PROCESS CONTROL PLAN

MOLDING PROCESS
Prototype Prelaunch Production Key Contact/Phone Date(Orig) Date (Rev.)
Control Plan Number PS3042019 30/01/2019
Part Number/Latest Change Level Core Team Customer Eng. Approval/Date

E230451 B S-EL HASSINI-F.GHANMI-B.DRIDI-N.WALID

Part Name/Description Organization/Plant Approval/Date Customer Quality Approval/Date (if Req'd)

COUVERCLE DROITE SQUARE 52
Organization/Plant Organization Code Other Approval/Date (If Req'd) Other Approval/Date (If Req'd)
TECHNIPLAST-INDUSTRIE DUNS 565556011
Methods
Part/ Process

Characteristics
Process
Number

Machine, Device,
Name/ Special Evaluation/
Jig, Tools, for Product/Process Specification/
Operation No. Product Process Char. Measurement Size Freq. Control Method Reaction Plan
Mfg. Tolerance
Description Class Technique

Packaging state and

1 delivery note VISUAL 100% per delivery
Identification

Laboratory analysis I LOG 002 Instruction de Contrôle

Certificat of acc. Specification Réception
2 Material specification 100% per delivery
conformity (values included in
the certificat )

3 Quantity received Order delivery Balance 100% per delivery

Sample
Laboratory analysis from the per delivery
4 purity raw material Material specification
acc. Specification received until AQP
bacth
Sample
Raw Material : Laboratory analysis from the per delivery
Incomming 5 melting temperature Material specification Goods lock , return
>PBT-GF30< acc. Specification received until AQP
10 - 1 goods good to suppliers and
TAROLOX 10 bacth
reception 8D Report
G6
Sample
Laboratory analysis from the per delivery
6 Charge rate Material specification
acc. Specification received until AQP
bacth I LOG 002 Instruction de
Contrôle Réception
& Inspection report FQLT014.C
Sample
Compliance Material specification < 80 mm / Laboratory analysis from the per delivery
7 Flammability ⎊R
with regulation min acc. Specification received until AQP
bacth

Sample
Forbidden material Compliance Laboratory analysis from the per delivery
8 ⎊R Material specification
and recyclability with regulation acc. Specification received until AQP
bacth

inventory
Visual control and
Material Proper packaging ,batch Lot number + ERP System management /
10 - 2 Storage 1 Batch and location reception 100% Each packing
warehouse identification and location Correct storage datas
documentation
if necessary

Identification (internal Visual control and

Raw Material : 1 number and Production order reception 100% Each order
designation ) documentation Goods returned /
Material >PBT-GF30<
10 - 3 Lot number / ERP system exchanged /No
provision TAROLOX 10
Each output production start
G6 First in first off Date of entry and Batch N° ERP System 100%
material
2

No production start
According to
Drying raw Time: 2 - 4 h and T° 80-120°C of At startup of Parameter sheet IPRO 002 Detremine rout cause
20 - 1 Dryer 1 Drying control parameter data 100%
material drying production & Startup check list I PR0 001 / Action plan and
sheet
correction

Before and
Part number for ERP System after
1 Right version & datum for production 100%
production Planning of production
production order No production start
ERP System Daily planning (Or production under
20 - 2 Tool setup Tool Nr : 18045
Before I MOT 001.B / I MOT 002.B deviation ) / action
Tool situation and plan and correction
2 Status Tool preparation 100% production
ability for production
order

Injection Production order - Check Liste mold mounting

Right injection No production start /
Production machine : USB program , F MOT0 10.B
20 - 3 1 parameter program No : 18045 100% At startup parameter correction
Setup N° 100T Injection parameter Check Startup check list I PRO
program & Validation
data sheet 001.FPRO 001 -F

No production start
According to
Time: 2 - 4 h and T° 80-120°C of At startup of Parameter sheet IPRO 002 Detremine rout cause
Dryer 1 Drying control parameter data 100%
drying production & Startup check list I PR0 001 / Action plan and
sheet
correction

Parameter sheet IPRO 002

According to No production run /
Regulation of Right connection , Temperature and At startup of & Startup check list I PR0 001
2 parameter data 100% parameter correction
the tool flow production Recording of parametersF PRO
sheet & Validation
012: follow up of parameters

Production
20 - 4
start
According to No production run /
Injection Surveillance Parameter sheet IPRO 002
3 Monitoring of the injection parameter parameter data 100% 100% parameter correction
machine / Tool parameter & Startup check list I PR0 001
sheet & Validation
Nr 18045

Documentation Startup check list I PR0 001- I

Envirnmont Every 8 Implent a corrective
4 5S and identification installed and 5S for 100% PJT 011.A AMENAGEMENT
identification hours action / Correction
control station DU POSTE

I QLT 002.A - Gamme de

Contrôle Production / I QLT 001.A -
Material engraving, Datum , Cavity
Check engraving Gamme de Contrôle Opérateur /
1 number, REANAULT logo, VALEO Visual control 1 shot At startup
datas Recording documentation : FQLT
logo and Drawing index
018 -FQLT 006
panoplie de defaults F QLT O48

I QLT 002.A - Gamme de

Contrôle Production / I QLT 001.A -
Parts without burrs nor lack of Gamme de Contrôle Opérateur /
2 Appearance Visual control 1 shot At startup
material nor burns in the critical area Recording documentation : FQLT
018 -FQLT 006
panoplie de defaults F QLT O48

IQLT 005 . C 27/09/2017 -Plan de surveillance

Stop production
Part/ Process Characteristics Methods
Number Process
Machine, Device,
Name/ Special Evaluation/
Jig, Tools, for Product/Process Specification/
Operation No. Product Process Char. Measurement Size Freq. I QLT 002.A - Gamme
Control Methodde Reaction Plan
Mfg. Tolerance
Description Class Technique Contrôle Production / I QLT 001.A -
Parts without burrs nor lack of Gamme de Contrôle Opérateur /
2 Appearance Visual control 1 shot At startup
material nor burns in the critical area Recording documentation : FQLT
Packaging state and
1 delivery note VISUAL 100% per delivery 018 -FQLT 006
Identification panoplie de defaults F QLT O48

I LOG 002 Instruction de Contrôle

I QLT 002.A Réception
- Gamme de
Contrôle Production / I QLT 001.A -
Injection point
3 No injection point exceeded Visual control 1 shot At startup Gamme de Contrôle Opérateur /
appearance
Recording documentation : FQLT
018 -FQLT 006
Stop production
run / detect root
At cause and
Recording of parameters F PRO
30 Stratup control Quality Control 4 Filling of cavity 10% difference max between cavities scale 3shots production implement
012: follow up of parameters
startup
Raw Material :
corrective
Incomming Goods lockQRQC
actions/ , return
>PBT-GF30<
10 - 1 goods good to suppliers and
TAROLOX 10 LINE
reception 8D Report
G6
At I QLT 002.B - work instruction/
5 Weight Parts IS weight +/-3% scale 1 shot production Recording documentation :-F QLT
startup 006.C

QLT 002.A_ Gamme de Contrôle

6 Dimension 0,22IAI 3D 1 shot At startup Production / Recording
documentation : F QLT 006

QLT 002.A_ Gamme de Contrôle

At production
7 Dimension ⎊S 6 X 3,13±0,075 3D 1 shot Production / Recording
startup
documentation : F QLT 006

QLT 002.A_ Gamme de Contrôle

At production
8 Weight Parts 6,1±0,3 Balance 5 shot Production / Recording
startup
documentation : F QLT 006

I QLT 002.A - Gamme de

Contrôle Production / I QLT 001.A -
Parts without burrs nor lack of every 4
1 Appearance Visual control 1 shot Gamme de Contrôle Opérateur /
material nor burns in the critical area hours
Recording documentation : FQLT Stop production
018 -FQLT 006
run / detect root
cause and
I QLT 002.A - Gamme de
Contrôle Production / I QLT 001.A -
implement
Injection point every 4 corrective
3 No injection point exceeded Visual control 1 shot Gamme de Contrôle Opérateur /
appearance hours
Recording documentation : FQLT actions/ QRQC
018 -FQLT 006 LINE
40 Quality Control QLT 002.A_ Gamme de Contrôle
4 Dimension 0,22IA 3D 1 Shot every 48h Production / Recording
documentation : F QLT 006

QLT 002.A_ Gamme de Contrôle

5 Dimension ⎊S 6 X 3,13±0,075 3D 1 shot every 48h Production / Recording
documentation : F QLT 006

QLT 002.A_ Gamme de Contrôle

every 8
6 Weight Parts 6,1±0,3 Balance 5 shot Production / Recording
hours
documentation : F QLT 006

Packaging Plan I QLT

1 label part label presence datamatrix 100% Each box
003+ Label cardboard

locking infected parts/

Packaging + Good Cardboard and
50-1-2 Production 2 According to the Production order Visual 100% Each box Packaging Plan I QLT Box and detect
Labeliing label
003+ Label cardboard infected period /
detect root cause and
Packaging Plan I QLT implement corrective
3 Quantity of parts Packaging in bulk in cardborad Visual 100% Each box
003+ Label actions

Good Cardboard and Packaging Plan I QLT

Final control Production 1 According to the Production order Visual 100% Each box
60-1-2 label 003+ Label cardboard
locking infected parts
and detect infected
Packaging Plan I QLT
70-1-2 Storage Warehouse 1 Quantity of parts Packaging in bulk in cardborad Visual 100% Each box period / detect root
003+ Label
cause and implement
corrective actions

Determine cause and

Quantity and Delivery note , BL/ Each packing
1 Delivery order + request 100% ERP System / PGLOG004 defect period / Action
destination OPS unit
plan / Inventory

80-1-2 Shippment Outgoing goods

Determine cause and
defect period / Action
ERP System / Lot
2 First In first Off Production order 100% Each delivery ERP Ssytem plan / Inventory
No
management / Goods
returned / exchanged

I QLT 002.A - Gamme de

Aspect according to instruction 1 time per
Appearance Visual control 30shots Contrôle Production /FQLT052
IQLT002,A year
Rapport d'Audit Produit
1
I LOG 002 Instruction de
Certificat of Latest
Laboratory Contrôle Réception Isolation, Treatment of
1 conformity for the Material specification 100% received
analysis acc. & Inspection report F QLT non-compliance
raw material batch
Material Specification 014.C
Annual (values included Sample
90 Latest I LOG 002 Instruction de
Validation in the certificat ) from the Isolation, Treatment of
2 Material flammability Material certificate received Contrôle Réception
received non-compliance
batch & Inspection report F QLT 014.C
bacth
Capability study for
FQLT037 Metrology report /
SPPC dimensions Cote : SPPC List of cover PPAP
and for process
Dimensional Rapport d'audit client + The drawings 1 time per FQLT004 formulaire d'audit Isolation, Treatment of
2 parameters: Metrology 30 shots
control
- injection time
Capabiltty study for the SPPC year Process / Recording of parameters non-compliance
Dimensions F PRO 012: follow up of
-switch over point
parameters/ SRM
- cushion

IQLT 005 . C 27/09/2017 -Plan de surveillance