Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

Otis Door Drive PDF

Download as pdf or txt
Download as pdf or txt
You are on page 1of 43
At a glance
Powered by AI
The document provides technical guidelines and specifications for the DCSS5 door control system.

The DCSS5, LCBII/TCB, and RSL board. The DCSS5 controls the door movement and receives commands from the LCBII/TCB via the RSL board.

The DCSS5 can be connected via a 3-wire, 3-wire extended, or multidrop serial interface.

No: GAA30328BAA_GDL

SOFTWARE BASIC DATA


OTIS SCN.: GAA30328BAA

Page: 1 / 43
43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

DCSS 5

Guide Lines

 Authorization Date D1: 04. April 2005

Running on PCB: GAA 24350BD11 or higher

Software Version: GAA 30328BAA

Document Revision :

Date Author Comment


22.Dec.1999 T.Lindeman Original Document
28.Nov.2000 M. Barten AAC Release
05.July.2001 M. Barten AAD Release
17.May 2002 R. Löb AAE Release
18.May 2004 R. Löb limited Release for ADS door only
18.May 2004 R. Löb CI 47-04-101
04.Apr 2005 R. Löb D2000-2 door

Copyright 2001 OTIS GmbH Berlin. No part of this document may be copied or reproduced
in any form or by any means without the prior written consent of OTIS GmbH.
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 2 / 43
43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

1.0 OVERVIEW
OVERVIEW AND
AND PROPERTIE
PROPERTIES
S ............................................................... 4
1.1 Scope...........
Scope.......................
........................
.......................
.......................
........................
........................
........................
........................
.......................
................
..... 4
1.2 Techni
Technical
cal Over
Overview.........
view.....................
........................
.......................
.......................
.......................
.......................
........................
......................
.......... 5
1.2.1 New Featur
Features es and Improvements
Improvements ...................................
.........................
.........................
.........................
.....................
......... 5
1.2.2 Desig
Design n Conce
Concept.........
pt....................
.......................
........................
.......................
.......................
.......................
.......................
....................
........ 6
1.2.3 Rating
Ratings s ............
........................
.......................
.......................
.......................
.......................
........................
.......................
.......................
..................
...... 7
1.2.4 Config
Configuratio
uration n Requi
Requiremen
rements ts ...........
.......................
........................
.......................
.......................
........................
....................
........ 7
1.2.5 Passe
Passenger
nger Prote
Protection...............
ction...........................
........................
........................
........................
........................
.......................
..............
... 9
1.2.6 Instal
Installation
lation and Set-Up..........
Set-Up......................
........................
........................
........................
........................
........................
.................
..... 9

2.0 Velocity and Torque


Torque Profiles.................................................................
Profiles................................................................. 10
2.1 Open Velocity Profile ...........
.......................
........................
........................
........................
........................
........................
........................
.............. 10
2.2 Open Torqu
Torque
e Profile..
Profile..............
........................
........................
........................
........................
.........................
.........................
.......................
........... 11
2.3 Close Veloci
Velocity
ty Profile ..........
......................
.......................
.......................
.......................
.......................
.......................
......................
.................
...... 12
2.4 Close Torque Profile ..........
......................
.......................
.......................
........................
.......................
.......................
........................
.................
..... 13
2.5 Ini Open Velocity Profile.......................
Profile...................................
........................
........................
........................
.........................
....................
....... 14
2.6 Ini Open Torque Profile
Profile ............
........................
........................
........................
........................
........................
........................
....................
........ 15
2.7 Ini Close Velocity
Velocity Profile
Profile ..........
.....................
......................
.......................
.......................
......................
......................
.......................
.............. 16
2.8 Ini Close Torque Profile ..........
.....................
.......................
.......................
......................
......................
.......................
.......................
..............
... 17
2.9 Nudgi
Nudging
ng Veloci
Velocity
ty Profile
Profile...........
......................
......................
......................
.......................
.......................
......................
......................
..............
... 18
2.10 Nudg
Nudging
ing Torqu
Torque
e Profile ...........
......................
.......................
........................
.......................
.......................
.......................
......................
........... 19
2.11 Reve
Reversal
rsal Veloci
Velocity
ty Profile ..........
......................
.......................
.......................
.......................
......................
.......................
......................
.......... 20
2.12 Reve
Reversal
rsal Torqu
Torque
e Profile ............
........................
.......................
.......................
.......................
.......................
........................
....................
........ 21

3.0 Hardware Design ................................................................................... 22


3.1 The Frequ
Frequency
ency Inverter
Inverter Power Stage ............
........................
........................
.........................
.........................
......................
.......... 22
3.1.1 Inverter Control and Protec
Protection tion Concept...........
Concept ........................
.........................
.........................
......................
......... 23
3.1.2 Inve
Inverter
rter Protec
Protection.................
tion.............................
........................
.........................
.........................
........................
........................
..............
.. 23
3.1.3 Motor Protec
Protection................
tion............................
........................
........................
........................
.......................
.......................
....................
........ 23
3.2 DCSS 5 Micro
Microproce
processor
ssor Syste
System.....................
m................................
.......................
........................
........................
.......................
........... 24
3.2.1 RAM and ROM Alloca
Allocation
tion ...........
........................
.........................
........................
........................
........................
....................
........ 25
3.2.2 In- Syste
System
m Reprog
Reprogrammin
ramming g ...........
.......................
........................
........................
........................
........................
..................
...... 25
3.3 Powe
Powerr Suppl
Supply
y ...........
.......................
........................
........................
........................
.........................
.........................
........................
........................
............ 26
3.4 Discre
Discrete
te 24 V IO’s ...........
......................
.......................
........................
.......................
.......................
.......................
.......................
.....................
......... 27
3.5 Input
Input Leve
Levelconv
lconverter
erter ............
........................
........................
........................
........................
........................
........................
........................
............ 27
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 2 / 43
43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

1.0 OVERVIEW
OVERVIEW AND
AND PROPERTIE
PROPERTIES
S ............................................................... 4
1.1 Scope...........
Scope.......................
........................
.......................
.......................
........................
........................
........................
........................
.......................
................
..... 4
1.2 Techni
Technical
cal Over
Overview.........
view.....................
........................
.......................
.......................
.......................
.......................
........................
......................
.......... 5
1.2.1 New Featur
Features es and Improvements
Improvements ...................................
.........................
.........................
.........................
.....................
......... 5
1.2.2 Desig
Design n Conce
Concept.........
pt....................
.......................
........................
.......................
.......................
.......................
.......................
....................
........ 6
1.2.3 Rating
Ratings s ............
........................
.......................
.......................
.......................
.......................
........................
.......................
.......................
..................
...... 7
1.2.4 Config
Configuratio
uration n Requi
Requiremen
rements ts ...........
.......................
........................
.......................
.......................
........................
....................
........ 7
1.2.5 Passe
Passenger
nger Prote
Protection...............
ction...........................
........................
........................
........................
........................
.......................
..............
... 9
1.2.6 Instal
Installation
lation and Set-Up..........
Set-Up......................
........................
........................
........................
........................
........................
.................
..... 9

2.0 Velocity and Torque


Torque Profiles.................................................................
Profiles................................................................. 10
2.1 Open Velocity Profile ...........
.......................
........................
........................
........................
........................
........................
........................
.............. 10
2.2 Open Torqu
Torque
e Profile..
Profile..............
........................
........................
........................
........................
.........................
.........................
.......................
........... 11
2.3 Close Veloci
Velocity
ty Profile ..........
......................
.......................
.......................
.......................
.......................
.......................
......................
.................
...... 12
2.4 Close Torque Profile ..........
......................
.......................
.......................
........................
.......................
.......................
........................
.................
..... 13
2.5 Ini Open Velocity Profile.......................
Profile...................................
........................
........................
........................
.........................
....................
....... 14
2.6 Ini Open Torque Profile
Profile ............
........................
........................
........................
........................
........................
........................
....................
........ 15
2.7 Ini Close Velocity
Velocity Profile
Profile ..........
.....................
......................
.......................
.......................
......................
......................
.......................
.............. 16
2.8 Ini Close Torque Profile ..........
.....................
.......................
.......................
......................
......................
.......................
.......................
..............
... 17
2.9 Nudgi
Nudging
ng Veloci
Velocity
ty Profile
Profile...........
......................
......................
......................
.......................
.......................
......................
......................
..............
... 18
2.10 Nudg
Nudging
ing Torqu
Torque
e Profile ...........
......................
.......................
........................
.......................
.......................
.......................
......................
........... 19
2.11 Reve
Reversal
rsal Veloci
Velocity
ty Profile ..........
......................
.......................
.......................
.......................
......................
.......................
......................
.......... 20
2.12 Reve
Reversal
rsal Torqu
Torque
e Profile ............
........................
.......................
.......................
.......................
.......................
........................
....................
........ 21

3.0 Hardware Design ................................................................................... 22


3.1 The Frequ
Frequency
ency Inverter
Inverter Power Stage ............
........................
........................
.........................
.........................
......................
.......... 22
3.1.1 Inverter Control and Protec
Protection tion Concept...........
Concept ........................
.........................
.........................
......................
......... 23
3.1.2 Inve
Inverter
rter Protec
Protection.................
tion.............................
........................
.........................
.........................
........................
........................
..............
.. 23
3.1.3 Motor Protec
Protection................
tion............................
........................
........................
........................
.......................
.......................
....................
........ 23
3.2 DCSS 5 Micro
Microproce
processor
ssor Syste
System.....................
m................................
.......................
........................
........................
.......................
........... 24
3.2.1 RAM and ROM Alloca
Allocation
tion ...........
........................
.........................
........................
........................
........................
....................
........ 25
3.2.2 In- Syste
System
m Reprog
Reprogrammin
ramming g ...........
.......................
........................
........................
........................
........................
..................
...... 25
3.3 Powe
Powerr Suppl
Supply
y ...........
.......................
........................
........................
........................
.........................
.........................
........................
........................
............ 26
3.4 Discre
Discrete
te 24 V IO’s ...........
......................
.......................
........................
.......................
.......................
.......................
.......................
.....................
......... 27
3.5 Input
Input Leve
Levelconv
lconverter
erter ............
........................
........................
........................
........................
........................
........................
........................
............ 27
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 3 / 43
43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines
3.6 Output Leve
Levelconv
lconverter..........
erter.......................
.........................
........................
........................
........................
........................
.......................
........... 28
3.7 (L)MC
(L)MCSS
SS Serial Link..
Link..............
........................
........................
........................
.......................
.......................
........................
........................
.............. 29
3.8 SVT Seria
Seriall Link ...........
.......................
........................
........................
........................
.......................
.......................
........................
.......................
........... 29
3.9 Speed Encod
Encoder
er Interfac
Interface
e ...........
.......................
........................
........................
........................
........................
........................
...................
....... 29
3.10 CAN-Bu
CAN-Bus
s Interfac
Interface
e ............
........................
.......................
.......................
........................
.......................
.......................
.......................
................
..... 30

4.0 Interface Descriptio


Description
n ............................................................................. 30
4.1 3-Wire Bit-coded
Bit-coded Interface
Interface ...........
.......................
........................
........................
........................
........................
........................
................
.... 30
4.1.1 3-Wire Standa
Standard
rd Interfa
Interface....................
ce................................
........................
.........................
.........................
.......................
........... 32
4.1.2 3-Wire
3-W ire Exten
Extended
ded Interfa
Interface
ce (DOB-F
(DOB-FAST)................
AST).............................
.........................
.........................
.................
.... 33
4.1.2.4 Terminal pinning of the contr
control ol signa
signals:...........
ls:......................
.......................
.......................
.......................
............ 34
4.1.2.5 Safety Gate Shoe function .............
.........................
........................
.........................
.........................
........................
..............
.. 34
4.2 Multidr
Multidrop
op Seria
Seriall Interfac
Interface
e ............
.......................
.......................
........................
........................
........................
........................
...................
....... 35
4.3 CAN-Bu
CAN-Bus
s Interfa
Interface
ce ...........
......................
.......................
.......................
.......................
........................
.......................
.......................
....................
........ 37
5.4 Relay Controller
Controller Interface
Interface ( Interfac
Interface
e Box Required) ...........
.......................
.......................
.......................
..............
.. 37

5.0 Replacement
Replacement DCSS4 with DCSS5 (not
(not available)................................
available)................................ 38
5.1 I/O Conv
Converter
erter Box ..........
......................
........................
........................
........................
........................
.......................
.......................
....................
........ 39

6.0 Top of Car Door Operation


Operation according
according to British Standard.................
Standard................. 40
6.1 DCSS5 with 3-Wire Interfa
Interface
ce ...........
.......................
........................
.......................
.......................
........................
........................
..............
.. 40
6.2 DCSS5 with Multidr
Multidrop
op Seria
Seriall Interfac
Interface
e ...........
.......................
........................
.......................
.......................
........................
............ 40

7.0 Emergency
Emergency Firemen Service
Service.................................................................
................................................................. 41
8.0 Check of
of RSL board
board Interface...............................................................
Interface............................................................... 41
9.0 Connector
Connector Referenc
References...........................................................................
es........................................................................... 42
10.0 Ap
Applicable
plicable Docume
Documents
nts ........................................................................ 43
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 4 / 43
43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

1.0 OVERVIEW AND PROPERTIES

1.1 Scope
Subject of this document is the Door Control Sub-
ub-S
System DCSS 5 drive system an unique
hardware platform for

• D2000-2
• DO2000
• HPDS-VF (not available)
• HSDS-VF
• SIT door (China)
•  ADS door (Japan) (only with limited release GAA30328AAF)

application. The focus is on the hardware realization. For detailed information concerning
software controlled functionality refer to the field component documents.

DCSS 5 substitutes the DCSS 4 system. In order to guarantee spare part support for eleva-
tor systems equipped with DCSS 4 a replacement kit will be available upgrading DCSS5 to
be pin-compatible refereed to the DCSS 4.

The DCSS 5 is an element of the Modular Elevator Control System (MCS). It interfaces as
standard with the Motion Command Subsystem either as with:

• (L)MCSS in a MCS 311/321/413....


• with the Limited Car Board (LCBII) in a MCS120/220/310/312
• with the TCB.. for Gen2 controller
• with SpecRevo Controller in ADS application (only with limited release GAA30328AAF)

configuration. DCSS 5 is prepared to operate in cooperation with the CAN-bus based Car-
Bus.

The advanced door drive represents a microprocessor controlled f requency inverter suitable
for AC motor application. The proposed 3-phase inverter is the power interface between the
µP system and the motor. Ultra-fast switching technology using a six pack module IGBT
device leads to noiseless operation and low current ripple due to the high switching fre-
f re-
quency of above 15kHz. A suitable gear reduces the speed of the motor shaft according to
the requirements of the mechanical environment.

The control and profile and PWM- pulse pattern generation are done by a microprocessor
system. Position recognition, security and motor/inverter protection functions are imple-
mented. Furthermore the µP system has to establish the communication via the serial link
(Multidrop protocol or CAN-Bus) with the MCSS or via discrete information lines/RSL com-
munication with the LCBII/TCB, from where it gets the door commands.
commands.
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 5 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines
The position is acquired by an incremental encoder providing two tracks with 4 pulses up to
500 pulses/round.

 All In- and Outputs for signal use are optically insulated and short circuit protected. To sup-
ply an alternate door an additional DCSS 5 system is necessary. The following will describe
the basic configuration and function.

1.2 Technical Overview

1.2.1 New Features and Improvements


Compared to the DCSS 1-4 the new DCSS5 has following features and improvements:

• Profile Generator with jerk segments: smoother acceleration/deceleration of door


• Calculated V/F tables: best adaptation to electrical motor characteristic
• Slippage Compensation: less tracking error, better drive perf ormance
• Two selectable OPN/CLS profile sets allow different landing doorweights on different
floors
• DC-link voltage compensation: no impact of supply voltage swing, constant drive per-
formance
•  Acceleration pre-control: better acceleration behavior which can be adapted to different
door panel weights for best performance
• Closed loop position control during deceleration: ensures smooth run to fully OPN/CLS
position
•  Adaptive Fuzzy logic Obstacle detection: self-adapting obstacle protection, better sen-
sity of detection, reversal operation limiting the contact force below 100N
• 3-wire interface check: supervision of the DCSS – Controller interface
• Persistent Event logging: no loss of data after power down
• Event Logging History: better analysis of errors and event dependencies
• Fully automatic installation algorithm for both profiles: self-adjusting of profile relevant
parameter and torques, easy set into operation
• Service Tool script language, create your own native language version without modifying
the base line software
• software update via the service tool interface, no exchange of memory
• encoder voltage supply is short circuit protected by a self -repairing semiconductor fuse
• no 110 V signal inputs (from safety chain), no risk of damage HW due to wrong connec-
tion
• all I/Os with optical isolation: increases robustness against noise disturbances
• output signal lines short circuit protected
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 6 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

1.2.2 Design Concept


The DCSS consists of one printed circuit board with integrated:
• input filter/ burst and surge protection
• power supply
• microprocessor system
• serial ( RS422 & Can-Bus) and discrete interface
• 3-phase inverter power stage

as shown in the DCSS configuration below.

Fig. 1: DCSS 5 Hardware-Configuration

 All components are located on the PC board, no package internal wiring is necessary. The
plastic die enclosure is with a metal layer in order to shield the electromagnetic dissipation
caused by the frequency inverter.

Please refer to the following chapters for detailed hardware information.


No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 7 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

1.2.3 Ratings

Nom. Voltage: 1x230V-240V AC, 50/60HZ, -15%/+10% (195V..264Vac)


Output Voltage: 3 * 0..230Vac / 3-Phase
Nom. Current: 3 * 1.5Aac / 3-Phase (ED = 0.4)
Output Frequency: 0..128Hz / 3-Phase
Leakage Current:  13mA

Electrical Output Power: 550VA (Un=230V, In=1.5A, Ipeak=8A)


average continuous current at 100%duty cycle is < 350mA
Mechanical Output Power: Appar.Outp.Power * Efficiency(AC motor) * cosϕ =
550W * 0.5 * 0.6 = 165W

1.2.4 Configuration Requirements


The supply will be provided in general directly by the main switch panel in the machine
room. An automatic cut-off for each door system located in the elevator controller protects
the traveling cable and the DCSS box.

Attention:

• In order to protect the traveling cable and the DCSS box only automatic cut-off’s
with class C characteristic and a limit within the range of 2.5A...4A are permitted.

• DCSS requires a single phase 230V Ac supply. In case that a neutral is not avail-
able or the supply voltage is different from 230 Vac the elevator controller has to be
equipped with an additional transformer.

The DCSS requires an incremental speed encoder complying to the following specification:

• two tracks with 4…500 pulses per round


• phase shift between the tracks +/- 45°
• supply voltage 15V
• Output : NPN Push-Pull circuit or Open Collector (with internal Pullup resistors)
• shielded cable
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 8 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

Use only the authorized encoder types:

Door System Encoder Type


DO2000 FAA633A2
D2000-2
HSDS-VF

The application of other encoders incorporates the risk of fail function.

DCSS 5 is only released for authorized Motor types:

Door System Motor Type


DO2000 FBA24350F1 (100W/200V)
HSDS-VF FBA24350AM1 (200W/200V)
D2000-2

For other motors a sufficient performance is not guaranteed.

The DCSS 5 fulfills the EMC requirements given in EN 12015/16 under condition that the:

• enclosure is closed
• motor cable shield is connected to motor case and the heat sink panel

In order to avoid disturbances of the encoder signal lines apply only shielded encoder ca-
bles and connect the shield to plug pin P3.5.
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 9 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

1.2.5 Passenger Protection

 A passenger protection system is implemented using the position and speed information to
detect deviations while closing of the door. If these exceed an adjustable limit, the door will
fully reopen and switch the output Door Opening Signal DOS for a feedback to the control-
ler. The passenger protection is disabled during Nudging mode and EFS operation. The
passenger protection can not substitute a reversal device like an EDP or an LRD. It is only
an additional safety function in case of mal function of a reversal device.

1.2.6 Installation and Set-Up

 All installation parameters are set via the OTIS Service Tool to gain easy adjustment and
long term stability. An easy Set-Up procedure, which is Menu driven, programs the door
system after an automatic learn-run to an optimum result according to the specific door type
and the controller environment. A fundamental set of parameters will be written into the
FLASH-PROM for a permanent storage. These values can be changed for a final fine-
adjustment in the Set-Up Parameter Menu.
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 10 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

2.0 Velocity and Torque Profiles

2.1 Open Velocity Profile

Open Profile
V

4
3

5 6
1 2 7

t
Start Creep Main Profile Stop  Idle
Creep OPN
Idle CLS

Seg Parameter Description Setup-Type


1 Opn Lock Speed Speed applied during unlocking USER/DEF
P1: LockDistance doorway [mm] to unlock the door lock LEARNED
2 Px: OpenStartSpeed Creep speed [Hz] before Main Profile USER/DEF
1,2 Px: StartOpenDist Creep distance [mm] before Main Profile LEARNED
3 Px: OpenAccelTime Acceleration time in [%] of OpenRunTime DEFAULT
4 --- Main Profile speed automatically calculated ----
5 Px: OpenDecelTime Deceleration time in [%] of OpenRunTime DEFAULT
3,4,5 Px: OpenRunTime Duration of Main Profile [ms] USER  
6 Px:OpenCreepSpeed Creep Speed [Hz] after Main Profile USER/DEF

Setup Type:
USER/DEF: Default values cover most of the application – free access for
trained adjusters. No modification in field necessary.

LEARNED/DEFAULT: These data are learned during the installation or default data.
They are not changeable

USER: Field parameters to adapt DCSS on customers expectation


No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 11 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

2.2 Open Torque Profile

Open Profile
Torque

3 4
1 5

Start Creep Main Profile Stop  Idle


Creep OPN
Idle CLS

Seg Parameter Description Setup-Type


1 Px: OpenCreepTorque Creep torque[%] before Main Profile LEARNED
2 --- 100% torque ----
3 --- Position dependent torque reduction from 100% to ----
Px: OpenCreepTorque
4 Px: OpenCreepTorque Torque after main profile USER/DEF
5 OpenIdleTorque Constant force [N] after door is fully opened to USER 
 keep door opened
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 12 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

2.3 Close Velocity Profile

V Close Profile

3
2 4 5
6 7
1

t
Start Creep Main Profile Stop  Idle
Creep CLS
Idle OPN

Seg Parameter Description Setup-Type


1 Px: CloseStartSpeed Creep speed [Hz] before Main Profile USER/DEF
Px: StartCloseDist Creep distance [mm] before Main Profile LEARNED
2 Px: CloseAccelTime Acceleration time in [%] of CloseRunTime DEFAULT
3 --- Main Profile speed automatically calculated ----
4 Px: CloseDecelTime Deceleration time in [%] of CloseRunTime DEFAULT
2,3, Px: CloseRunTime Duration of Main Profile [ms] USER  
4
5 Px:CloseCreepSpeed Creep Speed [Hz] after Main Profile USER/DEF
6 ClsLockSpeed speed in [Hz] to unlock the door lock USER/DEF
P1:LockDistance same as for open profile LEARNED
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 13 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

2.4 Close Torque Profile

Torque Close Profile

4
2
3
5
1
t

Start Creep Main Profile Stop  Idle


Creep CLS
Idle OPN

Seg Parameter Description Setup-Type


1 Px: CloseCreepTorque Creep torque[%] before Main Profile LEARNED
2 Px: CloseTorque Torque for Main Profile LEARNED
3 --- Position dependent torque reduction from 100% to ----
 Px: CloseCreepTorque
4 Px: CloseCreepTorque Torque after main profile USER/DEF
5 CloseIdleTorque Constant force [N] after door is fully closed to USER 
 keep door closed
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 14 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

2.5 Ini Open Velocity Profile

Ini Open Profile


V

3 5 6
1 7
2
t

Start Creep Main Profile Stop  Idle


Creep OPN
Idle CLS

Seg Parameter Description Setup-Type


1 --- Same as Opn Lock Speed ----
2 --- Same as normal Open Px: OpenStartSpeed ----
1,2 --- Same as normal Open Px: StartOpenDist ----
3 Px: IniOpenAccelTime Acceleration time in [%] of IniOpenRunTime DEFAULT
4 --- Main Profile speed automatically calculated ----
5 Px: IniOpenDecelTime Deceleration time in [%] of IniOpenRunTime DEFAULT
3,4,5 Px: IniOpenRunTime Duration of Main Profile [ms] USER  
6 --- Same as normal Open Px: OpenCreepSpeed ----
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 15 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

2.6 Ini Open Torque Profile

Ini Open Profile


Torque

3
2 5
1 4 6
t
Start Creep Main Profile Stop  Idle
Creep OPN
Idle CLS

Seg Parameter Description Setup-Type


1 --- same as normal Open Px: OpenCreepTorque ----
2 Px: IniTorque Torque for Main Profile in IniOpn/Cls runs LEARNED
3 --- position dependent torque reduction from Px:IniTorque to ----
 Px:OpenCreepTorque
4 --- same as normal Open Px:OpenCreepTorque
5 --- same as normal Open Px:OpenIdleTorque ----
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 16 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

2.7 Ini Close Velocity Profile

V Ini Close Profile

3 5
6
2 4 7
1

t
Start Creep Main Profile Stop  Idle
Creep CLS
Idle OPN

Seg Parameter Description Setup-Type


1 --- Same as normal Close Px: CloseStartSpeed ----
--- Same as normal Close Px: StartCloseDist ----
2 Px: IniCloseAccelTime Acceleration time in [%] of CloseRunTime DEFAULT
3 --- Main Profile speed automatically calculated ----
4 Px: IniCloseDecelTime Deceleration time in [%] of CloseRunTime DEFAULT
2,3, Px: IniCloseRunTime Duration of Main Profile [ms] USER  
4
5 --- Same as normal Close Px:CloseCreepSpeed ----
6 --- Same as Opn Lock Speed ----
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 17 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

2.8 Ini Close Torque Profile

Torque Ini Close Profile

2 4
3
1 5

Start Creep Main Profile Stop  Idle


Creep CLS
Idle OPN

Seg Parameter Description Setup-Type


1 --- same as normal Close Px : CloseCreepTorque ----
2 --- same as IniOpn Px:IniTorque ----
3 --- position dependent torque reduction from Px: IniTorque to ----
Px: CloseCreepTorque
4 --- same as normal Close Px:CloseCreepTorque
5 --- same as normal Close Px: CloseIdleTorque ----
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 18 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

2.9 Nudging Velocity Profile

V Nudging Profile

3 5
6
2 4 7
1

Start Creep Main Profile Stop  Idle


Creep CLS
Idle OPN

Seg Parameter Description Setup-Type


1 --- Same as normal Close Px: CloseStartSpeed ----
--- Same as normal Close Px: StartCloseDist ----
2 Px: NdgAccelTime Acceleration time in [%] of NdgRunTime DEFAULT
3 --- Main Profile speed automatically calculated ----
4 Px: NdgDecelTime Deceleration time in [%] of NdgRunTime DEFAULT
2,3,4 Px: NdgRunTime Duration of Main Profile [ms] USER  
5 --- Same as normal Close Px:CloseCreepSpeed ----
6 --- Same as Cls Lock Speed ----
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 19 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

2.10 Nudging Torque Profile

Torque Nudging Profile

2 4
3
1 5

t
Start Creep Main Profile Stop  Idle
Creep CLS
Idle OPN

Seg Parameter Description Setup-Type


1 --- Same as normal Close Px : CloseCreepTorque ----
2 Px: NudgingTorque Torque for Main Profile LEARNED
3 --- Position dependent torque reduction from ----
Px: NudgingTorque to Px: CloseCreepTorque
4 --- Same as normal Close Px:CloseCreepTorque
5 --- Same as normal Close Px: CloseIdleTorque ----
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 20 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

2.11 Reversal Velocity Profile

V Reversal Profile
Closing Re-Opening

3 t
2
Rev Stop 4
Idle OPN Start
Creep
Rev Main Profile  Stop  Idle
Creep OPN

Seg Parameter Description Setup-Type


1 RevStopDist Commanded distance to stop the door USER/DEF
2 --- On-Line calculation ----
3 --- Same as normal Open Px: ----
OpenCreepSpeed
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 21 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

2.12 Reversal Torque Profile

V Reversal Profile
Closing Re-Opening

t
2 3 4 5
Rev Stop
Idle CLS

Rev Main Profile  Stop Idle


Creep CLS

Seg Parameter Description Setup-Type


1 --- Stopping performed with 100% torque ----
2 --- Torque for Main Profile:RevTo[]: 100% ----
3 --- Position dependent torque reduction from Main Profile torque to
 Px: OpenCreepTorque
4 --- Same as normal Px:OpenCreepTorque ----
5 --- Same as normal Px: OpenIdleTorque ----
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 22 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

3.0 Hardware Design

3.1 The Frequency Inverter Power Stage


The inverter power stage consists of an ESD protection circuit (varistor and gas discharge
device), surge current reduction, an EMC reduction circuit (Print-Filter), an uncontrolled full-
bridge rectifier, the DC Link (buffer capacitor), the 3 Phase Inverter stage and cur-
rent/voltage sensors.

Fig 2: Inverter Power Stage

Using PWM modulation techniques the requested (average) output values are obtained
according to the duty cycle of the bridge leg-switching pattern. The power stage is able t o
drive three phase AC motors.

Reverse motion can be achieved by PWM control. Braking mode is possible. However, the
recovered energy must be dissipated. The regained mechanical energy during braking will
be dissipated in the friction losses, motor losses (efficiency for small AC motors approx.
50%) inverter losses and charging of the DC-Link capacitor. The max. voltage of the DC-
Link capacitor is 450 Vdc. Due to this a voltage overshot caused by the generative charging
of the DC-Link capacitor of 76Vdc (450Vdc - nominal supply voltage +10 %) is tolerable.
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 23 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

3.1.1 Inverter Control and Protection Concept


 After connection to the mains, the pre-loading status f or the DC Link is controlled by the
microprocessor system. The capacitor Cdcl is preloaded via the resistor Rdcl in order to
reduce the surge current. After a software controlled delay time the DC Link Relay SWdcl
short-circuits the resistor Rdcl.

The DC Link Current Idcl of the inverter stage is observed with a shunt resistor RSdc. All
short circuit- and overload conditions lead to an according voltage drop on the resistor, ex-
cept ground faults to the positive DC bus bar. Under normal operation the induced voltage
will be 0V.

The microprocessor monitors the DC-link voltage reading the voltage drop at the resistor
Rudc via the on chip AD converter. Using this information the PWM-pulse pattern are
adapted in such a way that the output voltage of the three-phase power stage becomes
independent from the DC-Link voltage swing. That means the mains voltage swing has no
impact on the door performance.

The voltage drop at the shunt resistor Rsdc, representing the DC-Link current, is proc-
essed by the IGBT driver circuit IR2130 and also in parallel by the microprocessor via a
second AD converter input.

3.1.2 Inverter Protection

DC-Link currents higher than 8 A set the fault output of the IR2130. The IGBT’s are
switched off and the fault is locked by the PAL chip forcing the PWM – outputs of the high
side IGBT’s to inactive level. The PWM generation can only be reactivated by a special
signal line sequence initiated by the microprocessor.

3.1.3 Motor Protection


 At any time when the DC-Link current is for more than 10s higher than a threshold, given by
the software, the DCSS shuts down. If this happens more than 3 times without a normal
run in between the system becomes locked.
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 24 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

3.2 DCSS 5 Microprocessor System


No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 25 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines
The DCSS 5 microprocessor system is designed to communicate with a host system in five
different ways depending on the connected elevator controller type:

1. discrete I/O lines (DCSS 1-4 discrete interface) for NE300, 310/312 and MCS 120/220
controller (additional interface adapter box necessary).
2. RSL communication via a 3-wire bit coded interface for MCS 120/220 and GEN2 con-
troller
3. (L)MCSS RS485 serial link for MCS311/321/413 controller
4. Relay Controller with additional Relay Controller Interface Box
5. CAN-Bus (prepared, not active)

 All interface lines are optically insulated.

 Another serial link is implemented for maintenance purpose using the Otis Service Tool.

The microprocessor system is designed as single chip µP system using the SAB167. This
enhanced 16 Bit µP handles the user interface channels, the profile generation, door
movement control, security tasks and PWM-pattern generation without any external µP
components. The SAB167 provides sufficient internal data memory (RAM) and code mem-
ory (Flash) that the external RAM and Flash are only optional and not necessary for the
DCSS functionality. On board reprogramming of the DCSS is available via SVT or CAN-Bus
interface.

In order to guarantee a determined behavior in case of a supply power failure the reset
logic observes the 5V microprocessor supply and activates the µP reset before the voltage
will reach the critical limit of 4.75 V. The reboot of the system caused by a reset or in power
up mode is checked by a microprocessor internal watchdog.

The microprocessor ready state is shown on the board with a Light Emitting Diode (LED).
Under normal conditions the ”RUN” LED must be switched on.

3.2.1 RAM and ROM Allocation


The µP system is designed as a single chip system with a ROM less C167 microcontroller.
 An external RAM for data and an external FLASH as code memory is necessary.
3.2.2 In- System Reprogramming
The DCSS can be reprogrammed without changing the Flash Eprom by in-system pro-
gramming by a download via the SVT-interface. PC based tools are available.
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 26 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

3.3 Power Supply


The DCSS 5 system has to be supplied with a single phase 230Vac voltage (-15% , +10%)
via the connector P1. All voltages for the electronic circuits on the PCBoard are generated
by a switched power mode supply. The switched power supply starts operating for supply
voltages higher than 80Vrms.

Attention:
All circuitry behind the opto-coupler fire-wall of the I/O signal lines are ref-
erenced to the DC- potential of the DC-Link. Due to this most areas on the
PCB are at a dangerous floating 230Vdc potential compared to the Earth.

EAR functionality can be achieved if a backup battery and a DC/DC converter are available.
The DC/DC converter output voltage has to be greater equal than the minimum DC-Link
voltage mentioned above. In EAR mode the DCSS needs to be disconnected from the
mains and supplied by the DC/DC converter output. If the DC-Link voltage is less than
240V (=equals 170Vac input) the DCSS shuts down.

Voltage Ratings
Voltage Test Point Reference Point Min. Typ. Max. Unit
L1 P1_1 N (P1_3) 170 230 264 Vrms
V15_SVT P3_1 Gnd (P3_4) 12 15 18 V
V5_SVT P6_1 SVT_GND (P6_9) 4.75 5 5.25 V
VCC Z12/14 DC- (P7) 4.75 5 5.25 V
V15 Z5/43 DC- (P7) 12 15 18 V
DCVCC DC+ DC- (P7) 240 325 374 V

Current Values:
Circuit Min. Typ. Max Unit
L1 Input Current < 0.1 1 6 Arms
V15_SVT 0 0,3 0.5 Arms
V5_SVT 0 0.3 0.5 Arms
VCC 0.1 0.4 0.2 Arms
V15 0 0.2 0.3 Arms
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 27 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

3.4 Discrete 24 V IO’s


DCSS 5 provides 6 inputs and 2 outputs, which are optically isolated from the microproces-
sor and power stage. The outputs are short circuit protected. The discrete interface has to
be supplied with 24Vdc. All inputs are low active, e.g. logical 1 is achieved connecting them
to the reference potential of the 24Vdc supply, logical 0 corresponds to an open or 24Vdc
input level. The discrete interface is electrical compatible to the RSL boards RS5, RS11 and
RS14.

3.5 Input Levelconverter

Voltage Rating
Input Test Point Reference Point Min. Typ. Max. Unit
24 Vdc P5_1 24Vdc Gnd 22 24 26 V

ST1 P5_4 ,, ,, ,, ,, ,,
ST2 P5_5 ,, ,, ,, ,, ,,
ST3 P5_6 ,, ,, ,, ,, ,,
REV P5_7 ,, ,, ,, ,, ,,
(SGS) P5_8 ,, ,, ,, ,, ,,
(DOB) P5_9 ,, ,, ,, ,, ,,

Current Values:

Inputs Min. Typ. Max Unit


at active level 15 17 19 mA

Propagation delay inputs :

Min. Typ. Max. Unit


2 4 6 ms
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 28 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

3.6 Output Levelconverter

Voltage Values
Output Test Point Reference Point H-Level. L-Level Unit
DOS P5_2 24Vdc Gnd 19.2 (Note1) Note 2 V
/DOL P5_3 ,, ,, ,, V
Note 1: typical value for nominal supply voltage of 24Vdc and Ioh =16mA
Note 2: depends on Iol current (Ra = 1.1 kOhm).

Current values:
Output Min. Typ. Max Unit
at high level (Note 3) 19 20 22 mA
Note 3: outputs short circuit to 24Vdc Gnd

Propagation delay outputs :

Min. Typ. Max. Unit


2 4 6 ms
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 29 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

3.7 (L)MCSS Serial Link


This asynchronous serial port performs the interface called Multidrop Serial Link between
the DCSS and either the LMCSS, the MCSS motion control board or the SpecRevo control-
ler in ADS application Please refer for detailed communication protocol information to the
ICD document : ICD9693VB2. MCSS do not support this protocol and can not be supplied.

The maximum baudrate is 115 kBd. Due to the fact that the Multidrop protocol supports
multi-point communication the DCSS software installation setup offers the opportunity to
establish a passive line terminator.

3.8 SVT Serial Link


This asynchronous serial port performs a point to point connection to the Otis Ser Vice Tool.
The maximum baudrate is 38.6 kBd. Plug on or off is automatically detected by the DCSS.

3.9 Speed Encoder Interface


The interface is suitable for incremental encoder with two tracks and a resolution between 4
and 500 pulses per round. The output stage of the encoder must be a Push-Pull circuitry or
Open Collector with internal Pull up resistors. The 15V-supply voltage for the encoder is
short circuit protected. The tracks has to show a phase shift of 90° ± 45°.

Reference Point: P3_5 (Gnd)

Uh Voltage Rating
Input Test Point Reference Point Min. Typ. Max. Unit
T1 P3_2 P3_4 (Gnd) 14 15 V
T2 P3_3 ,, 14 15 V

Current values: Input current : max Il 11 mA, max. Ih < 0.1mA

Stimulus: P3_2: 15V --> Z9/4 : L-Level


P3_2: 0V --> Z9/4 : H-Level

P3_3: 15V --> Z9/2 : L-Level


P3_3: 0V --> Z9/2 : H-Level
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 30 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

3.10 CAN-Bus Interface

DCSS 5 supports the new Car-Bus topology based on CAN-field bus version 2.0B. The
maximum baudrate is 115kBd. Due to the fact that the Car-Bus allows multi point commu-
nication the DCSS software setup installation is able to establish a passive line terminator.

The front end of the CAN-Bus interface is realized with the CAN transceiver PCA82C251.
For the electrical characteristic refer to the data sheet of the transceiver. The communica-
tion lines are protected against common and differential disturbances.

The DCSS5 is prepared for CAN communication, but is still not available with the current
SW versions. For future application a SW-CAN driver must be added.

4.0 Interface Description


The DCSS 5 supports 5 different interfaces to Otis elevator motion control systems:

1. 3-Wire Bit-coded Interface


• Standard
• Extended (DOB_FAST)
2. Multidrop Serial Link for (L)MCSS
3. CAN-Bus interface for SCS ( not available with current SW version)
4. For replacement with the DCSS 1-4 (not available with current SW version)
5. Relay Controller Interface

For the DCSS 1-4 replacement an additional interface I/O converter box is requested.

4.1 3-Wire Bit-coded Interface


The new discrete Interface is applicable for all Elevator systems based on the LCBII or
the Traction Control Board TCB. The data is transmitted via the RSL link. The DCSS has
three control inputs, further on called (R)ST1, and (R)ST2 and (R)ST3 and two outputs
DOS and DOL. All three control inputs have to be synchronized. A new control line com-
bination is assessed to be valid if it was stable for a minimum of two RSL-cycles. This
causes a maximum delay between a command change and t he appropriate door opera-
tion of 208 ms.

The interface supports car configurations with front and rear doors. The interface in bit-
coded e.g. the 8 logical combinations provide the following functionality:
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 31 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines
• Normal opening
• Normal closing
• Normal closing with deactivated reversal devices
• Nudging
• Initialization run (in case of unknown door position)
• Passenger Protection
• Reversals to fully open
• Reversal to open (limited)
• Reversal to close
• DED & EDS
• DED (inspection via SVT prohibited)

With these basics the LCB II/TCB can establish a highly flexible and enhanced door op-
eration.
The Top of Car Emergency and Top of Car Inspection modes do not use the Safety
Chain signals EDS and TCI. Both modes are controlled by (R)ST1, (R)ST2 and (R)ST3.
The reversal device LRD or  IRC is directly connected to the DCSS and at the same time
wired in parallel to the LCB II/TCB via RSL. This minimizes the reaction time of the door
control system in case of a reversal event. The LCB II /TCB is informed about a reversal
event and decides whether a fully or a limited reversal should occur.
The British Standard option for Top of Car inspection is controlled and realized by the
LCBII/TCB e.g. the DCSS 5 has no special British Standard mode- it just operates the
LCBII/TCB commands.

The 3-Wire Interface is realized in to versions called Standard and Extended (3-Wire


with fast DOB) differing in the DOB handling and connection.

Attention:
Ensure that on the controller and the DCSS side the same interface type is se-
lected
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 32 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

4.1.1 3-Wire Standard Interface

The DCSS has no information on the DOB status. The DOB signal is transmitted via RSL
directly to the LCBII/TCB e.g. the LCBII/TCB processes the DOB information independ-
ently from the DCSS. This causes a tolerable reaction time on a DOB event of max. 312
ms. ST3 is the common control line for the front and rear door.

Standard Bit coded Discrete Interface for LCB II and TCB (Setup: Door Type = 12)

The specific addressing of the RSL depends on the type of controller. See address table in
STARTUP manual.
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 33 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

4.1.2 3-Wire Extended Interface (DOB-FAST)


The DOB signal is connected to the DCSS and in parallel via RSL to the LCBII/TCB. The
DCSS reacts immediately on a pressed DOB button.

Extended Bit coded Discrete Interface for LCB II and TCB (Setup: DoorType = 13)

The specific addressing of the RSL depends on the type of controller. See address table in
STARTUP manual.
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 34 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

4.1.2.4 Terminal pinning of the control signals:

Signal Name RS DCSS Remarks


(R)ST1 out P5.4 3-Wire command line
(R)ST2 out P5.5 ,,
(R)ST3 out P5.6 ,,
REV in P5.7 reversal device low active
DOL in P5.3 Door Open Limit, self check
request for interface
DOS in P5.2 indicates PP operation, self
check request for interface
DOB in P5.9 Door Open Button
(SGS) in P5.8 Safety Gate Shoe note1)
24V P5.1 signal supply

note 1) the Safety Gate Shoe function is available since SW Version GAA30328AAE

4.1.2.5 Safety Gate Shoe function


With the SW Version GAA30328AAE  a new reversal device has been added. W ith activa-
tion of the SGS, the DCSS starts a full door reversal if the system is in RDY mode (position
is known), otherwise the signal will be ignored. The SGS function works with the standard
or with the extended 3-Wire Interface, but it can supports the specific fireman regulation
only with the extended version (fast DOB).
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 35 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

4.2 Multidrop Serial Interface


Dependencies:
The (L)MCSS needs to be equipped with the SW version GBA30085JAA or higher.
The system parameter must be set to “Door Type = 2” (DCSS5).

The DCSS and the MCSS are communicating via a serial link for the data transmission and
an additional discrete signal, the /Safe to Open signal - /SO.

 A 4-pole connector P4, with two twisted pair wires establishes the serial communication
between the (L)MCSS and the DCSS. It satisfies the RS 485 standard for differential data
transmission lines. Via this serial link commands and status information are transmitted.

For detailed information see Interface Control Document for MCSS – DCSS communication
 – ICD51512_V21.

The /Save to Open is connected to input P5.8 and must be pulled down to enable a door
opening. It can be enabled only, if the car is stopping in the door zone.

The reversal devices (EDP, LRD, DOB) are connected directly t o the DCSS5 to have a
minimum reaction time. All signals are low active and must be pulled down to indicate a
reversal request.

For the Top of Car operation according to British Standard there are used two vacant inputs
which must be pulled down to HL2 to open/close the door by the TDOB/TDCB button of
the TCI-box.

With the Multidrop Serial Link two DCSS for front and alternate door and one loadweighing
device can be connected to the serial bus. To avoid an overload of the transmit driver on
the MCSS board the impedance of the receiver of the DCSS can be adapted by setting the
parameter Line Terminator during the Installation run procedure. How the switch must be
set depends on the configuration (see table):

DCSS Systems One Unit Two Units Three Units


Unit 1 Line Terminator ON Line Terminator ON* Line Terminator OFF
Unit 2 Line Terminator OFF Line Terminator OFF
Unit 3 Line Terminator OFF
∗physically farthest!!!

Multidrop Serial Interface


No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 36 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

DCSS5 terminal pinning with Multidrop Interface Application:

Signal Name I/OTyp DCSS Remarks


24VDC P5.1 Supply voltage
--- --- P5.2 ---
--- --- P5.3 ---
(R)TDOB in P5.4 British Standard open button
(R)RTDCB in P5.5 British Standard close button
(R)LRD in P5.6 Light Ray Device
(R)EDP in P5.7 Electronic Door Protection
(R)SO in P5.8 Safe to Open
(R)DOB in P5.9 Door Open Button
--- --- P5.10 ---
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 37 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

4.3 CAN-Bus Interface


TBD

5.4 Relay Controller Interface ( Interface Box Required)

In Modernization applications the DCSS has to communicate with a Relay Controller. For
that special application an additional Interface Box is necessary to service the higher de-
mand of input/outputs and to cover signal levels from 48 to 220V.

There are 6 relay outputs on the Interface board. Each Relay can be programmed by enter-
ing a position value. If the door passes this position the corresponding relay will be acti-
vated.

The Interface Box is supplied by 230Vac mains.

BASIC CONFIGURATION

230 Vac 230 Vac


| | | |
| | | |
-----------+ +----+--+-----+ +-----+--+-----------+
| | | | |
Controller-| | INTERFACE | | DCSS |
Cabinet +---inputs----->+ BOX | | |
| (max. 6) | | | |
+---outputs----<+ REL1 }-### | (24V) | |
| (max. 8) | : }-###--+<------+ 2 outputs |
| | : : : | | |
-----------+ | REL6 }-### | | |
| | )| |
-----------+ | | | |
| | | (24V) | |
Hoistway | | +------>+ 6 inputs |
+---inputs----->+ | | |
| (2) | | | |
-----------+ +-------------+ +-------+-+-+--------+
| | |
| | |
| | |
Encoder ,---+-+-+----.
.-. | AC - |
( )-----| DOOR MOTOR |
`-' `------------'

 Blockdiagram of Installation of DCSS 5 with Relay Interface Box


No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 38 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines
Interface Description between DCSS and Interface Box:

The DCSS has six 24Vdc inputs and two 24V outputs to communicate with a Limited Car
Board or with a Motion Control SubSystem. For a Relay Controller additional Inputs/Outputs
are necessary which are realized by the Interface Box which is controlled by the DCSS.
This box can be ordered by OTIS Argenteuil (ordernr. FBA24350AV).

 All inputs of the Interface Box can cover a voltage range from 48V to 230V and are optically
isolated. They can be driven by AC or DC sources.

The outputs are realized by relay contacts.

For further information see BASIC DATA –Appendix of DCSS 4.

Signal conversion by INTERFACE BOX

5.0 Replacement DCSS4 with DCSS5 (not available)


( not available with current SW-version )

To replace a DCSS4 with DCSS5 an additional I/O converter box is necessary to make the
DSSS5 pin compatible to the DCSS4. There is no further rewiring necessary. For more de-
tails how to connect a DCSS4 see Field Component Manual of the DCSS4 ( GAA24350
 AW 11 )
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 39 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines
5.1 I/O Converter Box (currently not available)
In order to be able to use DCSS 5 as spare part for door operator equipped with DCSS 4
drives an I/O converter box has to be plugged on the discrete terminal of DCSS 5 which
makes the DCSS 5 pin compatible to the DCSS 4.

Fig 3: Block Diagram Converter Box


No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 40 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

6.0 Top of Car Door Operation according to British Standard

The British Standard regulation demands that the DCSS can be commanded via the Top of
car Door Opening Button TDOB and the Top of car Door Closing Button TDCB while the
elevator is in inspection mode (TCI active).

To operate the door system from top of the car following conditions must be fulfilled:
the car must be in the door zone
the /TCI switch must be set to Inspection mode
the TDOS switch in the TCI-box must be activated to TDCB to command the door
to close or TDOB to open it.

If no discrete signal is activated, the door system will stay in the shut down mode.
The realization and the connection of the TDOB/TDCB buttons are different, depending on
the type of door system and the interface between door system and main controller. How to
connect the buttons and what is to consider will be described in the following topics.

6.1 DCSS5 with 3-Wire Interface

The complete control of this operation is done by the LCBII/TCB, which sends the appropri-
ate command to the DCSS. Therefore no additional wiring is necessary.

6.2 DCSS5 with Multidrop Serial Interface


The DCSS 5 has 2 vacant inputs to read TDOB and TDCB. P5.4 is used for the TDOB sig-
nal and P5.5 for TDCB. If the car is in the door zone and the DCSS5 is set into SERVICE
mode (TCI switch is set), the door can be commanded by pulling down the input signal to
HL2. The door moves only with the slow INIT speed. With release of the button the door
stops immediately.
No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 41 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

7.0 Emergency Firemen Service

During the first phase of the Emergency Firemen Service (EFS) a door reversal must be
disabled, to guarantee that the doors can be closed in any case to drive the car to the EFS
floor. This EFS mode will be managed by the main controller completely, which decides to
enable/disable the reversal devices. Therefore no additional wiring for the DCSS is neces-
sary.
To support the EFO operation according to “Düsseldorfer EFO mode” (open/close by DOB
and DCB, stop if released), you have to set the Interface of the DCSS5 to 3-Wire w. DOB.

8.0 Check of RSL board Interface


The DCSS5 operator is controlled by 3 discrete signals (R)ST1, (R)ST2 and (R)ST3. These
signals are set by the LCBII/TCB and are forwarded by the RSL board to the DCSS. Com-
pared to the DCSS4 - DO2000 system, there is no direct access to the safety link to stop
the door in case of emergency stop or inspection mode. Because all door commands and
the safety link are handled by these signals, it is very important that the signal lines are in
proper condition. In case of broken line or a short circuit detection, the system must be shut
down to avoid unwanted door operation.

To supervise the signal lines, the DCSS5 requests a check sequence to the LCBII/TCB by
setting the DOS and DOL signals ( DOL = open, DOS = 24Vdc) simultaneously. With re-
ceiving the request, the LCBII/TCB sends a test-pattern to the door system. If the signals
are received in the correct order, the test has been finished successfully. If not, the test
pattern will be requested again to avoid a lockup by a one time disturbed signal. The check
will be repeated 3 times, before the DCSS enters the Locked Mode.

In Locked Mode the DCSS ignores the received commands and continuously re-tries to
establish the communication to the LCBII/TCB requesting every 2 seconds for another
check sequence. As soon as a valid check sequence is detected t he DCSS recovers from
the Locked Mode.

The check sequence can be requested by the SV-TOOL Menu or automatic if the DCSS is
idle for more than 60 minutes. To check the interface by a Service Tool request the elevator
must be set into TCI-mode. If the check detects a wrong wiring an appropriate message will
be displayed onto the SV-TOOL. This check is recommended in case of setting the DCSS5
into operation to check the correct wiring of the RS interface before starting the installation
run.

For further details refer to the 3-Wire ICD document GAA25LR.


No: GAA30328BAA_GDL
SOFTWARE BASIC DATA
OTIS SCN.: GAA30328BAA

Page: 42 / 43
Engineering Center 
Berlin DCSS5 Date: 2005-04-04
Guide Lines

9.0 Connector References

Mains In : 3 pin Wago (male, 7.5 mm) :

P1.1 L1
  P1.2 PE, note 1
P1.3 N

Power Stage: Faston:

P8 : Motor Output Phase U


P9 : Motor Output Phase V
P10 : Motor Output Phase W
  P7 : DC-
P13 : PE

Speed Encoder Connector: 5 pin Wago (male, 5mm)

P3.1 : +15V/200mA , output (power supply for position reference), Ref. P2.4
P3.2 : T1, input, note 3
P3.3 : T3, input, note 3
P3.4 : Gnd
P3.5 : Shield encoder cable

Discrete Inputs: 10 pin Wago (male, 5mm)

3-Wire 3-Wire Multidrop Relay Interf.


Standard Extended with Intf.Box
P5.1 +24V +24V +24V +24V (CN1.10)
P5.2 DOS DOS -- DOS (CN7.2)
P5.3 DOL DOL -- DOL (CN7.1)
P5.4 ST1 ST1 TDOB EDS (CN8.1)
P5.5 ST2 ST2 TDCB TCI (CN8.2)
P5.6 ST3 ST3 LRD DO (CN1.12)
P5.7 REV REV EDP DOB (CN1.13)
P5.8 (SGS) note1)  (SGS) note 1) SO NDG (CN1.15)
P5.9 -- DOB DOB /SO (CN1.14)
P5.10 not used not used not used not used

note1) SGS function is only supported with DCSS5 Sw version GAA30328AAE or higher

You might also like