SC WR No. 45 PDF
SC WR No. 45 PDF
SC WR No. 45 PDF
PROJECT
SUPERVISING CONSULTANCY
WEEKLY REPORT BY AECOM
PACKAGE 2 (SECTION 5)
(JUNE 4th TO JUNE 10th 2020)
SC – Section 5
Weekly Report # 45
(AECOM)
Document No : 2020-Weekly-45
Revision : Rev 00
Date of Issue : [25-07-2019]
2 STAFF MOBILIZATION 8
3 QA/QC 11
3.1 SITE PATROL AND WITNESS 12
3.2 METHOD STATEMENT 13
3.3 INSPECTION LIST 14
3.4 PROBLEM AND RECTIFICATION 14
3.5 QUALITY INSPECTION AND ACCEPTANCE LIST 15
3.6 MATERIAL SUBMISSION APPROVAL 15
3.7 N0N CONFORMANCE REPORT 15
3.8 RAW MATERIAL INSPECTION 16
3.9 QUALITY ACCIDENT AND DISPOSAL 16
4 HSE 17
6 OTHERS 25
6.1 GENERAL 26
6.2 SUMMARY OF OFFICIAL LETTERS AND SPECIAL MEETING 26
6.3 PROJECT PHOTOS 27
➢ Method Statements (MS; 1 nos) submitted by Section 5 during this period of reporting
• Method Statement for Foundation (piling & pile cap) for TNB Pylon Relocation (CH231+600)
➢ Attend to Request for Inspection (RFI; 52 nos) submitted by Section 5 during this period of reporting.
• Site 4 Inspection for relative crown settlement, piezometer, inclinometer & horizontal relative
clearance change surveying data record from May 31, 2020 June 06, 2020 of Kuantan Tunnel
• Site 3 Inspection for ground settlement, crown settlement, and horizontal relative clearance change
surveying data record from May 31, 2020 June 06, 2020 of Kuantan Tunnel
• Inspection for permanent lining (ø100 PVC Transverse Penstock, water swelling water stop, back
sticking waterstop,2M wide waterproof board & nonwovens) of inverted arch for Kuantan Tunnel at
CH310+069
• Site 3 Inspection for casting concrete of Kuantan Tunnel central drainage ditch from CH310+069
• Site 3 Inspection for casting concrete of Kuantan Tunnel central drainage ditch from CH310+079.85
• Site 3 Inspection for setting out and excavation of bench part 1 (CH310+131), R part 2
(CH310+125.5), L part 2 (CH310+122), R part 3(CH310+100.5), L part 3(CH310+099) at Kuantan
Tunnel
• Site 3 Inspection of setting out and excavation of inverted arch of kuantan tunnel at CH310+079.85
• Site 3 Inspection Permanent Lining (Steel Mesh, Formwork, Concrete) of Inverted Arch & Invert
Arch Filing at CH310+079.85
• Inspection for primary support (initial shotcrete, steel arch, steel mesh, lock foot anchor pipe
installation & grouting shotcrete) bench part1(CH310+131), R Pt 2(CH310+125.5), L Pt
2(CH310+122), R pt3(CH310+100.5), L pt 3(CH310+099)
• Site 3 Installation and grouting for Ф42mm Double layer advanced small pipe from CH310+132 of
Kuantan Tunnel
SC Weekly Report DOCUMENT
(AECOM) 2020-Weekly-45
NUMBER
East Coast Railway Link
SC Weekly Report Issue for Client
Revision
Project (June 4th to June 10th) Review
• Inspection for permanent lining (ø100 PVC Transverse Penstock, water swelling water stop, back
sticking waterstop,2M wide waterproof board & nonwovens) of inverted arch for Kuantan Tunnel at
CH310+079.85
• Site 4 Kuantan Tunnel Inspection for casting concrete central drainage ditch from CH312+743-
CH312+731
• Site 4 Inspection for setting out and excavation of bench part 1 (CH312+655.032), L pt 2
D6(CH312+655.032), R pt 2 D6 (CH312+655.032), L pt 2 D3(CH312+720.8), R pt 2(CH312+706.4)
at Kuantan Tunnel
• Site 4 Inspection of setting out and excavation of inverted arch for kuantan tunnel at CH312+731 -
CH312+719
• Site 4 Inspection Permanent Lining (Steel Mesh, Formwork, Concrete) of Inverted Arch & Invert
Arch Filing at CH312+731-CH312+719
• Inspection primary support (initial shotcrete, steel arch, steel mesh, lock foot anchor pipe
installation, grouting shotcrete) bench pt1(CH312+655.032), D6[L pt2(CH312+655.032), R
pt2(CH312+655.032)], D3[L pt2(CH312+720.8), R pt2(CH312+706.4]
• Site 4 Installation and grouting for Ф42mm Double layer advanced small pipe from CH312+655 of
Kuantan Tunnel
• Inspection for permanent lining (ø100 PVC Transverse Penstock, water swelling water stop, back
sticking waterstop,1M wide waterproof board & nonwovens) of inverted arch for Kuantan Tunnel at
CH312+731-CH312+719
• Installation & grouting for Ø25mm radial anchor at CH312+676.2 of Kuantan Tunnel (The
longitudinal spacing of radial anchor bolt is 1.2m)
• Inspection for excavation to formation, laying geotextile separator and replacement sand (45cm)
both side from CH254+300-CH254+930
• Inspection for filling material of working platform, top level of working platform and mackintosh
probe test at CH235+950-CH236+160 (210m)
• Inspection for Setting Out & Installation of PVD at CH235+431-CH235+640 both side (209m)
• Inspection for second layer of filling material at CH257+180-CH287+420 both side (240m) (300mm)
• Inspection for first layer of compacted filling material (300mm) and compaction test at CH256+060-
CH256+080 side (20m)
SC Weekly Report DOCUMENT
(AECOM) 2020-Weekly-45
NUMBER
East Coast Railway Link
SC Weekly Report Issue for Client
Revision
Project (June 4th to June 10th) Review
• Site 3 Inspection for ground cutting works from CH309+513-CH309+720 (3th slope -right side) &
CH309+550-CH309+700(3th slope-left side)
• Inspection for site clearance and site removing trees at CH308+260-CH310+540 both side (280m)
• Appearance & Liquid Penetrate Test for Steel Arch at Site 3 Fabrication Yard
• Appearance & Liquid Penetrate Test for Steel Arch at Site 4 Fabrication Yard
• Site 4 Cement Test (Soundness,2d & 28d compressive strength, standard of consistence, initial
and final setting time) of YTL Cement (I 42.4 N & II 52.5N)
• Site 3 42.5N Cement Test (Soundness,2d & 28d compressive strength, standard of consistence,
initial and final setting time) of YTL Cement
• Soil field (CH254+030 (500m left)) 1. Compaction test 4.5kg Rammer Method 2.Particles Sizes
Distribution 3.Liquid Limit, Plastic Limit & Plasticity Index
• Sampling and testing of rebar at Site 1: 20mm & 32mm steel bars (Tensile Test & Bending Test)
• Site 1 Site access of material, Sampling & testing for fine aggregate [1. grading 2.Clay,silt,dust] of
Silver system (quantity :500t)
• Inspection for fabrication and installation of reinforcement cage, Installation of steel casing, drilling
of bore hole, base cleaning and pouring concrete for Pile No. 1 Pile Cap No 04 Bridge 14
• Inspection for fabrication and installation of reinforcement cage, Installation of steel casing, drilling
of bore hole, base cleaning and pouring concrete for Pile No. 4 Pile Cap No 04 Bridge 14
• Inspection for fabrication and installation of reinforcement cage, Installation of steel casing, drilling
of bore hole, base cleaning and pouring concrete for Pile No. 4 Pile Cap No 05 Bridge 14
• Inspection for fabrication and installation of reinforcement cage, Installation of steel casing, drilling
of bore hole, base cleaning and pouring concrete for Pile No. 1 Pile Cap No 05 Bridge 14
• Inspection for fabrication and installation of reinforcement cage, Installation of steel casing, drilling
of bore hole, base cleaning and pouring concrete for Pile No. 1 Pile Cap No 06 Bridge 14
• Inspection for fabrication and installation of reinforcement cage, Installation of steel casing, drilling
of bore hole, base cleaning and pouring concrete for Pile No. 4 Pile Cap No 06 Bridge 14
• Inspection for fabrication and installation of reinforcement cage, Installation of steel casing, drilling
of bore hole, base cleaning and pouring concrete for Pile No. 7 Pile Cap No 06 Bridge 14
• Inspection for setting out, steel casing level and pile location of Pile No.4, Pile Cap No 6 Bridge 14
SC Weekly Report DOCUMENT
(AECOM) 2020-Weekly-45
NUMBER
East Coast Railway Link
SC Weekly Report Issue for Client
Revision
Project (June 4th to June 10th) Review
• Inspection for setting out, steel casing level and pile location of Pile No.1, Pile Cap No 6 Bridge 14
• Inspection for setting out, steel casing level and pile location of Pile No.7, Pile Cap No 6 Bridge 14
• Inspection for setting out, steel casing level and pile location of Pile No.1, Pile Cap No 4 Bridge 14
• Inspection for setting out, steel casing level and pile location of Pile No.4, Pile Cap No 4 Bridge 14
• Inspection for setting out, steel casing level and pile location of Pile No.1, Pile Cap No 5 Bridge 14
• Inspection for setting out, steel casing level and pile location of Pile No.4, Pile Cap No 5 Bridge 14
• Inspection for removing trees and site clearance of original ground at CH233+220.175-
CH234+726.075 (Bridge 09)
➢ Material Submission Approval (MSA; 2 nos) from CCCC HQ or Section 5 submitted in this reporting
period.
• MSA for High Polymer Modified Bitumen Waterproofing Membrane & Primer & Polyurethane
waterproof coating
SECTION 2
STAFF MOBILIZATION
SC Weekly Report DOCUMENT
(AECOM) 2020-Weekly-45
NUMBER
East Coast Railway Link
SC Weekly Report Issue for Client
Revision
Project (June 4th to June 10th) Review
2 STAFF MOBILIZATION
Section Discipline Mobilization
Name Position Remark
Date
Package Chief Section 5 &
1) Ir. Cheng Kim Bong 28th May 2019
Supervisor Section 6
Demobilized to Section
2) Mohd Naserddin Bin Dari Section Leader Section 5 1st June 2019
6 on 09/06/2020
3) Mohd Hisyamuddin Bin
Section Engineer Section 5 1st June 2019
Muhammad Nor
4) Kamarul Azman Bin Abdul
Section Engineer Section 5 1st July 2019
Ghaffar
Mobilization Plan
Note: The above proposed SC Manpower Mobilization dates are based on Section 5 CCCC priority works.
SC Weekly Report DOCUMENT
(AECOM) 2020-Weekly-45
NUMBER
East Coast Railway Link
SC Weekly Report Issue for Client
Revision
Project (June 4th to June 10th) Review
SECTION 3
QA/QC
SC Weekly Report DOCUMENT
(AECOM) 2020-Weekly-45
NUMBER
East Coast Railway Link
SC Weekly Report Issue for Client
Revision
Project (June 4th to June 10th) Review
3 QA/QC
3.1 Site Patrol and Witness
There were 52 RFIs received for Section 5 during this reporting period.
Inspection and witnessing by relevant SC staffs were performed according to the RFI’s raised.
Site patrols were happened by SC-senior regularly wherever activities going on as needed.
Routine Package Chief Supervisor; PCS and Section Leader; SL site patrol to Kuantan Tunnel (exit),
site discussion with SC’s, Section 5 QAQC and Section 5 Tunnel Team
Section Leader; SL site patrol to Site 1 and Site 2 on 8th June, 2020 to check bored pile works at
Bridge 14, PVD at CH 256.080, laid geotextile for PVD works at CH 258.900 and temporary road
diversion at existing bridge demolition site CH 269
SC Weekly Report DOCUMENT
(AECOM) 2020-Weekly-45
NUMBER
East Coast Railway Link
SC Weekly Report Issue for Client
Revision
Project (June 4th to June 10th) Review
The arrangement on SC supervision scope divided into site-1; site-2; site-3 and site-4 for
Section-5 as below:
Site Office 2 (base-camp & BP#2),
--- Senior Section Engineer (SSE: two nos) - to in charge of Site 2 overall supervision and tunnel works.
Another one new SSE joint on 1st June 2020 to in charge of Site 1 overall supervision works.
--- Section Engineer (SE: two nos) - to supervise Site 1 & Site 2 respectively. Another one new SE joint
on 1st June 2020 to assist on Site 2
--- Senior Inspector of Work (SIOW: one no) - to supervise Site 1. Another one new IOW joint on 1st
June 2020
--- Inspector of work (IOW: one no) - to supervise Site 2. Another one new IOW joint on 1st June 2020
Scope of works involved RFI, laboratory work, PVD installation, R&R, embankment, DSM, site
clearance and bridge demolition works and bridge piling works.
--- Section Geotechnical Engineer (SGE: one no) - to in charge of overall tunneling works.
--- Section Engineer (SE: two nos) - to supervise Site 3 & Site 4 tunneling and subgrade works.
--- Senior Inspector of Work (SIOW: three nos) - to supervise tunneling works (two-shift) and subgrade
works. Another one new IOW joint by 1st June 2020 to assist supervision tunnel works
Scope of works involved RFI, laboratory work, tunneling works, infra works, earthwork, site clearance.
1 - - - 1
1 Tunnel - Portal 20 1
2 Viaduct 0 0
3 Earthwork 9 0
5 Other Material 5 0
7 Bridge 15 4
8 Drainage 0 0
TOTAL 52 6
Material
5 0
Testing
Section 5
Concrete Cube
2 0
Test
Receiving Feedback
No Item Code Remarks
Date Date
Pending
2 MSA for Round Bar (50mm) 06/06/2020 - - Review
(Rev 00)
Issuance Closure
No Item Remarks
Date Date
SECTION 4
HSE
SC Weekly Report DOCUMENT
(AECOM) 2020-Weekly-45
NUMBER
East Coast Railway Link
SC Weekly Report Issue for Client
Revision
Project (June 4th to June 10th) Review
4 HSE
General Introduction
The project was located at Chukai, Kemaman and was registered with DOSH Pahang
PH/17/03/114976 (CH275+780 Cherating to CH313+500 Kuantan) and DOSH Terengganu
TG/17/03/117030 (CH229+500 Kerteh to CH275+780 Binjai)
The alignment of the project ECRL as approved in the schedule 2A EIA (REF: JAS
50/013/602/007(31) dated 20th Jun 2017.
B. Office Support
Man-hours worked - - -
Number of lost Time injury (LTI’s) - - -
Number of Lost Workdays (LTI’s) - - -
SECTION 5
MAIN PROBLEMS AND SOLUTIONS
5 MAIN PROBLEMS AND SOLUTIONS
5.1 Main Problems:
1) Limited transport for SC Staff mobilization to supervise the increasing number of works at site.
3) CCCC failed to provide construction record as soon as work done for SC to sign off
4) Starting from 12th May 2020 SC staff started partially WFH and WFO in SC cabin-office cause of insufficient office spaces.
Solution:
1) CCCC to provide additional pick-up for SC staff.
3) CCCC to prepare & submit the construction record as soon as work done for SC to sign
NO BEFORE AFTER
Ent-tunnel,Poor shotcrete
surface quality at bench part 2 Rectification done with another layer
1 (LHS) CH 310 +116.5 – 121.5 shotcrete
NO BEFORE AFTER
To improve/maintain
temporary access road for Improvement temporary access road
3 concreting works after heavy done by using excavator
rain at Bridge 14
NO BEFORE AFTER
NO BEFORE AFTER
8
SECTION 6
OTHERS
SC Weekly Report DOCUMENT
(AECOM) 2020-Weekly-45
NUMBER
East Coast Railway Link
SC Weekly Report Issue for Client
Revision
Project (June 4th to June 10th) Review
6 OTHERS
General
An announcement by the Malaysian Government on 16th March 2020; a Movement Control Order (MCO)
starting from 18th to 31st March 2020 to deal with the spread of the Covid-19 under the prevention and
control of Infectious Diseases Act 1988 and The Police Act 1967.
The 5th announcement made on 10th May 2020 to extend the MCO to 9th June 2020.
The 6th announcement made on 7th June 2020 to continue Recovery MCO to 31st August 2020
1 Bil (09) dlm JKR.CPAB. 100.019/004 Letter of exemption from JKR to allow Kuantan 21/03/2020
Tunnel works to be carried out during MCO which
items with safety concerned.
7 Training by CCCC via ZOOM Mass Concrete Temperature Control & Crack 23/05/2020
Prevention
10 Internal Training to SC staff Bored pile works, attend to RFI, preparation SC 09/06/2020
Weekly/Monthly Report
SC Weekly Report DOCUMENT
(AECOM) 2020-Weekly-45
NUMBER
East Coast Railway Link
SC Weekly Report Issue for Client
Revision
Project (June 4th to June 10th) Review
Supervision Photos
SECTION 7
MAIN WORK NEXT WEEK
SC Weekly Report DOCUMENT
(AECOM) 2020-Weekly-45
NUMBER
East Coast Railway Link
SC Weekly Report Issue for Client
Revision
Project (June 4th to June 10th) Review
Referred to approval from Ministry of International Trade and Industry (MITI; ref. O-00018114)
on 18th April 2020.
Staff/workers with their names in the list approved by MITI can work during the Enforcement of
Conditional Movement Control Order (CMCO).
1. Kuantan Tunnel Exit (South) portal – excavation and installation steel ribs for primary support,
inverted arch and permanent lining
2. Kuantan Tunnel Entrance (North) portal – excavation, installation steel ribs for primary support for
bench part 1, 2, 3 and open cut tunnel inverted arch
B. Bridge
1. Bridge No 14 CH 255.264 to CH 255.472
2. Bridge No 9 CH 233.220 to CH 234.737
C. Subgrade Works: -
1. Site 1 – preparation for PVD works CH 235.400 to CH 235.600; sand blanket CH 253.140 – 253.900
2. Site 2 – earth fill layer for embankment CH 256.080 – 257.460; site preparation for subgrade works
CH 260.200 – 260.650, CH 258.700 – 259.120 & CH 274.400 – CH 274.500
3. Site 3 – earthworks for subgrade area preparation works at CH 308 + 160 to CH 309 + 200
4. Site 4 – earthworks at CH 312 + 935 – CH 313 + 900
It is envisaged that the following major activities will be performed by the SC: