Iit 2 PDF

A REPORT
ON
INDUSTRIAL IN-PLANT TRAINING

AT
INDITECH VALVES Pvt. Ltd.

SUBMITTED BY
MR. SARODE KAMESH DIWAKAR

BE MECHANICAL ENGINEERING (SANDWICH)
EXAM SEAT NO: - 71706099D
GUIDED BY
PROF. S. S. VADGERI
DEPARTMENT OF MECHANICAL ENGINEERING
ALL INDIA SHRI SHIVAJI MEMORIAL SOCIETY’S

COLLEGE OF ENGINEERING, PUNE – 411001
(2019-20)
Savitribai Phule Pune University
A REPORT
ON
INDUSTRIAL IN-PLANT TRAINING

AT
INDITECH VALVES Pvt. Ltd.

SUBMITTED BY
MR. SARODE KAMESH DIWAKAR

BE MECHANICAL ENGINEERING (SANDWICH)
EXAM SEAT NO: - 71706099D
GUIDED BY
PROF. S.S.VADGERI
DEPARTMENT OF MECHANICAL ENGINEERING
ALL INDIA SHRI SHIVAJI MEMORIAL SOCIETY’S

COLLEGE OF ENGINEERING, PUNE – 411001
(2019-20)
AISSMS COE PUNE, DEPARTMENT OF MECHANICAL ENGINEERING Page 2

CERTIFICATE
This is to certify that Mr. SARODE KAMESH DIWAKAR, Exam Seat
No.71706099D has successfully completed the Industrial In-plant
Training-II under our supervision at INDITECH VALVES ,PUNE from 16th
June 2019 to 17th December 2019 during academic year 2019-20 as a
partial fulfilment of the requirement for the award of degree of
Mechanical Engineering (Sandwich) of Savitribai Phule Pune University,
Pune.
Date:
Place:
Prof. S.S.VADGERI Prof.C.S.Chaudhari

College Guide Head of Department
Mechanical Sandwich
Dr.B.D.Bachchhav
. External Examiner Head of Department
Mechanical Engineering

ACKNOWLEGEMENT
I hereby take the opportunity to express my gratitude towards all those who
were instrumental in the successful completion of my training in INDITECH
VALVE PVT. LTD. ALANDI, PUNE.
I would like to thank whole-heartedly to Mr. C.B INDI and Mr. LAHANBHAU
VARPE for his constant guidance and cooperation.
I would like to express my sincere thanks to PROF. G.B.NARKHEDE Who has
guided me at all stages of my training. I would also like to thanks Prof. C. S.
CHAUDHARY (Head of Mechanical S/W Department), who provided me a lot of
facilities that made this work possible.
I am really very thankful to Mrs. TANUJA INDI for giving me a golden opportunity
work in the INDITECH VALVE Pvt. Ltd. And also for her continuous guidance .
At the last I would like to thank all the persons of INDITECH Group.
KAMESH DIWAKAR SARODE.
T.E MECHANICAL(S/W),
AISSMS COE, PUNE.

TABLE OF CONTENTS
SR.NO TITLE PAGE.NO
1 ABSTRACT 6
2 COMPANY PROFILE 7
3 INDITECH HISTORY 8
4 ORGANISATION STRUCTURE 13
5 DEPARTMENT PROFILE 15
6 PRODUCTS AND SERVICES 21
7 PLANT PROFILE 35
8 ACTIVITIES PERFORMED IN INDUSTRY 39
9 POSITIVE MATERIAL IDENTIFICATION 45
10 DYE PENETRANT TEST 47
11 ASSIGNMENT NO.1 51
15 SOME ESTEEMED CLIENTS OF INDITECH 82
16 LEARNING AND BENEFITS OF INTERNSHIP 90
17 CONCLUSION AND REFERANCE 92

ABSTRACT
Training is an ever continuing process in all organizations, which is employed

as technique of improving & developing new skills. One of the characteristics of
modern society is the increasing rapidity of change today compared with older social
orders. These intensities need for study, adoption a new educational training.
The main objective of any industrial training is to prepare people to do

efficiently their own task or to do another job equally well.
Industrial training imparts knowledge & develops one’s attitude & skill or a
particular industrial task. Education improves an individual & can take up & handle
jobs of higher responsibilities, whereas training prepares an individual so that he can
accomplish his industrial task efficiently & effectively.
In short training includes broad understanding of relevant science &

technology, so that the trainees adjust to changes in the nature of work.

COMPANY PROFILE
INTRODUCTION OF INDITECH :-
IndiTech valve is a leading company in the specialized field of generation of

industrial valve. IndiTech is one of in few high pressure valve manufacturing company
in the world, With an annual turnover 12 crores, company provides service, equipment
and solution in industrial valve. The company has global reach with an international
Sales Partners TEXCHEM ltd. Africa and ACTION engineering co. ltd. Thailand.
IndiTech Valves has enjoyed a successful presence throughout India for more
than 18 years. Our products are highly valued by customers for their outstanding
quality. IndiTech are currently seeking customer focused domestic and international
Sales Partners.We look forward to associate with companies capable of growing the
business in new markets, along with supporting existing customers with sales and
technical support. The basis for our joint success is long-term business relations
founded on trust and true partnership.

ABOUT INDITECH
IndiTech Values comprise of the basic values of honesty, integrity and

infallible commitment. Our customers repose trust in IndiTech products, as we are
committed to deliver what we promise, keeping customer satisfaction as our core value.
IndiTech Philosophy is that our association with the customer begins right
from understanding the application up to commissioning, through quality design, world
class manufacturing and supply of valves.
IndiTech Design ensures operation and maintenance friendly products. We

use advanced software for our design and calculations. The design team is led by highly
qualified and experienced professionals
IndiTechTeam is a group of qualified, trained and highly motivated engineers.

IndiTech has been promoted by experts in the field of specialty valves and control
valves, having over 30 years of experience in the valve industry. We and our business
partners strive for excellence in all our areas of operations. Knowledge is strength -
IndiTech has an enormous data bank of knowledge and experience available with its
team.
Mission
"To make world class valves and provide innovative, reliable technical solutions."
Vision
"To be the most valued Valve Company, in terms of quality, design, innovation and
commitment to customer satisfaction."

Birth of IndiTech :-
IndiTech has started by Mr. C.B. INDI in year 2000 with few people. The
company was mainly working on valve repairing and positioner manufacturing. After
few year company has started his own design lifting type ball valve and also
manufacture actuator and different types of control valve. Company also deals in Blow
down valve, PRDS valves, Desuperheaters, PRDS/PRS/DSH Station, High pressure
strainers.

CORE ORGANIZATIONAL VALUES

At IndiTech, we believe that values are the keystones of our organization & are an
integral part of all our transactions. We strive to maintain IVPL as a value driven
company that we can all be proud of. Listed hereunder are our core organizational
values:
1. HONESTY & INTEGRITY
We shall be open and honest in all our dealings with customers, vendors & channel
partners. We shall maintain the highest degree of integrity at all times.
2. CUSTOMER SATISFACTION
Customers shall mean both internal and external customers. We shall understand the
exact needs of customer and offer innovative, reliable and economical solutions to
satisfy the customer.
3. EXCELLENCE & QUALITY
We shall strive for excellence in everything we do.

We shall uphold the best quality standards that will delight the creator and the end
user.
4. OWNERSHIP & COMMITMENT
Each one of us shall take ownership of customer needs & work towards building his
trust. We shall work with zeal and commitment to be successful from both the
Individual & Company perspectives.
5. TEAMWORK & RECOGNITION

We shall always work as a Team.
We shall recognize and reward each other’s contribution and efforts.

KEY PERSONNEL
 Mr. Chandrashekhar Indi – Managing Director

BE Mechanical from VJTI, Mumbai
He has more than 37 years experience in Control Valve Design, Manufacturing,
Consultancy and Training at National & International level.
 Mrs. Tanuja Indi – Director (Finance & HR)

MBA
She has more than 25 years experience in Banking & Corporate Finance
 Mr. Amaey Indi – Director

M.Tech (Thermal & Fluids Engg.) from IIT Bombay
He has about 7 years experience. He was earlier working at G E - Jack Welch
Global
R & D centre.
➢ Mr. Hari Das Pillai – Director

MBA (Marketing)
He has more than 25 years experience of Marketing in theValves Industry.
➢ Mr. Ajit Joshi – Marketing Associate

BE
He has 30 years experience in marketing of industrial valves, control
valves
and actuators.
➢ Mr. PV Kulkarni – Manufacturing Head

He has 30 years experience in valves manufacturing and servicing.
 Mr. C.P.GANPULE – Advisor Manufacturing Excellence.

He is a manufactured field expert. He has more than 30 years experience.

IndiTech Team is a group of qualified, trained and highly motivated engineers. We

and our business partners strive for excellence in all our areas of operations. We
believe that “Knowledge is Strength”. IndiTech has an enormous data bank of
knowledge and experience available with its team.

ORGANIZATION STRUCTURE
IndiTech adopted functional authority organization structure which will helpful to achieve
common goal of organization with more interaction and communication between
department. IndiTech has successful with this organization structure.


DEPARTMENT.
For the proper & efficient working of an industry there always needs an
able management and proper departmental structure. A Company can stand only if, the
interdepartmental relationships is good and there is a perfect rhythm in their
workability.
1. DESIGN DEPARTMENT
o Design is the forte of IndiTech Valves Pvt Ltd.
o We provide complete solutions related to Control Valves used for steam

applications and other critical services (High Pressure & Temperature)
o We have bagged design assignments from reputed companies in India and Abroad.
o IndiTech has an excellent team of qualified Design Engineers.
o Our Design Department consists of robust infrastructure with latest design aids.
o Our Design Engineers are constantly striving to provide new designs solutions for
maximum benefit to customers.
o All our designs/products are validated for the specified service by using in-house
testing facilities.
o Our Valves have been successfully type tested at Fluid Control Research Institute
(FCRI).
o We use latest CFD techniques for carrying forward our developmental activities.

2. PROJECT AND DEVELOPMENT DEPARTMENT
This department keeps the engineers informed about the special

requirements and project, obligations. To keep in touch with the customers for
classification and activities during execution of the product. To ensure that dispatched
products meet the contractual requirements. Development department ensure that
modification, different type of fixture to reduce time and increasing the quality of
product

This department under the supervision of design department.
3. MARKETING DEPARTMENT
This department does the generating of business, developing of marketing

plans. It ensures customers that INDITECH has capabilities of meeting contractual
requirements. It also the major department in growth in industry. Which placed best
relation with our customer throughout world.
4. MAINTENANCE DEPARTMENT.
o All the electrical problems are solved i.e. problems in electrical supply unit,
generators, lightning in the shop etc. are covered.
o It looks after machine foundations, railing on floor, shed extension, new construction.

o It looks after overall appearance of the company by activities like gardening, canteen-
flooring water supply etc. this makes the working environment healthier.
6. STORE DEPARTMENT.
o In stores all the material required for different job is kept.
o It looks after the transportation of materials from stores to shop.
o It looks on materials transportation from store to vendor for machining or other

purpose.
o Material to the shop floor is send after receiving material requisition.

6. PURCHASE DEPARTMENT
It keeps record of any type of material brought in company. Raw material,

accessories require and any finish material cannot buy without permission of purchase
department.
7. FINANCE DEPARTMENT
It looks after the accounting budgeting of financial matter. It deals with all
financial matters like salary, payment to vendor and all other financial need of
employee. It mainly concern with marketing and purchase department. At the end of
the year it gives gross income (turnover) of company.
8. QUALITY DEPARTMENT
As a part of our work culture, Quality and Reliability are built into every
IndiTech product. The Quality Management Systems at IndiTech have been the key
factor for the trust reposed in us by our customers.
This department performs the useful process of quality Control and its
assurance, from the customer as well as factory point of view,
o To audit, standardizes, frame & implement ISO 9001-2008 quality standards

Procedures.
o To inspect and test daily production (NON IBR jobs).
o Take measure to improve current quality standards.
o To meet customer’s quality requirement.

9. PRODUCTION DEPARTMENT
This department looks after the manufacturing of different products of the

company. All the production plants come under this department. This department may
be called as heart of the company. Its responsibility includes,
1. Manufacturing and assembly of a valve, desuperheater and actuator.
2. Interplant loading and unloading of job accessories and spares.
3. Internal House-keeping in the plant.
4. Day to day planning of shop floor activities.

PRODUCTS AND SERVICES
Our product use to control flow process, temp. Reduction and pressure reduce
through different mediums such as…
● Steam
● Hot Oil
● Hot Water
● Hot Air
Consultancy
We provide total engineering consultancy for steam and water piping related
to PRDS Station, PRS Station & DSH Station including stress analysis of
piping system. We also conduct Energy Audits & provide satisfactory &
effecient solutions to clients.
We provide solutions for:

o P&ID Drawings
o Piping BOQ, Material & Item Specifications
o Pipe Sizing and Pressure Drop Calculations
o IBR Calculations and IBR Folder
o Stress Analysis of Steam Piping
o Pipe Support Details
o Civil Foundation Details for Pipe Support
o Energy Audit

1. CONTROL VALVES
A control valve is a power operated device which modifies the fluid flow or pressure
in a process control system. It consists of a valve connected to an actuator mechanism
that is capable of changing the position of a flow controlling element in the valve in
response to a signal from the controlling system. The design of the seat and the plug
determines the flow coefficient (KV) and the flow characteristic, as well as the seat
leakage rate of a control valve.
The IndiTech Series 210 control valves offers a variety of valve sizes, materials and
trim options to cover a wide range of control applications within the power, process and
other industries.
Technical Data
● Valve Size – ½" to 20" NB
● Pressure Rating– ANSI #150, #300, #600, #900, #1500, #2500
● Design Standard– ASME B16.34, ISA 75.01.01
● End Connections– Flanged, Socket Weld, Butt Weld
● Body MOC– A216 WCB / WCC, A105, A217 WC6 / WC9, A182 F11 / F22 / F91
● Trim MOC– A106 Gr. B, A335 P11 / P22 / P91
● Compliance– IBR, NACE
● Seat Leakage– Class IV, V, VI

● Instrument Options– Positioner (Pneumatic / Electro-Pneumatic / SMART),

Air Filter Regulator, Position Transmitter, Air Lock Relay, Limit Switch,
Solenoid Valve.
2. DESUPERHEATERS / ATTEMPERATORS
Desuperheaters are used to lower the temperature of superheated steam to the desired set
point by injecting atomized water into the superheated steam flow. IndiTech has a wide
range of desuperheaters that provide precise steam temperature control for various
applications. High performance custom designed nozzles ensure that water is atomized
into a fine mist at all process conditions. The complete range of IndiTech desuperheaters
is easy to install and requires low maintenance.
Technical Data
● Steam Line Size 6” to 24” NB
● Connection Size Steam Side Mounting Flange - 3”, 4”

NB Water Flange - 1”, 1 ½”, 2”NB

● Pressure Rating ANSI #150, #300, #600, #900, #1500, #2500
● Body MOC A105, A182 F11, A182 F22 Other materials

available on request
● Nozzle MOC SS 316 (Stellited optional)
● Actuator Pneumatic, Electrical
● End Connections Flanged
● Rangeability 40:1

2.1 Venturi Desuperheaters (Series 240)
IndiTech Series 240 venturi desuperheaters are best suited for applications
where water pressures are marginally above steam pressure. The inlet section of the
venturi desuperheater has a converging profile, where
the steam velocity increases. The

steam then passes through a vena
contracta. The spray water is injected
at the outlet section of the venturi
desuperheater, where the rapidly
diverging profile causes increased
turbulence levels. This ensures quick
vaporization and efficient mixing of
the spray water into the superheated
steam flow.
2.2 Fixed Nozzle Desuperheaters (Series 250)
IndiTech Series 250 fixed nozzle desuperheaters

are best suited for applications involving minimal load
fluctuations. A fixed nozzle desuperheater utilizes high
performance fixed geometry nozzles to reduce the steam
temperature by directly injecting water inside the
superheated steam flow.
The water enters the main desuperheater body,

passes through the spray nozzles and discharges into the
steam line in the form of a fine mist.

2.3 Spring Loaded Nozzle Desuperheaters (Series 260)
IndiTech Series 260 spring loaded nozzle desuperheaters are best suited for
applications involving moderate load fluctuations. A spring loaded nozzle
desuperheater utilizes high performance variable geometry nozzles to reduce the steam
temperature by directly injecting water inside the superheated steam flow. The spray
water enters the nozzle chamber through multiple tangentially drilled holes, thereby
causing water to swirl within the nozzle chamber.
Fig . Spring Loaded Nozzle Desuperheater.

3. Globe PRDS Valves
Technical Data
Size– 1” to 16
Pressure Rating – ANSI #300 to ANSI #900
● Body Material– WCB, WC6, WC9
● Internals– SS 316, SS 431
● Design Standard– ASME B 16.34
● Accessories–Positioner, Position Transmitter,Air Filter Regulator, Air Lock Relay,
Solenoid Valve, Limit Switch
Features
o Water injection up to 15%.
o Water injection from bottom provides easy access to

water spray holes for maintenance.
o Only one set of gland packing reduce friction on spindle

and assists smooth operation of valve.
o Rangeability 40:1 for both steam and water.
o No. of pressure reducing stages up to 3.
o Predicted noise level below 85 dB.
o Approved under IBR (Indian Boiler Regulation Act).

4. Angle PRDS Valves
Technical Data
Size– Inlet 3” to 8”, Outlet 6” to 24”
● Pressure Rating– ANSI #1500 to ANSI #2500
● Body Material– F11, F22, F91
● Internals– SS 316, SS 431, DIN 1.4922
● Design Standard– ASME B 16.34
● Accessories–Positioner, Position
Transmitter, Air Filter Regulator, Air Lock
Relay, Solenoid Valve, Limit Switch
Features
o Water injection up to 30%.
o Water injection through steam assisted

nozzle having turn down 40:1.
o Pressure seal bonnet design eliminates
leakage through body-bonnet joint at high
pressure and temperature.
o No. of pressure reducing stages up to 5.
o Forged body with spherical chest has
less induced stresses.
o Predicted noise level below 85 dB.

5. Pressure Reducing & Desuperheating (PRDS) Station
5.1 PRDS Station Operation Principle
The high pressure high temperature steam enters the PRDS station as shown in the
figure. The steam inlet pressure gauge and dial thermometer indicate the pressure and
temperature respectively of the inlet steam. The steam pressure control valve reduces
the pressure of the steam. The steam inlet isolation valve along with the outlet isolation
valve is used to isolate the steam pressure control valve, whenever maintenance of the
control valve is to be carried out. The steam bypass valve allows steam flow at reduced
pressure to continue when the steam pressure control valve is under maintenance or
becomes inoperable. The spray water enters the water line as shown in the figure. The
water strainer at the inlet prevents entry of foreign particles into the water control valve
& desuperheater spray nozzles. The water inlet / outlet isolation valves are used to
isolate the water control valve. The non-return valve prevents back flow of steam into
the water pipe line.

5.2 PRS Station Operation Principle

The high pressure steam enters the PRS station as shown in the figure. The steam inlet
pressure gauge and dial thermometer indicate the pressure and temperature respectively
of the inlet steam. The steam pressure control valve reduces the pressure of the steam.
The steam inlet isolation valve along with the outlet isolation valve is used to isolate
the steam pressure control valve, whenever maintenance of the control valve is to be
carried out. The steam bypass valve allows steam flow at reduced pressure to continue
when the steam pressure control valve is under maintenance or becomes inoperable.
5.3 DSH Station Operation Principle

The spray water enters the DSH station as shown in the figure. The water strainer at
the inlet prevents entry of foreign particles into the water control valve & desuperheater
spray nozzles. The water inlet pressure gauge indicates the pressure of the spray water.
The water flow control valve regulates the quantity of the spray water going into the
spray nozzles, depending on the steam load. The water inlet / outlet isolation valves are
used to isolate the water control valve, whenever maintenance of the control valve is to
be carried out. The water bypass valve allows spray water flow to continue whenever
the water flow control valve is under maintenance or becomes inoperable. The non-
return valve prevents backflow of steam into the water pipe line. The desuperheater
lowers the temperature of inlet high temperature steam to the required outlet temperature
by injecting atomized water into the steam flow.

6. Blowdown Valves
The primary function of a blowdown valve is to control the concentrations of

suspended & total dissolved solids (TDS) in the boiler. Boiler blowdown is a severe
service application which results in rapid erosion and wearing out of conventional
valves.
Continuous Blowdown (CBD) valves are designed to operate in continuous open

position by releasing water continuously through a blowdown tap near the boiler water
surface, thereby maintaining the TDS level in the boiler drum. IndiTech Continuous
Blowdown Valve is an angle type valve with a needle shaped trim in a venturi diffuser,
The venturi diffuser provides sufficient area for the high velocity flashing water,
thereby avoiding choked flow.

Intermittent Blowdown (IBD) valves are designed

to operate at predetermined intervals by releasing water &
accumulated sludge periodically through a blowdown tap
near the bottom of the boiler. The primary requirement of
these valves is to provide tight shut-off even after
repetitive blowdown operations. Earlier, these two
functions (blowdown and sealing) were performed by two
different valves installed in series and operated in a
definite sequence.
Technical Data
● Types– Continuous & Intermittent

● Size– 1” to 3”
● Pressure Rating – ANSI #300 to ANSI #2500
● Body Material– A105, F22
● Internals– SS 316, SS 431, A105
● Accessories–Electrical Actuator,
Features
o Separate trim design for CBD and IBD
o Pressure seal bonnet for ANSI #1500 and #2500
o Stellited plug-spindle & seat
o Integral plug-spindle
o Extra-long gland packing with provision of online maintenance
o Quick and easy installation, dismantling & maintenance

7. 3-way Control Valve(Series 220)
The IndiTech Series 220 3-way control valve is used for converging (flow mixing)
diverging (flow splitting) service in a process control system. This valve is ideally
suited for applications involving thermic fluid, water, steam, oils & other industrial
fluids. Both mixing and dividing type valves are designed so that flow tends to open
plug passages, thereby avoiding vibrations and leading to stable process control. The
simple valve construction ensures reliable performance and easy in-line maintenance.
Technical Data
● Size : 1” to12”
● Pressure Rating: ANSI #150, #300, #600
● Body MOC: Carbon Steel, Alloy Steel.Other materials available on request.
● Bonnet:Standard Bolted, Cooling Finned

● Actuator: Pneumatic, Electrical
● End Connections: Flanged, Socket Weld, Butt Weld
● Types: 220-MMixing3-way Control

Valve 220-DDividing3-way Control
Valve
● Accessories–Lance Pipe, Blanking Bush.
8. Lifting Ball Type Check Valve
Technical Data
● Size– 40 NB, 50 NB
● Pressure Rating– ANSI #150 , PN 40
● Body Material– WCB
● Ball– SS 316
● Accessories–Lance Pipe, Blanking Bush.
Features
o Only Indian company supplying this critical valve for pulverized coal injection in
blast furnace.
o Proven design that withstands hot blast temperature of 1250°C during online removal
& insertion of injection lance into blast furnace.
o Ensures immediate closure of the valve as soon as the injection lance is removed.
o Diamond lapped seating area ensures gas tight closure.
o Sealing surfaces of seat, lance holder & blanking bush are CNC machined & diamond
lapped to ensure gas tight joints.

PLANT PROFILE :-
● Plant head:- Mr. P.V. Kulkarni
Plant layout include production, store and packaging department. It also include
painting, inspection and testing unit. All the manufacturing related work is carried out
in the factory plant.
Due to small scale industry it’s all manufacturing related work is done in one plant.
Following are the operation perform in the plant.
● Assembly of valve, actuator etc.
● Machining of small part which is able do in shop,
● Testing of valve, nozzle at design pressure by using high pressure water.
● Calibration is done to control valve by means of electrical, pneumatic single.
● Different type welding is doing in shop like Arc, GTAW, GMAW welding
● Painting of valve and other product.
● Inspection of valve while testing, finish machining component, welding quality, crack
in welding and finish product.
● Storage of raw material, machining component, semi-finish product and finish product.
● Packaging of product.
 Dispatch to the customer.

Machines and equipment:-
 Hydraulic Test rig:
 Welding machine
 Lathe machine
 Height master
 Power operated hacksaw machine
 Drilling machine
 Hardness tester
 Painting.
1. Hydraulic Test rig:
Hydraulic tasting is carried out in a hydraulic test bay where test setup is
designed to fill water in a valve using a hydro. Pneumatic Pump with high discharge.
Once water is filled valve is pressurized with a pressure pump giving pressures as high
as 1.5 times designed pressure. While testing two calibrated pressure gauges are used.
All readings are documented & checked by quality control. Normally hydraulic testing
of valve is carried out in a cyclic way ( i.e. once the test pressure is reached , keep valve
in pressurized condition for few min. as per design class, then again reduce pressure for
some time & again pressurize boiler. Repeat this for two to three times. Check readings
of circumferential expansion & pressures. Check leakage through tube to tube plate joint.

2. Lathe machine
It is used for machining of small component in company like spindle,

bush, seat etc.

3. Height master:
It is use by quality department for

checking of the job dimension, concentricity,
thickness, perpendicularity, depth, ID, OD and
it also store in its memory for future use of data.
It is easy to operate and quick measurement is
done. It reduce the time require for inspection
and give accurate measurement.
4. Hardness tester :
It is Rockwell hardness testing machine by using ball and diamond intender to check
hardness of the material.
5 . Painting:
Painting of all product are done with compressed air

assisted painting guns in a down draft paint booth which
is located near welding area. Painting is done by using
paints & primers, which has properties of anti-corrosive
seaworthy. This gives better aesthetic & customers
delight.
❖ Special Manufacturing Features:
We have a plant having a overhead crane of 10 m.ton &2.5 m. ton

overhead Crane. Max crane hook height is 5 mtrs from ground level. Plant
structure is designed to take care of 10 m.ton. This is used for material handling

in the plant and small crane is used in testing and assembly area for lifting
heavy valve and other component.
ACTIVITIES COMPLETED IN INDUSTRY:
Fumigation
Fumigation is a method of pest control that completely fills an area with
gaseous pesticides (structural fumigation), soil, grain, and produce, and is also used
during processing of goods to be imported or exported to prevent transfer of exotic
organisms. This method also affects the structure itself, affecting pests that inhabit the
physical structure, such as woodborers and dry wood termites.
Process:-Fumigation generally involves the following phases: First the area intended to
be fumigated is usually covered to create a sealed environment; next the fumigant is
released into the space to be fumigated; then, the space is held for a set period while the
fumigant gas percolates through the space and acts on and kills any infestation in the
product, next the space is ventilated so that the poisonous gases are allowed to escape
from the space, and render it safe for humans to enter. If successful, the fumigated area
is now safe and pest free.
In most of the cases where in wood materials are used for packing of export goods, the
buyer insists supplier to fumigate cargo and asked to produce fumigation certificate
along with other export documents. Fumigation is a legal requirement by the buyer in

most of the countries. So fumigation certificate is issued by the fumigator by obtaining

approval for fumigation from the licensing authority. Most of the countries will not
allow to import goods without fumigation certificate, wherever applicable on such
goods. Fumigation is a method of killing pests, termites or any other harmful living
organisms to prevent transfer of exotic organisms. Fumigation is executed, by
suffocating or poisoning pest, within an area of specified space by using fumigants.
Normally, fumigation is done for wood material used for packing of goods to be
exported. In some cases, empty container before stuffing of cargo is fumigated. Most
of the cases, fumigation is done after completion of stuffing of cargo and closing the
door of container. The result of such fumigation is more effective, as the gases used for
fumigation circulates all spaces in the container without spreading gas outside, as the
container is closed. However, this method of fumigation is not allowed for the cargo
for certain food products for direct consumption and other specified goods.
Lapping process:-
Lapping is a machining process in which two surfaces are rubbed together

with an abrasive between them, by hand movement or using a machine.
This can take two forms. The first type of lapping (traditionally called grinding),
involves rubbing a brittle material such as glass against a surface such as iron or glass
itself (also known as the "lap" or grinding tool) with an abrasive such as aluminum
oxide, jeweller's rouge, optician's rouge, emery, silicon carbide, diamond, etc., between
them. This produces microscopic conchoidal fractures as the abrasive rolls about
between the two surfaces and removes material from both.
The other form of lapping involves a softer material such as pitch or a ceramic for the
lap, which is "charged" with the abrasive. The lap is then used to cut a harder material
— the workpiece. The abrasive embeds within the softer material, which holds it and
permits it to score across and cut the harder material. Taken to a finer limit, this will
produce a polished surface such as with a polishing cloth on an automobile, or a
polishing cloth or polishing pitch upon glass or steel.
Taken to the ultimate limit, with the aid of accurate interferometry and specialized
polishing machines or skilled hand polishing, lensmakers can produce surfaces that are

flat to better than 30 nanometers. This is one twentieth of the wavelength of light from
the commonly used 632.8 nm helium neon laser light source. Surfaces this flat can be
molecularly bonded (optically contacted) by bringing them together under the right
conditions. (This is not the same as the wringing effect of Johansson blocks, although it
is similar).
Coarse Paste For Lapping:-
Shapton Coarse Surfacing Compound is the recommended abrasive to resurface their

120, 220 and 320 grit ceramic waterstones. These stones are too coarse for the
Shapton Diamond Reference Lapping Plate or theDiamond Glass Lapping plate.
Instead of using the lapping plates, these stones are flattened with Coarse Surfacing
Compound and plenty of water on a cast iron lapping surface. Make sure to rinse the
stone thoroughly after lapping to remove any compound left behind.
It is also possible to flatten these coarse stones using the three stone method, where you
rub stones a, b and c against each other in every combination to produce flat surfaces on
all three. Use the Coarse Surfacing Compound in between the stones to accelerate the
process. This method is only recommended for the 120, 220 and 320 grit stones. Of
course, be sure to rinse the stones well to remove the compound when finished.

Diamond Paste
Coarse paste

lapping of ball check valve :-

Testing of Ball Check Valve :-
Hydro test of lifting type ball check valve :-
A typical hydrostatic valve test follows these basic steps:

1. The valve body is filled with the testing fluid at the specified temperature.
2. The specified pressure is applied for the specified length of time (usually at least 1
minute).
3. Leakage is measured across the valve element of interest (e.g., stem, seat, closure
mechanism) using both measuring instruments and visual examination. Most valve
standards specify that no visually detectable leakage is allowed.
4. A visual inspection is performed to ensure the valve has not been damaged during the
testing procedure.

Seat leakage testing:-
The valve seat leak test is performed after successful completion of valve shell test
(Body Test). The test shall be performed based on the valve manufacturer approved
valve seat leak test procedure.The valve is mounted on the test bench, and valve shall be
completely closed. One side (valve inlet or outlet) shall be subjected to the hydrostatic
pressure and amount of leak shall be measured on the opposite side of the valve. It means
if you are pressurizing valve inlet, then you have to measure the amount of leakage in
the outlet.
During seat leak test valve shall not leak from the stem and packing, and the leak will
not be permissible. The certain amount of leakage from sealing surface of disc and seat
is permissible. The API Std 598 provides the allowable amount of leakage in Table 6,
and it is measured based on drops per minutes. The amount of leakage also depends on
the valve size.
Positive material identification (PMI):-
Positive material identification (PMI) is a fast and non-destructive method for verifying
the chemical composition of metals and alloys. Portable and cost-effective, PMI can be
performed in one of our state-of-the-art labs, or in the field.
Positive material identification is a cost-effective method for confirming general

material types. While not as thorough as other chemical analysis methods, PMI is a great
option for confirming the alloy or type of large batches of material, testing finished
components, re-certifying materials, and evaluating materials that cannot be destroyed,
or shipped to a lab.

WHAT IS POSITIVE MATERIAL IDENTIFICATION?

With so many different ways of analyzing metals that various companies use, it can be
difficult to understand exactly how your product or item is going to be tested. One of the
most important decisions you will make is whether to use a destructive or a non-
destructive method.
Much of this will depend on the item that you want the composition of to be identified
and if you have any scrap that can be used instead of the actual product itself. In many
instances, the best method to use will be a non-destructive analysis.
Positive material identification, or PMI, offers a non-destructive way of identifying a
metal’s make up. PMI includes a number of methods, including Optical Emissions
Spectroscopy, that can accurately determine the chemical make-up of an item without
harming the item. This analysis is generally chemical in nature and can be performed
either on site or under laboratory conditions.
While OES can be used to determine if something is made of a single metal, usually it
is used to determine the chemical composition of an alloy.

WHY IS POSITIVE MATERIAL IDENTIFICATION

TESTING NECESSARY?
The obvious purpose of PMI is to identify the metal or metals used to make a product.
Typically, it is used to test alloys, providing important bits of information about the
product beyond the composition: you can determine if a particular process has been
successful in meeting set quality standards and compliance requirements (particularly
for safety).
For wholesale suppliers and workers in manufacturing plants, it is vital to know the
precise composition and grade of many commercially-used alloys because it allows all
the parties in the supply chain to ensure alloy specifications, which are selected for their
special properties, are perfectly matched. These include corrosion resistance, heat
resistance, durability, and more.
Some industries have very strict alloy requirements, such as petroleum and power
businesses. They must know exactly what the composition of a metal is before they can
use a particular product. This is because the correct alloy with all the correct properties
is necessary for a safe, efficient operation. When a composition is not as expected, it can
cause destructive reactions and catastrophic events.
Dye penetrant test

1. Pre-cleaning:
The test surface is cleaned to remove any dirt, paint, oil, grease or any loose scale that
could either keep penetrant out of a defect, or cause irrelevant or false indications.
Cleaning methods may include solvents, alkaline cleaning steps, vapor degreasing, or
media blasting. The end goal of this step is a clean surface where any defects present are
open to the surface, dry, and free of contamination. Note that if media blasting is used,
it may "work over" small discontinuities in the part, and an etching bath is recommended
as a post-blasting treatment.
2. Application of Penetrant:
The penetrant is then applied to the surface of the item being tested. The penetrant is
usually a Brilliant colour mobile fluid with very low surface tension and capillary
action.The penetrant is allowed "dwell time" to soak into any flaws (generally 5 to 30
minutes). The dwell time mainly depends upon the penetrant being used, material being
tested and the size of flaws sought. As expected, smaller flaws require a longer
penetration time. Due to their incompatible nature one must be careful not to apply
solvent-based penetrant to a surface which is to be inspected with a water-washable
penetrant.
3. Excess Penetrant Removal:
The excess penetrant is then removed from the surface. The removal method is
controlled by the type of penetrant used. Water-washable, solvent-
removable, lipophilic post-emulsifiable, or hydrophilic post-emulsifiable are the
common choices. Emulsifiers represent the highest sensitivity level, and chemically
interact with the oily penetrant to make it removable with a water spray. When using
solvent remover and lint-free cloth it is important to not spray the solvent on the test
surface directly, because this can remove the penetrant from the flaws. If excess
penetrant is not properly removed, once the developer is applied, it may leave a
background in the developed area that can mask indications or defects. In addition, this
may also produce false indications severely hindering the ability to do a proper

inspection. Also, the removal of excessive penetrant is done towards one direction either
vertically or horizontally as the case may be.
4. Application of Developer:
After excess penetrant has been removed, a white developer is applied to the sample.
Several developer types are available, including: non-aqueous wet developer, dry
powder, water-suspendable, and water-soluble. Choice of developer is governed by
penetrant compatibility (one can't use water-soluble or -suspendable developer with
water-washable penetrant), and by inspection conditions. When using non-aqueous wet
developer (NAWD) or dry powder, the sample must be dried prior to application, while
soluble and suspendable developers are applied with the part still wet from the previous
step. NAWD is commercially available in aerosol spray cans, and may
employ acetone, isopropyl alcohol, or a propellant that is a combination of the two.
Developer should form a semi-transparent, even coating on the surface.
The developer draws penetrant from defects out onto the surface to form a visible
indication, commonly known as bleed-out. Any areas that bleed out can indicate the
location, orientation and possible types of defects on the surface. Interpreting the results
and characterizing defects from the indications found may require some training and/or
experience [the indication size is not the actual size of the defect].
Penetrant & developer solution
The developer draws penetrant from defects out onto the surface to form a visible
indication, commonly known as bleed-out. Any areas that bleed out can indicate the
location, orientation and possible types of defects on the surface. Interpreting the

results and characterizing defects from the indications found may require some training
and/or experience [the indication size is not the actual size of the defect].
5. Inspection:
The inspector will use visible light with adequate intensity (100 foot-candles or
1100 lux is typical) for visible dye penetrant. Ultraviolet (UV-A) radiation of adequate
intensity (1,000 micro-watts per centimeter squared is common), along with low ambient
light levels (less than 2 foot-candles) for fluorescent penetrant examinations. Inspection
of the test surface should take place after 10- to 30-minute development time, and is
dependent on the penetrant and developer used. This time delay allows the blotting
action to occur. The inspector may observe the sample for indication formation when
using visible dye. It is also good practice to observe indications as they form because the
characteristics of the bleed out are a significant part of interpretation characterization of
flaws.
6. Post Cleaning:
The test surface is often cleaned after inspection and recording of defects, especially if
post-inspection coating processes are scheduled.
Dye penetrant test

ASSIGNMENT NO. 1
1.1 TITLE
Design and Manufacturing of spring loaded nozzle.
1.2 INTRODUCTION
Initially Fix nozzle was there which can provide only one value of Kv so it was required
to design a spring loaded nozzle.Spring loaded nozzle is designed to serve purpose of
higher Kv value with the compact size. In desuperheaters multiple spring loaded
nozzles were used for higher Kv value but with this spring loaded nozzle now it’s
possible to achieve higher Kv in compact size .
Figure 1: Fix Nozzle

1.3 REQUIRMENTS :
• Design of spring loaded nozzle
• Design of different components of Nozzle
• Design of spring
• Manufacturing of nozzle, components and springs
• Testing of spring loaded nozzle
Fig : Original Design of Fix nozzle

1.4 OBJECTIVES
• To make water spray fine.
• To get higher Kv value.
• To make it compact in size.
• To reduce operating pressure value.
1.5 PROPER PLANNING AND PROCESS
1.5.1 Design of spring loaded nozzle and components:
1.5.1.1Design of Nozzle:
Most important aspect of this Project is nozzle design to make it compatible as spring loaded nozzle
this includes different parameters like orifice ring design , spindle design, spring design , cap design,
bush design for testing purpose material used is mildsteel some components are made of ss.
Design of orifice Ring :

Orifice ring plays most important role in this because spray comes out of the nozzle is guided by the
orifice ring

Design of spindle plug :

Role of spindle is also very important it opens and closes as pressure is
applied and spring gets compressed or released.
Fig : spindle plug

Design of Cap :
Purpose of the cap was to stop the water coming out of the nozzle y guide of spindle and cap
also covers the spring in the nozzle.
Fig : CAP

Design of Bush :
Bush is the member used to guide the spindle and placed between spindle and
spring
Fig : Bush
Design of Packing Ring :

Work of the packing ring is to pack spring in the nozzle correctly and
keep it intact in nozzle it does not allow spring to move because of which it moves
only when pressure is applied on the spring
Fig: Design of Packing Ring

Design of Spring :
Most important part of spring loaded nozzle is Spring which plays very vital role in the
spring loaded nozzle because everything depends how much spring compresses and give opening to
the nozzle it includes many parameters like material free length , deflection required , inner diameter,
outer diameter , etc
Formulae and parameters for spring design :
COLOUR CODE
Pressure Range (Spring Range)

Fixed Design Inputs / Material Data
Editable Design Inputs
Supporting Calculation
Conditional Result
Supporting Calculated Result.
Calculated Result.
Important Calculated Result.
Sr
No. Characteristics Unit Formula
1 Nozzle seating area mm2 Ad
2 Min. Spring Range P1 kg/mm2 P1
3 Max. Spring Range . P2 kg/mm2 P2
4 Min. Spring force Fmin at P1 kg Fmin
5 Max. Spring foce Fmax at P2 kg Fmax
6 Mean spring force Fm kg Fm
7 Variable spring force Fv kg Fv
8 Spring Steel tensile Strength Su Mpa Su

9 Strength σu kg/mm2 σu=Su/9.81
10 Modulus of rigidity G kg/mm2
11 Shear Strength τu kg/mm2 0.6*σu
12 Yield Shear Stress τy kg/mm2 0.5*σu
13 Endurance Shear stress limit τe kg/mm2

τe=0.4*σu

14 Wire Dia d mm mm
15 Coil mean Dia D mm mm
16 Coil Inner Diameter ID mm mm ID=D-d
17 Coil Outer Diameter OD mm mm OD=D+d
18 Force Kgf for20mm deflection) F= Fmax-Fmin
19 Free length Lf mm Lf
20 Spring Index C C= D/d
21 Slenderness ratio SR SR= Lf/D
22 Wahl Stress Factor Kw Kw= (4C-1)/(4C-4)+0.615/C
23 Static Shear Stress τst Kg/mm2 τst =Kw(8*F*D)/(3.142*d^3)
24 Mean Shear Stress τm Kg/mm2 τm=Kw(8*Fm*D)/(3.142*d^3)
25 Variable Shear Stress τv Kg/mm2 τv=Kw(8*Fv*D)/(3.142*d^3)
26 τm-τv
F.S=(((τm-τv)/τy)+((2*τv)/τe))^-
27 F.S by Wahl Equation 1
Nc=((τm+τv)/(τst*0.054))-
28 No. of Cycles Nos. 1/0.0217
29 Required Deflection y mm y
30 No. of active coils n Nos. n
31 Total No. of coils N Nos. N=n+2
32 Pitch p mm p=(Lf-2d)/n
33 Solid length Ls mm Ls=N*d
34 Solid deflection mm λ=Lf-Ls
35 Solid stress ts kg/mm2 τs=Kw(8*q* λ*D)/(3.142*d^3)
36 Stiffness q kg/mm qc=(Gd^4)/(8*D^3*n)
37 Stiffness F/y kg/mm qc=(Fmax-Fmin}/y
38 Helix Angle α Degrees θ= tan-1(p/Π*D)
39 PRECOMPRESSION Lp mm Lp=Fmin/qc
40 COMPRESSED LENGTH LC mm Lc= Lf-Lp

Final Assembly drawing :
Fig : Final Assembly of the spring loaded nozzle

1.6 Testing of spring loaded nozzle:
Now after design and manufacturing of spring loaded nozzle it was required to test the
nozzle. Testing is done on the Kv testing setup
Fig : Kv testing setup

Steps and parameters in testing of Kv of nozzle :

• Set the required pressure by using pressure gauge and maintain the pressure throughout the
total reading is taken .
• Adjust the opening of the nozzle by use of filler gauge .
• Testing period is 1 min measure the water volume comes out form the spring loaded nozzle
• Calculate the Kv of the nozzle by using Kv Formula
Nozzle Readings
1 bar Q ∆P Kv
Reading(ml)(Avg)
6340 0.3804 1 0.3804
15340 0.9204 1 0.9204
24760 1.4856 1 1.4856
33120 1.9872 1 1.9872
39140 2.3484 1 2.3484
43840 2.6304 1 2.6304
47620 2.8572 1 2.8572
51940 3.1164 1 3.1164
56120 3.3672 1 3.3672
57660 3.4596 1 3.4596
57640 3.4584 1 3.4584
57680 3.4608 1 3.4608

NOZZLE Opening Vs Kv
2.75, 3.45
4
2.25, 3.36
3, 3.45
3.5
1.75, 2.85
3 2.5, 3.45
2, 3.12
1.25, 2.34
2.5 1.5, 2.63
Kv
2 1, 1.98
1.5 0.75, 1.48
1 0.5, 0.92
0.5
0.25, 0.38
0
0 0.5 1 1.5
Opening 2 2.5 3 3.5
Fig : Graphical Representation of Kv
Fig: Fine water spray

Fig : coarse water spray
1.7 BENEFITS :
• Number of nozzles reduced down to one
• Higher Kv achieved
• Takes less space than previous nozzles
• Can be used for various Kv values
1.8 CONCLUSION :
Design of the spring loaded nozzle was successful and got a satisfactory results from the
Nozzle.

ASSIGNMENT NO. 2
2.1 TITLE
PRDS Material Pricing Program.
2.2 INTRODUCTION
PRDS (Pressure Reducing and DeSuperheating System) is one of the speciality of

IndiTech Valves. IndiTech Provides various combinations of the PRDS stations with
different Material. PRDS station contains many different components like Pipes ,
Expanders , Flanges , Gaskets , couplings , nut-bolts etc . Pricing of the PRDS raw
material was estimated by experience . This Program helps to estimate the raw material
price required.
Fig.Pressure Reducing and DeSuperheating System

2.3 REQUIRMENTS :
• Proper Bill of Material of PRDS station
• Sizes of different component.
• Material selection of components.
• Specification of component
• Quantity of the different components
• Prices of the different component
Fig. BOM of PRDS Station.

2.4 OBJECTIVES
• To get the estimated price of PRDS Raw Material required.
2.5 PROPER PLANNING AND PROCESS :
• Deciding What is the main purpose of this project.
• Deciding which components to include in the project.
• Study of Previous PRDS orders.
• Study of Different Materials , Sizes , specifications of the component.
• Making lists of different components with their specifications
• Putting down the prices of specified components
• Testing of the Program
Fig : Flanged PRDS System

PRDS Inlet Material : Contains all components Before the Main control Valve
PRDS Outlet Side Material : Contains all components after the main control Valve

Pricing Sheets Of the Componants :
• Pipes Pricelist.
• Flanges Pricelist.
• Hardware Pricelist.
• Expanders Pricelist.
• Tee , Elbow Pricelist.
• Coupling Pricelist.
• Syphon Pricelist.
Fig : Pipes Pricelist
Formulas Used in the program :
In programming Different Formulas Like Vlookup , nested If , Index Matching ,

And , Or , Table etc are used to interconnect the different sheets to the main Sheet.

2.6 Testing of spring loaded nozzle:
Fig : Input Panel For Welded PRDS Station
Fig : Input Panel for Flanged PRDS Station
In the Testing Of the Program Of PRDS Pricing Different Sizes and materials were tested and Compared
manually if the program is giving the proper output Desired to the concern Person.
2.7BENEFITS :
• Proper raw material Price of the PRDS station can be estimated.
• Contains Price Data in one sheet only.

• Time for predicting the price of the Station is reduced to just 2 mins.
• Very Easy to access and very less margin of error
2.8 CONCLUSION :
This Program reduced the cost prediction time of the PRDS station and very helpful in price
allocation for different components.
Fig : Sample Price Estimation of PRDS Station

ASSIGNMENT NO. 3
3.1 TITLE
Design and Manufacturing of the Assembly table
3.2 INTRODUCTION
Assembly table is designed for the purpose of assembly of the small valves it includes tools, power
supply, control panel, screw, nuts , pressure gauges etc many other instruments which requires in
assembly of the valves.
Fig : assembly Fixture

3.3 REQUIRMENTS :
• Storage for small pipes
• Power supply
• Tools
• Assembly Fixture
• Control panels
• Small storage boxes for screws and nuts
• Runner for air guns
• Pressure gauges
• Air supply
3.4 OBJECTIVES:
• Ease for assembly of the small valves
• Every required material within reach of the hand
3.5 Design :
Design of the Assmebly fixture is the most important thing in the assemblt table
Design of Assembly fixture :
Purpose of the assembly fixture is to hold valve at the place and do

operation on the valve

Fig : Bill Of material of assembly fixture

Fig : Assembly Fixture assembly
Fig: V block

Fig : Fiixture plate

Fig : Fixed plate
Fig : Aluminium clamping plate

Fig : Clampin plate for 40NB
Fig : Aluminium clamping plate

Fig : Alignment of the assembly fixture with the assembly table

Fig : fixture holding BDV
Fig : Fixture holding 80NB Valve

Fig: Small Rack to store small tool boxes
3.6 BENEFITS :
• Now it’s very easy to assemble a valve and perform operations on the valve
• Everything is in reach of hand because of which it was very easy to assemble the valve and attach
actuators to the valve
• Testing of actuators got easy
• Tagging of valve got easy
• Tooling got easier
• Control panal and power supply is near so time required is very less than before

Fig: Final look of Assembly Table
3.7 CONCLUSION :
Assembly Table cause drastic change in the time for valve assembly and testing of valves
got easier.

INTERACTION WITH OTHER DEPARTMENTS
PRODUCION DEPARTMENT
1. PLANING DEPARTMENT.
2. MANUFACTURING ENGINEERING DEVOLOPMENT DEPARTMENT.
3. QUALITY ASSUARANCE DEPARTMENT.
4. PACKAGING DEPARTMENT- PACKING OF PRODUCT FOR FINAL DISPATCH.
5. WELDING CELL DEPARTMENT..
6. PAINTING DEPARTMENT.
7. MAINTENANCE DEPARTMENT.
8. SAFETY DEPARTMENT.

Some Esteemed Clients of INDITECH:-

STEEL INDUSTRY

POWER INDUSTRY

OIL & GAS INDUSTRY

PUMP INDUSTRY

SUGAR INDUSTRY

BOILER & TURBINE INDUSTRY

PAPER & CEMENT INDUSTRY

OTHER INDUSTRY

Countries in which IVPL Services & Products have

presence
LEARNING:
● Learn process planning.
● Learned about design drawing & how to read a design drawing.
● Learned about manufacturing process & get an opportunity to observe how design
can be implemented in manufacturing process & what problem arises in actual
production.
● Improvement in communication skills & managerial skills.
● Interaction with different department & learned about how the co-ordination is
important

BENEFITS FROM INTERNSHIP
1. Critical and Analytical Thinking:
To organize our tasks and assignment, we need to analyse our problems and
assignment, and to formulate a good solution to the problem. We would have to set
contingency plan for the solution, so that we are well prepared for the unforeseeable
situations.
2. Time Management:
As Project Managers are always racing against tight timeline and packed
schedule, a proper time management will minimize facing overdue deadlines. An
effective time management allows us to do our assignment efficiently and meet our
schedules. Scheduling avoids time wastage and allows us for planning ahead and gaining
more as a result.
3. Cost Management:
Through my assignments at INDITECH I learnt various project cost optimization

and management techniques, the process of planning and controlling the budget of the
project. Dedicated cost control software tools can be valuable to define cost control
procedures, track and approve changes and apply analysis.
4. Colleague Interactions:
In working environment, teamwork is vital in contributing to a strong

organization. Teamwork is also essential in reaching the goals of the organization as an
entity. Thus, communicating and sharing is much needed in the working environment.
This is because working together as a team is easier in reaching our targets, rather than
operating individually.
5. Pragmatic exposure to the practical world of engineering.
6. Improved Knowledge of Microsoft Office tools.
7. Comprehensive report writing skills based on collected data,
observations etc.

● CONCLUSION:
It was a great pleasure for me to complete my project in a company like INDITECH

VALVES PVT. LTD.
During my training there were enormous qualities that I learnt:
➢ I have got valuable experience of company atmosphere.
➢ I have got lot of things to learn, to see, and to do. I have seen many machines, many
industrial product drawings, and many processes.
➢ This also helped me in improving my communication skills, decision making ability.
The training helped me to apply my technical fundamentals and gave me a

practical inside into the factory activities. That developed my ability to think
innovatively which brought variety and depth in my knowledge.
Lastly I would like to thank all my college professors, company employees who
gave me this opportunity of working in company.

REFRENCES:
● Drawing of a job from design department.

● Design of machine elements by V. B. Bhandari.
● Company document.
● Company profile from www.inditechvalves.com.

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A REPORT

INDUSTRIAL IN-PLANT TRAINING

INDITECH VALVES Pvt. Ltd.

MR. SARODE KAMESH DIWAKAR

DEPARTMENT OF MECHANICAL ENGINEERING

ALL INDIA SHRI SHIVAJI MEMORIAL SOCIETY’S

INDUSTRIAL IN-PLANT TRAINING

INDITECH VALVES Pvt. Ltd.

MR. SARODE KAMESH DIWAKAR

DEPARTMENT OF MECHANICAL ENGINEERING

ALL INDIA SHRI SHIVAJI MEMORIAL SOCIETY’S

AISSMS COE PUNE, DEPARTMENT OF MECHANICAL ENGINEERING Page 2

Prof. S.S.VADGERI Prof.C.S.Chaudhari

AISSMS COE PUNE, DEPARTMENT OF MECHANICAL ENGINEERING Page 3

KAMESH DIWAKAR SARODE.

AISSMS COE, PUNE.

AISSMS COE PUNE, DEPARTMENT OF MECHANICAL ENGINEERING Page 4

SR.NO TITLE PAGE.NO

6 PRODUCTS AND SERVICES 21

8 ACTIVITIES PERFORMED IN INDUSTRY 39

9 POSITIVE MATERIAL IDENTIFICATION 45

10 DYE PENETRANT TEST 47

15 SOME ESTEEMED CLIENTS OF INDITECH 82

16 LEARNING AND BENEFITS OF INTERNSHIP 90

17 CONCLUSION AND REFERANCE 92

AISSMS COE PUNE, DEPARTMENT OF MECHANICAL ENGINEERING Page 5

Training is an ever continuing process in all organizations, which is employed

The main objective of any industrial training is to prepare people to do

In short training includes broad understanding of relevant science &

AISSMS COE PUNE, DEPARTMENT OF MECHANICAL ENGINEERING Page 6

IndiTech valve is a leading company in the specialized field of generation of

AISSMS COE PUNE, DEPARTMENT OF MECHANICAL ENGINEERING Page 7

IndiTech Values comprise of the basic values of honesty, integrity and

IndiTech Design ensures operation and maintenance friendly products. We

IndiTechTeam is a group of qualified, trained and highly motivated engineers.

AISSMS COE PUNE, DEPARTMENT OF MECHANICAL ENGINEERING Page 8

AISSMS COE PUNE, DEPARTMENT OF MECHANICAL ENGINEERING Page 9

CORE ORGANIZATIONAL VALUES

1. HONESTY & INTEGRITY

3. EXCELLENCE & QUALITY

We shall strive for excellence in everything we do.

4. OWNERSHIP & COMMITMENT

5. TEAMWORK & RECOGNITION

AISSMS COE PUNE, DEPARTMENT OF MECHANICAL ENGINEERING Page 10

 Mr. Chandrashekhar Indi – Managing Director

 Mrs. Tanuja Indi – Director (Finance & HR)

 Mr. Amaey Indi – Director

➢ Mr. Hari Das Pillai – Director

➢ Mr. Ajit Joshi – Marketing Associate

➢ Mr. PV Kulkarni – Manufacturing Head

 Mr. C.P.GANPULE – Advisor Manufacturing Excellence.

AISSMS COE PUNE, DEPARTMENT OF MECHANICAL ENGINEERING Page 11

IndiTech Team is a group of qualified, trained and highly motivated engineers. We

AISSMS COE PUNE, DEPARTMENT OF MECHANICAL ENGINEERING Page 12

AISSMS COE PUNE, DEPARTMENT OF MECHANICAL ENGINEERING Page 13

AISSMS COE PUNE, DEPARTMENT OF MECHANICAL ENGINEERING Page 14

o Design is the forte of IndiTech Valves Pvt Ltd.

o We provide complete solutions related to Control Valves used for steam

o IndiTech has an excellent team of qualified Design Engineers.