Sika White Box Concept PDF
Sika White Box Concept PDF
Sika White Box Concept PDF
TYPICAL APPLICATIONS
WATERPROOFING
2 SIKA WHITE BOX CONCEPT
THE SIKA WHITE BOX CONCEPT
White
Box
DESIGN AND COST ENGINEERING
Watertight Design and Cost
To ensure that the appropriate level of watertightness can be
Joint System Engineering
achieved, appropriate consideration and guidance for the con-
crete, the structural design, construction and the concreting
works on site must be taken into account.
The Sika White Box Concept has the additional advantage Performance Characteristics:
of relatively simple and fast installation without additional ́́ Rigid waterproofing system
protection of the waterproofing materials being required. ́́ Use for rising capillary, seepage and pressure water
This is therefore also an extremely cost efficient solution. (As BS Grades 1 – 3)
The watertight joint systems are mainly installed parallel to ́́ Watertight but not water vapour-tight
the reinforcement and shuttering work. No additional time ́́ Use for non-moving ground conditions where the groundwater
window for their installation is required. Therefore working is not aggressive to concrete (without additional surface protec-
procedures on site reduce and the building time and costs for tion),
the basement decrease. ́́ Very high durability
́́ Reduced working procedures
Additionally, in the event of any damage or leaks, this is easy ́́ No additional protection needed
to locate and can be repaired by injection of limited areas. This ́́ Limited chemical resistance – as concrete
includes the injection of cracks in the waterproof concrete and
in all different kind of joints. A range of injection materials are Use:
available from Sika for these applications and requirements. ́́ For non-moving structures and less aggressive environments
(without additional concrete protection)
WATERPROOFING
SIKA WHITE BOX CONCEPT 3
SIKA WHITE BOX CONCEPT:
SYSTEM COMPONENTS
3
1
1 2 3
The Sika White Box Concept can be used for different methods
of construction including open-cut construction, precast and con-
struction with diaphragm walls.
A B C
In-Situ Concrete Diaphragm Wall Precast elements
A
5
4 5 6 7
Dependent on the surrounding ground water conditions, the The Sika White Box Concept can be used for limited exposure
specific structure, its exposure and the construction process and only for non-moving and environments not aggressive to
a full range of alternative materials and systems are available. concrete.
These include the waterproof concrete which needs to meet
our high quality standards, but also all details such as joints,
connections and penetrations. A building is only as watertight
as its weakest point.
Can be achievedreached with the Sika White Box Concept Can only be achievreached
with barrier systems
WATERPROOFING
6 SIKA WHITE BOX CONCEPT
ADVANTAGES AND BENEFITS
SIKA WHITE BOX CONCEPT: SIKA WHITE BOX CONCEPT ALLOWS: SIKA WHITE BOX CONCEPT:
́́ Long term experience ́́ Standard structural concrete and ́́ Easy and fast installation of all com-
́́ Long service life sealing functions ponents
́́ No architectural effects ́́ Freedom of design ́́ Easy to control and test the quality of
́́ High security with the possibility of application
back-up systems ́́ Easy to repair
́́ Tested and approved system for many ́́ Easy detailing
years ́́ Different products available to meet
́́ Different performance levels available different requirements
for different requirements
WATERPROOFING
SIKA WHITE BOX CONCEPT 7
WATERPROOF CONCRETE
The impermeability of concrete can be improved by adding Different requirements regarding the limitation of water per-
special components. Active components will form non-soluble meability through the concrete must be fulfilled to achieve a
materials throughout the pores and capillary structure of the waterproof concrete.
concrete and effectively seal the concrete permanently against
the penetration of water and other liquids. The most important performance criteria of the concrete are:
In addition there are other special ingredients which can en- ́́ Water penetration depth <30 mm
hance the self-healing properties of concrete and which im- ́́ Water conductivity <6 g /m²/h
prove the concrete’s ability to heal any cracks that form. ́́ Drying shrinkage <0.05%
The water impermeability of a structure is defined by the limi- ́́ Water absorption
tation of water permeability through the concrete. The volume ́́ Self healing properties
of water that penetrates into the concrete structure on one
side has to be lower than the volume of water that can evapo- With the use of Sika products this performance can be posi-
rate at the opposite side. The water conductivity test is a tively enhanced.
measurement of this performance.
60
parties (Sika recommendation <30 mm)
́́ Requirement: Good concrete quality and the right solutions 50
for joint design and sealing! 40
Sika Recommendation
30
20
10
Water content Fresh water and recycling water with require- Water/cement ratio according to <0.45
ments regarding fines content (max.40%) standards with regard to exposition
Concrete admixtures Superplasticizer Sika® ViscoCrete® or 0.60 – 1.50%
Type dependent on placement and workability SikaPlast® or Sikament®
method, requirements and time Sika®-WT 1.00 – 2.00%
Installation requirements Curing compound Subsequent curing to ensure high quality
(compactness) of surfaces Sika® Antisol®
WATERPROOFING
8 SIKA WHITE BOX CONCEPT
PRODUCTS USED IN MIX DESIGNS FOR SIKA WATERPROOF CONCRETE
SUPERPLASTICIZER SHRINKAGE REDUCING ADMIXTURE WATER RESISTANT ADMIXTURE
WATERPROOFING
SIKA WHITE BOX CONCEPT 9
JOINT SEALING –
CONSTRUCTION JOINT
Waterstops should be used to stop the water transmission at There are a range of waterstops for different requirements,
joints and therefore must be installed in all joints to produce a tested and approved to meet local regulations and specifica-
closed joint sealing system. tions.
́́ Hydrophilic Gaskets (profiles and sealants)
́́ Thermoplastic Waterbars
́́ Adhesive Tapes
́́ Injection Hose systems
The positioning of the waterstop should be appropriate for the method of construction and the risk level.
WATERPROOFING
10 SIKA WHITE BOX CONCEPT
PRODUCTS USED FOR THE SEALING OF CONSTRUCTION JOINTS
HYDROPHILIC GASKET ADHESIVE TAPE THERMOPLASTIC WATERBAR INJECTION HOSE SYSTEM
INTERNAL EXTERNAL INTERNAL/EXTERNAL INTERNAL
WATERPROOFING
SIKA WHITE BOX CONCEPT 11
JOINT SEALING – MOVEMENT JOINT
In addition to the function of the waterstops to act as a Construction and movement (expansion) waterstops must
waterproofing seal in the joint, the waterstop should allow create a closed waterproofing system. For sealing and water-
the sections to move independently of each other – without proofing of the concrete structure, waterstops are installed in
restriction (free from tension). all of these types of joints.
Where internal waterstops are used, correct fixing is essential to keep the waterstops in place during the concreting operations.
Good compaction of the concrete around the waterstops is also necessary to avoid paths for water ingress.
WATERPROOFING
12 SIKA WHITE BOX CONCEPT
PRODUCTS USED FOR THE SEALING OF MOVEMENT JOINTS
THERMOPLASTIC WATERBARS INTERNAL/EXTERNAL BONDED TAPES – EXTERNAL (POSITIVE SIDE)
WATERPROOFING
SIKA WHITE BOX CONCEPT 13
JOINT SEALING – CONNECTION JOINT
PRECAST ELEMENTS
WATERPROOFING
14 SIKA WHITE BOX CONCEPT
PRODUCTS USED FOR THE SEALING OF CONNECTION JOINTS
BONDED TAPES
Sikadur-Combiflex® SG
́́ Sikadur-Combiflex® SG
́́ Flexible post-applied sealing system
́́ Excellent adhesion to different substrates
́́ Highly flexible
́́ Easily maintained
THERMOPLASTIC WATERBAR
SikaFuko®
́́ SikaFuko® injection hose systems to seal all remaining gaps
between the different sealing layers
SikaSwell®
́́ Double function of SikaSwell® as a sealing system and to
control the limits of the injection
WATERPROOFING
SIKA WHITE BOX CONCEPT 15
WATERPROOFING DETAILS –
PENETRATIONS, ISOLATION JOINTS,
FORM SPACERS
ENGINEERED WATERPROOFING is all about the details. Therefore, details such as sealing around
formwork spacers, service entries, isolation joints between different material and pipe penetra-
tions also have to be considered.
Very effective solutions to seal such details are SikaSwell® SikaSwell® and the surrounding concrete structure. This
swellable profiles and sealants. The SikaSwell® products de- blocks the penetration of water through the joint and provides
velop an expansive swelling pressure between the expanding a durable waterproofing solution.
ISOLATION JOINTS
WATERPROOFING
16 SIKA WHITE BOX CONCEPT
There are different materials, products and methods used to for waterproofing details such as penetrations and connec-
seal the waterproofing details. Besides the swellable products tion joints between precast concrete elements. This system
the post-applied bonded tape Sikadur-Combiflex® SG system is also useful for the repair of damage to concrete arrises and
is a reliable and easy to apply sealing solution for such details surfaces, plus their subsequent sealing during maintenance.
and creates a closed waterproof ing system. The Sikadur-
Combiflex® SG system is adjustable to different detailing,
and highly flexible; therefore it can be used here as well as for
sealing construction and movement joints, especially,
WATERPROOFING
SIKA WHITE BOX CONCEPT 17
DESIGN AND COST OPTIMIZATION
́́ Simplify design and construction methods ́́ Restrained shrinkage and thermal movement to maximum
́́ Buildings have to be designed and built free of excess water of 0.2 mm (Local specification/standards take precedence if
and separation cracks lower than 0.2 mm)
́́ Any necessary joints have to be sealed in every situation ́́ Aspect ratio should not exceed 3 : 1
́́ The structure, the shuttering system and the reinforcement ́́ Minimum section thickness 200 mm for ground water and
have to allow good and easy concrete placing percolating water, 240 mm for ground water and percolating
́́ Consider any aggressive water and the ground conditions water (Minimum cover to joint protection systems can also
dictate increases in section thickness)
Relevant Standards: ́́ Low concrete drop height
– EU Standard: EN 1992, Eurocode 2 – Design of concrete ́́ Good flow without segregation and an even distribution
structures ́́ Good vibration
– UK: National Structural Concrete Specification for Building ́́ Concrete free of voids
Construction ́́ Maximum dimension in horizontal areas of 400 m², in
– German Standard: DAfStb-Richtlinie – Watertight Concrete vertical areas the size needs to be adapted according to the
Structures height and thickness of the concrete structure.
Relevant Standards:
– EU Standard: EN 1992, Eurocode 2 – Design of concrete
structures
– EU Standard: EN 206
– EU Standard: EN 12390-8
– German Standard: DAfStb-Richtlinie - Watertight concrete
Structures
WATERPROOFING
18 SIKA WHITE BOX CONCEPT
REQUIREMENTS FOR JOINT SEALING REQUIREMENTS FOR REINFORCEMENT
SYSTEMS
The selection and definition of construction and movement This is the key design element to limit crack formation. The
joints has to be carried out according to the exposures and amount of steel reinforcement normally is significantly higher
site conditions. Joints should be positioned in order to split the than that needed for the structural integrity only. Calculation of
base slab into regular square areas to reduce stress. the minimum steel grade and distribution should be carried out
by a structural engineer who is familiar with the local standards.
́́ Design, creation and installation of a closed waterproofing
system within the reinforced concrete structure in all joints ́́ The selection of structure dimensions and grade of steel
́́ Stay within one system and material quality to simplify con- reinforcement, maximum diameters and spacing, which allow
nections and details systematic installation of joint sealing and concrete (including
́́ Stay internal or external with the selected waterstop system vibration of the fresh concrete for good compaction)
to avoid special transitions and effects on the reinforcement ́́ The amount of steel reinforcement ensures limitation of any
́́ Waterstops should be installed in their specified position cracks in the waterproof concrete to a maximum of 0.2 mm.
symmetrical to the joint axis, and be fixed so their position
can not change or move during concreting works Relevant Standards:
́́ Waterstops must be fully enclosed in concrete and the con- – EU Standard: EN 1992, Eurocode 2 – Design of concrete struc-
crete must be free from voids tures
́́ Internal Waterstop systems must be designed with the –G erman Standard: DIN 1045 -1
proper clearance between the profile and the adjacent rebar
Relevant Standards:
– German Standard: DIN 18197 – Sealing of joints in concrete
with waterstops
– German Standard: DIN 18541 – Thermoplastic sealing strips
for sealing joints in in-situ concrete
– German Standard: DIN 7865 – Elastomeric joint sealing strip
for sealing joints in concrete
– USA Standard: U.S. Army Corps of Engineers CRD-C-572-74 -
Specifications for PVC Waterstop
– USA Standard: U.S. Army Corps of Engineers Engineering
Manual EM 1110-2-2102, Waterstops and Other Preformed
Joint Materials for Civil Works Structures
WATERPROOFING
SIKA WHITE BOX CONCEPT 19
POST – REPAIR SOLUTIONS
INJECTION SYSTEMS
SIKA INJECTION SYSTEMS are necessary as post – repair solutions to seal concrete structures.
If any leaks occur the Sika injection systems will reliably seal leaking structures so they are
subsequently watertight. Due to the possibility of direct detection of any leaks the repair work
is focused on the specific area and is therefore highly effective.
JOINTS
WATERPROOFING
20 SIKA WHITE BOX CONCEPT
SIKA INJECTION TECNOLOGIES USED AS POST REPAIR SYSTEMS
PACKER INJECTION:
Separation cracks and damaged joints After the material which was used to Injection can be used not only to seal a
can lead to direct and heavy water stop the water ingress, the leak must be structure but also to improve or restore
ingress. This water ingress must be re-injected to seal the structure durably. the structural integrity of the concrete
stopped immediately with a fast react- For wet areas without heavy water in- structure. Non-moving cracks and non-
ing and expansive material before pro- gress the flexible material can be inject- homogeneous areas can be bonded,
ceeding with the final repair. ed directly into the crack or joint area. filled and sealed with a rigid material.
SikaFuko® injection hose systems are Packers are placed in a grid in or all over
installed before concreting and are ready the concrete structure to inject the
for use after hardening of the concrete. material and create a new water- tight
In the event of any leaks the system sealing layer.
allows direct and fast access into most
areas of a watertight concrete structure.
WATERPROOFING
SIKA WHITE BOX CONCEPT 21
SIKA WHITE BOX CONCEPT –
WHY SIKA?
Sika provides a full and complete range of products and Sika provides technical and practical support not only during
systems based on all available modern technologies for the design and specification phase to ensure selection of the
waterproof concrete and joint sealing systems to meet the right materials and technologies, but also during their installa-
specific requirements of each project and structure. tion on site with additional training for engineers and contrac-
tors.
Sika’s mobile concrete laboratories allow easy and economic Sika provides additional services and support with systems
quality checks and control of waterproof concrete on site. for maintenance and repairs to ensure watertightness of your
structures throughout their designed service life, even in times
with changing conditions and requirements.
WATERPROOFING
22 SIKA WHITE BOX CONCEPT
GLOBAL BUT LOCAL PARTNERSHIP
WHO WE ARE
Sika AG, Switzerland, is a globally active specialty chemicals company.
Sika supplies the building and construction industry as well as manu-
© Sika Services AG / Waterproofing / CMDL / White Box Concept / 06.2014 / 568 / ID:48210
facturing industries (automotive, bus, truck, rail, solar and wind power
plants, façades). Sika is a leader in processing materials used in sealing,
bonding, damping, reinforcing and protecting loadbearing structures.
Sika’s product lines feature highquality concrete admixtures, specialty
mortars, sealants and adhesives, damping and reinforcing materials,
structural strengthening systems, industrial flooring as well as roofing
and waterproofing systems.