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Yaser Azad Marshal Test

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University of Duhok

College of Engineering
Civil Engineering Department
Highway Engineering-Practical

"Marshall Test"

Submitted by: Yaser Azad


Submission Date: 24/2/2020

2019-2020
Contents:

Introduction

Purposes

Materials and Apparatus

Procedures

Discussions and Conclusion


Introduction:
Asphalt mixes are used in the surface layer of road and airfield
pavements. The mix design determines the optimum bitumen
content, The marshal stability and flow test provides the performance
prediction measure for the marshal mix design method. The mix is
usually composed of aggregate and asphalt cements. Some types of
bituminous mixes are also used in base course. The design of asphalt
paving mix, as with the design of other engineering materials is
largely a matter of selecting and proportioning constituent materials
to obtain the desired properties in the finished pavement structure.
The asphalt mix should have some properties. As, Resistance to
permanent deformation, the mix should not distort or be displaced
when subjected to traffic loads. The resistance to permanent
deformation is more important at high temperatures. Fatigue
resistance, the mix should not crack when subjected to repeated load
server a period of time. Resistance to low temperature cracking, this
mix property is important in cold regions. Durability, the mix should
contain sufficient asphalt cement to ensure an adequate film
thickness around the aggregate particles. The compacted mix should
not have very high air voids, which accelerates the aging process.
Resistance to moisture-induced damage. Skid resistance. Workability,
the mix must be capable of being placed and compacted with
reasonable effort. Low noise and good drainage properties: If the mix
is to be used for the surface (wearing) layer of the pavement
structure. Marshall Stability and Hveem stabilometer tests are largely
used for the routine testing. Criteria for the suitable mix design have
been specified by the Asphalt Institute.
Purposes:
This method covers the measurement of the
resistance of the plastic flow of the cylindrical
specimen of the bituminous paving mixture loaded
on the lateral surface by means of Marshall
apparatus, Marshall stability and flow can be used
to monitor the plant process of producing asphalt
mixture. Marshall stability and flow may also be
used to relatively evaluate different mixes and the
effects of conditioning such as with water.

Materials and Apparatus:

Specimen mold assembly Specimen extractor


Compaction hammer.
Marshall testing
machine.
oven
Mixing apparatus.
Water
Water bath
bath Nomination Paper
Miscellaneous equipment:

A- Containers for heating aggregate and bituminous


materials

B- Thermometer.

C- Balance.

D- Gloves for handing for equipment.

E- Rubber gloves: for removing specimen from water


bath.

F- Scoop.

G- Spoon.
Preparation of the specimen:

The coarse aggregate, fine aggregate, and the filler


material should be proportioned so as to fulfill the
requirements of the relevant standards. The required
quantity of the mix is taken so as to produce compacted
bituminous mix specimens of thickness 63.5 mm
approximately. 1200 gm of aggregates and filler are
required to produce the desired thickness. The
aggregates are heated to a temperature of 175° to 190°C
the compaction mold assembly and rammer are cleaned
and kept pre-heated to a temperature of 100°C to 145°C.
The bitumen is heated to a temperature of 121°C to
138°C and the required amount of first trial of bitumen
is added to the heated aggregate and thoroughly mixed.
The mix is placed in a mold and compacted with number
of blows specified. The sample is taken out of the mold
after few minutes using sample extractor.
Procedures:
1- The aggregate is dried at 105 – 110 °C and sufficient amount is
weighed about (1200gm) to give a height of 63.5 ± 1.3 mm when
compacted in the mold.
2- The required quantity of bituminous is weighed out and heated
to a temperature which will give a viscosity of 170 ± 20 mm²/s.
3- The aggregate is heated in the oven to a temperature not
higher than 28° above the binder temperature.
4- A crater is formed in the aggregate contained in a heating
mixing bowel. The binder poured in a mixing carried out until
all aggregate is coated, the mixing temperature shall be within
the, limit set for the binder temperature.
5- Thoroughly cleaned mold is heated on hot plate or in oven to
temperature between 93°C and 149°C, and the mold is
provided with the base plate and extension mold is provided
collar.
6- A piece of filler paper is fitted in the bottom of the mold and
the whole mix poured in the mix then vigorously troweled 15
times around the parameter and 10 times in the center leaving
a slightly rounded surface.
7- The mold assembly is placed on the compaction pedestal and
given 75 blows of the 45369 compaction hammer falling a
height 457.2 mm, the specimen in the mold is reversed and
given the same treatment on the other side.
8- The specimen is then carefully extrudes from the mold,
transferred to a smooth flat surface and allowed to call to the
room temperature.
9- Finally, the specimen is measured and weighed in the air and
water( for volume Deterioration) if the asphalt mix has an open
(porous) texture the weighing in water will lead to error in the
volume and so the specimen must be coated with a measure
mass of paraffin max. The specimen is then marked and stored
for stability and flow measurement.
Discussions and Conclusion:
The Marshall test is used to determine the optimum binder
content in the mixture by testing in the stability and flow of a
sample of the mixture. Stability is the resistance of the
mixture against deformation under the load, and the flow is
the deformation that happens because of load, also the voids
in the total mix (VTM) is the percentage of voids in the mix,
which when at high load cases, fills by the binder to help
temporary deformations, and the bulk unit weight is the
ability of aggregate to absorb the binder,

The relation of stability with the flow is inverse relation, as


the flow is the deformation and the stability is the resistance
to the deformation. The flow and stability effect by the
percentage of binder and aggregate content, also the
temperature affect the values, as when the temperature rises
the mixture become softer which it means the stability will
decrease and flow will increase

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