Melect 2: Strength of Materials, Shafting, Keys & Coupling, Belts, Chains & Sprockets, Bolts & Screws
Melect 2: Strength of Materials, Shafting, Keys & Coupling, Belts, Chains & Sprockets, Bolts & Screws
Melect 2: Strength of Materials, Shafting, Keys & Coupling, Belts, Chains & Sprockets, Bolts & Screws
𝑆𝐶 = 𝐹ൗ𝐴 𝐹 = 𝐴𝑆𝐶
2 𝑙𝑏𝑓
𝐹 = 144 𝑓𝑡 200 ൘𝑓𝑡 2
𝑆𝐶 = 200 𝑝𝑠𝑓
2 𝐹 = 28 800 𝑙𝑏𝑓
𝐴 = 144 𝑓𝑡
1 𝑘𝑖𝑝 = 1000 lbf
1 𝑘𝑖𝑝
𝐹 = 28 800 𝑙𝑏𝑓 ൗ1000𝑙𝑏𝑓
𝐹 = 28.8 𝑘𝑖𝑝𝑠
STRENGTH OF MATERIALS
𝑠𝑈𝐿𝑇 𝑠𝑈𝐿𝑇 𝐹
𝑠𝑑 = =𝜋
𝐹𝑜𝑆 𝐹𝑜𝑆 ൗ4 𝑑2
𝐹
𝑠𝑡 = 𝜋
ൗ4 𝑑2 64000 𝑝𝑠𝑖 5000 𝑙𝑏𝑠
𝑠𝑑 = 𝑠𝑡 =𝜋
5 ൗ4 𝑑2
d = 0.705 in
STRENGTH OF MATERIALS
𝐸 = 2𝐺(1 + 𝑣)
𝐸 = 30𝑥106 psia
𝑣 = 0.28
30𝑥106 psia = 2G(1 + 0.28)
𝐺 = 11.7𝑥106 psia
STRENGTH OF MATERIALS
𝜏 16𝑇 16𝑇𝑑𝑜
𝜏= 𝜏=
𝜋 𝑑3 𝜋 𝑑𝑜4 − 𝑑𝑖4
SHAFTINGS
● Angle of Twist
𝜃 : Angle of Twist (radians)
𝑇𝐿 𝑇: Torque (N-mm, lbf-in)
𝜃= 𝐿: Length of shaft (mm,in)
( ͡° ͜ʖ ͡°)
Solid Shaft
A. 2.3 C. 66.4
B. 2.6 D. 76.5
SHAFTINGS
𝑇𝑁 16𝑇
𝑃𝑜𝑤𝑒𝑟 = 𝜏=
𝑓𝑎𝑐𝑡𝑜𝑟 𝜋 𝑑3
𝑃𝑜𝑤𝑒𝑟 = 150 𝑘𝑊
𝜏 = 4000 psi
𝑁 = 900 𝑟𝑝𝑚 0.101325𝑀𝑃𝑎 16 1591500 𝑁 ∙ 𝑚𝑚
4000 𝑝𝑠𝑖 =
𝑇(900) 14.7 𝑝𝑠𝑖 𝜋 𝑑3
150 =
9549000
𝑇 = 1591500 𝑁 ∙ 𝑚𝑚 𝑑 = 66.4 mm
SHAFTINGS
A. 2.3 C. 66.4
B. 2.6 D. 76.5
SHAFTINGS
A. 6.3 in C. 4.3 in
B. 5.3 in D. 3.3 in
KEYS & COUPLING
2𝑇 2 63 000 𝑙𝑏 ∙ 𝑖𝑛
𝜏= 5000 𝑝𝑠𝑖 =
𝑤𝐿 𝐷 1 𝑖𝑛 ∗ 𝐿 4 𝑖𝑛
A. 6.3 in C. 4.3 in
B. 5.3 in D. 3.3 in
KEYS & COUPLING
A. 23.65 mm C. 11.65 mm
B. 14.65 mm D. 9.65 mm
KEYS & COUPLING
𝑇𝑁
𝑃𝑜𝑤𝑒𝑟 =
1 𝑓𝑎𝑐𝑡𝑜𝑟
𝑤= 𝑑 𝑇(1200)
4 100𝑘𝑊 =
9549000
16𝑇 𝑇 = 795750 𝑁 ∙ 𝑚𝑚
𝜏𝑠ℎ𝑎𝑓𝑡 = 16𝑇
𝜋 𝑑3 𝜏𝑠ℎ𝑎𝑓𝑡 =
𝜋 𝑑3
𝑃𝑜𝑤𝑒𝑟 = 100𝑘𝑊 16(795750 𝑁 ∙ 𝑚𝑚 )
40 𝑀𝑃𝑎 =
𝑁 = 1200 𝑟𝑝𝑚 𝜋 𝑑3
𝜏𝑘𝑒𝑦 = 200 𝑀𝑃𝑎 𝑑 = 46.618 𝑚𝑚
𝜏𝑠ℎ𝑎𝑓𝑡 = 40 𝑀𝑃𝑎
1 1
𝑤= 𝑑= 46.618 𝑚𝑚 = 11.65𝑚𝑚
4 4
KEYS & COUPLING
A. 23.65 mm C. 11.65 mm
B. 14.65 mm D. 9.65 mm
KEYS & COUPLING
16𝑇
2𝑇 𝜏𝑠ℎ𝑎𝑓𝑡 =
𝜏𝑏 = 𝜋 𝜋 𝑑3
2
ൗ4 𝑏 𝑛𝑏 ∙ 𝑑𝐵𝐶
𝑑 16(𝑇)
26 𝑀𝑃𝑎 =
𝜋 403
𝑑 = 𝑑𝑠ℎ𝑎𝑓𝑡 = 40 𝑚𝑚 𝑇 = 326725.636 𝑁 ∙ 𝑚𝑚
𝑛𝑏 = 4
𝑑𝑏 = 16 𝑚𝑚 2 326725.636 𝑁 ∙ 𝑚𝑚
𝑑𝐵𝐶 = 140 𝑚𝑚 𝜏𝑏 = 𝜋 2 4 𝑚𝑚2 ∙ 140𝑚𝑚
𝜏𝑠ℎ𝑎𝑓𝑡 = 26 𝑀𝑃𝑎 ൗ 4 16
𝜏𝑏 = 5.8 𝑀𝑃𝑎/𝑏𝑜𝑙𝑡
KEYS & COUPLING
Angle of Contact
𝐷2 − 𝐷1
𝜃 = 180 ± 2 sin−1
2𝑐
Belt Length
2
𝜋𝐷2 + 𝜋𝐷1 𝐷2 − 𝐷1 Use:
𝐿= + 2𝑐 + (+) for θ2
2 4𝑐 (-) for θ1
θ1: angle of contact for smaller pulley
θ2: angle of contact for larger pulley
BELTS 𝜋𝐷1 𝑁1 = 𝜋𝐷2 𝑁2
𝑉1 = 𝑉2
Cross Belt Connection 𝐷1 𝑁1 = 𝐷2 𝑁2
Angle of Contact
𝐷2 + 𝐷1
𝜃 = 180 + 2 sin−1
2𝑐
Belt Length
2
𝜋𝐷2 + 𝜋𝐷1 𝐷2 − 𝐷1
𝐿= + 2𝑐 +
2 4𝑐
BELTS
𝐷1 𝑁1 = 𝐷2 𝑁2
GIVEN DATA
8 𝑖𝑛 1150 𝑟𝑝𝑚 = 𝐷2 400 𝑟𝑝𝑚
𝐷1 = 203.2 𝑚𝑚 𝐷2 = 23 𝑖𝑛 𝑐 = 23 𝑖𝑛
𝐷1 = 8 𝑖𝑛
“The center distance is equal to the diameter of
𝑁1 = 1150 𝑟𝑝𝑚 the larger sheave”
Belt Length
𝑁2 = 400 𝑟𝑝𝑚 2
𝜋𝐷2 + 𝜋𝐷1 𝐷2 − 𝐷1
𝐿= + 2𝑐 +
2 4𝑐
𝐿 ≈ 97 𝑖𝑛
BELTS
−1
𝐷2 − 𝐷1
𝜃2 = 180 − 2 sin = 141.94°
2𝑐
𝑁𝑜𝑡𝑒: 𝜃2 = 360 − 𝜃1
BELTS
𝐹2
Center
distance
CHAINS AND SPROCKETS
Center Distance
𝑉1 = 𝑉2
𝑐 = 𝑐𝑝 𝑝
𝐷1 𝑁1 = 𝐷2 𝑁2
𝑇 𝑁 = 𝑇 𝑁 𝐷1
C 1 1 2 2 𝑐 = 𝐷2 +
2
Belt Length
𝐿 = 𝐿𝑝 𝑝 Diameter
2 𝑃
𝑇1 + 𝑇2 𝑇2 − 𝑇1 𝐷=
𝐿𝑝 = + 2𝑐𝑝 + 180
2 40𝑐𝑝 sin
𝑇
CHAINS AND SPROCKETS
A. 94 C. 98
B. 96 D. 100
CHAINS AND SPROCKETS
A. 94 C. 98
B. 96 D. 100
CHAINS AND SPROCKETS
A. 14 in C. 16 in
B. 15 in D. 17 in
CHAINS AND SPROCKETS
A. 14 in C. 16 in
B. 15 in D. 17 in
CHAINS AND SPROCKETS
A. 61 in C. 66 in
B. 63 in D. 67 in
CHAINS AND SPROCKETS
𝑇1 = 18 𝑐 = 𝑐𝑝 𝑝 STEP 1
1 ?
𝑃 = 𝑖𝑛𝑐ℎ
2
1
𝑇2 = 98 17 𝑖𝑛 = 𝑐𝑝 𝑖𝑛𝑐ℎ
2
𝑐 = 17 𝑖𝑛
𝑐𝑝 = 34
CHAINS AND SPROCKETS
GIVEN DATA
𝑇1 = 18 𝑇1 + 𝑇2 𝑇2 − 𝑇1 2
𝐿𝑝 = + 2𝑐𝑝 + STEP 2
1 2 40𝑐𝑝
𝑃 = 𝑖𝑛𝑐ℎ ?
2
2
18 + 98 98 − 18
𝑇2 = 98 𝐿𝑝 = + 2 34 +
2 40 34
𝑐 = 17 𝑖𝑛
𝐿𝑝 = 130.7 𝑝𝑖𝑡𝑐ℎ𝑒𝑠 = 132 𝑝𝑖𝑡𝑐ℎ𝑒𝑠
𝑐𝑝 = 34
*round up to nearest even number
CHAINS AND SPROCKETS
GIVEN DATA 𝐿 = 𝐿𝑝 𝑝
STEP 3
𝑇1 = 18 ? ?
1
𝑃 = 𝑖𝑛𝑐ℎ 𝐿 = 𝐿𝑝 𝑝
2
𝑇2 = 98 1
𝐿 = 132 𝑖𝑛
2
𝑐 = 17 𝑖𝑛
𝑐𝑝 = 34 𝐿 ≈ 66 𝑖𝑛
𝐿𝑝 = 132 𝑝𝑖𝑡𝑐ℎ𝑒𝑠
CHAINS AND SPROCKETS
A. 61 in C. 66 in
B. 63 in D. 67 in
BOLTS AND SCREWS
BOLTS AND SCREWS
𝐷𝑖 = 𝑐𝑜𝑟𝑒 𝑑𝑖𝑎𝑚𝑒𝑡𝑒𝑟 (𝑖𝑛𝑛𝑒𝑟 𝑑𝑖𝑎𝑚𝑒𝑡𝑒𝑟)
𝐷𝑜 = 𝑜𝑢𝑡𝑒𝑟 𝑑𝑖𝑎𝑚𝑒𝑡𝑒𝑟
𝐷𝑚 = 𝑚𝑒𝑎𝑛 𝑑𝑖𝑎𝑚𝑒𝑡𝑒𝑟
𝑝 = 𝑝𝑖𝑡𝑐ℎ
𝑙 = 𝑙𝑒𝑎𝑑
𝐷𝑖 𝜆 = 𝑙𝑒𝑎𝑑 𝑎𝑛𝑔𝑙𝑒
𝐷𝑚
𝐷𝑜
BOLTS AND SCREWS
Pitch = distance from thread to thread
𝐿
𝑙 tan 𝜆 =
𝜆 𝜋𝐷𝑚
𝐷𝑖 𝜋𝐷𝑚
𝐷𝑚
𝐷𝑜
BOLTS AND SCREWS
𝐿
𝑙 tan 𝜆 =
𝜆 𝜋𝐷𝑚
𝜋𝐷𝑚
𝐿 = 𝑝 (𝑠𝑖𝑛𝑔𝑙𝑒 𝑡ℎ𝑟𝑒𝑎𝑑)
𝐿 = 2𝑝 (𝑑𝑜𝑢𝑏𝑙𝑒 𝑡ℎ𝑟𝑒𝑎𝑑)
𝐷𝑖
𝐷𝑚
𝐷𝑜 𝐿 = 3𝑝 (𝑡𝑟𝑖𝑝𝑙𝑒 𝑡ℎ𝑟𝑒𝑎𝑑)
BOLTS AND SCREWS
Power (P)
P = Power
𝑇𝑁 T = Total torque
𝑃= N = Rotational Speed (rpm)
𝑓𝑎𝑐𝑡𝑜𝑟
Total Torque (T)
𝑇 = 𝑇𝑐 + 𝑇𝑡 Tc = Torque in the collar
Tt = Torque in the thread
BOLTS AND SCREWS
Torque in the collar (Tc) fc = Coeff. of friction in the collar
Wc = Weight of collar
𝑇𝑐 = 𝑓𝑐 𝑊𝑐 𝑟𝑚𝑐 rmc = mean radius of collar
UNIFORM
2 𝑟𝑜𝑐 3 − 𝑟𝑖𝑐 3 1 𝐷𝑜𝑐 3 − 𝐷𝑖𝑐 3
𝑟𝑚𝑐 = =
PRESSURE 2
3 𝑟𝑜𝑐 − 𝑟𝑖𝑐 2 3 𝐷𝑜𝑐 2 − 𝐷𝑖𝑐 2
𝑟𝑚𝑐
𝑟𝑜𝑐 + 𝑟𝑖𝑐 𝐷𝑜𝑐 + 𝐷𝑖𝑐
UNIFORM
WEAR 𝑟𝑚𝑐 = =
2 4
BOLTS AND SCREWS
Torque in the thread (Tt)
Linear Velocity
𝑉 = 𝐿𝑁 L = Lead
N = Rotational speed
BOLTS AND SCREWS
𝑇𝑁 𝑇𝑐 = 𝑓𝑐 𝑊𝑐 𝑟𝑚𝑐
𝑃=
𝑓𝑎𝑐𝑡𝑜𝑟 𝑚
𝑇𝑐 = 0.15 100 𝑘𝑔 9.81 2 𝑟𝑚𝑐
Power acting on 𝑠
the collar only 1 𝐷𝑜𝑐 3 − 𝐷𝑖𝑐 3 1 1003 − 403
𝑟𝑚𝑐 = =
𝑇𝑐 𝑁 3 𝐷𝑜𝑐 2 − 𝐷𝑖𝑐 2 3 1002 − 402
𝑃𝑐 =
𝑓𝑎𝑐𝑡𝑜𝑟 260
𝑟𝑚𝑐 = 𝑚𝑚
7
BOLTS AND SCREWS
Power (P) Torque in the collar (Tc)
𝑇𝑁 𝑇𝑐 = 𝑓𝑐 𝑊𝑐 𝑟𝑚𝑐
𝑃=
𝑓𝑎𝑐𝑡𝑜𝑟 𝑚 260
𝑇𝑐 = 0.15 100 𝑘𝑔 9.81 2 𝑚𝑚
Power acting on 𝑠 7
the collar only
𝑇𝑐 𝑁 𝑇𝑐 = 5465.57 𝑁 − 𝑚𝑚
𝑃𝑐 =
𝑓𝑎𝑐𝑡𝑜𝑟
BOLTS AND SCREWS
Power acting on
the collar only
𝑇𝑐 = 5465.57 𝑁 − 𝑚𝑚
𝑇𝑐 𝑁 5465.57 𝑁 − 𝑚𝑚 1000 𝑟𝑝𝑚 1 ℎ𝑝
𝑃𝑐 = 𝑃𝑐 =
𝑓𝑎𝑐𝑡𝑜𝑟 954900 0.746 𝑘𝑊
𝑃𝑐 ≈ 0.767 ℎ𝑝 ≈ 0.8 ℎ𝑝
BOLTS AND SCREWS
A. 3.24 kW C. 5.24 kW
B. 4.24 kW D. 6.24 kW
BOLTS AND SCREWS
Power (P) Torque in the thread (Tt)
𝑇 = 𝑇𝑐 + 𝑇𝑡 A (ACME) 14.5
𝑇 = 0.2𝑇 + 𝑇𝑡 𝐿 𝐿 = 2𝑝
tan 𝜆 = (𝑑𝑜𝑢𝑏𝑙𝑒 𝑡ℎ𝑟𝑒𝑎𝑑)
𝜋𝐷𝑚
BOLTS AND SCREWS
?
𝐿 𝐿 = 2𝑝
tan 𝜆 = (𝑑𝑜𝑢𝑏𝑙𝑒 𝑡ℎ𝑟𝑒𝑎𝑑)
𝜋𝐷𝑚
𝐿 𝐿 = 2𝑝
tan 𝜆 = (𝑑𝑜𝑢𝑏𝑙𝑒 𝑡ℎ𝑟𝑒𝑎𝑑)
𝜋𝐷𝑚
𝐿 = 25 𝑚𝑚
𝑃 ≈ 3.24 𝑘𝑊
BOLTS AND SCREWS
A. 3.24 kW C. 5.24 kW
B. 4.24 kW D. 6.24 kW