Case Studysf - 71700b
Case Studysf - 71700b
Case Studysf - 71700b
2009-05
Contents
1 Portable Instruments for Condition Monitoring
3 Software
9 Precut Shims
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © SPM Instrument AB. 71700 B
1
1
Portable Instruments for
Condition Monitoring
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © SPM Instrument AB. 71700 B
Bearing Checker
Bearing Checker is a portable instrument for fast and easy Bearing Checker measures shock pulses with a built-in
measurement of bearing condition in preventive mainte- probe and machine surface temperature with an infrared
nance. The instrument is push button controlled and basic sensor. The instrument can also be used as an electronic
measurement data are entered manually. stethoscope for detecting machine sound irregularities.
Technical data
Material, casing: ABS/PC Shock pulse measurement
Size: 158 x 62 x 30 mm Measurement technique: dBm/dBc, measuring range
(6.2 x 2.4 x 1.2 in) -9 to 90 dBsv, +3 dBsv
Weight: 185 g (6.5 ounces) including Transducer type: Built-in probe transducer
batteries
Keypad: Sealed membrane (silicone Temperature measurement
rubber) Temperature range: –10 to +185 °C (14 to +365 °F)
Display: Graphic monochrome, 64 x Resolution: 1 °C (1 °F)
128 pixels, LED backlight Transducer type: Thermopile Sensor TPS
Bearing condition Green, yellow and red light 334/3161, built-in contact free
indication: diodes IR-sensor
Measurement indication: Blue light diode Stethoscope
Power supply: 2 x 1.5 V AA batteries, alcaline Earphone mode: 8 level amplification
or rechargeable
Battery life: > 20 hours of normal use Article numbers
Operating temperature: 0 °C to +50 °C (32 °F to 122 °F) BC100 Bearing Checker, excl. batteries and accessories
Input connector: Lemo coaxial, for external
shock pulse transducers (probe Accessories
or quick connector) EAR12 Headphones with eardefenders
Output connector: 3.5 mm stereo mini plug for TRA73 External transducer with probe
headphones TRA74 Transducer with quick connector for adapters
General functions: Battery status display, trans- CAB52 Measuring cable, 1.5 m, Lemo - BNC slip-on
ducer line test, metric or Impe- 15286 Belt holder for external probe transducer
rial units of measurement, 15287 Belt case for accessories
language independent menus 15288 Protective cover with wrist strap
with symbols, storage of up to 15455 Protective cover with belt clip
10 measurement values
93363 Cable adapter, Lemo - BNC
93062 Cable adapter, BNC - TNC, plug-jack
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-09. TD-249 B
Leonova™ Infinity – Platform
LEO801 15310
LEO802
14715 CAS16
LeonovaTM Infinity is a hand-held machine condition ana- Parts of the Leonova Infinity system are specified on the
lyser with colour touch screen, operating under Windows technical data sheets (TD) listed below:
CE. Following functions are always included for unlimited
use: Instrument specifications TD-211
• Data logging with Condmaster®Nova Selection of instrument functions TD-212
• ISO 2372 vibration monitoring SPM Shock pulse measurement, dBm/dBc TD-213
• Speed measurement SPM Shock pulse measurement, LR/HR TD-214
• Temperature measurement SPM Spectrum TM
TD-218
• Analog signals, current and voltage ISO 2372 vibration monitoring TD-225
• Reading from and writing to CondID® memory tags ISO 10816 vibration monitoring with spectrum TD-219
• Manual recording, free quantity FFT with symptoms TD-220
• Check points, free text EVAM Evaluated vibration analysis
®
TD-221
The main Leonova functions are user selected, see TD-212. 2 channel simultaneous vibration monitoring TD-222
With synchronous measurement, enveloping, true zoom Run up/Coast down and Bump test TD-223
and up to a 12 800 line spectrum over 0.5 Hz up to 40 kHz, Orbit analysis TD-224
LeonovaTM Infinity has full vibration analysis capacity. SPM Balancing TD-226
has also incorporated the evaluation tables of the new ISO
Shaft alignment TD-227
10816 standards for broad-band measurement of vibration
Long-time recording TD-228
velocity, acceleration and displacement. For single and
Order tracking TD-306
dual plane rotor balancing, an easy to use graphical guide
calculates balancing weights and their position. For shaft Services TD-229
alignment, Leonova Infinity uses advanced laser technique Protective cover TD-246
with easy targeting, modulated line laser beam and auto- Transducers and measuring cables TD-247
matic precision calculation of shaft positions. LineLazerII detector units TD-267
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2009-02. TD-210 B
Leonova™ Infinity – Instrument Specifications
102
63
285
32
63
Leonova Infinity is a multi-function, hand-held data logger. of the measuring functions listed below (Platform). Other
The instrument is operated via keypad and touchscreen. diagnostic and analytic functions, for shock pulse measure-
Basic data for the measurement set-up can be input manu- ment, vibration measurement, orbit analysis, rotor balanc-
ally or downloaded from Condmaster®Nova. ing and shaft alignment, are user selected. For technical
Leonova Infinity is always programmed for an unlimited use information and specifications, see respective data sheets
listed on TD-212.
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-08. TD-211B.
Leonova™ Infinity – User selected functions
To obtain the optimal performance range and instrument Leonova automatically deducts credits from the tank when
price for their purpose, Leonova users can select any or all its 'Measure' key is pressed. Thus, the user's operating costs
of the 16 condition diagnosis and maintenance functions depend on the number of measurements taken. Credit tanks
below, under two alternative conditions of sale. The choice are refilled, and/or new functions added, by loading a coded
is between unlimited and limited use (Function & Use). file ordered via the local distributor.
When use is limited, the price for the function itself is much Free and limited functions can be combined at will. Platform
lower. Instead, the user prepays a tankful of 'credits'. functions are always included and their use is unlimited.
Functions for Unlimited Use Functions for Limited Use (Function & Use)
LEO130 Shock pulse method dBm/dBc LEO230 Shock pulse method dBm/dBc (1)
LEO131 Shock pulse method LR/HR LEO231 Shock pulse method LR/HR (2)
LEO132 SPM Spectrum LEO232 SPM Spectrum (2)
LEO133 ISO 10816 vibration monitoring with spectrum LEO233 ISO 10816 vibration monitoring with spectrum (1)
LEO134 FFT with symptoms LEO234 FFT with symptoms (2)
LEO135 EVAM evaluated vibration analysis, time signal LEO235 EVAM evaluated vibration analysis, time signal (2)
LEO136 2 channel simultaneous vibration monitoring LEO236 2 channel simultaneous vibration monitoring (4)
LEO137 Run up / coast down & bump test LEO237 Run up / coast down (50) and Bump test (25)
LEO138 Orbit analysis LEO238 Orbit analysis (5)
LEO151 Shock pulse method dBm/dBc and LR/HR LEO251 Shock pulse method dBm/dBc and LR/HR
LEO152 Balancing, single plane LEO252 Balancing, single plane (4 runs 16, 2 runs 42)
LEO153 Balancing, dual plane LEO253 Balancing, dual plane (80)
LEO154 Balancing, single and dual plane LEO254 Balancing, single and dual plane
LEO155 Shaft alignment LEO255 Shaft alignment (30)
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-05. TD-212B.
Leonova™ Infinity – Shock pulse measurement, dBm/dBc
delta
For over 30 years, the original Shock Pulse Method (SPM) Shock pulse amplitude is due to three basic factors:
has been very successfully used to obtain a fast, easy and • Rolling velocity (bearing size and rpm)
reliable diagnosis of the operating condition of rolling ele- • Oil film thickness (separation between the metal sur-
ment bearings. faces in the rolling interface). The oil film depends on
lubricant supply and also on alignment and pre-load.
The signal • The mechanical state of the bearing surfaces (rough-
Throughout their lifetime, bearings generate shocks in the ness, stress, damage, loose metal particle).
interface between the loaded rolling element and the race-
way. These shocks 'ring' the SPM transducer which outputs Input data
electric pulses proportional to the shock magnitude. The effect of rolling velocity on the signal is neutralized by
giving rpm and shaft diameter as input data, with 'reason-
Unlike vibration transducers, the shock pulse transducer able accuracy'. This sets an initial value (dBi), the start of
responds at its carefully tuned resonance frequency of about the ´normalized' condition scale.
32 kHz, which allows a calibrated measurement of the shock
pulse amplitudes. Evaluation
The initial value and the range of the three condition zones
Measurement (green - yellow - red) was empirically established by testing
The shock pulse meter counts the rate of occurrence (in- bearings under variable operating conditions. The maximum
coming shock pulses per second) and varies the measuring value places the bearing into the condition zone. The height
threshold until two amplitude levels are determined: of the carpet value and delta (dBm minus dBc) indicated
lubrication quality or problems with bearing installation
• the shock carpet level (approx. 200 incoming shocks and alignment.
per second. This level is displayed as dBc (decibel car-
pet value). Technical data
• the maximum level (highest incoming shock under 2 Measuring range: –9 to 99 dBsv
seconds). This level is displayed as dBm (decibel maxi- Resolution: 1 dBsv
mum value). Using a blinking indicator or earphones, Accuracy: ± 1 dBsv
the operator can establish a peak value by increasing Transducer types: SPM 40000/42000, probe transducer and
the measuring threshold until no signal is registered. quick connector transducer for adapters
Input data: Rpm, shaft diameter (or ISO bearing number)
Because of the very large dynamic range, shock pulses are Output: Maximum value dBm, evaluated green -
measured on a decibel scale (1000 x increase between 0 yellow -red, carpet value dBc, peak value,
and 60 dB). audible shock pulse signal (earphones).
Ordering numbers
LEO130 Shock pulse method dBm/dBc, unlimited use
LEO230 Shock pulse method dBm/dBc, limited use
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2005-12. TD-213 B
Leonova™ Infinity – Shock pulse measurement, LR/HR
The LR/HR method was developed from the original Shock A LUB no. of 0 means dry running, the value increases with
Pulse Method for condition diagnosis of rolling element oil film thickness. A COND no. of around 30 indicates surface
bearings. It allows a precision analysis of oil film condition stress or early damage, the value increases with damage
in the rolling interface and contains calculation models for severity. The general assessment is:
finding the optimal lubricant. Poor lubrication is the root CODE A Good bearing
cause of most bearing failures. CODE B Poor lubrication
CODE C Dry bearing, risk of damage
Signal and measurement CODE D Damage.
Transducer and measuring procedure are the same as for
A program part, LUBMASTER, uses the shock values plus
the dBm/dBc method (TD-213). The shock pulse meter
data on lubricant type, viscosity, load and operating tem-
counts the rate of occurrence (incoming shock pulses per
perature to calculate the bearing's life expectancy under
second) and varies the gain until two amplitude levels are
present condition. It also calculates the effect of changes
determined:
in oil type and viscosity.
• HR = high rate of occurrence, quantifying the shock
carpet (approx. 1000 incoming shocks per second). Calibration
• LR = low rate of occurrence, quantifying the strong The accuracy of the LR/HR method is increased by a calibra-
shock pulses (approx. 40 incoming shocks per second). tion factor (COMP no.) used in case of bearings with minimal
load or poor quality measuring points (in both cases the
LR and HR are 'raw values', measured in dBsv (decibel
signal strength is below normal). On the basis of the bear-
shock value).
ing's catalogue data and the lubricant properties, Leonova
calculates the normal shock level for a good bearing and
Input data
compensates for an abnormally low signal before returning
The LR/HR method requires more precise data on the the evaluation results.
bearing, because bearing geometry, as well as size and
speed, affect the shock carpet and thus the analysis of oil Technical data
film condition in undamaged bearings. The rpm is needed, Measuring range: –19 to 99 dBsv
plus a definition of the bearing type and size. This is best Resolution: 1 dBsv
input by stating the ISO bearing number, which links to the Accuracy: ± 1 dBsv
bearing catalogue in Condmaster.
Transducer types: SPM 40000/42000, probe transducer and
quick connector transducer for adapters
Evaluation
Input data: Rpm, plus bearing type and mean diameter
After measurement Leonova returns (or ISO bearing number)
• a general description of bearing condition (CODE) Output: LR and HR (raw shock values),
• a value for oil film condition (LUB) CODE A to D, evaluated green - yellow - red.
LUB no. for oil film condition,
• a value for surface damage (COND). COND no. for surface condition.
Ordering numbers
LEO131 Shock pulse method LR/HR, unlimited use
LEO231 Shock pulse method LR/HR, limited use
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2005-12. TD-214 B
Leonova™ Infinity – SPM Spectrum
Damage
severity
Trend
Pattern recognition:
Bearing with rotating inner race and a damaged outer race.
BPFO = ball pass frequency outer race and its multiples domi-
nate the shock pulse spectrum.
The purpose of 'SPM Spectrum' is to verify the source of measured, not preset. The factors defining the bearing
high shock pulse readings. Shocks generated by damaged frequencies are obtained from the bearing catalogue in
bearings will typically have an occurrence pattern matching Condmaster by stating the ISO bearing number.
the ball pass frequency over the rotating race. Shocks from
e. g. damaged gears have different patterns, while random Evaluation
shocks from disturbance sources have none. The frequency patterns of bearings are preset in Cond
master. Linking the symptom group 'Bearing' to the measur-
Signal and measurement ing point allows the user to highlight a bearing pattern by
The resonance frequency of the SPM shock pulse trans- clicking on its name. Other symptoms can be added when
ducer, calibrated to 32 kHz, constitutes the ideal carrier appropriate, e. g. for gear mesh patterns. Finding a clear
wave for transients caused by shocks. The output of this match of a bearing symptom in the spectrum is proof that
transducer is the same type of demodulated signal pro- the measured signal originates from the bearing.
duced by 'enveloping', with this important difference: both
frequency and amplitude response of the SPM transducer Technical data
are precisely tuned, so there is no need to find uncertain Frequency range: 0 to 100, 200, 500, 1000, 2000,
and shifting machine resonances to get a signal. 5000, 10 000, 20 000 Hz
Leonova first measures the shock amplitude by a shock Number of spectrum lines: 400, 800, 1600, 3200, 6400
pulse measurement with the dBm/dBc or the LR/HR meth- Measurement windows: Rectangle, Hanning, Hamming,
Flat Top
od. The results are the bearing condition data, evaluated
Spectrum types displayed: linear, power
green - yellow - red.
Averages: time synchronous, FFT linear, FFT
The second measurement produces a time record that is peak-hold
subjected to a Fast Fourier Transform (FFT). The resulting Frequency units: Hz, CPM
spectrum is used mostly for pattern recognition. Spectrum Saving options for spectrum: full spectrum, peaks only
line amplitudes are influenced by too many factors to be Amplitude scale unit: SD (Shock Distribution), SL (Shock
reliable condition indicators, so all condition evaluation is Level)
based on the dBm or the HR values. Scaling: linear or logarithmic X and Y axis
One unit for amplitude in an SPM spectrum is SD (Shock Zoom: true FFT zoom, visual zoom
Distribution unit), where each spectrum is scaled so that Pattern recognition: Bearing frequencies and optional
patterns highlighted in the spec-
the total RMS value of all spectrum lines = 100 SD = the trum. Automatic configuration of
RMS value of the time record. The alternative is SL (Shock bearing symptoms linked to ISO
Level unit), the RMS value of the frequency component in bearing no.
decibel. Alarm levels are manually set for each symptom to Transducer type: Shock pulse transducers with
show evaluated results in green - yellow - red. Various types probe and quick connector, SPM
40000/42000
of spectra can be produced. The recommended setting is
a spectrum with a resolution of at least 0.25 Hz, e. g. 3200 As an option, the frequency range can be extended to 40000 Hz,
the number of spectrum lines to 12800.
lines over 500 Hz, saving peaks only.
Ordering numbers
Input data
LEO132 SPM Spectrum, unlimited use
Pattern recognition demands precise data on the bearing
LEO232 SPM Spectrum, limited use
and exact measurement of the rpm. The rpm should be
LEO139 12 800 lines, 40 kHz, option
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-09. TD-218 B
Leonova™ Infinity – Vibration ISO 2372
Broad band vibration measurement is the most widely • Measurements are made in three direction (horizontal,
used and cost-efficient method for the diagnosis of general vertical, axial). The highest value returned determines
machine condition. There are two ISO recommendations machine condition.
concerning this type of machine condition monitoring, the • Default limit values for the change from green to
much used ISO 2372 and the more recent ISO 10816, which yellow and from yellow to red are set automatically
is a ongoing replacement of the older standard. when one of the six machine classes is input under the
measuring point data.
In Leonova, vibration measurement according to ISO 2372
is a platform function, always included for unlimited use. ISO 10816 is offered as a choice, see TD 219.
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-11. TD-225 B
Leonova™ Infinity – Vibration ISO 10816 with spectrum
Broad band vibration measurement is the most widely • The standard consists of several parts, each treating
used and cost-efficient method for the diagnosis of general a certain type of machines, with tables of limit values
machine condition. differentiating between acceptable vibration (green
range), unsatisfactory vibration (yellow range), and
There are two ISO recommendations concerning machine vibration that will cause damage unless reduced (red
condition monitoring by this type of measurement, the much range).
used ISO 2372 and the more recent ISO 10816, which is an
ongoing replacement of the older standard. In Leonova, ISO part, machine group and foundation type
are input using a multiple choice guide which displays the
With Leonova, ISO 2372 measurement is a platform func- various ISO definitions and leads to the limit values.
tion, always included for unlimited use (see TD-225).
ISO 10816 is an option with ordering numbers LEO133 Exceeding the requirements of the ISO standard, Leonova
(unlimited use) and LEO233 (limited use). also provides a 1600 line spectrum.
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2005-12. TD-219 B
Leonova™ Infinity – FFT spectrum with symptoms
FFT Spectrum with Symptoms is a vibration analysis function Spectrum analysis with 'symptoms'
offered with Leonova, for either limited or unlimited use. For easy pattern recognition in spectra, a range of ready
It is a reduced form of EVAM (Evaluated Vibration Analysis made 'fault symptoms' are downloaded from Condmaster.
Method), lacking the statistical evaluation by means of crite- These are instructions to highlight a spectrum line pattern
ria and possibility to display and save time signal (option). and display the sum of the lines' RMS values as a symptom
parameter (which can be trended).
This function generates three sets of machine condition
data: Most symptoms are automatically configured by using the
• Condition parameters, which are measured and cal- rpm as a variable, for some an input is needed, e. g. the
culated values describing various aspects of machine number of vanes on a rotor.
vibration. A special symptom group are the bearing symptoms (show-
• Vibration spectra where significant line patterns are ing e. g. ball pass frequencies over inner and outer race)
found, highlighted and evaluated with the help of pre- for which the Condmaster bearing catalogue contains all
set fault symptoms. need data.
• Trending of symptom values. Alarm levels are manually
Suitable symptoms and symptom groups are selected from a
set for evaluation in green- yellow - red.
menu in Condmaster when the measuring point is set up.
For each measuring point, the user can make an individual
selection and define the type of data best suited for the Technical data
surveillance of an individual machine. Frequency limit, lower: 0.5, 2, 10 or 100 Hz
Frequency limit, upper: 100, 200, 500, 1000, 2000, 5000,
Condition parameters 10 000 Hz
Envelope high pass filters: 100, 200, 500, 1000, 2000, 5000,
Condition parameters are measured for a selected frequen- 10 000 Hz
cy range. They can be individually activated and are shown Measurement windows: Rectangle, Hanning, Hamming, Flat Top
in measuring result tables and as diagrams. Available are: Averages: time synch, FFT linear,
FFT exponential, FFT peak-hold
VEL RMS value of vibration velocity
Spectrum lines: 400, 800, 1600, 3200, 6400
ACC RMS value of vibration acceleration Frequency units: Hz, CPM, orders
DISP RMS value of vibration displacement Saving options: peaks only, full spectrum
Spectrum types displayed: linear, power, PSD
CREST Crest value, difference between peak and RMS Zoom: true FFT zoom, visual zoom
KURT Kurtosis, the amount of transients in the vibration Transducer types: Vibration transducer SLD144 or IEPE
signal (ICP®) type transducers with voltage
output
SKEW Skewness, the asymmetry of the vibration signal As options, the frequency range can be extended to 40000Hz/12800
NL1 - 4 Noise level in the four quarters of the frequency spectrum lines and possibility to save time signal.
range.
Ordering numbers
LEO134 FFT with symptoms, unlimited use
Peak and peak-to-peak values are shown in the unit selected
LEO234 FFT with symptoms, limited use
for the time signal. LEO139 12 800 lines, 40 kHz, option
LEO164 Time signal, option to FFT with symptoms
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-09. TD-220 B
Leonova™ Infinity – EVAM evaluated vibration analysis
EVAM stands for Evaluated Vibration Analysis Method. With Spectrum analysis with 'symptoms'
Leonova, the EVAM method is offered as an analysing func- For easy pattern recognition in spectra, EVAM supplies a
tion with either limited or unlimited use. range of ready made 'fault symptoms'. These are instruc-
tions to highlight a spectrum line pattern and display the
The EVAM method generates three sets of machine condi-
sum of the lines' RMS values as a symptom parameter
tion data:
(which can be evaluated and trended). Most symptoms are
• Condition parameters, which are measured and cal- automatically configured by using the rpm as a variable,
culated values describing various aspects of machine for some an input is needed, e. g. the number of vanes
vibration. on a rotor. Suitable symptoms and symptom groups are
• Vibration spectra where significant line patterns are selected from a menu in Condmaster when the measuring
found, highlighted and evaluated with the help of pre- point is set up.
set fault symptoms.
Machine specific condition codes
• Machine specific condition codes (green, yellow, red)
In Condmaster, alarm limits can be set on all active param-
and condition values, based on a statistical evaluation
eters. Once measuring results are collected, an EVAM 'cri-
of the condition parameters and symptom values.
terion' can be created that compares new parameter values
For each measuring point, the user can make an individual with the statistical mean value and displays a dimensionless
selection and define the type of data best suited for the condition value against a green - yellow - red scale.
surveillance of an individual machine.
Technical data
Frequency limit, lower: 0.5, 2, 10 or 100 Hz
Condition parameters
Frequency limit, upper: 100, 200, 500, 1000, 2000, 5000,
Condition parameters are measured for a selected frequen- 10 000, 20 000 Hz
cy range. They can be individually activated and are shown Envelope high pass filters: 100, 200, 500, 1000, 2000, 5000,
in measuring result tables and as diagrams. Available are: 10 000 Hz
Measurement windows: Rectangle, Hanning, Hamming, Flat Top
VEL RMS value of vibration velocity Averages: time synch, FFT linear,
FFT exponential, FFT peak-hold
ACC RMS value of vibration acceleration Spectrum lines: 400, 800, 1600, 3200, 6400
DISP RMS value of vibration displacement Frequency units: Hz, CPM, orders
Saving options: peaks only, full spectrum, time signal
CREST Crest value, difference between peak and RMS Spectrum types displayed: linear, power, PSD
KURT Kurtosis, the amount of transients in the vibration Zoom: true FFT zoom, visual zoom
signal Transducer types: Vibration transducer SLD144 or IEPE
(ICP®) type transducers with voltage
SKEW Skewness, the asymmetry of the vibration signal output
NL1 - 4 Noise level in the four quarters of the frequency As an option, the frequency range can be extended to 40000 Hz,
the number of spectrum lines to 12800.
range.
Ordering numbers
Peak and peak-to-peak values are shown in the unit selected LEO135 EVAM evaluated vibration analysis, unlimited use
for the time signal.. LEO235 EVAM evaluated vibration analysis, limited use-
LEO139 12 800 lines, 40 kHz, option
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-09. TD-221 B
Leonova™ Infinity – 2 channel simultaneous vibration monitoring
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-09. TD-222 B
Leonova™ Infinity – Run up/coast down and Bump test
Run up / coast down measurements and Bump test are two Bump test
vibration analysis functions offered with Leonova Infinity, for The user sets the measuring range in Hz, which automatically
either limited or unlimited use. The bump test is employed sets the sampling time, e. g. 0.20 seconds for 2000 Hz/400
to check out the typical vibration response of a machine lines. A pre-trigging time, 5% to 25% of the sampling time,
structure at standstill, by hitting it e. g. with rubber mallet is also chosen.
(bump test). Run up/coast down records the changes in
The gain level is set by hitting the machine frame with vary-
vibration while the machine is run up to operating speed
ing force. The peak amplitude of the measured signal is
or after it has been shut off and is slowing to a stop. Both
displayed (velocity in mm/s) and a trigger level can be set
functions are selected from the menu of an ordinary vibra-
to 1% – 90% of the amplitude.
tion measurement assignment.
The actual test returns an FFT spectrum and a time signal
Run up / coast down
(sampling time plus pre-trigging time).
For this test, both the signal unit and the display unit for
the spectrum can be selected. Leonova Infinity uses both Technical data
digital and analog integration, so the signal unit can be set
Run up/coast down
independent of the transducer type used.
Frequency limit, lower: 0.5, 2 10 or 100 Hz
The measuring interval can be either time based (interval in Frequency limit, upper: 1 to 9999 orders
seconds) or speed based (interval in rpm). The speed range Measuring interval: speed or time based
is also chosen, e. g. 400 to 3000 rpm. Measurement windows: Rectangle, Hanning, Hamming, Flat
Top
The first result is a list of the numbered measurements, Spectrum lines: 400, 800, 1600, 3200, 6400, 12800
showing rpm and RMS vibration value. The date and time Spectrum types displayed: linear
of the first measurement are displayed.
Bump test
For each individual measurement, a spectrum can be called Frequency limit, lower: 2 Hz
up. Another list and diagram show the phase angles in Frequency limit, upper: 100, 200, 500, 1000, 2000, 5000,
degrees. Finally, the user can call up diagrams for vibration 10 000, 20 000, 40 000 Hz
amplitude and angle, showing all measurements in time Spectrum lines: 400, 800, 1600, 3200, 6400, 12800
sequence. In all diagrams, a blue dot shows the position of Spectrum types displayed: linear
the measurement marked on the list. Pre-trigger time: 5%, 10%, 20%, 25% of sampling time
Transducer types: Vibration transducer SLD144 or
IEPE* (ICP®) type transducers with
voltage output
* Integral Electronic PiezoElectric
Ordering numbers
LEO137 Run up/coast down and Bump test, unlimited use
LEO237 Run up/coast down and Bump test, limited use
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-03. TD-223 B
Leonova™ Infinity – Orbit analysis
15326
15315
CAB10
Orbit analysis is a vibration measurement function offered The orbit graph shows an overlay of the graphs for each
with Leonova infinity, for either unlimited (LEO138) or measured revolution plus their average. �������������
The user can
limited use (LEO238). The resulting orbit graph shows the select each individual revolution as well as the average
movement of the shaft’s centerline and is used to detect of all revolutions.
failures like rubs, unbalance, misalignment or oil whip on
machinery with journal bearings. The selected�����������������������������������������
graph is marked blue, with a blue arrow
showing the angle and the x/y values at that angle. The
The measurements are normally made on the buffered user can move the arrow on the screen via tap and hold
outputs of a machine protection system via the Orbit on the orbit graph.
Interface 15315. The interface is connected to the vibra-
tion and the tachometer inputs on Leonova. Signal inputs, When the orbit assignment is set up in Condmaster Nova,
channel X, channel Y and tachometer are connected via alarm limits can be set on the X and Y axis, resulting in an
BNC connectors. evaluated measurement (green - yellow- red scale).
measurement is complete, the average of the measured 15315 Orbit Interface with belt clip
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-03. TD-224 B
Leonova™ Infinity – Balancing
Single and dual plane balancing are optional Leonova Leonova guides step-by-step through the balancing pro-
functions with either limited or unlimited use. In case of cedure. One can shift the rotation direction and change
limited use, credits are deducted for each vibration meas- the measured parameter from velocity to acceleration or
urement. displacement.
Single plane balancing, 4 runs In addition to the RMS value, a spectrum is shown to help
This method uses one measurement without trial weight to find the part of vibration that is due to unbalance. For the
determine the vibration severity (mm/s RMS) of the rotor, two run methods, the number of samples for obtaining a
followed by three measurements with trial weights at 0°, time synchronous average is set to min. 4.
120° and 240° to calculate the weight and position of the Leonova calculates a number of alternatives for correcting
correction mass. the unbalance:
• Trial weight: Input rotor diameter, weight and rpm to
Single plane balancing, two runs
obtain the suitable trial weight in grams.
This method uses one measurement without trial weight
to determine the vibration severity (mm/s RMS) of the ro- • Split the correction mass: Input the number of rotor
tor, followed by one measurements with a trial weight to partitions to distribute the correction mass between
calculate the weight and position of the correction mass. It two of them.
requires time synchronised vibration measurement (trigger • Weight removal: Drill hole diameter and depth calcu-
pulse supplied by a pulse from the SPM tachometer probe lated for various materials.
or a proximity switch) to find the relative phase angle be-
• Radial displacement: Input the change in radial distance
tween the two vibration measurements.
to recalculate the weight.
Dual plane balancing • Degrees to length: change from angle to length meas-
The same two run method as used for single plane bal- ured along the rotor circumference.
ancing, but with vibration measurement and weight cor- • Keep trial weight: Calculate the correction mass with
rection in two planes. These measurements can be made
the trial weight remaining in place.
by shifting the vibration transducer or by connecting two
transducers. • Sum up weights: Replace all correction masses on the
rotor by one.
For all methods, a final run can be made to check the balanc-
ing results and, if needed, get the data for further adjust- Ordering numbers
LEO152 Balancing, single plane, unlimited use
ments. Leonova then saves a balancing log file.
LEO252 Balancing, single plane, limited use
LEO153 Balancing, dual plane, unlimited use
LEO253 Balancing, dual plane, limited use
LEO154 Balancing, single and dual plane, unlimited use
LEO254 Balancing, single and dual plane, limited use
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2005-12. TD-226 B
Leonova™ – Shaft Alignment
Shaft Alignment is an optional LeonovaTM function for quick Ordering numbers, LeonovaTM Infinity
and easy shaft alignment, with either limited or unlimited LEO155 Shaft alignment, unlimited use
use. In case of limited use, credits are deducted for each
LEO255 Shaft alignment, limited use
alignment assignment. The function is user-friendly and easy
to learn.
Ordering numbers, LeonovaTM
The LineLazer Accessory Set contains detector/transmitter LEO220 Shaft alignment, unlimited use, upgrade
units, brackets, chains, rods, cables and a measuring tape, LEO420 Shaft alignment, limited use, upgrade
all in a carrying case. This set fits a multitude of applications,
e.g. compressors, gearboxes, generators, and pumps. LineLazer Accessory Set LLA300
The detector units have position detectors (PSD) with a large LLB30 1 pc. LineLazer detector, lower beam (TD-267)
reception area, which makes fine tuning unnecessary. Com- LLB31 1 pc. LineLazer detector, upper beam (TD-267)
pensation values for thermal growth can be input. Integrated LLB11 2 pcs. Extension chain, length 1000 mm
precision inclinometers measure the angle of rotation of both LLB12 2 pcs. Chain with tension adapter, length 500 mm
detector units at all times. This allows measurement in fully LLB13 1 set Supporting rod, 80 mm, set of 4
automatic mode, with much less than a half-turn of the shaft. LLB14 1 set Supporting rod, 150 mm, set of 4
Measurement results are displayed in 100ths of millimetres
LLB15 2 pcs. Shaft bracket for chain
or 1000ths of an inch.
CAB50 1 pc. Communication cable between LineLazer
The Leonova instrument is the control and display unit. The and Leonova Infinity, length 3 m
interaction between the graphical display and the user is kept CAB75 1 pc. Charger cable, length 1.5 m
as simple as possible. A self-explanatory display based on MAA70 1 pc. Measuring tape
icons and graphics guides the user to make a perfect shaft TOL21 1 pc. Torquing tool for chains and rods
alignment. Leonova produces a log file with all alignment
CAS19 1 pc. Carrying case, plastic with foam insert
data for documentation and printing.
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-03. TD-227 B
Leonova™ Infinity – Recording function
A B
Recording is an optional Leonova function with unlimited In the example shown above the measuring point is con-
use. It allows the user to measure simultaneously with figured for the techniques SPM dBm/dBc with spectrum
up to three different transducers and record measuring (which automatically asks for a speed measurement), for
results for as long as the battery charge will last. Thus, ISO 2372 vibration measurement and for EVAM vibration
'Recording' is an analysis tool that can show the interac- measurement.
tion of various condition parameters over time.
Under 'Total' in the recording window, the desired number
Leonova has three separate input connectors, for of measurements is input, alternatively the total recording
• shock pulse measurement time in minutes.
• speed or temperature measurement Under 'Time between measurements' the interval is input
• vibration or analogue measurement. in minutes. 0 minutes means 'as fast as possible'.
Thus, shock pulse recording can be combined with either The measuring sequence is set by opening the list of avail-
of the alternatives given by the other two input. able measuring techniques with NEW (A) and selecting
techniques in any order. A technique can be used more
The recording function for a single quantity, e. g. tem- than once in the sequence.
perature, can be reached and set up from the default
Recording is started with the 'Measure' key and can be
file saved under the respective technique window. To
terminated with the 'Cancel' key (B).
record different quantities at the same time, one needs
a measuring point file where all the different techniques Leonova displays the number of measurements taken
are activated. and powers down when all are recorded. The batch is
then saved by the user and can be transferred to Con-
dmaster.
Ordering number
LEO160 Recording function, unlimited use
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2005-12. TD-228 B
Leonova™ Infinity – Order tracking
Order tracking is an optional Leonova function primarily In the example shown above the measuring point is con-
used for vibration analysis on variable speed machines. The figured for vibration analysis with order tracking. Under
method uses multiples of rotational speed (orders), rather ‘Measuring point data’ order tracking is marked and the
than absolute frequency (Hz). The number of orders to be upper frequency is input in orders. The lower frequency is
shown is input by the user. Leonova will then automatically input in Hz or CPM under ‘Measuring point data’. ‘Variable
set the sampling frequency to an exact multiple of the speed’ must be marked and rpm has to be measured.
measured rpm. Order tracking will also minimise the risk
of smearing when using FFT averaging. Leonova displays the spectrum within the selected number
of orders. A number of measurements can be displayed in
The purpose of using orders is to lock the display to the a three dimensional waterfall diagram, where 1X (rpm) and
rotational speed (1X) and its multiples, which means that its harmonics remain in the same position in the diagram.
the ordered components in the spectrum always remain The measurements are then saved by the user and can
in the same position in the display, even if the rotational be transferred to Condmaster. Setup of order tracking
speed varies between the measurements. assignments in Condmaster require the optional software
module, MOD188 Order tracking.
Two or several spectra from the same machine with variable
speed can therefore more easily be compared if they are
expressed in orders. Using order tracking, the frequency Ordering number
range will always cover the symptoms of interest, regard- LEO165 Order tracking, unlimited use
less of the rotational speed of the machine.
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2009-02. TD-306 B
Leonova™ Infinity – Services
The service program Leonova.exe is part of the basic function The credits required for a measuring round and the tank
package for Leonova Infinity. It is used to status are displayed by Leonova under 'Function and use'.
There one can also set the values and time intervals for the
• print and save balancing and alignment reports.
´tank low´ warnings.
• load credits and/or functions from the file ‘Leonova.txt’
The amount of credits deducted when the 'Measure' com-
• upgrade a Leonova version from the file ‘P70.EXE’.
mand is given depends on the method used, see table. For
• display and print a credit log containing all events in balancing, credits are deducted for each vibration reading.
connection with measurements credits, up to 10000. The table shows the min. requirement.
• make and reload safety copies of the Leonova files (file
extension .lsc). Functions with limited use Credit consumption
The operation of the service program is very simple: con- Shock pulse method dBm/dBc 1
nect Leonova to the PC, put it in communication mode, then Shock pulse method LR/HR 2
click on the desired service function. Follow the guidance SPM Spectrum 2
on the screen. Vibration ISO 10816 with spectrum 1
A safety copy of the Leonova measurement file can be used EVAM evaluated vibration analysis / time signal 2
to export one or more measuring points and, for example, FFT with symptom 2
send them to SPM for technical advice. 2 channel simultaneous vibration measurement 4
Orbit analysis 5
The file ‘Leonova.txt’ can contain measuring credits and/or
Leonova function that are new for the instrument or changed Run up/Coast down 50
from limited to unlimited use. It is coded to fit the individual Bump test 25
instrument and ordered via the local SPM distributor. Balancing, 1 plane 4 runs 16
Balancing, 1 plane 2 runs 42
Ordering number Balancing, 2 plane 80
PRO49 Leonova Service Program Shaft alignment 30
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2007-04. TD-229 B
Leonova™ Infinity – Protective cover 15310
15310
SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-09. TD-246 B
Leonova™ Infinity – Transducers and measuring cables
TEN10
SLD144B TEN11
SLD144F TEM11
CAB51
CAB48
TRX16
TAD12 14765
TAD10
TRA70
TRX17
TAD18 TAD15
TRA72
TAD11 81319
Transducers and measuring cables for Leonova™ Infinity For shock pulse monitoring, only use original SPM shock
are selected in accordance with the individual instrument's pulse transducers. For vibration monitoring, any vibration
range of measuring functions. The ordering numbers are transducer with voltage output can be used.
listed below.
SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-09. TD-247 B
Leonova™ Infinity – LineLazer II detector units
LLB31 LLB30
9
85
20
28 13
54
116
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-08. TD-267 B
Machine Condition Analyzer A30
TRA-22 TAD-15
A30
TAD-12
TAD-10
TAD-11
EAR-10
TAD-18
TRA-30 TEN-10
TEN-11
TRV-12
TRV-13
TRV-22 TEM-11
TRV-23
TRX-16 TRX-17
13603 CAS-14 CAS-15
Part Numbers
A30-1 Machine Condition Analyzer A30 Basic Speed monitoring
A30-2 Machine Condition Analyzer A30 Logger TAD-10 Contact adapter for tachometer probe
A30-3 Machine Condition Analyzer A30 Expert TAD-11 Contact center, rpm, short
13603 Communication module TAD-15 Contact center, rpm, long
CAB-31 Computer cable, male 25 pins- female 25 pins TAD-12 Contact wheel, meter / min.
CAB-32 Computer cable, male 25 pins- female 9 pins TAD-13 Contact wheel, yards / min.
CAS-14 Carrying case TAD-17 Contact wheel, feet / min.
CAS-15 Carrying case with foam insert TAD-14 Reflecting tape, pad of 5 sheets
EMD-13 Carrying strap TAD-16 Reflecting tape for thin shafts, 5 sheets
FUP-02 Follow-up form for A30, pad of 25 (mm) TAD-18 Tachometer probe with cable
FUP-04 Follow-up form for A30, pad of 25 (inch)
Temperature monitoring
Shock pulse monitoring TEN-10 Temperature probe tip, surface
TRA-20 Quick conn. transducer for measuring stud TEN-11 Temperature probe tip, liquid
TRA-22 Shock pulse transducer, probe assembly TEM-11 Temperature probe with cable
TRA-30 Shock pulse transd. with quick connector
EAR-10 Earphone in eardefenders, headset, incl. cable Spare parts
EAR-11 Earphone in eardefenders, for helmet, incl. cable 13108 Sleeve for probe tip (TRA-22)
CAB-07 Cable for remote monitoring, 1.5 m (6 ft) CAB-02 Cable for TRA-20, 1.5 m (5 ft)
CAB-06 Cable for TRA-22, 1.5 m (5 ft)
Vibration monitoring CAB-10 Spiral cable for TAD-18, TEM-11
TRV-12 Vibration transducer M8 (0-1000 Hz) CAB-30 Cable for TRA-30
TRV-13 Vibration transducer UNF 1/4"-28 (0-1000 Hz) 90022 Battery 1.5 V, alcaline, AA-cell
TRV-22 Vibration transducer M8 (0-5000 Hz)
TRV-23 Vibration transducer UNF 1/4"-28 (0-5000 Hz)
TRX-16 Magnetic foot for vibration transducer
TRX-17 Probe for vibration measurement
VIC-19 Cable for vibration transducer, 1.5 m
SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se ISO 9001 certified. © Copyright SPM 2002-04. TD-119.B
Machine Condition Analyzer A30
PC connection
A30-1 A30-2
25 pole
Basic Logger
female plug
CAB-31
A30-3
Expert 9 pole
female plug
13603 CAB-32
CAB-10
A30 is a machine condition analyzer designed for a reliable preven- Shock pulse (SPM® LR/HR)
tive maintenance of industrial machines. A30 is available in three Measuring range: –19 to 99 dBsv
versions. With ”Basic”, measuring results are recorded manually.
Resolution: 1 dBsv
”Logger” is a data logger and works together with SPM software
Accuracy: ± 1 dBsv
Condmaster®. ”Expert” has all the logger features. In addition, it
uses the EVAM® method for vibration analysis. A ”Basic” version can
be upgraded to ”Logger” and ”Expert”. Vibration severity (ISO 10816)
Measuring range: 0.5 to 49.9 mm/s RMS
Measuring techniques Analyzer A30 (0.02 to 2.0 in/s RMS)
and other features Basic Logger Expert Resolution: 0.1 mm/s (0.01 in/s)
Shock pulse, LR/HR • • • Accuracy: ± (0.2 mm/s + 2% of reading)
Vibration severity, ISO 10816 • • • Frequency range: 3 to1000 Hz
Temperature measurement • • •
Speed, contact and optical • • • Speed measurement
Continuous reading • • • Measuring range: 10 to 19 999 rpm optical
Data logging with Condmaster® • • Measuring distance: max. 0.6 m (2 ft.)
Measuring point identification with CondID® • • Resolution: 1 rpm
Alternative measuring systems • • Accuracy: ± (1 rev. + 0.1% of reading)
Selectable comments • •
Display of check points • •
Long time recording • • Temperature measurement
Measuring range: –50 to +440 °C (–58 to 824 °F)
Vibration spectrum •
Resolution: 1 °C (1 °F)
Evaluated vibration analysis (EVAM)
•
Alternative measuring systems
Instrument specifications No. per meas.point: 2
General features: language selection, battery test,
continuous reading, transducer line Additional information: date / time and comments
test, automatic idle / power off
Temperature range: 0 to 50 °C (32 to 120 °F) Long time recording
Power supply: 6 x 1.5 V LR6 alkaline cells Measuring parameters: SPM, VIB, temperature/speed
Battery life: power down 1 year, or 5000 typical Measuring interval: adjustable 0 to 60 minutes
measurements, or continuous record-
ing 50 hours Vibration analysis (EVAM®)
Size: 255 x 105 x 60 mm (10 x 4.2 x 2.4 in) Window: Hanning
Weight: 0.85 kg (1.9 lb.) Number of samples: 1024 / 2048
Casing / protective cover: ABS / polyurethane FFT result: 400 / 800 spectrum lines
Keypad: sealed membrane Range, resolution 3 to 200 Hz, 0.5 / 0.25 Hz
Display: LCD, 4x16 characters, LED backlight, at 400 / 800 lines: 3 to 500 Hz, 1.25 / 0.625 Hz
adjustable, automatic on/off 3 to 1000 Hz, 2 .5 / 1.25 Hz
Memory: typical 500, max. 999 meas. points 3 to 2000 Hz, 5.0 / 2.5 Hz
3 to 5000 Hz, 12.5 / 6.25 Hz
Backup, memory/clock: approx. 24 hours
Lines displayed: 15 highest, toggle Hz / cpm
Meas. point identification: read and write to CondID®
Lines saved: 1 to 200 highest
Reading distance: max. 50 mm
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2007-04. TD-113.B
Machine Condition Tester T30
TRA-22 TAD-15
T30
TAD-12
TAD-10
TAD-11
EAR-10
TAD-18
TRA-30 TEN-10
TEN-11
TRV-12
TRV-13
TRV-22 TEM-11
TRV-23
TRX-16 TRX-17
13603 CAS-14 CAS-15
Part Numbers
T30-1 Machine Condition Tester T30 Basic Speed monitoring
T30-2 Machine Condition Tester T30 Logger TAD-10 Contact adapter for tachometer probe
T30-3 Machine Condition Tester T30 Expert TAD-11 Contact center, rpm, short
13603 Communication module TAD-15 Contact center, rpm, long
CAB-31 Computer cable, male 25 pins- female 25 pins TAD-12 Contact wheel, meter / min.
CAB-32 Computer cable, male 25 pins- female 9 pins TAD-13 Contact wheel, yards / min.
CAS-14 Carrying case TAD-17 Contact wheel, feet / min.
CAS-15 Carrying case with foam insert TAD-14 Reflecting tape, pad of 5 sheets
EMD-13 Carrying strap TAD-16 Reflecting tape for thin shafts, 5 sheets
FUP-01 Follow-up form for T30, pad of 25 (mm) TAD-18 Tachometer probe with cable
FUP-03 Follow-up form for T30, pad of 25 (inch)
Temperature monitoring
Shock pulse monitoring TEN-10 Temperature probe tip, surface
TRA-20 Quick conn. transducer for measuring stud TEN-11 Temperature probe tip, liquid
TRA-22 Shock pulse transducer, probe assembly TEM-11 Temperature probe with cable
TRA-30 Shock pulse transd. with quick connector
Spare parts
EAR-10 Earphone in eardefenders, headset, incl.cable
13108 Sleeve for probe tip (TRA-22)
EAR-11 Earphone in eardefenders, for helmet, incl. cable
CAB-02 Cable for TRA-20, 1.5 m (5 ft)
CAB-07 Cable for remote monitoring, 1.5 m (6 ft)
CAB-06 Cable for TRA-22, 1.5 m (5 ft)
Vibration monitoring CAB-10 Spiral cable for TAD-18, TMM-11
TRV-12 Vibration transducer M8 (0-1000 Hz) CAB-30 Cable for TRA-30
TRV-13 Vibration transducer UNF 1/4"-28 (0-1000 Hz) 90022 Battery 1.5 V, alcaline, AA-cell
TRV-22 Vibration transducer M8 (0-5000 Hz)
TRV-23 Vibration transducer UNF 1/4"-28 (0-5000 Hz)
TRX-16 Magnetic foot for vibration transducer
TRX-17 Probe for vibration measurement
VIC-19 Cable for vibration transducer, 1.5 m
SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se ISO 9001 certified. © Copyright SPM 2002-04. TD-120.B
Machine Condition Tester T30
PC connection
T30-1 T30-2
25 pole
Basic Logger
female plug
CAB-31
T30-3
Expert 9 pole
female plug
13603 CAB-32
CAB-10
T30 is a machine condition tester designed for a reliable preven- Shock pulse (SPM® dBm/dBc)
tive maintenance of industrial machines. T30 is available in three Measuring range: –9 to 99 dBsv
versions. With ”Basic”, measuring results are recorded manually.
Resolution: 1 dBsv
”Logger” is a data logger and works together with SPM software
Condmaster®. ”Expert” has all the logger features. In addition, it Accuracy: ± 1 dBsv
uses the EVAM® method for vibration analysis. A ”Basic” version
can be upgraded to ”Logger” and ”Expert”. Vibration severity (ISO 10816)
Measuring range: 0.5 to 49.9 mm/s RMS
(0.02 to 2.0 in/s RMS)
Measuring techniques Tester T30
and other features Basic Logger Expert Resolution: 0.1 mm/s (0.01 in/s)
Accuracy: ± (0.2 mm/s + 2% of reading)
Shock pulse, dBm/dBc • • •
Vibration severity, ISO 10816 • • • Frequency range: 3 to 1000 Hz
Temperature measurement • • •
Speed, contact and optical • • • Speed measurement
Continuous reading • • • Measuring range: 10 to 19 999 rpm optical
Data logging with Condmaster® • • Measuring distance: max. 0.6 m (2 ft.)
Measuring point identification with CondID® • • Resolution: 1 rpm
Alternative measuring systems • • Accuracy: ± (1 rev. + 0.1% of reading)
Selectable comments • •
Display of check points • • Temperature measurement
Long time recording • •
Measuring range: –50 to +440 °C (–58 to +824 °F)
Vibration spectrum • Resolution: 1 °C (1 °F)
Evaluated vibration analysis (EVAM) •
Alternative measuring systems
Instrument specifications
No. per meas.point: 2
General features: language selection, battery test,
continuous reading, transducer line Additional information: date / time and comments
test, automatic idle / power off
Temperature range: 0 to +50 °C (32 to 120 °F) Long time recording
Power supply: 6 x 1.5 V LR6 alkaline cells Measuring parameters: SPM, VIB, temperature/speed
Battery life: power down 1 year, or 5000 typi- Measuring interval: adjustable 0 to 60 minutes
cal measurements, or continuous
recording 50 hours Vibration analysis (EVAM®)
Size: 255 x105 x 60 mm (10 x 4.2 x 2.4 in) Window: Hanning
Weight: 0.85 kg (1.9 lb) Number of samples: 1024 / 2048
Casing / protective cover: ABS / polyurethane FFT result: 400 / 800 spectrum lines
Keypad: sealed membrane Range, resolution 3 to 200 Hz, 0.5 / 0.25 Hz
Display: LCD, 4x16 characters,LED backlight, at 400 / 800 lines: 3 to 500 Hz, 1.25 / 0.625 Hz
adjustable, automatic on/off 3 to 1000 Hz, 2 .5 / 1.25 Hz
Memory: typical 500, max. 999 meas. points 3 to 2000 Hz, 5.0 / 2.5 Hz
3 to 5000 Hz, 12.5 / 6.25 Hz
Backup, memory/clock: approx. 24 hours
Meas. point identification: read and write to CondID® Lines displayed: 15 highest, toggle Hz / cpm
Reading distance: max. 50 mm Lines saved: 1 to 200 highest
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2007-04. TD-114.B
CondID®, Condition Memory
7
Distance
max. 50 mm
45
30
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2007-11. TD-151.B
Earphones in eardefenders EAR-10 / EAR-11
EAR-10 EAR-11
EAR-1
• Soft, wide foam and fluid-filled sealing rings with built-in Snap-mount (Z3E)
pressure-evening channels provide low pressure, effective
sealing and ideal comfort.
• Connection cord, 0.75 to 1.4 m, of soft spiral polyurethane Earphones for helmet, EAR-11
with a modular telephone connector. Earphones EAR-11 fit most safety helmets available in the
market today. The earphones have standard snap-mounts
The earphones with eardefenders are tested and approved in
(Z3E) and are adapted to a specific helmet by a simple
accordance with PPE directive 891686/EEC and EMC direc-
manipulation.
tive 89/336/EEC to meet the demands for CE labelling.
To mount the headphone, snap the helmet attachment into the
slot on the helmet. Note: The cups can be set in three positions:
Headset, EAR-10 working position, ventilation position and parking position.
The headset EAR-10 is a mono telephone set with two When in use, the cups must be placed in working position. Press
parallel connected earphones. It has a collapsible headband the wires inward until you hear a click on both sides. Make sure
for convenient storage when you are not using the earphones that the cup and the headband wire in working position are not
with eardefenders. pressing on the helmet lining or the edge of your hardhat so
that leakage can occur. Parking position should not be used if
the cups are damp inside after an intense period of use.
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2005-06. TD-209. B
2
2
Continuous Monitoring Systems
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © SPM Instrument AB. 71700 B
Intellinova® – System Unit INS10
2 1 9
600
3
4
8
6
5 7
500 210
The Intellinova System Unit INS10 is comprised of an industrial have to be drilled. The DIN rail has terminal blocks and cabling
enclosure, a Commander Unit, internal cabling and terminals for for connection of power supply. The unit has an earth rail (DIN)
power supply. Up to four monitoring units can be mounted and where the measuring cable shields should be connected. The
are ordered separately. The enclosure, intended for wall mount- unit is equipped with plastic cable channels and status indica-
ing, is robust and sealed for use in harsh environments. tors on the lid. Power supply unit, accessories for DIN rails,
internal cabling and cable inlets are ordered separately.
The unit has a flange with one cable inlet for eight measuring
cables plus two cable inlets for power supply and network con- Technical specifications for the Commander Unit are stated on
nection. It has three blind plugs where additional cable inlets data sheet TD-271. The various types of monitoring units are
(Pg29) for up to 32 measuring cables can be mounted. Holes described on the data sheets TD-272 to TD-275. Cable inlets
for cable inlets intended for digital in- and output connections and accessories for DIN rails are described on TD-289.
Storage temperature: -20 to +80 °C (- 4 to 176 °F) INB82 Bearing Monitoring Unit for SPM transducers of
type 42000 (TD-272)
Relative humidity: 10% to 90% (non-condensing)
INV80A Vibration Monitoring Unit, screw terminals (TD-273)
Cable inlets: 1 PG29 for 8 measuring cables
INAI10 Analog Monitoring Unit (TD-274)
2 PG11 for power supply and
network connection INAO80 Analog Output Unit (TD-275)
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-12. TD-270 B
Intellinova® – Commander Unit INC40
10 185 180 15
17
1 2
3
180
ø4 6
5
10
The Intellinova Commander Unit INC40 is a flexible and modular Technical data
platform which controls and communicates with the monitoring
Monitoring units: sockets for 4 monitoring units
units for continuous monitoring of machine condition. Up to
four monitoring units with normally eight channels each can Digital / RPM inputs: 4 channels
be plugged into the Commander Unit. Monitoring units are RPM transducer type: proximity switches, supply 12 V DC
ordered separately and are described on the technical data
RPM measuring range: 10 – 120 000 rpm
sheets TD-272 to TD-275.
Digital output: 2 status and 4 user configurable
The Commander Unit is equipped with multiplexing measur- Memory: SD card, 2 GB
ing logic, alarm, storing and analysis logic. It is connected via
standard Ethernet in a LAN network. LAN interface: Ethernet TCP/IP, 10/100 Mbps
Power supply: 18 to 36 V DC, nom. 24 V DC
The unit has four digital outputs for connection to PLC or via
Power consumption: max. 21 W (6 W available for
external relays to machine stop, external warning lamp, etc.
rpm transducers), typical 3 W
Up to four RPM transducers can be connected and linked to
without measuring units and rpm
measuring assignments set up in Condmaster®Nova.
transducers
The communication program LinX transmits measuring assign- Operating temperature: 0 to +60 °C (32 to 140 °F)
ments to and reads the results from the Commander Unit, and Storage temperature: -20 to +80 °C (- 4 to 176 °F)
controls the measuring operations, data processing and stor-
Relative humidity: 10% to 90% (non-condensing)
age. A service laptop with the Field Support Software (FSS) can
be connected for service and setup via an Ethernet port. Data Dimensions (w x h x d): 390 x 207 x 40 mm
access to process and control systems can be implemented via (15.4 x 8.2 x 1.5 inches)
OPC client/server technology. The unit can be used off-line and Weight: approx. 750 g without monitoring
is equipped with SD memory card for buffering and back-up. units
Accessories
93384 Screw terminal, 4 pins, for connection of digital
inputs/RPM and digital outputs
90419 SD memory card, 2 GB
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-09. TD-271 B
Intellinova® – Bearing Monitoring Unit
212
INB 80 / 82 INB80T/82T
70 37
The Bearing Monitoring Unit is a part of the Intellinova System Technical data
and has eight channels for continuous monitoring of bearing Measuring methods: dBm/dBc, LR / HR, SPM Spectrum
condition. It measures shock pulses according to the True Measuring channels: 8, multiplexing
SPM method and supports SPM Spectrum. The unit is simply Measuring range: -9 to 99 dBsv , -19 to 99 LRHR
plugged into the socket in the Intellinova Commander Unit. Measuring time: approx. 2 sec. per channel dBm/dBc,
approx. 20 sec. LR/HR
Measuring methods, measuring time, alarm limits, alarm
Frequency range: 0 to 100, 200, 500, 1000, 2000, 5000,
delay etc. are set up in Condmaster®Nova. 10 000, 20 000, 40 000 Hz
Number of spectrum lines: 400, 800, 1600, 3200, 6400, 12800
Four versions of the Bearing Monitoring Unit are available.
INB80 and INB82 have input connectors for coaxial cables. Measurement windows: Rectangle, Hanning, Hamming,
Flat Top
INB80 is intended for shock pulse transducers of type 40000 Spectrum types displayed: linear, power
(cable length max. 4 m) and INB82 is intended for shock pulse
Averages: time synchronous, FFT linear,
transducers of type 42000 (cable length max. 100 m). FFT peak-hold
Frequency units: Hz, CPM
INB80T and INB82T have input connectors for twisted pair
Saving options for spectrum: full spectrum, peaks only
cables. INB80T is intended for shock pulse transducers of
Amplitude scale unit: SD (Shock Distribution),
type 40000 (cable length max. 4 m) and INB82T is intended SL (Shock Level)
for shock pulse transducers of type 42000 (cable length Scaling: linear or logarithmic X and Y axis
max. 100 m). Zoom: true FFT zoom, visual zoom
Pattern recognition: bearing frequencies and optional
Signal processing patterns highlighted in the spectrum.
Automatic configuration of bearing
The resonance frequency of the SPM shock pulse transducer, symptoms linked to ISO bearing no.
calibrated to 32 kHz, constitutes the ideal carrier wave for Input connectors: for coaxial cables on INB80/82,
transients caused by shocks. The output of this transducer is for pair cables on INB 80T/82T
the same type of demodulated signal produced by 'envelop- Transducer line test: TLT test
ing', with this important difference: both frequency and am- Design: encapsulated circuit board, not
protected
plitude response of the SPM transducer are precisely tuned, Power consumption: max. 1.5 W, typical 0.8 W
so there is no need to find uncertain and shifting machine Operating temperature: 0 to +60 °C (32 to 140 °F)
resonances to get a signal. Storage temperature: -20 to +80 °C (- 4 to 176 °F)
Relative humidity: 10% to 90% (non-condensing)
Intellinova measures the shock amplitude by a shock pulse
measurement with the dBm/dBc or the LR/HR method and Mounting: plug-in connector and holding screws
for attachment in INC40
the results are bearing condition data for condition evalua- Dimensions: 212 x 70 x 37 mm
tion. The measurement also produces a time record that is Weight: approx. 200 g
subjected to a Fast Fourier Transform (FFT). The resulting
spectrum is used mostly for pattern recognition. Spectrum Part numbers
line amplitudes are influenced by too many factors to be INB80 Bearing Monit. Unit, transducers type 40000/coax cable
reliable condition indicators, so all condition evaluation is INB82 Bearing Monit. Unit, transducers type 42000/coax cable
based on the dBm or the HR values. INB80T Bearing Monit. Unit, transducers type 40000/pair cable
INB82T Bearing Monit. Unit, transducers type 42000/pair cable
12775 Connector for coaxial cable (INB 80/82)
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2009-01. TD-272 B
Intellinova® – Vibration Monitoring Unit INV80A
212
70 55
The Vibration Monitoring Unit INV80A is a part of the Intell- Technical data
inova System and has eight channels for continuous monitor- Measuring methods: ISO 2372, ISO10816, FFT with symptom,
ing of vibrations. The unit is simply plugged into the socket EVAM, 2-channel vib, orbit
in the Intellinova Commander Unit. Measuring time, alarm Measuring channels: 8, multiplexing, 2 simultaneous
limits, alarm delay etc. are set up in Condmaster®Nova. Design: encapsulated circuit board, not protected
It supports broad band vibration measurement, both ISO Input connectors: screw terminals
2372 and the more recent ISO 10816, the most cost-efficient Power consumption: max. 1.5 W, typical 0.8 W
method for the diagnosis of general machine condition. Operating temp.: 0 to +60 °C (32 to 140 °F)
Storage temp.: -20 to +80 °C (- 4 to 176 °F)
It also supports FFT with symptoms and EVAM (Evaluated
Relative humidity: 10% to 90% (non-condensing)
Vibration Analysis Method). The EVAM method generates
Mounting: plug-in connector and holding screws for
condition parameters describing various aspects of machine
attachment in Commander Unit INC40
vibration, vibration spectra where significant line patterns
Dimensions: 212 x 70 x 37 mm
are highlighted and eval����������������������������������
uated plus machine specific condi-
Weight: approx. 200 g
tion codes and condition values, based on a statistical evalu-
ation of the condition parameters and symptom values. Vibration analysis
For each measuring point, the user can make an individual Freq. limit, lower: 0.5, 2, 10 or 100 Hz
selection and define the type of data best suited for the Freq. limit, upper: 100, 200, 500, 1000, 2000, 5000, 10 000,
surveillance of an individual machine. 20 000, 40 000 Hz
Envelope HP filters: 100, 200, 500, 1000, 2000, 5000, 10 000 Hz
Two channel simultaneous vibration monitoring requires Measurem. windows: Rectangle, Hanning, Hamming, Flat Top
that either the measuring technique 'FFT with symptoms' Averages: time synch, FFT linear, FFT exponential,
or 'EVAM' is active in Condmaster Nova. This type of mea- FFT peak-hold
surement allows the user to study machine movement in Spectrum lines: 400, 800, 1600, 3200, 6400, 12800
two dimensions by observing the difference of the phase Transducer types: Vibration transducer SLD144 or IEPE (ICP®)
angles measured on the two channels. type transducers with voltage output
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-04. TD-273 B
Intellinova® – Analog Monitoring Unit INAI10
212
70 55
The Analog Monitoring Unit INA I10 is a part of the Intel- Technical data
linova System and has ten channels for continuous moni- Current inputs: 8 channels, multiplexing
toring of analog signals. It measures 0 to 25 mA on eight Voltage inputs: 2 channels, multiplexing
channels and 1 to 10 V DC on two channels. Input resistance: current 100 W, voltage 86 kW
Measuring time: approx. 1 sec. per channel
The unit is simply plugged into the socket in the Intellinova Measurement range: 0 to 25 mA, 0 to 10 V DC
Commander Unit. Measuring units, range, quantities, alarm Resolution: 0.01 mA, 0.01V
limits etc. are set up in Condmaster®Nova. Meas. uncertainty: ± (1% +0.1 mA)
Design: encapsulated circuit board,
not protected
Input connectors: screw terminal
Power consumption: max. 0.5 W, typical 0.2 W
Operating temperature: 0 to +60 °C (32 to 140 °F)
Storage temperature: -20 to +80 °C (- 4 to 176 °F)
Relative humidity: 10% to 90% (non-condensing)
Mounting: plug-in connector and holding screws for
attachment in Commander Unit
Dimensions: 212 x 70 x 37 mm
Weight: approx. 200 g
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-04. TD-274 B
Intellinova® – Analog Output Unit INAO 80
212
70 55
The Analog Output Unit INAO 80 is a part of the Intellinova Technical data
System and has eight current outputs. The unit is simply Analog outputs: 8
plugged into the socket in the Intellinova Commander Output: 4 to 20 mA
Unit.
Power supply: 18 to 36 V DC, nom. 24 V DC
The unit converts the measuring values from the monitoring Ouput connectors: screw terminal
units to analog signals 4 – 20 mA for connection to PLC, Design: encapsulated circuit board,
DCS or other control systems. not protected
Power consumption: 0.1 W from INC40 and 2 W from external
power supply
Operating temperature: 0 to +60 °C (32 to 140 °F)
Storage temperature: -20 to +80 °C (- 4 to 176 °F)
Relative humidity: 10% to 90% (non-condensing)
Mounting: plug-in connector and holding screws for
attachment in Commander Unit
Dimensions: 212 x 70 x 37 mm
Weight: approx. 200 g
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-04. TD-275 B
Intellinova® – Accessories for System Unit INS10
27
129
8
37
444 1.4 41
INO10
40
5
49.5
49.5
82435
15881 / 15882 / 15883 / 15884
44.5 5 44.5 5
93380 93318
30
26
6
6
35
13 19
3 53.5 10 14 20
Part numbers
INO10 Blind flange for Intellinova enclosure 82435 Cable inlet, Pg 29, for 8 measuring cables diam.
5 mm, IP65, brass/nickel-plated, PVC sealing
15881 Clamping yoke for earth rail, DIN, cable 3 - 8 mm
93380 Terminal block for DIN rail, nom. area 2.5 mm2
15882 Clamping yoke for earth rail, DIN, cable 4 -13,5 mm
93318 Switch block for DIN rail, nom. area 2.5 mm2
15883 Clamping yoke for earth rail, DIN, cable 10 - 20 mm
90307 End section for switch and terminal block
15884 Clamping yoke for earth rail, DIN, cable 15 - 32 mm
93319 End stop for DIN rail
15808 Cable inlet, Pg 7, for cable 3 - 6.5 mm, IP68, brass/
nickel-plated, Neoprene sealing 93384 Screw terminal, 4 pins, for digital in- and outputs
on Commander Unit
15885 Cable inlet, Pg 11, for cable 5 - 10 mm, IP68, brass/
nickel-plated, Neoprene sealing
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-10. TD-289 B
Intellinova® – Power Supply Units
INO11
INO12
The power supply units in the Intellinova system are intended INO12 is required when supplying a System Unit and optional
for mounting on standard DIN rail. INO11 is used to supply a equipment with power consumption up to max. 50 W. The
standard Intellinova System Unit with a power consumption of units are delivered complete with internal cabling and terminal
max. 18 W. blocks for DIN rail.
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-08. TD-288 B
Intellinova® – Relay INO16
70,5
67
16 85.5
Internal connections
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-09. TD-290 B
Intellinova® – Key Phasor Interface INO17
Technical specifications
Power supply: 12 V DC
Power consumption: 0.3 W
Pulse frequency: max. 100 kHz at 50% duty cycle
Pulse amplitude: min. 2 V
Input pulse: low level –33 V to +2.5 V
high level – 22 V to +33 V
Amb. temperature: 0° to 60° C (no condensation) Buffered outputs on
Amb. humidity: 10 % to 90 % (operating) machine protection system
Dimensions: 102 x 23 x 75 mm
Mounting: DIN rail 35 mm
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-11. TD-299 B
Machine Guard MG4-1
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-10. TD-141B
Machine Guard MG4-2
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-10 TD-142B
Machine Guard MG4-12
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-10. TD-143 B
Machine Guard MG4-22
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-10. TD-144 B
Machine Guard MG4-REF11
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2007-05. TD-204 B
CMM System - Encapsulated Modules
SPM 40000
45011-L (max. 4 m)
SPM 42000
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-09. TD-108.B
CMM System - Bearing Monitoring Module BMM
124
109
149
Bearing Monitoring Modules BMM are converters with Technical data
two channels which output 4-20 mA proportional to the un
Measuring method: SPM dBm, unnormalized maximum
normalized maximum value of the shock pulses measured on
value
a bearing. The measuring time is approximately 1 second per
channel. The measuring range for both channels together can Measuring channels: 2, multiplexing
be jumper set to either 0 to 80 or 20 to 100 dBsv.
Measuring range 1: 0 to 80 dBsv
The 4-20 mA current can be supplied to an display module of (5 dB /mA, 0.2 mA/dB)
type DMM, to a PLC or to a computer controlled monitoring Measuring range 2: 20 to 100 dBsv
system (e.g. SPM's CMS System). (6.25 dB/mA, 0.16 mA/dB)
There are two versions: Measuring time: approx. 1 second per channel
BMM-40 for shock pulse transducer type 40000. The coaxial Transducer type: SPM 40000 (BMM-40),
cable used between transducer and module is max. 4 m. SPM 42000 (BMM-42)
BMM-42 for shock pulse transducer type 42000. The coaxial Transducer cable: coaxial cable, SPM 90005-L, or SPM
cable used between transducer and module is max. 100 m. 90267-L (L = length in m)
The modules are wall mounted and supplied with 12 to Analog output: 4 to 20 mA, no galvanic separation
24 V DC. A transducer line fault is indicated by an output of
Fault indication: ≤ 1 mA out = interrupted or faulty
≤ 1 mA. This output can be changed to 4 mA by a jumper
transducer line
setting, which is common for both channels.
Loop resistance: 100 Ω. Higher resistance will reduce
signal accuracy (max. 400 Ω at 12 V,
800 Ω at 24 V)
Signal conversion
Power supply: 12 to 24V DC (±10%, tested
mA 20 according to EN 50082-2)
18
Supply current: max. 0.1 A
16
14 Cable inlet: IP65 at ø 5.5 to 10 mm
12 Input connectors: silver plated brass, 10 to 15 μ
10
Housing: polycarbonate, IP65
8
6 Vibration exposure: max 5 mm/s RMS
4 Temperature range: 0° to 55° C
0
Dimensions: 110 x 149 x 56 mm
1: 0 20 40 60 80 dBsv Mounting screws: 4 screws, ø 4 mm,
2: 20 40 60 80 100 dBsv
spacing 109 x 94 mm
Weight: 300 g
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-07. TD-145.B
CMM System - Bearing Display Module BDM
124
109
149
Bearing Display Modules BDM have two functions: Technical data
• they measure bearing condition (unnormalized maxi- Measuring method: SPM dBm, unnormalized maximum
mum value) on two channels and convert the result into value
an analog 4-20 mA signal which can be sent to a PLC. Measuring channels: 2, multiplexing
• they display analog 4-20 mA signals as a 3 digit meas- Measuring range 1: 0 to 80 dBsv
ured value. All units have two inputs for analog 4-20 (5 dB /mA, 0.2mA/dB)
mA, connected to the value display, the condition Measuring range 2: 20 to 100 dBsv
display and the alarm relays. The analog signal normally (6.25 dB /mA, 0.16 mA/dB)
comes from the module's measuring channels, but can Measuring time: approx. 1 second per channel
even come from external sources. Transducer type: SPM 40000 (BDM-40A),
SPM 42000 (BDM-42A)
There are two versions: Transducer cable: coaxial cable, SPM 90005-L, or
BDM-40A for shock pulse transducer type 40000. The coaxial 90267-L (L = length in m)
cable between transducer and module is max. 4 m. Analog output: 4 to 20 mA, no galvanic separation
BDM-42A for shock pulse transducer type 42000. The coaxial Fault indication: ≤1 mA out = interrupted or faulty
cable between transducer and module is max. 100 m. transducer line
Loop resistance: 100 Ω. Higher resistance will reduce
The measuring range for both channels can be jumper set signal accuracy (max. 400 Ω at 12 V,
to either 0 to 80 or 20 to 100 dBsv. The modules are wall 800 Ω at 24 V)
mounted and supplied with 12 to 24 V DC. A transducer line Power supply: 12 to 24V DC (± 10%, tested accord-
fault is indicated by an output of ≤ 1 mA. This output can be ing to EN 50082-2)
disconnected by a jumper setting.
Supply current: max 0.15 A
The display circuit acts as a programmable ampere meter Cable inlet: IP 65 at ø 5.5 to 10 mm
with two channels. Using two push-buttons, one can select Input connectors: silver plated brass, 10 to 15µ
preprogrammed measuring units and ranges from a list and Housing: polycarbonate, IP65
set two alarm levels (with alarm delay) for each channel. These Temperature range: 0° to 55° C
are connected to the condition display (green–yellow –red)
Vibration exposure: max 5 mm/s RMS
and to two relay outputs.
Dimensions: 110 x 149 x 56 mm
The relays can be controlled by either display channel. In Mounting screws: 4 screws, ø4 mm, spacing 109 x 94 mm
one channel mode, both relays are slaved to a single display Weight: 400 g
channel and provide relay switching at two levels (ALERT and
ALARM). In two channel mode, each display channel uses one Signal to display: 4 to 20 mA, 2 channels
relay which switches at the ALARM level. Relays: 2, max. 24 V/100 mA
Value display: 3 digits LED
Condition display: green, yellow, and red LED
Alarm limits: 2 per input channel, set with push-
buttons
Push-buttons: 2, for display control, alarm limit and
alarm delay setting
SPM Instrument AB • Box 4 • S-645 21 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se ISO 9001 certified. © Copyright SPM 2009-03. TD-146.B
CMM System - Vibration Monitoring Module VMM
149
VMM-14/15 VMM-20/21
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-12. TD-147.B
CMM System - Vibration Display Module VDM
149
VDM-14/15 VDM-20/21
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2009-03. TD-148.B
CMM System - Display Module DMM-12
80
35
16
71 43
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2003-10. TD-176.B
CMM System - Display Module DMM-13/14
110
124 94 56
109
143
DMM-13 DMM-14
DMM-13 and DMM-14 are condition display modules for Technical data
4-20 mA analog signals. Measured quantities and ranges are Input channels: 2
selected from a preprogrammed list (13 programs) or from
Input signals: 4 to 20 mA
user defined programs (7 programs). DMM-14 has two extra
cable inlets of type Pg 7. Relays (2): 24V / 100 mA
The display module can be wall mounted separately or in a Measuring range: selected to match the signal input
control cabinet or similar. It is supplied with 12 to 24 V DC. Value display: 3 digits, LED
The display module has two input channels and two relay Status display: green, yellow, and red LED
outputs. The relays can be controlled by either input channel.
Alarm limits: 2 per input channel, set with push-
In one channel mode, both relays are slaved to a single input
buttons
channel and provide relay switching at two levels (ALERT and
ALARM). In two channel mode, each input channel uses one Alarm delay: 0 - 600 seconds for each alarm level
relay which switches at a preset ALARM level.
Push-buttons: 2, for display control and
Programmable parameters for each input channel are the programming
measuring range, the two alarm levels ALERT and ALARM, Fault indication: blinking yellow LED = signal
and the alarm delay. These are input using two push buttons. below 4 mA
Power failure will not erase the program.
Power supply: 12 to 24V DC (±10%, tested
Condition display is provided by three coloured LEDs. The according to EN50082-2)
green LED is on while measured values are below the ALERT
Supply current: max. 0.1 A
level. Measured values between ALERT and ALARM on either
channel trigger a yellow LED, and a red LED lights up when a Vibration exposure: max. 5 mm/s RMS
measured value exceeds the ALARM level. A blinking yellow
Cable inlets: Pg11, IP65 at ø5.5 to 10 mm
LED indicates a system fault (incoming signal below 4 mA).
Pg7, IP65 at ø3 to 6.5 mm (DMM-14)
The measured value is displayed with three digits. In two
Housing: polycarbonate, IP 65
channel mode the status LED's and the display alternates
between the two channels and shows the channel number Temperature range: 0° to 55° C
followed by the measured value on this channel. Dimensions: 110 x 143 x 56 mm
Weight: 320 g
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-09. TD-177.B
CMM System - Modules for Rack Mounting
14880
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2005-02. TD-185.B
CMM System - Bearing Monitoring Rack Module BMR
3 U (128.4)
7 HP 200 14
(35.6)
Bearing Monitoring Rack Modules BMR are converters with Technical data
two channels which output 4-20 mA proportional to the un Measuring method: SPM dBm, unnormalized maximum
normalized maximum value of the shock pulses measured on value
a bearing. The measuring time is approximately 1 second per
channel. The measuring range for both channels together can Measuring channels: 2, multiplexing
be jumper set to either 0 to 80 or 20 to 100 dBsv. Measuring range 1: 0 to 80 dBsv
(5 dB /mA, 0.2 mA/dB)
The 4-20 mA current can be supplied to an display module
of type DMM/DMR, to a PLC or to a computer controlled Measuring range 2: 20 to 100 dBsv
monitoring system (e.g. SPM's CMS System). (4 mA ≤ 20 dBsv)
Measuring time: approx. 1 second per channel
There are two versions:
Transducer type: SPM 40000 (BMR-40),
BMR-40 for shock pulse transducer type 40000. The coaxial
SPM 42000 (BMR-42)
cable used between transducer and module is max. 4 m.
Transducer cable: coaxial cable, SPM 90005-L, or SPM
BMR-42 for shock pulse transducer type 42000. The coaxial 90267-L (L = length in m)
cable used between transducer and module is max. 100 m. Analog output: 4 to 20 mA, no galvanic separation
The modules are mounted in standard 19" racks and supplied Fault indication: ≤ 1 mA out = interrupted or faulty
with 12 to 24 V DC. A transducer line fault is indicated by an transducer line
output of ≤ 1 mA. This output can be changed to 4 mA by a Loop resistance: 100 Ω. Higher resistance will reduce
jumper setting common for both channels. signal accuracy (max. 400 Ω at 12 V,
800 Ω at 24 V)
Power supply: 12 to 24V DC (±10%, tested
Signal conversion according to EN 50082-2)
Supply current: max. 0.1 A
mA 20
18 Temperature range: 0° to 55° C
16
Vibration exposure: max 5 mm/s RMS
14
12 Design: anodised aluminium, not protected
10 Input connectors: TNC, silver plated brass, 10 - 15 μ
8
6
Output connectors: screw terminals for cable max.
4 1.5 mm2, connector plug included
0 Mounting: 19" rack
Dimensions: 3 U x 7 HP x 214 mm, DIN 41494
1: 0 20 40 60 80 dBsv
2: 20 40 60 80 100 dBsv Weight: 250 g
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-07. TD-181 B
CMM System - Bearing Display Rack Module BDR
3 U (128.4)
7 HP 200 14
(35.6)
Bearing Display Rack Modules BDR have two functions: Technical data
• they measure bearing condition (unnormalized maxi- Measuring method: SPM dBm, unnormalized maximum value
mum value) on two channels and convert the result into Measuring channels: 2, multiplexing
an analog 4-20 mA signal which can be sent to a PLC. Measuring range 1: 0 to 80 dBsv (5 dB /mA, 0.2mA/dB)
• they display the analog 4-20 mA signal as a 3 digit Measuring range 2: 20 to 100 dBsv (4 mA ≤ 20 dBsv)
measured value. All units have two inputs for analog Measuring time: approx. 1 second per channel
4-20 mA, connected to the value display, the condition Transducer type: SPM 40000 (BDR-40),
display and the alarm relays. The analog signal normally SPM 42000 (BDR-42)
comes from the module's measuring channels, but can Transducer cable: coaxial cable, SPM 90005-L, or
even come from external sources. 90267-L (L = length in m)
Analog output: 4 to 20 mA, no galvanic separation
There are two versions:
Fault indication: ≤1 mA out = interrupted or faulty trans-
BDR-40 for shock pulse transducer type 40000. The coaxial ducer line
cable between transducer and module is max. 4 m. Loop resistance: 100 Ω. Higher resistance will reduce signal
accuracy (max. 400 Ω at 12 V, 800 Ω at 24
BDR-42 for shock pulse transducer type 42000. The coaxial V)
cable between transducer and module is max. 100 m. Power supply: 12 to 24V DC (± 10%, tested according to
EN 50082-2)
The measuring range for both channels can be jumper set to
Supply current: max 0.15 A
either 0 to 80 or 20 to 100 dBsv. The modules are mounted
in standard 19" racks and supplied with 12 to 24 V DC. A Temperature range: 0° to 55° C
transducer line fault is indicated by an output of ≤1 mA. This Vibration exposure: max 5 mm/s RMS
output can be disconnected by a jumper setting. Design: anodised aluminium, not protected
Input connectors: TNC, silver plated brass, 10-15 µ
The display circuit acts as a programmable ampere meter Output connectors: screw terminals for cable max. 1.5 mm2,
with two channels. Using two push-buttons, one can select connector plug included
preprogrammed measuring units and ranges from a list and Mounting: 19" rack
set two alarm levels (with alarm delay) for each channel. These Dimensions: 3 U x 7 HP x 214 mm, DIN 41494
are connected to the condition display (green–yellow –red)
Weight: 300 g
and to two relay outputs.
Signal to display: 4 to 20 mA, 2 channels
The relays can be controlled by either display channel. In
Relays: 2, max. 24 V/100 mA
one channel mode, both relays are slaved to a single display
Value display: 3 digits LED
channel and provide relay switching at two levels (ALERT and
Condition display: green, yellow, and red LED
ALARM). In two channel mode, each display channel uses one
relay which switches at the ALARM level. Alarm limits: 2 per input channel, set with push-
buttons
Push-buttons: 2, for display control, alarm limit and
alarm delay setting
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-07. TD-182 B
CMM System - Vibration Monitoring Rack Module VMR
3 U (128.4)
7 HP 200 14
(35.6)
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2007-04. TD-183 B
CMM System - Vibration Monitoring Rack Module VMR-BO
3 U (128.4)
7 HP 200 22
(35.6)
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2007-04. TD-194 B
CMM System - Vibration Display Rack Module VDR
3 U (128.4)
7 HP 200 14
(35.6)
Vibration Display Rack Modules VDR have two functions: Technical data
• they measure the RMS-value of vibration velocity on Measuring method: vibration severity similar to ISO 10816
(modified lower freq., VDR-15/21)
one or two channels and convert it to an analog 4-20
Vibration channels: 1 (VDR-14/ 15), 2 (VDR-20 /21)
mA signal which can be sent to a PLC.
Measuring range 1: 0-5 mm/s (0-0,19 inch/s)
• they display the analog 4-20 mA signal as a 3 digit Resolution: 3,2 mA = 1 mm/s; 1 mA = 0,313 mm/s
measured value. All units have two inputs for analog Measuring range 2: 0-10mm/s (0-0,39 inch/s)
4-20 mA, connected to the value display, the condition Resolution: 1,6 mA = 1 mm/s; 1 mA = 0,625 mm/s
display and the alarm relays. The analog signal normally Measuring range 3: 0-20mm/s (0-0,78 inch/s)
comes from the unit's measuring channel(s), but can Resolution: 0,8 mA = 1 mm/s; 1 mA = 1,25 mm/s
even come from external sources. Measuring range 4: 0-40mm/s (0-1,57 inch/s)
Resolution: 0,4 mA = 1 mm/s; 1 mA = 2,5 mm/s
There are four versions:
Frequency range: 10 to 1000 Hz (VDR-14 /20)
VDR-14: 1 vibration channel, frequency range 10 -1000 Hz 3 to 1000 Hz (VDR-15 /21)
VDR-15: 1 vibration channel, frequency range 3 -1000 Hz Transducer type: SLD121, TRV18, TRV19
VDR-20: 2 vibration channels, frequency range 10 -1000 Hz Transducer cable: coaxial cable, SPM 90005-L , or 90267-L
VDR-21: 2 vibration channels, frequency range 3 -1000 Hz. (L= max. 50 m)
Analog output: 4 to 20 mA, no galvanic separation
The vibration transducer is connected via coaxial cable. The
Fault indication: ≤ 1 mA out for open or short circuit
modules are mounted in standard 19" racks and supplied
Loop resistance: 100 Ω. Higher resistance will reduce signal
with 12 to 24 V DC. The cable inlet is tight for cable diam-
accuracy (max. 400 Ω at 12 V, 800 Ω at 24 V)
eters 5.5 to 10 mm. A transducer line fault causes an output
Power supply: 12 to 24V DC (± 10%, tested according to
of <1 mA. If this should interfere with PLC operations, the EN 50082-2), max 0.15 A
min. output can be jumper set to 4 mA, individually for each Design: anodised aluminium, not protected
measuring channel. Input connectors: TNC, silver plated brass, 10-15 µ
The display circuit acts as a programmable ampere meter Output connectors: screw terminals for cable max. 1.5 mm2,
connector plug included
with two channels. Using two push-buttons, one can select
preprogrammed measuring units and ranges from a list and Temperature range: 0 to 55 °C
set two alarm levels (with alarm delay) for each channel. Vibration exposure: max. 5 mm/s RMS
These are connected to the condition display (green - yellow Mounting: 19" rack
- red) and to two relay outputs. The relays can be controlled Dimensions: 3 U x 7 HP x 214 mm, DIN 41494
by either display channel. In one channel mode, both relays Weight: 200 g (VDR-14/15), 300 g (VDR-20/21)
are slaved to a single display channel and provide relay Signal to display: 4 to 20 mA, 2 channels
switching at two levels (ALERT and ALARM). In two channel Relays: 2, max. 24 V/100 mA
mode, each display channel uses one relay which switches
Value display: 3 digits, LED
at the ALARM level.
Condition display: green, yellow, and red LED
Alarm limits: 2 per display channel
Push-buttons: 2, for display control and programming
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2007-04. TD-184 B
CMM System - Display Module for Rack DMR-14
3 U (128.4)
7 HP 190 14
(35.6)
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2004-09. TD-180 B
CMM System - Power Supply Module SMR-50
3 U (128.4)
14 HP 190 14
(71.8)
SMR-50 is a 35W switching power supply module with out- Technical data
put for up to ten CMM modules. It has built in EMI filter and Input voltage: 85 to 132 VAC, 0.8 A or 170 to 264
short circuit/overload protection with foldback limiting. VAC, 0.45 A selected by switch
Input frequency: 47 to 63 Hz
The power supply module is mounted in a standard 19 inch
Output: 24 V (± 10% ADJ), 1.5 A
rack (SPM 14880). It is supplied with 115 V AC or 230 V AC
selected by a switch on the circuit board. Ripple: < 2% (p-p)
Working temperature: 0 to 50ϒC at 100%, -10ϒC at 80%,
60ϒC at 60%
Storage temperature: –25 to 65ϒC
Operation humidity: 25 to 85% RH
EMI Standards: IEC-100-3-2, 3, FCC class B
EMC Standards: EN61000-4-2, 3, 4, 5
Approvals: CE/CSA:219967-1426940
Vibration exposure: max. 5 mm/s RMS
Design: anodised aluminium, shielded
Mounting: 19" rack, screw terminals
Dimensions: 3 U x 14 HP x 204 mm, DIN 41494
Weight: approx. 600 g
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2005-02. TD-192 B
CMM System - Subrack 14880
14880 81335
132
58
37
8.5
482 238
19''
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2005-02. TD-193 B
CMS: System Components
1
2
2
2
Standard transducer 40000 (40100) + TMU-12 TD-004 with 16 analogue channels TD-84
Transducer 42000 (42100) with built-in TMU TD-005 E. Evaluated vibration analysis:
Isolated transducer 11223-L + TMU 12 TD-006 Measuring unit VCM for 8 alt. 24 vib. channels TD-123
Ex-proof transducer 42011 (42111), transformer TD-116
Coaxial cables and connectors TD-018 F. Bearing monitoring with SPM SpectrumTM
Transducer matching unit TMU-12 TD-055 Cabinet BMC (connected to the host unit VCM)
with 7 to 56 bearing channels TD-174
B. Vibration monitoring and analysis:
Vibration transducer TRV-10/11 (VMS) TD-063 3. System unit
Vibration transducer TRV-20/21 (VCM) TD-124 The system unit SYS-10 is the interface
Vibration transducer SLD144 B/F (VCM) TD-203 between the measuring units and the PC.
Vibration transducer SLD244 B/F, Ex (VCM) TD-215 System unit SYS-10 TD-45
Coaxial cables and connectors TD-018 Computer cables and connectors TD-44
Twisted pair cables for SLD transducers TD-259
Connector 15168 for SLD transducers TD-217 4. Computer with Condmaster®Nova
The system software Condmaster®Nova
C. Temperature monitoring: requires a PC for Windows environment.
Temperature transducer TMM-10 TD-107
SPM Condmaster®Nova TD-230 – TD245
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-11. TD-43.B
CMS System: Measuring Unit BMS
248 mm
330 mm
Other channels
72 mm
230 / 115 V AC
Bearing channels 1 - 16
LAN in / out
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2004-09. TD-40.B
CMS System: Measuring Unit VMS
248 mm
330 mm
Other channels
72 mm
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2004-09. TD-42.B
CMS: Speed Monitoring
Inductive
proximity Measuring Unit
switch
BMS-20 / VMS-22
The proximity switch is not normally supplied by SPM. It can Inductive proximity switch
be of PNP or NPN type, input voltage 15 V. It can send from Type: PNP or NPN (ex. Telemecanique XS1/XS2)
one pulse to max. 15 pulses per revolution. The number of
Cable, proximity switch to RPM board
pulses/revolution is set by a DIL switch for each active
PVC type, 3 conductors, area 0,34 mm2 each. Cable length
speed channel.
up to 100 m.
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2004-09. TD-41.B
CMS: Analogue RPM interface SPM 13854
13854 13490
Interface SPM 13854
for transforming
analog RPM signal
Each input signal is read per minute. The input signals are
converted to max. 3825 pulses per minute and channel.
The actual number of pulses is proportional to the input
signal in comparison with the set measuring range. The
RPM signal is then adjusted in the CONDMASTER program 0
so that 3825 pulses corresponds to the maximum possible Inputs Outputs +15 V
RPM value provided by the analogue input signal. The out-
put signals consist of pulse trains proportional to the ana-
logue RPM values. Technical data:
Dimensions: 83.5 x 69 x 15 mm
The input signals are connected to the interface input termi- Temperature: 0 - 55ϒC ( 32ϒ to 130ϒ F)
nals. The input signals are interchangeable by means of Power supply: 15 V ± 1 V DC via the RPM board
jumpers between the following measuring ranges: No. of inputs: 4
No. of outputs: 4
0-1V 0,2 - 1 V Tolerance: ± 5 % of the input signal
0 - 10 V 2 - 10 V
0 - 20 mA 4 - 20 mA Ordering numbers
Mounting kit SPM 13854 consists of:
The outputs are connected to the RPM board through ca- Circuit board 13852 1
bles from the output terminals. Power supply and earth are Jumper 93154 8
connected to their corresponding terminals on the RPM Spacer screw 82329 3
board. 3 spacer screws lock the interface to the RPM board. Screw MRX 3 x 5 3
Cable MKUX, 90114 0.7 m
Mounting instruction, 71489 1
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2004-09. TD-87.B
CMS: Analogue measuring
Measuring unit
BMS-20/VMS-22
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2004-09. TD-84.B
CMS: System Unit SYS-10
203
68
187
Technical data
Input: 2 LAN channels, max. 250 units
Output: 9 pin RS-232 serial port
Power supply: 230 or 115 V AC, 5 VA
Relay: Max. 10 VA, 50 V, 0.5 A
Transmission rate: 300, 600, 1200, 2400, 4800,
9600, 19200 bps
Casing: ABS, black
Temperature: 0ϒ C to + 55ϒ C (32ϒ to 130ϒ F)
Dimensions: 187 x 203 x 68 mm
(7.5 x 8.1 x 2.7 in)
Weight: 0.9 kg (32 oz)
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2004-09. TD-45.B
CMS: Computer Cables
SYS-10 / PC MODEM
SYS-10 PC TXD 3 2 TXD
RXD 2 2 TXD RXD 2 3 RXD
TXD 3 3 RXD GND 5 7 GND
GND 5 5 GND RTS 7 6 DSR
DSR 6 6 DTR CTS 8 20 DTR
DTR 4 4 DSR DSR 6
DTR 4
DCD 1
CAB - 17
93162
MODEM PC
TXD 2 2 TXD
RXD 3 3 RXD
9 pin male 25 pin female
GND 7 7 GND
DSR 6 4 RTS
DTR 20 5 CTS CAB-35 PC
6 DSR
20 DTR
8 DCD
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 26440 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2004-09. TD-44.B
Measuring Unit VCM20 for EVAM® Vibration Analysis
3
5
460
520
500
6
2
1. Motherboard with 8 vibration and 8 RPM channels 4. Additional modules BMU-07 for SPM Spectrum analysis
2. Additional circuit board with 16 vibration channels 5. Additional analog units, 0 - 20 mA inputs, 12 channels
3. Power supply units 6. Computer unit
VCM20 is a continuous measuring unit for vibration analysis Transducer supply: 4 mA, +24 V DC
according to the EVAM® method. The unit is equipped with Transducer input: Max. 12 V peak-peak (e.g. 600 m/s2
computer unit and multiplexing measuring logic. The software peak for sensitivity 10 mV/m/s2)
DAQ, installed on the computer, controls the measuring opera- Transducer line test: Short and open circuit (transducers
tions, data processing and storage. type SLD and TRV-20/21)
VCM20 has 8 channels for vibration measurements and 8 chan- RPM transducer: Proximity switch, PNP or NPN,
supply 12 V DC from VCM20
nels for RPM measurements. The vibration channels can be used
for SPM Spectrum when connected to the Bearing Monitoring RPM measuring range: 10 – 60 000 rpm
Unit BMU-07. An additional circuit board, SPM 14393 or 14552, Analog input: 12 channels, 0 to 20 mA (option)
with 16 vibration channels can be mounted on top of the mother SPM Spectrum channels: 7 or 14 with BMU-07 units (option)
board. As vibration transducers, VCM20 accepts ICP type accel- Power supply: 115 / 230 V AC
erometers with voltage output. RPM transducers are proximity
Operating temperature: 0 to +40 °C (32 to 104 °F)
switches, NPN or PNP.
Storage temperature: -20 to +80 °C (-4 to 176 °F)
Via Ethernet, VCM20 is connected to a computer with the soft- Relative humidity: 10% to 90% (non-condensing)
ware Condmaster® and DBL under Windows. The measuring
Housing: Enamelled steel, IP 52
assignments are set up in Condmaster®. The communication
program DBL transmits measuring assignments to and reads Cable inlets: Nickel plated brass
the result file from the VCM20 unit. Dimensions (w x h x d): 400 x 520 x 210 mm
Weight: approx. 20 kg
Technical data
Processor: AMD Geode 500 MHz
Ordering number VCM20 - X X W X X S
Memory: 256 MB RAM
Storage: 1 GB Compact Flash Vibration channels, 8 or 24
(24 with additional circuit board)
Ethernet: 2 x 10/100 Mbit (RJ45)
Additional analog modules NuDAM
Interface for: Monitor (VGA), mouse (PS/2), key-
W = 12 channels, 4-20 mA inputs
board (PS/2)
Operating system: Windows XP Embedded Transducer inputs on mother board
A = terminal strip for coaxial cables
RPM channels: 8 B = screw terminals
Vibration channels: 8, or 24 with additional board C = SMB connectors
Sampling methods: Asynchronous, synchronous with Transducer inputs on additional
programmable time averaging circuit board
Frequency ranges FFT: 0 to 100, 200, 500, 1000, 2000, A = terminal strip for coaxial cables
5000, 10 000, 20 000 Hz B = screw terminals
Envelope frequencies: 100, 200, 500, 1000, 2000, 5000, Bearing monitoring units, BMU-07
10 000 Hz S = 1 unit, incl. power supply unit
Measurement windows: Rectangle, Hanning, Hamming, T = 2 units, incl. power supply unit
Blackman, Exact Blackman, Kaiser-
Bessel, Flat 4, Parzen, Welsh 14393 Additional circuit board, 16 vibration channels with
Resolution, lines: 200, 400, 800, 1600, 3200, 6400 terminal strip for coaxial cables
Antialising filter: > 80 dB/octave 14552 Additional circuit board, 16 vibration channels with
screw terminals
Vibration transducer: SLD144 or ICP type accelerometers
with voltage output 14927 Additional analog units, 12 channels 0 - 20 mA current
inputs
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2007-08. TD-123 B
SPM Spectrum on-line
VCM20
PC with Condmaster®
BMU-07
• Raw shock
values Pattern recognition:
Bearing with rotating inner race and a damaged outer race.
• Enveloped • Speed
BPFO = ball pass frequency outer race and its multiples domi-
shock signal • Condition nate the shock pulse spectrum.
evaluation
• Spectrum
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-12. TD-175 B
Bearing Monitoring Cabinet BMC01-X
460
BMU-07
1 to 3
BMU-07
6 to 8
483
400
445
5 BMU-07
4 to 5
2 1
4 3
500 223
The positions of the BMU units are fixed, starting with BMU Software requirements
1 in the upper left hand corner. This position is connected via Condmaster®: from version 4.0
VCM20 software: from version 2.04
the RS 232 terminal to the VCM20 unit. The envelope signal
cable from BMU 1 is connected to measuring channel 1 in the Hardware requirements
VCM20-8C / VCM20-24C: cirquit board no. 14389-003, 14389-
VCM20. The 7 bearing measuring channels under BMU 1 are 013 or higher with firmware version
automatically recognized as sub-channels 1 through 7 under 1.03 or higher.
VCM channel 1. Via software setting, each can be linked to
one of the rpm channels of the VCM20. Ordering numbers
BMC01-X Bearing Monitoring Cabinet, X=1 to 8 BMU-07, fully
The following BMU units are connected in series to BMU 1, equipped and wired.
using the short I2C cable SPM 46065 for all but BMU 4 and Accessories for extra BMU-07
BMU 6, which requires SPM 46066. The connection to the 46064 Envelope signal cable to VCM, 2 m, coaxial, SMB
VCM20 is as for BMU 1, using VCM channels 2 to 8. Each BMU 46065 I2C cable for serial connection of BMU-07, short for
units in positions 2, 3, 5, 7, 8
unit requires a cable inlet SPM 82370 with rubber sealing SPM 46066 I2C cable for serial connection of BMU-07, long for
81317, plus an envelope signal cable SPM 46064. units in positions 4, 6
82370 Cable inlet PG29
BMU 6 to 8 are mounted on an upper rail, SPM 14820 with 81317 Rubber sealing for cable inlet 82370
spacer set SPM 14856, ordered with BMU 6. Please note that Extra mounting rail for BMU unit in position 6:
accessories are ordered separately only when BMC01 is later 14820 Mounting rail, DIN 450 mm
equipped with more BMU units. 14856 Spacers for mounting rail, set of 3 incl. screws
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2007-07. TD-174 B
Bearing Monitoring Cabinet BMC01-XB
460
BMU-07
1 to 3
(9-11, 17-19)
BMU-07
6 to 8
(14-16, 22-24)
483
400
445
6 BMU-07
4 to 5
(12-13, 20-21)
4 3 2 1
5
500 223
The Bearing Monitoring Cabinet BMC01-XB with bus ex- Technical data
pander accommodates up to eight BMU-07 with up to 7 Bearing Monitoring Units: 1 to 8 BMU-07 (max. 56 channels)
bearing monitoring channels each. It is mounted next to the Interfaces: serial I2C between BMU-07 units, RS232
host unit VCM20-24C. The connecting cables have a length to VCM20-24C
of 2 m. Bus expander: for connection of an additional BMC01-
XB (max. 3 BMC01-XB / 168 channels)
BMC01-XB (X = the number of BMU-07 it contains when Power supply unit: input 100 – 240 V AC, 0.45 A,
50/60 Hz, output 5 V DC, 1.5 A
ordered) is delivered fully equipped and wired. Its power
Operating temperature: -10 to 60 °C
supply unit transforms 100 – 240 V AC to 5 V DC supply Housing: enamelled steel, IP 65
current for the BMU units. Cable inlets: nickel plated brass
Dimensions (w x h x d): 500 x 483 x 223 mm
The positions of the BMU units are fixed, starting with BMU
Software requirements
1 in the upper left hand corner. This position is connected
Condmaster®Pro: from version 4.0
via the RS 232 terminal to the VCM20-24C. The envelope VCM20 software: from version 2.04
signal cable from BMU 1 is connected to measuring channel
Hardware requirements
1 in the VCM20-24C. The 7 bearing measuring channels VCM20-24C: cirquit board no. 14389-003, 14389-
under BMU 1 are automatically recognized as sub-channels 013 or higher with firmware version
1 through 7 under VCM channel 1. Via software setting, 1.03 or higher.
each can be linked to one of the rpm channels of the Ordering numbers
VCM20-24C. BMC01-XB Bearing Monitoring Cabinet with bus expander, X=1
to 8 BMU-07, fully equipped and wired.
The following BMU units are connected in series to BMU 1,
90297-L Twisted 3-pair cable with shield (L = length in meters)
using the short I2C cable SPM 46065 for all but BMU 4 and
BMU 6, which requires SPM 46066. The connection to the Accessories for extra BMU-07
VCM20-24C is as for BMU 1, using VCM channels 2 to 8. 46064 Envelope signal cable to VCM, 2 m, coaxial, SMB
46065 I2C cable for serial connection of BMU-07, short for
Each BMU unit requires a cable inlet SPM 82370 with rubber
units in positions 2, 3, 5, 7, 8
sealing SPM 81317, plus an envelope signal cable SPM 46064. 46066 I2C cable for serial connection of BMU-07, long for
units in positions 4, 6
BMU 6 to 8 (14 to 16, 22 to 24) are mounted on an upper 82370 Cable inlet PG29
rail, SPM 14820 with spacer set SPM 14856, ordered with 81317 Rubber sealing for cable inlet 82370
BMU 6. Please note that accessories are ordered separately
Extra mounting rail for BMU unit in position 6 (14, 22)
only when BMC01 is later equipped with more BMU units. 14820 Mounting rail, DIN 450 mm
14856 Spacers for mounting rail, set of 3 incl. screws
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2004-10. TD-198 B
Bearing Monitoring Unit BMU-07
139 46
Output for
enveloped
shock signal,
SMB
145
The Bearing Monitoring Unit BMU-07 is part of the CMS Measurement conditions are set up in Condmaster®. These
System for on-line machine condition monitoring. It has 7 include shock pulse method, spectrum type, symptoms
multiplexing channels for shock pulse measurements on for bearing fault recognition and alarm limits. The VCM20
rolling element bearings, connected to SPM shock pulse settings control measuring sequence, measuring intervals
transducers of type 42000 (cable length max. 100 m). and data recall times from the hardware to the condition
monitoring program.
BMU-07 is slaved, in groups of up to 8 units, to the Measur-
ing Unit VCM20 which transfers measuring instructions and
measurements between the controlling software Condmas- Technical data
ter® and the BMU-07. Measuring methods: Shock pulse measurement, dBm/dBc
BMU-07 measures shock pulses magnitude in dBsv (decibel or LR/HR, and SPM Spectrum
shock value) according to the selected SPM method (dBm/ Measuring range: -9 to 99 dBsv (dBm/dBc)
dBc or LR/HR), plus the TLT value showing the transducer -19 to 99 dBsv (LR/HR)
line quality. In addition, the BMU-07 transmits the enveloped
shock pulse signal to the VCM20 unit for FFT analysis. Resolution: 1 dBsv
Measuring channels: 7
Communication with VCM20
Transducer type: SPM type 42000
The BMU-07measures on request from the VCM20 unit and
transmits data via an RS 232 interface (measuring instructions, Transducer input: SMB connector, coaxial cable
length max. 100 m
shock and TLT values) and a coaxial cable (enveloped shock
pulse signal for FFT analysis). When several BMU-07 units Shock signal output: SMB connector, coaxial cable
are used, the RS 232 interface are connected in series via I2C length max. 2.5 m
cables, with a common RS 232 interface to the VCM20. Fault indication: Transducer line test of measuring
circuit quality
Bearing condition evaluation Interface: Serial communication I2C between
BMU supplies unnormalized values for shock magnitude and BMU-07 units, RS 232 to VCM20
the enveloped shock pulse signal. The VCM20 unit measures Power supply: 5 V DC ±10%
the bearing speed, calculates the SPM Spectrum, and evalu-
ates the bearing's operating condition. Temperature range: -10° to 60° C
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2004-09 TD-173 B
3
3
Software
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © SPM Instrument AB. 71700 B
Condmaster® Nova - Platform
Order
PLATFORM Tracking
dBm/dBc P LTemperature
ATFORM
Temperature
Vibration ISO 2372 RBE
Vibration ISO 2372
Alt. Measurements
LR/HR
Alt.
Runmeasurements
time counter Online
RunCheckpoints
time counter
Checkpoints
RPM
Orbit
analysis RPM AMOS
2 channel Plant
vibration Performer
Run up/
Coast down Vibration Intellinova
Bump test ISO 10816
Condmaster®Nova is a comprehensive condition monitor- location as a hierarchical structure, from plant down to
ing and predictive maintenance program. Module built, it machine level. The measuring point status is shown as a
can be tailored, in performance and price, to your selected green - yellow - red dot.
hardware. • Creation of measuring rounds and communication with
the measuring instrument (data logging, time plan-
Condmaster®Nova communicates with all SPM handheld ning).
data logging instruments and online systems for continu-
• Display and print out of all measuring results as graph-
ous condition monitoring. ics and lists.
Condmaster®Nova is available for single users and for net- • Creation of alarm messages and lists, statistics and
works (Windows compatible). It works under Windows XP, reports.
Vista and uses SQL Server 2000 as database handler, in-
cluded on the installation disks. Minimum hardware requirements,
Windows XP:
The Condmaster®Nova platform includes the measuring
• PC with 233 MHz Intel Pentium/Celeron processor
techniques
( >300 MHz recommended), 64 MB RAM ( >128 MB
• ISO2372 vibration measurement
• 2 user defined measurements, with special input win- recommended) and 1,5 GB available hard disk space
dow for temperature (data input as analogue voltage or • Colour display adapter min. SVGA, 600 x 800 pixels
current, or manual)
• Checkpoint (free text describing maintenance activity). Minimum hardware requirements,
It also has a runtime counter for the operating hours of Windows Vista:
a machine. • 1 GHz 32-bit (x86) or 64-bit (x64) processor
• Contact free identification tags, CondID®, can be load- • 1 GB of RAM memory
ed with basic data and the latest measuring results. • 40 GB hard drive with at least 15 GB of available
space
Further modules (see TD-231 through TD-245, TD-278,
• Support for DirectX 9 graphics with:
TD-280 and TD-281) can be added as needed, for either
- WDDM Driver
limited or unlimited use.
- 128 MB of graphics memory (minimum)
- Pixel Shader 2.0 in hardware
The basic menu guided program functions are:
- 32 bits per pixel
• Measuring point definition, using a customer defined
numbering system and including input data for all ac-
Ordering number
tive measuring techniques.
• Graphical overview, showing the measuring points’ PRO118 Condmaster®Nova, Platform
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2009-02. TD-230 B
Condmaster® Nova - Modules
Order
PLATFORM Tracking
dBm/dBc
Temperature
Vibration ISO 2372 RBE
Alt. Measurements
LR/HR
Run time counter Online
Checkpoints
Orbit RPM
analysis AMOS
2 channel Plant
vibration Performer
Run up/
Coast down Vibration Intellinova
Bump test ISO 10816
Condmaster®Nova is modular. It can be tailored, in per- All additions to the platform functions are ordered from
formance and price, to your selected hardware and techni- the list below, for either unlimited or limited use. Modules
cal requirements. can be bought at any time as update files.
The Condmaster®Nova platform includes the measuring Limited use (for Leonova instruments only) implies that
techniques Vib ISO 2372, two user defined measurements credits are deducted each time the function is used in the
(data input as analogue voltage or current, or manual), and measuring instrument. For online system Intellinova, lim-
Checkpoint (free text describing maintenance activity), ited use is time based. Part of your investment can thus be
all for unlimited use. It also has a runtime counter for the turned into operating costs by buying “measuring credits”
operating hours of a machine. instead of paying for an unlimited program.
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2009-01. TD-231 B
Condmaster® Nova - dBm /dBc
For over 35 years, the original Shock Pulse Method (SPM) Shock pulse amplitude is due to three basic factors:
has been very successfully used to obtain a fast, easy and • Rolling velocity (bearing size and rpm)
reliable diagnosis of the operating condition of rolling ele-
• Oil film thickness (separation between the metal sur-
ment bearings.
faces in the rolling interface). The oil film depends on
The signal lubricant supply and also on alignment and pre-load.
Throughout their lifetime, bearings generate shocks in the • The mechanical state of the bearing surfaces (rough-
interface between the loaded rolling element and the race- ness, stress, damage, loose metal particle).
way. These shocks 'ring' the SPM transducer which outputs
electric pulses proportional to the shock magnitude. Input data
The effect of rolling velocity on the signal is neutralized by
Unlike vibration transducers, the shock pulse transducer
giving rpm and shaft diameter as input data, with 'reason-
responds at its carefully tuned resonance frequency of about
able accuracy'. This sets an initial value (dBi), the start of
32 kHz, which allows a calibrated measurement of the shock
the ´normalized' condition scale.
pulse amplitudes.
Evaluation
Measurement
The initial value and the range of the three condition zones
The shock pulse meter counts the rate of occurrence (in-
(green - yellow - red) was empirically established by testing
coming shock pulses per second) and varies the measuring
bearings under variable operating conditions. The maximum
threshold until two amplitude levels are determined:
value places the bearing into the condition zone. The height
• the shock carpet level (approx. 200 incoming shocks of the carpet value and delta (dBm minus dBc) indicated
per second. This level is displayed as dBc (decibel car- lubrication quality or problems with bearing installation
pet value). and alignment.
• the maximum level (highest incoming shock under 2
seconds). This level is displayed as dBm (decibel maxi-
Ordering numbers
mum value). Using a blinking indicator or earphones,
the operator can establish a peak value by increasing MOD130 dBm/dBc, unlimited use
the measuring threshold until no signal is registered. MOD230 dBm/dBc, limited use
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-02. TD-232 B
Condmaster® Nova - LR / HR and Lubmaster
The LR/HR method was developed from the original Shock A LUB no. of 0 means dry running, the value increases with
Pulse Method for condition diagnosis of rolling element oil film thickness. A COND no. of around 30 indicates surface
bearings. It allows a precision analysis of oil film condition stress or early damage, the value increases with damage
in the rolling interface and contains calculation models for severity. The general assessment is:
finding the optimal lubricant. Poor lubrication is the root CODE A Good bearing
cause of most bearing failures. CODE B Poor lubrication
CODE C Dry bearing, risk of damage
Signal and measurement
CODE D Damage
Transducer and measuring procedure are the same as for
the dBm/dBc method (TD-232). The shock pulse meter A program part, LUBMASTER, uses the shock values plus
counts the rate of occurrence (incoming shock pulses per data on lubricant type, viscosity, load and operating tem-
second) and varies the gain until two amplitude levels are perature to calculate the bearing's life expectancy under
determined: present condition. It also calculates the effect of changes
in oil type and viscosity.
• HR = high rate of occurrence, quantifying the shock
carpet (approx. 1000 incoming shocks per second). Calibration
• LR = low rate of occurrence, quantifying the strong The accuracy of the LR/HR method is increased by a calibra-
shock pulses (approx. 40 incoming shocks per second). tion factor (COMP no.) used in case of bearings with minimal
LR and HR are 'raw values', measured in dBsv (decibel load or poor quality measuring points (in both cases the
shock value). signal strength is below normal). On the basis of the bear-
ing's catalogue data and the lubricant properties, Leonova
Input data calculates the normal shock level for a good bearing and
The LR/HR method requires more precise data on the compensates for an abnormally low signal before returning
bearing, because bearing geometry, as well as size and the evaluation results.
speed, affect the shock carpet and thus the analysis of oil
film condition in undamaged bearings. The rpm is needed, Ordering numbers
plus a definition of the bearing type and size. This is best
MOD131 LR/HR, unlimited use
input by stating the ISO bearing number, which links to the
MOD231 LR/HR, limited use
bearing catalogue in Condmaster.
Evaluation
After measurement the measuring device returns
• a general description of bearing condition (CODE)
• a value for oil film condition (LUB)
• a value for surface damage (COND)
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-02. TD-233 B
Condmaster® Nova - SPM Spectrum
The purpose of 'SPM Spectrum' is to verify the source of the total RMS value of all spectrum lines = 100 SD = the
high shock pulse readings. Shocks generated by damaged RMS value of the time record. The alternative is SL (Shock
bearings will typically have an occurrence pattern matching Level unit), the RMS value of the frequency component in
the ball pass frequency over the rotating race. Shocks from decibel. Alarm levels are manually set for each symptom to
e. g. damaged gears have different patterns, while random show evaluated results in green - yellow - red. Various types
shocks from disturbance sources have none. of spectra can be produced. The recommended setting is
a spectrum with a resolution of at least 0.25 Hz, e. g. 3200
Signal and measurement lines over 500 Hz, saving peaks only.
The resonance frequency of the SPM shock pulse transducer,
calibrated to 32 kHz, constitutes the ideal carrier wave for Input data
transients caused by shocks. The output of this transducer Pattern recognition demands precise data on the bearing
is the same type of demodulated signal produced by 'envel- and exact measurement of the rpm. The rpm should be
oping', with this important difference: both frequency and measured, not preset. The factors defining the bearing
amplitude response of the SPM transducer are precisely frequencies are obtained from the bearing catalogue in
tuned, so there is no need to find uncertain and shifting Condmaster by stating the ISO bearing number.
machine resonances to get a signal.
Evaluation
Leonova first measures the shock amplitude by a shock The frequency patterns of bearings are preset in Cond
pulse measurement with the dBm/dBc or the LR/HR method. master. Linking the symptom group 'Bearing' to the measur-
The results are the bearing condition data, evaluated green ing point allows the user to highlight a bearing pattern by
- yellow - red. clicking on its name. Other symptoms can be added when
The second measurement produces a time record that is appropriate, e. g. for gear mesh patterns. Finding a clear
subjected to a Fast Fourier Transform (FFT). The resulting match of a bearing symptom in the spectrum is proof that
spectrum is used mostly for pattern recognition. Spectrum the measured signal originates from the bearing.
line amplitudes are influenced by too many factors to be
reliable condition indicators, so all condition evaluation is Ordering numbers
based on the dBm or the HR values.
MOD132 SPM Spectrum, unlimited use
One unit for amplitude in an SPM spectrum is SD (Shock MOD232 SPM Spectrum, limited use
Distribution unit), where each spectrum is scaled so that
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-02. TD-234 B
Condmaster® Nova - ISO Standard vibration monitoring
Broad band vibration measurement is the most widely • ISO 10816 operates with the term vibration magni-
used and cost-efficient method for the diagnosis of general tude, which, depending on the machine type, can be
machine condition. an RMS value of vibration velocity, acceleration or
displacement. If two or more of these parameters are
There are two ISO recommendations concerning machine
measured, vibration severity is the one returning the
condition monitoring by this type of measurement, the much
relative highest RMS value. For certain machines, ISO
used ISO 2372 and the more recent ISO 10816, which is a
10816 also recognises peak-to-peak values as condi-
replacement of the older standard.
tion criteria.
With Condmaster, ISO 2372 measurement is a platform func- • The standard consists of several parts, each treating
tion, always included for unlimited use (see TD-230). a certain type of machines, with tables of limit values
differentiating between acceptable vibration (green
ISO 10816 is an option with ordering numbers MOD133 range), unsatisfactory vibration (yellow range), and
(unlimited use) and MOD233 (limited use). vibration that will cause damage unless reduced (red
Features of ISO 10816 are: range).
• Measurements are made in three direction (horizontal, In Condmaster, ISO part, machine group and foundation
vertical, axial). type are input using a multiple choice guide which displays
the various ISO definitions and leads to the limit values.
• Machine condition is generally diagnosed on the basis
of broad band vibration measurements returning an Exceeding the requirements of the ISO standard, Condmas-
RMS value. ISO 10816 keeps the lower frequency ter also provides a 1600 line spectrum.
range flexible between 2 and 10 Hz, depending on the
machine type. The upper frequency is 1000 Hz. Ordering numbers
MOD133 VIB ISO 10816 and spectrum, unlimited use
MOD233 VIB ISO 10816 and spectrum, limited use
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-02. TD-235 B
Condmaster® Nova - FFT with symptoms
FFT Spectrum with Symptoms is a vibration analysis func- CREST Crest value, difference between peak and RMS
tion offered with Leonova and Intellinova, for either limited KURT Kurtosis, the amount of transients in the vibration
or unlimited use. It is a reduced form of EVAM (Evaluated signal
Vibration Analysis Method), lacking the statistical evaluation SKEW Skewness, the asymmetry of the vibration signal
by means of criteria (described in TD sheet TD-237).
NL1 - 4 Noise level in the four quarters of the frequency
This function generates three sets of machine condition range.
data: Peak and peak-to-peak values are shown in the unit selected
• Condition parameters, which are measured and calcu- for the time signal.
lated values from the time domain, describing various
Spectrum analysis with symptoms
aspects of machine vibration.
For easy pattern recognition in spectra, a range of ready
• Vibration spectra where significant line patterns are
made 'fault symptoms' are available in Condmaster. These
found, highlighted and evaluated with the help of pre-
are instructions to highlight a spectrum line pattern and
set fault symptoms.
display the sum of the lines' RMS values as a symptom
• Trending of symptom values. Alarm levels are manually
parameter (which can be trended).
set for evaluation in green-yellow-red.
Most symptoms are automatically configured by using the
For each measuring point, users can make an individual
rpm as a variable, for some an input is needed, e. g. the
selection and define the type of data best suited for the
number of vanes on a rotor.
surveillance of an individual machine. Alternatives include:
• FFT Phase measurement
• enveloping A phase is a time delay expressed in degrees of rotation.
• time synchronous averaging Leonova Infinity or Intellinova calculates the time delay be-
• band alarms and averaging of measurement results tween the passage of the tachometer pulse and the peak
for improved alarm reliability. Random high readings of the frequency component of interest from the vibration
caused by resonance or other sources of disturbance transducer at the speed of rotation. The value presented is
are filtered out, minimizing the number of false a relative angle, not an absolute, because there is no com-
alarms. pensation for phase lag in the transducer or the electronic
circuits.
Condition parameters
Condition parameters are measured for a selected frequen-
cy range. They can be individually activated and are shown Ordering numbers
in measuring result tables and as diagrams. Available are: MOD134 FFT with symptoms, unlimited use
VEL RMS value of vibration velocity MOD234 FFT with symptoms, limited use
ACC RMS value of vibration acceleration
DISP RMS value of vibration displacement
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-04. TD-236 B
Condmaster® Nova - EVAM and Time Signal
EVAM stands for Evaluated Vibration Analysis Method. With SKEW Skewness, the asymmetry of the vibration signal
Leonova and Intellinova, the EVAM method is offered as an NL1 - 4 Noise level in the four quarters of the frequency
analysing function with either limited or unlimited use. range.
The EVAM method generates three sets of machine condi- Peak and peak-to-peak values are shown in the unit selected
tion data: for the time signal.
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-04. TD-237 B
Condmaster® Nova - Two-channel simultaneous vibration
Two channel simultaneous vibration monitoring is a The two cursors show the difference in phase angle at the
Condmaster® Nova function for limited (MOD236) or un- actual frequency. A phase is a time delay expressed in de-
limited (MOD136) use. It requires that either the measuring grees of rotation. Leonova Infinity or Intellinova calculates
technique 'FFT with symptoms' or 'EVAM' is active. the time delay between the passage of the tachometer
pulse and the peak of the frequency component of interest
This type of measurement allows the user to study machine from the vibration transducer at the speed of rotation. The
movement in two dimensions by observing the difference value presented is a relative angle, not an absolute, because
of the phase angles measured on the two channels. there is no compensation for phase lag in the transducer or
the electronic circuits.
Measurement requires the set-up of two vibration assign-
ments with identical parameters. The two-channel measur- In the spectrum and the time signal, the channels are over-
ing cable CAB51 is used to connect both transducers to layed red and blue.
the Leonova vibration transducer input. The procedure is
the same as for the corresponding measurement with a
single transducer. For online system Intellinova, two-channel Ordering numbers
measurement is set up using one even-numbered and one MOD136 Two-channel simultaneous vibration,
odd-numbered channel. unlimited use
Condmaster®Nova displays the RMS values for DISP, VEL MOD236 Two-channel simultaneous vibration,
and ACC for both channels. Three graphs are available for limited use
each measurement:
• Spectrum
• Phase spectrum
• Time signal
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-04. TD-238 B
Condmaster® Nova - Run up/Coast down and Bump test
Run up / coast down measurements and Bump test are two Bump test
vibration analysis functions offered with Leonova Infinity, for The bump test is employed to check out the typical vibration
either limited or unlimited use. Run up / coast down is also response of a machine structure at standstill, by hitting it
available with online system Intellinova. e.g. with rubber mallet (bump test).
Run up / coast down The user sets the measuring range in Hz, which automatically
Run up/coast down records the changes in vibration while sets the sampling time, e. g. 0.20 seconds for 2000 Hz/400
the machine is run up to operating speed or after it has lines. A pre-trigging time, 5% to 25% of the sampling time,
been shut off and is slowing down. is also chosen.
For this test, both the signal unit and the display unit for
the spectrum can be selected. The gain level is set by hitting the machine frame with vary-
ing force. The peak amplitude of the measured signal is
The measuring interval can be either time based (interval in displayed (velocity in mm/s) and a trigger level can be set
seconds) or speed based (interval in rpm). The speed range to 1% – 90% of the amplitude.
is also chosen, e. g. 400 to 3000 rpm.
A waterfall diagram can be viewed after the measurement The actual test returns an FFT spectrum and a time signal
is done. For each individual measurement, a spectrum can (sampling time plus pre-trigging time).
be called up.
The spectrum can be stored as reference spectrum for any
A Nyquist diagram shows the phase angle and amplitude. measuring assignment.
A phase is a time delay expressed in degrees of rotation.
Leonova Infinity calculates the time delay between the pas-
sage of the tachometer pulse and the peak of the frequency Ordering numbers
component of interest from the vibration transducer at the MOD137 Run up/Coast down and Bump test,
speed of rotation. The value presented is a relative angle, unlimited use
not an absolute, because there is no compensation for phase
MOD237 Run up/Coast down and Bump test,
lag in the transducer or the electronic circuits. limited use
Finally, the user can call up a Bode diagram for vibration
amplitude and angle, showing all measurements in time
sequence. In all diagrams, a blue dot shows the position of
the measurement marked on the list.
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-04. TD-239 B
Condmaster® Nova - Orbit Analysis
Orbit analysis is a vibration measurement function offered The orbit graph shows an overlay of the graphs for each
with Condmaster® Nova, for either limited (MOD138) or measured revolution plus their average. The ����������������
user can se�
unlimited use (MOD238). The resulting orbit graph shows lect each individual revolution as well as the average of all
the movement of the shaft’s centerline and is used to detect revolutions.
failures like rubs, unbalance, misalignment or oil whip on
machinery with journal bearings. The selected����������������������������������������������
graph is marked blue, with a blue arrow show�
ing the angle and the x/y values at that angle. The user can
The measurements are normally made with Leonova Infinity move the arrow on the screen with the mouse in the orbit
or Intellinova on the buffered outputs of a machine protec� graph.
tion system via the Orbit Interface 15315. Measurements
can also be made with e. g. accelerometers to get a two When the orbit assignment is set up in Condmaster® Nova,
dimensional graph of machine movement. Required are alarm limits can be set on the X and Y axis, resulting in an
two channel simultaneous vibration measurement and two evaluated measurement (green - yellow- red scale).
transducers placed at an angle of 90° to each other, plus a
trigger signal from a tachometer probe.
Ordering numbers
Settings include transducer type, signal unit and filter type, MOD138 Orbit analysis, unlimited use
either bandpass (default) or lowpass. Orders is set to 1 by MOD238 Orbit analysis, limited use
default, but the user can select from 1 to 5 orders. The
number of revolutions parameter, max. 25, specifies the
number of shaft revolutions to acquire and display in the
orbit graph.
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-04. TD-240 B
Condmaster® Nova - 12 800 lines, 40 kHz
When higher resolution and frequency range are required, Ordering number
this module can be added to the system, e.g. for moni-
MOD139 12800 lines, 40 kHz, unlimited use
toring high speed gear boxes in turbines. The lower fre-
quency limit is then 0.5, 2, 10 or 100 Hz. The upper limit is
40 000 Hz. The number of spectrum lines are extended to
max. 12 800.
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-05. TD-241 B
Condmaster® Nova - Intellinova ®
The Intellinova module in Condmaster®Nova enables to measure only when required, to discard what is insignifi-
the software to communicate with all Commander Units, cant and to raise only well justified alarms.
equipped with a user selected combination of measuring
units for bearing and/or vibration monitoring. Units for Based on extensive empirical data, international standards
analog in/out are also available. and machine statistics, the evaluation result is an easy to un-
derstand colour code, highlighting potential trouble spots.
The core of the Intellinova system is Condmaster®Nova, By calibrating and adjusting limit values, you can tune the
which receives the measuring results from all SPM condi- automatic evaluation process with great precision and get
tion monitoring devices for evaluation and presentation. an immediate, reliable diagnosis.
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-04. TD-281 B
Condmaster® Nova - Online, CMS
BMS
VMS
AMS
VCM
BMC
The Condmaster®Nova Online module enables the soft- Based on extensive empirical data, international standards
ware to communicate with all measuring units within the and machine statistics, the evaluation result is an easy to
online condition monitoring system CMS: understand colour code, highlighting potential trouble
spots. By calibrating and adjusting limit values, you can
• BMS units for bearing monitoring tune the automatic evaluation process with great precision
• AMS boards to monitor voltage or current lines carrying and get an immediate, reliable diagnosis.
analog signals
• VMS units for vibration severity monitoring Ordering number
MOD182 Condmaster®Nova Online, CMS
• VCM for vibration analysis with spectrum (EVAM) and
BMC for SPM Spectrum
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-04. TD-242 B
Condmaster® Nova - WEB and e-mail alarms
Graphics
Complete results
Alarm list
Graphical overview
Shock pulse and
vibration spectra
CondmasterWEB and e-mail alarms (MOD183) is an op- B. CondmasterWEB is running on your own computer:
tional module in SPM’s comprehensive maintenance pro- http://localhost:5790/
gram Condmaster®Nova.
E-mail Alarm sends selected alarms on selected compo-
With CondmasterWEB, users can reach their Condmaster nents/measuring points via e-mail to stated addresses, ac-
program as a ‘read only’ version from any PC running Mi- cording to a user defined weekly schedule. The e-mails can
crosoft Internet Explorer 6 or higher. Thus, one can eas- be rerouted to cellphones with SMS capability via messag-
ily give access to Condmaster data by simply sending the ing services.
name of the server on which CondmasterWEB is running
to the party concerned. As a general setup, the name of the company’s mail server
is input under ‘Settings’. Each alarm mail assignment has a
CondmasterWEB will open in the Graphical Overview. name and one or more recipients (e-mail addresses).
By clicking on folders and icons, the user can quickly and
easily get condition information in real time. Measuring re- Measuring points and alarm types are selected from lists. In
sults, alarm lists, graphics and spectra with zoom abilities a week calendar, the user marks from – to periods. Alarms
are displayed in the same way as in the corresponding win- occurring during the marked periods will be sent by e-mail
dow of the ‘real’ Condmaster. Measuring point setups can to all stated addresses. Users can also mark vacation pe-
be seen but not edited. riods on a year calendar, during which the mail service is
suspended.
CondmasterWEB installs as a service on the server com-
puter, which can be any PC with Windows NT or higher. A Alarm via cellphone requires the services of a company that
Web address is needed. redirects e-mail to cellphones. The user must make his own
arrangement with the company providing the service.
CondmasterWEB can be accessed from any PC via LAN or
via Internet, normally through port 5790 (default). Option modules and installation instructions are included
on the Condmaster®Nova disc.
Here are examples of addressing CondmasterWEB after
logging on to the web with Microsoft Explorer.
Ordering number
A. CondmasterWEB is running on an external computer (= MOD183 CondmasterWEB and e-mail alarms
server) anywhere in the world or in the local network:
http://(servername):5790/
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-02. TD-243 B
Condmaster® Nova - SAP link
SAP link (MOD184) is an optional module in Condmaster® Specific functions are required in the SAP software for the
Nova. communication to work properly. These functions are not
provided by SPM Instrument AB, only a protocol descrip-
The module provides a direct link to SAP software. Press-
tion of the functions as seen from Condmaster.
ing the SAP button on the Condmaster alarm list sends the
marked alarm message to the SAP software. Returned is a Z_Condmaster is the function that has to be implemented
SAP work order number that locks the alarm, until a sec- in SAP software. Condmaster calls Z-Condmaster in SAP
ond message from SAP deletes the alarm and sets a com- and sends the measuring point and alarm information. SAP
ment on the Condmaster measuring point, stating what creates a work order and a file where Condmaster reads
has been done. In addition, the Condmaster measuring the SAP work order number. This file can be saved any-
point setup now contains an optional field for SAP equip- where locally or on the server. It is normally placed in the
ment numbers. Condmaster directory. The path has to be set in Condmas-
ter.
The operation requires no extra data input. The Cond-
master operator simply presses the SAP button when he There is no extra data input required on the SAP side. Cond-
decides that an alarm merits an SAP work order. The SAP master measuring point numbers and Standard Comment
operator responds by sending a Standard Comment to a codes are available to SAP software via a command to the
text file. SQL server that controls the Condmaster data base.
Standard Comments are a user defined register of short Option modules and installation instructions are included
messages in Condmaster, e. g. ‘Bearing replaced’. The SAP on the Condmaster®Nova disc.
operator can add free text. On receiving the comment,
Condmaster deletes the alarm. The comment is added to Ordering number
the list of comments under the measuring point and is vis-
MOD184 SAP link
ible in the measuring result diagram.
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-02. TD-244 B
Condmaster® Nova - AMOS link
The AMOS link (MOD185) is an optional module in Cond- Specific functions are required in the AMOS software for
master® Nova. the communication to work properly. These functions are
not provided by SPM Instrument AB, only a protocol de-
The module provides a link to AMOS software. Clicking
scription of the functions as seen from Condmaster.
the Alarm export button on the Condmaster alarm list
sends the marked alarm message to the AMOS software. Running the AMOS link requires a CBM module in AMOS.
Returned is an AMOS work order number that locks the A register of planned actions equivalent to that in Cond-
alarm, until a second message from AMOS deletes the master must be implemented, and component numbers
alarm and sets a comment on the Condmaster measuring need to be the same in both systems.
point, stating what has been done.
Option modules and installation instructions are included
The operation requires no extra data input. The Condmas- on the Condmaster®Nova disc.
ter operator simply presses the Alarm export button when
he decides that an alarm merits an AMOS work order. The Ordering number
AMOS operator responds by sending a Standard Com-
MOD185 AMOS link
ment to a text file.
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-04. TD-278 B
Condmaster® Nova - Rule Based Evaluation, RBE
RBE, Rule Based Evaluation (MOD181) is an optional mod- triggered. Measuring points can be added and deleted as
ule in Condmaster® Nova. The purpose of RBE is to give required. When the conditions of a specific alarm are met,
the user guidance on what to do when certain alarm con- the alarm is triggered, suggesting appropriate measures.
ditions are met. RBE is en excellent tool in Product Inte-
grated Maintenance (PIM). If for instance there are high readings on a pump housing
the reason is most likely cavitation. If this condition arises,
RBE items are made up of standard comments and user the RBE function could be set up to rectify the problem.
defined texts to set up alarm parameters for trigged mea- Suggested actions might be to open valves, change speed
suring points. Photographs can be attached to illustrate. or other relevant measures to correct the faulty condition.
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-02. TD-245 B
Condmaster® Nova - Plant Performer™
Plant Performer™ is a statistics module in Condmaster, the goals of the maintenance organization. For instance,
enabling strategic analysis of the economical and techni- the overall vibration level for a department, or an entire
cal impact of maintenance. Statistical assignments are user plant, calculated on a regular time interval.
defined and may include database or machine condition
statistics and technical Key Performance Indicators, pre- The contents of the database, such as the number of mea-
sented in easily understood pie, bar chart or 3D diagrams. suring points or rounds, can be viewed using the database
statistics function.
The concept of machine types, to which measuring points
are connected, is central in the statistical module. When Statistical examples include:
corrective measures have been taken, the user enters in- • Total Loss of Contribution
formation in a Corrective maintenance comment, which • Overall vibration level for a department / for all fans /
is then used to generate economical statistics. Calculation for entire plant etc.
intervals can be specified, and the resulting two or three • Operating condition (green – yellow - red) for all elec-
dimensional graph can be exported to Word or Excel, trical motors
printed or copied to clipboard. • Number of fans in alarm condition
• Alarms per machine type
Machine types are also the base for machine condition sta-
tistics.
Ordering number
Technical KPIs (Key Performance Indicators) are set up on
MOD186 Plant Performer
the measuring point level. KPIs are quantifiable metrics
used to facilitate defining and measuring progress towards
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-04. TD-280 B
Condmaster® Nova - Order tracking
Order tracking is an optional Condmaster function used of the rotational frequency. When expressed in orders, two
with Leonova Infinity for vibration analysis on variable or more spectra from the same machine can be more easily
speed applications. It is an ideal technique for analysing compared because the rotational speed (1x) and its mul-
vibration problems that are related to the rotational speed tiples (harmonics) will always appear in the same spectrum
of various machine components. position (orders), even when rotational speed varies. The
results can also be displayed in a waterfall diagram.
The method uses multiples of running speed (orders), rath-
er than absolute frequency (Hz) to determine the upper The primary advantage of order tracking is that the select-
frequency range. A tachometer pulse from the machine is ed order range will always cover the symptoms of interest,
required to determine the sampling frequency. regardless of running speed.
The purpose of order tracking is to retain the line reso- Ordering number
lution (number of lines per order) even when rotational MOD188 Order tracking, unlimited use
speed varies between measurements. The reference axis
of the resulting spectrum is scaled in orders, i.e. multiples
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2009-02. TD-305 B
4
4
Shock Pulse Transducers,
Adapters and Tools
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © SPM Instrument AB. 71700 B
Standard Adapters
d = M8 / UNC 5/16"
Part numbers
Max. 57 mm
The following types of adapters are available:
32000 Zinc-plated, M8, 24 mm
32100 Zinc-plated, M8, 78 mm 78 mm
32200 Zinc-plated, M8, 113 mm
Technical data
Material, stainless steel SS 2346 (AISI 303) To drill the mounting hole, use drill bits:
Material, zinc-plated 12 μ m Zn 6.9 mm for M8
Torque 15 Nm 6.6 mm for UNC 5/16"
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-07. TD-01 B
Adapter Cap
CAP-02
41
11
16
53
TPEV
The adapter cap CAP-02, made of red santoprene, protects Technical data
the contact surface of adapters from dirt, paint, and dam-
Material: Santoprene (TPEV)
age.
Temperature range: -60 to 135 ϒC
A clean and undamaged adapter surface is essential for the Weight: 2.5 g
correct transmission of shock pulses from the bearing to the
measuring instrument. CAP-02 fits all types of SPM adapters.
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2003-05. TD-178 B
Adapters with lock nut
Ordering numbers
32511 d = M8 dn = 12 n = 19
34511 d = M10 dn = 14 n = 19
36511 d = M12 dn = 16 n = 22
Mounting tools
Technical data 82053 Countersink with fixed pilot for M8
Material Stainless steel, SS 2346 81027 Holder for countersink
(AISI 303) 81028 Countersink, angle 90ϒ, ø 12 (M6-M10)
81029 Countersink, angle 90ϒ, ø 15 (M12)
Adapter torque M8 15 Nm 81031 Pilot for M8
Lock nut torque M8 12 Nm 81033 Pilot for M10
81035 Pilot for M12
Adapter torque M10 20 Nm 81086 Socket, 17 mm
Lock nut torque M10 15 Nm
To drill the mounting hole, use drill bits:
Adapter torque M12 30 Nm 6.9 mm for M8
Lock nut torque M12 20 Nm 8.6 mm for M10
10.3 mm for M12
Torque the adapter with a torque wrench and a 17 mm
socket, then the lock nut with a 19 (22) mm long socket.
SPM Instrument AB • Box 4 • S-645 21 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se ISO 9001 certified. © Copyright SPM 1999-6. TD-02.B
Glue-on adapter
13
4
36000
ø16 17
36010
r = min. 100 mm
Mounting
Select a measuring point in accordance with the SPM rules.
Use a 4.0 mm drill for the mounting hole and make it 4.5
mm deep. The contact surface has to be plane, clean and Technical data
free from paint. It should be planed with a counterbore, min. Material, stainless steel: SS 2346 (AISI 303)
diameter 16 mm. Material, zink-plated: SS 1914, 15 mm Zn
Seat surface: ø16 mm
The recommended adhesives are 3M DP810, Loctite 638 or
Tubular pin: Spring steel,
480, to be applied according to the manufacturer's instruc-
for hole ø 4.0 mm
tion. Put adhesive into the mounting hole as well as onto the
Weight: 22 g
adapter's seat surface. To avoid damage to the adapters's
Adhesive: 3M DP810, Loctite 638,
contact surface, use a mallet of soft material to tap it down
Loctite 480 or similar
into the mounting hole and press its seat surface against the
material of the bearing housing.
Ordering numbers
If necessary, the adapter can be mounted without the tubular 36000 Glue-on adapter, zink-plated
pin. Press it firmly against the bearing housing until the adhe- 36010 Glue-on adapter, stainless steel
sive has sufficiently hardened to hold the adapter's weight.
Wait until the adhesive has completely hardened before Mounting tools
connecting a transducer. TOM-11 Counterbore, 16 mm
81274 Holder for counterbore
14602 Pilot, 4 mm
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2009-02. TD-013.B
Standard Shock Pulse Transducers
A M8 /
UNC 5/16"
46.5 4 11 17
61.5
B
ø 11
46.5 58 11
115.5
A shock pulse transducer converts the shock pulses emitted SPM 93022
by the bearing into electric signals. A coaxial cable connects
the transducer with a measuring terminal or measuring de-
vice. Max. cable length is 4 m.
The transducer is normally connected with a TNC plug, SPM SPM 93077
93022. A TNC angle plug, SPM 93077, can be used in Max. 57 mm
narrow spaces. To prevent cable corrosion in moist environ-
ments, the coaxial cable must be con-nected with a sealing
TNC plug, SPM 13008.
Ordering numbers
40000 Standard shock pulse transducer, M8
40100 Standard shock pulse transducer,
UNC 5/16"
40001 Standard shock pulse transducer, Mounting tools
M8, extended 82053 Countersink with fixed pilot for M8
40101 Standard shock pulse transducer, 81027 Holder for countersink
UNC 5/16", extended 81028 Countersink, angle 90ϒ, 12 mm dia.
81031 Pilot for M8
Technical data 81032 Pilot for UNC 5/16"
Measuring range Max. 100 dBsv
To drill the mounting hole, use drill bits 6.9 mm for M8, 6.6
Housing, base Stainless acid proof steel,
mm for UNC5/16".
Sandvik Grade:1802, EN:1.4523
Design Sealed Torque and unscrew the transducer with a torque wrench
Connector tightness IP65 with TNC connector and a long 17 mm socket (SPM 81086).
IP67 with conn. SPM13008
Temperature range -30ϒC to +150ϒC
External overpressure Max. 1 MPa (10 bar)
Torque 15 Nm, max. 20 Nm
Connector TNC jack
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2004-06. TD-04 B
Shock Pulse Transducer with TMU
ø16 ø11
M8 /
UNC 5/16"
60.5 4 11 17
75.5
Ordering numbers
42000 Shock pulse transducer with TMU, M8
42100 Shock pulse transducer with TMU, UNC 5/16" Mounting tools
82053 Countersink with fixed pilot for M8
81027 Holder for countersink
Technical data 81028 Countersink, angle 90ϒ, 12 mm dia.
Measuring range Max. 100 dBsv 81031 Pilot for M8
Housing, base Stainless acid proof steel, 81032 Pilot for UNC 5/16"
Sandvik Grade:1802, EN:1.4523
Design Sealed
To drill the mounting hole, use drill bits 6.9 mm for M8, 6.6
Connector tightness IP65 with TNC connector
mm for UNC 5/16".
IP67 with conn. SPM13008
Temperature range –30ϒC to +100ϒC Torque and unscrew the transducer with a torque wrench
External overpressure Max. 0.7 MPa (7 bar) and a long 17 mm socket (SPM 81086).
Torque 15 Nm, max. 20 Nm
Connector TNC jack
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2004-06. TD-05 B
Isolation Foot for Shock Pulse Transducers
Shock Pulse
Transducer
35
Isolation Foot
15862 (t = M8)
24
15906 (t =UNC 5/16")
17
The isolation foot is intended for SPM Shock Pulse Trans- ing faults. The isolation foot is installed in a countersunk
ducers and should be used to provide electric isolation. mounting hole, in the same way as a standard transducer.
The reason is that differences in earth potential between SPM 15862 has M8 thread and SPM 15906 has UNC 5/16".
transducer and measuring equipment can cause measur- The isolation exceed 1 Mohm at 500 V.
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-10. TD-295 B
Glue-on Shock Pulse Transducer SPM 40010
ø14
M3
47.5 2.5 - 3 17
40010
81275
Mounting ø 2.7
The transducer is mounted against a smooth, flat surface
on the machine. Use a 2.7 mm drill for the mounting hole ø 15
and make it 4.5 mm deep. Always plane the surface with a
14041
counterbore, min. diameter 15 mm.
min.4.5
max.1
Loctite 480. Please read the instructions for use and follow
them carefully. Screw the transducer by hand into the mount-
ing hole. The screw is self-threading. In narrow spaces a 17
mm socket (SPM 81086) may be used. The torque should not
be more than 1 Nm. Wait until the adhesive has hardened
before connecting the cable.
min. 4.5 min. 100 mm
Technical data
Measuring range: Max. 100 dBsv
Housing, base: Stainless acid proof steel,
Sandvik Grade:1802, EN:1.4523
Design: Sealed
Connector tightness: IP65 with TNC connector
IP 67 with conn. SPM13008
Temperature range: -30° C to +150° C
min. 4.5 min. 75 mm
External overpressure: Max. 1 MPa (10 bar)
Recommended adhesive: 3M DP810, Loctite 638 or 480
Connector: TNC
Weight: 50 g
Tools
14042 Counterbore, complete
81274 Holder for counterbore
81275 Counterbore, diameter 15 mm
14041 Pilot, diameter 2.7 mm
81086 Socket, 17 mm
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel
+46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2009-02. TD-98 B
Shock Pulse Transducers in Bolt Design
M10
SPM
M12
55.5 60 17
115.5
Part numbers
41225 Transducer in bolt design, M10
41435 Transducer in bolt design, M12
Technical data
Measuring range Max. 100 dBsv
Housing, base Stainless acid proof steel, Mounting tools
Sandvik Grade:1802, EN:1.4523 81027 Holder for counterbore
Design Sealed 81057 Counterbore, diameter 20 mm
Connector tightness IP65 with TNC connector 81033 Pilot 8.5 mm (M10)
IP67 with conn. SPM13008
81035 Pilot 10.2 mm (M12)
Temperature range -30ϒ C to +150ϒ C
External overpressure Max. 1 MPa (10 bar)
Hole for locking wire 1.5 mm dia.
Connector TNC jack
Torque: Max. 20 Nm for M10,
30 Nm for M12
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2004-06. TD-003 B
Special Bolts for Shock Pulse Transducers
The bolts are made of high-tensile steel and must be SPM 40000
mounted without washers. Each bolt is delivered with an M3 SPM 46024-L
locking screw and an Allen key for this screw. The locking
screw is secured in its hole. Bolts must not be re-used after
unscrewing
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-09. TD-102 B
Shock Pulse Transducer with Probe TRA-22
TRA-22
Ordering numbers
TRA-22 Shock pulse transducer, probe assembly max. 60ϒ
BEX-19 Measuring point marker BEX-19
BEX-20 Center drill
BEX-21 Rotary file
Spare parts
TRA-15 Transducer with probe
BAX-10 Probe handle
CAB-06 Cable for TRA-22
13108 Sleeve for probe tip
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2001-10. TD-039 B
Shock Pulse Transducer with Probe TRA-72
TRA-72
Ordering numbers
TRA-72 Shock pulse transducer, probe assembly
BEX-19 Measuring point marker max. 60ϒ
BEX-20 Center drill BEX-19
BEX-21 Rotary file
Spare parts
TRA-15 Transducer with probe
BAX-10 Probe handle
CAB-37 Cable for TRA-72, 1.5 m (5 ft)
13108 Sleeve for probe tip
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2002-09. TD-170.B
Shock Pulse Transducer with Probe TRA-73
Technical data
Coaxial cable PVC, length 1.5 m (5 ft)
Connector Lemo
Dimensions 260 x 25 mm (10.2 x 1 in)
Weight 275 g (9.7 oz)
max. 60°
Ordering numbers
BEX-19
TRA-73 Shock pulse transducer, probe assembly
BEX-19 Measuring point marker
BEX-20 Center drill
BEX-21 Rotary file
Spare parts
TRA-15 Transducer with probe
BAX-10 Probe handle
CAB-73 Cable for TRA-73, LEMO connector, 1.5 m (5 ft)
13108 Sleeve for probe tip
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-02. TD-250.B
Shock pulse transducer with quick connector TRA-30
TRA-30
Technical data
Measuring range Max. 100 dBsv
Design Sealed
Temperature range -30ϒ to +70ϒ C
Material, spanner Blacknited steel
Handle cover Urethan
Coaxial cable PVC, length 1.5 m
Connector TNC
Weight 250 g
Part numbers
TRA-30 Transducer with quick connector, incl. cable
CAB-30 Cable for TRA-30
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 1998-07. TD-012 B
Shock pulse transducer with quick connector TRA-70
TRA-70
Technical data
Measuring range Max. 100 dBsv
Design Sealed
Temperature range -30ϒ to +70ϒ C
Material, spanner Blacknited steel
Handle cover Urethan
Coaxial cable PVC, length 1.5 m
Connector BNC
Weight 250 g
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2002-09. TD-169 B
Shock pulse transducer with quick connector TRA-74
Technical data
Measuring range Max. 100 dBsv
Design Sealed
Temperature range -30° to +70° C
(-22° to +158° F)
Material, spanner Blacknited steel
Handle cover Urethan
Coaxial cable PVC, length 1.5 m (5 ft)
Connector Lemo
Dimensions 90 x 30 mm (1.2 x 3.5 in)
Weight 203 g (7.2 oz)
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-02. TD-251 B
Transducer with quick connector TRA-75
Technical data
Measuring range Max. 100 dBsv
Design Sealed
Temperature range -30° to +70° C
(-22° to +158° F)
Material, spanner Blacknited steel
Material, handle Stainless steel
Coaxial cable PVC, length 1.5 m (4.9 ft)
Connector LEMO
Length 70 mm (2.8 in)
Weight 200 g (7 oz)
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-02. TD-252.B
Transducer with quick connector TRA-31
TRA-31
Technical data
Measuring range Max. 100 dBsv
Design Sealed
Temperature range -30° to +70° C
Material, spanner Blacknited steel
Material, handle Stainless steel
Coaxial cable PVC, length 1.5 m
Connectors TNC
Length 70 mm
Weight 220 g
Part numbers
TRA-31 Transducer with quick connector incl. cable
46012-1.5 Cable for TRA-31
SPM Instrument AB• Box 4 • S-645 21 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se ISO 9001 certified. © Copyright SPM 1998-7. TD-14.B
Transducer with quick connector and TMU
TRA-32
66
ø 28
Technical data
Measuring range Max. 100 dBsv
Design Sealed
Temperature range -30° to +100° C
Material, spanner Blacknited steel
Material, handle Stainless steel
Connector TNC
Max. cable length 100 m
SPM Instrument AB• Box 4 • S-645 21 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se ISO 9001 certified. © Copyright SPM 1998-8. TD-61.B
Tachometer Probe TAD-18
TAD-12
TAD-13
TAD-18 TAD-11 TAD-17 TAD-15
TAD-14
CAB-10 TAD-16 TAD-10
Ordering numbers
TAD-18 Tachometer probe with cable
CAB-10 Spiral cable
TAD-10 Contact adapter
TAD-11 Contact center, rpm, short TAD-12 = 0.1 m / min.
TAD-13 = 0.1 yd. / min.
TAD-15 Contact center, rpm, long
TAD-17 = 0.5 ft / min.
TAD-12 Contact wheel, meter/min.
TAD-13 Contact wheel, yards/min.
TAD-17 Contact wheel, feet/min.
TAD-14 Reflecting tape, pad of 5 sheets Technical specifications
TAD-16 Reflecting tape for thin shafts, 5 sheets Measuring range: max. 20 000 rpm optical
Measuring distance: max. 0.6 m (2 ft.)
Dimensions, TAD-18: 171 x 42 mm
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2003-04. TD-038 B
Temperature probe TEM-11
TEM-11
TEN-10 TEN-11
CAB-10
The probe tips fit into the socket at the front end of the
probe. Probe and tips should be handled and stored with
care. Keep the protective cap on the TEN-10 when the tip is Technical specifications
not being used. Measuring range: –50 to +440 ϒC
(–58 to +824 ϒF)
Ordering numbers Maximum offset: ± 5 ϒC (± 9 ϒF)
TEM-11 Temperature probe with cable Measuring uncertainty ± 1ϒ C
CAB-10 Spiral cable Sensitivity 10 mV / ϒC
TEN-10 Probe tip for solids Output range 0 to 5 V DC
TEN-11 Probe tip for liquids. Power supply +5 V DC
Measuring time: approx. 1 minute
Dimensions,
TEM-11: 118 x ø 42 mm
TEN-10: length 122 mm with cap
TEN-11: length 159 mm
Weight TEM-11: 94 g
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2003-04. TD-139 B
Countersinking tools for adapters and transducers
ø8 ø 10
ø 6.8
81027 82053
81027
c
ø 6.8 81057
dc
ø 20
p p
b d
min.2, max.4
min.13
min.15
min.1
max. 1
ø4 ø 15
5
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2003-06. TD-21.B
5
5
Vibration Transducers and Transmitters
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © SPM Instrument AB. 71700 B
SOLID Transducers and Transmitters - Overview
All SOLID transducers and transmitters are internally isolated. The vibration transducers have a temperature range of
– 40 to +120 °C (– 40 to +248 °F), whereas the 4–20 mA transmitters operate in –40 to +85 °C (–40 to +185 °F).
Vibration Transducers
Article no. Ex Thread Connector Frequency range Sensitivity Compatible with TD sheet
SLD 121 A – M8 SMB 2 – 1000 Hz 1.2 mV/m/s 2
CMM, MG4, Intellinova TD-283
SLD 121 B – M8 2-pin 2 – 1000 Hz 1.2 mV/m/s 2
CMM, MG4, Intellinova TD-283
SLD 121 E – UNF 1/4" SMB 2 – 1000 Hz 1.2 mV/m/s2 CMM, MG4, Intellinova TD-283
SLD 121 F – UNF 1/4" 2 - pin 2 – 1000 Hz 1.2 mV/m/s 2
CMM, MG4, Intellinova TD-283
SLD 122 A – M8 SMB 2 – 5000 Hz 4 mV/m/s 2
MG4, Intellinova TD-283
SLD 122 B – M8 2-pin 2 – 5000 Hz 4 mV/m/s 2
MG4, Intellinova TD-283
SLD 122 E – UNF 1/4" SMB 2 – 5000 Hz 4 mV/m/s2 MG4, Intellinova TD-283
SLD 122 F – UNF 1/4" 2 - pin 2 – 5000 Hz 4 mV/m/s 2
MG4, Intellinova TD-283
SLD 144 B – M8 2 - pin 2 – 10 000 Hz 10 mV/m/s 2
LEO, VCM, Intellinova TD-283
SLD 144 F – UNF 1/4" 2 - pin 2 – 10 000 Hz 10 mV/m/s 2
LEO, VCM, Intellinova TD-283
SLD 243 B Ex M8 2 - pin 2 – 10 000 Hz 5 mV/m/s2 LEO, VCM, Intellinova TD-284
SLD 243 F Ex UNF 1/4" 2 - pin 2 – 10 000 Hz 5 mV/m/s 2
LEO, VCM, Intellinova TD-284
SLD 244 B Ex M8 2 - pin 2 – 10 000 Hz 10 mV/m/s 2
LEO, VCM, Intellinova TD-284
SLD 244 F Ex UNF 1/4" 2 - pin 2 – 10 000 Hz 10 mV/m/s 2
LEO, VCM, Intellinova TD-284
The frequency range is specified for the transducer when permanently installed. The measuring results will be affected at
higher frequencies when using a magnetic foot.
Note: Ex approved transducers must be used together with transducer interface SPM 15226 or Ex approved zener
barrier when used in explosive environment.
* Standard cable length is 3 meters, but optional lengths may be ordered (ex. SLDXXXX-L, L = length in meters, max.30 m).
Note: Ex approved transmitters must be connected through a barrier when used in explosive environment.
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-08. TD-260 B
Vibration Transducers with Side Entry
PIN A PIN B
+ –
min. 10
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-09. TD-282 B
Vibration Transducers, Series SLD 100
Technical data
Transverse sensitivity: max. 10%
Typical base strain sensitivity: 0.01 m / s2 / µ strain
Max. peak acceleration: 600 m / s2 = 60 g
ø 6.9 min. 16 M8
Settling time: 3 sec
(ø 5.5) (UNF 1/4")
Temperature range: – 40° C to +125° C
(– 40° F to 260° F)
max. 0.7
min. 12
min. 10
Power requirements: 12 to 24 V, 2 to 5 mA
Casing: Stainless acid proof steel
Sealing: ��������������������������
IP 67 together with appro-
priate connector Mounting tools
81027 Holder for counterbore
Isolation: Case isolated, > 1 Mohm
81057 Counterbore, diameter 20 mm
Torque limit: 10 Nm (7.4 lbf . ft) 81030 Pilot for UNF 1/4"
Weight: 110 grams (4 oz) 81031 Pilot for M8
To drill the mounting hole, use drill bit 6.9 mm (M8) or 5.5
mm (UNF 1/4"). Torque the transducer with a 24 mm torque
wrench.
Article number Connector type Thread ( t ) Frequency range Sensitivity (±1 dB) * Bias (typical)
SLD 121 A SMB M8 2 – 1000 Hz 1.2 mV/m/s2 = 12 mV/g 6 – 9 V (8 V)
SLD 121B 2-pin M8 2 – 1000 Hz 1.2 mV/m/s = 12 mV/g
2
6 – 9 V (8 V)
SLD 121E SMB UNF ¼" 2 – 1000 Hz 1.2 mV/m/s2 = 12 mV/g 6 – 9 V (8 V)
SLD 121F 2-pin UNF ¼" 2 – 1000 Hz 1.2 mV/m/s2 = 12 mV/g 6 – 9 V (8 V)
SLD122 A SMB M8 2 – 5000 Hz 4 mV/m/s2 = 40 mV/g 6 – 9 V (8 V)
SLD122 B 2-pin M8 2 – 5000 Hz 4 mV/m/s2 = 40 mV/g 6 – 9 V (8 V)
SLD122 E SMB UNF ¼" 2 – 5000 Hz 4 mV/m/s = 40 mV/g
2
6 – 9 V (8 V)
SLD122 F 2-pin UNF ¼" 2 – 5000 Hz 4 mV/m/s2 = 40 mV/g 6 – 9 V (8 V)
SLD144 B 2-pin M8 2 – 10 000 Hz 10 mV/m/s2 = 100 mV/g 11 – 13 V (12 V)
SLD144 F 2-pin UNF ¼" 2 – 10 000 Hz 10 mV/m/s2 = 100 mV/g 11 – 13 V (12 V)
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-09. TD-283 B
Vibration Transducer TRV-18 / 19
Measuring direction
17
ø 27.5
Cable
36
clamp
9
t TRV-18: t = M8
TRV-19: t = UNF 1/4"- 28
ø 15
ø 6.9 min. 16 M8
Technical data (ø 5.5) (UNF
Nominal sensitivity, main axis: 1.2 mV/m/s2 * 1/4"-28)
Transverse sensitivity: max. 10%
Typical base strain sensitivity: 0.01 m/s2/μ strain
min. 10
min. 12
max. 0.7
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-09. TD-109 B
Vibration Transducer TRV-20/21
Measuring direction
17
ø 27.5
Cable
36
clamp
9
t
ø15
Technical data
Nominal sensitivity, main axis: 4.0 mV/m/s2 *
Transverse sensitivity: max. 10%
Typical base strain sensitivity: 0.01 m/s2/μ strain
Linear frequency range: 2 to 5000 Hz
ø 6.9 min. 16 M8
Max. peak acceleration: 600 m/s2
(ø 5.5) (UNF
Temperature range: -20° C to +125° C
1/2"-28)
(-4° F to +260° F)
Power requirements: 12–24 V, 2–5 mA
min. 10
min. 12
max. 0.7
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-09. TD-124 B
Vibration Transducer TRV-22 / 23
Measuring direction
17
ø 27.5
41.5
Cable
clamp
9
t
TRV-22: t = M8
ø 15 TRV-23: t = UNF 1/4"- 28
Technical data
Nominal sensitivity, main axis: 10 pC/m/s2 (7-12 pC/m/s2) *
ø 6.9 min. 16 M8
Transverse sensitivity: max. 10% (ø 5.5) (UNF
Typical base strain sensitivity: 0.01 m/s2/∝ strain 1/4"-28)
Linear frequency range: 0 to 5000 Hz
min. 10
min. 12
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2004-06. TD-133.B
4-20 mA Vibration Transmitters
Transmitter
tion velocity. The transmitters can be connected to common
process control systems (PLC, DCS). The electrical signal is
isolated from the transmitter housing. The transmitters oper-
ates by using power from a standard 4-20 mA loop.
Technical data
Output signal: 4 to 20 mA
Turn on time, 4-20 mA loop: < 60 seconds
ø 6.9 min. 16 M8
Transverse sensitivity < 10 % (ø 5.5) (UNF 1/4")
Power requirements: 12 to 24 V DC [ø 8.6] [M10]
max. 0.7
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-08. TD-285 B
4-20 mA Temperature Transmitter TMM-12 /13
t = M8 (TMM-12)
UNC 5/16" (TMM-13)
110
TMM-12 / 13 transmitters can be connected to the CMM
System (DMM and VDM-14/15 measuring units), to Intel-
linova (Analog Monitoring Unit) or to CMS System (AMS
unit) for continuous machine condition monitoring. They
can also be connected to the analog inputs on a PLC or
similar.
min. 15
Countersunk
Derating curve for power supply mounting hole
Volt
25
Technical data
20 Measuring range: –16° to 120 °C (3° to 248° F)
Output: 4 to 20 mA
15
Inaccuracy: typical 1° C, max. 3° C at 25° C
Linearity deviation: 2% +0.5 °C
10
-16 0 20 40 60 80 100 120 ºC Long time stability: 0.4 °C
Temperature range: –30° to 125° C (-22° to 257° F)
Power supply: 12 to 24 V DC, see derating curve
Electrical connection Loop resistancemax: 50 (U-7) Ω for U=12 to 24 V DC
e.g. 400 Ω at 15 V
TMM Housing: stainless acid proof steel,
Sandvik Grade:1802, EN:1.4523,
+ Viton sealing, IP67
12 - 24 V DC
A – Mounting hole: M8 (TMM-12), UNC 5/16" (TMM-13),
+ – 90° countersunk
4-20 mA
Torque: max. 15 Nm
Connector type: SPM 15168 or compatible with 2 pin
MIL-C-5015 style
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-09. TD-279 B
Accessories for Vibration Transducers and Transmitters
M8
M8
TRX16
M8
15757 / 15802
16000
M8
M8
M8 M8
15585 / 15586
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2009-05. TD-287 B
6
6
Accessories for Remote Monitoring
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © SPM Instrument AB. 71700 B
Transducer Matching Unit TMU 12
20 2 x M4
42
75 34
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-09. TD-055 B
Terminal cabinet 14318
180
121
Open cabinet
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2003-01. TD-154.B
Accessories for Remote Monitoring
10393
13778
12112
10392 10396
ø32
The parts SPM 10393 and 12112 are bulkhead unions (meas-
ø17
uring terminals) for thicker walls or partitions (max 25 mm
and 50 mm respectively). They have TNC jacks on both 10396 10393/12112
sides and are supplied with sealing ring and a dust cap.
ø32
sleeve SPM 10396 can be used together with bulkhead
40000
unions SPM 10393 and 12112.
40100
Technical Data
Terminal bracket 13778
Material: PVC
Dimensions: 310 x 25 x 25 x 3 mm
Temp. range: -20ϒ to +70ϒ C
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2003-06. TD-023.B
Terminal Connectors
ø 14 mm
connector.
Technical data
max. 4,5 mm
Total length 35 mm
Thread TNC
Nut width 17 mm
Mounting hole ø14 mm
Max wall thickness 4.5 mm
Material, connector body Stainless acid proof steel,
Sandvik Grade:1802, EN:1.4523
Material, nuts Nickel plated brass
Ordering numbers
13777 Terminal connector, TNC-TNC
13781 Terminal connector, TNC-BNC
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2004-06. TD-081 B
7
7
Cables, Connectors and Tools
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © SPM Instrument AB. 71700 B
Coaxial cables and accessories
10473
15716 15762
82166 81385
15866
Coaxial cables for shock pulse transducers and Coaxial cables for vibration transducers
vibration transducers with pre-amplifier without pre-amplifier
45011-L Cable with connectors, TNC-TNC, -10 to 70 °C 46044-L Low noise cable with TNC connectors,
45300-L Cable with connectors, TNC-TNC, - 55 to 150 C -10 to 70 °C, L = max. 10 m
46012-L Cable with connectors, TNC-TNC, -10 to 70 °C 46045-L Low noise coaxial cable with one standard
46041-L Cable with connectors, TNC-TNC, - 55 to 150 °C TNC and one sealing connector (SPM 13008),
46050-L Cable with connectors, TNC-SMB, - 10 to 70 °C -10 to 70 °C, L = max. 10 m
46057-L Cable with connectors, TNC-TNC, - 55 to 150 °C 46059-L Low noise cable with TNC connectors,
46058-L Cable with connectors, TNC-TNC, -10 to 70 °C -10 to 70 °C, L = max. 10 m
46080-L Cable with connector, 2 pin, - 55 to 150 °C
46081-L Cable with connectors, 2 pin-TNC , - 10 to 70 °C 90176-L Low noise coaxial cable without connectors,
46097-L Cable with connectors, 2 pin-BNC , -10 to 70 °C -10 to 70 °C
47125-L Cable with TNC sealing connectors, -55 to150 °C 90292-L Low noise coaxial cable without connectors,
-65 to 150 °C
90005-L Coaxial cable without connectors, -10 to 70 °C
90267-L Coaxial cable without connectors, - 55 to 150 °C
Coaxial cable for vibration transducer TRV-01
Accessories
46019-L Low noise cable with connectors, TNC-SMA,
10473 Sealing cover for TNC/BNC connector
-10 to 70 °C, L = max. 10 m
81018 PVC sleeve for TNC/BNC crimp connector
82166 Neoprene tube for cable 90267-L
81385 Protection tube, outer diameter 9.3 mm,
stainless acid proof steel
82414 Clips JR 9.5 mm, stainless steel
82415 Clips JR 9.5 mm, stainless acid proof steel
15716 Sleeve for protection tube, stainless steel
15761 Fitting for protection tube, stainless steel,
thread for locknut M10 x 1 Note:
15762 End piece for protection tube, stainless steel When ordering cables and/or protection tube, please state
15866 Coupler for protection tube, stainless steel the desired length (L) in meters.
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-09. TD-018.B
Twisted pair cables and accessories
15716 15762
46098-L 46105-L
46099-L 46106-L
82414
82415
max. 8 mm
81385
15761
15716
90381
90389 15866
90381 Twisted pair cable, TEFZEL, AWG 20, diam. 4.8 mm 81385 Protection tube, outer diameter 9.3 mm,
Temp. range - 65 to +200 °C ( - 85 to +392 °F) stainless acid proof steel
90389 Twisted pair cable, PUR, AWG 20, diam. 4.8 mm 82414 Clips JR 9.5 mm, stainless steel
Temp. range - 40 to +90 °C ( - 40 to +194 °F)
82415 Clips JR 9.5 mm, stainless acid proof steel
46098-L Twisted pair cable 90381 with 2-pin connector
15168, - 65 to +200 °C ( - 85 to +392 °F) 15716 Sleeve for protection tube, stainless steel,
required to enable dismounting of the
46099-L Twisted pair cable 90389 with 2-pin connector protection tube
15168, - 40 to +90 °C ( - 40 to +194 °F)
15761 Fitting with locknut M10 x 1 for protection tube,
46105-L Twisted pair cable 90381 with 2-pin connector, stainless steel
stainless steel, - 65 to +200 °C ( - 85 to +392 °F)
15762 End piece for protection tube, stainless steel
46106-L Twisted pair cable 90389 with 2-pin connector,
15866 Coupler for protection tube, stainless steel
stainless steel, - 40 to +90 °C ( - 40 to +194 °F)
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-09. TD-259 B
Connectors and accessories for coaxial cables
The listed equipment is used for SPM coaxial cable installations for shock pulse and vibration monitoring. See SPM instal-
lation instructions and application descriptions for details.
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2007-04. TD-019.B
Sealed Connectors - Overview
15291 15388
The listed equipment is used for SPM cable installations for shock pulse and vibration monitoring. See specific data sheets
(TD) for installation descriptions and technical specifications
46105-L 2-pin jack with integrated cable Ex, IP67 stainless steel yes TD-296
- 65° to +200°C *
46106-L 2-pin jack with integrated cable, Ex, IP67 stainless steel yes TD-296
- 40° to +90° C *
* When ordering connector with integrated cable, please state the desired cable length (L) in meters.
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2009-01. TD-296 B
TNC Cable Plug 13008
Technical data:
Material, connector body: Stainless acid proof steel,
Sandvik Grade:1802, EN:1.4523
Connector type: TNC plug
Seals: Viton (fluor rubber)
Torque: Min. 7 Nm / Max. 9 Nm
SPM Instrument AB • Box 504 • SE-645 21 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2005-03. TD-09 B
TNC Cable Plug 15837
ø 13.6
ø 12
47.5
14
SPM 15837 is a sealed TNC cable plug designed for use
with cable protection tube (SPM 81385). The plug prevents 81052
moisture from entering the coaxial cable and causing loss of 1
signal strength. It fits standard shock pulse transducers and
other SPM measuring equipment with TNC jacks having a
ø 14 mm connector base. It can be used wherever the TNC
connection is exposed to water, steam, or high humidity.
The cable seal, marked A in the figure, seals the cable entry
A
when the connector collet is tightened. The sealing ring
marked B is placed over the receiving jack and seals the other
end of the connection.
2
Note: The connector package contains two cable seals (B)
of different sizes, marked in different colours:
Technical data:
Material, connector body: Stainless acid proof steel
AISI 316L
Connector type: TNC plug
Seals: Viton (fluor rubber), IP67
Torque: Min. 7 Nm / Max. 9 Nm
SPM Instrument AB • Box 504 • SE-645 21 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-09. TD-292 B
TNC Adapter for Sealed Installation
SPM 13268
Technical Data
Material, adapter body: Stainless acid proof steel,
Sandvik Grade:1802, EN:1.4523
Connector tightness IP65 with TNC connector
IP67 with conn. SPM13008
Connector type: TNC jack
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2004-06. TD-25 B
TNC Cable Plug 15291
The end (A) of the connector is designed for use with cable
protection tube. The connector can easily be mounted in the
field by crimping/soldering.
The cable seal, marked B in the figure, seals the cable entry C D
when the connector collet (A) is tightened. Note: The con-
nector package contains two cable seals (B) of different sizes,
2
marked in different colours.
• Green seal for cable diameter 4 to 4.5 mm SPM 81026
C
• Black seal for cable diameter 4.5 to 5.2 mm.
3
Use the appropriate seal and discard the other. Lubricate the
thread with oil or grease. Tighten the collet (A) by hand or
with a 10 mm open wrench, 2 to 2.5 Nm. The instruction for SPM 81026
cable stripping is included in the package.
SPM offers two tools for connector mounting: 4 A
81052 Cutting tool for stripping coaxial cables
81026 Crimping tool for fitting cable connectors.
Black = diam. 4.5 – 5.2 mm
Green = diam. 4 – 4.5 mm
Technical Data
Mounting: Crimp/solder termination
Wire range/size: Coaxial cable diam. 4–5.2 mm
5
Temperature range: – 40º C to +150º C
(– 40 º F to 302º F)
Material, connector body: Composite 2 - 2.5Nm
Contact plating: Gold
Seals: Viton (fluor rubber), IP 67
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-09. TD-257 B
SMB Cable Plug 14990
The sealed SMB cable plug SPM 14990 fits SPM vibration
transducers of type SLD with SMB connector.
1
The cable seal, marked B in the figure, seals the cable entry
81052 + 81101
when the connector collet is tightened. The sealing ring
marked G is placed over the receiving jack and seals the
other end of the connection. 2
Note: The connector package contains two cable seals (B)
of different sizes, marked in different colours:
Technical data:
Material, connector body: Stainless acid proof steel,
AISI 316L
Connector type: SMB 5
Seals: Viton (fluor rubber)
Torque: Min. 7 Nm / Max. 9 Nm
SPM Instrument AB • Box 504 • SE-645 21 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-01. TD-248 B
SMB Cable Plug 15869
ø 13.6
ø 12
40.5
14
The sealed SMB cable plug SPM 15869 fits SPM vibration
transducers of type SLD with SMB connector. The end of
the cable plug is designed for use with cable protection 1
tube (SPM 81385).
81052 + 81101
The cable seal, marked B in the figure, seals the cable entry
when the connector collet is tightened. The sealing ring 2
marked G is placed over the receiving jack and seals the
other end of the connection.
Technical data: 5
Material, connector body: Stainless acid proof steel,
AISI 316L
Connector type: SMB
Seals: Viton (fluor rubber), IP67
Torque: Min. 7 Nm / Max. 9 Nm
SPM Instrument AB • Box 504 • SE-645 21 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-09. TD-294 B
SMB Cable Plug 15388
The cable seal, marked B in the figure, seals the cable entry
when the connector collet (A) is tightened. Note: The con-
nector package contains two cable seals (B) of different sizes, C D
marked in different colours.
2
• Green seal for cable diameter 4 to 4.5 mm
• Black seal for cable diameter 4.5 to 5.2 mm.
SPM 81300
Use the appropriate seal and discard the other. Lubricate the C
thread with oil or grease. Tighten the collet (A) by hand or 3
with a 10 mm open wrench, 2 to 2.5 Nm. The instruction for
cable stripping is included in the package.
SPM 81300
SPM offers two tools for connector mounting:
81052 Cutting tool for stripping coaxial cables 4
81101 Insert for cutting tool 81052
81300 Crimping tool for fitting cable connectors.
Black = diam. 4.5 – 5.2 mm
Green = diam. 4 – 4.5 mm
Technical Data
Mounting: Crimp/solder termination
Wire range/size: Coaxial cable diam. 4–5.2 mm
5
Temperature range: – 40º C to +150º C
(– 40 º F to 302º F)
Material, connector body: Composite 2 - 2.5Nm
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-10. TD-258 B
2-pin Cable Jack 15168
22
69
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-10. TD-217 B
2-pin Cable Plug 15836
22
69
SPM 15836 is a sealed 2-pin MIL style cable plug for twisted
pair cable or coaxial cable and is used together with cable 1 F
plug SPM 15168 as cable joint. The end (A) of the connector A
C E G
B D
is designed for use with cable protection tube (SPM 81385).
The connector can easily be mounted in the field, either by
crimping or soldering.
Black = diam. 4.5 – 5.2 mm
The cable seal, marked B in the figure, seals the cable entry
Green = diam. 4 – 4.5 mm
when the connector collet (A) is tightened. Note: The con-
nector package contains 3 contact pins (D) and 2 cable seals
(B) of different sizes, marked in different colours. Twisted pair Coax
Technical Data 6 5
Mounting: Crimp/solder termination
Wire range/size: 0.30 - 0.60 mm2/ 22-20 AWG
A
0.75 -1.5 mm2/ 16-18 AWG C
Temperature range: – 40º C to +150º C
(– 40 º F to 302º F)
Material, connector body: Composite
15836 15168
Contact plating: Gold
Seals: Viton (fluor rubber), IP 67
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-09. TD-291 B
2-pin Cable Jack with Integrated Cable
46105-L
46106-L
56
SPM 46105-L and 46106-L are 2-pin MIL style cable jacks Technical Data
with integrated twisted pair cable for connection of vibra- Certificate of conformity: NEMKO 05ATEX1179X
tion transducers of type SLD. They are specially designed for Ex certification: I M1/II 1GD T 112°C EEx ia I/IIC
extreme environmental conditions and for applications with T4 (for Group II category 1G,
potentially explosive atmosphere. The end of the connector see CENELEC EN 50284 4.4.1).
is designed for use with cable protection tube SPM 81385 Recommeded for Group I .
with sleeve SPM 15716. CE number: 0470
Type: 2 pin MIL style, female
Note: When ordering cables please state the desired length Material, body: Stainless steel
(L) in meters. Contact plating: Gold
Seals: Viton (fluor rubber), IP 67
Temperature range:
46105-L -65 to +200 ºC (-65 to +392 ºF)
46106-L -40 to +90 °C ( -40 to +194 °F)
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-12. TD-301 B
Service Box 15758
The Service Box 15758 is a protective cover for cable joint It is mounted in upright position with two mounting screws,
specially designed for extreme environmental conditions. It diameter max. 7 mm. The cable clamp and the retaining pin
is made of stainless acid proof steel, AISI 316, and has an will secure the cable joint inside the box.
access opening in the bottom.
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2009-02. TD-293 B
Tools for fitting cables and connectors
81127
81051 81300
The listed tools are used to prepare coaxial cables and to 81026 Crimping tool for fitting TNC/BNC connectors
mount connectors for SPM installations, both for shock
81051 Crimping tool for fitting tab terminals
pulse and vibration monitoring.
81052 Cutting tool for coaxial cables with
Crimping tool SPM 81026 and SPM 81300 are used for
TNC/BNC connectors
coaxial cables, SPM 81051 for single conductor cables.
81101 Replacement cassette for cutting tool 81052,
Cutting tool 81052 has a replaceable knife cassette. The used for coaxial cables with SMB connectors
standard cassette is used for coaxial cables with TNC/BNC
connectors and the replacement cassette 81101 for co- 81127 Fitting tool for connectors with strain relief
axial cables SMB connectors.
81130 Expansion pliers for fitting neoprene tube
SPM 82166
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2004-07. TD-20 B
8
8
Diagnostic Tools for Maintenance
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © SPM Instrument AB. 71700 B
Vibrameter VIB-10 / VIB-11
VIB-10B
VIB-11B TRV-22
TRV-23
46044
46045
TRX-16
Vibrameter VIB-10 (VIB-11) has been designed as a simple The evaluation of machine condition is based on a single
diagnostic tool for preventive maintenance. The instrument parameter, vibration severity. This means that the instru-
and the monitoring technique are based on the recommen- ment needs to display only one measured value, which
dations of ISO and the equivalent national standard organi- reduces its cost and makes it easy to handle.
zations BS, VDI, etc.
The standards also provide a set of norm values for the
These standards make the assumption that limited informa- common types of industrial plant. The readings obtained on
tion, obtained easily and at a low cost, is often as useful as a a particular machine are interpreted by comparing them
detailed analysis at the price of expensive equipment and with the norm values for similar machines.
elaborate techniques. They state that it is possible to de-
tect even minor changes in the operating condition of a
machine by measuring its general vibration level. It is as-
sumed that, once the change has been noted, a competent
inspector or repair crew will be able to find the actual
defects which caused it.
SPM Instrument AB • Box 4 • SE-645 21 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se ISO 9001 certified. © Copyright SPM 2001-05. TD-30.B
Electronic Stethoscope ELS-12
ELS-12
ELT-10
EAR-10
Battery powered monitoring instrument for a large number Noise sources are located with the probe tip (length 60 or
of applications. ELS-12 is a sensitive electronic listening 290 mm). The sound is fed via an amplifier with volume
device for all kinds of mechanical noise within machinery: control to the headset. Ear defenders shut out background
valve chatter, piston slap, gear and pump noise, electric noise.
relay operation, etc.
SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se ISO 9001 certified. © Copyright SPM 2002-04. TD-28.B
9
9
Precut Shims
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © SPM Instrument AB. 71700 B
Precut shims
B
SHIMCASE
The line of shimming materials contains five different 10 stainless steel shims, single thickness
sizes, fitting almost any type of machine foot. The user Ordering numbers
can choose between solid stainless steel shims and lami- Dimension Thickness (mm)
nated shims in either brass or stainless steel. A B C 0.025 0.05 0.10 0.20 0.25 0.40
35 30 9 S0-005 S0-010 S0-020 S0-025 S0-040
Solid shims in stainless steel 50 50 13 S1-0025 S1-005 S1-010 S1-020 S1-025 S1-040
Solid shims can be provided in a handy box, containing 75 75 21 S2-0025 S2-005 S2-010 S2-020 S2-025 S2-040
10 shims each of 5 different thicknesses, from 0.05 to 1 100 100 32 S3-0025 S3-005 S3-010 S3-020 S3-025 S3-040
mm. They are also available as packs of 10 in single 125 125 45 S4-0025 S4-005 S4-010 S4-020 S4-025 S4-040
thickness, in accordance with ordering number tables. 200 200 55 S5-005 S5-010 S5-020 S5-025 S5-040
SPM Instrument AB • Box 4 • S-645 21 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se ISO 9001 certified. © Copyright SPM 2000-07. TD-54.B
10
10
Instruments Approved for
Potential Explosive Atmosphere
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © SPM Instrument AB. 71700 B
Machine Condition Analyzer A30Ex
TAD-22
TRA-34
A30Ex
TAD-23
TAD-24
TAD-25
TAD-20
TAD-21 13980
13882
TRA-35 TEN-10
TEN-11
TRV-26
TRV-27 TEM-11Ex
TRX-16 TRX-17
13881 CAS-14 CAS-15
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2003-07. TD-130 B
Machine Condition Analyzer A30Ex
PC connection
A30-1Ex A30-2Ex
9 pole
Basic Logger
female plug
CAB-35
A30-3Ex
9 male /
Expert
25 female
13881 93162
CAB-10
A30 Ex is a machine condition analyzer designed for a reliable Shock pulse (SPM® LR/HR)
preventive maintenance of industrial machines. A30 Ex is available Measuring range: –19 to 80 dBsv
in three versions. With ”Basic”, measuring results are recorded
Resolution: 1 dBsv
manually. ”Logger” is a data logger and works together with SPM
Accuracy: ± 1 dBsv
software Condmaster®. ”Expert” has all the logger features. In ad-
dition, it uses the EVAM® method for vibration analysis. A ”Basic”
version can be upgraded to ”Logger” and ”Expert”. Vibration severity (ISO 10816)
Measuring range: 0.5 to 49.9 mm/s RMS
Measuring techniques Analyzer A30 EX (0.02 to 2.0 in/s RMS)
and other features Basic Logger Expert Resolution: 0.1 mm/s (0.01 in/s)
Shock pulse, LR/HR • • • Accuracy: ± (0.2 mm/s + 2% of reading)
Vibration severity, ISO 10816 • • • Frequency range: 3 to 1000 Hz
Temperature measurement • • •
Speed, contact and optical • • • Speed measurement
Continuous reading • • •
Measuring range: 10 to 19 999 rpm optical
Data logging with Condmaster ®
• • Measuring distance: max. 0.6 m (2 ft.)
Alternative measuring systems • •
Selectable comments • • Resolution: 1 rpm
Display of check points • • Accuracy: ± (1 rev. + 0.1% of reading)
Long time recording • •
Vibration spectrum • Temperature measurement
Evaluated vibration analysis (EVAM) • Measuring range: 0 to +300 °C (+32 to +572 °F)
Resolution: 1 °C (1 °F)
Instrument specifications
Certificate of Alternative measuring systems
conformity: NEMKO 03 ATEX 185
No. per meas.point: 2
Ex certification: I M2/II 2G EEx ib I/IIB T4/T3
Additional information: date / time and comments
CE Number: 0470
Enclosure: IP43 Long time recording
General features: language selection, battery test, Measuring parameters: SPM, VIB, temperature/speed
continuous reading, transducer line
test, automatic idle / power off Measuring interval: adjustable 0 - 60 minutes
Temperature range: 0 to +50 °C (32 to 120 °F)
Vibration analysis (EVAM®)
Power supply: 6 x 1.5 V LR6 alkaline cells, approved
Window: Hanning
Battery life: power down 1 year, or 5000 typical
measurements, or continuous Number of samples: 1024 / 2048
recording 50 hours FFT result: 400 / 800 spectrum lines
Size: 255 x105 x 60 mm (10 x 4.2 x 2.4 in) Range, resolution 3 to 200 Hz, 0.5 / 0.25 Hz
Weight: 0.85 kg (1.9 lb) at 400 / 800 lines: 3 to 500 Hz, 1.25 / 0.625 Hz
Casing / protective cover: polyurethane, conductive 3 to 1000 Hz, 2 .5 / 1.25 Hz
Keypad: sealed membrane 3 to 2000 Hz, 5.0 / 2.5 Hz
Display: LCD, 4x16 characters LED, backlight 3 to 5000 Hz, 12.5 / 6.25 Hz
adjustable, automatic on/off
Memory: typical 500, max. 999 meas. points Lines displayed: 15 highest, toggle Hz / cpm
Backup, memory/clock: approx. 24 h. Lines saved: 1 to 200 highest
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2007-04. TD-128 B
Machine Condition Tester T30Ex
TAD-22
TRA-34
T30Ex
TAD-23
TAD-24
TAD-20
TAD-25
TAD-21 13980
13882
TRA-35 TEN-10
TEN-11
TRV-26
TEM-11Ex
TRV-27
TRX-16 TRX-17
13881 CAS-14 CAS-15
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2003-07. TD-131 B
Machine Condition Tester T30Ex
PC connection
T30-1Ex T30-2Ex
9 pole fe-
Basic Logger
male plug
CAB-35
T30-3Ex
9 male /
Expert
25 female
13881 93162
CAB-10
T30 Ex is a machine condition analyzer designed for a reliable preven- Shock pulse (SPM® dBm/dBc)
tive maintenance of industrial machines. T30 Ex is available in three Measuring range: –9 to 80 dBsv
versions. With ”Basic”, measuring results are recorded manually. Resolution: 1 dBsv
”Logger” is a data logger and works together with SPM software
Accuracy: ± 1 dBsv
Condmaster®. ”Expert” has all the logger features. In addition, it
uses the EVAM® method for vibration analysis. A ”Basic” version
can be upgraded to ”Logger” and ”Expert”. Vibration severity (ISO 10816)
Measuring range: 0.5 to 49.9 mm/s RMS
Measuring techniques Analyzer T30 EX (0.02 to 2.0 in/s RMS)
and other features Basic Logger Expert Resolution: 0.1 mm/s (0.01 in/s)
Shock pulse, dBm/dBc • • • Accuracy: ± (0.2 mm/s + 2% of reading)
Vibration severity, ISO 10816 • • • Frequency range: 3 to 1000 Hz
Temperature measurement • • •
Speed, contact and optical • • •
Continuous reading • • • Speed measurement
Data logging with Condmaster® • • Measuring range: 10 to 19 999 rpm optical
Alternative measuring systems • • Measuring distance: max. 0.6 m (2 ft.)
Selectable comments • • Resolution: 1 rpm
Display of check points • •
Long time recording • • Accuracy: ± (1 rev. + 0.1% of reading)
Vibration spectrum •
Evaluated vibration analysis (EVAM) • Temperature measurement
Measuring range: 0 to +300 °C (+32 to +572 °F)
Instrument specifications Resolution: 1 °C (1 °F)
Certificate of conformity: NEMKO 03 ATEX 185
Ex certification: I M2/II 2G EEx ib I/IIB T4/T3 Alternative measuring systems
CE Number: 0470 No. per meas.point: 2
Enclosure: IP43 Additional information: date / time and comments
General features: language selection, battery test, con-
tinuous reading, transducer line test, Long time recording
automatic idle / power off
Measuring parameters: SPM, VIB, temperature/speed
Temperature range: 0 to +50 °C (32 to 120 °F)
Measuring interval: adjustable 0 - 60 minutes
Power supply: 6 x 1.5 V LR6 alkaline cells, approved
Battery life: power down 1 year, or 5000 typical
measurements, or continuous record- Vibration analysis (EVAM®)
ing 50 hours Window: Hanning
Size: 255 x105 x 60 mm (10 x 4.2 x 2.4 in) Number of samples: 1024 / 2048
FFT result: 400 / 800 spectrum lines
Weight: 0.85 kg (1.9 lb)
Casing / protective cover: polyurethane, conductive Range, resolution 3 to 200 Hz, 0.5 / 0.25 Hz
at 400 / 800 lines: 3 to 500 Hz, 1.25 / 0.625 Hz
Keypad: sealed membrane 3 to 1000 Hz, 2 .5 / 1.25 Hz
Display: LCD, 4x16 characters LED, backlight 3 to 2000 Hz, 5.0 / 2.5 Hz
adjustable, automatic on/off 3 to 5000 Hz, 12.5 / 6.25 Hz
Memory: typical 500, max. 999 meas. points Lines displayed: 15 highest, toggle Hz / cpm
Backup, memory/clock: approx. 24 h. Lines saved: 1 to 200 highest
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2007-04. TD-129 B
Shock Pulse Transducer with Probe TRA-34
TRA-34
Part Numbers
TRA-34 Shock pulse transducer, probe assembly
BEX-20 Center drill
BEX-21 Rotary file
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2005-03. TD-90 B
Transducer with Quick Connector and TMU
TRA-35
66
ø 28
Technical Data
Certificate of conformity: NEMKO 03 ATEX 185
Ex certification: I M2/II 2 G EEx ib I/IIB T4
CE number: 0470
Measuring range: Max. 80 dBsv
Design: Sealed
Temperature range: 0ϒ to + 50ϒ C (32ϒ to +120ϒ F)
Material, spanner: Blacknited steel
Material, handle: Stainless steel
Connector: TNC
Weight: 140 g
Part Numbers
TRA-35 Shock pulse transducer for Ex-conditions
incl. measuring cable 45011-1.5
45011-1.5 Measuring cable for transducer TRA-35,
1.5 m (5 feet)
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2003-06. TD-91 B
Transducer and transformer
for potentially explosive atmosphere
42011 / 42111 / 42011 M10 14196 50 32
35
57
80
17 ø 4
57
94
Coupling Transformer
Coupling transformer SPM 14196 and SPM 15127, certificate
NEMKO 03 ATEX 188X, connects the ex-proof transducers
to the measuring equipment. While the transformer itself
ø 4
is ex-proof, it should always be mounted in none-explosive
environment. The maximum cable length from the transducer
via the transformer to the instrument is 100 m.
Explosive environment None-explosive
Technical data, transducer 42011 / 42111 environment
Certificate of conformity: NEMKO 03 ATEX 188X
Only connect instruments
Ex certification: I M1/II 1 GD EEx ia I/IIC T4
with applicable certificate
CE number: 0470 directly to the transducer! Connection to
Measuring range: Max. 80 dBSV non-exproof
instruments and
Temperature range: – 20° C to + 80° C measuring units
External overpressure: Max. 0.7 MPa (7 bar) Transducer
Design: Sealed, stainless acid proof steel, 42011 / 42111 / 42011 M10
Sandvik Grade:1802, EN:1.4523, A30 Ex Coupling
Connector tightness: IP65 with TNC connector T30 Ex Transformer
IP 67 with conn. SPM13008 14196 / 15127
Connector type: TNC
Torque limit: 15 Nm
Coaxial cable
max. 100 m
Technical data, transformer 14196 / 15127
Certificate of conformity: NEMKO 03 ATEX 188X
Ex certification: I (M1)/II (1) GD [EEx ia] I/IIC
CE number: 0470
Um: 250 V 6.9 (M8)
6.6 (UNC 5/16") 20
M8
UNC 5/16"
Temperature range: – 20° C to + 55° C 8.6 (M 10)
6.8
M10
resin, sealed
Connector type: TNC to transducer,
BNC to instrument
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2005-08. TD-116 B
Tachometer Probe 13882
TAD-23
TAD-24
13882 TAD-21 TAD-25 TAD-22
CAB-10
TAD-14
TAD-20
TAD-16
Max. 45ϒ
Optical Measurement of the Rate of Rotation
A light beam is directed against a reflecting tape on the
rotating object, from a distance of max. 0.3 m and from an
angle of max. 45ϒ.
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2003-06. TD-93 B
Temperature Probe TEM-11Ex
TEM-11Ex
TEN-10 TEN-11
CAB-10
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2003-03. TD-140.B
Vibration Transducers Ex, Series SLD 200
max. 0.7
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2007-04. TD-215 B
Vibration Transducers with Side Entry, SLD 244S
101
46105-L,
46106-L 15716 81385
15168
ø 30
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2008-12. TD-300 B
Vibration Transducer Interface 15226
None-explosive environment
4
4
5
5
6
6
7
7
8
8
mounting screws
ø4
Technical data
Certificate of conformity: NEMKO 03 ATEX 186X Output parameters: Uo = 27.15 V
Ex certification: I (M1)/II (1) GD [EEx ia] I/II C Io = 90.5 mA
CE number: 0470 Po = 0.615 W
Um: 250 V Co = 89 nF (IIC)
Channels: 8 Lo = 4.5 mH (IIC)
Transducer type: SLD243B/F, SLD244B/F Lo/Ro = 57.9 μH/Ω (IIC)
Temperature range: –20° to 70° C (68° to 158° F)
Dimensions: 204.5 x 143 x 27.1 mm
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-03. TD-216.B
Vibration Transducer TRV-26 / 27
Measuring direction
17
ø 27.5
41.5
Cable clamp
9
t
TRV-26: t = M8
ø 15
TRV-27: t = UNF 1/4"- 28
Technical data
Certificate of conformity: NEMKO 03 ATEX 185
Ex certification: I M2/II 2 G EEx ib I/IIB T4
CE number: 0470
ø 6.9 min. 16 M8
Nominal sensitivity, main axis: 10 pC/m/s2 (7-12 pC/m/s2) * (ø 5.5) (UNF
Transverse sensitivity: max. 10% 1/4"-28)
Typical base strain sensitivity: 0.01 m/s2/∝ strain
min. 10
min. 12
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2004-06. TD-136 B
Vibration Transducer TRV-28/29
Measuring direction
17
ø 27.5
41.5
Cable
clamp
to transducer
interface
9
t
TRV-28: t = M8
ø 15 TRV-29: t = UNF 1/4"- 28
Technical data
Certificate of conformity: NEMKO 03 ATEX 187X
Ex certification: I M1/II 1GD EEx ia I/II C T4
CE number: 0470
Nominal sensitivity, main axis: 3 mV/mm/s * ø 6.9 min. 16 M8
Transverse sensitivity: max. 10% (ø 5.5) (UNF
Typical base strain sensitivity: 0.01 m/s2/∝ strain 1/4"-28)
Linear frequency range: 3 to 5000 Hz
min. 10
min. 12
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2004-06. TD-127 B
Vibration Transducer Interface 14424
None-explosive environment
to measuring units
to transducers and instrument
type TRV-28 / 1 1
TRV-29
2 2
in explosive
environment 3 3
4 4
5 5
204
194
6 6
7 7
8 8 power supply
24 V DC
30
mounting screws 144
ø4 160
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-05. TD-150.B
4-20 mA Vibration Transmitters, Ex
Transmitter
value of vibration velocity. The transmitters can be connected Barrier Power
to common process control systems (PLC, DCS). Supply
Black (0V)
Technical data
Certificate of conformity: Nemko 05ATEX1179 ø 6.9 min. 16 M8
(ø 5.5) (UNF 1/4")
Ex certification: I M1/II 1GD EEx ia I/IIB T4
Barrier: MTL7787 or any approved barrier
with following safety description:
min. 10
min. 12
max. 0.7
Weight: 115 grams (4 oz) To drill the mounting hole, use drill bit 6.9 mm (M8) or 5.5
mm (UNF1/4"-28). Torque the transmitter with a 24 mm
torque wrench.
SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
Tel +46 152 22500 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2006-06. TD-254 B