Tmdrive - 30 Product Application Guide: One Company. A World of Solutions
Tmdrive - 30 Product Application Guide: One Company. A World of Solutions
Tmdrive - 30 Product Application Guide: One Company. A World of Solutions
metals cranes paper cement oil & gas mining utilities rubber &
plastics
• Common control
hardware that lowers the
cost of spare parts inventory
Thyristor Bridge
A 12-pulse input section
provides good harmonic
performance for the
thyristor converter.
Forward and reverse
conducting devices allow both
motoring and regenerative
operation. The converter also
provides smooth charging and
discharging of the dc bus to
control inrush and enhance safety.
Incoming Power
(Main and Control)
The converter in each
lineup is fed 6-phase
ac power. Main power
connections are located in the rear Capacitor and Bus Interface Panel
of the TMdrive-T30 converter. Only The TMdrive-30 capacitor panel is
bottom access entry is supported. used to provide an electrical interface
In addition, 3-phase ac control with the TMdrive-30 inverter. Remotely
power is fed to each converter and mounted dc link reactors are wired between
inverter control cabinet. these connections.
A control power disconnect is In addition, each TMdrive-30 inverter phase
provided in each cabinet. leg has a set of capacitors that are housed in a
modular draw-out unit for ease of maintenance.
2
Control Functions
Each inverter and regenerative converter
shares a common set
of control boards. The primary
control board performs several functions:
• Speed and torque regulation
• Sequencing
• I/O mapping
• Diagnostic data gathering
A mounting bracket is provided for an
optional LAN interface board.
IGBT Three-Level
Phase-leg Assembly
The inverters and IGBT-
based sources have
modular three-level
phase leg assemblies.
Each phase leg includes:
• IGBTs with flyback diodes
• Heatpipe assembly
• IGBT gate driver circuit board
• Heavy-duty slides that allow easy
access for maintenance activities
• High-speed fuses
Main Circuit
Fuses Internal dc
Transient Link Reactors
Suppression
3400 Frame
900 V dc
Circuit 670 V ac
Breaker 2000 Frame
NP
900 V dc
670 V ac
1100 V ac
Circuit
Breaker
Control
Power
Control
Circuit 900 V ac
900 V dc
Breaker
900 V ac
NP
3300 Frame
900 V dc
Current and
Voltage Sensors
Control 4000 Frame
-
Optional ac
Link Reactor
Internal Load
Sharing Reactors
Circuit
+ Breaker
6000 Frame Control
Power
900 V ac Fuses
Circuit
900 V dc
Breaker
900 V ac 1100 V ac
NP
Current and
Voltage Sensors
900 V dc
Optional ac
Link Reactor
Control
Control
-
4
Converter TMdrive–30 IGBT Inverter
1500 and
+
+ 2000 Frame
1250 V ac M
NP 3
900 V
900 dc
V dc
NP
NP
-
900 V
900 dc
V dc
--
Initial Charging
Initial Charging Circuit
Circuit
Dual Winding
+
+ Induction Motor
dc
V dc
- Optional Motor
900 V
M
900
Isolation Switches 6
NP
NP
900 V
900 dc
V dc
1250 V ac
--
Combining
Output Reactor
M
3
5
TMdrive-30
Converter Specifications
Weight Full Load Control Converter Current Current
Allowable
Frame kg (lbs) Losses
Power Output Power A ac A dc Overload
kW va kW (hp) %
Non-Regenerative Diode (TMdrive-D30)
1496 1895 150-60s
2375 mm (94 in)
Compute the operating voltage 2 Compute the continuous dc 3 Scan the specifications in the non-
1
of the dc bus. It is assumed that current requirement of the regenerative converter table above
the converter is dedicated to the converter based on its power
3 5 6specified in the application1 2
4inverter 3 4 5 6
requirement.
1 2 3 4 5 for 6 a frame where the continuous
current rating exceeds 891 amps. The 3400
example on page 9. frame meets this
Idc Converter = kWShaft x 1000 criterion (1895 Current Overload –
Vdc Bus = 1.35 x VConverter line-to-line
EffMtr x EffInv x Vdc Bus x 2
amps), thus is dc Time
= 1.35 x 700 the appropriate
= 1500 kW x 1000 non-regenerative
1895
1613
150% – 60s
175% – 60s
= 900 V 0.954 x 0.98 x 900 x 2
converter for this 1448 200% – 60s
application. 1191 250% – 60s
6 = 891 amps 989 300% – 60s
Regenerative Converter (TMdrive-P30) Example
When specifying a converter, start from the process requirements and work through the motor to the inverter, and then the
associated converter. The following example illustrates this process (continuation of inverter application example on page 9):
Miscellaneous
Main Circuit Input Voltage Variation ± 10% Control Power 180-220 V ac, 50 Hz 3-phase
Input Frequency 50/60 Hz ±20% 198-242 V ac, 60 Hz 3-phase
TMdrive-P30 Input Chopping 1.5 kHz Displacement Power TMdrive-D30 - 0.98
Factor (at all loads) TMdrive-T30 - 0.71 to 0.98
depending on application
TMdrive-P30 - Unity power factor
Converter Notes
1. TMdrive-D30 and TMdrive-P30 converters and TMdrive-T3 capacitor 11. There are no restrictions on the total dc bus length or the minimum
panels are 800mm (32in) in depth. TMdrive-T30 thyristor panels are capacitance connected to any of these converters. For maximum
1000mm (40in) in depth. capacitance consult the factory when the combined capacity of all
2. Allocate a minimum of 500mm (20 in) above the cabinet for connected inverters exceeds 1 times the rating of the TMdrive-P30
fan maintenance. All equipment requires a steel support of at converters or 2.5 times the rating of the TMdrive-D30 converter.
least 50mm (2 in) under the panel which is not included in these There are no maximum capacitance restrictions for the TMdrive-T30
dimensions. converter.
3. The specified current ratings are continuous to which the referenced 12. TMdrive-D30 and TMdrive-T30 losses are proportional to load
overload can be applied. Refer to the application example. current. TMdrive-P30 losses are 40% fixed with the remaining losses
proportional to current. Converter efficiency can be estimated at any
4. All TMdrive-30 equipment supports bottom cable entry standard. load by properly combining static and load related losses.
Top cable entry is support with adjacent auxiliary cabinets.
13. The maximum shipping split for TMdrive-30 equipment is 3 m
5. All TMdrive-30 equipment requires 3-phase control power and the (118 in).
kVA requirements shown in the rating tables are continuous. In
addition, TMdrive-D30 and TMdrive-P30 converters have additional 14. TMdrive-P30 converters require 1300mm (51 in) minimum front
transient bus charging requirements of 30 amps peak. access and 50 mm (3 in) back clearance. Other converters require
1050 mm (41 in) minimum access front and back.
6. All TMdrive-30 converters require an external circuit breaker.
15. TMdrive-P30 converters require isolation transformers with single or
7. TMdrive-T30 converters require external dc link reactors. dual secondaries and optional ac reactor for total impedance of 12%.
TMdrive-P30 converters require external ac link reactors or high
impendence transformer. 16. High temperature current derating: -2.5% per ˚C above 40 ˚C
for TMdrive-T30 and TMdrive-D30 converters. No high temperature
8. TMdrive-30 converters pull air in the front and exhaust out the top of derating for TMdrive-P30 converters.
cabinets.
17. Low temperature current derating: -1.75% per ˚C below 0 ˚C
9. TMdrive-30 dc common bus is limited to 1640 amps. for TMdrive-P30 converters. No derating for TMdrive-T30 or
10. TMdrive-P30 and TMdrive-T30 require ac-phase rotation to match TMdrive-D30 converters.
system elementaries. 7
TMdrive-30
Inverter Specifications
792 175
1300 1615
2000 25 1000 2000 693 200
(2860) (2165)
554 250
1848 150
2406 mm (95 in)
1584 175
2300 3230
4000 50 2000 4000 1386 200
(5060) (4330)
1109 250
Inverter Example
When specifying an inverter, start from the process requirements and work through the motor to the inverter. The following
example illustrates this process.
1 Define process 2 Select motor based on 3 Compute continuous Select inverter based on
4
requirements. process requirements and current requirements continuous current and
compute required inverter for the inverter based overload requirements.
3 4 5 6 1 2 3 4kVA.5 6 1 2 3 4on 5the selected
6 1 2 3
motor. 4 5 6
Scan the 175% entries in the
• 1500 kW (2000 hp) inverter tables for a frame
• 900 rpm, 1200 V where the continuous current
• Efficiency = 0.954 rating exceeds 1138 amps.
• Power factor = 0.765 The 3000 frame meets this
criterion (1188 amps) and is
• Service factor = 1.15 appropriate for this application.
kWShaft = 1500 kW Iac Inverter = kWShaft x 1000 x SFMtr
The motor (2000 hp) EffMtr x PFMtr x 3 x VMotor rated voltage Current Allowable
delivers constant = 1500 x 1000 x 1.15 A ac Overload %
torque from zero to base
speed of 900 rpm and 1500 kW (2000 hp). 0.954 x 0.765 x 3 x 1200 V 1386 150
1188 175
= 1138 amps 1040 200
832 250
Duty cycle requires 175% for 10 sec. but 693 300
has rms duty cycle of 1500 kW (2000 hp).
8
Inverter Power Output Motor Control
Inverter Notes
1. All cabinets shown are 800 mm (32 in) in depth. All equipment 8. Speed and current regulator responses Step Response
requires a steel support at least 50 mm (2 in) under the panel are computed per the adjacent figure in 1
(not included in these dimensions). radians/s. Speed regulator responses Response at 95%
2. A minimum of 500 mm (20 in) should be reserved above cabinets shown are maximum available. Actual of final value
for fan maintenance. No back access is required. Reserve 1300 mm response will be limited by drive train
T includes
(50 in) front clearance for maintenance. mechanical conditions. Accuracy and 95%
response latency
linearity specifications shown are as
3. Motor power ratings based assume 150% overloads, motor measured under controlled conditions
Time
efficiency of 95%, motor power factor of 0.85, ambient temperature in our lab and while typical may not be T 95%
0-40˚C (32-104˚F), and altitude below 1000 m (3280 ft) above sea achievable in all systems. Response = 3/T 95% (radians/s)
level. Use actual motor data for final inverter selection.
9. Air is pulled in through the front and out the top for all cabinets.
4. The specified current ratings are continuous to which indicated
overload can be applied for a maximum of 60 seconds. Refer to 10. The dc bus for the lineup has a maximum capacity of 1640A.
application on page 8. 11. Temperature current derating all frames: -1.75% per ˚C
5. Inverters support bottom cable entry. For 1500 and 2000 frames, below 0˚C. No high temperature derating.
top cable entry is supported with one auxiliary cabinet 600 mm (24 12. Maximum shipping split for the factory is 3 m for this equipment.
in). For 3000 and 4000 frames two auxiliary cabinets are required. 13. The ratings shown in green in the inverter table for motor currents
6. Each of the inverters require 3-phase control power. and the associated overload percent indicate the maximum peak
7. For high-performance torque regulation, a temperature sensor is current that inverter frame can produce.
mounted in the motor. 9
Operator Interfaces
Standard Display (Inverters and Regenerative Converters)
Three-digit display alternates between speed and current while
running, or a fault code when there is an error.
Three LEDs give a
quick indication of
the status of
the unit
Indicating Lamps
Controls • Green — ac breaker open
• Precharge circuit • White — ac breaker closed
• ”On/Off” switch • Yellow — precharging
• ”Reset/Fault” switch • Red — fault
• Orange — alarm
10
A Common Control To
Reduce Cost Of Ownership
Control Functions LAN Interface Options
D/A 10
Fdbk Excitn
Feedback Cos
• 8-bit resolution
eed Feedback Sin
Excitn
Cos Sin
Resolver
Resolver Input
Input
Excitn
solver
Speed Input
Feedback
Profibus-DP™
SinCos
Cos
Sin Sin
Excitn
Fdbk Excitn
esolver
Speed Input
(Optional)
SpeedFeedback
Feedback Sin Cos
• Excitation frequency of 1 or 4 kHz
Resolver Input CosCos Cos
Sin
Fdbk
SpeedInput
Resolver
Resolver Feedback
Input
Cos
Cos
Sin Sin
• Source for resolvers is Tamagawa: • Supports run-time control (6 words in and 10 out) from a
Fdbk
Cos
Supply Excitn
ACos
Speed
SpeedFeedback
Feedback B B
Supply Excitn
Z Z
Tach
TachInput
peed Input
Feedback Z B
A
Excitn
ch InputFeedback
Speed B
ZA A
• A quad B with marker
Excitn
Supply Excitn
ach
Speed Speed
Input Feedback
Feedback • Maximum frequency of 100 kHz based on the number of nodes
Speed Feedback BZ B
Supply
Tach
TachEncoder
Input Input
Input
Z Z
• 5 or 15 V dc at 200 mA supply
Supply
DeviceNet™
A A
Speed
SpeedTach Tach A
eed Tach B
A B
Follower
Follower
peed Tach
Speed Output
Output
Tach B A • Maximum frequency of 10 kHz • Supports run-time control (4 words in and 10 words out) from a
llower
Speed Output
Tach B V
+15-48
• External 15-24 V dc at
ollower
Speed Output
Follower
Tach Output
+15-48
AB AV DeviceNet master controller
Speed
Follower Tach
Output +15-48 V
100 mA max
Follower
+15-48 VB B
• Copper bus in a daisy-chain configuration
FollowerOutputOutput +15-48 V
Speed
SpeedTach Tach • 125 kbps to 500 kbps master/follower protocol; bus scan time
eed Tach
Motor MM +15-48 V V
+15-48 • High-resolution torque motor
Follower
Follower
peed Tach Output
Output M temperature feedback based on the number of nodes
llower
Speed Output
Tach
Temperature M • 1 kΩ positive temperature coefficient
ollower
Speed
Speed Output
Tach
Tach M
Feedback
Follower Output MM RTD or other sensor using optional Note: 1 word = 16 bits
Follower
FollowerOutputOutput signal conditioning module 11
TMdrive System Drives
Offer Complete Coverage
Volts
7,200 TMdrive-XL85
TMdrive-MV TMdrive-80
3,300 TMdrive-70
TMdrive-50
1,250 TMdrive-30
575/690 TMdrive-10
440/460 TMdrive-10