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ASTM A210 Seamless Boiler and Superheater Tubes PDF

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SPECIFICATION FOR SEAMLESS MEDIUM-CARBON


STEEL BOILER AND SUPERHEATER TUBES
SA-210/SA-210M

(Identical with ASTM Specification A 210/A 210M-95 except for editorial differences in Table 2) 98

1. Scope 2. Referenced Documents


1.1 This specification covers minimum-wall- 2.1 ASTM Standards:
thickness, seamless medium-carbon steel, boiler tubes A 450/A 450M Specification for General Requirements
and boiler flues, including safe ends (Note 1), arch for Carbon, Ferritic Alloy, and Austenitic Alloy Steel
and stay tubes, and superheater tubes. Tubes
A 520 Specification for Supplementary Requirements for
NOTE 1 — This type is not suitable for safe ending by forge Seamless and Electric-Resistance-Welded Carbon
welding. Steel Tubular Products for High-Temperature Service
Conforming to ISO Recommendations for Boiler Con-
1.2 The tubing sizes and thicknesses usually furnished struction
to this specification are 1⁄2 in. to 5 in. [12.7 to 127
mm] in outside diameter and 0.035 to 0.500 in. [0.9
to 12.7 mm], inclusive, in minimum wall thickness.
Tubing having other dimensions may be furnished, 3. Ordering Information 98
provided such tubes comply with all other requirements
3.1 Orders for material under this specification should
of this specification.
include the following, as required, to describe the
desired material adequately:
1.3 Mechanical property requirements do not apply
to tubing smaller than 1⁄8 in. [3.2 mm] in inside diameter 3.1.1 Quantity (feet, metres, or number of lengths),
or 0.015 in. [0.4 mm] in thickness.
3.1.2 Name of material (seamless tubes),
1.4 When these products are to be used in applications
3.1.3 Grade,
conforming to ISO Recommendations for Boiler Con-
struction, the requirements of Specification A 520, shall 3.1.4 Manufacture (hot-finished or cold-finished),
supplement and supersede the requirements of this
specification. 3.1.5 Size (outside diameter and minimum wall
thickness),
1.5 The values stated in either inch-pound units or
3.1.6 Length (specific or random),
SI units are to be regarded separately as standard.
Within the text, the SI units are shown in brackets. The 3.1.7 Optional requirements (Sections 7 and 10),
values stated in each system are not exact equivalents;
therefore, each system must be used independently of 3.1.8 Test report required (see Certification Speci-
the other. Combining values from the two systems may fication of Specification A 450/A 450M),
result in nonconformance with the specification. The 3.1.9 Specification designation, and
inch-pound units shall apply unless the “M” designation
of this specification is specified in the order. 3.1.10 Special requirements

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SA-210/SA-210M 1998 SECTION II

98 4. General Requirements Billets or tubes which do not meet the requirements


of the specification shall be rejected.
4.1 Material furnished under this specification shall
conform to the applicable requirements of the current NOTE 2 — For flattening and flaring requirements, the term “lot”
edition of Specification A 450/A 450M, unless otherwise applies to all tubes prior to cutting of the same nominal size and
wall thickness which are produced from the same heat of steel.
provided herein. When final heat treatment is in a batch-type furnace, a lot shall
include only those tubes of the same size and from the same heat
which are heat treated in the same furnace charge. When the final
heat treatment is in a continuous furnace, the number of tubes of
5. Manufacture the same size and from the same heat in a lot shall be determined
from the size of the tubes as prescribed in Table 2.
5.1 Steelmaking Practice — The steel shall be killed.
NOTE 3 — For tensile and hardness test requirements, the term
98 5.2 The tubes shall be made by the seamless process “lot” applies to all tubes prior to cutting, of the same nominal
and shall be either hot-finished or cold-finished, as diameter and wall thickness which are produced from the same heat
of steel. When final heat treatment is in a batch-type furnace, a lot
specified. shall include only those tubes of the same size and the same heat
which are heat treated in the same furnace charge. When the final
heat treatment is in a continuous furnace, a lot shall include all
tubes of the same size and heat, heat treated in the same furnace
6. Heat Treatment at the same temperature, time at heat, and furnace speed.

98 6.1 Hot-finished tubes need not be heat treated. Cold-


finished tubes shall be given a subcritical anneal, a
10. Tensile Requiremnts
full anneal, or a normalizing heat treatment after the
final cold-finishing process. 10.1 The material shall conform to the requirements
as to tensile properties prescribed in Table 3.
10.2 Table 4 gives the computed minimum elongation 98
7. Surface Condition values for each 1⁄32 in. [0.8 mm] decrease in wall
7.1 If pickling or shot blasting or both are required, thickness. Where the wall thickness lies between two
this shall be specifically stated in the order. values shown above, the minimum elongation value
shall be determined by the following equation:

E p 48t + 15.00 [E p 1.87t + 15.00]


8. Chemical Composition
8.1 The steel shall conform to the requirements as where:
to chemical composition prescribed in Table 1. Ep elongation in 2 in. or 50 mm, %, and
8.2 When a grade is ordered under this specification, tp actual thickness of specimen, in. [mm].
supplying an alloy grade that specifically requires the
addition of any element other than those listed for the
ordered grade in Table 1 is not permitted. 11. Hardness Requirements
11.1 The tubes shall have a hardness not exceeding
the following: 79 HRB or 143 HRB for Grade A-1,
9. Product Analysis 89 HRB or 179 HRB for Grade C.
9.1 When requested on the purchase order, a product
analysis shall be made by the supplier from one tube
12. Mechanical Tests Required
or billet per heat. The chemical composition thus deter-
mined shall conform to the requirements specified. 12.1 Tension Test — One tension test shall be made
on a specimen for lots of not more than 50 tubes.
9.2 If the original test for product analysis fails,
Tension tests shall be made on specimens from two
retests of two additional billets or tubes shall be made.
tubes for lots of more than 50 tubes (Note 3).
Both retests for the elements in question shall meet
the requirements of the specification; otherwise, all 12.2 Flattening Test — One flattening test shall be
remaining material in the heat or lot (Note 2) shall be made on specimens from each end of one finished tube
rejected or, at the option of the producer, each billet from each lot (Note 2), but not the one used for the
or tube may be individually tested for acceptance. flaring test. Tears or breaks occurring at the 12 or 6

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PART A — FERROUS MATERIAL SPECIFICATIONS SA-210/SA-210M

o’clock positions on Grade C tubing with sizes of When properly manipulated, superheater tubes shall
2.375 in. [60.3 mm] in outside diameter and smaller stand all forging, welding and bending operations neces-
shall not be considered a basis for rejection. sary for application without developing defects.
12.3 Flaring Test — One flaring test shall be made
on specimens from each end of the one finished tube
from each lot (Note 2,) but not the one used for the
flattening test.
12.4 Hardness Test — Brinell or Rockwell hardness 14. Product Marking
test shall be made on specimens from two tubes from
14.1 In addition to the marking prescribed in Specifi- 98
each lot (Note 3).
cation A 450/A 450M, the marking shall indicate
12.5 Hydrostatic or Nondestructive Electric Test — whether the tube is hot-finished or cold-finished.
Each tube shall be subjected to the hydrostatic, or,
instead of this test, a nondestructive electric test may
be used when specified by the purchaser.

13. Forming Operations 15. Keywords


13.1 When inserted in the boiler, tubes shall stand 15.1 boiler tubes; carbon; seamless steel tube; steel 98
expanding and beading without showing cracks or flaws. tube; superheater tubes

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SA-210/SA-210M 1998 SECTION II

TABLE 1
CHEMICAL REQUIREMENTS

Composition, %

Element Grade A-1 Grade C

Carbon A, max 0.27 0.35


Manganese 0.93 max 0.29–1.06
Phosphorus, max 0.035 0.035
Sulfur, max 0.035 0.035
Silicon, min 0.10 0.10
A For each reduction of 0.01% below the specified carbon maxi-

mum, an increase of 0.06% manganese above the specified maximum


will be permitted up to a maximum of 1.35%.

98 TABLE 2
NUMBER OF TUBES IN A LOT HEAT TREATED BY
THE CONTINUOUS PROCESS

Size of Tube Size of Lot

2 in. (50.8 mm) and over in diameter not more than 50 tubes
and 0.200 in. (5.1 mm) and over in
wall thickness
2 in. (50.8 mm) and over in outside not more than 75 tubes
diameter and under 0.200 in. (5.1
mm) in wall thickness
Less than 2 in. (50.8 mm) but over 1 not more than 75 tubes
in. (25.4 mm) in outside diameter or
over 1 in. in outside diameter and
under 0.200 in. (5.08 mm) in wall
thickness
1 in. (25.4 mm) or less in outside not more than 125 tubes
diameter

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PART A — FERROUS MATERIAL SPECIFICATIONS SA-210/SA-210M

TABLE 3 98
TENSILE REQUIREMENTS

Grade A-1 Grade C


Tensile strength, min, ksi [MPa] 60 [415] 70 [485]
Yield strength, min, ksi [MPa] 37 [255] 40 [275]
Elongation in 2 in. or 50 mm, min, % 30 30
For longitudinal strip tests, a deduction shall be made for each 1⁄32 in. [0.8 1.50 A 1.50 A
mm] decrease in wall thickness under 5⁄16 in. [8 mm] from the basic
minimum elongation of the following percentage points
When standard round 2 in. or 50 mm gage length or smaller proportionally 22 20
sized specimen with the gage length equal to 4D (four times the diameter) is
used
A See Table 4 for the computed minimum values.

TABLE 4 98
COMPUTED MINIMUM ELONGATION VALUESA

Elongation in 2 in. or
Wall Thickness, in. [mm] 50 mm, min, %
5⁄ (0.312) [8] 30
16
9⁄ (0.281) [7.2] 28
32
1⁄ (0.250) [6.4] 27
4
7⁄
32 (0.219) [5.6] 26
3⁄
16 (0.188) [4.8] 24
5⁄
32 (0.156) [4] 22
1⁄ (0.125) [3.2] 21
8
3⁄
32 (0.094) [2.4] 20
1⁄
16 (0.062) [1.6] 18
0.062 to 0.035 [1.6 to 0.9], excl 17
0.035 to 0.022 [0.9 to 0.6], excl 16
0.022 to 0.015 [0.6 to 0.4], incl 16
A Calculated elongation requirements shall be rounded to the nearest whole number.

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