CALCULATION OF BEAM SPLICE

Project : SAHVANNAH POWER PROJECT. Rev. : 0

Building : Bagasse & Coal Fired Boiler Date : ###
Engineer : Kobkiat A. Reviewer : Wattana U.

G-300x300x12x19

DATA
Steel shape Web Plate Flange Plate
Steel grade A36 Column edge dist. a1 (mm.) 35 Column edge dist. c1 (mm.) 35
Height H (mm.) 300 Column bolt dist. a2 (mm.) 70 Column bolt dist. c2 (mm.) 70
Width B (mm.) 300 Row edge dist. b1 (mm.) 35 Row edge dist. d1 (mm.) 75
Web thickness tw (mm.) 12 Row bolt dist. b2 (mm.) 70 Row bolt dist. d2 (mm.) 0
Flange thickness tf (mm.) 19 d3 (mm.) 150
Yield stregth Fy (N/mm2) 245 Column number na (NOS) 1 Column number nc (NOS) 5
Bearing strength Fu (N/mm )2
400 Row number nb (NOS) 3 Row number nd (NOS) 2
Plate thickness tpw (mm.) 12 Plate thickness tpf (mm.) 20
Shear plane Double 2 Shear plane Double 2
Gap distance x (mm.) 5 Gap distance x (mm.) 5
Plate width Wpw (mm.) 210 Plate width Wpf (mm.) 300
Plate Length Lpw (mm.) 70 Plate Length Lpw (mm.) 350

Bolt (Per side)

Bolt type A325-N
Diameter of bolt D (mm.) 20
No. of web bolt nw (NOS) 3
No. of flange bolt nf (NOS) 10
Allowable shear stress Fv (N/mm )
2
145
Bolt hole Dh (mm.) 22

ENVELOPE FORCE OF MEMBER

M (kN-M) = = 246
V (kN) = = 176

WEB SPLICE :CHECK BOLT CAPACITY (Check for farest bolt in group)
Eccentricity e (mm) = x/2+a1+(na-1)a2/2 = 38
Moment from shear force Mu (kN-mm.) = V.e = 6,600
åd2 = åx2+åy2 = 9,800
Horizontal shear from moment Rux (kN) = Muy/åd 2
= 47
Vertical shear from moment Ruy (kN) = Mux/åd2 = 0
Vertical shear from shear force Ruv (kN) = V/nw = 59
Force resultant Ru (N) = ((Rux)2+(Ruy+Ruv)2)0.5 = 75,261
Area of bolt Ab (mm2) = pD2/4 = 314
Shear capacity Va (N/bolt) = FvAb = 91,106
Bearing capacity Fp (N/bolt) = 1.2 Fu D tw = 115,200
Shear capacity control = 91,106 > 75,261 OK.

WEB SPLICE :CHECK WEB PLATE THICKNESS

Bearing capacity Fp (N/bolt) = 1.2 Fu D tw = 115,200 > 75,261 OK.

FLANGE SPLICE :CHECK BOLT CAPACITY

Tension in splice plate. T (N) = M/(H+tpf) = 768,750
Shear capacity Va (N) = nFvAb = 911,062
Bearing capacity in splice plate Fp (N) = 1.2 Fu n D tpf = 3,840,000
Bearing capacity flange = 1.2 Fu n D tf = 1,824,000
Shear capacity control = = 911,062 > 768,750 OK.

FLANGE SPLICE :CHECK FLANGE PLATE THICKNESS

Gross area Ag (mm2) = Wpftcp = 12,000
Net area An (mm2) = (Wpf - ndDh)tpf = 10,240
Effective area Ae (mm2) = UAn ≤ 0.85Ag = 10,200
Tension capacity Ta (N) = 0.6 FyAg = 1,764,000 > 768,750 OK.
Ta (N) = 0.5 FuAe = 2,040,000 > 768,750 OK.

CHECK BLOCK SHEAR FAILURE AT SPLICE PLATE

Area of shear resistance Anv (mm2) = [(c1+(nc-1)c2)-(nc-0.5)Dh]tpf = 4,320
Area of tensile resistance Ant (mm2) = [d1+d2-(0.5nd-0.5)Dh]tpf = 1,280
Block shear capacity Ta (N) = 0.3FuAnv + 0.5FuAnt = 774,400 > 768,750 OK.

So,
WEB SPLICE: Plate 2 PL- 210 x 145 x 12 mm. Bolt - 3 M - 20 per side
FLANGE SPLICE: Out side plate 2 PL- 300 x 705 x 20 mm. Bolt - 10 M - 20 per side
In side plate 4 PL- 64 x 705 x 20 mm.
te A36 a
A572 Even n dx 2.nb.dx2 Odd n dx

Bolt type Fv 2 35 0 1 0
A325-N 145 4 105 0 3 70
A325-X 207 6 175 0 5 140
A490-N 193 8 245 0 7 210
A490-X 276 10 315 0 9 280
12 385 0 11 350
14 455 0 13 420
Weld rod Sum 0
E60XX 420
E70XX 490

b
Even n dy 2.na.dy2 Odd n dy
12 2 35 2,450 1 0
16 4 105 0 3 70
20 6 175 0 5 140
22 8 245 0 7 210
24 10 315 0 9 280
27 12 385 0 11 350
30 14 455 0 13 420
Single Sum 2,450
Double
 1.2Fu Le Fu/ 2D Le
115,200 192,000 80

1.2Fu Le Fu/ 2D Le
115,200 84,000 35

1.2Fu Le Fu/ 2D Le
3,840,000 2,800,000 35
1,824,000 1,330,000 35
MIN CONTROL 911,062

In side Plate Width

64
 STEEL TABLE
H-100x50x5x8 H-100x100x6x8 H-125x60x6x8 H-125x125x6.5x9
100 100 125 125
50 100 60 125
5 6 6 6.5
7 8 8 9
8 10 9 10

2.nb.dx2

0
0
0
0
0 0.50
0
0 dx dx2
0 åx2 0 0

2.na.dy2
0
9,800
0
0
0 0.50
0
0 dy dy2
9,800 åy2 70 9,800
H-150x75x5x7 H-150x100x6x9 H-150x150x7x10 H-175x90x5x8 H-175x175x7.5x11H-200x100x5.5x8 H-200x150x6x9
150 148 150 175 175 200 194
75 100 150 90 175 100 150
5 6 7 5 7.5 5.5 6
7 9 10 8 11 8 9
8 11 11 9 12 11 13
H-200x200x8x12 H-250x125x6x9 H-250x175x7x11 H-250x250x9x14 H-300x150x6.5x9 H-300x200x8x12 H-300x300x10x15
200 250 244 250 300 294 300
200 125 175 250 150 200 300
8 6 7 9 6.5 8 10
12 9 11 14 9 12 15
13 12 16 16 13 18 18
G-300x300x12x19 H-350x175x7x11 H-350x250x9x14 H-350x350x12x19 H-400x200x8x13 H-400x300x10x16H-400x400x13x21
300 350 340 350 400 390 400
300 175 250 350 200 300 400
12 7 9 12 8 10 13
19 11 14 19 13 16 21
18 14 20 20 16 22 22
H-450x200x9x14 H-450x300x11x18H-500x200x10x16H-500x300x11x18H-600x200x11x17H-600x300x12x20H-700x300x13x24
450 440 500 488 600 588 700
200 300 200 300 200 300 300
9 11 10 11 11 12 13
14 18 16 18 17 20 24
18 24 20 26 22 28 28
H-800x300x14x26H-900x300x16x28
800 900
300 300
14 16
26 28
28 28
 CALCULATION OF COLUMN SPLICE
END PLATE TYPE
Project : SAHVANNAH POWER PROJECT. Rev. : 0
Building : Bagasse & Coal Fired Boiler Date : ###
Engineer : Kobkiat A. Reviewer : Wattana U.

DATA
Lower column Upper column
H-200x200x8x12 H-200x200x8x12
Steel grade A36
Height Hl (mm.) 200 Height Hu (mm.) 200
Width Bl (mm.) 200 Width Bu (mm.) 200
Web thickness twl (mm.) 8 Web thickness twu (mm.) 8
Flange thickness tfl (mm.) 12 Flange thickness tfu (mm.) 12
Corner radius r (mm.) 13 Welding
r+tfl k (mm.) 25.0 Weld rod class E70XX
r+0.5.twl k1 (mm.) 17 Size of weld a (mm.) 8
Yield stregth Fy (N/mm2) 245 Allowable stress FExx (N/mm )
2
490
Bearing strength Fu (N/mm )
2
400 Effective size 0.707 a 5.66

End Plate Bolts

Column edge dist. a1 (mm.) 65 Bolt type A325-N
Column bolt dist a2 (mm.) 120 Diameter of bolt D (mm.) 20
Row edge dist. b1 (mm.) 35 Number of bolt n (NOS) 6
Row bolt dist.b2 (mm.) 65 Shear plane Single 1
Column number na (NOS) 2 Allowable tension stre Ft (N/mm2) 308
Row number nb (NOS) 3 Allowable shear stres Fv (N/mm2) 145
Plate thickness tp (mm.) 25 Fbu (N/mm2) 633
Plate width Wp (mm.) 250
Plate height Hp (mm.) 400

ENVELOPE FORCE OF SECTION

Moment M (kN-m) = 40
Shear force V (kN) = 37
Tension force T (kN) = 198

CHECK BOLT CAPACITY

Tension in flange Tf (kN) = M/(Hu-2.tfu) = 229
Area of bolt Ab (mm2) = pD2/4 = 314
Tension capacity Ta (kN) = nFtAb = 290 > 229 OK.
Shear stress fv (N/mm2) = V/(n.Ab) = 20
Allowable shear-tensile stress fva (N/mm2) = = 305 > 20 OK.

CHECK END PLATE THICKNESS

Ca = 1.29(Favg/Fbu)0.4(Ft/Fb)0.5 = 1.14
Cb = (B/Wp)0.5 = 0.89
Af/Aw = (B.tf)/((H-2tf).tw) = 1.70
pe (mm) = b2-0.25D-0.707a = 54
am = CaCb (Af/Aw)(1/3)(Pe/D)0.25 = 1.57
Me (kN-mm) = amTfpe/4 = 4,868
 tp (mm) = (6Me/Fbbp)0.5 = 25.22 > 25 FAIL

CHECK END PLATE BEARING CAPACITY

Bearing capacity fp (N/mm2) = V/(n.D.tp) = 12
Fp (N/mm ) = 2
1.2 Fu n D tfc = 480 > 12 OK.

CHECK END PLATE SHEAR CAPACITY

Plate shearing capacity fv (N/mm ) = (Tf/2)/(Wp.tp)
2
= 18
Fv (N/mm2) = 0.4Fy = 98 > 18 OK.

CHECK WELDING CAPACITY

Upper and lower flange
Length of welding L (mm) = 2Bu-twu = 388
Ta (kN) = FExx.te.L = 1,075 > Tf OK.
Web: resist flexure stress from web near tensile bolt
Tension in upper col. web Tw (N/mm) = 0.6Fy.twu = 1,176
Ta (N/mm) = 2.FExx.te = 5,543 > 1,176 OK.
Web: resist shear stress
Length of welding L (mm) = 2(Hu-2.twu) = 352
Va (kN) = FExx.te.L = 976 > V OK.

So,
END PLATE: Plate PL- 250 x 400 x 25 mm. Bolt - 6 M - 20

NOTE: IF UPPER AND LOWER COLUMN IS SAME SIZE, PLEASE HIDE THE YELLOW AREA.
IF NO NEED TO ADD GUSSET PLATE, PLEASE HIDE THE GREEN AREA
A36
A572

Bolt type Fv Ft Fbu Ftv STEEL TABLE

A325-N 145 308 633 (3082-4.39fv2)0.5 305 H-100x50x5x8
A325-X 207 308 633 (3082-2.15fv2)0.5 307 100
A490-N 193 380 794 (3802-3.75fv2)0.5 378 50
A490-X 276 380 794 (3802-1.82fv2)0.5 379 5
7
8
Weld rod
E60XX 420
E70XX 490

12
16
20
22
24
27
30
36

Af Aw A
2,400 1,408 6,208
 1.2Fu Le Fu/ 2D
480 350

YELLOW AREA.
H-100x100x6x8 H-125x60x6x8 H-125x125x6.5x9 H-150x75x5x7 H-150x100x6x9 H-150x150x7x10 H-175x90x5x8
100 125 125 150 148 150 175
100 60 125 75 100 150 90
6 6 6.5 5 6 7 5
8 8 9 7 9 10 8
10 9 10 8 11 11 9
H-175x175x7.5x11 H-200x100x5.5x8 H-200x150x6x9 H-200x200x8x12 H-250x125x6x9 H-250x175x7x11 H-250x250x9x14
175 200 194 200 250 244 250
175 100 150 200 125 175 250
7.5 5.5 6 8 6 7 9
11 8 9 12 9 11 14
12 11 13 13 12 16 16
H-300x150x6.5x9 H-300x200x8x12 H-300x300x10x15 H-350x175x7x11 H-350x250x9x14 H-350x350x12x19 H-400x200x8x13
300 294 300 350 340 350 400
150 200 300 175 250 350 200
6.5 8 10 7 9 12 8
9 12 15 11 14 19 13
13 18 18 14 20 20 16
H-400x300x10x16 H-400x400x13x21 H-450x200x9x14 H-450x300x11x18 H-500x200x10x16 H-500x300x11x18 H-600x200x11x17
390 400 450 440 500 488 600
300 400 200 300 200 300 200
10 13 9 11 10 11 11
16 21 14 18 16 18 17
22 22 18 24 20 26 22
H-600x300x12x20 H-700x300x13x24 H-800x300x14x26 H-900x300x16x28G-300x300x12x19
G-350x350x12x25
G-400x400x15x25
588 700 800 900 300 350 400
300 300 300 300 300 350 400
12 13 14 16 12 12 15
20 24 26 28 19 25 25
28 28 28 28 19 25 25
-400x400x15x25