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6" - 8" Chucker Horizontal Turning Center With Magazine & Y-Axis

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C1/C2

6”– 8” Chucker Horizontal Turning Center


with Magazine & Y-Axis
Contents
Product Overview

Basic Information
Basic Structure 04
Cutting Performance 07

Detailed Information
Standard / Optional Accessories Status 08 1
Diagram 12
Machine / NC Specifications 18

1 Motor Case / RC Motor / Titanium


2 Joint / Tripod / Titanium
3 Part / Handflash / Aluminium 4
4 Hub / Bicycle / Titanium
3

Product Overview

Automatic Tool Changing 6” - 8”


Multiplex Turning Center
C1, C2 is an integrated multiplex turning center that combines the processing
capability of a turning center with the processing capability of a machining
center obtainable through Y and C-axis control. It is capable to manufacture
parts in complex geometry with a single chucking and its standard-fitted
automatic tool changer enables prompt machining of parts that require many
tools.

Enhanced Machining Stability


High Productivity (Reduced Non-cutting Time) (Machining Accuracy Maintained for a Long Time)
1 Process integrated machining 1 Orthogonal feed structure
(multiplex machining combined of turning and milling) 2 Efficient turnmill cooling structure
2 Quick tool change 3 Built-in Spindle (Main / Sub) - C2
3 Tool expandability through magazines

Reduced Operating Cost


1 Reduced installation space (3 existing machine → 1 C1, C2)
2 Reduced machine purchase and maintenance costs
4 HWACHEON CATALOG : C1/C2

Basic Information

Basic Structure

X-axis
Y-axis Long time machining stability and accuracy ensured
"Independent Orthogonal Y-axis Feed System"

Easy to handle chips


"Vertical Bed Structure"

Z-axis

C1
Max Cutting Dia Ø530 mm (Ø20.87 inch)

Max Cutting Length 599 mm (23.58 inch)


B-axis
C2
Max Cutting Dia Ø630 mm (Ø24.8 inch)

Max Cutting Length 564.5 mm (22.22 inch)


*C1 Frame

Chuck Size Max Stroke mm (inch) Rapid Speed m/min (ipm)


Type
inch X-axis Y-axis Z-axis B-axis X-axis Y-axis Z-axis B-axis
YMC 6 (OPT:8) 310 ±50 700 750 30 15 30 30
C1
YSMC 6 (OPT:8) / Sub:6 (12.2) (±1.97) (27.56) (29.53) (1,181) (591) (1,181) (1,181)
YMC 8 (OPT:10) 360 ±60 700 705 30 15 30 30
C2
YSMC 8 (OPT:10) / Sub:6 (14.17) (±2.36) (27.56) (27.76) (1,181) (591) (1,181) (1,181)

*B-axis : tailstock and sub spindle feed

Y-axis Machining

"Maximized Y-axis Machining Performance" X-axis

Y-axis
Y-axis

X-axis X + C-axis Y-axis

Finishing using Y-axis Multi-face machining

Y-axis

X + Y -axis
X-axis

Milling at the position Circular interpolation


deviated from the center for X and Y axes

Y-axis Stroke Y-axis Rapid Speed Inclination Angle (deg)


Type
mm (inch) m/min (ipm) Slanted Bed X-axis Y-axis

C1 ±50 (±1.97) 15 (591) 90

C2 ±60 (±2.36) 15 (591) 90


5

Main Spindle

High power motor applied


(Capable of high precision cutting and
High torque heavy cutting)
"Enhanced Work Productivity"

C1
Max Spindle Speed 6,000 rpm

Spindle Motor 11 kW

C2
Max Spindle Speed 5,000 rpm

Spindle Motor 15 kW
*C1 Main Spindle *C2 Main Spindle

Max Spindle Speed Spindle Motor Spindle Torque Max Bar Size Type of Spindle Nose
Type
rpm kW (HP) Nm mm (inch) ASA

C1 6,000 11 / 7.5 (15 / 10) 93 Ø51 (Ø20.01) A2-5

C2 5,000 15 / 11 (20 / 15) 477.3 Ø65 (Ø2.56) A2-6

Sub Spindle

Control of synchronization between the main and the sub-spindle allows


simultaneous completion of initial / post processing for maximized productivity
"Process Integrated Machining Realized"

Simultaneous multi-axes control is possible by associating with the turnmill function


"Multiplex Machining Realized Using Sub Spindle"

*C1 Sub Spindle

First Process Transfer (Synchronizing) Second Precess

Main Spindle Machining Pick-up Sub Spindle Machining

Max Spindle Speed Spindle Motor Spindle Torque Type of Spindle Nose
Type
rpm kW (HP) Nm ASA

C1 YSMC 6,000 7.5 / 5.5 (10 / 7.4) 63.5 A2-5

C2 YSMC 6,000 15 / 11 (20 / 15) 73.5 A2-5


6 HWACHEON CATALOG : C1/C2

Turret / Turnmill

A high-precision, high-rigidity turret with a new style


·Easy maintenance
·Number of mountable tools : 12 Angles, 18 Tools
·Indexing Time : 0.47 sec/step
·Type of Tool Shank : Quick Change Capto C4 Tool (SANDVIK)
·Tool Size : □25 mm (□1 inch) × Ø40 mm (Ø1.5 inch)

Easy to change tools


"Quick Tool Change"

Stable control of heat


from the turnmill spindle is made possible via :
"Air-Oil Cooling"
STD Drill / Tap Size (ER25 Collet)

Drilling : Ø16 mm
Ø0.63 inch

Tapping : M16

Max Turnmill Spindle Speed Turnmill Spindle Motor Turnmill Spindle Torque
Type Turnmill Tools
rpm kW (HP) Nm

C1
4,000 5.5 / 3.7 (7.4 / 5) 35 BMT 55 / CAPTO C4 + BMT 55
C2

Magazine

it is located in the front close to the operator for


"easy tool management and maintenance"

its standard-fitted automatic tool changer


"enables prompt machining of parts that require many tools"

·Type of Tool Shank : CAPTO C4


·Tool Storage Capacity : 12 ea
·Max Tool Dia : Ø40 mm (Ø1.5 inch)
·Max Tool Length (X / Z) - from Tool Shank Center
- C1 : 100 mm (3.94 inch) / 145 mm (5.71 inch)
- C2 : 150 mm (5.91 inch) / 145 mm (5.71 inch)
·Max Tool Weight : 6.2 kgf
·Tool Change Type : Armless
·Method of Tool Selection : Memory Random
·Drive Type : Servo Motor
7

Cutting Performance

·Material : Carbon Steel (SM45C)

O.D Cutting
Material Dia Material Removal Rate Spindle Speed Feed Cutting Depth Cutting Speed
Type
mm (inch) cm3/min rpm mm/rev mm (inch) m/min (ipm)

C1 66 (2.6) 231 1,168 0.35 3 (0.12) 220 (8,661)

C2 187 (7.36) 290.4 375 0.33 4 (0.16) 220 (8,661)

I.D Cutting
Material Dia Spindle Speed Feed Cutting Depth Cutting Speed
Type Process
mm (inch) rpm mm/rev mm (inch) m/min (ipm)

Finishing 70.6 (2.78) 675 0.1 0.1 (0.004) 150 (5,906)


C1
Roughing 71 (2.8) 414 0.34 1 (0.04) 100 (3,937)

Finishing 56.4 (2.22) 847 0.1 0.1 (0.004) 150 (5,906)


C2
Roughing 67 (2.64) 476 0.34 1 (0.04) 100 (3,937)

U-Drill
Material Dia Material Removal Rate Spindle Speed Feed Cutting Depth Cutting Speed
Type
mm (inch) cm3/min rpm mm/rev mm (inch) m/min (ipm)

C1 55 (2.17) 96 674 0.06 20 (0.79) 120 (4,724)

C2 55 (2.17) 164.9 694 0.1 20 (0.79) 120 (4,724)

Groove
Cutting Speed Material Removal Rate Feed Cutting Depth
Type
m/min (ipm) cm3/min mm/rev mm (inch)

C2 150 (5,906) 105 0.14 5 (0.2)

Face Cutter
Material Dia Material Removal Rate Spindle Speed Feed Cutting Depth Cutting Speed
Type
mm (inch) cm3/min rpm mm/min mm (inch) m/min (ipm)

C2 50 (1.97) 100 1,500 400 5 (0.2) 236 (9,291)

Turnmill Tap
Spindle Speed Feed Tapping Depth Cutting Speed
Type Process Tap Size
rpm mm/rev mm (inch) m/min (ipm)

C1 & C2 Axial (Z-axis) M20 1,500 2.5 30 (1.18) 95 (3,740)

Turnmill Drill
Material Dia Material Removal Rate Spindle Speed Feed Cutting Depth Cutting Speed
Type
mm (inch) cm3/min rpm mm/rev mm (inch) m/min (ipm)

C1 & C2 20 (0.79) 70 1,500 0.15 20 (0.79) 95 (3,740)

Turnmill Endmill
Material Dia Material Removal Rate Spindle Speed Feed Cutting Depth Cutting Speed
Type
mm (inch) cm3/min rpm mm/min mm (inch) m/min (ipm)

C1 & C2 16 (0.63) 67.2 1,500 210 20 (0.79) 76 (2,992)

* The machining results above are examples based on the factory test standards, and are subjected to the changes in conditions.
8 HWACHEON CATALOG : M3/M4-5AX
C1/C2

Detailed Information

Standard / Optional Accessories Status S : Standard O : Option X : Not available

NO. Item Description C1 YMC C1 YSMC C2 YMC C2 YSMC

1 6 inch S S X X

2 8 inch O O S S
Main Chuck
3 10 inch X X O O

4 No Chuck O O O O
5 6 inch X S X S
Sub Chuck
6 No Chuck X O X O
7 Soft Jaw S S S S
8 Hard Jaw 6 inch O O X X
Jaw
9 Hard Jaw 8 inch O O O O
10 Hard Jaw 10 inch X X O O
11 Chucking Pressure Check Switch O O O O
12 Dual Pressure (C-axis brake) O O O O
Chucking
13 Chuck Pressure Compensation S S S S
14 Chuck Clamp Confirm Switch O O O O
15 Main-ID Holder (CaptoC4) O O O O
16 Main-OD Holder (CaptoC4) O O O O
17 Sub-ID Holder (CaptoC4) O O O O
18 Sub-OD Holder (CaptoC4) O O O O
19 Radial Driven Holder for Auto Tool holder change O O O O
20 Turret Main-ID Holder (CaptoC4 ) for Auto Tool holder change O O O O
21 Sub-ID Holder (CaptoC4 ) for Auto Tool holder change O O O O
22 Sub-Axial Driven Holder (BMT 55) O O O O
23 Sub-Radial Driven Holder (BMT 55) O O O O
24 Main-U-Drill Holder O O O O
25 Sub-U-Drill Holder O O O O
26 Tailstock Servo Type (use Servo motor & Ball screw) S X S X
27 Coolant 0.6 MPa S S S S
28 Pump 1.5 MPa O O O O
29 Coolant Gun O O O O
30 Coolant Blow for Main Chuck O O O O
Coolant
31 Coolant Blow for Sub Chuck X O X O
Options
32 Coolant Chiller O O O O
33 Oil Skimmer O O O O
34 Side Type Chip Conveyor (Hinge type) O O O O
35 Chip Side Type Chip Conveyor (Scraper type) O O O O
36 Disposal Air Blow for Main Chuck O S O S
37 Air Blow for Sub Chuck X S X S
38 Tool Presetter (Main: Automatic / Sub.: Manual) O O O O
39 Parts Catcher & Work Conveyor O O O O
40 Workpiece Ejector X O X O
Automation
41 Barfeeder Interface O O O O
42 Robot Interface O O O O
43 Tool & Work Counter (Internal / External) O O O O
44 Tool Load Detect (L-HTLD) O O O O
45 Arbitrary Speed Threading O O O O
46 Software Tool Life Management O O O O
47 Automatic Tool Offset (Tool presetter option is required) S S S S
48 Real Time Operating Status Monitoring Solution (M-VISION Plus) O O O O
49 Linear Scale X O O S S
50 Linear Scale Y O O O O
51 Linear Scale Z O O O O
52 NC Cooler O O O O
53 ETC Signal Lamp with 3 Color (R, G, Y) S S S S
54 Transformer O O O O
55 Manual Guide i S S S S
56 10.4" Color LCD (FANUC) S S S S
57 15" Color LCD (FANUC) O O O O
9

Parts Catcher & Work Conveyor (OPT)


Thanks to its simple structure, the parts catcher is easy to attach /
detach and it is possible to implement simplified automation if
used with the bar feeder at the same time.
* Reduced the max Cutting diameter when applying part catcher

·Max workpiece size : Ø51 mm (Ø2.01 inch) / 120 mm (4.72 inch)


C1 ·Weight : 2 kg f

·Max Cutting Dia : Ø250 mm (Ø9.84 inch)

·Max workpiece size : Ø65 mm (Ø2.56 inch) / 120 mm (4.72 inch)


C2 ·Weight : 3 kg f

·Max Cutting Dia : Ø450 mm (Ø17.72 inch)

Tool Presetter (OPT)


Available functions with automatic tool presetter
- With a simple touch on the sensor, it perfectly sets the coordinate
system (within 15 seconds per tool).
- The tool shape error value is automatically calculated and entered.
- The automatic coordinate system is promptly configured according
Main (Manual) Sub (Automation) to the material geometry.

Automatic Coolant System (STD)

External Coolant Tank Detachable Chip Bucket


A large capacity coolant tank is placed at the front of the The chip bucket is separately attached on the top of
machine for easy coolant exchange as well as easy tank the tank so it is easy to remove chips discharged from
cleaning and pump maintenance. the machine without moving the heavy tank.

Oil Water Separation


A separate oil tank collects the lubricant remained after each
feed unit is lubricated to extend the coolant service life and to
keep the work environment clean.
1st Mesh Chip Filter

Various Options
- Standard Coolant Pump : 0.6 MPa
- Optional Coolant Pump : 1.5 MPa
- Oil Skimmer (OPT)
- Lift Up Chip Conveyor :
Coolant Pump
Hinge / Scraper type (OPT)

Tank Capacity
C1 : 200 ℓ (52.83 gal) 2nd Mesh Chip Filter
C2 : 230 ℓ (60.75 gal)

Pump Power
2.5 kW (for Turret)
10 HWACHEON CATALOG : C1/C2

Tool expandability

Turret Magazine Reduced Non-cutting Time


Compared to turrets of existing lathes, it is possible to store up to
18 tools, so it has shorter tool change and setting times.

Tool change of a existing lathe C1 / C2 ATC

Number of Tools : 18ea Number of Tools : 11ea


+ Empty port for tool change : 1ea

existing lathe (Tool 12ea)


Time that takes to change a piece of tool 1 min 30 sec

C1 / C2 (Tool 29ea)
Time that takes to change a piece of tool 18 sec
Tool Change Time : 1 min 30 sec Tool Change Time : 18 sec

User Convenience

For easy maintenance, the necessary utilities such as the


lubricating unit and the hydraulic unit are all in one place.

1
"All-in-One Utilities"

2 3

1 Air Panel
2 Air Oil System
3 Lubricant System
4
4 Hydraulic Unit

"Excellent Chip Disposal"

·The structure is designed to have chips fall


perpendicular to the ground for easy chip discharge

·The inside is fully covered so that the scattering chips


cannot have direct contact to the machine frame

·The side lift up chip conveyor removes chips from the


tank conveniently and perfectly (OPT)
11

Convenient Operator Panel

90˚ Rotating Operator Panel (STD)

The operator panel is newly designed from


the operator's viewpoint and thus enhances
the operator's convenience

"User Friendly Design"

10.4" display as standard


(USB and PCMCIA cards as standard)
Enhanced operability by optimizing the
layout and improving the touch feeling of
control buttons.

Horizontal keys enhance user convenience.

Long time continuous DNC operation with


*15" Display (OPT) the CF card even without the data server.

Machine Optimization (STD)

The cycle machining as well as the operating time and the


acceleration / deceleration speed of feed system are optimized.
Reduced
Dramatically reduced non-cutting time during machining ensures
optimal productivity. Non-cutting
Time
High precision, speed and smoothness are realized using the
cutting-edge machining technology.

Machining surface quality enhanced by HRV3+ control. Enhanced


(HRV3+: effectively prevents machine oscillation by controlling the
servo current to enhance the machining surface quality.) Productivity

HRV3+
Optimized
Tuning
"Enhanced Productivity"
12 HWACHEON CATALOG : C1/C2

Machine Size : C1 / C2
▒ Common ▒ C1 ▒ C2 * Unit : mm (inch)

C2 Width : 2,784 (109.61)

4,452 (175.28) / 4,507 (177.44) C1 Width : 2,493 (98.15)

Length : 3,555 (139.96) / 3,610 (142.13) 343 (13.5)


393 (15.47) 2,150 (84.65) / 2,246 (88.43) 145 (5.71)
328.5 (12.93)
3,226.5 (127.03) / 3,286.5 (129.39) 324.5 (12.76) 445 (17.52) / 495 (19.49)

2,300 (90.55)
Height : 2,360 (92.91)
1,640 (64.57)
Spindle Center

1,063 (41.85)
Door Open
954.5 (37.57)

784 (30.87)
808 (31.81)

Tooling Diagram
* Unit : ea
Tool Part name Q'ty Shape
[BMT55]
Main 3
O.D Cutting Holder
Sub 3

□25 mm (1 inch)
Face Holder Sub 1

Main 3
I.D Holder
Ø40 mm (Ø1.5 inch)
Sub 2

Main
U-Drill Holder OPT
Sub

I.D Holder Main , Sub 1

Straight Rotary BMT Holder (OPT)


Sleeve (Ø12, 1/2”) 1

Sleeve (Ø16, 5/8”) 1


Ø40 mm (Ø1.5 inch)
Sleeve (Ø20, 3/4”) 1

Sleeve (Ø25, 1”) 1

Sleeve (Ø32, 1 1/4”) 1

Socket (MT#1) 1

Socket (MT#2) 1
Angular Rotary BMT Holder (OPT)
Socket (MT#3) 1

U-Drill Sleeve (Ø20, 3/4”)

U-Drill Sleeve (Ø25, 1”) OPT

U-Drill Sleeve (Ø32, 1 1/4”)

ER 25 : Ø3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16


ER 25I : Ø1/16”, Ø1/8”, Ø3/16”, Ø1/4”, Ø5/16”, Ø3/8”, Each 1
Ø7/16”, Ø1/2”, Ø9/16”, Ø5/8”

Cap 6
13

C1 Spindle Power – Torque Diagram

Main Spindle Sub Spindle (OPT)


100 15 10
93Nm(30min, 60%)
63.5Nm(30min, 60%)
60
80
11kW(30min, 60%) 12 7.5kW(30min, 60%) 8

63.7Nm(Cont.)
46.6Nm(Cont.)
Torque(Nm)

Torque(Nm)
Power(kW)

Power(kW)
60 9 5.5kW(Cont.) 6
7.5kW(Cont.) 40
7.5

40 6 4
5.5
20

20 3 2

0 0
0 1128 2000 4000 4511 6000 0 1128 2000 4000 6000
Spindle Speed(rpm) Spindle Speed(rpm)
Turnmill
40 8

35Nm(30min, 60%)

30 6
5.5kW(30min, 60%)
23.6Nm(Cont.)
Torque(Nm)

Power(kW)

20 3.7kW(Cont.) 4

10 2

0
0 1000 1500 2000 3000 4000
Spindle Speed(rpm)

C2 Spindle Power – Torque Diagram

Main Spindle Sub Spindle (OPT)


(Electric power conversion) 80 20
73.5Nm(S3 15%, 10min)
600 20
70 18
62.3Nm(S3 25%, 10min)
Low: 477.3Nm(2.5min)
500 60 15kW(10min) 16
15kW (Low: 20min, High: 30min)
15 14
50
Torque(Nm)

Torque(Nm)

400
Power(kW)

Power(kW)
45.7Nm(S1, Cont.)
11kW(Cont.) 12
Low: 318.2Nm(20min) 11kW (Cont.)
40 10
300
10
Low: 233Nm(Cont.) 30 8
200 High: 179Nm(30min) 6
20
High: 131.4Nm(Cont.)
5 4
100
10
2
450 800
0 0 0 0
0 300 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000 6000
Spindle Speed(rpm) Spindle Speed(rpm)
Turnmill
40 8

35Nm(30min)

30 6
5.5kW(30min)
23.6Nm(Cont.)
Torque(Nm)

Power(kW)

20 3.7kW(Cont.) 4

10 2

0
0 1000 1500 2000 3000 4000
Spindle Speed(rpm)
14 HWACHEON CATALOG : C1/C2

C1 Turret Interference Diagram ※Unit : mm(inch)

7)
1.7
ID Holder [Fixed Tool]

45(
)
.43

8)
(10

0.9
265

25(

)
.87
20
0(Ø
2)
12.

53

10(

Di
e3

ng
tti
ok

Cu
Str
Ø86

ax
0(Ø
33.8

M
xis
6)

X-A
Ø770
(Ø33.3
1)
Ø750(Ø29
.53)

2)
12.
10( 24)
e3
Strok 0(10.
xis 26
X-A
7)
1.9
50( Main Spindle
OD Holder [Fixed Tool]
7)
1.9

Ø360
.6(Ø1
50(

4.2)
)
20( 24.8
1)

265(10.43)
4.4

Ø300(Ø11.81

Ø2

250(9.84) 30(1.18) 300(11.81) 45(1.77)


30
7)
1.9

Ø6

315(14.2) X-Axis Stroke 310(12.2)


Ø6
50(

Main / Sub Spindle 50(


Ø3 1.9
)

20 7)
Axial Turnmill Holder [Exchangeable Tool] (Ø
12
.6) Main Spindle
50( Radial Turnmill Holder
1.9
7)
[Exchangeable Tool]
Ø86 Ø30
Ø7

0(Ø .31)
70( 29.53
Ø7

3)
(4.5
50

33.8

.2)
115
6)

(12
310
Ø6
8)
)

30
(7.6


ke
Ø6 24
Stro
195

)
.8)

.75
20(
Ø2

15
xis

4.4


1)
X-A

Ø59

00
0(Ø2
Main / Sub Spindle
Ø4
3.23
)
OD Holder Capto C4
[Exchangeable Tool]

Tu
rn
ing
Di

53 50(1.97)
0(Ø
20 250(9.84) 80(3.15) 200(7.87) 110(4.33)
.87
Turn ) X-Axis Stroke 310(12.2)
ing D
ia Ø41 Main / Sub Spindle 580(22.83)
0(Ø1
6.14 External Turning Tool [Fixed Tool]
)

580(22.83) 40(1.57)
310(12.2) 270(10.63)
)
.87
20
0(Ø
53
45(

ia Ø
105
1.7

gD
(4.1
7)

ttin
3)

Cu
205
X-A

(8.0
xis

265

50(1.97)
Stro

7)
(10
ke

.43
310

)
(12
.2)

50(1.97)

Main Spindle
External Turning Tool [Fixed Tool]
Sub Spindle
Radial Turnmill Holder [BMT-55, Fixed Tool]
250(9.84) 30(1.18) 300(11.87)
265(10.43) 45(1.77)

315(12.4) X-Axis Stroke 310(12.2)


15

C1 Moving Range ※Unit : mm(inch)

Main Spindle

OD Holder [Fixed Tool] ID Holder [Fixed Tool]


Z-Axis Stroke 700(27.56) Z-Axis Stroke 700(27.56)

96(3.78) 604(23.78)

Max107(4.21)

Max Cutting Length 599(23.58)

110(4.33) 150(5.91)

5(0.2) 110(4.33) 150(5.91)


160(6.3)

285(11.22)

265(10.43)
25(0.98)
101(3.98)
230(9.06)

20(0.79)
265(10.43)

150(5.91)
45(1.77)
35(1.38)

45(1.77)
30(1.18)

25(0.98 )

5(0.2)
80(3.15)

50(1.97)
100(3.94) 340(13.39) 120(4.72) 4.5(0.18)
50(1.97)
45(1.77)
5(0.19)

105(4.13) 100(3.94) 155(6.1)


257(10.12) 235.5(9.27) 261.5(10.3)
4(0.16) B-Axis Stroke 750(29.52)
4(0.16) B-Axis Stroke 750(29.53)

Main / Sub Spindle Main Spindle

Axial Turnmill Holder [Exchangeable Tool] Radial Turnmill Holder [Exchangeable Tool]
Z-Axis Stroke 700(27.56)
Z-Axis Stroke 700(27.56)
60(2.36)

200(7.87) 70(2.76)
X-Axis Stroke 310(12.2)
150(5.91)
X-Axis Stroke 310(12.2)

25(0.98)
100(3.94)

115(4.53)
155(6.1)
160(6.3)

40(1.57)

15(0.59) 40(1.57) 55(2.17) 100(3.94) 100(3.94) 37(1.46)


34.5(1.36) 400.5(15.77) 160(6.3) 105(4.13) 88.5(3.48)
4(0.16) B-Axis Stroke 750(29.52)
4(0.16) B-Axis Stroke 750(29.53)

Main / Sub Spindle Main / Sub Spindle

OD Holder Capto C4 [Exchangeable Tool] External Turning Tool [Fixed Tool]


Z-Axis Stroke 700(27.56) Z-Axis Stroke 700(27.56)
101(3.98) 599(23.58)
90(3.54)

60(2.36)
X-Axis Stroke 310(12.2)

105(4.13) 170(6.69)
200(7.87)

35(1.38)

110(4.33)
X-Axis Stroke 310(12.2)

265(10.43)

185(7.28) 125(4.92)
175(6.89)

205(8.07)
155(6.1)
30(1.18)
25(0.98)
110(4.33)

45( 1.77")
135( 5.31)

90(3.54)
15(0.59)
10(0.39)

15(0.59)

50(1.97)
105(4.13) 100(3.94) 64(2.52)
105(4.13) 340(13.39) 130(5.12) 9.5(0.37)
4(0.16) B-Axis Stroke 750(29.53) 242(9.53) 270.5(10.65) 241.5(9.51)
4(0.16) B-Axis Stroke 750(29.53)

Main Spindle Sub Spindle

External Turning Tool [Fixed Tool] Radial Turnmill Holder [BMT-55, Fixed Tool]

Z-Axis Stroke 700(27.56)


39(1.54)

INTERFERENCE REAR HOLDER


150(5.91)

155(6.1)

101(3.98)
115(4.53) 150(5.91)
5(0.2)

X-AXIS STROKE 310(12.2)

24(0.94)

120(4.72)
270(10.63)
265(10.43)

145(5.71) 6.5(0.26)
35(1.38)

115(4.53)
160(6.3)

35(1.38)
5(0.2)
10(0.39)
45(1.77)

110(4.33) 120.5(4.74) 155(6.1)


106(4.17") 334(13.15) 140(5.51)
243(9.57) 268.5(10.57)

4(0.16) B-Axis Stroke 750(29.53)


16 HWACHEON CATALOG : C1/C2

C2 Turret Interference Diagram ※Unit : mm(inch)

8)
0.9
ID Holder [Fixed Tool]

25(
)
.17
(14
360

)
.19
ke
Stro

(13
335
Ø62

xis
X-A
Ø6

0 (Ø
30
Ø7

24.4

50
6) (Ø

24
2.7 29

1)
.8)
70( .53
7) )
14.1
60(
oke 3 12.2)
Str 310(
xis
X-A

)
.87
7)

20
1.9
50(


30
Ø5
Dia
g
ttin
Cu
ax
M
Ø30
Main Spindle
6)

0(Ø1
OD Holder [Fixed Tool]
2.3

1.81
)
.23

)
60(

23

)
7.8

)

0.31
Ø3
90
Ø5

60(

0(Ø3

30(1.18) 35(1.38)
Ø9

250(9.84) 315(12.4) 45(1.77)


Ø77
6)

315(12.4) X-Axis Stroke 360(14.17)


2.3
60(

365(14.37)

Main / Sub Spindle 60(


2.3
6)
)

3)
.17

Axial Turnmill Holder [Exchangeable Tool]


(4.5

Main Spindle
(14
115
360

60(
2.3 Radial Turnmill Holder
ke

6)
Stro

[Exchangeable Tool]
5)
(9.6
xis
X-A

245

Ø4
1)

7)
5)( 55

00(
(5.3

2.1

Ø1
135
(3.180
Ø5

5.7
90
Ø6

5)

20

23 1)

Ø6

.23

30
24


)
.4

24
Ø75 .8)
0(Ø
29.5 Main / Sub Spindle
3)
) OD Holder Capto C4
.69
19 [Exchangeable Tool]
0(Ø
0
Ø5

30.31)
Ø770(Ø
)
37.8
0(Ø
Ø96

80 50
250(9.84) (3.15)(1.97) 250(9.84) 110(4.33)
630(24.8) X-Axis Stroke 360(14.17)
35(1.38)
250(9.84) 90(3.54) 255(10.04) 105(4.13) 630(24.8)
Ø63

30(1.18) 35 45
0(Ø
Ø7

250(9.84) (1.38) 315(12.4) (1.77)


24.8
50

Ø9 X-Axis Stroke 360(14.17)


)
29

60

.53

37
)

.8)

8)
20.0
0 (Ø
ia Ø51
ing D
Cutt
8)
30( 8)
1.1
1.3
35(

Main / Sub Spindle


External Turning Tool [Fixed Tool]
r 31 4.17)
)
2.4
1
60(
5(1

Cut
ting
OD roke 3

Dia
Ø63
lde

0 (Ø
St
Ho

24.8
xis

)
X-A7)

.2)
1.7

.8) 10(12
45(

(24 3
630

60(
2.3
6)
.6)

120
(12

(4.7 60(
2)
320

2.3
6)

Main Spindle
Cu
ttin

External Turning Tool [Fixed Tool]


gD

7)
ia

Sub Spindle
1.5
Ø6

40(
30

Radial Turnmill Holder [BMT-55, Fixed Tool]



24
.8)
17

C2 Moving Range ※Unit : mm(inch)

Main Spindle

OD Holder [Fixed Tool] ID Holder [Fixed Tool]


Z-Axis Stroke 700(27.56) Z-Axis Stroke 700(27.56)
135.5(5.33) Max Cutting Length 564.5(22.22) 599.5(23.6)
100.5(3.96)

35(1.38)
137(5.4)
112.5(4.43)

200(7.87)

180(7.09)

200(7.87)
210(8.27)
315(12.4)

335(13.19)

315(12.4)
125(4.92) 110(4.33)

175(6.89)

10(0.4) 105(4.13)
145(5.71)
10(0.39)

150(5.91) 145(5.71)

30(1.18)
127.5(5.02) 245(9.65) 315(12.4) 14.5(0.57)
5(0.2) B-Axis Stroke 705(27.76)

Main / Sub Spindle Main Spindle

Axial Turnmill Holder [Exchangeable Tool] Radial Turnmill Holder [Exchangeable Tool]
Z-Axis Stroke 700(27.56) Z-Axis Stroke 700(27.56)

73.5(2.89)
150.5(5.93)

110(4.33)
X-Axis Stroke 360(14.17)
100(3.94)
135(5.31)

150(5.91)
X-Axis Stroke 360(14.17)

25(0.98)

80(3.15)

210(8.27)
30(1.18)

110(4.33) (2.95)

5(0.2)
75

(1.57)
40

45(1.77) 125(4.92) 225(8.86) 165(6.5) 135(5.31) 32(1.26) 335(13.19) 155(6.1) 130(5.12) 78.5(3.09)

5(0.2) B-Axis Stroke 705(27.76) 5(0.2) B-Axis Stroke 705(27.76)

Main / Sub Spindle Main / Sub Spindle

OD Holder Capto C4 [Exchangeable Tool] External Turning Tool [Fixed Tool]


Z-Axis Stroke 700(27.56)
Z-Axis Stroke 700(27.56)
50.5(1.99)

(1.38)(3.54)
35 90

(2.36)
60

150(5.91)
200(7.87)
X-Axis Stroke 360(14.17)

185.5(7.3)
315(12.4)
195(7.68)

135(5.31)
(1.97) (2.76)

255(10.04)
110(4.33) 50 70

135(5.31)
165(6.5)
(1.38) 125(4.92)

10(0.39)
150(5.91)

(2.17)
(1.77)

(1.57) (1.97)
35

55
45

50

170(6.69) 175.5(6.91) 145(5.71) 120(4.72) 54(2.13)


40

5(0.2) B-Axis Stroke 705(27.76) 145(5.71) 270(10.63) 150(5.91) 9.5(0.37)


5(0.2) B-Axis Stroke 705(27.76)
Main Spindle Sub Spindle 710(27.95)

External Turning Tool [Fixed Tool] Radial Turnmill Holder [BMT-55, Fixed Tool]

Z-Axis Stroke 700(27.56)


101(3.98)

39.5(1.56)
150(5.91)
5(0.2)

200(7.87)

170(6.7)

320(12.6)
315(12.4)

170(6.7)
145(5.71)
135(5.31)

15(0.6)
15(0.6)

170.5(6.71) 145(5.71)
146(5.74) 344(15.54) 210(8.27)

5(0.2) B-Axis Stroke 705(27.76)


18 HWACHEON CATALOG : M3/M4-5AX
C1/C2

Product Configuration Each product can be configured to fit your application.

Ref. C1 C2

1) YMC : Y-axis
+ Tailstock
2) YSMC : Y-axis Main Chuck 6" (OPT : 8") Main Chuck 8" (OPT : 10")
Chuck 6"(OPT : 8") Chuck 8"(OPT : 10")
+ Sub spindle Sub Chuck 6" Sub Chuck 6"

YMC YSMC YMC YSMC

Tailstock Sub Spindle Tailstock Sub Spindle

Machine Specifications
C1 C2
ITEM
YMC YSMC YMC YSMC
Capacity
Swing over Bed mm (inch) Ø730 (Ø28.74) Ø730 (Ø28.74)
Max Cutting Diameter (Main / Sub) mm (inch) Ø530 (Ø20.87) Ø530 (Ø20.87) / Ø410 (Ø16.14) Ø630 (Ø24.8) Ø630 (Ø24.8) / Ø510 (Ø20.08)
Max Cutting Diameter (Main / Sub) Ø250 (Ø9.84) Ø450 (Ø17.72)
mm (inch) Ø250 (Ø9.84) Ø450 (Ø17.72)
- When applying part catcher / Ø410 (Ø16.14) / Ø510 (Ø20.08)
Max Cutting Length (Main / Sub) mm (inch) 599 (23.58) 599 (23.58) / 584 (22.99) 564.5 (22.22) 564.5 (22.22) / 550 (21.65)
Chuck Size (Main & Sub) inch 6 (OPT : 8) 6 (OPT : 8) / 6 8 (OPT : 10) 8 (OPT : 10) / 6
Spindle
Type of Spindle Nose (Main / Sub) ASA A2-5 A2-5 A2-6 / A2-5
Max Spindle Speed (Main / Sub) rpm 6,000 5,000 5,000 / 6,000
Through Spindle Hole Diameter (Main / Sub) mm (inch) Ø62 (Ø2.44) Ø62 (Ø2.44) / Ø56 (Ø2.2) Ø76 (Ø2.99) Ø76 (Ø2.99) / Ø38 (Ø1.5)
Max Bar Size (Main / Sub) mm (inch) Ø51 (Ø2.01) Ø51 (Ø2.01)/ Ø45 (Ø1.77) Ø65 (Ø2.56) Ø65 (2.56) / Ø29 (Ø1.14)
Index Angle (Main & Sub) deg 0.0001 0.0001
Spindle Motor (Main, Sub) kW(HP) 11/7.5 (15/10) 11/7.5 (15/10), 7.5/5.5 (10/7.4) 15/11 (20 / 15) 15/11 (20/15), 15/11 (20/15)
Turret
Number of Tool Station ea 18 18
Tool Size / Type mm (inch) / - □25 x Ø40 (□1 x Ø1.5) / Capto C4 □25 x Ø40 (□1 x Ø1.5) / Capto C4
Turret Indexing Time sec/step 0.467 0.467
Axes
Rapid Speed (X / Z / Y / B) m/min (ipm) 30 / 30 / 15 / 30 (1,181 / 1,181 / 5.91 / 1,181) 30 / 30 / 15 / 30 (1,181 / 1,181 / 5.91 / 1,181)
Max Stroke (X / Z / Y / B) mm (inch) 310 / 700 / ±50 / 750 (12.2 / 27.55 / ±1.96 / 29.52) 360 / 700 / ±60 / 705 (14.17 / 27.56 /±2.36 / 27.87)
Feed Motor (X / Z / Y / B) kW(HP) 7.0 / 2.2 / 2.2 / 2.2 (9.4 / 3 / 3 / 3) 7.0 / 2.2 / 2.2 / 2.2 (9.4 / 3 / 3 / 3)
Tailstock
Quill Dia / Tailstock Body Stroke mm (inch) Ø80 (Ø3.15) / 750 (29.5) - Ø80 (Ø3.15) / 705 (27.87) -
Quill Taper MT #4 - #5 -
Magazine
Type of Tool Shank - Capto C4 Capto C4
Tool Storage Capacity ea 12 12
Max Tool Diameter mm (inch) Ø40 (Ø1.5) Ø40 (Ø1.5)
Max Tool Length (X / Z) mm (inch) 100 (3.93) / 145 (5.71) (from Tool shank center) 150 (5.91) / 145 (5.71) (from Tool shank center)
Max Tool Weight kgf (lbf) 6.2 (13.7) 6.2 (13.7)
Turnmill
Spindle Motor kW(HP) 5.5 / 3.7 (7.4 / 5) 5.5 / 3.7 (7.4 / 5)
Max Spindle Speed rpm 4,000 4,000
Min Spindle Indexing Angle deg 0.0001 0.0001
BMT specifications / Turn mill tools - BMT 55 / Capto C4 + BMT 55 BMT 55 / Capto C4 + BMT 55
Tank Capacity
Lubrication / Hydraulic ℓ(gal) 12 (3.17) / 50 (13.21) 12 (3.17) / 50 (13.21)
Coolant ℓ(gal) 200 (52.83) 230 (60.75)
Power Source
Electrical Power Supply kVA 40 55
Dimension
Height / Floor Space (L x W) mm (inch) 2,300 (90.55) / 3,555 (139.96) x 2,493 (98.15) 2,360 (92.91) / 3,610 (142.13) x 2,784 (109.61)
Weight kgf (lbf) 10,500 (23,149) 10,800 (23,810)
NC Controller Fanuc 0i-TF
19

NC Specifications [Fanuc 0i-TF] ※ ㅡ : Not available S : Standard O : Option

ITEM SPECIFICATION YMC YSMC ITEM SPECIFICATION YMC YSMC

Controlled axis Program input

Controlled axis (Cs axis) - 4 - Axes 6 - Axes G code system A S S

Simultaneously controlled axes - 4 - Axes 4 - Axes Programmable data input G10 S S

0.001mm, 0.0001deg, Sub program call 10 folds nested S S


Least input increment S S
0.0001inch
Custom Macro B S S
Least input increment 1 / 10 0.0001mm, 0.00001inch O O
Addition of custom macro
#100 ~ #199, #500 ~ #999 S S
-common variables
inch/metric conversion G20, G21 S S
Canned Cycles S S
Store Stroke Check 1 S S
Multiple repetitive cycle S S
Store Stroke Check 2, 3 S S
Multiple repetitive cycleⅡ S S
Chamfering on / off S S
Canned Cycles for Drilling S S
Backlash compensation S S
Manual Guide i S S
Operation
Spindle speed function
Automatic & MDI operation S S
Constant surface speed control G96 / G97 S S
Program number search S S
Spindle override 50 ~ 120% S S
Sequence number search S S
Spindle orientation S S
Dry Run, Single Block S S
Rigid tapping S S
Manual handle feed / feed rate 1Unit / x1, x10, x100 S S
Spindle synchronous control S S
Interpolation function
Tool function / Compensation
Positioning / Linear interpolation
G00 / G01 / G02,G03 S S
/ Circular interpolation Tool function T4-digits S S
Dwell (Per seconds) G04 S S Tool offset pairs 128 pairs S S
Polar coordinate interpolation G12.1 / G13.1 S S Tool nose radius compensation S S
Cylindrical interpolation G7.1 S S Tool geometry / Wear
S S
compensation
Threading G32 S S
Tool life management O O
Multiple threading S S
Tool presetter option
Continuous threading S S Automatic tool offset is required
S S

Threading retract S S Direct input tool offset value Tool presetter option
is required
S S
measured B
Variable lead threading G34 S S
Editing operation
Reference position return 1st G28 S S
Part program storage length 1,280m (512kB) S S
Reference position return check G27 S S
Number of register able programs 400ea S S
2,3,4th reference position return G30 S S
Background editing S S
Arbitrary Speed Threading O O
Extended part program editing S S
Feed function
Play Back S S
Rapid traverse override F0, F25, F50, F100 S S
Operation / Display
Feed per minute (mm/min) G98 S S
Clock function S S
Feed per revolution (mm/rev) G99 S S
Self-diagnosis function S S
Rapid traverse bell-shaped
S S
acceleration / Deceleration Alarm history display S S

Feedrate override 0 ~ 150% S S Help function S S

Jog feed override 0 ~ 1,260mm/min S S Run hour and parts count display S S
Program input Dynamic graphic display O O
Tape code EIA / ISO S S Korean, English, German, French,
Multi-language display Italian, Chinese, Spanish, Portuguese, S S
Optional block skip 9ea S S Polish, Hungarian, Swedish, Russian

Program number O4 - Digits S S Data input / Output

Sequence number N8 - Digits S S Reader / Puncher interface CH1 RS232C S S

Decimal point programming S S Reader / Puncher interface CH2 RS232C S S

Coordinate system setting G50 S S Ethernet interface S S

Coordinate System Shift S S Memory card interface S S

Workpiece coordinate system G54 ~ G59 S S USB card interface S S

Workpiece coordinate system preset G92.1 S S Others

Direct drawing dimension programming S S Display unit 10.4” Color LCD S S


Hwacheon Global Network
Hwacheon Headquarter Hwacheon America Hwacheon Europe Hwacheon Asia

Please contact us for product inquiries.

www.hwacheon.com
The product design and specifications may change without prior notice.
Read the operation manual carefully and thoroughly before operating the product,
and always follow the safety instructions and warnings labels attached on the surfaces of the machines.

HEAD OFFICE USA GERMANY


HWACHEON MACHINE TOOL CO., LTD. HWACHEON MACHINERY AMERICA, INC. HWACHEON MACHINERY EUROPE GMBH
123-17, HANAMSANDAN 4BEON-RO, GWANGSAN-GU, GWANGJU, KOREA 555 BOND STREET, LINCOLNSHIRE, ILLINOIS, 60069, USA JOSEF-BAUMANN STR. 25, 44805, BOCHUM, GERMANY
TEL: +82-62-951-5111 FAX: +82-62-951-0086 TEL: +1-847-573-0100 FAX: +1-847-573-9900 TEL: +49-234-912-816-0 FAX: +49-234-912-816-60

SEOUL OFFICE SINGAPORE INDIA


46, BANGBAE-RO, SEOCHO-GU, SEOUL, KOREA HWACHEON ASIA PACIFIC PTE. LTD. HWACHEON MACHINE TOOL INDIA PTE. LTD.
TEL: +82-2-523-7766 FAX: +82-2-523-2867 21 BUKIT BATOK CRESCENT, #08-79 WCEGA TOWER, 103, GULMOHAR CENTRE POINT,34/A,WADGAON SHERI,
658065, SINGAPORE PUNE 411 014, INDIA
TEL: +65-6515-4357 FAX: +65-6515-4358 TEL: +91-20-6560-0168

VIETNAM CHINA
HWACHEON MACHINE TOOL VIETNAM CO., LTD. HWACHEON MACHINE TOOL CHINA CO., LTD.
UNIT 507, 5TH FLOOR, LOT T2-4, D1 ROAD, SAIGON HI-TECH PARK, B03A LIANGUAN JUHE INTERNATIONAL HARDWARE CITY, NO.
TAN PHU WARD, DISTRICT 9, HO CHI MINH CITY, VIETNAM 143 ZHENANZHONG ROAD, JINXIA, CHANGAN TOWN,
TEL: +84 (0)28-2253-2613 FAX: +84 (0)28-2253-2614 DONGGUAN CITY, GUANDONG PROVINCE , CHINA #523852
TEL: +86-769-8932-0601 FAX: +86-769-8932-0602
HC-T046-R1.1-201804

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