765 LVD Prechrg E1 Applicable to LVD only.
The pre-charge resistor by-pass transistor failed to open or failed to close
after the charging was complete.
If the by-pass transistor failed open, then the pre-charge resistor is still in
circuit, and runs will result in excessive current through the pre-charge
resistor.
If the by-pass transistor failed closed, then the pre-charge resistor was not
in circuit during pre-charge, and the capacitor bank may have encounter
excessive in-rush current.
Sheet: 87 of 183
Sheet: 88 of 183
915 LWSS not cal W Applicable only when Interface Type = 1.
Applicable only when Load Weigh Type = 2.
Hitch load weighing device not calibrated. The calibration is done during a
learn run.
916 Power E2 Rng S Not applicable for ULTRA drives.
Applicable only to drives with eI2C EEPROM storage capability.
This fault is logged if the scaling parameters in one of the power section
EEPROMs are out of range for the specified drive type.
917 CPLD Ver Flt E1 Not applicable for ULTRA drives.
The CPLD version is not compatible with either the HVIB EERPROM or
the GDCB EEPROm parameter setting. See the attached table for
erroneous combinations.
918 ARO Ver Flt E1 This event indicates an incompatibility between the Primary Loader and
the CPLD version in case of an optimized ARO system. The Primary
Loader must be version AAA31013CAE or later and the CPLD must be
version 9 or greater. This event occurs if either is not satisfied for an
optimized ARO system.
919 Powrbrd miss S Bad or no response from the DCPB EEPROM where the power board
information is stored.
This check is only performed at power on.
920 Micro ChkSum E Applicable to Ultra Drive only.
This fault indicates that the DSP is not communicating to the
microprocessor.
921 FPGA ChkSum E Applicable to Ultra Drive Only
This fault indicates that the DSP is not communicating to the FPGA
device.
922 FLASH Warn W Applicable to Ultra Drive Only
A communication fault was detected by the SPI FLASH test routine. This
log only event indicates that the SPI communication or SPI FLASH device
may have failed.
923 FPGA Warn W Applicable to Ultra Drive 0nly
This warning indicates that DSP received one erroneous packet from the
FPGA.
924 Micro Warn W Applicable to Ultra Drive Only
This warning indicates that the DSP received one or more consecutive
erroneous packets from the microprocessor. Fault threshold is controlled
by parameter
Micro Wrn 0.
925 No CAN-PRS C Requested PrsSignals CAN messages are not received. While the fault
persists, only ERO and MRO runs are allowed.
926 CAN PRS Msg W A discontinuity in the CAN PrsSignals was detected, a message may have
been lost.
927 DSP2FPGA Wrn W Applicable to Ultra Drive Only
This warning indicates that FPGA received one packet with wrong
checksum or stuff bits.
928 DSP2FPGA Flt E Applicable to Ultra Drive only.
This fault indicates that the FPGA received more than one packet with
wrong checksum or stuff bits.
929 UCMP Timeout C Applicable only when Interface Type = 1 and “JIS Function” = 1.
This is disconnected with UCMP module or has a CAN communication
fault with UCMP.
If you use the “JIS function” without UCMP module, “JIS Option Mode” is
set to “60” only for Rescue or any test.
Sheet: 89 of 183
Every event with a defined number of retries may lead to a blockage. The following text
messages are provided by the drive:
Sheet: 90 of 183
during run
High current on inverter side detected by gate
122 Inv DeSat 4 DRIVE
drive
"200 Cnv SW Oct " 4 DRIVE, High converter current detected by software
"201 Cnv Id Error" 4 DRIVE, High converter current (field) control error
"202 Cnv Iq Error" 4 DRIVE, High converter current (torque) control error
"205 Cnv Gate Flt" 4 DRIVE, Converter IGBT gate supply voltage fault
"206 Cnv HW Oct " 4 DRIVE, High converter current detected by hardware
"207 Cnv Gnd Flt " 1 DRIVE, Converter ground fault
"208 Bus Cap Fail" 1 DRIVE, High power loss - check DC link capacitor
"209 DC Link OCT " 1 DRIVE, High DC link current
"210 Cnv IPM Flt " 4 DRIVE, Converter intelligent power module fault
"211 Battry Chrgd" 4 DRIVE, Battery charging during ARO
214 Cnv DeSat 4 DRIVE High current on converter side detected by
gate drive
"300 DC Bus Over " 3 DRIVE, High DC link voltage OR battery over-voltage
"301 DC Bus Under" 6 DRIVE, Low DC link voltage OR low battery voltage
"302 VAC Over " 0 DRIVE, High AC line voltage
"303 VAC Under " 0 DRIVE, Low AC line voltage
"304 VAC Imbal " 0 DRIVE, AC line voltage imbalanced
"305 PLL Unlock " 0 DRIVE, PLL on AC line frequency unlocked
"306 Single Phase" 1 CONTACTOR, Wrong phase wiring in Single Phase mode
"308 Welded Mx/Px" 1 DRIVE, DC link voltage not 0 - check for welded Mx or
Px relay
"400 Brake S1 SAS" 4 BRAKE, Brake switch BS1 fault
"401 Brake S2 SAS" 4 BRAKE, Brake switch BS2 fault
"402 Brake Status" 4 BRAKE, Brake status feedback disagrees with brake
command
"403 Brake BY " 4 BRAKE, BY energized before lift brake command
"404 Brake I Off " 4 BRAKE, Brake current measurement fault - high offset
"405 Brake I Drop" 4 BRAKE, High brake current during stop
"406 Brake I Hold" 4 BRAKE, Low brake current during run
"407 Brake I Max " 4 BRAKE, High brake current during run
"408 Brk S1 ESTOP" 4 BRAKE, Brake switch BS1 fault - emergency stop
"409 Brk S2 ESTOP" 4 BRAKE, Brake switch BS2 fault - emergency stop
“411 Brk S1 DECEL” 4 BRAKE, Brake switch BS1 fault – Deceleration stop
“412 Brk S2 DECEL” 4 BRAKE, Brake switch BS2 fault – Deceleration stop
Brake PWM: high current detected by
“413 Bk Desat Err” 4 BRAKE,
hardware
“416 Bk fbk tmout” 4 BRAKE, Brake pick or drop control timeout
“417 Bk SW Oct ” 4 BRAKE, Brake PWM: high current detected by software
“421 Bk Dly DecE” 1 BRAKE, Brake pick or drop control timeout
422 Brk ShrtCrkt 4 BRAKE Brake short circuit detected
Brake current detected before lift brake
"423 Brk I State " 4 BRAKE
command
"424 Brake I Neg “ 4 BRAKE Negative brake current detected
"431 Brk S3 ESTOP" 4 BRAKE Brake switch BS3 fault - emergency stop
"432 Brk S4 ESTOP" 4 BRAKE Brake switch BS4 fault - emergency stop
"433 Brk S5 ESTOP" 4 BRAKE Brake switch BS5 fault - emergency stop
"434 Brake S3 SAS" 4 BRAKE Brake switch BS3 fault
"435 Brake S4 SAS" 4 BRAKE Brake switch BS4 fault
"436 Brake S5 SAS" 4 BRAKE Brake switch BS5 fault
Sheet: 91 of 183
Sheet: 92 of 183
Sheet: 93 of 183
*LowPitCnfg 0/1/2 0 2 0 2
*TwoStepSpeed 0/1 0 1 0 2
*DZ below 1DS 0 5 2 2
*DZ above 2DS 2 MAX LANDINGS - 2
*SFC InWiring 0-2 0 2 0 2
Smooth Estop 0/1 0 1 0 2
32 ADJUSTMENT Min Max Default Actual
*JIS Option Mode 0 106 0 2
*StartShock LVL2% 10 80 60 2
*Run Shock LVL% 10 80 20 2
*EAR UP MtrI Arms 3 40 40 2
*EAR Inv Lmt Arms 5 40 40 2
*EAR Overload sec 1 6 2 2
*EAR mtr OVL Arms 3 24.0 24.0 2
* DBR ENE=1 DIS=0 0 1 0 2
*DBR Cont Vol ON 700 850 770 2
DBR OFF diff V 2 10 5 2
Car Dir 0/1 0 1 0 2
Motor Phase 0/1 0 1 0 2
M Cable Leng 0/2 0 2 0 2
Single Phase 0/1 0 1 0 2
Start Gain Ot PU 0.1 40 1 1
*Start filt BW PU 0.1 20 1 2
*Start Gain In PU 0.1 20 1 2
*SG Period sec 0.01 2 0.3 2
*SG Ramp Down sec 0.01 2 0.4 2
*End Gn Vel mm/s 0 16000 0 2
Norm Vel Resp PU 0.1 1.5 1 2
Rele Vel Resp PU 0.1 2.0 1 2
Pretorque Trim % 50 150 100 2
*Pretorque Trim2% 0 100 100 2
*Pretorq Mod 0/1 0 1 0 2
*Track Error mm/s 0 600 100 2
*No Enc VThrs PU 0 1.0 0.2 2
*No enc flt t sec 0 2.0 0.4 2
*Vel Notch1 Hz 0 500 0 2
*Vel Notch2 Hz 0 500 0 2
*Notch Band Hz 0 50 2 2
*VelRate div 0..3 0 3 0 2
*Cnv Custom 0/1 0 1 0 2
*Cnv Notch Hz 800 2500 1800 2
*Cnv crf Depth 0 30 10 2
*Cnv crf Width 0 2000 300 2
*Cnv BW PU 0.5 1.0 0.8 2
*Dc V BW Hz 1 100 50 2
*Cnv L mH 0.01 100 - 2
*Cnv Saturation A 0 1000 0 2
*Cnv L Slope uH/A 0 1000 0 2
*Cnv R Ohm 0.0001 9.9999 - 2
*Ploss Thr pre % 0 100 3 2
*Ploss Thr idle % 0 100 3 2
Sheet: 94 of 183
Sheet: 95 of 183
Sheet: 96 of 183
Sheet: 97 of 183
Sheet: 98 of 183
Sheet: 99 of 183
Interface Type 0 1 2 3 4
RS422 Interface X
RS422-JIS Interface X
RS422-JIS-R Interface X
CAN Interface X X
Profile Generator and Position Control in Drive X
Profile Generator and Position Control in Controller X X X X
Compatible with GCS-EN X
Compatible with GCS-JIS X X
Compatible with GCS-NSAA X X
Compatible with MCSS X
Compatible with TCBC X
Optimized ARO X X
JIS Feature – Software Reset (Remote Rescue) X X
JIS Feature – Battery Mode (ARO) X X
JIS Feature – Automatic recovery at Earthquake X X X
Brake torque maintainence function X X
JIS Feature – Overcurrent detection X X
JIS Feature – Start/Stop Shock Detect X X X
JIS Feature – Drive error code (remote Inspection) X X
JIS Feature – Brake switch detection X X
JIS Feature – DBR-JIS X X
ULTRA Drive X X X X
JIS Function Specifies if all the following JIS features are enabled or disabled:
JIS Feature – Software Reset (Remote Rescue)
JIS Feature – Battery Mode (ARO)
JIS Feature – Automatic recovery at Earthquake
JIS Feature – Overcurrent detection
JIS Feature – Start/Stop Shock Detect
0 - Disabled
1 - Enabled
Duty Type Visible only for JIS.
Specifies the duty No. of elevator system
1 – No specification of the duty (Default)
1000~1999 – For Gen2 P&B system type
Drive Type Visible only if drive has no eI2C EEPROM storage capabilities (no drive type
auto-detection).
Specifies the drive being used.
ARO Type Specifies the type of Automatic Rescue Operation (ARO) being used:
1 – NSAA/JIS: None (no ARO hardware connected to drive)
EN: ARPB-based ARO capable - ARO initiated via CAN if ARPB-
based hardware connected
2 – JIS Interruptible Automatic Rescue Operation for JIS (ARO)
3 – Reserved
4 – NSAA/EN Optimized Automatic Rescue Operation (OARO)
5 – JIS Interruptible Automatic Rescue Operation for 428G Drive
(HSOVF_ARO)
ARO Release? 1/2 Visible only with ARO Type = 4 and “Interface Type” = 3.
This parameter specifies if ARU1 hardware (48Vdc) or ARU2 hardware (96Vdc) is
present. The default value is 1, where the ARU hardware is expected to be 48V
battery voltage based architecture. In ARU1, ARO is executed only in the
direction of gravity. If ARU R2 is used as the hardware, then this parameter needs
to be set to 2.
ARO Delay Time s Visible only with ARO Type = 4 and “Interface Type” = 3.
This is the delay time the drive determines it is time to start an ARO operation
starting from the loss of the ac line voltage. Additional delay is introduced due to
reliable detection time.
ARO Time Max min Visible only with ARO Type = 4 and “Interface Type” = 3.
This is the total time that the drive allows for a single ARO run. The main purpose
is to save battery energy. At the end of this time the drive disconnects the battery
from drive logic also, leaving the drive totally loss of power condition until the ac
line comes back.
Bat Peak Curr A Visible only with ARO Type = 4.
This parameter sets the maximum battery current command (converter current
limit) during an ARO run.
The software default is 45A, however, the installer must adjust the parameter as
follows for ARU R1:
50 - for ARU R1.
45 - for ARU R2.
Motor Type Specifies the motor being used. See Section 9 for a list of pre-defined motor
types and their associated parameter values.
Rated rpm Required motor RPM to reach contract speed. Describes a fixed relation to
contract duty speed (in mm/sec) considering roping, gear ratio, and sheave
diameter (in mm):
RPM = speed x Gear Ratio x Roping x 19.1 / Sheave Diameter
Warning: For CAN-based controllers, set the elevator
to ERO before changing this parameter. Otherwise, the
car may start a correction run using the wrong speed and result in
tripping the governor. Ensure the three parameters: Encoder PPR,
Duty Speed mm/s, and Rated rpm are set consistent
with each other before placing the car on normal operation.
Inertia kg-m2 Total system inertia with balanced car. The value should be set according to
contract data.
Note that the inertia value is automatically adjusted in the software as a function
of car load. The adjusted value can be viewed in the service tool Inert used
kg-m2.
Encoder Type 0/1 Specifies the type of encoder:
0 – Incremental encoder
1 – Sinusoidal encoder
When using incremental encoder, there is a signal integrity check which can
result in the fault 524 No Enc Signl. The check is only performed if the
encoder termination is double-ended (see Enc termintn 1/2).
When using sinusoidal encoder, there is also a signal integrity check that results
in the fault 541 SinCos Warng.
Enc termintn 1/2 This parameter stands for the type of ending of the encoder.
1 - single ended termination
2 - double ended termination
Encoder PPR Specifies the number of pulses per revolution (PPR) of the encoder.
Warning: For CAN-based controllers, set the elevator
to ERO before changing this parameter. Otherwise, the
car may start a correction run using the wrong speed and result in
tripping the governor. Ensure the three parameters: Encoder PPR,
Duty Speed mm/s, and Rated rpm are set consistent
with each other before placing the car on normal operation.
Duty Load kg Contract Duty Load. This parameter is used only to calculate pretorque.
Pretorque, as a force applied at the car, is commanded as a percentage of the
rated full load of the car. For reference, kg = lbs / 2.2
AC Main Vrms Visible only if AC line monitoring hardware is present in the drive.
This parameter specifies the nominal AC line voltage.
This parameter is used to determine the under-voltage and over-voltage
conditions as well as the control gains for the converter.
• When the drive is connected to 3-phase supply:
The maximum value that can be entered is 480 Vrms. If the voltage
entered is in the range [380, 415], then it is assumed the nominal voltage
is the average of the range, 397.5 Vrms.
• When the drive is connected to single-phase supply:
o If the input is line to neutral, the allowable range is [220, 240]
o If the input is line to line, the allowable range is [380, 415]
See also 302 VAC Over and 303 VAC Under.
Load Weigh Type Visible only when “Interface Type” = 1
Specifies loadweighing device:
0 - None
1 - LWB2 via CAN
2 - Hitch LW via CAN
3 - Discrete LW via CAN
Visible only when Load Weigh Type = 3
Load Wgh Lvl 1 % For discrete load weighing the percentage of load in car when the first switch
Load Wgh Lvl 2 % goes off and,
Load Wgh Lvl 3 %
Load Wgh Lvl 4 % the percentage of load in car when the second switch goes off and,
Load Wgh Lvl 5 % the percentage of load in car when the third switch goes off and,
the percentage of load in car when the fourth switch goes off and,
the percentage of load in car when the overlaod switch goes off.
Balance % Visible only when “Interface Type” = 1
Nominal counterweight balance setting in percent.
Roping 1..4 Visible only when Interface Type = 1 and Load Weigh Type = 2 OR Interface
Type = 2 OR 3.
The value is used at hitch load weighing calibration during the learn run and by
the brake torque test.
Vane Sensor Type Visible only when “Interface Type” = 1
Specifies vane sensor configuration, see also 4.8 PRS:
0 – PRS2 with ADO/RLEV, 4Sensors, 250mm, N.O.
1 – PRS2 w/o ADO/RLEV , 3Sensors, 250mm, N.O.
2 – PRS2, 1Sensor, 250mm, N.O.
3 – RPD-P2, 1Sensor, 250mm, N.C.
4 – CEDES Photo, 1Sensor, 150mm, N.O.
5 – CEDES Photo, 4Sensor, 250mm, N.O.
6 – RPD-P3, 4Sensors, 250mm, N.O.
7 – PRS5, 1Sensor, 170mm, N.O.
8 – PRS8, PRS10 1Sensor, 130mm, N.O.
9 – PRS2 1+2LV, 2Sensors, 250mm, N.O.
10 – RPD-P7A, 4Sensors, 150mm, N.O.
11 – RPD-P8A, 4Sensors, 180mm, N.O.
12 - PRS8N, 4 Sensors, 170mm, N. O.
13 - PRSxx, 1 Sensor, 140mm, N.O.
14 - PRSxx, 3 Sensors, 140mm, N.O.
15 - PRS8N, 1 Sensor, 170mm, N.O.
99 – Custom PRS, configure in 6.6.2 3-2 ADJUSTMENT,
“Vane Length mm ” ...”DIS NO=0 / NC=1”
The maximum time allowed at other operating currents is prorated and can be
calculated using the following formula:
I 2 − I cont
2
t = accel t ovl , i > I cont
i − I cont
2 2
t = ∞, i ≤ I cont
where
Icont = continuous current rating of the motor (Arms), specified by
service tool parameter EAR mtr OVL Arms.
Iaccel = rated accelerating current of the motor (Arms), assumed to be
1.67 x Icont
tovl = allowed operating time, given by service tool parameter EAR
Overload sec
i = actual drive current (Arms)
See fault: 109 Overload
EAR mtr OVL Arms Visible only for JIS Option Mode= 11 or 99.
Specifies the continuous rated current of the motor in EAR. See above.
DBR ENE=1 DIS=0 Visible only for “JIS Function” = 1.
This mode is set to 1, when using a generator to input AC power or having a DBR
option.
This mode might generate "VdcOver" in Regen operation if there is not DBR unit.
DBR Cont Vol ON Visible only for “JIS Function” = 1.
This setting value sets control voltage of the DC bus voltage of the converter.
Set with consideration of "ON voltage" of the DBR unit.
DBR OFF diff V Visible only for “JIS Function” = 1.
This setting value sets control voltage of the DC bus voltage of the converter.
Set “DBR_Cont_Vol_ON” – this value with consideration of "OFF voltage"of the
DBR unit.
Car Dir 0/1 Specifies direction of the car:
0 - original
1 - reversed direction of profile and speed encoder
Must be toggled when car starts in other than expected direction.
Motor Phase 0/1 Specifies orientation of motor phases relative to encoder direction:
0 - NEMA compliant motor phasing
1 - reversed direction of motor phasing
Must be toggled if motor phases are wired incorrectly.
M Cable Leng 0/2 This parameter indicates about the length of the motor cable to the drive.
0 (default) – For ultra drive family cable lengths between 0 to 7 meters.
1 – For ultra drive family cable lengths between 7 to 10 meters.
2 – For ultra drive family cable lengths between 10 to 20 meters.
UD401/402/403:
Single-phase power is intended for use temporarily during construction only. The
speed is automatically limited to 150 mm/sec during construction if single phase
mode is enabled.
CAUTION: Do not use single phase supply for normal operation. UD401/402/403
are not rated for single phase input during normal operation.
UD404:
Permanent single-phase operation is possible with 50% of nominal and
acceleration currents at nominal speed only for NSAA application. Permanent
single phase conditions:
- 480VAC single phase input
- Motor rated voltage and current: less than 513 VAC, 11 Arms
For JIS application with 200 VAC input, converter current shall be less than 30
Arms. Step-up transformer should be used for permanent single phase operation
if increased capacity is required.
Start Gain Ot PU Used to increase the responsiveness of the velocity control when load weigh
sensor is not valid or not installed. A value of 1.0 essentially disables it. It can be
increased to typical of 4.0. The maximum acceptable might depend on the
system because it causes vibration problems as it is increased. However, it can
be used for discrete load weighing sensors to decrease roll back.
Start filt BW PU This parameter is visible only if Start Gain Ot PU is set larger than 1.
Used to increase the responsiveness of the velocity control when load weigh
sensor is not valid or not installed. A value of 1.0 essentially disables it. It can be
increased to typical of 3.5. The maximum acceptable might depend on the
system because it causes vibration problems as it is increased. However, it can
be used for discrete load weighing sensors to decrease roll back.
Start Gain In PU This parameter is visible only if Start Gain Ot PU is set larger than 1.
Used to increase the responsiveness of the velocity control when load weigh
sensor is not valid or not installed. A value of 1.0 essentially disables it. It can be
increased to typical of 4.0. The maximum acceptable might depend on the
system because it causes vibration problems as it is increased. However, it can
be used for discrete load weighing sensors to decrease roll back.
SG Period sec This parameter is visible only if Start Gain Ot PU is set larger than 1.
Use to control the duration of high bandwidth velocity control startup for rollback
reduction. This parameter is used in conjunction with Start Gain Ot PU.
SG Ramp Down sec This parameter is visible only if Start Gain Ot PU is set larger than 1.
Use to control the duration of transition from high velocity bandwidth control to
nominal for rollback reduction.
End Gn Vel mm/s This parameter is visible only if Start Gain Ot PU is not set to 1.
This parameter specifies the speed below which the velocity gain approaches
and becomes equal to the Start Gain Ot PU parameter setting at the end of a
run.
Norm Vel Resp PU This parameter specifies the normalized response (normalized time constant) of
the PI regulator of the outer velocity loop. The default value of this parameter is 1.
This parameter is useful for adjusting the stopping performance of systems that
have a relatively high friction to inertia ratio by setting this parameter to less than
1.
Rele Vel Resp PU Visible only for “JIS Function” = 1 or 416G, 428G or 460G drives.
This parameter specifies the normalized response (normalized time constant) of
the PI regulator of the outer velocity loop during relevel runs. The default value
of this parameter is 1. This parameter is useful for adjusting the stopping
performance of systems that have a relatively high friction to inertia ratio by
setting this parameter to less than 1.
Pretorque Trim % Used to adjust pre-torque values to prevent rollback. Normally, this should be set
to 100%.
Pretorque Trim2% Used to adjust the pretorque values during regenerative runs only. This is useful
in applications that use a worm-gear to compensate for star-jerk caused by the
worm-gear. See related parameter “Geared StrJR 0/1”
Pretorq Mod 0/1 When set to 1, this parameter enables a special pre-torque function for systems
that have a high hoistway mechanical friction component that is both load and
direction dependent (i.e. Double Deck Systems). When enabled, this function
helps prevent rollback or roll forward for these systems by modifying the pre-
torque calculation to account for the mechanical friction (when pre-torque differs
significantly from stop torque).
Before this function is enabled, it is required that the load adjustment of MCSS
should be completed. Also, this parameter should be set to 0 during any and all
loadweigh system adjustment.
0- disable.
1- enable.
Track Error mm/s Visible only when NOT GEN2 machine (See “Motor Type”)
In all operating modes, the velocity command is compared to the velocity
feedback. If a deviation exists which exceeds this parameter, a fault is logged.
Default value for Gen2 motors is 100 mm/sec. See fault: 502 Vel Tracking
No Enc VThrs PU Visible only when NOT GEN2 machine (See “Motor Type”)
This parameter specifies the threshold for the total motor voltage at which a no
encoder fault is reported. If the fault 529 No enc fdbck is reported, the
encoder feedback was below 1mm/s and the motor voltage was above this
threshold. The typical value and the default for Gen2 motors is 0.2PU, which is
about 90 volts line-line motor voltage.
No enc flt t sec Visible only when NOT GEN2 machine (See “Motor Type”)
This parameter specifies the time for which the encoder speed is below 1mm/s
while a nonzero velocity reference is commanded to the drive. If this time is
exceeded, the fault 530 No enc tmout is declared.
The following settings are recommended:
Geared: 0.6
Gearless: 0.4
The default value in the software is 0.4 seconds.
Vel Notch1 Hz These parameters specify the center frequencies of two independent notch filters
Vel Notch2 Hz in the velocity loop used to attenuate a mechanical resonance outside the
bandwidth of the velocity regulator. These notch filters can be disabled by setting
these parameters to zero. The width of the notch is set by the parameter Notch
Band Hz
Notch Band Hz This parameter specifies the width of the notch for the two notch filters in the
velocity loop.
where Rated mtr i Arms is the continuous rated current of the motor.
When the actual motor current is lower than the rated motor accelerating current,
the allowable time increases. The drive is allowed to run indefinitely when the
actual operating current is at or below the rated motor current. The exact time
allowed at any operating current can be calculated using the following formula:
I 2 − I cont
2
t = accel t ovl , i > I cont
i − I cont
2 2
t = ∞, i ≤ I cont
where
Iaccel = rated motor accelerating current, determined by:
Rated mtr i Arms x Rated Acc I PU
Icont = continuous current rating of the motor (Arms), specified by service
tool parameter Rated mtr i Arms.
tovl = maximum time allowed to operate at the rated motor accelerating
current and specified by SVT parameter Overload sec
i = actual motor current (Arms)
See fault: 109 Overload
Rated mtr i Arms This parameter is used to detrmine the overload protection and specifies the
continuous rated current of the motor in Arms. This is the rating at which the
motor can operate indefinitely.
Some logics of this function are reset at the beginning of every run.
Id Thresh 700V Visible only for Duty Type = 1 and ARO Type = 2 or 5.
This parameter is used when battery operation is active and the DC bus
overvoltage control is active.
If DC BUS voltage exceeded 700V, the “Current Id" has the increment “Delta Id[A]
/5ms" until " Id Thresh 700V (A)".
Some logics of this function are reset at the beginning of every run.
CUR Limit T(Sec) Visible only for Duty Type = 1 and ARO Type = 2 or 5.
This parameter is used when battery operation is active and the DC bus
overvoltage control is active.
ARO V Flt Dly s Visible only for Duty Type = 1 and ARO Type = 2 or 5.
Specifies the filter time of detected "301 DC Bus Under" for ARO of 428G.
(HSOVF_ARO)
Detects the "301 DC Bus Under" if this filter time passes with a status under VDC
threshold.
ARO Vbus Under % Visible only for Duty Type = 1 and ARO Type = 2 or 5.
Specifies the threshold of "301 DC Bus Under" for ARO of 428G. (HSOVF_ARO)
Detects the "301 DC Bus Under" if VDC voltage is under this threshold during
ARO.
Start Shock LVL% Visible only for “JIS Function” = 1 or 416G, 428G or 460G drives.
This parameter is used for “start shock” detection.
“Shock flag” becomes “TRUE” with the following condition between the run start
and “Vel fbk = DET SP MAX mm/s”.
UIS config 0/1/2 Visible only when“ Vane Sensor Type” = 99 (Custom PRS).
0 – UIS sensor does not exist in this configuration (GDCB input open)
1 – UIS configured, position in “UIS offset mm ” is above vane center
2 – UIS configured, position in “UIS offset mm ” is below vane center
UIS offset mm Visible only when“ Vane Sensor Type” = 99 (Custom PRS).
Distance from vane center (= landing level) up/down to sensor position (when car
is aligned with landing).
UIS NO=0 / NC=1 Visible only when“ Vane Sensor Type” = 99 (Custom PRS).
0 – UIS logic is “Normally Open”, i.e. PRS output is closed (~24V) on vane
1 – UIS logic is “Normally Closed”, i.e. PRS output is open (or 0V) on vane
LV1 config 0/1/2 Visible only when“ Vane Sensor Type” = 99 (Custom PRS).
LV1 configuration, corresponding to “UIS config 0/1/2”
LV1 offset mm Visible only when“ Vane Sensor Type” = 99 (Custom PRS).
LV1 offset, corresponding to “UIS offset mm ”
LV1 NO=0 / NC=1 Visible only when“ Vane Sensor Type” = 99 (Custom PRS).
LV1 logic, corresponding to “UIS NO=0 / NC=1”
LV2 config 0/1/2 Visible only when“ Vane Sensor Type” = 99 (Custom PRS).
LV2 configuration, corresponding to “UIS config 0/1/2”
LV2 offset mm Visible only when“ Vane Sensor Type” = 99 (Custom PRS).
LV2 offset, corresponding to “UIS offset mm ”
LV2 NO=0 / NC=1 Visible only when“ Vane Sensor Type” = 99 (Custom PRS).
LV2 logic, corresponding to “UIS NO=0 / NC=1”
DIS config 0/1/2 Visible only when“ Vane Sensor Type” = 99 (Custom PRS).
DIS configuration, corresponding to “UIS config 0/1/2”
DIS offset mm Visible only when“ Vane Sensor Type” = 99 (Custom PRS).
DIS offset, corresponding to “UIS offset mm ”
DIS NO=0 / NC=1 Visible only when“ Vane Sensor Type” = 99 (Custom PRS).
DIS logic, corresponding to “UIS NO=0 / NC=1”
Custom HwCmp 0/1 This parameter enables customization of the PRS and hoistway compensation.
0 – default compensation (usually sufficient)
1 – customized, compensation tuned by factors below
Note: Setting this flag to 0 resets all tuning factors below to 100%.
Latcy UisDisOn % Visible only when“Custom HwCmp 0/1” = 1 .
Factor tuning the position feedback compensation for PRS signal latency of the
UIS and DIS sensor moving onto a vane.
Example 150% : At each speed, the respective compensation ∆s is 1.5 times of
what the default compensation would be. -> 0% disables compensation.
Latcy UisDisOff% Visible only when“Custom HwCmp 0/1” = 1 .
Factor tuning the position feedback compensation for PRS signal latency of the
UIS and DIS sensor moving off a vane. -> 0% disables compensation.
Latcy 1/2LV on % Visible only when“Custom HwCmp 0/1” = 1 .
Factor tuning the position feedback compensation for PRS signal latency of the
1LV and 2LV sensor moving onto a vane. -> 0% disables compensation.
Latcy 1/2LV off% Visible only when“Custom HwCmp 0/1” = 1 .
Factor tuning the position feedback compensation for PRS signal latency of the
1LV and 2LV sensor moving off a vane. -> 0% disables compensation.
RopeStrtch comp% Visible only when“Custom HwCmp 0/1” = 1 .
Factor tuning the position feedback compensation for rope/belt stretch caused by
acceleration/deceleration. -> 0% disables compensation.
HitchPress comp% Visible only when“Custom HwCmp 0/1” = 1 .
Factor tuning the position feedback compensation for hitch spring compression
caused by acceleration/deceleration. -> 0% disables compensation.
Duty_kg % of car Visible only when“Custom HwCmp 0/1” = 1 .
Factor adapting the position feedback compensation for rope/belt stretch and
hitch spring compression to the impact of the load in the car. This value is set to
the percentage of duty load related to the mass of the empty car.
Example: If empty car = 3200kg and duty load = 1600kg, this parameter should
be set to Duty_kg % of car = 1600 / 3200 = 50% = 50
PWM dnsft I % This specifies the level of current, as a percentage of drive rated current, above
which the PWM frequency of the inverter maybe downshifted by a factor of 2. In
order to downshift, the motor frequency must also be less than the frequency
specified by the parameter “PWM dnsftFreq Hz”.
PWM dnsftFreq Hz This specifies the frequency below which the PWM frequency of the inverter
maybe downshifted by a factor of 2. In order to downshift, the motor current must
also be more than the level specified by the parameter “PWM dnsft I %”.
Remote Auth min The drive has multiple levels of service tool feature access. The access level of
the tool the user has connected to the drive determines the access level that will
be granted to the user. The only exception is when a remote administrator
temporarily raises the access level of the drive to L2, allowing a user with a L1
tool connected locally in the machine room to gain L2 access.
This parameter is the “Remote Authentication Timer”. When the timer is nonzero,
the access level is increased from level 1 to level 2. The timer default is zero. The
timer can be set non-zero only by admin access level. Its range is limited 0 to
65535 min (approximately 45 days). The timer is visible by level 2 access and
can be lowered or cleared by L2 access.
SmoothStop Id PU Visible only when smooth stop feature is enabled. This parameter controls the
amount of Id current that could be commanded by the drive in smooth stop
operation.The default value is 2.5. This means the Id current could be 2.5 * rated
torque current.
Brk Cnt Type 0-3 0: External Brake Control – Not functional for Ultra Drive at this time
1: Internal Simple Pick/Drop Control with No Current Feedback. Typically
used if brake coil parameters are not known, or if controlling a relay coil
instead of a brake coil.
2: Internal Pick/Drop Control with Current Monitoring. Replicates
functionality of many existing drives (e.g. 401/2/3/4). Monitors current
feedback and does error checking based upon this.
3: Internal Current Regulated. Recommended type for Ultra Drive with
Greenpower machines (or other brakes with known parameters).
Brk Sw Type 0-7 Visible only when NOT GEN2 machine (See “Motor Type”)
@GDCB2 Drive, else: Specifies the type of brake switches present:
Brk Sw Type 0-6 0 - brake switches not present, requires BS1= Gnd, BS2=Gnd.
1 – 2 brake switches present (NC: +24V at brake dropped)
2 – 2 brake switches present, with inverted signals (NO)
3 - 3 brake switches present working to 2 inputs BS1 and BS2:
24V+
S1
BS1
S2
SX
S3
BS2
SX
BX
BS1
BS2
Note: GDCB2 drives with Brk Sw Type 0-7 <>7 require the unused BS
inputs (BS3-5) to be wired to GND.
See fault 400 Brake S1 SAS.
Id = −
TA slope
100
( )
Iq − TA offset , Iq > TA offset
Id = 0, Iq ≤ TA offset
To disable this feature, set this parameter to zero.
T/A Offset A Visible only when” Motor Type” = 902
See previous parameter. This parameter specifies the amount of q-axis current
below which d-axis current is zero.
Kt Slope 1/kNm Visible only when” Motor Type” = 902
This parameter is used to modify the torque gain of the inner velocity loop. This
accounts for the change in the actual torque gain of the machine during field
weakening to ensure consistent velocity loop performance. The parameter
specifies the amount of change in the d-axis current (defined in A) per unit
change in the inverse of the torque constant (defined in A/kNm). The reason that
the units is in A per kNtm is due to the fact that this parameters tends to be small
to be able to enter from the SVT. To disable this feature, set this parameter to
zero.
Man Load % This is used when a load weight device is unknown in a case like construction
mode. Sets the value as in-car load%.
UCM Acc Up mm/s2 Visible only when Interface Type = 1
Specifies the acceleration rate for the free-roll simulation profile used in
the UCM-EN handover test, empty car up.
UCM Acc Do mm/s2 Visible only when Interface Type = 1
Specifies the acceleration rate for the free-roll simulation profile used in
the UCM-EN handover test, full load down.
Dec Speed mm/s Visible only when “TwoStepSpeed 0/1” = 1.
This parameter specifies the Decreased Speed (or Lower speed) that the car
reduces to after passing the 1DS or 2DS sensor. It should be set so that the
buffer impact allowance speed is satisfied. See the parameter
“TwoStepSpeed 0/1” for more details.
Precharge Type:
• In UD403 without OARO, MX relay is turned ON and OFF every run, and is
turned OFF in idle state. In this case, precharge is always needed each run
via PX relay control and this parameter should be set to 0.
• In UD403 with OARO, MX relay remains ON in Idle state. In this case,
subsequent precharge is not needed if the bus voltage is greater than the
minimum charge threshold, and this parameter may be set to 1 if desired.
Test Description
10...99 Individual sets of variables are monitored via Test Vars (M18).
100 Set ICD version manually, ep1:= ICD version
101 Monitor pos fbk shift in test vars, IF (ep4==1234 AND ep5==1234): trigger one-time
EndRun cmd injection at (22000mm-ep1/10)
102 Determine LS lag :
A) IF (ep5==2345 AND ep1>0): invalidate current floor (and NCF and TgtFloor) ep1 ms
after entering IDLE -> cycles system in CORR runs.
B) In CORR runs : Monitor first fbk correction after LS recovery:
TestVariable1=max corr in up dir, TestVar2: min corr in up dir,
TestVariable3=max corr in down dir, TestVar4: min corr in down dir.
C) Outside CORR runs : Monitor corrections at vanes:
TestVariable1=max magnitude correction, any dir,
TestVariable2: sum of corrections in UP runs,
TestVariable3: sum of corrections in DOWN runs,
TestVariable4: num of corrections monitored (both dir).
Note: Negative correction = Pos.fbk step upwards.
103 Inject UIS DIS: Sets the UIS or DIS signal in s/w to simulate a PRS transition. It is used
to cause a position correction with specific timing. Details: See description in code.
104 Inject vane state after LS: This test sets the PRS signals in s/w to simulate a PRS
transition causing a position correction. The timing of this transition is preset to a
chosen delay after Floor.current changed from INVALID to valid, e.g. after an LS
transition. After setting and holding HwySignals, the test's intrusion is ended when
- The PRS input reaches the state preset by s/w, or
- 5s have expired
Parameters and outputs: See source code.
105 Emulate hysteresis and latency in PRS: This test delays PRS signal transitions to
introduce latency or/and modifies mm-position captured at PRS transitions to introduce
additional hysteresis. The purpose of the test is to verify process identification tools and
to simulate effects of low-quality PRS’s. The hysteresis and latency can be specified for
each sensor (UIS, 1LV, 2LV, DIS) individually.
Parameters and outputs: See source code.
106 Set speed thresholds for switch to High Speed Vane Tracking:
ep1 = lower threshold in mm/s (HSVT -> full tracking)
ep2 = higher threshold in mm/s (full tracking -> HSVT)
107 ENGTEST_EMULATE_RLEV_SIG_SEQUENCE
This test emulates UIS/DIS during an ongoing RELEVEL run such that two UIS/DIS
transitions are injected after the run has entered the NRZ. This test provides reduced
functionality of test 108.
Parameters and outputs: See source code.
108 This test emulates UIS/DIS during an ongoing RELEVEL run such that two UIS/DIS
transitions are injected after the run has entered the NRZ.
Parameters and outputs: See source code.
109 ENGTEST_ESTOP_SLIDE1
110 ENGTEST_ESTOP_SLIDE2
111 Single phase test. When this value is set the drive configures the test variables to send
the following variables:
Test Frac 1 = Converter x phase voltage before Single phase PWM forced.
Test Frac 2 = Converter y phase voltage before Single phase PWM forced.
Test Frac 3 = Sin of converter phase angle;
Test Frac 4 = Sin of the converter phase angle at which single phase PWM is invoked
112 ENGTEST_TRIGGER_FAULT
113 ENGTEST_DELAY_PRS_AFTER_10MS_LATCH
114 ENGTEST_DISABLE_LR_SAF_CHAIN_CHECK
115 ENGTEST_MICRO_PX_ACTIVE
116 ENGTEST_MICRO_BRK_ACTIVE
117 ENGTEST_MICRO_UIB_ACTIVE
118 ENGTEST_MICRO_DIB_ACTIVE
119 ENGTEST_FAULT_IN_LRT
120 ENGTEST_MASK_DBD_FAULT_IN_BATMODE
121 ENGTEST_DYNAMIC_BUS_VOLTAGE_CNTL
122 ENGTEST_SIMULATE_BAT_VOLTAGE
123 ENGTEST_I2C
124 ENGTEST_DBR_PWM
125 ENGTEST_FAN_PWM
126 ENGTEST_OCBT_TRIP
127 ENGTEST_OPTION_PORT_GPIO
128 ENGTEST_OPTION_PORT_ADC
129 ENGTEST_OPTION_PORT_PWM
130 ENGTEST_OPTION_PORT_SCI
131 ENGTEST_DBR_SHORT
132 ENGTEST_DISABLE_FAST_LW_AT_RLEV
133 ENGTEST_DISABLE_FAST_LW_AT_RLEV
134 ENGTEST_TURNOVER_TEST_SAFEGUARD
135 ENGTEST_SPIFLASH
136 ENGTEST_BELT_SLIP
137 ENGTEST_PWM_DOWNSHIFT
200 ADC_FILTER
400 Test mode where both inverter and converter are disabled
401 Test mode where the converter control is disabled and the inverter is enabled. Second
digit refers to converter and third refers to inverter
410 Test mode where converter is enabled but inverter disabled
420 ENGTEST_UPS
463 makes landing table invalid (once per setting)
464 ENGTEST_INVALIDATE_FLOOR_CURRENT
Floor.current is set to “FLOORNUM_INVALID”.
465 ENGTEST_INVALIDATE_LDGTABLE_IN_E2P
makes landing table invalid (persistent in E2P)
470 Setting this test triggers (once) position recovery from SPBC/GECB, monitored in test
vars M18.
482 Not used (was applicable only for non-regen drives).
497 manipulates detected pos and floor at transition into 1LS
IF (ep1!=0 or ep2!=0): detctdPos := learnedPos+ep1-ep2
IF (ep3!=0 or ep4!=0): curFlr := learnedFlr+ep3-ep4
498 ENGTEST_2LS_FLASH_WHEN_1LS_ON
499 ENGTEST_2LS_ON_WHEN_1LS_ON
500 ENGTEST_1LS2LS_ON_WHEN_2LS_OFF
512 PRS Override
513 lower speed check limit for releveling, triggers RLEV abort
600 ”BrakeState” CAN message is derived from BY relay instead of BS1/2
601 Simulates different states of BS1 and BS2 inputs. Affects only the ”BrakeState” CAN
message, not drive operation.
766 Monitor internal learn run vars in test.xy display vars.
800 JIS DEFAULT PARAM
This should be set after the end of a test of “801 JIS UCMP TEST” to return to default
parameters.
801 JIS UCMP TEST
This is used for UCMP test. If "EngTest Param1" is set from 0 to 180, the pole position
is shifted to start with an un-intended motion which is called “Rocket start”.
“EngTest Param1” is set greater than 99 volts, then the bus voltage reference will be
whatever “EngTest Param1” is set to.
1503 Makes profile delay setting effective during ARO. Captures selectable sets of variables
related to ARO roll and converter current threshold detection in the Test.x DAT
variables, see source code for details.
This test is automatically activated after POR by the one-shot parameter set
E2_ENG_TESTPARAM1:= 20, PARAM2:= 6, PARAM3:= 64.
1504 UCM_FAULT
1505 ARO_BOOST2: This engineering test mode enables the global regenerative drive to be
run from batteries while the battery is connected on L1 –L3 and also it allows the
Korean Regen drives to operate on battery dc bus voltage boosting mode. The Korean
Regen drive requires the batteries being connected on L1-L3 of the input phase. Note
also that the global REGEN drive needs an external precharge circuitry, otherwise
damage could occur.
1900 OARO_BATTERY_TEST
1901 OARO_BATTERY_TEST2
2000 Fan test (fan is on with specified duty cycle). The duty cycle is commanded via the
the engineering menu and setting parameter EngTest Param1.
2001 Position Filter Test. Sets the following test varaibales for visibility:
Test.x1 = Pos.correction;
Test.x2 = wholeUnits;
Test.x3 = incrementalCorrection;
2002 Profile test 1. Sets test variables as follows:
Test.x1 = _IQ((Prof.pos+Prof.sd)/100.0);
Test.x2 = _IQ(nextStoppingPosition/100.0);
Test.x3 = _IQ(advProfStatePtr->dataInvalid_decelPhase);
Test.x4 = _IQ(advProfStatePtr->acc);
2003 Profile test 2. Sets test variables as follows:
Test.x1 = Pos.latch + Pos.direction * ProfStateIn350ms.pos;
Test.x2 = nextStoppingPos;
Test.x3 = nextStoppingPosIn350ms;
Test.x4 = ProfStateIn350ms.dataInvalid_decelPhase;
2004 Start delay test. Sets test variables as follows:
Test.x1 = possibleStartDelayMs;
2005 Temperature test. Sets temperature reading based on DAT:
Inv.temp.in = _IQ(((OInt32)(Pc_to_logger.ref_0 + Pc_to_logger.ref_1)) /
HEATSINK_FULLSCALE);
2006 Enables minimum IGBT on-time for regen drive also and allows minimum on-time to be
set according to the SVT parameter “Min IGBT on t us” for both types of drives.
2007 ENGTEST_OCBT_VOLTAGE_TRIP
4001 PLL test in which the converter and the inverter is disabled. This test mode works in
conjunction with the DAT to get signal values from the DAT. See Table 8-2 Test Mode
I/O.
8010 ZERO_OUT_LOAD_WEIGHING: This test mode independently disables the pretorque
value and sets it to balanced car (load) condition (=0).
9010 Simulates failed 1LS signal in low state
9011 Simulates failed 1LS signal in high state
9020 Simulates failed 2LS signal in low state
9021 Simulates failed 2LS signal in high state. in high state
9022 ENGTEST_ZKIP - Returns the access level in Test.x1.
9027 ENGTEST_I2C_BRAKE_IO
9028 ENGTEST_SPI_FPGA_COMM
9422 ENGTEST_ALWA_422 - Enable ALWA algorithm in 422 mode
SSM MaxSlip3 Visible only when “Engineer Passwrd” is set and Interface Type = 1.
Static Slip Mitigation: Latches largest slip rate or next largest deviation vs. margin.
VTE LdRatio Hyst Visible only when “Engineer Passwrd” is set and Interface Type = 1.
Vane Transition Estimator: Parameters for ratio EmptyCar vs. DutyLoad and for
PRS hysteresis.
VTE Hitch Strtch Visible only when “Engineer Passwrd” is set and Interface Type = 1.
Vane Transition Estimator: Parameters for hitch spring compression and for rope
stretch.
VTE MaxErrSameEg Visible only when “Engineer Passwrd” is set and Interface Type = 1.
Vane Transition Estimator: Latches max. estimator errors for entry+exit on same
edge.
VTE MaxErrOtherE Visible only when “Engineer Passwrd” is set and Interface Type = 1.
Vane Transition Estimator: Latches max. estimator errors for entry+exit on
opposite edge.
VTE MaxDevFrmNom Visible only when “Engineer Passwrd” is set and Interface Type = 1.
Vane Transition Estimator: Latches max. deviation from nominal exit point and
corresponding residual error of estimator.
Description:
For the ULTRA drives the required data is stored in an EEPROM which is located on the DCPB board
(same as the main DSP). For compatibility reasons with the GDCB this EEPROM data range is accessed
by a menu showing device address 2.
This menu entry consists of 2 switchable modes:
I2CEE Val@2.0010
15000> XXXXX
- The value of I2C EEPROM device 2 at subaddress 0x0010 (example) is displayed and can be
modified like any other setup parameter.
Display format is: decimal unsigned integer. Value range is: [0..65535].
- The selected subaddress for device 2 (example) is displayed and can be modified like any other
setup parameter.
Display format is: hexadecimal. Value range: [0..1FFE], EVEN values only.
- Press numeric keys and hexadecimal keys ('A ..'F') to enter a new address value.
- Press ENTER to accept the new address and switch back to data mode.
Note that the entered address will be adjusted automatically to an EVEN value.
- Press OFF to abort address mode immediately and switch back to data mode.
The FAN test display sequence after entering menu 5-1 is shown below:
After 1 minute
The SVT display sequence after entering menu 5-2 is shown below:
<ENTER>
Press ENTER to enable turnover tests for the next Turnover Tst OFF
3 runs: ON: Press ENTER
<ENTER>
<After 3 Runs>
Indicates that the 3 runs with turnover test
enabled have expired. This will only be Turnover Test
displayed for 2 seconds: Complete
< 2 Seconds>
Notes:
• It is possible to leave this service tool menu without canceling this test. To abort the test,
press the CLEAR button. A test-aborted message will be displayed. Press GOON to proceed
(e.g. to start this test again).
• This test is NOT intended for buffer testing (i.e. 1LS is NOT disabled for one run). For buffer
testing please use 6.8.6 "5-6 BUFFR/LOWPIT" instead.
• A failure during the locked-rotor test (e.g. "503 LRT Motion" during single-brake-shoe test)
does not decrement the 3-run counter. This allows easier continuation of this test.
• When the UCM feature is enabled (parameter UCM-EN on/off = 1) and the "One-shoe
brake test" has been performed on a machine with physical brake switches then a possible
UCM blockage must be cleared after restoring the brake (by performing an ERO run).
Purpose
Provides an inspection tool of braking torque.
This test mode provides the safe quality of the brake.
Effect
This brake torque tool becomes improvement of maintenance.
The braking torque test can be done easily.
The test weight transportation cost is reduced, because test-weights are unnecessary.
MONITOR 1
<>
BRTRQ = 1 BTLOG = 2
Sets “1”
Shifts to the brake torque mode.
BRK TRQ TEST
PRESS ENTER
Sets “ENTER”
Sets the brake torque Mode
brk trq 150%load The "brk trq" (lowercase) of the display means the
REQ PRESS ON non-authorized state.
Sets “ON”
The drive sends a permission request of the braking torque mode to MCSS.
The SVT display sequence after entering menu 5-5 is shown below:
<ENTER>
<ENTER>
<GO ON>
<ENTER>
721 PwmExistsFlt
Test Pass; Go ON
<GO ON>
<ENTER>
<GO ON>
4. Test Brake relay
Test BY Relay:
Note: Actual name is BR relay but still referred
Enter to Start
here as BY relay for downward compatibility.
<ENTER>
403 Brake BY
Test Pass; Go ON
<GO ON>
Safety Test
Complete
<10 seconds>
In this test mode only ERO runs are possible since normal runs will end up in a drive blockage
after consecutive failures.
<ENTER>
<ERO Stop>
Start ERO run again: the drive will NOT start 403 Brake BY
again. Test Pass; Go ON
<GO ON>
<ENTER>
<ERO Stop>
Start ERO run again: the drive will NOT start 703 S Rly Fault
again. Test Pass; Go ON
<ENTER>
<ERO Stop>
Start ERO run again: the drive will NOT start 730 S2 RlyFault
again. Test Pass; Go ON
<GO ON>
403 Brake BY
Test Pass; Go ON
<GO ON>
<ENTER>
<GO ON>
<ENTER>
730 S2 RlyFault
Test Pass; Go ON
<GO ON>
Safety Test
Complete
<10 seconds>
In this test mode only ERO runs are possible since normal runs will end up in a drive blockage
after consecutive failures.
The SVT display sequence is different depending on selected direction and configuration:
• Buffer test (DOWN w/o. Low Pit configuration or UP in every case)
• Low Pit prop test (DOWN with Low Pit configuration only)
Low pit configuration is determined by the parameter LowPitCnfg 0/1/2.
The SVT display sequence after entering menu 5-6 is shown below:
Test speed Nom Speed mm/s has to be confirmed. Test Speed mm/s
Note: for LV-drives the actual speed can be lower 1000 y=1/n=0
dependent on actual car load and run direction. The <1>
actual speed is displayed during run, see below.
Enter requested test direction: Run DN in 1LS =1
1 for Run Down into 1LS (for e.g. car buffer test) Run UP in 2LS =2
2 for Run Up into 2LS (for e.g. CWT buffer test) <1> <2>
The Low Pit Test run is similar to the standard buffer test. A DOWN run with nominal speed is
performed, deceleration control points and 1LS are ignored, until the safety chain opens. There
are two main differences:
The test is performed w/o support of the controller (e.g. GECB, SP), that means the run is
started by a SVT command from the drive itself, not by a correction run command from the
controller.
The ULTRA drive does not know the state of the safety chain before the start of a run, therefore
the state of the safety chain must be confirmed by the SVT user before the run is started. In case
of open safety chain the run is not possible and the Low Pit Test will be aborted.
The SVT display sequence after entering menu 5-6 is shown below:
Test speed Nom Speed mm/s has to be confirmed. Test Speed mm/s
Note: for LV-drives the actual speed can be lower 1000 y=1/n=0
dependent on actual car load and run direction. The <1>
actual speed is displayed during run, see below.
Drive does not know if the safety chain is Ready for Normal
closed in IDLE. Runs? Press 9
<9>
Low Pit test run is started by the drive itself (no Low Pit Test
initiation of a CORR run necessary) ON: Press ENTER
<ENTER>
The actual speed is displayed during test run. Low Pit Test
CLEAR command aborts the Low Pit Test run Speed/mm/s 1000
by a timed deceleration.
BACK UP EEPROM ?
Press ENTER.....
ENTER
Saving Contract
Parameters -->
BACK UP COMPLETE
HIT > TO EXIT
Go ON
Limitations
• The feature requires a Level 2 and above OFT.
• The drive does not accept any run commands while the feature is active.
• The feature can be initiated only while the drive is in IDLE state or less.
• Restore is allowed only if there is a valid back up. The software checks to see if there was a valid
back up before trying to restore.
• Every parameter is checksum validated during the restore process and a fault is generated if the
check sum fails.
• Every write during the backup process is validated by a following read. If a write fails, the backup
feature is aborted and an E2 write fault is generated.
• Back up is not allowed until all E2 parameters are configured and valid.
• During the restore process, a warning message will be generated if there is a mismatch between
number of parameters backed up and the number of parameters being restored. This could
happen if the drive software version was changed between backup and restore processes.
• Hardware specific parameters are not backed up or restored using this feature.
RESTORE EEPROM ?
Press ENTER.....
ENTER
Restoring EEPROM
Parameters <---
RESTORE COMPLETE
HIT > TO EXIT
Go ON
The SVT display sequence after entering menu 5-7 is shown below:
<1> <2>
All abort scenarios described in Fehler! Verweisquelle konnte nicht gefunden werden..
Additionally:
The signals that are available for acquisition are given in the following table.
Internal Profile
Generator
142 Profile Pos m Profile generator relative position (CAN and Manual Mode only)
143 Profile Vel m/s Profile generator velocity (CAN and Manual Mode only)
144 Profile Acc m/s^2 Profile generator acceleration (CAN and Manual Mode only)
145 Profile Jerk m/s^3 Profile generator jerk (CAN and Manual Mode only)
146 Profile SD m Profile generator stopping distance (CAN and manual mode only)
147 Profile DTG m Profile generator distance to go (CAN and manual mode only)
Automatic Load Weigh Adjustment (ALWA)
148 Alwa Gain % Automatic Load Weigh Adjustment Gain
149 Alwa Offset % Automatic Load Weigh Adjustment Offset
Internal Profile
Generator
150 ProAdv Pos m Profile generator relative position advanced by 250ms.
151 ProAdv Vel m/s Profile generator velocity advanced by 250ms.
152 ProAdv SD m/s^2 Profile generator acceleration advanced by 250ms.
153 ProAdv FLAG m/s^3 Profile generator advanced state valid flag.
Position Regulator (Applicable only to CAN mode)
154 Position Ref 0.1 mm Position regulator reference (CAN and Manual Mode only)
155 Position Fbk 0.1 mm Position regulator feedback (CAN and Manual Mode only)
156 Position Err 0.1 mm Position regulator error (CAN and Manual Mode only)
157 Position Dtg 0.1 mm Distance to go to target (CAN and Manual Mode only)
158 Pos Ref (ac) 0.1 mm Position regulator reference, AC-coupled for frequency test
159 Pos Fbk (ac) 0.1 mm Position regulator feedback, AC-coupled for frequency test
160 Pos Track Err 0.1 mm Position tracking error (CAN and Manual Mode only)
161 Pos Direction PU Direction command that is latched at the beginning of the run
Secondary Magnet Position
Estimator
162 vdeEst
163 vqeEst
164 vMagSqrEst
165 vMagEst
166 tanAngErrEst
The self commissioning DAT variables take on different meanings depending upon which self
commissioning test is running. The table below summarizes the meanings for each test.
NORMAL - - - - - - -
Noise
Torque (Iq) Iq Offset Id ref Iq ref Iq fbk Iq err Iq out
Amplitude
Motor Current
Amplitude Frequency - Ix Iy Iz Id
Rotating Vector
Noise Vinner Vinner Vinner Vinner
Inner Velocity - Id ref
Amplitude ref fbk err out
Noise Vouter Vouter Vouter Vouter
Outer Velocity - -
Amplitude ref fbk err out
Noise
Position Pos offset - Pos ref Pos fbk Pos err Pos out
Amplitude
Magnetizing Noise Inv Id
- Id ref Id fbk Id err Id out
Current (Id) Amplitude Offset
Open-Loop X-phase Y-phase Z-phase
X duty Y duty Z duty -
PWM duty duty duty
Converter Noise Cnv Id Cnv Id Cnv Id Cnv Id Cnv Id
-
d-axis Current Amplitude Offset ref fbk err out
Noise
Bus Voltage Offset - Vb ref Vb fbk Vb err Vb out
Amplitude
Noise PFC PFC PFC PFC
PFC Offset -
Amplitude ref fbk err out
Noise FWC FWC FWC FWC
FWC Offset -
Amplitude ref fbk err out
Manual - - - - - - -
Profile Profile Profile Profile
PROFILE - - -
Pos vel Acc Jerk
Align Magnet - Id Offset - Id ref Id fbk Id err Vd
Vel Vel
Noise Inv Iq
Velocy Notch offset Notch 1 Notch 1 Inv Iz
Amplitude Fbk
In Out
Noise Gain
PLL - - - - -
Amplitude Selection
Table 8-2 Test Mode I/O
8.5 Test Mode Descriptions
Test Mode Description
NORMAL
In this mode, the current in the motor is regulated, but the speed is not. The torque control
of the system can be tuned by using white noise as the torque reference and measuring
Torque the frequency response of the control loop. A torque offset may be specified, as well as a
d-axis current offset. The currents produced by the drive are limited to the current limit of
the drive.
Rotating In this mode, a rotating current vector is produced. The amplitude and frequency are
Current independently adjustable. The currents produced by the drive are limited to the current
Vector limit of the drive.
In this mode, the inner velocity loop can be tuned by adding white noise to the inner
Inner velocity reference. The reference for the inner velocity loop is the sum of the normal
Velocity velocity reference and the internal white noise source. A d-axis current may also be
specified. The outer velocity loop is bypassed.
In this mode, the outer velocity regulator can be tuned by adding white noise to the outer
Outer
velocity regulator reference. The reference for the outer velocity loop is the sum of the
Velocity
normal velocity reference and the internal white noise source.
In this mode, the position regulator can be tuned by adding white noise to the position
Position reference. An offset can also be specified. The reference for the Position loop is the sum
of the internal white noise source and the normal reference.
In this mode, the current in the motor is regulated, but the speed is not. The current
Magnetizing regulator can be tuned by using white noise as the magnetizing current reference. A
Current current offset may also be specified. The currents produced by the drive are limited to the
current limit of the drive.
In this mode, the inverter and converter operate in open loop, i.e. currents are not
regulated. The PWM duty cycle of each phase is independently adjustable.
Open-Loop This mode should NEVER be used with voltage on the DC link or damage to the
PWM IGBT’s may result from uncontrolled output currents!
The PWM duty cycles for inverter X, Y, Z and converter R, S, T phases are obtained from
Data Acquisition Tool (DAT) REF 1, 2, and 3, respectively.
In this mode, the converter current regulator can be tuned by adding white noise to the d-
Converter
axis current reference. The reference for the d-axis converter current regulator is the sum
d-axis
of the normal reference and the internal white noise source. An offset current can also be
Current
specified.
In this mode, the voltage regulator can be tuned by adding white noise to the bus voltage
Bus Voltage reference. The reference for the bus voltage regulator is the sum of the normal reference
and the internal white noise source.
In this mode, the power factor control (PFC) can be tuned by adding a white noise to the
PFC PFC reference. The reference for the PFC is the sum of the internal white noise source
and the offset reference.
In this mode, the field weakening control can be tuned by using white noise as the FWC
FWC reference. The reference for the FWC is the sum of the internal white noise source and
the offset reference.
This modes allows the drive to run in a simulated manula mode where the up down
MANUAL
buttoms are commanded via the DAT up/down arrows buttoms
This test modes tests the drive profile generator where the distance to travel is entered via
PROFILE the SVT engineering menu (Target) in M462. The run command is initiated similar to the
MANUAL mode above.
In this test mode the drive applies d-axis current to the motor phases (basically x-phase
current while y and z phases half of the current with reversed polarity) to align the magnets
Align with the x-phase such that the locked rotor angle offset Mag Pos Err eDeg in menu 1-8 is
Magnet calculated to be 0 degrees. This test mode is used to verify the locked rotor test. After
169pplication of d-axis current to the motor in this test mode while brake is lifted will result
in a locked rotor test result of zero degrees (MagPos /LRT eDeg).
This test mode is not DAT initiated test mode. To initiate this test mode the engineering
parameter in M(4)62 "Engineering Test" is set to 4001 (4 for inverter, 0 for convertere
PWM disabled, 0 for inverter PWM disabled, 1 for PLL test mode). After setting this DAT
PLL
REF 1 controls noise into the loop. DAT REF3 controls high and low gain selection.
Positive entry for DAT REF3 selects high bandwidth gains for the PLL loop while negative
entry selects low bandwidth gains.
3-4 MACHINE
Number of Poles 10 10 10 10 10 10 10 10 10
Rated Trq Nm 106 106 105 165 170 170 165 165 165
Rated Trq I A 7.3 12 13 30 12.8 19.3 21 28 19.4
Ld mH 112 46.5 36 11.7 54.9 27.5 28 11 22
Lq mH 144 59 45 14 65.1 30.0 33 11.5 30.5
R Ohm 1 0.7 1 0.7 1 0.7 0.395 0.7 0.7
T/A Slope % 23 26.89 35.4 47.8 20 18.66 0 0 48.0
T/A Offset A 0 1.3 6 12 0 2.2 0 0 4.7
Kt Slope 1/kNm 0 0 2.53 1.28 0 0 0 0 1.25
Id Saturation A 2.29 6.5 5 20 7.4 11.0 12.5 20 12
Iq Saturation A 0 0 2.5 0 2.0 3.5 3.13 15 0
Ld Slope mH/A 11.89 2.26 1.98 0.216 3.53 0.73 0.828 0.156 0.678
Lq Slope mH/A 7.52 1.56 1.26 0.128 2.47 0.71 0.9 0.157 0.523
Lq0 mH 148.3 62.7 45 14 87.9 37 33 11.5 30.5
Lq1 1/mA 38.3 43.9 0 0 50.9 24.3 0 0 0
Lq2 1/mA^2 5 400 0 0 700 200 0 0 0
Ld0 mH 70.7 29 36 11.7 45.4 20 28 11 22
Rated Motor rpm 371 661 661 661 371 661 377 661 661
Mag err thr eDeg 20 20 20 20 40 20 20 20 20
Fld Wkn Lvl % 100 100 100 100 100 100 100 100 100
Fld Wkn BW Hz 10 10 10 10 10 10 10 10 10
Machine Parameters
not in SVT
Turns Per Coil (TPC) 52 33 31 14 30 21 21 14 20
2
Machine Inertia (kg-m ) 0.109 0.109 0.109 0.17 0.17 0.17 0.17 0.17 0.17
Sheave Diametr (mm) 103 103 103 103 103 103 103 103 103
3-4 MACHINE
Number of Poles 8 8 8 8 8 8 8 4
Rated Trq Nm 310 310 310 392 394 302 310 129
Rated Trq I A 63 33.9 30 41 32.3 39 16.9 57
Ld mH 6.5 21 28 15 21.8 10.2 69 1
Lq mH 8.5 27 40 22 35.7 14.5 85.8 1
R Ohm 0.7 0.8 0.6 0.3 0.3 0.3 0.8 1
T/A Slope % 37.4 56.7 51.45 31.9 32.1 33.82 46.5 1
T/A Offset A 12 15 9 2 1.4 10 5 1
Kt Slope 1/kNm 0 0.69 0.57 0.65 0.57 0.84 0 0.001
Id Saturation A 10 10 5 15 7 15 5 0
Iq Saturation A 0 0 0 0 0 0 0 0
Ld Slope mH/A 0.105 0.465 0.629 0.22 0.47 0.18 2.8 0
Lq Slope mH/A 0.042 0.247 0.343 0.19 0.35 0.11 1.31 0
Lq0 mH 8.5 33.1 69 38 45.2 19 121.5 1
Lq1 1/mA 0 10.69 34.7 28 28.7 14.5 33.9 10
Lq2 1/mA^2 0 38.33 138.8 100 200 60 200 20
Ld0 mH 6.5 21 20 11 23 9.5 50 1
Rated Mag I A - - - - - - - 22.4
Peak Mag I A - - - - - - - 50
Rtr Time Const s - - - - - - - 0.28
Rated Motor rpm 576 576 576 648 518 822 324 1489
Mag err thr eDeg 20 20 20 20 20 20 20 -
Fld Wkn Lvl % 100 100 100 100 100 100 100 -
Fld Wkn BW Hz 10 10 10 10 10 10 10 -
Machine Parameters
not in SVT
Turns Per Coil (TPC) 20 36 17 12 15 10 30 ?
2
Machine Inertia (kg-m ) 0.4 0.4 0.4 0.48 0.48 0.4 0.4 0.25
Sheave Diametr (mm) 118 118 118 118 118 118 118 -
Note 1: Set to 902 for the user defined motor type and enter parameters in menu 3-4 since a predefined
motor type does not yet exist in the software baseline for this machine.
3-4 MACHINE
Number of Poles 20 20 20 20 20 8
Rated Trq Nm 665 665 700 1280 1280 310
Rated Trq I A 11.5 21.3 29.7 31.8 48.1 66
Ld mH 116 35.6 26.5 36.8 17.9 3.62
Lq mH 105 32.6 21 32.9 17 5.2
R Ohm 4.95 1.65 0.92 0.62 0.32 0.6
T/A Slope % 29.1 16 23 21.5 24 25.3
T/A Offset A 2 4 6 6 10 2
Kt Slope 1/kNm 0 0 0 0 0 0
Id Saturation A 10 15 35 30 30 20
Iq Saturation A 3 15 30 25 30 0
Ld Slope mH/A 3.55 1.2 0.37 0.48 0.22 0.03
Lq Slope mH/A 0.91 0.23 0.2 0.25 0.07 0.01
Lq0 mH 105 32.6 19.2 35.1 18 8.3
Lq1 1/mA 0 0 0 0 0 11.1
Lq2 1/mA^2 0 0 0 0 0 20
Ld0 mH 85 26 18.58 23.17 12 3.62
Rated Motor rpm 96 168 234 139 199 809
Mag err thr eDeg 20 20 20 20 20 20
Fld Wkn Lvl % 100 100 100 100 100 100
Fld Wkn BW Hz 2.5 2.5 2.5 2.5 2.5 2.5
3-4 MACHINE
Number of Poles 24 24 24 24 24 24 30
Rated Trq Nm 1107 1470 1303 1107 1470 1303 1750
Rated Trq I A 62.9 81 95.9 62.9 81 95.9 79.2
Ld mH 5.5 2.6 1.98 4.8 3.9 2.3 4.2
Lq mH 4.9 4.1 2.3 4.65 3.85 2.22 4.2
R Ohm 0.16 0.153 0.05 0.25 0.2 0.15 0.3
T/A Slope % 0 0 0 0 0 0 0
T/A Offset A 0 0 0 0 0 0 0
Kt Slope 1/kNm 0 0 0 0 0 0 0
Id Saturation A 55 65 65 45 55 70 0
Iq Saturation A 65 65 65 22 10 20 50
Ld Slope mH/A 0.02 0 0 0.02 0.01 0.01
Lq Slope mH/A 0.01 0.01 0 0.01 0 0
Ld Slope uH/A 17 3.1 2.8 18 11.3 5.7 23
Lq Slope uH/A 9.5 6.9 3.0 7.5 4.1 1.3 8.5
Lq0 mH 4.9 4.1 2.3 4.65 3.85 2.3 4.2
Lq1 1/mA 0 0 0 0 0 0 0
Lq2 1/mA^2 0 0 0 0 0 0 0
Ld0 mH 5.5 2.6 1.98 4.8 3.9 2.22 4.2
Rated Motor rpm 255 255 255 255 255 255 255
Mag err thr eDeg 20 20 20 20 20 20 8
Fld Wkn Lvl % 100 100 100 100 100 100 100
Fld Wkn BW Hz 10 10 10 10 10 10 2.5
Otis P/N
DAA20220-
3-1 CONTRACT
Motor Type 731 732 733 734
3-4 MACHINE
Number of Poles 36 36 36 36
Rated Trq Nm 3724 3724 4655 4655
Rated Trq I A 131.9 131.9 160 160
Ld mH 2.02 2.02 1.70 1.70
Lq mH 2.11 2.11 1.72 1.72
R Ohm 0.15 0.15 0.13 0.13
T/A Slope % 0 0 0 0
T/A Offset A 0 0 0 0
Kt Slope 1/kNm 0 0 0 0
Id Saturation A 65 65 0 0
Iq Saturation A 86 86 80 80
Ld Slope mH/A 0.0026 0.0026 0.0030 0.0030
Lq Slope mH/A 0.0016 0.0016 0.0009 0.0009
Lq0 mH 2.11 2.11 1.72 1.72
Lq1 1/mA 0 0 0 0
Lq2 1/mA^2 0 0 0 0
Ld0 mH 2.02 2.02 1.70 1.70
Rated Motor rpm 176 176 176 176
Mag err thr eDeg 20 20 20 20
Fld Wkn Lvl % 100 100 100 100
Fld Wkn BW Hz 10 10 10 10
3-4 MACHINE
Number of Poles 10 14 14 14 14 14
Rated Trq Nm 210 160 200 160 200 255
Rated Trq I A 19.5 12.2 13.4 19.4 25 17.1
Ld mH 52.00 45 41 14 13 32
Lq mH 67.00 70 48.5 17 17 41
R Ohm 3.00 3 3 2 2 3
T/A Slope % 41.3 22.9 76.5 43.8 47 33
T/A Offset A 0.99 3.7 12 13.5 15 7.5
Kt Slope 1/kNm 0.00 0 0 0 0 0
Id Saturation A 6.00 2.2 5 9 8 9
Iq Saturation A 0.00 2.4 5 9 5 5
Ld Slope mH/A 2.43 1.80 0.94 0.27 0.21 0.74
Lq Slope mH/A 1.36 1.95 0.87 0.21 0.19 0.6
Lq0 mH 90.0 70 48.5 17 17 41
Lq1 1/mA 36 0 0 0 0 0
Lq2 1/mA^2 300 0 0 0 0 0
Ld0 mH 40.00 45 41 5 5 32
Rated Motor rpm 371.0
371 378 649 660 378
0
Mag err thr eDeg 20 20 20 20 20 20
Fld Wkn Lvl % 100 100 100 100 100 100
Fld Wkn BW Hz 10.00 10.00 10.00 10.00 10.00 10.00
3-3 Brake Params See Note 1) See Note 1) See Note 1) See Note 1) See Note 1)
Brk Cnt Type 0-3 3 3 3 3 3
Brk Pick Time ms 1500 1500 1500 1500 1500
Brk Setl Time ms 500 500 500 500 500
Lft Brk Delay ms 200 200 200 200 200
Brk Lftd Dely ms 200 200 200 200 200
Brk ramp up t ms 100 100 100 100 100
Brk ramp dn t ms 400 400 400 400 400
Brk Pick A 2.6 2.9 2.6 2.9 2.9
Brk Pick % 69 62 69 62 62
Brk Hold A 1.5 1.6 1.5 1.6 1.6
Brk Drop % 20 20 20 20 20
Brk OCT A 4.1 4.1 4.1 4.1 4.1
Brk R 18.4 16.5 18.4 16.5 16.5
Brk L 1 1 1 1 1
3-4 MACHINE
Number of Poles 14 14
Rated Trq Nm 200 200
Rated Trq I A 28.8 34.7
Ld mH 8.2 5.2
Lq mH 11.6 6.8
R Ohm 0.4 0.2
T/A Slope % 22.5 24.2
T/A Offset A 9.9 13.3
Kt Slope 1/kNm 0 0
Id Saturation A 7.5 14.5
Iq Saturation A 6.0 14
Ld Slope mH/A 0.09 0.04
Lq Slope mH/A 0.11 0.04
Lq0 mH 11.6 6.8
Lq1 1/mA 0 0
Lq2 1/mA^2 0 0
Ld0 mH 8.2 5.2
Rated Motor rpm 818 982
Mag err thr eDeg 20
Fld Wkn Lvl % 100
Fld Wkn BW Hz 10.00
Test 5.2T-
4.1T- 4.1T- 5.0T- 5.0T- 5.2T – 5.2T –
Motor Model Motor
53X1 56X1 53X2 56X2 58x1 58x2
54X1
at Jabil
A*A A*A A*A
A*A A*A A*A A*A
20220 20220 20220
20220 20220 20220 20220
Otis P/N BD1 BD11 BD21
BD31 BF1
BF21
BF12
BD32 BF11
BE1 BE11 BE21 BG11
BE31 BG1
3-1 CONTRACT
Motor Type 292 403 404 501 502 503 504 505
3-4 Machine Params
Number of Poles 4 14 14 14 14 14 14 14
Rated Trq Nm 70 300 300 420 420 300 365 300
Rated Trq I A 30 16 28 21.7 36.2 37 50 34
Ld mH 10.0 52 20 44 15.5 9.5 6.5 42
Lq mH 10.0 90 29 73 20 12.3 8.75 59
R Ohm 0.7 0.8 0.8 0.7 1.6 1 0.35 0.35
T/A Slope % 0 37.4 40 37 39 40.6 34 39.7
T/A Offset A 0 4.8 9.5 7.39 11.6 13.4 19 5.78
Kt Slope 1/kNm 0 0 0 0 0 0 0 0
Id Saturation A 0.0 3 7 3.4 5 10 15 5
Iq Saturation A 0.0 16 5 4 5.3 11.1 5 5
Ld Slope mH/A 0.0 0.9 0.2 0.7 0.17 0.1 0.04 0.8
Lq Slope mH/A 0.0 0.5 0.33 1 0.18 0.12 0.07 1.15
Lq0 mH 10 75 32 73.8 22 11 11 65
Lq1 1/mA 0 0 0 0 0 0 0 1.59
Lq2 1/mA^2 0 0 0 0 0 0 0 0.02
Ld0 mH 10 60 10 35.6 10 6.5 4.8 45
Rated Mag I A 12 - - - - -
Peak Mag I A 20 - - - - -
Rtr Time Const s 0.22 - - - - -
Rated Motor rpm 1000 330 576 330 576 822 822 405
Mag err thr eDeg - 20 20 20 20 20 20 20
Fld Wkn Lvl % - 100 100 100 100 100 100 100
Fld Wkn BW Hz - 10.00 10.00 10.00 10.00 10.00 10.00 10.00
3-1 CONTRACT
Motor Type 405 406 407 507 508 509 510
3-4 MACHINE
Number of Poles 14 14 14 14 14 14 14
Rated Trq Nm 300 300 300 435 375 420 410
Rated Trq I A 18.2 32 44 26.3 35.5 43.6 62
Ld mH 39.4 16.5 7.5 46.9 18.3 14.7 5.3
Lq mH 52.0 22.8 10.2 64.8 27.3 19.7 7.4
R Ohm 1.57 0.7 0.18 1.0 0.42 0.31 0.11
T/A Slope % 38.1 32.3 32.9 42.3 35 25.7 27.4
T/A Offset A 6.2 8.9 15.1 7.1 9 9.2 17.1
Kt Slope 1/kNm 0 0 0 0 0 0 0
Id Saturation A 6.1 7 7.3 11.5 3 3 7.5
Iq Saturation A 4.4 7 17.2 6.2 3.6 12.3 5.0
Ld Slope mH/A 0.67 0.17 0.06 0.61 0.32 0.20 0.04
Lq Slope mH/A 0.8 0.23 0.09 1.00 0.27 0.22 0.03
Lq0 mH 52.0 22.8 10.2 64.8 27.3 19.7 7.4
Lq1 1/mA 0 0 0 0 0 0 0
Lq2 1/mA^2 0 0 0 0 0 0 0
Ld0 mH 39.4 16.5 7.5 46.9 18.3 14.7 5.3
Rated Motor rpm 324 576 809 330 518 576 822
Mag err thr eDeg 20 20 20 20 20 20 20
Fld Wkn Lvl % 100 100 100 100 100 100 100
Fld Wkn BW Hz 10.00 10.00 10.00 10.00 10.00 10.00 10.00
3-3 Brake Params See Note 1) See Note 1)
Brk Cnt Type 0-3 3 3
Brk Pick Time ms 1500 1500
Brk Setl Time ms 500 500
Lft Brk Delay ms 200 200
Brk Lftd Dely ms 200 200
Brk ramp up t ms 100 100
Brk ramp dn t ms 400 400
Brk Pick A 2.9 3.75
Brk Pick % 69 69
Brk Hold A 1.6 2.1
Brk Drop % 20 20
Brk OCT A 4.1 5.25
Brk R 16.5 12.8
Brk L 1.2 0.9
Note1) Reference brake parameter settings for application in the GCS222LVA controller. Other/older
controllers may use different Brk Cnt Type and different settings
3-1 CONTRACT
Motor Type 321 322 323 324 325 326
3-4 MACHINE
Number of Poles 20 20 20 20 20 20
Rated Trq Nm 460 460 550 550 665 665
Rated Trq I A 8.4 15.6 9.7 18 11.3 21
Ld mH 228.1 75 172.1 56.2 130.8 44
Lq mH 203.8 67 156.2 51.0 118.9 40
R Ohm 9.39 3.14 7.04 2.34 4.88 1.66
T/A Slope % 0.273 0.15 0.2 0.11 0.273 0.15
T/A Offset A 2.0 2 2 4 2 4
Kt Slope 1/kNm 0 0 0 0 0 0
Id Saturation A 6.7 10 10 15 10 15
Iq Saturation A 2.1 7 4.5 15 3 10
Ld Slope mH/A 5.5 1.86 3.96 1.34 3.55 0.78
Lq Slope mH/A 2.3 0.57 0.79 0.2 0.91 0.33
Lq0 mH 203.8 67 156.2 51 118.9 40
Lq1 1/mA 0 0 0 0 0 0
Lq2 1/mA^2 0 0 0 0 0 0
Ld0 mH 229 75 172 56.2 85 30
Rated Motor rpm 96 168 96 168 96 168
Mag err thr eDeg 20 20 20 20 20 20
Fld Wkn Lvl % 100 100 100 100 100 100
Fld Wkn BW Hz 2.5 2.5 2.5 2.5 2.5 2.5
3-1 CONTRACT
Motor Type 310 311
3-4 MACHINE
Number of Poles 20 20
Rated Trq Nm 665 665
Rated Trq I A 6.1 9.2
Ld mH 616 209
Lq mH 616 209
R Ohm 24.5 8.3
T/A Slope % 0 0
T/A Offset A 0 0
Kt Slope 1/kNm 0 0
Id Saturation A 0 0
Iq Saturation A 0 0
Ld Slope mH/A 0 0
Lq Slope mH/A 0 0
Lq0 mH 616 209
Lq1 1/mA 0 0
Lq2 1/mA^2 0 0
Ld0 mH 616 209
Rated Motor rpm 33 66
Mag err thr eDeg 40 20
LRT DC Level PU 0.1 0.1
LRT mot err eDeg 10.0 10.0
Fld Wkn Lvl % 100 100
Fld Wkn BW Hz 1.5 2
Inertia Calculations
9.1 System Inertia Formula
For larger systems (usually gearless systems, or systems with compensation ropes), the following
formula should be used:
J = J1 + J2 + J3
d2 M
J1 = shv Mcar + duty + Mcwt + Mcomp + Jmachine
2 2
4r gr 2
d2shv
J2 = M
2 rope
4rg r
d2shv
J3 = 2 2 2 Jcomp
r g d
r comp
where:
dshv diameter of drive sheave (m)
r roping ratio (1= 1:1, 2= 2:1, etc.)
gr gear ratio of gearbox (if any) (1= 1:1, 17 = 17:1 etc.)
Mcar mass of empty car (kg)
Mcwt mass of counterweight (kg)
Jmachine total rotating inertia of all sheaves, including rotor inertia and drive sheave inertia,
excluding Comp Sheave inertia, (kg-m2)
d 2 M
J = shv Mcar + duty + Mcwt + Jmachine
2 2
4r gr 2