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Code of Practice RC 50002 Registration of Crushed Rock Mix Designs July 2017 PDF

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Code of Practice

Registration of RC 500.02
Crushed Rock Mixes June 2017

Table 1A - Classes of Crushed Rock


1. Introduction
This Code of Practice describes the process to be undertaken Material Description
when registering any crushed rock mix (including cement
treated crushed rock) for use in conjunction with relevant A premium cohesive pavement base material for
VicRoads Standard Specification for Roadworks and unbound pavements where a very high standard
Bridgeworks (including Sections 812, 815 and 818). of surface preparation for a sprayed sealed or
A crushed rock is a material composed of graded coarse and Class 1 thin asphalt surfacing is required. It has a
fine aggregate components produced by the crushing, scalping minimum plasticity index requirement and can
and screening of a raw rock feed source, Newer Basalt Surface have an additional requirement for maximum
Spalls (NBSS) and/or crushed concrete, and may also be a permeability when used for heavy duty unbound
blend of components which includes limited quantities of pavements.
supplementary materials.
A high quality pavement base material for
A crushed rock mix must be registered for any crushed rock unbound flexible pavements in locations where
product supplied to VicRoads funded works. This includes a very high standard of surface preparation may
Class 1, 2, 3 and 4 crushed rock and manufactured Type A not be required. Class 2 crushed rock does not
material. Class 2
have a minimum plasticity index or a maximum
The registration of a crushed rock mix will not be permitted, permeability requirement.
where it is intended that different source rock types be Recycled materials are permitted for Class 2
combined during the primary or secondary crushing processes. crushed rock.
Registration in accordance with this Code of Practice does not
warrant the adequacy of the production, delivery, placement or A high quality upper subbase material for heavy
compaction processes and does not guarantee the handling duty unbound flexible pavements. It may have a
properties or performance of the crushed rock mix. minimum permeability requirement to provide
positive drainage to the sub-surface drains and
Submitted mixes must comply with the relevant physical overlying unbound pavement layer. Where
properties in Section 3 and any other specified requirements specified, Class 3 may be used as base for
applicable for that particular class of crushed rock, unless lightly trafficked pavements provided the
otherwise approved by VicRoads. Class 3 material produces sufficient cohesive fines
during compaction.
Registration of a crushed rock or crushed concrete mix does
not guarantee the handling properties or performance of the It is also commonly used with the addition of
mix nor relieve the Contractor/Supplier of any contractual cement as a subbase layer in deep strength
obligations in regard to rectification of defects. asphalt pavements.
Contractors/Suppliers are reminded that all specified Recycled materials are permitted for Class 3
requirements for the crushed rock or crushed concrete product crushed rock.
must still be consistently met.
A lower subbase material for heavy duty
2. Definitions unbound and/or bound pavements or a subbase
Class 4 for most other types of pavements. It may have
2.1. Classes of Crushed Rock a maximum permeability requirement.
Recycled materials are permitted for Class 4
Table 1A provides a description of the crushed rock classes crushed rock.
that are covered by this Code of Practice.

RC 500.02 Page 1 of 9 Final June 2017


VicRoads Code of Practice RC 500.02 – Registration of Crushed Rock Mixes

2.2. Other Definitions 3. Crushed Rock Mix


Assigned Los Angeles Value (LAV) Crushed rock mixes nominated for use on VicRoads funded
projects shall be registered and current prior to the
The assigned Los Angeles Value is a hardness rating derived
commencement of the supply to any works.
from Los Angeles Value test results on representative crushed
rock products during VicRoads accreditation process. The Sources used in crushed rock mixes must conform to the
value is assigned to each source by VicRoads on an annual applicable requirements in VicRoads Standard Section 801 -
basis. Source Rock for the Production of Crushed Rock and
Aggregates.
Cement Treated Crushed Rock (CTCR)
CTCR is a registered mixture of crushed rock, cement and Crushed rock mixes submitted for registration must comply
water produced at a controlled mixing plant to close tolerances with the applicable requirements of this Code (refer Section 3)
of grading, moisture content and binder content. and where relevant, any other requirements contained in
VicRoads Standard Sections 801, 812, 815, and 204, unless
Coarse & Fine Aggregates otherwise approved by VicRoads.
For the purposes of this Code, fine aggregate shall be the Crushed rock mixes submitted using accredited quarry sources
portion of the crushed rock mixture passing the 4.75 mm AS will be registered for all classes of crushed rock. Those mixes
sieve, and coarse aggregates shall be the portion of the which contain appreciable recycled material components
crushed rock mixture retained on the 4.75 mm AS sieve. (including NBSS) will be registered only for Class 2 crushed
Crushed Brick rock or lesser products and conditions may apply.

A recycled crushed brick is a material which principally consists Class 2 crushed rock containing recycled materials (> 10% in
of crushed fired brick, but may also contain crushed concrete, total) will be generally registered for light duty pavements only.
aggregate and concrete paste. Mud brick or non fired brick Any component of a crushed rock mix which is imported from
shall not be used. either a different source or location within a quarry/recycling
Electric Arc Furnace (EAF) Slag facility, or manufactured from a different sources to that of the
primary coarse aggregate source will be regarded as a
EAF slag is a recycled slag by-product from the production of supplementary material.
steel using an electric arc furnace. Once cooled, the slag by-
product is crushed, graded and suitably conditioned (by Crushed rock products may contain crushed or appropriately
weathering to reduce free lime content) to produce a non processed supplementary materials (such as concrete, brick,
expansive aggregate. recycled glass, RAP, EAF slag, clayey sand, clay filler, etc)
provided the permitted maximum percentage (by mass) of
Glass Fines supplementary material for that class of crushed rock and that
Glass fines are recycled glass cullet crushed to a cubic shape registered mix is adhered to.
and passing the 4.75 mm AS sieve. Components of crushed rock blends must individually comply
with the relevant requirements of Section 3, prior to blending,
Light Duty Base Pavement unless otherwise approved by VicRoads.
Light duty base pavement is the layer directly beneath the Where an accredited quarry source produces a manufactured
bituminous surfacing on lightly trafficked roads (i.e. roads Type A material, the material produced shall meet the
carrying < 3500 Average Annual Daily Traffic (AADT) and requirements for Type A material in VicRoads Standard
< 10% heavy vehicles). Section 204 and any contract specific requirements.
Note: Any blend of recycled materials proposed for use as
Plant Mixed Wet Mix Crushed Rock (PMWMCR) earthworks fill material on VicRoads contracts shall be registered
Plant mixed wet mix crushed rock is a mixture of crushed rock to meet VicRoads Standard Section 204 requirements.
and water, produced at a controlled mixing plant to close All testing associated with crushed rock mixes, crushed rock
tolerances of moisture content based on the modified Optimum products and crushed rock components shall be undertaken in
Moisture Content (OMC) of the material. accordance with the relevant test method(s) for the application
Reclaimed Asphalt Pavement (RAP) as listed in VicRoads Codes of Practice (including RC 500.16 -
Selection of Test Methods for the Testing of Materials and
Reclaimed asphalt pavement is asphalt removed from an Work), and any referenced VicRoads Standard Specification
existing asphalt pavement, and re-processed by crushing Sections and Test Methods as specified in VicRoads Standard
and/or screening for recycling into new asphalt. Section 175 at the time of contract award.
Recycled Material In some cases, the registration of a crushed rock mix may only
apply to a specific project or pavement construction application,
Materials obtained from a construction and/or demolition site
e.g. where requirements, such as permeability, are specified.
which are crushed and re-processed to produce a crushed
rock or a supplementary material. A crushed rock mix can be registered with or without submitting
permeability values. However, where a crushed rock mix is
Supplementary Material
proposed for use on a VicRoads contract with specified
A durable material added to a crushed rock to improve its permeability requirements, the Supplier will be required to
workability and physical properties. A recycled material may be submit test reports with conforming permeability values to
used as a supplementary material. VicRoads Technical Services.

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VicRoads Code of Practice RC 500.02 – Registration of Crushed Rock Mixes

VicRoads shall be notified promptly of any changes to the  all results conform within the limits of these tables;
components of a registered mix. VicRoads will assess whether and
the registered mix can be amended or if the registration of a
 the averages of the test results for each specified
new mix will be required. No more than two amendments can
sieve size consistently lie either towards the coarser
be made to any particular mix design before that design is
or the finer limit of the specified grading envelope,
considered to be no longer valid.
i.e. do not vary from coarser to finer for different
sieve sizes.

4. Frequency of Testing 4.4. Departures from Limits


If any subsequent test result falls within the specification limits,
4.1. Default Testing
but outside the nominated two thirds of the specified limits, this
The frequency of testing of crushed rock products shall be in shall be considered a minor departure.
accordance with the requirements of VicRoads Standard
Section 812, Clause 812.12 (Table 812.121) and VicRoads If any subsequent test result falls outside the specification
Standard Section 815, Clause 815.14 (Table 815.141). limits, this shall be considered a major departure.

Testing undertaken at this frequency for material which is Table 1B outlines the actions to take if a minor or major
shown to meet specification requirements is considered to have departure occurs.
demonstrated that the specified physical properties of the
registered crushed rock mix have been consistently met by the Table 1B – Actions to take in case of minor or major
departures
supplier.
Result of Resulting Test
Departure Action Frequency
Retest
4.2. Reduced Testing
The supplier may elect to halve the frequency of testing for Pass Continue

specified tests in accordance with the above clauses, where Revert to 1 test per
Minor
10 successive passes are achieved. If any subsequent test Minor Retest Departure 1000 tonnes #
result fails, refer to VicRoads Standard Sections 812.12 or
Major Revert to 1 test per
815.14, as applicable for process requirements. 500 tonnes ##
Departure

4.3. Further Reduced Testing Pass Continue

A supplier may apply for a further reduction in test frequency Minor Revert to 1 test per
for “grading” and/or “unsound rock content” for a specific Major Retest Departure 500 tonnes ##
crushed rock mix to 1 test per 2,000 tonnes or part thereof if it
Major Revert to 1 test per
can be demonstrated that the supplier can consistently produce Departure 500 tonnes ##
within two thirds of the allowed “grading” and/or “unsound and
marginal” range as specified in Tables 2, 3, 4, 5, 6 and 8 of this # the supplier shall not return to one test per
document. The application for this further reduction is to be 2,000 tonnes until a further 25 successive test
results fall within the nominated two thirds of
submitted with the registration of the crushed rock mix, unless the allowed range
otherwise approved by VicRoads.
## the supplier shall not return to one test per
To demonstrate this process capability, the supplier must submit: 1,000 tonnes until a further ten successive test
results comply with the specified requirements
 a minimum of 50 consecutive results complying with
the specification limits of Tables 2, 3, 4, 5, 6 and 8;
and

 the most recent 25 consecutive results, all falling within


two thirds of the allowed “grading” and “unsound”
range as specified in Tables 2, 3, 4, 5, 6 and 8.

For gradings, the supplier shall nominate a range within two


thirds of the allowed range for each sieve size, as
demonstrated by the most recent 25 consecutive test results.
The middle (average) of this nominated range need not be the
middle of the allowed range as specified in Tables 2, 3, 4, 5,
and 6, provided that:

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VicRoads Code of Practice RC 500.02 – Registration of Crushed Rock Mixes

5. Grading of Uncompacted Crushed Rock & 5.2. Class 3 Crushed Rock


PMWMCR
The grading of 20 mm Class 3 crushed rock shall comply with
After completion of production, but before compaction, Class 1, Table 4.
2, 3 and 4 crushed rock products and PMWMCR must comply
with the relevant grading requirements of Tables 2, 3, 4, 5 and Table 4 – Grading Limits for 20 mm Class 3 CR
6 corresponding to the assigned LAV of the material source.
Test Value before Compaction –
Sieve Size
5.1. Class 1 and 2 Crushed Rock AS (mm)
Limits of Grading
(% Passing by mass)
The grading of 20 mm Class 1 and Class 2 crushed rock with
an assigned Los Angeles Value ≤ 25 shall comply with the LAV ≤ 25 LAV ≥ 26
requirements of Table 2, and all other sources with LAV ≥ 26
shall comply with Table 3. 26.5 100 100

Table 2 – Grading Limits for 20 mm Class 1 or 2 CR for 19.0 95 – 100 95 – 100


sources with a LAV ≤ 25
13.2 75 – 95 75 – 95
Test Value before Compaction
9.5 60 – 90 60 – 90
Sieve Size
Retained between
AS (mm) Limits of Grading 4.75 42 – 76 42 – 76
Sieves
(% Passing by Mass)
(% by Mass)
2.36 28 – 60 28 – 60
26.5 100
0-5 0.425 14 – 28 10 – 28
19.0 95 - 100
7 – 18 0.075 6 – 13 2 - 10
13.2 78 – 92
10 – 16
9.5 63 – 83
The grading of 40 mm Class 3 crushed rock shall comply with
14 – 24
4.75 44 – 64
Table 5.
10 – 20
2.36 30 – 48 Table 5 – Grading Limits for 40 mm Class 3 CR
14 – 28
0.425 14 - 22 Test Value before Compaction –
Sieve Size
6 - 13 Limits of Grading
AS (mm)
0.075 7 – 11 (% Passing by mass)

LAV ≤ 25 LAV ≥ 26

53.0 100 100


Table 3 – Grading Limits for 20 mm Class 1 or 2 CR for
37.5 95 – 100 95 - 100
sources with a LAV ≥ 26
26.5 75 – 95 75 – 95
Test Value before Compaction
Sieve Size 19.0 64 - 90 64 - 90
Retained between
AS (mm) Limits of Grading
Sieves
(% Passing by Mass)
(% by Mass) 9.5 42 - 78 42 - 78

26.5 100 4.75 28 – 64 28 – 64


0-5
19.0 95 - 100
2.36 20 – 50 20 – 50
7 – 18
13.2 78 – 92
10 – 16 0.425 10 – 23 7 – 23
9.5 63 – 83
14 – 24 0.075 6 – 12 2-9
4.75 44 – 64
10 – 20
2.36 29 – 48
15 – 29
0.425 13 - 21
7 - 14
0.075 5–9

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VicRoads Code of Practice RC 500.02 – Registration of Crushed Rock Mixes

5.3. Class 4 Crushed Rock


6. Physical Property Requirements of
Class 1, 2, 3 & 4 Crushed Rock
Class 4 crushed rock of nominal size differing from that
specified may be accepted for registration provided it meets the The registered crushed rock mix shall comply with the physical
grading requirements of Table 6 corresponding to a nominal property requirements listed in Table 7, where applicable, for
size adjacent to that specified. that class of crushed rock.
Additional testing of the crushed rock mix may also be
Table 6 – Grading Limits for Class 4 CR specified as part of the conditions for registration of the
submitted crushed rock mix.
Sieve
Test Value before Compaction – Limits of
Size These typical physical properties include Liquid Limit, Plasticity
Grading (% Passing by mass)
AS Index, California Bearing Ratio (CBR) and Flakiness Index as
(mm) per Table 7.
Nominal Size (mm)

40 30 25 20 14

75.0
53.0 100
37.5 100 100
26.5 100
19.0 64-90 100
9.5 48-70 54-75
4.75 42-76 54-75
2.36
0.425 7-23 9-24 10-26 10-28 15-32
0.075 2-12 2-12 2-13 2-14 6-17

Table 7 – Crushed Rock Requirements

Test Value
Test
Class 1 Class 2 Class 3 Class 4

Liquid Limit % (max) 30 30 35 40

Plasticity Index (range) (1)


2-6 0-6 0 - 10 0 - 20

California Bearing Ratio (%) (min) (3) (2) (2)


- 100 80 20

Flakiness Index (%) (max) 35 35 - -

PI x % passing 0.425 mm sieve (max) - - - 450

Maximum Percentage of 15% 50%


(4) 5% 10%
Supplementary Materials permitted

Notes:
(1) Unless otherwise advised as a part of the Crushed Rock mix design registration
process, the Plasticity Index shall be targeted to the lower end of the range.
(2) Value applicable to Crushed Rock containing crushed concrete.
(3) Value applicable to material passing 19.0 mm sieve: initially at optimum moisture
content and 98% of maximum dry density as determined by test using Modified
compactive effort, but then soaked for four days prior to the CBR test. (Refer
AS1289.6.1.1)
(4) Maximum permitted clay filler ≤ 2.0% of total dry mass, however a higher % of
supplementary materials may be permitted in a specific crushed rock mix.

RC 500.02 Page 5 of 9 Final June 2017


VicRoads Code of Practice RC 500.02 – Registration of Crushed Rock Mixes

Clayey sands and clay filler used as supplementary materials


7. Unsound Rock & Foreign Materials Content must comply with the requirements of Table 10.
(a) Unsound rock and marginal rock in that fraction of the
crushed rock product retained on a 4.75 mm AS sieve shall Table 10 – Grading & Other Requirements for
not exceed the percentages specified in Table 8. Clayey Sand and Clay Filler

Supplementary Material
Table 8 - Unsound and Marginal Rock Content
Sieve Size
Clayey Sand Clay Filler
AS (mm)
Total of Marginal (% Passing by (% Passing by
Unsound Rock Mass) Mass)
Class and Unsound Rock
% (max)
% (max)
9.5 100 100
1 10 5
4.75 90 - 100 100

2 10 7 2.36 75 - 95 95 - 100

3 20 10 0.425 45 – 65 70 - 100

4 N/A N/A 0.075 30 – 50 50 - 100

Plasticity
10 – 20 30 - 55
Index
(b) Foreign materials in that fraction of the crushed rock product Emerson
N/A >6
retained on a 4.75 mm sieve shall not exceed the Class No.
percentages by mass specified in Table 9.
The amount of any clay filler added must not exceed 2% of the
Table 9 – Foreign Material Content total dry mass of the crushed rock product.
Foreign Material Type Class 2 Class 3 Class 4 Glass fines are recycled glass cullet crushed to a cubic shape
Allowable % (max)
and passing the 4.75 mm AS sieve. Glass cullet shall be
primarily container glass and shall not include glass from
High density materials such as 2 3 5 ceramics, cathode ray tubes, fluorescent light fittings and
metal, brick (1), ceramic laboratory glassware. Glass fines shall:
whiteware, masonry materials,
glass(1) and RAP(1)  be cubical in shape, not sharp edged or elongated
Low density materials such as 0.5 1 3  be generally free of contaminants such as paper,
plastic, rubber, plaster, clay lumps
and other friable material
corks, metals, and other harmful materials (maximum
limit of 2% by mass)
Wood and other vegetable or 0.1 0.2 0.5
decomposable matter Recycled crushed products which contain higher percentages
of crushed brick and glass than those specified in Table 9 shall
(1) Higher percentages of crushed brick, glass, and/or RAP have a wet strength not less than 100 kN and a wet/dry
may be permitted as a supplementary material in a strength variation not greater than 45 when tested in
registered crushed rock mix. accordance with AS 1141.22.

(c) Blended Crushed Rock - where a Crushed Rock is a blend 9. Cement Treated Crushed Rock
of crushed rock and crushed concrete, both of the above
tests shall be undertaken on the individual components prior Registration of mixes will require the applicable requirements of
to blending. the Code to be met prior to the addition of any binder.
Where a registered mix allows a higher percentage of The submission of cement treated crushed rock mixes
crushed brick or glass fines to be used; the percentage of containing supplementary materials such as crushed brick and
unsound rock or foreign materials is to be determined on glass fines shall be limited to light duty pavements only.
the total dry mass of the test sample, and exclude the brick
and glass components. 10. Mix Registration
Applications to register a crushed rock mix shall be submitted
8. Supplementary Materials by the Supplier to VicRoads (Technical Services, 12 Lakeside
Supplementary materials may be included into a crushed rock Drive Burwood East) at least two weeks prior to the proposed
mix to improve its workability and physical properties. date for the commencement of supply of the mix and shall be
Supplementary materials must be durable and not subject to accompanied by the information listed in Clause 6 - Submission
appreciable breakdown. of Mix for Registration.
Where supplementary materials are included as a component The Supplier shall nominate a mix identification number for
in a crushed rock mix, the maximum limits set out in Table 7 each mix and this number shall be used to identify the mix for
shall apply, unless otherwise approved by VicRoads. A higher all future job records and communications.
percentage of supplementary materials may be permitted as a Registered crushed rock mixes nominated for use on VicRoads
part of a registered crushed rock mix. funded projects shall appear on the VicRoads Crushed Rock

RC 500.02 Page 6 of 9 Final June 2017


VicRoads Code of Practice RC 500.02 – Registration of Crushed Rock Mixes

Mixes database current at the time of the commencement of Section 818 - Crushed Scoria for Pavement Base and
the supply of the mix to the project. Subbase.
The registration of the crushed rock mix shall remain current for The required tests and the testing frequency for supplementary
a period of two years subject to there being no changes to the materials incorporated in any crushed rock mix shall be as
source or grading of the aggregate components or the source specified in the individual registered crushed rock mix.
or nature of any supplementary material. Registration can be
extended beyond two years with the agreement of VicRoads 12.2. Information Required
Technical Services.
The following information shall be submitted for each new
New crushed rock mixes shall be submitted for registration crushed rock mix (The Supplier may use Appendix A to provide
where it is proposed to change the source, grading or nature of a guide to the information to be submitted):
the components; and current registered crushed rock mixes are
more than two years old. 1. Supplier Identification;
The Supplier will be advised in writing of the result of the 2. Crushed Rock Class;
application to register a crushed rock mix and any conditions
attached to the registration. 3. Supplier’s crushed rock mix number;

If a registered mix has unsatisfactory handling or field 4. Proposed date of commencement of supply if
performance, the Supplier or Contractor using the product may applicable;
request VicRoads to withdraw the mix. Alternatively, VicRoads 5. Components proposed and source of each component
may withdraw the mix pending a review of its field performance including supplementary materials;
and immediately advise the Contractor of action taken.
6. Assigned Los Angeles Value (Hardness) of source
11. Mix Status rocks from which components are to be supplied;

All crushed rock mixes registered with VicRoads are issued a 7. Proportion of each component in the mix;
status according to compliance as: 8. Unsound and marginal rock content and/or foreign
General materials content of the coarse aggregate
A crushed rock mix which fully complies with the requirements components;
of this Code of Practice. 9. Grading and Plasticity Index of the combined mix;
Conditional 10. CBR values for the proposed mix where applicable;
A crushed rock mix which does not comply in all respects with
the requirements of this Code of Practice, but is considered 11. Binder type, target binder content and Unconfined
appropriate for use subject to conditions attached to the Compressive Strength results for cement treated
registration. crushed rock mixes;

Expired 12. Flakiness Index of coarse aggregate fraction of 10mm


A crushed rock mix that has passed its expiry date or a mix that and above;
has not been re-registered. 13. For crushed river gravels, the proportion of crushed
Withdrawn particles in coarse aggregate;
A crushed rock mix that has been withdrawn from use due to 14. Degradation Factor and Plasticity Index for crusher
unsatisfactory field performance, but whose details are retained fines components;
for record purposes.
15. Grading and Plasticity Index of any supplementary
12. Submission of Mix for Registration material component;
16. Where specified, the permeability of the mix;
12.1. Compliance Requirements 17. Maximum Dry Density and Optimum Moisture Content
All components of the crushed rock mix shall comply with the of crushed rock product using the combined mix and
relevant requirements of the Code and where applicable the modified compactive effort; and
requirements VicRoads Standard Specification Sections. 18. Post compaction grading and PI results, if applicable.
Section 801 - Source Requirements for Crushed Rock and All test results shall be current (not more than 3 months old) at
Aggregates. the time of submission of the crushed rock mix.
Section 812 - Production of Crushed Rock for Pavement
Base and Subbase.
Section 815 - Production of Cementitious Treated Crushed
Rock for Pavement Subbase.

RC 500.02 Page 7 of 9 Final June 2017


VicRoads Code of Practice RC 500.02 – Registration of Crushed Rock Mixes

If you would like to receive this publication in an accessible format, please contact: vicroadstechnicalservices@roads.vic.gov.au,
or request it using VicRoads website feedback form.

VicRoads Code of Practice - Revision Summary


RC 500.02 - Registration of Crushed Rock Mixes
Date Clause Description of Revision Authorised by
June 2017 4 Clause added detailing conditions for further reduced testing Principal Advisor – Pavements,
frequency Geotech. & Materials
July 2016 Full Document Full revision and addition of requirements from Sections 812 Principal Advisor – Pavements,
and 815, which have had corresponding text removed, and Geotech. & Materials
from Sections 820 and 821 which are to be discontinued.
1 Revised to reflect changes
2 Added relevant definitions
3, 4, 5, 6, 7, 8 Added requirements for Classes 1, 2, 3, 4 crushed rock.
December 2012 Full document Re-styled with minor corrections made Principal Advisor – Pavements and
2.1 Added Class 4 and descriptive text Materials
6.1 & Appendix A Added Appendix A (informative)

July 2009 Full document Initial Release

RC 500.02 Page 8 of 9 Final June 2017


VicRoads Code of Practice RC 500.02 – Registration of Crushed Rock Mixes

Appendix A - Crushed Rock Mix Registration Form (informative)

CRUSHED ROCK MIX REGISTRATION FORM


Complete one form sheet for every product to be registered
SUPPLIER DETAILS

Supplier Name & Date Submitted


(e.g. XY Resources P/L)

Quarry / Site Location

Product to be Registered
(e.g. 20mm Cl3 CR)
Crushed Rock Mix Number
(your reference number to identify this product)

Name of Person Completing Form

Contact Phone No.

Contact Email Address

CRUSHED ROCK DETAILS#

Optimum Moisture Content & Test Report Attached?


Maximum Dry Density Yes  No 
Test Reports Attached?
Proposed Target Grading*
Yes  No 
Test Reports Attached?
Proposed Target Plasticity Index (PI)*
Yes  No 
Test Report Attached?
Degradation Factor Crusher Fines (if applicable)
Yes  No 
Test Report Attached?
Class 1 / Class 2 Flakiness Index
Yes  No 
Unsound and Marginal Rock Content and/ or Foreign Test Reports Attached?
Materials* as applicable. Yes  No 
CBR Strength Values Test Report Attached?
(if specified / applicable) Yes  No 
Permeability Test Report Attached?
(if specified / applicable) Yes  No 
Proposed Binder Type and Binder Content for CTCR Test Report Attached?
(if specified / applicable) Yes  No 
Unconfined Compressive Strength @ 7days (if specified / Test Report Attached?
applicable) Yes  No 

SUPPLEMENTARY MATERIALS

Are any supplementary materials added? Yes  No 

If yes, please supply proposed percentage and


description of any supplementary materials

Test Report Attached?


Supplementary Material Grading
Yes  No 
Test Report Attached?
Supplementary Material PI
Yes  No 
Wet & Dry Strength Variation on Final Product Test Report Attached?
(if applicable) Yes  No 
*These should be realistic targets for production. Attach available test reports as supporting evidence.
# Test results must be less than 3 months old at the time of submission

RC 500.02 Page 9 of 9 Final June 2017

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