Escalator: Field Method Manual

Field Method Manual 506NCE_EN_FM2
OTIS Maintenance
Sect.: 12.1
Escalator OTIS 506 NCE Page: Cover
Date: 05 /99
Escalator
Otis 506 NCE
Document History
Revision Description of changes
No Date Department
Cover sheet added.
1 09.02 SW - CSS Pegasus ID No. 506NCE_EN_FM2 on cover sheet added.
Copyright 1999, OTIS GmbH Berlin
company private
OTIS Field Method Manual
Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 1/82
Escalator OTIS 506 NCE
Date: 05/99
Index
12.1. Maintenance Pages

Index 1-4
12.1.0 General 5-11
12.1.0.1 Symbols 6-7
12.1.0.2 Safety 8-11
12.1.1 Place 1-upper landing outside 12-24
12.1.1.1 Preparation 12
12.1.1.2 Test of floor plate, comb plate, combs 7-10
12.1.1.3 Examination of comb plate safety device 13-14
12.1.1.4 Examination of intermittend operation 15
12.1.1.5 Visual test of under step lighting 16
12.1.1.6 Examination of handrail entry device 17
12.1.1.7 Test the operation panel, stop botton, key switch 18
12.1.1.8 Visual test traffic light, direction indicator 19
12.1.1.9 Clean newel bow 20
12.1.1.10 Clean handrail 21
12.1.1.11 Sealing of handrail 22
12.1.1.12 Cleaning of decorative surfaces 23-24
12.1.2 Place 2-machine room 25-34
12.1.2.1 Clean landing 25
12.1.2.2 Examination main switch, landing light, inspection 26
12.1.2.3 Examination of drip oil lubrication 27-28
12.1.2.4 Examination of automatic lubrication 29-30
12.1.2.5 Examination and lubrication main drive chain 31
12.1.2.6 Examination of main drive chain control contact 32
12.1.2.7 Examination of emergency brake switch 33

12.1.2.8 Examination of main drive 34
U:/Anders/Binder/Treppe/MHBNCE/Ort6_maintNCE_neu/FOD-FIE/11.5.99 company private

Maintenance
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Sect.: 12.1
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Date: 05/99
Index
Maintenance Pages
12.1.3 Place 3-checking & maintenance of controller 35-39
12.1.3.1 Testing of controller NCE1B, NCE 2 35-36
12.1.3.2 Testing of µp-controller 37-39
12.1.4 Place 4-Examination & maintenance of machine 40-48
12.1.4.1 Machine EC H3 40-43
12.1.4.1.1 Examination of machine 40
12.1.4.1.2 Examination of safety equipment 41
12.1.4.1.3 Examination of oil quality 41-42
12.1.4.1.4 Change Oil 42-43
12.1.4.2 Machine 16VEC-RH 44-46
12.1.4.2.1 Examination of machine 44
12.1.4.2.2 Examination of safety equipment 45
12.1.4.2.3 Change Oil 45-46
12.1.4.3 Examination of overspeed switch EC H3 47
12.1.4.4 Examination of overspeed switch EC H3 48
12.1.5 Place 5-Lower landing outside 49-57
12.1.9.2 Examination of distance 24
12.1.9.3 Final works 24
12.1.10 Examination of safety equipment 25-39
12.1.10.2 Examination of the comb plate safety device 25-26
12.1.10.3 Examination of the handrail entry device 27
12.1.10.4 Examination of the operation panel with 28
starting key switch

Maintenance
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Date: 05/99
Index
Maintenance Pages
12.1.10.5 Examination of non reversal device 29-30
12.1.10.6 Examination of main drive chain control contact 31
12.1.10.7 Examination of emergency brake switch 32
12.1.10.8 Examination of broken step and chain wheel 33-34
control contact
12.1.10.9 Examin. of step chain roller monitoring switch 35
12.1.10.10 Examination of broken step chain device 36
12.1.10.11 Examination of circuit breaker 37
12.1.10.12 Examination of intermittend operation 38
12.1.10.13 Examination of barrier against climbing 39
12.1.11 Examination of light fixtures 40-42
12.1.11.2 Examination of skirt panel lighting 40
12.1.11.3 Examination of under step lighting 40
12.1.11.4 Examination of traffic light 41
12.1.11.5 Examination of direction indicator 42
12.1.12 Examinations during run 43-44
12.1.12.2 Examination during run 43
12.1.12.3 Examination of handrails 44
12.1.12.4 Examination of steps 44

Maintenance
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Date: 05/99
Index
Maintenance Pages
12.1.13 Cleaning, examination and lubrication of drive
parts 45-51
12.1.13.2 Examination of main drive 45
12.1.13.3 Examination of tension carriage 46
12.1.13.4 Examination of handrail drive system 47-50
12.1.13.5 Examination of distance between steps 50-51
12.1.14 Examination of snap pins and lubrication of
step bushings 52-53
12.1.14.2 Examination of steps and lubrication of step
bushings 52-53
12.1.14.3 Final activities 53
12.1.15 Examin. of automatic lubrication equipment 54-55
12.1.15.2 Examin. of interval lubrication 54
12.1.15.3 Examin. of time lubrication 55
12.1.16 Lubrication plan 56
12.1.17 Lubricants 57
12.1.18 Special tooling 58-60

Field Method Manual Maintenance 506 NCE visits per year monthly 2 monthly 3 monthly
OTIS visit intervals 12x 4x 2x 1x 6x 2x 2x 1x 4x 2x 2x 1x
place description, component FMM contract L POG(P) OM(O) L L P P O O A B C D A B C D A B C D
interv maintain, check page check on (A=adjust; R=replacement) A R A R A R
basic intervals, symbols 5-7
safety measurements 8-10 X X X
1 upper landing outside
A floor plates, floor plate covering,comb plate,comb, condition,fastening screws on tight fitting X X X
C comb plate safety device function X X X X X
B intermittend contact function X X X X X X X
B under step lighting condition,function X X X X X
B handrail entry device function X X X
OTIS
A operation panel (not in lower landing) condition,function X X X X

A stop button condition,function X X X
A key switch condition,function X X X
12.1.0 GENERAL
B traffic light condition,function X X X X X
B direction indicator condition,function X X X X X
C newel bow cleanliness,condition X X X
2 machine room
C machine room cleanliness X X X
A main switch,inspection plug, circuit breaker, plug+switch condition,function X X X
A drip oil lubrication amount of oil, adjustment, function X X X X X X X
B automatic oil lubrication (proximity switch; nozzles) amount of oil, adjustment, function X X X X X X
D main drive chain adjustment, lubrication X X X X X
C main drive chain control contact fast seat, adjustment, function X X X X X
C emergency brake switch adjustment, function X X X X X
U:/Anders/Binder/Treppe/MHBNCE/Ort1_maintNCE_neu/FOD-FIE/03.5.99
D main drive cleanliness,lubrication X X X
3 controller
D controller (relay coils; auxiliary switch; contacts; fuses ... cleanliness, condition, function X X X X X
D ETA+ function X X X
4 machine
A machine cleaning,oil level, sealing, unusual noise X X X
A brake fastening, mobility, wear down X X X X X
A overspeed switch condition, function X X X X
A safety equipments fast seat, adjustment X X X X X
A oil quality X X X
5 lower landing outside
A floor plates, floor plate covering,comb plate,comb, condition,fastening screws on tight fitting X X X
C comb plate safety device function X X X
B intermittend contact function X X X X X X X
B under step lighting condition,function X X X X X
General
B handrail entry device function X X X

A stop button condition,function X X X
A key switch condition,function X X X
Maintenance
B traffic light condition,function X X X X X

B direction indicator condition,function X X X X X
C newel bow cleanliness,condition X X X
6 lower landing inside
C inspection plug, circuit breaker, plug/switch condition,function X X X X
X X X
Field Method Manual
D tension carriage condition, fast seat, adjustment, lubrication

C broken step chain device condition, fast seat, adjustment X X X X X

A step chain (1tank drip oil;lubrication in machine room) condition, lubricate the chain links X X X
D step pins/cotter pin fast seat X X X X X
D safety rings fast seat X X X X X
D step bushings lubrication X X X
7 incline section
A during run unusual noise, running qualities X X X
A handrails condition, damage, handrail entry, adjustment X X X
A steps damage,steps entry X X X X X
C barrier against climbing condition X X X X X
No:
C skirt panel condition, distance to steps X X X X

Part:
C balustrade deckings condition, damage X X X

Date:
Sect.:
Page:
B skirt panel lighting condition, damage, function X X X X X

C broken step-and chain wheel control contact fast seat, adjustment, electr. Function X X X X X
C step chain roller monitoring switch fast seat, adjustment, electr. Function X X X X X
4
C handrail speed monitoring device fast seat, adjustment, electr. Function X X X

D handrail drive system condition X X X
12.1
5/82
D drive sprocket fast seat, damage X X X

05/99
D return pulleys for V-belt condition, fast seat X X X

D v-belt wear down, adjustment X X X X X X X
D tooth belt wear down, adjustment X X X
D pressure roller set or roller chain damage,wear down, adjustment X X X X X
D roller bow fast seat,wear down X X X X X
company private
G 9171M01
D length compensation fast seat,wear down, adjustment X X X X X

D step-step distance X X X
(EXPLANATION OF BASIC INTERVALS, ACTIVITIES AND SYMBOLS)
Maintenance
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Date: 05/99
General
12.1.0.1 GENERAL (SYMBOLS)

For easy identification of the different measurements in the phase we
use the symbols, shown below. For the vision- and noise-tests easy
YES/NO decisions are to be made by the mechanics. The other
symbols mean manual activities. Where preventive maintenance is to
be done by means of special Service components (for example grease
or oil), the below symbols are to be applied.
Symbol Meaning Symbol Meaning Symbol Meaning
test erection of oiling

oillevel plate
test test traction refill

movement rope splice grease
ON sample test
switch ON test by removal of
OFF and OFF pulling oil
vision test by
test pressing, lubricating
moving
noise
test measuring loosen/tighten
measure test by
time run pressing on refill oil
ON / OFF test on proper test by sliding

fitting pressure
test measuring
display PT=process time of time cleaning

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Date: 05/99
General
Continuation
Symbol Meaning Symbol Meaning Symbol Meaning
removal of test traction test tension

dust by rope tension (rope, chain)
blower
movement turning test

direction object tightness
check start-/ inspection

distance stopping switch
switch
check air test handrail remove main
draft tension dust
screw mounting, test by

control dismounting interruption
inspection
wrench key
screw driver lift step pin
switch test
key plug by foot
pressure

Maintenance
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Date: 05/99
General
12.1.0.2 SAFETY MEASUREMENTS PREPARATION- AND FINAL WORK

(Knowledge of the general accident safety rules and regulations
are to be taken for granted)
1. Preparation work
1. Stop escalator via stopping button on one of the landings.
2. Block the landings.
3. Open landings with tooling GAA 27 BW1.
4. Switch off main switch ( with lock secure)
(for intermittend operation, operate in addition the maintenance switch "S30")
5. Take off the controller.
6. Remove blind plug on the revision plug adapter at the controller resp.
terminal block in the lower landing.
7. Connect revision control.
Remark to 5.:
A lifting device from Otis factory Stadthagen under the tooling no. 26201 M1
can be obtained.
Controller not lay
2. Final work
1. Remove revision control and plug in blind plug.
2. Lift controller in the landing (for intermittend operation, operate in addition
the maintenance switch "S30").
3. Switch on main switch. (remove lock)
4. Close landing.
5. Take off blocking on landing.
6. Set escalator via key switch in operation.
with operation panel 1.1 2.6

failure indication field operation
stop button key switch
upper landing
without operation panel

LED key switch
lower landing
stop button
U:/Anders/Binder/Treppe/MHBNCE/Ort1_maintNCE_neu/FOD-FIE/03.5.99 supersedes 05/95 company private

Maintenance
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Date: 05/99
General
Continuation
1.2 2.5
1.3 2.4
blocking in the upper and

lower landing
floor plate
lifting device
WZ GAA 27 BW1
1.4 1.6 1.7 2.1 1.4 2.3
plug adapter with 1.6 1.7

switch
revision control
control switch
inspection plug adapter SSLL/Q3
IBU/X7
controller
inspection plug adapter
terminal block IBL/X6
main switch plug adapter

MS/Q01
upper landing lower landing
tool GAA 27 EA 1
assistance
for main swich

Maintenance
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Date: 05/99
General
Continuation
Achtung :
SICHERHEITSMAßNAHMEN bei Fahrtreppen / Fahrsteige

ohne Wartungsraum in der unteren Landestelle
und zusätzlichen Flurplattenschalter
1. Der Hauptschalter ist

in der oberen Landestelle auszuschalten, abzusperren
und zu kennzeichnen !
2. Alle Arbeiten sind nur von außerhalb der Landestelle

auszuführen !
3. Bei geöffneter Landestelle darf nur mit Revisionssteuerung

gefahren werden !
4. Beachte Hinweisschild in der Landestelle !
Achtung !
Hauptschalter ausschalten
Landestelle nicht betreten
spring

Maintenance
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Date: 05/99
General
12.1.0.3 Acting during emergency cases
1. Press stop button on one of the two landings.

2. If passengers are injured, make emergency call and call for help.
3. Block escalator on the upper and lower landing.
4. Open upper landing and
turn off main switch !
In emergency cases the step band can be moved by hand with a supplied handwheel.
For this the following is to be done:
1. Release screws on the ventilator cover and take off the cover (1).
2. Set the handwheel (2) on the motor shaft.
3. Release brake through operating lever (3).
4. Run pallet band by turning the handwheel (2) in the requested direction.
5. Release brake lever (3).
6. Take off handwheel (2) and erect ventilator cover (1).
Start operation only after removal of possible damages through experts
On
main switch
(1) ventilator Off
cover
screws
handwheel
ventilator
lever for brake magnet
brake magnet

Maintenance
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Date: 05/99
place 1- Upper landing outside
12.1.1 Upper landing

1. Preparation
See page 08, points 1.1 to 1.7.
2. Test of floor plate, comb plate, combs .(test interval A)

1. Vision test of plate cover concerning proper condition.
2. Testing plates and angle frame bordering concerning trip edges.
3. Testing fastening screws on tight fitting.
fastening screws
2
frame
fastening screws

Maintenance
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Date: 05/99
3. Examination of comb plate safety device on function at

the upper landing (test interval C)
1. In access direction of landing turn out the left fastening

screw on the left comb resp. the right one on the
right comb.
2. Screw in a ring eye screw M6 on this point and lift the

comb upwards by means of an hook.
A special tooling (comb tooling) - which will be applied

underneath the comb - can also be obtained from the
Otis factory Stadthagen
3. Start escalator via key switch (upper landing in up- and lower
landing in down-direction)
Escalator must not start
4. Mount again fastening screw and set the escalator again in

operation.
Escalator must start
5. Set escalator via stop button out of function.


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Date: 05/99
Continuation
3 LCSU=S1
RCSU=S2
3
Apply comb tooling

underneath the comb

Maintenance
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Date: 05/99
Continuation
4. Examination of intermittend operation in the landings on function

(test interval B)
(provided that: upper landing is chosen for intermittend operation
and running direction on operation panel)
1. Step on the intermittend operation of escalator.
2. Leave intermittend operation.
Escalator must stop after a time interval
intermittend operation

Maintenance
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Date: 05/99
5. Visual test of under step lighting

(test interval B)
1. Visual test of under step lighting on function.

Maintenance
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Date: 05/99
6 Examination of handrail entry device in the upper landing

(test interval B)
1. Press handrail entry device (front cover) on handrail entry box.

2. Set escalator into operation via key switch.
3. Release handrail entry device (front cover) and start again.
4. Set escalator via stop button out of operation.
RHSL=S21
LHSL=S22
RHSU=S23
LHSU=S24

Maintenance
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Date: 05/99
7. Test the maintenance informations(memory, brake, hours, starts and

adjustment information clock of display (see FCM section 9A),
concerning condition and function the stop button, the key switch
on the operation panel of balustrade covering.
(test interval A)
7
with skirt panel lighting without skirt panel lighting
Key switch
LED
stop button

Maintenance
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Date: 05/99
8. Visual traffic light / direction indicator on condition and function (test interval B)
1. Test the direction display on function
green = open direction

red = blocked direction
direction indicator
arrangement in landing area on the

engraving exterior balustrade covering profile,
standard right side
partition web
LED´s
arrangement in centre in inclined
range of escalator on one of the two
exterior balustrade covering profiles

Maintenance
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Date: 05/99
9. Clean newel bow on both sides (test interval C)
1. Disassembly the inner side from entry box.

2. Take off handrail in the range of newel bow by means of installation hook.
3. Remove wear and dust with brush and vacuum cleaner.
4. Draw up handrail with installation hook.
5. Assembly entry box.
tool 5365

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Date: 05/99
10. Clean handrail (not part of contract)
Do not move handrail during cleaning
1. Apply cleaner (undiluted) with a soft cloth or sponge and let

it react for 10 minutes.
2. Rub off the handrail with humid cloth or sponge and use warm
water afterwards.
3. Mark cleaned handrail.
4. Put escalator in operation on operating panel via key switch
and set marked part in return run.
5. Put escalator out of function via stop button.
6. Clean handrails as mentioned under points 10.1 - 10.2.
10

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Date: 05/99
11. Sealing of handrail (not part of contract)
The cleaned handrail is to be sealed using the products being

recommended by the manufacturer.
From Semperit: Cleaner No. 250
Sealing No. 150
From EHC (Escalator Handrail Company): Cleaner and Sealing
1. Apply sealing 1 up to 2 times (undiluted) with clean cotton cloth

and let it dry.
2. Mark the sealed handrail.
3. Set escalator into function, set marked range in return run and
put escalator out of operation.
4. The remaining sealing - see point 11.1.
11
Constant maintenance:
Apply cleaner and sealing - diluted with water - with a humid cloth.
Tooling: Broom, dustpan, bucket, vacuum cleaner, cloth, brush,

erection hook

Maintenance
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12. Cleaning of decorative surfaces

(not part of contract)
1. Preparation
2. Maintenance instruction for clean varnish sealed brass surfaces
- Remove dust and clean with a soft, possibly lightly humid cloth.
- Apply varnish cleaner with a soft cloth.
- After cleaner is dry, do further polishing with a soft clean cloth,
for removing the slight fog coming from this cleaner.
Attention
Use no means which possibly remove material. The applied
cloth must be clean and free of other chemical products.
Avoid scratches through dust or dirt.
Varnish sealed surfaces may not be cleaned with solvent.
* Recommended cleaner (from the firm EDEN-DESIGN):
- Car varnish-solid wax of different manufacturers without removal effect.
- Solid wax "Sigella" in half-liquid form of the firm Henkel "Düsseldorf".
- "CRC 3 - 36" of the firm

CRC Chemicals Deutschland GmbH,
Am Krebsbach 26
D - 76437 Rastatt,
Tel.: 07222 / 500 840.7.

Maintenance
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Continuation
3. Maintenance instruction for stainless steel:
- After removing the protection foils, clean the surface with a bit alcohol,
wipe it with a foam cleaner and after that with clean water.
- Remove remainder of lime with vinegar or acetic acid cleaner (for
example aluminium powder) and soap water.
Attention:
Avoid steel wool, hard brushes and chloric products with
scouring powder.
4. Maintenance instruction for glass panels

- Use common glass cleaner or diluted neutral cleaner.
5. Maintenance instruction for balustrade cover profiles (Alu, anodized)

- Wrap the surface on a cotton cloth with spirits and alcohol.
- Treat the surface with foam cleaner;
- Remove remainders with clear water.
6. Final works

Maintenance
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place 2 - Machine room
12.1.2. Machine room

Cleaning of upper landing
(test interval C)
1. Clean landing
1. Remove larger objects and paper in the upper landing.
2. Sweep out landing.
1

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Date: 05/99
2. Examination main switch, landing light, inspection plug adapter,

plug adapter with switch
(test intervall A)
plug adapter with switch
inspection plug adapter

IBU/X7
main switch
controller MS/Q01

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Date: 05/99
3. Examination of drip oil lubrication (test intervall A)

1. Vision test of oil level in tank.
Amount of oil 0,5 l - refill oil, if requested.
2. Cleaning of oiler with cloth.

3. Check sealing of oil tube on tank.
4. Turn on main switch
- set escalator into operation
- vision test lubrication of step chain
(see remark in the lubricating plan)
- turn off main switch.
R
3 3
old version
knurl screws
knurl screws
inspection glass

supersedes 11/95
Maintenance
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Date: 05/99
3
A
B
B
Pipe
new version

Maintenance
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Date: 05/99
4. Examination of automatic lubrication equipment

(test interval B)

"interval lubrication"
R
1. Check oil level, refill if necessary
Oil amount: 4 l as standard

Oil amount: 12 l as option
2. Check alignment of nozzles to lubrication position

3. Test main drive chain on lubricated condition
(see remark in lubrication plan)
4. Test step chain on lubricated condition
(see remark in lubrication plan)
1 pump
tank inlet
tank

Maintenance
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Date: 05/99
Continuation
"time lubrication"
1. Test - see points 2.1 to 2.4
oil amount: 4 l as standard

oil amount: 10 l as option
2
main drive chain
nozzle
nozzle
tank
pump
step chain

Maintenance
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Date: 05/99
4. Examination and lubricatuion main drive chain

(test intervall D)
1. Preparation
2. Examination of main drive chain

1. Clean main drive chain.
2. Test chain tension on the slack side.
3. Check centre position of pinion teeth among the chain links.
4. Apply oil on all links of main drive chain.
5. Turn on main switch, start escalator via the revision control and let
main drive chain rotate 2 to 3 times.
6. Set escalator out of operation.
7. Turn off main switch.
8. Remove revision control and mount blind plug.
9. Lift controller in the landing.

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Date: 05/99
R 5. Examination of main drive chain control contact concerning

tight fitting, adjustment and function
(test interval C)
(only in connection with the auxiliary brake)
1. Visual test of adjustment dimension according to instruction

2. Test tight fitting.
3. Test on function
- Shift the main drive chain control contact upwards and arrest it.
- Turn on main switch.
- Start escalator via the revision control.
- Set back main drive chain control contact and start again.

BDC=S28
5
sliding shoe
U:/Anders/Binder/Treppe/MHBNCE/Ort2_maintNCE_neu/FOD-FIE/03.5.99
supersedes 05/95 company private
Maintenance
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Date: 05/99
R 7. Examination of emergency brake switch concerning adjustment

and function (test interval C)
1. Visual test concerning position of lever.

2. Test on tight fitting.
3. Release and arrest switch.
4. Turn on main switch.
5. Start escalator in down direction via the revision control.
6. Set back switch and start again.

8. Slightly oil all hinges and sliding surfaces of the brake shoe
guide (see also lubrication plan).
7
supersedes 05/95

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 34/82
Date: 05/99
8. Examination of main drive (test interval D)
1. Clean bearing of main drive shaft and lubricate on both sides via
lubrication nipple with grease press.
2. Wipe off old oil and consider afterwards the environmental regulations.
lubrication nipple

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 35/82
Date: 05/99
place 3- controller
12.1.3 Checking of controller NCE1b, NCE2, µp (test interval D)
1. Testing of controllers nce 1b, nce2 on general condition and cleaning
NCE 1b Controller = 380 mm wide

NCE 2 Controller = 600 mm wide
1. Open door
2. Components (relays, LED etc.)Vision test on damages, burn and cable
in the basic plate on tight fitting.
3. Clean components with dust brush.
4. Testing module ETA + on function
- turn on main switch
- start escalator in down-direction
Control must turn from STAR (L-relay attracts) in DELTA

(M-relay attracts and L-relay drops out).
After about 30 seconds the control must turn to STAR
again (M-relay drops out).
- set escalator out of operation

- turn off main switch
5. Close door and clean housing with cloth.
1 NCE 1b controller
width = 380 mm controller door
blind plug
(IBP)
off-hand sample

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 36/82
Date: 05/99
place 3- controller
Continuation
1
NCE 2 Controller
width = 600 mm controller door

maintenance
switch
off-hand samples

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 37/82
Date: 05/99
place 3- controller
new since 06 / 99
2. Testing of µp-controller on general condition and cleaning
1. Open door
2. Components (relays, LED, trafo etc.)
Vision test on damages, burn and cable on tight fitting.
- pull off plugs P1 - P5 and P 10 - P 15 on the printed circuit board
- open quick locking device and remove printed circuit board
3. Clean components with dust brush
4. Insert printed circuit board, close quick locking device and put on plug
5. Close door and clean housing with cloth
wide
Tooling: Standard maintenance tooling, SV-tool
µP 1 = 380 mm wide
µP 2 = 600 mm wide

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 38/82
Date: 05/99
place 3- controller
Continuation
2 off-hand sample
quick-locking-plate for ECB-board

head
section C-C
bushing
(first insert bushing, then head)
section B-B

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 39/82
Date: 05/99
place 3- controller
Continuation
2 off-hand sample
section A-A

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 40/82
Date: 05/99
place 4- machine
12.1.4 Examination and maintenance of machine (test interval A)

4.1EC H3
1. Examination of machine
1. Oil level in gear (refill if necessary).

2. Testing machine on sealing.
3. Testing brake on:
- tight fitting of nuts and springs on brake rods

- movability of brake arms and fitting of split pins on brake lever bolt
- wear of brake lining through:
Optical display in controller through LED´s by:

NCE 1= ( GL H31 ) on the terminal "X1" vertical
NCE 2= ( GL 1 ) on the printed circuit card "PFC-INT"
µ P-controller = Operation panel
4. Oil slightly brake lever bolts on both sides.

5. Clean machine.
6. Turn on main switch, let escalator run and pay attention to unusual noise.
brake arm
brake lever bolts

split

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 41/82
Date: 05/99
place 4- machine
Continuation
2. Examination of safety equipments
1. Test tight fitting and distance.
brake function switch

BLS2=S34
brake function control dimension
between magnet lifting rod and BLS1=S33
brake arm
3. Examination of oil quality through check card
First test: 10.000 operation hours after operation start

Second test: 20.000 operation hours after operation start
Further tests: interval of 5.000 operation hours

2. Short machine run via the revision control.
4. Take oil sample with the measuring rod.
5. Put some drops on the check card.
6. Hold the check card in slight angled position.
7. Compare the colour of oil.
8. Indicate in supplied oil check list .

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 42/82
Date: 05/99
place 4- machine
Continuation
Colour 1 = oil without colour upto slightly yellow

no action necessary
local decision whether test interval is to be reduced
Colour 2 = oil yellow-grey-brown (dim)
local decision whether test interval is to be reduced
or oil change becomes necessary
Colour 3 = oil dark brown-black = oil change
4. Oil change
1. Turn on main switch and set escalator into function
(oil should be warm)
2. Functional test of oil pump
- release control screw during gear run
- oil must drop out, pull on control screw

3. Turn off main switch
4. Drain oil and consider afterwards eco-political regulations
5. Refill oil, 9 l synthetic oil in the gear
6. Clean dirty places
7. Indicate in supplied oil check list

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 43/82
Date: 05/99
place 4- machine
Continuation
old oil
measuring rod
Öl drip pan oil inlet Dn:18,6 mm
erection of a centrifugal pump

with 1/2" pressure tubing for oil
filling hole
control screw drain plug
Tooling: Standard-maintenance tooling

oil drip pan, oil pump, tank for old oil
Remedies: Oil drip pan, oil pressure tubing 1/2" transparent, oil pump (suction height
max. 3 m, pressure max. 3 bar, dry run max. 30 sec.), tank for old oil
Service components: Oil D 220 EP synthetic (9 l); oil no. 39


Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 44/82
Date: 05/99
place 4- machine
new since 06 / 99
4.2 16VEC-RH
1. Examination of machine
1. Oil level in gear (refill if necessary).

2. Testing machine on sealing.
3. Testing brake on:
- tight fitting of nuts and springs on brake rods

- movability of brake arms and fitting of split pins on brake lever bolt
- wear of brake lining through:
µ P-controller = Operation panel

µ P-controller = LED upper landing
4. Oil slightly brake lever bolts on both sides.

5. Clean machine.
6. Turn on main switch, let escalator run and pay attention to unusual noise.
provide bearings and rot shaft seals

with grease (see Lubrication plan)
brake lever bolts

split
refill oil
brake arm

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 45/82
Date: 05/99
place 4- machine
Continuation
2. Examination of safety equipments
1. Test tight fitting and distance.
2
brake function control dimension control device for
between magnet lifting rod brake operation and brake lining wear
and brake arm
1,5 mm
brake lining wear

6,3 mm
3. Oil change (see lubrication chart)

1. Turn on main switch and set escalator into function
(oil should be warm)
2. Turn off main switch
3. Drain oil and consider afterwards eco-political regulations
4. Refill oil, 15 l synthetic oil in the gear

5. Clean dirty places
6. Indicate in supplied oil check list

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 46/82
Date: 05/99
place 4- machine
Continuation
old oil
measuring rod
erection of a centrifugal pump

with 1/2" pressure tubing for oil
Öl drip pan
Tooling: Standard-maintenance tooling

oil drip pan, oil pump, tank for old oil
Remedies: Oil drip pan, oil pressure tubing 1/2" transparent, oil pump (suction height
max. 3 m, pressure max. 3 bar, dry run max. 30 sec.), tank for old oil
Service components: Oil synthetic (15 l); oil no. 33A


Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 47/82
Date: 05/99
place 4- machine
4.3 Examination of overspeed switch ECH3

(test interval B)
1. Testing of overspeed switch on tight fitting and function without load
1. Release screws of ventilation cover on motor and take off ventilation cover.
2. Operate braking lever and turn the ventilator so that the opening
is located above the switch.
3. Release the overspeed switch by pressure against the releasing
lever (switch will be arrested).
4. Turn on main switch and start escalator in both directions.
Escalator should not start

6. Test switch on tight fitting.
7. Bring switch in original position by pressing the resetting button.
8. Install ventilation cover in reverse order of point 2.1.
1
ventilation cover
resetting button
releasing lever
switch
ventilator OS=S27
opening
governor

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 48/82
Date: 05/99
place 4- machine
new since 06 / 99
4.4 Examination of overspeed switch 16VEC-RH
(test interval B)
1. Testing of overspeed switch on tight fitting and function without load
1. Release screws of ventilation cover on motor and take off ventilation cover.
2. Release the overspeed switch by pressure against the releasing
lever (switch will be arrested).
3. Turn on main switch and start escalator in both directions.
Escalator should not start

5. Test switch on tight fitting.
6. Bring switch in original position by pressing the resetting button.
7. Install ventilation cover in reverse order.
4 mm

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 49/82
Date: 05/99
place 5- lower landing outside
12.1.5 lower landing

1. Preparation
See General page 08, points 2.1;1.1;1.3 to 1.4 .
2. Test of floor plate, comb plate, combs .(test interval A)

1. Vision test of plate cover concerning proper condition.
2. Testing plates and angle frame bordering concerning trip edges.
3. Testing fastening screws on tight fitting.
fastening screws
2
frame
fastening screws

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 50/82
Date: 05/99
3. Examination of comb plate safety device on function at

the upper landing (test interval C)
1. In access direction of landing turn out the left fastening

screw on the left comb resp. the right one on the
right comb.
2. Screw in a ring eye screw M6 on this point and lift the

comb upwards by means of an hook.
A special tooling (comb tooling) - which will be applied

underneath the comb - can also be obtained from the
Otis factory Stadthagen
3. Start escalator via key switch (upper landing in up- and lower
landing in down-direction)
4. Mount again fastening screw and set the escalator again in

operation.
5. Set escalator via stop button out of function.


Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 51/82
Date: 05/99
Continuation
3
LCSL=S16
RCSL=S17
Apply comb tooling

underneath the comb

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 52/82
Date: 05/99
Continuation
4. Examination of intermittend operation in the landings on function

(test interval B)
(provided that: upper landing is chosen for intermittend operation
and running direction on operation panel)
1. Step on the intermittend operation of escalator.
2. Leave intermittend operation.
Escalator must stop after a time interval
intermittend operation

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 53/82
Date: 05/99
5. Visual test of under step lighting

(test interval B)
1. Visual test of under step lighting on function.

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 54/82
Date: 05/99
6. Examination of handrail entry device in the upper landing

(test interval B)
1. Press handrail entry device (front cover) on handrail entry box.

2. Set escalator into operation via key switch.
3. Release handrail entry device (front cover) and start again.
4. Set escalator via stop button out of operation.
RHSL=S21
LHSL=S22
RHSU=S23
LHSU=S24

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 55/82
Date: 05/99
7. Vision test of concerning condition and function the stop button,

the key switch on the operation panel of balustrade covering
(test interval A)
new since 06 / 99
with skirt panel lighting without skirt panel lighting
Key switch
stop button

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 56/82
Date: 05/99
8. Visual traffic light / direction indicator on condition and function (test interval B)
1. Test the direction display on function
green = open direction

red = blocked direction
direction indicator
arrangement in landing area on the

engraving exterior balustrade covering profile,
standard right side
partition web
LED´s
arrangement in centre in inclined
range of escalator on one of the two
exterior balustrade covering profiles

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 57/82
Date: 05/99
9. Clean newel bow on both sides (test interval C)
1. Disassembly the inner side from entry box.

2. Take off handrail in the range of newel bow by means of installation hook.
3. Remove wear and dust with brush and vacuum cleaner.
4. Draw up handrail with installation hook.
5. Assembly entry box.
tool 5365

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 58/82
Date: 05/99
place 6- lower landing inside
12.1.6 lower landing inside
6.1 Examination of circuit breaker on condition and function

(test interval C)

2. Set escalator in operation with the revision control.
3. Operate circuit breaker.
Escalator must stop
4. Set back circuit breaker and start again.

6. Remove revision control and plug in blind plug.
7. Close lower landing.
8. Lift controller in the upper landing.
10. Close landing.
6.1 connection revision control

circuit breaker
socket
junction box

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 59/82
Date: 05/99
6.2 Examination of tension carriage in the lower landing (test intervall D)
1. Test thread bar for the pressure springs as well as the sliding
surfaces of tension carriage on condition on both sides.
2. Test pressure springs on condition, adjustment and tight
fitting of nuts.
Adjusting dimension pressure spring = 102-1 mm
3. Clean sliding surfaces and consider environmental regulations

for the old oil.
4. Apply grease on sliding surfaces.
6.2
sliding block
grease
sliding surface
thread bar
pressure spring

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 60/82
Date: 05/99
6.3 Examination of broken step chain device on tight fitting,

adjusting dimension and function (test interval C)
1. Test tight fitting and adjusting dimension.

2. Test function
- release broken step chain device and arrest
- turn on main switch
- start escalator with the revision control
- Set back broken step chain device and start again.
3. Repeat test on opposite broken step chain device

5. Install step guard.
6.3
reset button

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 61/82
Date: 05/99
6.4 Examination of snap pins and lubrication of step bushings

(test interval D)
1. Preparation
- turn off circuit breaker in the lower landing
- plug in revision control on terminal
2. Examination of steps and lubrication of step bushing

1. Remove step guard
2. Turn on control switch
3. Run step band in up- and down-direction so that the step axle is
accessible between the step surface and the next inclined step
4. Test snap pins on both sides on tight fitting in the step eye
5. Visual test of safety rings on the sliding bushings on proper fitting
snap pins
safety rings

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 62/82
Date: 05/99
6. Lubrication of step bushings with grease on both sides
Beside lubrication with the grease press also a tooling

tooling 5384 from the Otis factory Stadthagen can be used
as additional aid
tension device for applying

2 grease
tooling 5384
step bushing
7. Repeat points 2.1 to 2.6 on all other steps

8. Install step guard
Tooling: Standard-maintenance tooling, lubrication tooling,

tooling no. 5384, grease no. 16

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 63/82
Date: 05/99
place 7- incline section
12.1.7 Examinations during run (test interval A)
1. Examination during run

1. Mark a step with chalk.
2. Set escalator into operation by means of key switch.
3. Let rotate step band 1,5 times and pay attention to unusual
noises as well as running qualities on:
- rail system
- step band
- main drive
- handrail drive
4. Start escalator in opposite running direction and repeat test
(check on the upper and lower landing).
5. Close landings.
handrail drive unit

1
handrail length
compensation
device
main drive
rail system and
step band
NEWEL
LOWER LANDING
new since 06 / 99
PASSENGER LINE
HANDRAIL DRIVE UNIT

NEWEL
LOWER LANDING ANTISTATIC ROLLER
RETURN LINE

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 64/82
Date: 05/99
Continuation
2. Examination of handrails
1. On dirt, damages and handrail entry in the hoppers (front cover).
2. Set escalator out of function.
3. Test handrailplay (F) on the newel bow
2 linear belt handrail

drive system
= 5mm
2 traction wheel drive

system
= in test
3. Examination of steps
1. Mark a step with chalk
2. Set escalator into operation and let rotate step band 1,5 times.
3. Test centre entry of step grooves in the combs.
4. Test on damages.
5. Set escalator out of operation.
step grooves comb


Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 65/82
Date: 05/99
4. Visual test of barrier against climbing on condition (test interval C)
Acrylic barrier against climbing
5. Examination of distance between skirt panel and step,skirt panel, deckings.

(test interval C)
step

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 66/82
Date: 05/99
6. Visual test of skirt panel lighting (test interval B)

1. Visual test on condition and damage of diffuser.
2. Visual test of function.
6
diffuser
LED
step
skirt panel
7. Examination of broken step- and chain wheel control contact on tight

fitting, adjustment and function (test interval C)
1. Remove step guard on tension carriage in the lower landing.

2. Remove two steps by means of step tooling.
4. Run open step band to the switch position via the revision control.
6. Test the five threaded rods on tight fitting and adjustment dimension.
7. Test the movability of switch shaft by turning it back- and forward.
Original position must always be gained
8. Test the switch on tight fitting.

9. Test contact on function.
- Turn switch shaft out of original position

11. Start escalator with the revision control.
12. Turn back the switch shaft in original position and start again.

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 67/82
Date: 05/99
Continuation
7

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 68/82
Date: 05/99
8. Examination of step chain roller monitoring switch on tight

fitting, adjusting dimension and function (test interval C)
1. Turn on main switch and run with open step band to the switch position
with the revision control.
3. Test tight fitting and adjusting dimension.
4. Test on function
- release switch
- turn on main switch and start escalator via the revision control

8
- Set back the switch and start again
5. Run open step band to the lower landing.

7. Install steps.
supersedes 05/95

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 69/82
Date: 05/99
Continuation
9. Examination of linear belt handrail drive system on both sides in the area of
the upper landing (test intervall D)
1. Turn on main switch and turn off circuit breaker (lower landing).
2. Remove blind plug on the junction box and connect revision control.
3. Remove of 5 steps.
- Remove step guard
- Lift safety bolt by means of step lifting device on the first step
- Shift sliding bushes to the centre of axle (each left and right step side)
- Marc steps and stepaxle and take out steps
- Turn on control switch
- Run step band by one step
- Turn off circuit breaker
- Remove 2nd to 5th step as described
4. Turn on circuit breaker and run step band to the area of handrail drive.
5. Remove revision control in the lower landing and plug in control on the
controller in the upper landing. Replace blind plug in the lower landing.
9.3

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 70/82
Date: 05/99
Continuation
6. Dismantling of inner decking (straight) on both sides.

- Turn off main switch
- Remove fastening screws M4 on the incline
- Take out inner decking of the clip holder and pull out of the plastic profile
- If step band lighting available, disconnect electric coupling on both sides
(use tooling 5385 against slipping)
- Put inner decking on a protected place
7. Dismantling of skirt panel (straight) on both sides.

- Loose connection screws
- Take out skirt panel and put it on a protected place
9.6 9.7 inner decking

plastic profile
tooling 5385
screw M4
clip
skirt panel
tooling 5382

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 71/82
Date: 05/99
Continuation
8. Testing of handrail drive system on both sides

- Turn on main switch
- Possibly run step band via the revision control to improve the
location of open step band to the handrail drive
Turn off main switch
- Check on cleanness
- Test handrail drive sprocket on tight fitting and damages
- Test return pulleys of multi-V-belt on tight fitting and damages
- Test multi-V-belt on wear and tension
- Test adjusting dimension on the tension device for multi-V-belt
Adjusting dimension = 0,2 mm between spring sleeve and washer
- Test tooth belt on wear

- Test pressure roller set on damage and wear of rollers
- Test red adjusting mark for pressure roller set on proper position
- Test roller bows and length compensation on tight fitting and wear
of rollers
9.8
return pulleys for multi-V-belt
multi-V-belt
adjusting mark pressure roller set

adjusting dimension multi-V-belt tooth belt
length compensation
roller bow
handrail drive pressure roller set

sprocket
legth compensation handrail drive
length compensation
10
mm

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 72/82
Date: 05/99
Continuation
adjusting dimension multi-V-belt
ring distance max. 0,2 mm

adjusting screw
in tensioned condition
adjusting mark for pressure roller set
release spring
tighten spring
9. Install skirt panel and inner decking in reverse order - see points 4.6 and 4.7
11. Run open step band with revision control to lower landing
12. Plug in revision control in the lower landing and turn off circuit breaker
13. Install step according to marking in reverse order
15. Disconnect revision control
16. Turn on circuit breaker
17. Close landing

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 73/82
Date: 05/99
new since 06 / 99
Continuation
10. Examination of traction wheel drive system

on both sides in the area of the upper landing (test intervall D)
1. Turn on main switch and turn off circuit breaker (lower landing).
2. Remove blind plug on the junction box and connect revision control.
3. Remove of 5 steps.
- Remove step guard
- Lift safety bolt by means of step lifting device on the first step
- Shift sliding bushes to the centre of axle (each left and right step side)
- Marc steps and stepaxle and take out steps
- Turn on control switch
- Run step band by one step
- Turn off circuit breaker
- Remove 2nd to 5th step as described
4. Turn on circuit breaker and run step band to the area of handrail drive.
5. Remove revision control in the lower landing and plug in control on the
controller in the upper landing. Replace blind plug in the lower landing.
10.3

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 74/82
Date: 05/99
6. Dismantling of inner decking (straight) on both sides.

- Remove fastening screws M4 on the incline
- Take out inner decking of the clip holder and pull out of the plastic profile
- If step band lighting available, disconnect electric coupling on both sides
(use tooling 5385 against slipping)
- Put inner decking on a protected place
7. Dismantling of skirt panel (straight) on both sides.

- Loose connection screws
- Take out skirt panel and put it on a protected place
10.6 10.7 inner decking

plastic profile
tooling 5385
screw M4
clip
skirt panel
tooling 5382

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 75/82
Date: 05/99
Continuation
8. Testing of handrail drive system on both sides

- Turn on main switch
- Possibly run step band via the revision control to improve the location of open step band
to the handrail drive
- Check on cleanness
- Test handrail drive sprocket on tight fitting and damages
- Test pressure roller chain on adjustment, damage and wear of rollers
- Test roller bows and length compensation on tight fitting and wear of rollers
NEWEL
LOWER LANDING
PASSENGER LINE
HANDRAIL DRIVE UNIT

NEWEL
LOWER LANDING ANTISTATIC ROLLER
RETURN LINE

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 76/82
Date: 05/99
10.8
1
7±
12
HANDRAIL PRESSURE
ROLLER CHAIN
1,3 ± 0,2
9. Install skirt panel and inner decking in reverse order - see points 4.6 and 4.7
11. Run open step band with revision control to lower landing
12. Plug in revision control in the lower landing and turn off circuit breaker
13. Install step according to marking in reverse order
15. Disconnect revision control
16. Turn on circuit breaker
17. Close landing
Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 77/82
Date: 05/99
11. Examination of distance between two successive steps

- Plug in revision control in the upper landing
- Mark step
- In the landing measure distance between two successive steps
Distance = 400 mm from comb ground on 2 measuring points

each step pair = max. 6 mm
Distance between tread and setting step on 2 measuring points
each step pair = max. 6 mm
measuring tooling GO27BK1
12
max 6
max 6
12. Final works

Tooling: Maintenance-standard tooling, oil no. 39, grease no. 12

measuring tool GO27BK1, step tool GO6815 Y1, tool 5385, tool 5382

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 78/82
Date: 05/99
lubrication chart
12.1.8 Lubrication chart
Pos. L u b ric a tio n O T IS L u b ric a tio n in s tru c tio n In te rv a ls

p o in t lu b ric . m e a n s
N d rip o ile r C h e c k th e lu b ric a tio n o f c h a in s a n d re fill
o il re s e rv o ir. R e a d ju s t th e d rip o ile r s if
n e c e s s a ry . P re s e ttin g a d ju s t o f th e d rip
o ile r is a n o il flo w ra te o f o n e d ro p e v e ry
2 ,5 s e c . ( ½ ro ta tio n o f k n u rle d s c re w ).
M fro n tw h e e l D 220 EP C o n tro l o il le v e l w ith m e a s u rin g ro d
gear ( HT 220 ) w h e n m a c h in e is s to p p e d .
EC H3 O il c o n d itio n c o n tro l b y m e a n s o f
c o lo u r c a rd a fte r fo llo w in g o p e ra tio n
h o u rs : 1. 1 0 .0 0 0 h
2. 2 0 .0 0 0 h
3 . a n d 4 . + 5 .0 0 0 h
R e c o m m e n d e d o il c h a n g e a fte r 2 0 .0 0 0 h
L m a in d riv e O il a ll lin k s w ith a b ru s h At each
c h a in m a in te n a n c e
O il n o . 3 9
K d ro p o ile r D ro p o il o u tle t: a d ju s t 4 d ro p s /1 0 s e c .
a n d re fill o il ta n k a t e a c h m a in te n a n c e
J s te p c h a in O p e n lo w e r flo o r p la te , a p p ly o il to th e 1 . b e fo re
lin k s o f s te p c h a in d u rin g o p e ra tio n in u p - o p e ra tio n -
d ire c tio n . s ta rt
A v o id d rip p in g o ff. U s e s u ffic ie n t o il. 2 . e v e ry 3
m o n th s
H b ra k e le v e r A p p ly o il o n a ll lin k s w ith a b ru s h 1 . b e fo re
b o lt o p e ra tio n -
s ta rt
2 . e v e ry 3
m o n th s
G b ra k e s h o e o il n o . 3 9 A p p ly o il o n a ll s lid in g s u rfa c e s a n d h in g e E v e ry 6
g u id e p o in ts b y m e a n s o f b ru s h m o n th s
F m a in d riv e g re a s e n o . 1 2
b e a rin g
E te n s io n g re a s e n o . 1 2 A p p ly g re a s e o n s lid in g s u rfa c e s O nce a year
c a rria g e
g u id e
D S lid in g g re a s e n o . 1 6 L u b ric a tio n o f h o le s in s te p y o k e w ith O nce a year

bushes to o lin g 5 3 8 4 o r g re a s e p re s s
C C h a in - a n d s te p w h e e l
b e a rin g
B H a n d ra il d riv e b e a rin g life tim e -lu b ric a tio n
A H a n d ra il le n g th
c o m p e n s a tio n
Remark:
1. This lubrication plan only applies to inside-installed escalators. For weatherproofed escalators the maintenance
interval must be cut in two (except pos. M).
2. If the escalator will not be set in operation immediately after erection, oil no. 39 is to be applied to the chains
every 3 months (15 min., during escalator run).
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Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 79/82
Date: 05/99
lubrication chart
continuation
Lubrication means
OTIS TYPE FIRM DESIGNATION
GRAFLOSCON C - SG 460
GREASE LO 10 CORBULA FETT A
MOBILPLEX 44
BEACON EP 2
FETT HLP 2
GREASE No. 12 LS-EP 2
ALVANIA EP 2
FETT FEP 2
OIL No. 39 FEBIS K 46
SYNTHESO D 220 EP
OIL LO 33 A*) S 220 (EZL 502)
GLYGOYLE 30
GREASE No.16 FETT MICROLUBE GL 262
Ident.Nr. : 198697**
SYNTHESO T 150
OIL SYNTHESO T 220
*) First filling KLUEBER: no. oil-mixture allowed

**) Identification-no. for the factory Stadthagen
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Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 80/82
Date: 05/99
Special Tooling
12.1.9 Special Tooling
Tooling No. Description Symbol
Tooling 5363 Clamp for testing the friction in the

handrail system
Tooling 5365 Hook for handrail assembly,

passenger line
Tooling 5366 Hook for handrail assembly, return line (long hook, part 1)
and 5367 Hook for handrail assembly, return line (long hook, part 2)
Part 1
Part 2
Tooling 5382 Hook for inner decking with lighting

(to keep in position during maintenance)
Tooling 5384 Tool for lubrication of step axle bushing

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 81/82
Date: 05/99
Special Tooling
(Continuation) Special Tooling
Tooling 5385 Tool to clip out diffuser at inner

decking
Tooling 5386 Tool to clip out the outer decking
Tooling Metric feeler gauge to measure gaps

GO 27 BK 1 between comb/step or step/step
Tooling Floorplate lifting device

GAA 27 BW 1

Maintenance
Part:
No:
4
G 9171M01
Sect.: 12.1
Page: 82/82
Date: 05/99
Special Tooling
(Continuation) Special Tooling

Tooling
GO 6815 Y1 Step pin lifter
Tooling 9704 CB1 Step chain mounting device
Tooling 9704 CC1 Step chain dismounting device
Tooling
GAA 26201 M1 Controller lifting device

Escalator: Field Method Manual

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Field Method Manual 506NCE_EN_FM2

Otis 506 NCE

12.1. Maintenance Pages

12.1.2.7 Examination of emergency brake switch 33

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12.1.12.5 Final works 44

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A operation panel (not in lower landing) condition,function X X X X

B handrail entry device function X X X

B traffic light condition,function X X X X X

D tension carriage condition, fast seat, adjustment, lubrication

C broken step chain device condition, fast seat, adjustment X X X X X

C skirt panel condition, distance to steps X X X X

C balustrade deckings condition, damage X X X

B skirt panel lighting condition, damage, function X X X X X

C handrail speed monitoring device fast seat, adjustment, electr. Function X X X

D drive sprocket fast seat, damage X X X

D return pulleys for V-belt condition, fast seat X X X

D length compensation fast seat,wear down, adjustment X X X X X

12.1.0.1 GENERAL (SYMBOLS)

Symbol Meaning Symbol Meaning Symbol Meaning

test erection of oiling

test test traction refill

ON / OFF test on proper test by sliding

display PT=process time of time cleaning

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Symbol Meaning Symbol Meaning Symbol Meaning

removal of test traction test tension

movement turning test

check start-/ inspection

screw mounting, test by

screw driver lift step pin

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12.1.0.2 SAFETY MEASUREMENTS PREPARATION- AND FINAL WORK

with operation panel 1.1 2.6

stop button key switch

without operation panel

LED key switch

U:/Anders/Binder/Treppe/MHBNCE/Ort1_maintNCE_neu/FOD-FIE/03.5.99 supersedes 05/95 company private

blocking in the upper and

1.4 1.6 1.7 2.1 1.4 2.3

plug adapter with 1.6 1.7

main switch plug adapter

upper landing lower landing

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SICHERHEITSMAßNAHMEN bei Fahrtreppen / Fahrsteige

1. Der Hauptschalter ist

2. Alle Arbeiten sind nur von außerhalb der Landestelle

3. Bei geöffneter Landestelle darf nur mit Revisionssteuerung

4. Beachte Hinweisschild in der Landestelle !

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12.1.0.3 Acting during emergency cases

1. Press stop button on one of the two landings.

turn off main switch !

For this the following is to be done:

Start operation only after removal of possible damages through experts

lever for brake magnet