Sciencedirect: Fuel 279 (2020) 118520
Sciencedirect: Fuel 279 (2020) 118520
Fuel
journal homepage: www.elsevier.com/locate/fuel
Compatibility test in a CI engine using lemon peel oil and water emulsion as T
fuel
⁎
Suresh Vellaiyana, , K.S. Amirthagadeswaranb
a
Department of Mechanical Engineering, CK College of Engineering and Technology, Cuddalore, Tamilnadu, India
b
Department of Mechanical Engineering, United Institute of Technology, Coimbatore, India
A R T I C LE I N FO A B S T R A C T
Keywords: A rapid increase in fossil fuel consumption and its environmental degradation create a demand for biodiesels as a
Diesel engine replacement of diesel fuel. Water emulsion in base fuel is a suitable pre-processing emission control technique as
Lemon peel oil it can reduces the emissions level with improved engine performance. Based on the motivation, a novel attempt
Water emulsion has been made in this present study to evaluate the suitability of LPO and water emulsion as a green fuel for
Performance analysis
diesel engine. LPO is extracted from lemon fruit rinds using a steam distillation method, and various fuel samples
Emission analysis
Combustion analysis
are prepared based on LPO’s volumetric concentration in BD. Emulsion fuel is prepared using sorbitan mono-
laurate surfactant through mechanical homogenization. The physicochemical properties of sample fuels have
been measured based on ASTM standards and their suitability tests are conducted in a single cylinder, four stroke
and natural aspirated diesel engine at various BMEP conditions. The experimental results show that LPO pro-
motes the BSFC and BTE by 11% and 16.2% at peak BMEP condition compared to BD, respectively. The emission
parameters of LPO such as HC, CO, and smoke are reduced by 46.9%, 57.3%, and 15.9% compared to BD,
respectively, whereas the NOx and CO2 emissions are increased by 20.7% and 29.5%. The ICP and NHR values
are increased for LPO compared to BD due to longer IDP. LPO10W emulsion fuel further improves the BSFC and
BTE by 9.8% and 11.6%, and reduces the HC, CO and NOx emissions by 18.7%, 33.3% and 26% compared to
LPO, respectively.
1. Introduction weight, free of sulphur and aromatics, and absence of engine retro-
fitting [6,7]. Generally, the biodiesels are derived from animal fats, and
The fossil fuel usage is steeply increased throughout the world, and all kind of edible, inedible and waste vegetable oils. Several researches
the world economy greatly depends upon the fossil consumption. The have been conducted by using different biodiesels and its blends with
researchers pointed out that the fossil fuel reserves will be exhausted in diesel fuel such as honge, jatropha, mahua, tamanu, soybean and palm
few decades that results in instability of fuel price at present days [1,2]. [8–13]. The experimental results of these test fuels show that the bio-
Apart from that, the fossil fuels, which are based on hydrocarbon diesel derived from vegetable oils are the best choice for diesel fuel, and
compounds emit more amounts of harmful emission that lead to global can be completely and/or partially replaced for diesel fuel. However,
warming, acid rain and other environmental impacts [3]. The pollution the transesterified biodiesels have some negative physicochemical
control board of all nations stringently enforcing the pollution norms properties such as higher viscosity, lower heating value and auto oxi-
for the automobile manufacturers and Bharat Stage VI is put into effect dation that could affect the durability of the engine [14].
for 2020 in India [4]. The above two crucial factors encouraging and To overcome the negative impact of biodiesel derived from vege-
enforcing the engine manufacturers and researchers to develop re- table seeds, plant wood, leaves and biomass are used to derive bio-
newable, economic and eco-friendly alternative fuel for diesel, and diesels that are different from normal vegetable oils. These biodiesels
implemented in many applications for the past two decades [5]. are not engaged with regular transesterification process and having
Out of several renewable and eco-friendly fuels derived from var- lower viscosity compared to other vegetable seed based biodiesels
ious sources, biodiesels are identified as one of the best and promising [15,16]. The low viscous biodiesels lead to better atomization and en-
alternative for engines’ application. This may be due to the positive hanced air–fuel mixing. A very few investigations are carried out using
characteristics of biodiesel such as high oxygen concentration by low viscous biodiesels such as lemongrass oil, pine oil and eucalyptus
⁎
Corresponding author.
E-mail address: suresh.vellaiyan@gmail.com (S. Vellaiyan).
https://doi.org/10.1016/j.fuel.2020.118520
Received 2 April 2020; Received in revised form 10 May 2020; Accepted 22 June 2020
0016-2361/ © 2020 Elsevier Ltd. All rights reserved.
S. Vellaiyan and K.S. Amirthagadeswaran Fuel 279 (2020) 118520
oil [17 –19]. The experimental results show that, the low viscous bio- micro-explosion phenomena associated with emulsion fuel [7,12,23].
diesels lead to better BTE and BSFC due to complete combustion. The The emission parameters such as HC, CO, PM and smoke emissions are
emission parameters such as HC, CO, PM and smoke emissions are also greatly improved due to the presence of water. Meanwhile, most of the
greatly improved by low viscous biodiesel fuels [15–19]. At the same studies agreed that the engine exhibits negative impact when the water
time, the low viscous biodiesel leads to longer IDP and high magnitude concentration is exceeded to 10% in base fuel [20,24,25]. This could be
of NOx emission, which may lead to rough engine operation and en- the attribute of high latent heat evaporation of water particles that
vironmental effect, respectively [14,15]. results in longer IDP, which may overshadow the micro-explosion ef-
In order to mitigate the NOx emission issues from the diesel engine, fect.
several attempts have been made by the researchers, and are generally The above discussions clearly state that the low viscous biodiesel
classified as pre-processing and post-processing emission control tech- produced by steam distillation process have an ability to exhibit better
niques [20]. Out of these, water emulsion in base fuel, the pre-pro- engine performance and emissions level, and can be completely and/or
cessing technique is mostly appreciated by many researchers as it not partially replaced for commercial diesel fuel. The LPO is identified as a
only improves the emissions level, but also improves the engine per- suitable low viscous biodiesel for this study since it is widely available
formance. Apart from that, the water emulsification techniques need throughout the world, and its carbon chain length is comparatively low
not any engine retrofitting [21–24]. The water emulsion fuels are pre- against standard diesel fuel. Apart from that the heating value of LPO is
pared by mechanical agitation, high-pressure homogenization, and ul- par with standard diesel fuel that may results in identical engine torque.
trasonic and supersonic vibrations methods. Out of these techniques, Due to the lower viscosity and innate oxygen content, the LPO exhibits
mechanical agitation is highly preferred by many researchers as the better atomization, enhanced air–fuel mixing and complete combus-
remaining methods have negative impacts in terms of NOx and smoke tion. Water emulsion in base fuel is a suitable pre-processing emission
emissions [25]. To prepare a stable emulsion fuel, surfactant with sui- control technique that can reduces the emissions level with improved
table HLB value is need to be incorporated with base fuel, and 1–2% of engine performance. Based on the motivation, a novel attempt has been
total volume is preferred for diesel and biodiesel emulsion fuels. made in this present study to evaluate the suitability of LPO and water
A plenty of valuable research has been conducted in the domain of emulsion as a green fuel for diesel engine. LPO is mixed with standard
diesel and biodiesel emulsion fuel [23–26]. An inclusion of water in the diesel fuel at various concentrations such as 25%, 50%, 75%, and
base fuel significantly affects the physicochemical properties such as 100%, and the combustion, performance, and emission parameters are
density, viscosity, flash point and heating value, and the water con- evaluated in a single cylinder diesel engine. The emulsion fuel with
centration has to be limited to certain percentage based on the variation 10% water concentration also prepared with pure LPO, and the ex-
in physicochemical properties [23]. The experimental results of emul- perimental results are compared with standard diesel fuel, LPO and its
sion fuel in diesel engine show that the water inclusion in base fuel blends with BD.
improves the engine combustion and performance parameters due to
2
S. Vellaiyan and K.S. Amirthagadeswaran Fuel 279 (2020) 118520
2. Materials and methods experiments are repeated 10 times for similar conditions, and the
average value is considered for evaluation to reduce the experimental
2.1. Materials errors. The uncertainty percentage of various measured and calculated
parameters are listed in Table 2, and the overall uncertainty percentage
In the present work, LPO is prepared by steam distillation process of experimental results is calculated as 1.6% using the following
from lemon rinds that are collected from various domestic sources. The equation [27]:
LPO is used as a continuous phase of emulsion and double distilled
water is used as a dispersed phase. Sorbitan monolaurate surfactant uncertainityof (W 2 + P 2 + N 2 + BSFC 2 + BSEC 2
Overalluncertainity =
(C18H34O6; HLB 8.6; density 1.032 kg/m3; flash point 110 °C) is used a + BTE 2 + CO 2 + HC 2 + NOx2 + CO22 + smoke 2)
surfactant to make stable LPO-water emulsion fuel. (1)
3
S. Vellaiyan and K.S. Amirthagadeswaran Fuel 279 (2020) 118520
Table 1 Table 3
Specifications of test engine and emission analyzer. Test methods and uncertainties in measurements of physiochemical properties.
(a) Engine specifications Measurements ASTM Standard Unit Accuracy
3
Parameter Specification Density at 15⁰ C D1298 kg/m ± 0.0002
Engine type 4-stroke, single cylinder, natural aspirated, variable Viscosity at 40˚C D445 mm2/s ± 0.01
compression ratio diesel engine Flash point D93 ˚C ± 0.02
Bore × Stroke (mm) 87.5 × 110 Lower calorific value D420 MJ/kg ±1
Displacement volume (cc) 661.45 Cetane index D976 – ± 0.03
Max. power 3.5 kW at 1500 rpm
CR range 12–18
Dynamometer Eddy current dynamometer (max. load of 7.5 kW),
Table 4
constant speed 230 V AC supply
Properties of test fuels.
Piezo sensor Range 5000 psi, Diaphragm stainless steel & hermetic
sealed Fuels Lower Density Viscosity at Flash Cetane Stability
Data acquisition device NI USB-6210 Bus powered M Series calorific at 15⁰C 40˚C(mm2/ point˚C index period
Temperature sensor K Type, Sheath 6*110(mm), SS316 value (kg/m3) s) (hrs)
(b) Gas analyzer specifications (MJ/kg)
Measured quality Measuring range Resolution
HC 0 to 20000 ppm vol ≤ 2000: 1 ppm vol, > BD 42.9 830.8 2.81 62 52 –
2000: 10 ppm vol BD25LPO 42.6 834.2 2.37 60 43
CO 0 to 10% vol 0.01% vol BD50LPO 42.1 839.2 1.94 58 34
NOx 0 to 5000 ppm vol 1 ppm vol BD75LPO 41.7 844.6 1.56 56 25
CO2 0–20% vol 0.1% vol LPO 41.5 850.3 1.12 53 15 –
LPO10W 37.4 865.2 1.2 64 14 36
Table 2
List of uncertainty of various measured and calculated quantities. 3.2. Performance characteristics
Quantities Accuracy Uncertainty (%)
3.2.1. Brake specific fuel consumption
Engine speed (N) ± 10 rpm ± 0.1 The BSFC of test fuels under different BMEP conditions is shown in
Dynamometer load cell (W) ± 50 g ± 0.2 Fig. 4, and the enlarged view at peak BMEP condition also represented
Pressure pickup (P) ± 0.1 bar ± 0.05
in the figure. From the figure, it is noted that the BSFC is continuously
Crank angle encoder ±1 ± 0.05
CO emission ± 0.01% ± 0.1 decreased with increasing in the engine BMEP for all the test fuels. In
HC emission ± 10 ppm ± 0.2 this study, the authors considered the exact quantity of LPO alone for
NOx emission ± 10 ppm ± 0.2 the evaluation of fuel consumption in water emulsion fuel and neglect
CO2 emission ± 0.01% ± 0.1
the 10% water quantity. An increase in engine BMEP at high engine
Smoke meter ±1 ± 0.1
Exhaust gas temperature ±1 ± 0.1
load conditions leads to efficient combustion result from high in-cy-
BTE – ± 0.9 linder wall and compressed gas temperatures [28,29]. The experi-
BSFC – ± 0.9 mental results show that LPO blends with BD exhibit low BSFC com-
BSEC – ± 0.9 pared to BD at all BMEP conditions, and the drop in BSFC is directly
4
S. Vellaiyan and K.S. Amirthagadeswaran Fuel 279 (2020) 118520
0.8 of 4.14 bar, LPO10W emulsion fuel promotes 11.6% higher BTE com-
pared to pure LPO though the heating value of water emulsified LPO is
0.7
lower than pure LPO. The water emulsified LPO fuel accelerates the
BSFC in kg/kW-hr
5
S. Vellaiyan and K.S. Amirthagadeswaran Fuel 279 (2020) 118520
30
25
CO in g/kW-hr
20
15
10
0
1 1.5 2 2.5 3 3.5 4 4.5
BMEP in bar
BD BD25LPO BD50LPO
BD75LPO LPO LPO10W
Fig. 6. BTE of test fuels under different BMEP conditions. Fig. 10. CO emission of test fuels under different BMEP conditions.
300
zone. The lack of oxygen inside the jet core for the end portion of fuel
250
injected at peak load condition also increases the CO formation. At 75%
200
load condition, the engine exhibits a better combustion. It is also noted
150 that, the BD exhibits high magnitude of CO emission compared to LPO
100 and its blends with diesel fuel, and an increase in engine brake power
1 1.5 2 2.5 3 3.5 4 4.5 reduces the formation of CO due to efficient combustion at higher en-
BMEP in bar gine loads. The lower formation of CO emission in LPO and its blends
with diesel are due to more oxygen availability in the biodiesel com-
BD BD25LPO BD50LPO pared to conventional diesel fuel [31,35]. At maximum BMEP condi-
BD75LPO LPO LPO10W tion, LPO exhibits 57.3% lower brake specific CO emission compared to
BD, whereas BD25LPO, BD50LPO, and BD75LPO exhibits 14.4%,
Fig. 8. EGT of test fuels under different BMEP conditions. 28.7%, and 43% lower brake specific CO emission, respectively. Simi-
larly, LPO10W emulsion fuel exhibits 33.3% lower brake specific CO
emission compared to pure LPO at peak BMEP condition due to en-
0.5
hanced micro-explosion behaviour and secondary atomization. Mean-
0.4 while, the water emulsified fuel exhibits high CO formation at low
HC in g/kW-hr
engine load (10.3% higher than pure LPO at BMEP of 1.03 bar) due to
0.3
latent heat absorption of water particles and low combustion tem-
0.2 perature [25,30].
0.1
3.3.3. Brake specific NOx emission
0 According to Zeldovich mechanism, the rate of NOx formation is
1 1.5 2 2.5 3 3.5 4 4.5 significant at high activation energy of reaction that requires the tem-
BMEP in bar perature of above 1800 K [12,20]. Due to the higher oxygen availability
BD BD25LPO BD50LPO and enhanced combustion associated with the diesel engine forms more
BD75LPO LPO LPO10W amount of NOx emission compared to the gasoline engine [10,15]. The
test fuels NOx emission characteristics at various BMEP conditions are
Fig. 9. HC emission of test fuels under different BMEP conditions. represented in Fig. 11. From the figure, it is noted that the brake spe-
cific NOx emission is continuously reduced with increases in engine
6
S. Vellaiyan and K.S. Amirthagadeswaran Fuel 279 (2020) 118520
15
reduces the smoke formation by 11.9% compared to pure LPO.
13
3.4. Combustion characteristics
11
particles present in the fuel during the combustion process form more 1800
amount of smoke at the combustion exit [14,18]. The smoke opacity of 1600
BD, BD with LPO blends, pure LPO and water emulsified LPO is re-
1400
presented in Fig. 13 respect to various BMEP conditions. Form the
1200
graphical representation, it is noted that at low and medium engine
loads, the smoke formation is low due to low quantity of fuel injection, 1000
and this trend is significantly increased at high engine loads due to high 800
fuel injection rate. It is also observed that an increase in LPO con- 1 1.5 2 2.5 3 3.5 4 4.5
centration with BD significantly reduces the smoke formation and the BMEP in bar
trend is correlated with HC and CO emissions. The rich oxygen content
and enhanced combustion properties associated with LPO oil promote BD BD25LPO BD50LPO
low magnitude of smoke emission compared to BD [14,31,32]. At the BD75LPO LPO LPO10W
peak BMEP condition, a drop of 4.7%, 8.8%. 12.4%, and 15.9% in
smoke formation are recorded with BD25LPO, BD50LPO, BD75LPO, Fig. 12. CO2 emission of test fuels under different BMEP conditions.
7
S. Vellaiyan and K.S. Amirthagadeswaran Fuel 279 (2020) 118520
17 Qcumulative = ∫ P γ −γ 1 dV + V γ −1 1 dP (3)
Smoke opacity in %vol
14
From the calculated value it is noted that the CHR value moves
11
downward direction when the fuel is injected in the combustion
8 chamber as the fuel particles start to evaporate during the IDP. Once the
5
combustion is initiated, the CHR value is intensely increased and
reaches the maximum value [31,32]. The CHR value of BD is low and
2 an increase in LPO concentration in BD increases the CHR value due to
-1 an improvement in air–fuel mixing that result in complete combustion.
-0.5 0.5 1.5 2.5 3.5 4.5
BMEP in bar Though the IDP is increased with increase in LPO concentration, the in-
BD BD25LPO BD50LPO built oxygen associated with LPO accelerates the combustion process
BD75LPO LPO LPO10W
and results in high CHR value [14]. It is also noted that LPO10W
emulsion fuel shows the maximum CHR value compared to other test
Fig. 13. Smoke opacity of test fuels under different BMEP conditions.
fuels. The micro-explosion phenomena and the secondary atomization
associated with emulsion fuel promote efficient combustion at high
engine load condition and release more amount of CHR value [36].
30 further increases the IDP as the water particles present in the fuel ab-
20 sorb more amount of heat during the phase change process [4].
10
4. Conclusion
0
-40 -30 -20 -10 0 10 20 30 40
-10 The present investigation explores the suitability of LPO and water
CA in deg
emulsion as a renewable and green fuel for the internal combustion
BD BD25LPO BD50LPO engine. LPO is prepared by steam distillation process and mixed with
BD75LPO LPO LPO10W standard diesel fuel at various concentrations, and 10% water is mixed
with pure LPO using mechanical agitation. The engine behaviour with
Fig. 15. NHR of test fuels under peak BMEP condition (4.14 bar). test fuels is evaluated under different BMEP conditions and compared
with BD. The study conclusions are as follows:
NHRmax is continuously increased with increases in LPO concentration
in BD. Much literature confirms that the low cetane indexed fuels ex-
hibit longer IDP due to poor initiation of combustion process
[15,18,32]. The present study also confirms the same and exhibits high
NHRmax value, and this trend is directly proportional to increases in
LPO concentration. At peak BMEP, BD exhibits the NHRmax value of
46.17 J/deg at −3°BTDC, whereas pure LPO exhibits 52.8 J/deg at
−1°BTDC. The water inclusion in LPO further increases the NHRmax
value by 4.4% compared to pure LPO. This could be the impact of
longer IDP associated with water particles in LPO fuel.
8
S. Vellaiyan and K.S. Amirthagadeswaran Fuel 279 (2020) 118520
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