GEN CO

DYNASET PRIORITY VALVE

PV SAE 3fl” -1 1/4~~

GENSCO EQUIPMENT (1990) Inc. GENSCO AMERICA INC.

53 Carlaw Avenue 5307 Dividend Drive
Toronto, Canada Decatur, Georgia 30035
M4M 2R6 Phone: 770-808-8711
Phone: 416-465-7521 Fax: 770-808-8739
Fax: 416-465-4489
Across USA Call 1-800-268-6797
E Mail: info~penscoeguio corn
Internet: www.genscoepuip.com
Serving indust,y world wide since 1919
 WARRANTY
ALL ORDERS FOR PRODUCT ARE SUBJECT TO THE FOLLOWING:

Gensco Equipment (1990) Inc. warrants each product to be free from defects in
material and workmanship under normal use and service. Gensco Equipment’s
obligation under this warranty is limited to repairing or supplying, at our option, a
part or parts to replace any defective part or parts which fail, within one (1) year
from date of original sale. No product shall be returned without prior authorized
approval, and if authorized, the transportation charges shall be prepaid to Gensco
Equipment, Toronto, Canada, or Gensco America, Decatur, GA. Unauthorized
returns will not be accepted.

The provisions of this warranty shall not apply to any part or parts which have been
subject to misuse, negligence or accident, or which have been repaired or altered
outside of Gensco Equipment’s service department in any way, so, as in the
judgment of Gensco Equipment to affect adversely its performance, stability or
reliability.

Gensco Equipment neither assumes nor authorizes anyone to assume for it any
other obligation or liability for any loss or damage, either direct, incidental or
consequential, resulting from or arising out of, or in connection with, any of its
defective part or parts.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES, EXPRESSED
OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANT ABILITY OR FITNESS
FOR A PARTICULAR PURPOSE, AND OF ANY OTHER OBLIGATION OR LIABILITY ON THE
PART OF GENSCO EQUIPMENT OF ANY NATURE WHATSOEVER.

RETURN POLICY

A Returned Goods Authorization must be obtained from Gensco Equipment prior

to the return of any product. All shipments to us must be sent freight prepaid.
Upon inspection, should the Quality Control Department determine the product to
be defective, credit will be issued accordingly.

For product returned in an “as new” condition, the restocking charges are as
follows:

RETURNED FROM DATE STOCK ITEMS SPECIAL ORDER ITEMS

OF ORIGINAL SHIPMENT
120 Days 20% 50%
I
DYNASET PRIORITY VALVE
PV SAE 3/4” 1 1/4” -

,17-~1(P1 111;
~— &~LI 0

-.

r~

DYNASET PRIORITY VALVES OF PV SAE SERIES ARE ESPECIALLY DESIGNED TO ENABLE EASY
AND RELIABLE INSTALLATION OF DEYNASET HYDRAULIC GENERATOR TO A HYDRAULIC SYSTEM
OF ANY TYPE.

DYNASET PRIORITY VALVE ENABLES TO OPERATE YOUR DYNASET-UNIT SIMULTANEOUSLY

WITH OTHER HYDRAULIC EXECUTORS.
DYNASET PRIORITY VALVE ENSURES THE PRIORISED AND NON-FLUCTUATING HYDRAULIC
FLUID FLOW TO YOUR DYNASET-UNIT.

DYNASET PRIORITY VALVE IS DESIGNED TO OPERATE TOGETHER WITH HYDRAULIC

PUMP’S CONTROL IN HYDRAULIC SYSTEM OF ANY TYPE.

I~DYNASET OY, Menotie 3

FIN-33470 Ylojarvi, FINLAND
II DYNASET PRIORITY VALVE
PV SAE 3/4” - 1 1/4”
I, I ~ 1 I 12
I Tel.: +358 3 3488200 I I I
I Fax +358 3 3488222
~ E-mail: info @dynaset.com
I INSTALLATION AND USE
050224 I KL
, I DYNA5ET ‘PAGES’
 DYNASET PV SAE priority valve includes folLowing components:
Sandwich-mounted PRESSURE COMPENSATOR with SAE-fLange specification;
Pressure compensator incLudes one seaL fLange (1.20) as standard.
LS-VALVE
2.2
SoLenoid vaLve 12/24V;
2.3
FLow limiting vaLve.
2.4
Pressure relief valve.
3.
AN OPTIONAL height adjustment kit.
5-6.
HYDRAULIC HOSES.

CONSTRUCTION

VALVE MODEL PV SAE LSV p max Q CF, max *

size model bar I/mm
PV SAE 3/4-40 Ipm-1 2/24 V 3/4” LSV 40 350 35
PV SAE 3/4-60 lpm-12/24 V 3/4” ISV 60 350 55
PV SAE 1-40 lpm-12/24 V 1” ISV 40 350 35
PV SAE 1-60 1pm 12/24 V
- 1” LSV 60 350 55
PV SAE 1 1/4 -40 1pm -12/24 V I 1/4” LSV 40 350 35
PVSAE 11/4-60 1pm -12/24V 1/4” LSV 60 350 55
CF-rate is adjusted at factory to the value specified by a customer

4°ER
*

Jii~AWPVSAEv~ve

BSP 3/4”
BSP 1/2”

DYNASET OY, Menotie 3 DYNASET PRIORITY VALVE I PAGES]

FIN-33470 YLöjärvi, FINLAND PV SAE 3/4” 1 1/4”
~DYI1A5ET~
-

TeL.: +358 3 3488200

Fax +358 3 3488222 INSTALLATION AND USE 2/ 12~
E-mail: info @dynaset.com
I CONSTRUCTION II

VALVE MODEL PV SAE

size
LSV
modeL
P max
bar
Q CF, max *
L/min

PV SAE 3/4-95 lpm-12124 V 3/4” LSV 95 350 85

PVSAEI-951pm-12/24V 1” LSV95 350 85

PV SAE 1 1/4 -95 1pm -12/24 V 1 1/4” LSV 95 350 85

* CF-rate is adjusted at factory to the vaLue specified by a customer

I!!,

(~~) 2.3

CF BSP 3/4”
-

T- BSP3/4”

DYNASET OY, Menotie 3 DYNASET PRIORITY VALVE

FIN-33470 YLöjarvi, FINLAND PV SAE 314” - 1 1/4” 3/ 12~
TeL.: +358 3 3488200
Fax +358 3 3488222
E-mail: info @dynaset.com
INSTALLATION AND USE
1DYNA5ET
I CONSTRUCTION III

VALVE MODEL PV SAE

size
LSV
modeL
P max
bar
Q CF, max *
L/min

PV SAE 3/4-150 Ipm-1 2/24 V 3/4” LSV 150 350 140

PV SAE 1-150 1pm - 12/24 V I “ LSV 150 350 140

PV SAE 1 1/4 -150 1pm -12/24 V 1 1/4” LSV 150 350 140
* CF-rate is adjusted at factory to the vaLue specified by a customer

—
0
1’~~

/~D I

~Sn1PVSAEVaIVe CF BSP 3/4”

-

-—-1 —~ T- BSP3/4”

CF

L~_~Th~Z~
DYNASET OY, Menotie 3 DYNASET PRIORITY VALVE I PAGE I
FIN-33470 Ylojarvi, FINLAND PV SAE 3/4” 1 1/4”
~DYI1A5ET~
-

Tel.: +358 33488200

Fax +358 3 3488222 INSTALLATION AND USE 4/12~
E-mail: info @dynaset.com
I 1. OPEN CENTRE HYDRAULIC SYSTEM WITH VARIABLE DISPLACEMENT PUMP
INSTALLATION

PV SAE priority valve is designed for

the instalLation to main pressure Line
(ref to pages 5 7).
-

Pre-adjusted, independent from other

functions and priorised hydraulic flow
for DYNASET-unit comes from the
solenoid vaLve.

F— I.’
d ~ ~ d

°
0 L~-o
0 1__j_®I ~

®—. IiI—~—.
0
HG

DYNASET OY, Menotie 3 DYNASET PRIORITY VALVE I PAGE

FIN.33470 Ytöjärvi, FINLAND PVSAE3I4” - 1114”
TeL.: +358 3 3488200
Fax +358 3 3488222
E-mail: info @dynaset.com
INSTALLATION AND USE DYIIASET / 12
 INSTALLATION
I
HYDRAULIC SYSTEM WITH CONSTANT DISPLACEMENT PUMP

I~• 1\ ____
-
—
1
(c~~~o
.r rj ‘.~ , s .

0111
L~.o

®—~ ii~

DYNASET OY, Menotie 3 DYNASET PRIORITY VALVE I PAGE

FIN-33470 YLöjärvi, FINLAND
TeL.: +358 3 3488200
Fax +358 3 3488222
E-mail: info @dynaset.com
PVSAE3/4” - 1114”

INSTALLATION AND USE

050224 I KL
1 DYIIASET 6I12~
 INSTALLATION
I I - 2 OPTIONS FOR AN INSTALLATION OF PRESSURE COMPENSATOR

DYNASET OY, Menotie 3 DYNASET PRIORITY VALVE I PAGE I

FIN-33470 Y[öjärvi, FINLAND PV SAE 3/4” - 1 1/4”
TeL: ÷358 3 3488200
Fax +358 3 3488222
E-mai I: info @dynaset.com
INSTALLATION AND USE DYI1A5ET~ 7/12~
I 3. CLOSED CENTRE HYDRAULIC SYSTEM WITH VARIABLE DISPLACEMENT PUMP
INSTALLATION

7,

LS
I
III’
I HG
ID~1ACETI HMG

It is recommended to install DYNASET hydraulic generator to a closed centre hydraulic system of an

excavator (see diagram above) without pressure compensator, using only a LS-vaLve of required capacity.
InstalLed to a closed centre hydraulic system of a modern excavator, pressure compensator may cause
certain deceleration of machine’s movements and functions when the prionsed flow to the generator is
on pls. consuLt DYNASET’s experts!
-

For all other carriers with closed centre hydraulics (fire trucks etc.) an installation of DYNASET hydraulic
generator can be made using a complete PV SAE valve

-—I

~ DYNASET OY, Menotie 3 DYNASET PRIORITY VALVE I PAGE

I FIN-33470 Ylöjärvi, FINLAND I PV SAE 3/4” - 1 1/4” I I
I TeL.: +358 3 3488200 I I I
I Fax +358 3 3488222
~ E-mail: info @dynaset.com
INSTALLATION AND USE
050224 I KL
I I
DYNASET~ 8/12~
 When an excavator’s engine is on without any executor being used, a hydraulic pump OPERATION
Levels to the idLe mode producing the flow conditioned by the hydrauLic system of a
machine.

B
b. .

—~
- r r ___~,~

- ~ ~ 2’
~ H
— 11’ H’
-

- H -i~
~
• .~

A ~Jx~
DYNASET hydraulic generator is — _____

started by activating a solenoid

vaLve of LS-valve, when hydrauLic
fLuid flows in circuit A P P CF through pressure compensator and LS-vaLve.
- - -

FLow Limiting valve permits only the pre-adjusted throughflow when an excessive fluid
goes to the main pressure line (A-B). Pressure compensator changes it’s throughput
capacity being controLled by LS-signal. Hydraulic pump adjusts it’s output capacity in
accordance with the mentioned LS-signat as weLl as with the LS-signaL of the machine’s
hydraulic system.
Pressure reLief vaLve of LS-vaLve protects the hydraulic generator against damaging by dicecting the hydrauLic
fluid to the tank (T) if pressure rises over the Limit.
When any other hydraulic operating unit (cylinder, motor, PTO etc.) is being actuated, PV SAE, having ensured
demanded and PRIORISED hydrauLic fLow to the DYNASET unit (CF), opens main suppLy line directing requested
hydraulic flow for the corresponding function. Operation of a pressure compensator is controlLed by a LS
signal according to a current capacity request.

If controlled flow (CF) for DYNASET-unit is not requested, soLenoid vaLve cLoses corresponding
circuit and aLl the hydrauLic fLow is at system’s disposal.

B
a
4~,.
—
o~
LS
~I___~J_ ~

E~F~
~ T = 0 1/mm

P P CF = 0 1/mm
A

Q force of PV SAE, the incorporated vaLve of pressure compensator cLoses tightLy excluding
Leakage flow.
When the compressive force of hydrauLic fLow in main supply Line exceeds the spring

DYNASET OY, Menotie 3 DYNASET PRIORITY VALVE

FIN-33470 YLöjarvi, FINLAND PV SAE 3/4” - 1 1/4”
TeL.: +358 3 3488200
Fax ÷358 3 3488222 INSTALLATION AND USE
E-mail: info @dynaset.com 050224/ KL
I B
PRESSURE COMPENSATOR DYNASET PV SAE

L
C

W
OEm. H

a
S.

PV SAE 3/4” PV SAE 1” PV SAE 1 1/4”

P C
D
mm
mm
23
49
27,2
55,6
31,5
63,5
L mm 64 73 89
W mm 67,5 82 95
H mm 60 65 72
P BSP 1/2” BSP 3/4” BSP 3/4”
LS BSP 1/8” BSP 1/8” BSP 1/8”
MP BSP 1/8” BSP 1/8” BSP 1/8”
SE mm 3 3 3
AD mm 6 6 6

OPTIONS:
SE AD 1 HEIGHT ADJUSTMENT KIT
SEALING PLATE (SE);
ADAPTER PLATE (AD).
2 BOLTS (4-8 pcs), metric or imperial.

PV SAE 3/4” PV SAE 1” PVSAEI 1/4”

OPENING PRESSURE BAR 13,5 14 17,5

MAX. PRESSURE BAR 350 350 350
MAX.FLOW A-B L/MIN 200 350 450
MAX.FLOW A-P L/MIN 70 100 145
PRESSURE DROP AT MAX. FLOW
A B completely open
- BAR 2,9 2,8 3,0
A- P BAR 3,0 3,0 3,5
SAE - FLANGE 3000 6000 Psi
- SAE 3/4” SAE 1” SAE 1 1/4”
PRESSURE HOSE LENGTH mm 800 800 800
SIZE R 1/2 R 5/8 R 3/4
CONTROL HOSE LENGTH mm 1000 1000 1000
SIZE R 1/4 R 1/4 R 1/4

DYNASET OY, Menotie 3 DYNASET PRIORITY VALVE

FIN-33470 YLöjärvi, FINLAND PV SAE 3/4” 1 1/4”
-

TeL.: +358 3 3488200

Fax +358 3 3488222 INSTALLATION AND USE
E-mail: info @dynaset.com
 HOWTO ORDER:

PRESSURE COMPENSATOR is to be chosen according to the main pump’s flange size.

2
LS-VALVE is to be chosen according to the required oil flow (CF).
NOTE! Flow limiting valve is adjusted at factory to the requested value and can not be re-adjusted
3.
SOLENOID VALVE’s COIL is to be chosen according to the on-board voltage of a vehicle (12 or 24 VDC).

PV SAE j - 1/mm - j V

3/4,,
I
1 1/4”
0- 140
12
24

PRESSURE COMPENSATOR IS AVAILABLE SEPARATELY:

PVSAE I
3/4,,
I”
1 1/4”

HYDRAULIC FLUIDS

Wide range of standard hydrauLic fluids can be used with the DYNASET hydraulic equipment.
Depending on the operating temperature, following mineral hydraulic oils are recommended:
ISO VG 32S for oil’s operation temperature up to 70 °C;
ISO VG 46S for oil’s operation temperature up to 80 ~C;
ISO VG 68S for oil’s operation temperature up to 90 ~C.
Synthetic and bio-oils can be used as well if their viscosity characteristics and Lubricating efficiency are
corresponding to above mineral oils. Automatic transmission fluids and even engine oils can be used,
provided that they are allowed to be used in hydraulic system of your carrier machine.
To use special hydraulic fluids a with DYNASET equipment, please be kindly requested to contact nearest
DYNASET representative for an advice.

DYNASET OY, Menotie 3 DYNASET PRIORITY VALVE I

I FIN-33470 Ylöjärvi, FINLAND I PV SAE 3/4” 1 1/4” II ~ Il/ 12~

DY~A5ET
-

I Tel.: ÷358 3 3488200 I I I

I Fax ÷358 3 3488222 INSTALLATION AND USE I I PAGE
j E-mail: info @dynaset.com 050224 I KL
SAFETY PRECAUTIONS
The pressure in hydraulic fluid circuit is considerably high. Thereat the technical condition of your
equipment should be under constant scrutiny. Especially couplings, valves and hoses should be maintained
tight and clean as welt as kept under constant observation.
Hydraulic leakages must be rectified immediately to avoid injuries caused by pressure and hot oil blowouts.
Follow all your local safety instructions related to the high pressure hydraulics.
Hydraulic system of a carrier machine should be maintained according to the service program.
In order to exclude possible accidents, it is not allowed to clean or inspect PV SAE valve when hydraulic
fluid circuit is pressurised. Prior to any cleaning, inspection and service hydraulic system of your carrier
machine must be stopped and all hydraulic fluid circuits dissipated.
Always wear appropriate clothing and safety equipment such as goggles, ear protection and safety shoes
at all times when maintaining the PV SAE valve. Beware of machinery parts warmed by hot hydraulic oil.
AN EXTERME CLEANLINESS MUST BE MAINTAINED WHEN CARRYING OUT ANY SERVICE DISSASSEMBLING
OR REPAIR OF HRN-TOOL AND HYDRAULIC SYSTEM. THIS IS CRUCIAL TO ENSURE SAFE, RELIABLE AND
LONG-LIFE OPERATION OF YOUR EQUIPMENT.
Operators and maintenance personnel must always comply with local safety regulations and precautions
in order to close out the possibility of damages and accidents.
All installation and service of both hydraulic and electric equipment must be performed by qualified and
experienced personnel only.

WARRANTY
DYNASET products are warranted against defects in materials and workmanship for a period of 6 (six)
months from the date of purchase. Exceptions are parts subject to normal wear and tear, such as seals
and other parts that become worn through normal use of the unit.
Warranty covers detective parts solely. Expenditure incidental to shipping and replacement are not
covered by present warranty.
The warranty is void if product has been modified, provided with parts other than original or misused.

DYNASET OY, Menotie 3 DYNASET PRIORITY VALVE PAGE

FIN-33470 Ytöjärvi, FINLAND PV SAE 3/4” - 1 1/4” 12/12
Tel.: +358 3 3488200
Fax ÷358 3 3488222 INSTALLATION AND USE ________________________
E-mail, info @dynaset.com 050224 I KL
DENECO

DYNASET LOAD SENSING VALVE

LSV 40
LSV 60
LSV 90
LSV 150

GENSCO EQUIPMENT (1990) Inc. GENSCO AMERICA INC.

53 Carlaw Avenue 5307 Dividend Drive
Toronto, Canada Decatur, Georgia 30035
M4M 2R6 Phone: 770-808-8711
Phone: 416-465-7521 Fax: 770-808-8739
Fax: 416-465-4489
Across USA Call 1-800-268-6797
E Mail: info(d~cienscoepui~.com
Internet: www penscoeciuio.com
Serving industry world wide since 1919
I
DYNASET LOAD SENSING VALVE
LSV 40
LSV 60 ,,~ ~

LSV 90 Al ~ir
LSVI5O

DYNASET LSV LOAD SENSING VALVES ARE ESPECIALLY DESIGNED TO ENABLE EASY AND
RELIABLE INSTALLATION OF DYNASET HYDRAULIC GENERATOR TO A CLOSED CENTRE
HYDRAULIC SYSTEM.

DYNASET LSV-VALVE ENABLES TO OPERATE YOUR DYNASET-UNIT SIMULTANEOUSLY

WITH OTHER HYDRAULIC EXECUTORS.
DYNASET LSV-VALVE ENSURES THE NON-FLUCTUATING HYDRAULIC FLUID FLOW TO
YOUR DYNASET-UNIT.
DYNASET LSV-VALVE IS DESIGNED TO OPERATE TOGETHER WITH HYDRAULIC PUMP’S
CONTROL.

I DYNASET OY, Menotie 3 DYNASET LOAD SENSING VALVE

1/7
I FIN-33470 Ytöjärvi, FINLAND I LSV 40 xx (pm - 12/24 V - LSV 150 xx (pm 12/24 I
~ DY~ASET
-

I TeL.: +358 3 3488200 I I

I Fax +358 3 3488222 INSTALLATION AND USE I
~ E-mail: info @dynaset.com 050530 I KL
I

DYNASET LSV valve includes foLlowing components:

1.2
Solenoid valve 12/24V;
1.3
FLow Limiting valve.
1.4
Pressure relief valve

CONSTRUCTION I

VALVE MODEL p max Q CF, max * HYDRAULIC PORTS

bar 1/mm

LSV4O- xx Lpm-1 2/24 V 350 40

LSV6O- xx lpm-12/24 V 350 60
~ CF-rate is adjusted at factory to the value specified by a customer

I DYhjASET LS VALVE

*4%

~ DYNASET OY, Menotie 3

I FIN-33470 YLöjärvi, FINLAND
II DYNASET LOAD SENSING VALVE
LSV 40 xx 1pm - 12/24 V - LSV 150 xx (pm - 12/24
II I
PAGES’

I I
Tel.: +358 3 3488200
I Fax +358 3 3488222
~ E-mail: info @dynaset.com
I
INSTALLATION AND USE
050530 I KL
I
I I DYNASET~ 2f7~
I CONSTRUCTION II

VALVE MODEL p max HYDRAULIC PORTS

bar

LSV95 - xx Ipm-12/24 V 350

* CF-rate is adjusted at factory to the vaLue specified by a customer

Se
0
~:iø 0 IDYh~ASETI LS VALVE

LS
0 IP CF
II

L____

DYNASET OY, Menotie 3 DYNASET LOAD SENSING VALVE

I I II
DY~A5ET~
FIN-33470 YLöjarvi FINLAND LSV 40 xx 1pm - 12/24 V - LSV 150 xx (pm - 12/24
I TeL.: +358 3 3488200 I I I
I~ E-mail:
Fax +358 3 3488222 INSTALLATION AND USE I I IPAGE~
info @dynaset.com 050530/ KL
V?7
I CONSTRUCTION III

VALVE MODEL p max Q CF, max * HYDRAULIC PORTS

bar 1/mm

LSVI5O-xxlpm-12/24V 350 150

* CF-rate is adjusted at factory to the value specified by a customer

mi

DYNASET OY, Menotie 3

FIN-33470 Ylojarvi, FINLAND
Tel.: +3583 3488200
Fax +358 3 3488222
E-mail: info @dynaset.com
DYNASET LOAD SENSING VALVE
LSV4Oxx 1pm- 12/24V
INSTALLATION AND USE
LSV 150 xx (pm- 12/24

050530 I KL
DYI1A5ET~ h/i
PAGE
 INSTALLATION

BASIC INSTALLATION WITH SHUTTLE VALVE IN LS-LINE

-=~- J:~-—~
4f~~

The shuttLe vaLve to LS-Line is availabLe

from DYNASET Oy as an optionaL accessory.

AN INSTALLATION TO A SYSTEM WITH PARALLEL LS-CONNECTION (for reference only)

~CIT
DVhIA HMG
HWG1

DYNASET OY, Menotie 3

FIN-33470 YLöjärvi, FINLAND
TeL.: +358 3 3488200
Fax +358 3 3488222
I DYNASET LOAD SENSING VALVE
LSV 40 xx 1pm 12/24 V
- -LSV 150 xx (pm 12/24
- I DY~~A5ET I ~ PAGE
“7

INSTALLATION AND USE

E-mail: info @dynaset.com 050530/KL
 INSTALLATION /OPERATION

The complete controL is achieved by proper positioning MAIN VALVE BLOCK

the hydrauLic pump’s swash plate to meet current fLow
and pressure requirements. This is achieved by a pump’s
regulator, hydraulic system’s controL valves and DYNASET
LS-VALVE. F~] ; ~ I
PRESSURE CUT-OFF SPRING
PRESSURE CUT-OFF SPOOL
L~ ___

III~9 ~
!JJ—!’~~~ I••-4~
SHUTILE VALVE
LOAD SENSING SPOOL (OPTIONAL)

CONTROL PISTON
1
Li

INLET
PRESSURE PISTON

I~5E7I
I

OIL FLOW LIMITING

VALVE (VR),
pressure compensated
L.J CASE DRAIN

j~ LS-VALVE
S

Li ~ DY~ASET j~

THE DYNASET GENERATOR IS IN

OPERATION ALL OTHER EXECUTORS BEING
HG DISCONNECTED:
HMG AUTOMATIC
FREQUENCY / ROTATION SPEED
The setting of the incorporated flow limiting
vaLve (VR) which operates in given
,
CONTROL VALVE
HWG conditions as a flow sensor, rates the
discharge produced by a hydraULic pump,
ensuring the constant Level of the pressure
__~___~1DY~ASET1] difference L~p between pump’s outlet
pressure and pressure in LS-Line as well as
constant hydrauLic flow for the DYNASET
generator.

WHEN THE DYNASET GENERATOR IS OPERATED ALONG WITH OTHER HYDRAULIC EXECUTORS:
The pressure in LS control Line is defined by system’s maximum functional pressure, when the pump outlet
pressure LeveLs correspondingly. Flow limiting vaLve’s pressure compensation constraints the fLow increase,
sequentiaL to the mentioned ~p rise, through the LS-vaLve, ensuring constant hydraulic fLow to the DYNASET
generator.

II DYNASET OY, Menotie 3

FIN-33470 YLöjärvi, FINLAND I
DYNASET PRIORITY VALVE
PV SAE 3/4” 1 1/4” II 6/7

DY~A5ET
-

I Tel.: +358 3 3488200 I I I

I Fax +358 3 3488222 INSTALLATION AND USE II I PAGE
~ E-mail: info @dynaset.com 050530 I KL
 HOWTO ORDER:
0 i
LS-VALVE is to be chosen according to the required oil flow (CF).
NOTE Flow limiting valve is adjusted at factory to the requested value and can not be re-adjusted
2.
SOLENOID VALVE’s COIL is to be chosen according to the on-board voltage of a vehicle (12 or 24 VDC).

LSVI I j V
40
60
95
150 0-150

HYDRAULIC FLUIDS
Wide range of standard hydraulic fluids can be used with the DYNASET hydraulic equipment.
Depending on the operating temperature, following mineral hydraulic oils are recommended:
ISO VG 32S for oil’s operation temperature up to 70 °C;
ISO VG 46S for oil’s operation temperature up to 80 °C;
ISO VG 68S for oil’s operation temperature up to 90 °C.
Synthetic and bio-oils can be used as well if their viscosity characteristics and lubricating efficiency are
corresponding to above mineral oils. Automatic transmission fluids and even engine oils can be used,
provided that they are allowed to be used in hydraulic system of your carrier machine.
To use special hydraulic fluids a with DYNASET equipment, please be kindly requested to contact nearest
DYNASET representative for an advice.

SAFETY PRECAUTIONS
The pressure in hydraulic fluid circuit is considerably high. Thereat the technical condition of your
equipment should be under constant scrutiny. Especially couplings, valves and hoses should be maintained
tight and clean as well as kept under constant observation.
Hydraulic leakages must be rectified immediately to avoid injuries caused by pressure and hot oil blowouts.
Follow all your local safety instructions related to the high pressure hydraulics.
Hydraulic system of a carrier machine should be maintained according to the service program.
In order to exclude possible accidents, it is not altowed to clean or inspect LSV-vatve when hydraulic fluid
circuit is pressurised. Prior to any cleaning, inspection and service hydraulic system of your carrier machine
must be stopped and all hydraulic fluid circuits dissipated.
Always wear appropriate clothing and safety equipment such as goggles, ear protection and safety shoes
at alt times when maintaining the LSV-valve. Beware of machinery parts warmed by hot hydraulic oil.
AN EXTERME CLEANLINESS MUST BE MAINTAINED WHEN CARRYING OUT ANY SERVICE DISSASSEMBLING
OR REPAIR OF LSV-VALVE AND HYDRAULIC SYSTEM. THIS IS CRUCIAL TO ENSURE SAFE, RELIABLE AND
LONG-LIFE OPERATION OF YOUR EQUIPMENT.
Operators and maintenance personnel must always comply with local safety regulations and precautions
in order to close out the possibility of damages and accidents.
All installation and service of both hydraulic and electric equipment must be performed by qualified and
experienced personnel only.

WARRANTY
DYNASET products are warranted against defects in materials and workmanship for a period of 6 (six)
months from the date of purchase. Exceptions are parts subject to normal wear and tear, such as seals
and other parts that become worn through normal use of the unit.
Warranty covers detective parts solely. Expenditure incidental to shipping and replacement are not covered
by present warranty.
The warranty is void if product has been modified, provided with parts other than original or misused.

DYNASET OY, Menotie 3 DYNASET PRIORITY VALVE

I FIN-33470 Ytöjärvi, FINLAND I PV SAE 314” 1 1/4” I I ~7I7

I DY~A5ET
-
I TeL: +358 3 3488200 I I I
I Fax +358 3 3488222 INSTALLATION AND USE I I PAGE]
~ E-mail: info @dynaset.com 050530 I KL
GENECO

DYNASET FLOW LIMITERS

VR 50
VR 95
VRD 180

GENSCO EQUIPMENT (1990) Inc. GENSCO AMERICA INC.

53 Carlaw Avenue 5307 Dividend Drive
Toronto, Canada Decatur, Georgia 30035
M4M 2R6 Phone: 770-808-8711
Phone: 416-465-7521 Fax: 770-808-8739
Fax: 416-465-4489
Across USA Call 1-800-268-6797
E Mail: info~kienscoeciuip.com
Internet: www.penscoepuic.com
Serving industiy world wide since 1919
I
DYNASET FLOW LIMITERS
VR5O
VR95
VRD 180

DYNASET VR FLOW LIMITERS ARE ESPECIALLY DESIGNED TO ACHIEVE RELIABLE HYDRAULIC

FLUID FLOW CONTROL IN ORDER TO KEEP FLOW CONSTANT, ENSURING PROPER OPERATION
OF DYNASET HYDRAULIC GENERATOR.

DYNASET PRESSURE COMPENSATED OIL FLOW LIMITER FOR IN-LINE INSTALLATION

provides extra fast control of hydraulic fLuid fLow.
DYNASET OIL FLOW LIMITER is especially designed for use in LS-hydrautic systems with
several simuLtaneously running executors.
DYNASET OIL FLOW LIMITER is an essential part of a DYNASET PRIORITY VALVE which
enables the trouble-free operation of a DYNASET generator in open centre hydraulic
systems.
Outlet flow rate is independent of the pressure and viscosity.
The flow rate is determined by a fixed measuring sensor. DYNASET FLOW LIMITER is
pre-adjusted at factory.

DYNASET OY, Menotie 3 DYNASET FLOW LIMITERS PAGES

FIN-33470 Ylöjärvi, FINLAND VR I VRD 1 I6
TeL.: +358 3 3488200
Fax +358 3 3488222 INSTALLATION AND USE _________________________
E~maiI. info @dynaset.com 050610/ KL
 BASIC CONSTRUCTION AND FUNCTION

The basic DYNASET FLOW LIMITER corresponds to the glow limiting cartridge valve, which can be fitted into
different controL bLocks and housings. Depending on a flow Limiter’s capacity, the compLete valve includes
an appropriate housing.
DYNASET pressure compensated flow Limiters are fixed
orifice vaLves with back-up differential pressure
compensator for hydraulic systems.
LOCKING NUT The differentiaL pressure compensator consists of a
control spool, spring, controL opening and the adjustment
screw to adjust the control pressure differentiaL. The
ADJUSTMENT SCREW oil flow sensor determines the flow adjustment range.
The fLow from 1 to 2 in the valve is specified by a
pressure drop in the oiL flow sensor. The compensating
CONTROL OPENING spool moves into a controL position which corresponds
to the equiLibrium between the force reLated to the
pressure drop via the oil flow sensor on the other hand
and the spring force on the other.
As the fLow rate increases, e. g. increasing pressure
drop, the diameter of the controL opening is reduced
in accordance with the increased pressure drop, until
a force equLibrium exists once more.
I1~ ~lI~[c Due to the continuous adjustment of the compensating
spool in accordance with the prevailing pressure drop,
a constant fLow in control direction 1-2 is ensured.
CONTROL SPOOL

OIL FLOW SENSOR SIMPLIFIED SYMBOL DETAILED SYMBOL

iF
.o ~ ~
2
I = FREE FLOW.
2 = CONTROLLED FLOW.

COIL FLOW SENSOR) (PRESSURE COMPENS~~D

FLOW RATE (Q) DEPENDENCY ON PRESSURE

200
I I I
-~ Qmax/VRD 180
I I I
I I I

100
-ø~Qmax/VR95
90 I: ~ ••_~.~~~:; .‘:~ C
In
>

70
I 1~~ct2
;‘..
x
•0
E
MEASURED AT:
C
60 - ~
..
d \? =72mm2/sec.
E A
50 toil=30 °C.
0’ • U,

40
• >
30

I°
• C
- _...E - .* Qmin/VR95
20 c
10
p [bar]
0 100 200 300 350

I DYNASET OY, Menotie 3 I DYNASET FLOW LIMITERS I

~ FIN-33470 YLöjärvi, FINLAND VR I VRD I I 2/6
~ TeL.: +358 3 3488200
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I
INSTALLATION AND USE
050610/ KL
I
I I
I
DYNASET ‘PAGES’
I BASIC CARTRIDGE INSTALLATION DIMENSIONS

VALVE CARTRIDGE STOCK p max Q CF. max * DIMENSIONS WEIGHT

FOR: NUMBER
bar L/min H,mm G g
VR5OPK-1/2-xx 1pm 13004280 350 50 37 BSP 1/2” 49
VR95PK-3/4-xx 1pm 13004430 350 95 51 BSP 3/4” 112
* CF-rate is adjusted at factory to the value specified by a customer.

TORQUE
T, Nm

VR 5OPK-1/2- xx 1pm 8 12
-
T) VR 95PK- 3/4-xx 1pm 12- 18

e mm

VALVE CARTRIDGE DIMENSIONS, mm

FOR:
G a mm b mm C mm d mm e mm h max

VR 5OPK-1/2- xx 1pm BSP 1/2” 40 15 37 18 10 2,5

VR 95PK-3/4- xx 1pm BSP 3/4” 51 24 51 24 12 2,5

The instalLation dimensions listed above are minimum values for pipe threads and male threads
to DIN 3852.

DYNASET OY, Menotie 3

FIN-33470 Ytöjärvi, FINLAND
TeL.: +358 3 3488200
Fax +358 3 3488222
E-mail: info @dynaset.com
 AVAILABLE HOUSINGS

HOUSING FOR: STOCK p CF L SW WEIGHT

NUMBER mm mm mm kg

VR 5OPK-1/2- xx 1pm 13004400 BSP 1/2” BSP 1/2” 82 14 27 0,2

VR 95PK- 3/4-xx 1pm 13004460 BSP 3/4” BSP 3/4” 98 16 36 0,43

IDY~A5ETI VR
p CF
I~

Housing for VRD I8OPK-1”-xx 1pm

STOCK NUMBER: 07030797

(yR 95PK

0
p
CF
BSP I
BSP I” r1~1i7
p
WEIGHT 3,3 kg

11

DYNASET OY, Menotie 3 I PAGE

FIN-33470 Ylojarvi, FINLAND
Tel.: +3583 3488200
Fax +358 3 3488222
E-mail: info @dynaset.com 050610 /KL
UDYNASET~ 14/61
 .1 ON-SITE TUNING
I

The flow tuning can onLy be made when the

valve is taken out from its housing. In order
to change the fLow rate setting the Locking
nut has to be Loosened. By turning the
adjustment screw in the appropriate direction
(+ increase flow; reduce flow), the fLow rate
-
is tuned.
SubsequentLy, the adjustment screw is secured
by means of the Locking nut. ~r-1
NOTE!
The edging on both sides of the vaLve body
Limits the adjustment range. Do not force the
Locking nut past the adjustment Limit. ~ F, ‘V
III
cb4
, __________

1L’
I—
T TUNING RANGE:
- +
For VR 50: T = approx. 3 mm __
For VR 95 T = approx. 3 mm

•. —
FACTORY SETTING:
The adjustment screw is set at factory
L~ r~
approximiteLy to the middle of the tuning range,
which is about 2- 10 % of the pre-adjusted
nominaL rate of the flow limiter.
FLOW RATE

-~+

HYDRAULIC DETAILS

NOMINAL PRESSURE: p~ 350 bar on aLL ports;

WORKING PRESSURE RANGE:
~ p = the required controL pressure differentiaL
p1 p~. If the differentiaL pressure is lower, the valve
-

operates as a speed control vaLve. p1 max = 350 bar;

HYDRAULIC FLUID TEMPERATURE RANGE:
tmin= —20CC;
tmax= +80C;
VISCOSITY RANGE
Vmin = 2,8 mm2/sec;
‘Vmax= 380 mm2/sec.

I DYNASET OY, Menotie 3 DYNASET FLOW LIMITERS I

I FIN-33470 YLöjärvi, FINLAND I VR IVRD I 5/6
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I INSTALLATION AND USE
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II II DY~A5ET I PAGE
 HYDRAULIC FLUIDS:

Wide range of standard hydrauLic fLuids can be used with the DYNASET hydrauLic equipment.
Depending on the operating temperature, folLowing mineral hydraulic oiLs are recommended:
ISO VG 325 for oiL’s operation temperature up to 70 ‘C;
ISO VG 46S for oiL’s operation temperature up to 80 ‘C;
ISO VG 685 for oft’s operation temperature up to 90 ‘C.
Synthetic and bio-oiLs can be used as well if their viscosity characteristics and Lubricating efficiency are
corresponding to above mineraL oiLs. Automatic transmission fluids and even engine oils can be used, provided
that they are aLLowed to be used in hydrauLic system of your carrier machine.
To use speciaL hydrauLic fluids a with DYNASET equipment, please be kindLy requested to contact nearest
DYNASET representative for an advice.

HOW TO ORDER:

VR / VRD FLOW LIMITER is to be chosen according to the required oil flow (CF).

VR I - I - 1/mm VRD I8OPK-1- I - I/mm

5OPK- 1/2-
95PK-3/4- 5-95 97-180

SAFETY PRECAUTIONS

The pressure in hydraulic fluid circuit is considerabLy high. Thereat the technical condition of your
equipment should be under constant scrutiny. EspecialLy coupLings, valves and hoses should be maintained
tight and clean as welL as kept under constant observation.
Hydraulic Leakages must be rectified immediately to avoid injuries caused by pressure and hot oil blowouts.
FoLLow all your LocaL safety instructions related to the high pressure hydrauLics.
HydrauLic system of a carrier machine should be maintained according to the service program.
In order to excLude possibLe accidents, it is not aLLowed to cLean or inspect VR/VRD-VALVE when hydraulic
fLuid circuit is pressurised. Prior to any cLeaning, inspection and service hydrauLic system of your carrier
machine must be stopped and aLl hydrauLic fluid circuits dissipated.
Always wear appropriate cLothing and safety equipment such as goggles, ear protection and safety shoes
at aLL times when maintaining the VR/VRD-VALVE. Beware of machinery parts warmed by hot hydraulic
oil.
AN EXTER~ME CLEANLINESS MUST BE MAINTAINED WHEN CARRYING OUT ANY SERVICE DISSASSEMBLING
OR REPAIR OF LSV-VALVE AND HYDRAULIC SYSTEM. THIS IS CRUCIAL TO ENSURE SAFE, RELIABLE AND
LONG-LIFE OPERATION OF YOUR EQUIPMENT.
Operators and maintenance personnel must aLways comply with local safety regulations and precautions
in order to close out the possibility of damages and accidents.
ALL instaLLation and service of both hydraulic and electric equipment must be performed by quaLified and
experienced personnel only.

WARRANTY

DYNASET products are warranted against defects in materials and workmanship for a period of 6 (six)
months from the date of purchase. Exceptions are parts subject to normal wear and tear, such as seals
and other parts that become worn through normal use of the unit.
Warranty covers detective parts soleLy. Expenditure incidentaL to shipping and replacement are not
covered by present warranty.
The warranty is void if product has been modified, provided with parts other than original or misused.

DYNASET OY, Menotie 3 I DYNASET FLOW LIMITERS I

~ FIN-33470 Ylöjärvi, FINLAND I VR I VRD I I 6/6
i TeL.: +358 3 3488200
I Fax +358 3 3488222
~ E-mail: info @dynaset.com
I
INSTALLATION AND USE
050610/ KL
I I
I DY~ASET I PAGE