Experimental Study On Concrete Using Cement With Glass Powder
Experimental Study On Concrete Using Cement With Glass Powder
Experimental Study On Concrete Using Cement With Glass Powder
org
ISSN (e): 2250-3021, ISSN (p): 2278-8719
Vol. 05, Issue 05 (May. 2015), ||V3|| PP 43-53
Abstract: - Cement manufacturing industry is one of the carbon dioxide emitting sources besides deforestation
and burning of fossil fuels. The global warming is caused by the emission of green house gases, such as CO2, to
the atmosphere. Among the greenhouse gases, CO2 contributes about 65% of global warming. The global
cement industry contributes about 7% of greenhouse gas emission to the earth’s atmosphere. Glass is used in
many forms in day-to-day life. It has limited life span and after use it is either stock piled or sent to landfills.
Since glass is non-biodegradable, landfills do not provide an environment friendly solution. Hence, there is
strong need to utilize waste glasses. Many efforts have been made to use waste glass in concrete industry as a
replacement of coarse aggregate, fine aggregate and cement. Its performance as a coarse aggregate replacement
has been found to be non-satisfactory because of strength regression and expansion due to alkali-silica reaction.
The research shows that there is strength loss due to fine aggregate substitution also. Efforts have been made in
the concrete industry to use waste glass as partial replacement of coarse or fine aggregates and cement. In this
study, finely powdered waste glasses are used as a partial replacement of cement in concrete and compared it
with conventional concrete. This work examines the possibility of using Glass powder as a partial replacement
of cement for new concrete. Glass powder was partially replaced as 10%, 20%, 30% and 40% and tested for its
compressive, Tensile and flexural strength up to 28 days of age and were compared with those of conventional
concrete; from the results obtained, it is found that glass powder can be used as cement replacement material up
to particle size less than 75μm to prevent alkali silica reaction.
I INTRODUCTION
Concrete is a blend of cement, sand, coarse aggregate and water. The key factor that adds value to
concrete is that it can be designed to withstand harshest environments significant role. Today global warming
and environmental devastation have become manifest harms in recent years, concern about environmental
issues, and a changeover from the mass-waste, mass-consumption, mass-production society of the past to a zero-
emanation society is now viewed as significant. Normally glass does not harm the environment in any way
because it does not give off pollutants, but it can harm humans as well as animals, if not dealt carefully and it is
less friendly to environment because it is non-biodegradable. Thus, the development of new technologies has
been required. The term glass contains several chemical diversities including soda-lime silicate glass, alkali-
silicate glass and boro-silicate glass. To date, these types of glasses glass powder have been widely used in
cement and aggregate mixture as pozzolana for civil works. The introduction of waste glass in cement will
increase the alkali content in the cement. It also help in bricks and ceramic manufacture and it preserves raw
materials, decreases energy consumption and volume of waste sent to landfill. As useful recycled materials,
glasses and glass powder are mainly used in fields related to civil engineering, for example, in cement, as
pozzolana(supplementary cementitious materials), and coarse aggregate. Their recycling ratio is close to 100%,
and it is also used in concrete without adverse effects in concrete durability. Therefore, it is considered ideal for
recycling Recently, Glasses and its powder has been used as a construction material to decrease environmental
problems. The coarse and fine glass aggregates could cause ASR(alkali-silica reaction) in concrete , but the
glass powder could suppress their ASR tendency, an effect similar to supplementary cementations materials
(SCMs). Therefore, glass is used as a replacement of supplementary cementitious materials.
II MATERIALS USED
In this project waste materials were utilized to produce building bricks. The following materials were used in
this investigation
Ordinary Portland cement, 53Grade conforming to IS: 269 – 1976.Ordinary Portland cement,
53Gradewas used for casting all the Specimens. Different types of cement have different water requirements to
produce pastes of standard consistence. Different types of cement also will produce concrete have a different
rates of strength development. The choice of brand and type of cement is the most important to produce a good
quality of concrete. The type of cement affects the rate of hydration, so that the strengths at early ages can be
considerably influenced by the particular cement used. It is also important to ensure compatibility of the
chemical and mineral admixtures with cement.
VALUES
S.NO PROPERTIY
1 Specific Gravity 2.68
2 Size Of Aggregates 20mm
3 Fineness Modulus 5.96
4 Water absorption 2.0%
5 Impact Test 15.2%
6 Crushing Test 22.5%
Crushed granite aggregate with specific gravity of 2.77 and passing through 4.75 mm sieve and will be
used for casting all specimens. Several investigations concluded that maximum size of coarse aggregate should
be restricted in strength of the composite. In addition to cement paste – aggregate ratio, aggregate type has a
great influence on concrete dimensional stability. Locally available crushed blue granite stones conforming to
graded aggregate of nominal size 20 mm as per IS: 383 – 1970.Crushed granite aggregate with specific gravity
of 2.77 and passing through 4.75 mm sieve and will be used for casting all specimens. Several investigations
concluded that maximum size of coarse aggregate should be restricted in strength of the composite. In addition
to cement paste – aggregate ratio, aggregate type has a great influence on concrete dimensional stability.
(Fig.2.3 & Table 2.3)
2.4 Water
Casting and curing of specimens were done with the potable water that is available in the college premises.
3.1.1specific Gravity
The density bottle was used to determine the specific gravity of cement. The bottle was cleaned and
dried. The weight of empty bottle with brass cap and washerW 1 was taken. Then bottle was filled by 200 to
400g of dry cement and weighed as W 2.The bottle was filled with kerosene and stirred thoroughly for removing
the entrapped air which was weighed as W3.It was emptied, cleaned well, filled with kerosene and weighed as
W 4.
Specific gravity of Cement (G) = (W 2-W1)
(W2-W1) - (W3-W4)
W1 = Weight of empty density bottle with brass cap and washer in gm.
W2 = Mass of the density bottle & cement in gm.
W3 = Mass of the density bottle, cement & kerosene in gm.
W4 = Mass of the density bottle filled with kerosene in gm.
3.1.3 Consistency
The objective of conducting this test is to find out the amount of water to be added to the cement to get
a paste of normal consistency. 500 grams of cement was taken and made into a paste with a weighed quantity of
water (% by weight of cement) for the first trial. The paste was prepared in a standard manner and filled into the
vicat mould plunger, 10mm diameter, 50mm long and was attached and brought down to touch the surface of
the paste in the test block and quickly released allowing it to sink into the paste by its own weight. The depth of
penetration of the plunger was noted. Similarly trials were conducted with higher water cement ratios till such
time the plunger penetrates for a depth of 33-35mm from the top. That particular percentage of water which
allows the plunger to penetrate only to a depth of 33-35mm from the top is known as the percentage of water
required to produce a cement paste of standard consistency.
(W2-W1) - (W3-W4)
W1 = Mass of empty pycnometer in gm.
W2 = Mass of pycnometer& coarse
aggregate in gm.
V TESTING PROCEDURE
5.1 General Procedure
Within the experimental research program concerning the development of mechanical properties of a
partially replacement of cement by flyash, partially replacement of sand by bottom ash and glass is used
reference concrete of grade M25 (REF) was considered with the following composition, accordingly. The w/c-
ratio is 0.43. Coarse aggregates were chosen, having a particle size mainly varying between 2 mm and 20 mm.
An intensive experimental program is performed to study the effect of internal curing on different types of
concrete properties: (i) fresh properties (slump and density); (ii) mechanical properties (compressive strength,
flexural strength, splitting tensile strength).
VI TEST RESULTS
6.1 Ratios For Concrete (Extra Ingredients)
Various Percentange Of Glass Powder
RATIO –I
Glass powder – 10 % by replacement of Cement
RATIO - II
Glass powder – 20 % by replacement of Cement
RATIO - III
Glass powder – 30 % by replacement of Cement
RATIO - IV
Glass powder – 40 % by replacement of Cement
Table 6.7 Flexural Test On Beam For 7 days Table 6.8 Flexural Test On Beam for 14 days
VII CONCLUSION
Based on experimental observations, the following conclusions are drawn.
1. The compressive strength of concrete cube up to a replacement proportion of 10% of cement.
2. In case of cement mortar the strength improves up to 15% replacement of cement.
3. There was marginal improvement in the Split tensile strength
4. A considerable improvement in the flexural strength was seen at 10% replacement of cement.
5. It can be concluded form the above result that 10% replacement of cement by glass powder is the best
proportion.
6. Alkali-silica reactivity effect is controlled when glass powder with high Na2O is used.
7. Further investigation can be done by using plasticizers to improve the workability and strength. Also
durability investigation can be done to see the long term effect of glass powder replacement.
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AUTHOR
S.B.Sankar Ram completed his Diploma in Civil Engineering in 1980 and AMIE in the
branch of Civil Engineering in 1997. Now, he is working as a Assistant Executive Engineer
in Rural development and Panchayat Raj Department of Government of Tamilnadu.
Currently he is doing ME Degree in the branch of Structural Engineering in the Division of
Civil Engineering,VMKV Engineering College,Salem.