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Jaw Crushers and Disk Mills: Fritsch
Jaw Crushers and Disk Mills: Fritsch
IDEAL FOR
PRE-, FINE- AND ULTRA-FINE-GRINDING
OF HARD AND BRITTLE MATERIALS IN
THE AREAS
- GLASS AND CERAMICS INDUSTRY
- MINING AND METALLURGY
- GEOLOGY AND MINERALOGY
- CHEMICAL INDUSTRY
- SOIL RESEARCH
JAW crUshErs
AND DisK Mills
fritsch Jaw
Backenbrecher
Crushers and
· Scheibenmühlen
Disk Mills · Scheibenschwingmühlen
FRITSCH . O N E ST E P A H E A D .
and innovation - for fast industrial applications as well as for
fA s t c O M M i N U t i O N O f h A r D A N D
B r i t t l E M At E r i A l s
P U LV E R I S E T T E 1
t h E c O M PA c t P r E - c r U s h E r
• Very fast, uniform comminution
4
The funnel of the FRITSCH Jaw Crusher PUL-
VERISETTE 1 is particularly accessible, quickly
and easily filled even with larger sample quan-
tities and easy to clean. Its design enables the
crushed material to be automatically conveyed
into the crushing chamber – blockages are
practically impossible.
Especially safe and dust-free: The enclosed grinding chamber prevents users
from reaching inside and ensures a safe and dust-free operation of all moving
parts. An integrated connection makes it very simple to combine the instru-
ment with a dust exhaust system for automatic removal of the fine dust arising
View of the grinding chamber with the during grinding. The dust exhaust system is also very useful when cleaning
housing removed the grinding parts.
5
fritsch Jaw Crushers
P U LV E R I S E T T E 1
OUr sUggEstiON
Double the service life of your crushing jaws – they can be easily
turned around on the FRITSCH Jaw Crusher PULVERISETTE 1.
select the right material combination! rohs (restriction of the use of certain hazardous substances)
The crushing jaws and lateral support walls of the FRITSCH Jaw For the comminution of RoHS samples – such as for the XRF
Crusher PULVERISETTE 1 are available in various steel types, analysis – crushing jaws and support walls made of chromium-
tungsten carbide and zirconium oxide. Select from a total of free steel are particularly well suited.
6 materials to avoid undesired contamination due to abrasion
of parts. By standard, the PULVERISETTE 1 is equipped with
fixed and movable crushing jaws as well as lateral support walls iron-free pre-crushing
made of tempered steel.
Normally, crushing jaws and support walls of the same material For completely iron-free pre-crushing of medium-hard brittle
are used. Since the lateral support walls are not subjected samples, for example in the ceramics industry, if desired, we
to any major stresses, the standard lateral support walls of will equip your FRITSCH Jaw Crusher PULVERISETTE 1 with a
tempered steel can frequently be retained. thorough polymer coating inside. Together with crushing jaws
made of zirconium oxide, lateral support walls of zirconium
MAtEriAl DAtA fOr crUshiNg JAWs AND sUPPOrt WAlls
oxide or aluminium and a special PVC funnel, you will have
Material Main component Abrasion Use for material to
of the material* resistance be ground absolute protection against iron contamination, such as for
Tempered steel Fe – Cr Good Brittle, very hard samples
Stainless steel Fe – Cr – Ni Fairly good Medium-hard, brittle samples dental ceramics.
Chromium-free steel Fe Good Medium-hard samples
Manganese steel Mn – Fe Good Hard, brittle samples
Hardmetal tungsten WC Very good Hard, abrasive
carbide samples
Zirconium oxide¹) ZrO2 Good Medium-hard, brittle
samples, iron-free grinding
Aluminium Al Fairly good Medium-hard, brittle
samples, iron-free grinding
*
At www.fritsch.de, you can find the corresponding element analyses with
detailed information about the materials.
1)
Crushing jaws of zirconium oxide are only suitable for crushing ceramic
materials, minerals, etc. and never for hard-tough samples, such as metals.
6
tEchNicAl DAtA
Electrical details
irON-frEE griNDiNg Model I, 400 V/3~, 50-60 Hz, 1450 watt
Model I, 230 V/1~, 50-60 Hz, 1570 watt
For iron-free grinding, use the practical Model I, 115 V/1~, 50-60 Hz, 1900 watt
Model II, 400 V/3~, 50-60 Hz, 2780 watt
PVC funnel. Motor shaft power in accordance with VDE 0530, EN 60034
Model I, 1.1 kW
Model II, 2.2 kW
Weight
Model I, net 177 kg, gross 202 kg
Model II, net 205 kg, gross 230 kg
Dimensions w x d x h
Model I and model II, bench top instrument 40 x 80 x 80 cm
Packaging w x d x h
Model I and model II, wooden case 90 x 75 x 90 cm
Emissions value of workplace according to iEc 6167-1
Approx. 85 dB(A)
(depending on the material to be crushed)
Order no. 400 V/3~ 30 V/1~ 115 V/1~
Model I 01.5030.00 01.5020.00 01.5010.00
Model II 01.7030.00
APPlicAtiON EXAMPlEs
Mining and metallurgy Niobium-titanium, ferrovanadium, chrome vanadium,
tungsten carbide, ores, coal, slag, coke
chemistry Wide variety of various raw materials
geology and mineralogy Granite, basalt, barite, silicates and other rocks
glass industry Frits, glass, raw materials
ceramics industry Dental ceramics, steatite, fire-clay, sintered ceramics,
electrotechnical porcelain
rocks and soils Bauxite, clinker, quartz, concrete
final fineness 1 – 15 mm
feeding Batchwise/continuous
grinding parts Fixed and movable crushing jaws
Eccentric oscillations 308 movements/min
conformity CE mark
guarantee 2 years
7
fritsch Disk Mill
P U LV E R I S E T T E 1 3
• Simple operation
8
Especially accurate: The precision sliding
table of the FRITSCH Disk Mill PULVERI-
SETTE 13 for precise gap setting with an
accuracy of 0.1 mm – for rapid, precise
operation and exactly reproducible grinding
results.
9
fritsch Disk Mill
P U LV E R I S E T T E 1 3
OUr sUggEstiON
Lengthen the service life of the grinding disks in your
FRITSCH Disk Mill by simply changing the rotational direction
of the maintenance-free three-phase geared motor.
select the appropriate grinding disks high final fineness in minimum time
For every FRITSCH Disk Mill PULVERISETTE 13, you need With the FRITSCH PULVERISETTE 13, you can achieve
at least one fixed and one movable grinding disk, which high final finenesses in a very short grinding time. We
are available in various materials. have listed some examples here – always in reference to
Normally, two grinding disks of the same material are 1 kg feed quantity and 20 mm particle size and arranged
selected, which must always be harder than the sample by material types from hard to medium-hard.
to be ground.
Material to grinding time gap setting fineness throughput
be ground (min) (mm) (µm) kg/h
MAtEriAl DAtA fOr fiXED AND MOVABlE griNDiNg DisKs 90 % < x 50 % < x
Material Main component Abrasion Use for material to Basalt 2.1 1.0 600 28
of the material* resistance be ground 3.5 0.1 220 60 17
Hardened cast steel Cr – Fe Good Hard, brittle samples Slate 1.4 1.0 1500 45
Manganese steel Mn – Fe Good Very hard, brittle 2.2 0.1 300 90 27
samples Hard coal 3.5 1.0 800 17
Hardmetal tungsten WC Very good Very hard, abrasive 13.5 0.1 250 100 4
carbide samples Limestone 2.0 1.0 1000 420 30
Zirconium oxide1)
ZrO2 Good Medium-hard, brittle 6.3 0.1 210 100 10
samples, iron-free Thomas meal (potash) 1.3 1.0 1000 350 45
grinding 2.3 0.5 350 150 36
Glass 2.5 3.0 4000 2240 25
*
At www.fritsch.de, you can find the corresponding element analyses with 3.3 2.0 2500 1600 18
detailed information about the materials. 3.8 1.0 1400 800 16
1)
Grinding disks of zirconium oxide are only suitable for grinding ceramic
materials, minerals, etc. and never for hard-tough samples, such as metals. The indicated results are to be considered as an orientation guide, since the
chemical and physical properties (e.g. residual moisture, morphology, etc.) can
vary even with the same material to be ground.
10
tEchNicAl DAtA
Electrical details
irON-frEE griNDiNg 400 V/3~, 50-60 Hz, 1830 watt
Motor shaft power in accordance with VDE 0530, EN 60034
Absolute protection against iron contamination – even 1.5 kW
Weight
with the PULVERISETTE 13. All information on page 6. Net 140 kg
Gross 170 kg
Dimensions w x d x h
Bench top instrument 44 x 87 x 40 cm
Packaging w x d x h
Wooden case 100 x 52 x 70 cm
Emissions value of workplace according to iEc 6167-1
Approx. 89 dB(A)
(depending on the material to be ground)
Order no.
13.1030.00
Filling of the funnel with pre-crushed glass Grinding result with a gap width of 1 mm
bottles
APPlicAtiON EXAMPlEs
Mining and metallurgy Ores, coal, coke, slags
ceramics industry Steatite, sintered ceramics, electrotechnical porcelain,
fire-proof clay, dental ceramics
rocks and soils Bauxite, slags, quartz, clinker, gypsum, chalk
glass industry Frits, different glass types, raw materials
soil research Dried soil samples, sewage sludge, hydrological sedi-
ments, drilling cores
P U LV E R I S E T T E 1 / 1 3
P O W E r f U l c O M B i N At i O N – P r E - A N D
for fast, continuous pre- and fine-grinding particularly of Pre- and fine-grinding, with
large quantities of coarse material, the combination of the quartzite stones as example
Select the appropriate grinding parts and the desired Intermediate results of the
PUlVErisEttE 1
configuration from the options available for the PUL-
Final fineness down to 1 mm
VERISETTE 1 and 13 on pages 6–7 and 10–11.
1
irON-frEE PrE- AND fiNE-griNDiNg
The FRITSCH-Combination is also available for completely iron-free
pre- and fine-grinding. Details can be found on page 6.
APPlicAtiON EXAMPlEs
Mining and metallurgy Ores, coal, coke, slags, niobium-titanium, ferrovanadium,
chrome vanadium, tungsten carbide
geology and mineralogy Granite, basalt, barite, silicates and other rocks
glass industry Frits, glass, raw materials
ceramics industry Steatite, fire-clay, sintered ceramics, electrotechnical
porcelain, dental ceramics
rocks and soils Bauxite, clinker, quartz, concrete, slags, gypsum, chalk
13
fritsch Vibrating Cup Mill
P U LV E R I S E T T E 9
E X t r E M E lY s h O r t g r i N D i N g t i M E
• Extremely fast grinding of very hard samples
• Especially powerful grinding with up to 1300 rpm and 1.1 kW motor output
14
Especially ergonomic: The grinding sets
of the FRITSCH PULVERISETTE 9 with
significantly reduced weight are placed
on a carriage and slide into the defined
final position. The operating position is
adapted to body height – which is back-
friendly and saves energy and time.
15
fritsch Vibrating Cup Mill
P U LV E R I S E T T E 9
O U R S U GG E STI O N
Grinding sets with high density, e.g. tempered steel
or tungsten carbide, shorten the grinding time.
Select the appropriate grinding set Optimises your grinding process: the FRITSCH-motor with
frequency transformer control
Grinding sets in 4 different materials and 3 different sizes
from 50 ml to 250 ml volume are available for the FRITSCH In the Vibrating Cup Mill, the grinding is performed by horizontal
PULVERISETTE 9 – for each application the suitable one! circular oscillations of the grinding set on a vibrating plate.
The grinding set consisting of rings and puck comminute the
grinding sample with extremely high pressure, impact forces
Material data for the grinding sets
and friction. In this form of grinding, the transmission of
Material Main component Density Abrasion Use for material to
of the material* g/cm3 resistance be ground forces onto the grinding sample is much more important than
Tempered steel Fe – Cr 7.9 Good Brittle, very
hard samples the pure motor power. For this reason, FRITSCH developed
Hardmetal tungsten WC 14.3 Very good Hard, abrasive a special motor with frequency transformer control for the
carbide samples
Agate SiO2 2.65 Good Soft to medium- PULVERISETTE 9 as the first provider worldwide. This makes
hard, brittle
samples it possible to adapt the motor speed to the respective
Zirconium oxide¹) ZrO2 5.9 Good Medium-hard, load on the vibrating plate, ensuring optimal comminution.
brittle samples,
iron-free grinding Alternatively, fixed speeds between 600 and 1100 rpm can
*
t www.fritsch.de, you can find the corresponding element analyses with detailed
A also be selected. Naturally, the grinding parameters can also
information about the materials. be configured for absolute reproducibility.
1)
Grinding sets of zirconium oxide are only suitable for grinding ceramic materials,
minerals, etc. and never for hard-tough samples, such as metals.
16
tEchNicAl DAtA
Electrical details
100-120/200-240 V/1~, 50-60 Hz, 1900 watt
Motor shaft power in accordance with VDE 0530, EN 60034
1.1 kW
Weight
Net 250 kg
Gross 350 kg
Dimensions w x d x h
Floor instrument 72 x 66 x 120 cm
Packaging w x d x h
Pallet case 85 x 85 x 135 cm
Emissions value of workplace according to iEc 6167-1
Approx. 79 dB(A)
(depending on the material to be ground and grinding set)
Order no.
09.4000.00
APPlicAtiON EXAMPlEs
Mining For processing coal, ores or minerals for physical or chemical
analysis
Metallurgy For grinding blast furnace slag or cast iron samples to
determine additives needed
ceramics industry For grinding rock samples to produce raw powder to determine
CaCO3- and MgO-content or clinkers to study the constancy of
the mineralogical structure
Agriculture and For preparing samples for chemical analysis of soils, sludges
environment or vegetable matters
infrared and x-ray For preparing samples with a short grinding time without
fluorescence analysis contamination through undesired abrasion
O r D E r i N g D AtA
Order no. Article Order no. Article
JAW crUshEr AccEssOriEs fOr JAW crUshEr PUlVErisEttE 1, MODEl i + ii
PUlVErisEttE 1, model i Dust exhaust system
43.9025.00 Dust exhaust system for 230 V/1~, 50-60 Hz, 1000 watt
43.9535.00 Set dust filters for exhauster (set = 5 pieces)
Instrument incl. fixed and movable crushing jaw and lateral support
walls made of tempered steel cOMBiNAtiON Of JAW crUshEr AND DisK Mill
01.7030.00 For 400 V/3~, 50-60 Hz, 2780 watt PUlVErisEttE 1/13
The PULVERISETTE 1 with voltage of „/3~“ can only be operated on a
three-phase supply network.
Other voltages on request.
* Included in the basic price of the instrument; when ordering a deviating specifica-
tion from the standard accessories, please specify the exact article number of the
replacement part.
18
test our
Best.-Nr.
Order no. Artikel
Article
schEiBENMÜhlE
ViBrAtiNg cUP Mill
PUlVErisEttE 13
9
instruments
in practice!
Gerät ohne without
Instrument Einfüll-Trichter,
grindingSchneidwerkzeugsatz,
set Siebkassette, Auffang-
if you would like to be convinced of
09.4000.00
25.2030.00
gefäß
The
und Stativ
For 100-120/200-240
für 400 V/3~,
voltage 50-60
specifi
V/1~, 50-60 Hz, 1900 watt
ed Hz, 3340
in the Watt
order is set.
the performance and ease of use of
Weitere Spannungen auf Anfrage!
Grinding sets
the fritsch laboratory instruments,
48.4125.00
25.2700.00
48.4110.00
Einfüll-Trichter
Tempered steel, useful volume 250 ml
Standard-Schüttgut-Trichter,
Tempered steel, useful volume10 100
Liter ml
we would be happy to call on you
25.2850.00
48.4105.00
48.4225.00
Schleusen-Trichter
Tempered mit Schieber,
steel, useful volume 50 3 ml
Liter
Hardmetal tungsten carbide, useful volume 250 ml
with the fritsch mobile laboratory
48.4210.00
45.5730.00
48.4205.00
Auffanggefäße
Hardmetal tungsten carbide, useful volume 100 ml
Auffanggefäß,
Hardmetal 3 Litercarbide, useful volume 50 ml
tungsten
and provide you with on-site practical
45.5700.00
48.4310.00
48.4305.00
Auffanggefäß
Agate, für große
useful volume Mengen,
100
Agate, useful volume 50 ml
ml 10 Liter demonstrations.
48.4410.00 Schneidwerkzeugsätze
Zirconium oxide, useful volume 100 ml
45.7000.00 Standard-Rotor mit V-Schneiden und Gegenmessern aus Werkzeugstahl
45.7370.00 Rotor mit V-Schneiden und Gegenmessern aus Hartmetall Wolframkarbid
45.7200.00 Scheibenfräser-Rotor mit Wendeschneidplatten und Gegenmessern aus
Hartmetall Wolframkarbid
45.7500.10 4 mm Quadratloch
45.7510.10 6 mm Quadratloch
45.7520.10 8 mm Quadratloch
45.7530.10 10 mm Quadratloch
45.7500.09 4 mm Quadratloch
45.7510.09 6 mm Quadratloch
45.7520.09 8 mm Quadratloch
45.7530.09 10 mm Quadratloch
45.5820.00
Weiteres Zubehör
Universal-Stativ
Alternatively, send us your samples
for a free grinding trial after which
Best.-Nr. Artikel
we will submit a fully documented
schNEiDMÜhlEN-KOMBiNAtiON grinding report identifying the most
PUlVErisEttE 1/PUlVErisEttE 13 suitable instrument and accessories
to meet your requirements.
www.fritsch.de
Technical specifications are subject to change without notice. 19
Fritsch GmbH
Industriestrasse 8
55743 Idar-Oberstein
Germany
Phone +49 67 84 70 0
Fax +49 67 84 70 11
info@fritsch.de
www.fritsch.de
Concept and design: Zink & Kraemer AG, Trier · Cologne, www.zuk.de Backenbrecher/Scheibenmühlene-08-10-5/P