NELES® SWITCHGUARD™

INTELLIGENT ON/OFF VALVE

CONTROLLER
Metso's Neles SwitchGuard™ SG9000 is a top class
intelligent on/off valve controller designed to
operate on any valve actuator. Unique embedded
diagnostic features are integrated in its design and
enable users to guarantee the availability of their
switching valves in demanding processes.
SwitchGuard can be easily fitted to the actuator and
its controlled pneumatic capacity replaces any
solenoid valve, providing a simple and reliable
interface with the process control system.
Diagnostic information is presented in easily
understandable way using FDT technology, such as
Metso DeviceCare™, to enable planned
maintenance of potentially failing valve assemblies
before they have chance to impact on the process.

KEY FEATURES
□ Reliable and robust design
□ The rugged cover protects the unit from environmen-
tal hazards and external abuse
□ Ease of use Easy installation and configuration
□ Same unit for linear and rotary valves, double and
□ Language selection: English, German and French
single-acting actuators
□ Local / remote operation
□ Simple fast calibration and configuration
□ Expandable architecture
□ using Local User Interface (LUI)
□ Advanced device diagnostics including
□ using DTM / EDD in a remote location
□ Self-diagnostics
□ using Distributed Control System (DCS) asset man-
□ Online diagnostics
agement tools
□ Performance diagnostics
□ Low power design enables installation to all common
□ Speed control for switching
control systems
□ HART communication
Options Open solution
□ Full stainless steel enclosure (SG9300) □ Metso is committed to delivering products that freely
□ High pneumatic capacity (SG9200) interface with software and hardware from a variety of
□ Integrated limit switches manufacturers and Neles SwitchGuard is no exception.
□ Position transmitter This open architecture allows the SwitchGuard to be
□ U/I converter to support binary control integrated with other field devices and systems.
□ FDT and EDD based multi-vendor support configuration
Total cost of ownership □ Support files for SG9000H are available from our inter-
□ Low energy and air consumption net page, at http://www.metso.com/valves - choose
□ Future proof design allows further options at a the link: download center
reduced cost
□ Optimised spares program. Reduced Stainless steel version
number of spares Neles SwitchGuard SG9300 Stainless
Steel version, a new addition to the
Designed to switch SwitchGuard family of safety valve
□ Several pre-selected opening and closing profiles controllers, is manufactured in a
□ Opening and closing can be configured separately stainless steel housing and devel-
7 SG 20 EN • 11/2018

□ Minimised pressure impacts in piping oped for use in corrosive environ-

□ Excellent speed control performance ments.
□ Highly reliable pneumatics unit
□ Wide pneumatics capacity
 METSO 7 SG 20 EN

Easy to maintain TECHNICAL DESCRIPTION

□ Modular design with maintenance components The SwitchGuard is a 4–20 mA loop-powered microcontroller-
□ Alterable pneumatics module based intelligent on/off valve controller. The binary 24 VDC signal
□ Fewer components to maintain than in a traditional instru- can be used via optional U/I converter. SwitchGuard operates
mentation solution even with a 3.6 mA input signal and communicates via HART. The
□ Visibility of the whole valve package device contains a Local User Interface enabling local configura-
tion. A PC with FDT/DTM software can be connected to the
Mounting SwitchGuard itself or to the control loop.
□ Can be mounted on single and double acting pneumatic actua- The powerful 32-bit microcontroller controls the valve position.
tors The measurements include:
□ Can be mounted on both rotary and linear valves □ Input signal
□ Extensive selection of mounting kits for 3rd party actuators □ Valve position with contactless sensor
□ Actuator pressures, 2 independent measurements
Product reliability □ Supply pressure
□ Designed to operate in harsh environmental conditions □ Device temperature
□ Rugged modular design Advanced self-diagnostics guarantees that all measure-ments
□ Excellent temperature characteristics operate correctly. Failure of one measurement does not cause the
□ Vibration and impact tolerant valve to fail if the input signal and position measurements are
□ IP66 enclosure operating correctly. After connections of electric signal and pneu-
□ Full stainless steel enclosure (SG9300) matic supply, the micro controller (μC) reads the input signal,
□ Protected against humidity position sensor (α) and pressure sensors (Ps, P1, P2). A difference
□ Maintenance free operation between setpoint according to the stroke curve and position sen-
□ Resistant to dirty air sor (α) measurement is detected by the control algorithm inside
□ Wear resistant and sealed components the μC. The μC calculates a new value for prestage (PR) coil cur-
□ Contactless position measurement rent based on this information.
The changed current to the PR changes the pilot pressure to the
Predictive maintenance spool valve. Reduced pilot pressure moves the spool and the
□ Easy access to collected data with Metso DTM actuator pressures change accordingly. The spool opens the flow
□ Logical trend collection to the driving side of the double diaphragm actuator and opens
□ Information collected on service conditions the flow out from the other side of the actuator. The increasing
□ Fast notifications with on-line alarms pressure will move the diaphragm piston. The actuator and feed-
□ Condition monitoring tool available back shaft rotate clockwise.

2 TECHNICAL BULLETIN 11/18

7 SG 20 EN NELES® SWITCHGUARD™ INTELLIGE NT ON/OFF VALVE CONTROLLER

TECHNICAL SPECIFICATIONS
Neles SwitchGuard

General Electronics
Loop powered, no external power supply required. Electrical connection: max. 2.5 mm2
Suitable for rotary and linear valves. HART
Actuator connections in accordance with VDI/VDE 3845 and Supply power: Loop powered, 4-20 mA
IEC 60534-6 standards. Minimum signal: 3.6 mA
Action: Double or single acting Current max : 23 mA
Travel range: Linear: 10–120 mm Load voltage: up to 9.5 V DC / 20 mA
Rotary: 45–95° (corresponding 475 Ω.)
Measurement range 110° with freely Voltage: max. 30 V DC
rotating feedback shaft Polarity protection: -30 V DC
Over current protection: active over 35 mA
Environmental influence Max power dissipation: 1.05 W
Standard temperature range: with position transmitter 1.74 W
-40° – +60 °C / -40° – +140 °F
Position transmitter (optional)
Enclosure Output signal: 4–20 mA (galvanic isolation;
Material: Anodised aluminum alloy and 600 V DC)
glass window (SG92_, not E2) Supply voltage: 12 - 30 V DC
Protection class: IP66, NEMA 4X Resolution: 16 bit / 0.244 μA
Pneumatic ports: SG921_ 1/4 NPT Linearity: <0.05 % FS
SG9235 1/2 NPT Temperature effect: <0.35 % FS
SG9237 1 NPT (1/2 NPT supply) External load: max 0–780 Ω
Conduit entry thread: M20 x 1.5 max 0–690 Ω for intrinsically safe
Weight: SG921_ 3.0 kg / 6.6 lbs
SG9235 4.6 kg / 10.1 lbs Local User Interface (LUI) functions
SG9237 5.0 kg / 11 lbs □ Local control of the valve
Limit switches +1.0 kg / 2.2 lbs □ Monitoring of valve position, input signal, temperature, supply
Mechanical and digital position indicator visible through the and actuator pressure difference
main cover (SG92_, not E2). □ Guided start-up function
□ LUI may be locked remotely to prevent unauthorised access
Pneumatics □ Automatic travel calibration
Supply pressure: 3–8 bar / 44–116 psi □ Tuning
Air quality: According to ISO 8573-1:2001 □ Parameter selection
Solid particles: Class 7 □ Language selection: English, German and French
Humidity: Class 1 □ Alarm and warning state indications
(dew point 10 °C/50 °F below minimum □ Latest event view
temperature is recommended)
Oil class: 3 (or <1 ppm)
Capacity with 4 bar / 60 psi supply:
SG9212 7 Nm3 /h / 4.1 scfm
(Cv = 0.06)
SG9215 90 Nm3 /h / 53 scfm
(Cv = 0.7)
SG9235 380 Nm3 /h / 223 scfm
(Cv = 3.2)
SG9237 feed 380 Nm3/h /223 scfm
(Cv = 3.2)
exhaust 700 Nm3/h /
412 scfm (Cv = 6.4)
Consumption with 4 bar / 60 psi supply:
actuator pressurized 0.22 Nm3 /h /
0.13 scfm,
actuator vented 0.25 Nm3 /h /
0.15 scfm

TECHNICAL BULLETIN 11/18 3

 METSO 7 SG 20 EN

APPROVALS AND ELECTRICAL VALUES

Certificate Approval Electrical values
ATEX
SG_X_ II 1 G Ex ia IIC T6...T4 Ga Input: Ui ≤ 28 V, Ii ≤ 120 mA, Pi ≤ 1.0 W, Ci ≤ 22 nF, Li ≤ 53 μH
VTT 09 ATEX 033X II 1 D Ex ia IIIC T90 °C...T120 °C Da PT: Ui ≤ 28 V, Ii ≤ 120 mA, Pi ≤ 1.0 W, Li ≤ 53 μH, Ci ≤ 22 nF
II 1 D Ex ta IIIC T90 °C...T120 °C Da
EN 60079-0: 2012, II 2 G Ex ib IIC T6...T4 Gb
EN 60079-11: 2012, EN 60079-26: 2007 II 2 D Ex ib IIIC T90 °C...T120 °C Db
EN 60079-31: 2009 II 2 D Ex tb IIIC T90 °C...T120 °C Db
SG_X_ II 3 G Ex nA IIC T6...T4 Gc Input: Ui ≤ 30 V, Ii ≤ 152 mA
VTT 09 ATEX 034X II 3 D Ex ic IIIC T90 °C...T120 °C Dc PT: Ui ≤ 30 V, Ii ≤ 152 mA
II 3 D Ex tc IIIC T90 °C...T120 °C Dc
EN 60079-0: 2009,
EN 60079-11: 2012,
EN 60079-15: 2010 II 3 G Ex ic IIC T6...T4 Gc Input: Ui ≤ 30 V, Ii ≤ 152 mA, Ci ≤ 22 nF, Li ≤ 53 μH
EN 60079-31: 2009 II 3 D Ex ic IIIC T90 °C...T120 °C Dc PT: Ui ≤ 30 V, Ii ≤ 152 mA, Ci ≤ 22 nF, Li ≤ 53 μH
II 3 D Ex tc IIIC T90 °C...T120 °C Dc
SG_E6_ II 2 G Ex d IIC T6...T4 Gb Input: Ui ≤ 30 V, Pi ≤ 1.0 W
SIRA 11ATEX1006X II 2 D Ex tb IIIC T80 °C...T105 °C Db PT: Ui ≤ 30 V, Ii ≤ 20 mA, Pi ≤ 1.0 W

EN 60079-0:2012, EN 60079-1:2007,
EN 60079-31:2009
IECEx
SG_X_ Ex ia IIC T6...T4 Ga Input: Ui ≤ 28 V, Ii ≤ 120 mA, Pi ≤ 1.0 W, Ci ≤ 22 nF, Li ≤ 53 μH
IECEx VTT 10.0004X Ex ia IIIC T90 °C...T120 °C Da PT: Ui ≤ 28 V, Ii ≤ 120 mA, Pi ≤ 1.0 W, Li ≤ 53 μH, Ci ≤ 22 nF
Ex ta IIIC T90 °C...T120 °C Da
IEC 60079-0: 2011, IEC 60079-11:2011, Ex ib IIC T6...T4 Gb
IEC 60079-26: 2006, IEC 60079-31: 2008 Ex ib IIIC T90 °C...T120 °C Db
Ex tb IIIC T90 °C...T120 °C Db
SG_X Ex nA IIC T6...T4 Gc Input: Ui ≤ 30 V, Ii ≤ 152 mA
IECEx VTT 10.0005X Ex ic IIIC T90 °C...T120 °C Dc PT: Ui ≤ 30 V, Ii ≤ 152 mA
Ex tc IIIC T90 °C...T120 °C Dc
IEC 60079-0 : 2011
IEC 60079-11 : 2011
IEC 60079-15 : 2010 Ex ic IIC T6...T4 Gc Input: Ui ≤ 30 V, Ii ≤ 152 mA, Ci ≤ 22 nF, Li ≤ 53 μH
IEC 60079-31 : 2008 Ex ic IIIC T90 °C...T120 °C Dc PT: Ui ≤ 30 V, Ii ≤ 152 mA, Ci ≤ 22 nF, Li ≤ 53 μH
Ex tc IIIC T90 °C...T120 °C Dc
SG_E6_ Ex d IIC T6...T4 Gb Input: Ui ≤ 30 V, Pi ≤ 1.0 W
IECEx SIR 11.0001X Ex tb IIIC T80 °C...T105 °C Db PT: Ui ≤ 30 V, Ii ≤ 20 mA, Pi ≤ 1.0 W

IEC 60079-0:2012, IEC 60079-1:2007-04,

IEC 60079-31:2008
INMETRO
SG_Z_ Ex ia IIC T6...T4 Ga Input: Ui ≤ 28 V, Ii ≤ 120 mA, Pi ≤ 1.0 W, Ci ≤ 22 nF, Li ≤ 53 μH
NCC 12.0793 X Ex ia IIC T6...T4 Gb PT: Ui ≤ 28 V, Ii ≤ 120 mA, Pi ≤ 1.0 W, Li ≤ 53 μH, Ci ≤ 22 nF

ABNT NBR IEC 60079-0:2008 versão corrigida 2011

ABNT NBR IEC 60079-11:2009
ABNT NBR IEC 60079-26:2008 versão corrigida 2009
ABNT NBR IEC 60079-27:2010
SG_Z_ Ex nA IIC T6...T4 Gc Input: Ui ≤ 30 V, Ii ≤ 152 mA
NCC 12.0794X PT: Ui ≤ 30 V, Ii ≤ 152 mA

ABNT NBR IEC 60079-0:2008 versão

corrigida 2011 Ex ic IIC T6...T4 Gc Input: Ui ≤ 30 V, Ii ≤ 152 mA, Ci ≤ 22 nF, Li ≤ 53 μH
ABNT NBR IEC 60079-11:2009 PT: Ui ≤ 30 V, Ii ≤ 152 mA, Ci ≤ 22 nF, Li ≤ 53 μH
IEC 60079-15:2010
ABNT NBR IEC 60079-15:2010ABNT NBR IEC 60529:2009
SG_E5_ Ex d IIC T6...T4 Gb Ex d IIC Gb T5 Gb Input: Ui ≤ 30 V, Pi ≤ 1.0 W
NCC 12.0796 X Ex tb IIIC T80 °C...T105 °C Db PT: Ui ≤ 30 V, Ii ≤ 20 mA, Pi ≤ 1.0 W

ABNT NBR IEC 60079-0:2008 versão

corrigida 2011
ABNT NBR IEC 60079-1:2009 versão
corrigida 2011
ABNT NBR IEC 60079-31:2011
ABNT NBR IEC 60529:2009
cCSAus
SG_E2_ Class I, Div 1, Groups B, C, D Input: Ui ≤ 30 V, Pi ≤ 1.05 W
CSA 1980091 Class II, Div 1, Groups E, F, G PT: Ui ≤ 30 V, Pi ≤ 1.05 W
CSA Std C22.2 No.25-1966, CSA Std C22.2 No.30-M1986, CAN/ Class III;
CSA-C22.2 No.94-M91, C22.2 No. 142-M1987, CAN/CSA C22.2 T4…T6, Enclosure type 4X
61010-1-04, CAN/CSA-C22.2 No 60079-0-07, CAN/CSA-C22.2 Ex d IIC T6...T4
No 60079-1-07, CAN/ CSA C22.2 No 60079-31-12, CAN/CSA- AEx d IIC T6...T4
C22.2 No. 60529-05, FM 3600 (1998), FM 3615 (2006), FM 3810 Ex tb IIIC T100 °C IP66
(2005), ANSI/ NEMA 250-1991, ISA 60079-0-07, ISA 60079-1-07, AEx tb IIIC T100 °C IP66
ISA 60079-31-2009, ANSI/IEC 60529:2004
SG_U (U1, U2) IS Class I, Div 1, Groups A, B, C, D, T4/T5/T6 IS
CSA C22.2 No. 0-M91, CSA C22.2 No. IS Class I, Zone 0, AEx ia, IIC T4/T5/T6 Input: Ui (Vmax) = 28 V, li (Imax) = 120 mA, Pi = 1 W, Ci = 22 nF,
94-M91, CSA C22.2 No. 142-M1987, NI Class I, Div 2, Groups A, B, C, D, T4/T5/T6 Li =53 μH
CSA C22.2 No. 157-92, CSA C22.2 No. NI Class I, Zone 2, Ex nA IIC, T4/T5/T6 Output: Ui (Vmax) = 28 V, li (Imax) = 120 mA, Pi = 1 W, Ci = 22 nF,
213-M1987, CSA C22.2 No. 60079-0:11, Li = 53 μH
CSA C22.2 No. 60079-11:11, CSA C22.2
No. 60079-15:12, CSA C22.2 No.
60529:05, ANSI/ISA 60079-0: 2009,
ANSI/ISA 60079-11: 2012, ANSI/ISA
60079-15: 2012, FM 3600 November
1998, FM 3610 October 1999, FM 3611
October 1999, FM 3810-2005, ANSI/
NEMA 250:1991, ANSI/IEC 60529:2004

4 TECHNICAL BULLETIN 11/18

7 SG 20 EN NELES® SWITCHGUARD™ INTELLIGE NT ON/OFF VALVE CONTROLLER

Other hazardous area approval

CCOE / PESO Ex d, Ex ia
GOST R Ex d, Ex ia
KOSHA Ex ia, Ex nA
NEPSI Ex d, Ex ia

Electromagnetic protection
Electromagnetic compatibility
Emission acc. to EN 61000-6-4 (2007)
and FCC 47 CFR PART 15,
SUBPART B, CLASS B (2002)
Immunity acc. to EN 61000-6-2 (2005)

CE marking
89/336/EEC
Electromagnetic compatibility Fig. 1. Local User Interface (LUI) enables real time awareness of device
94/9/EC parameters.
ATEX

Fig. 2. Configuration is easy to do with DTM, graphical user interface. E.g. pre-selected profiles for opening and closing enable fast and
easy stroke setup.

TECHNICAL BULLETIN 11/18 5

 METSO 7 SG 20 EN

DIMENSIONS (mm)
SG921_J
280
151
63

103

min. 60
162

35.4
31

M20x1.5

5/16UNC

133
30 35.4 M6

67
(VDI/VDE 3845)
F05-ø50
100

47
39 33 33

15
Option J 14

25
9
M6x12

3
4
1/4 NPT 25
52
14

26.8
ø6

SG923_ min. 60

151
63

M20x1.5
133
165
226

47
15
9

14
25
35.4

M6x12
3
31

4
25

5/16UNC
30 35.4
M6

(VDI/VDE 3845)
F05-ø50

72
32

1/2 NPT
28
42
14

ø6

26.8

6 TECHNICAL BULLETIN 11/18

7 SG 20 EN NELES® SWITCHGUARD™ INTELLIGE NT ON/OFF VALVE CONTROLLER

SG923_ with limit switches

min. 60
190

47

VG923_E6: M20x1.5
25

VDI/VDE 3845
244
172 5/16UNCx13

31

30
63

ø6

72
26
26.8

32
151
161

14.5 M6x10

42.4 28 (35.4)
62 F05-

SG931_

81 100
63 88
103
197
35.4

min.60
45

M8

M6
ø6.5
39 33 33

M20x1.5
35.4
133

VDI/VDE 3845
1/4 NPT F05- 50
56
44.5 69
7

1/2 NPT
151 30
47
16
9

1/2 NPT
52

25

25
14

ø6

26.8

TECHNICAL BULLETIN 11/18 7

 METSO 7 SG 20 EN

SG931_J with limit switches

197
174 14 52 45 103
1/4 NPT M6 M8 35.4

39

81
VDI/VDE 3845

63
44.5

F05- 50
33

35.4
26.8

56
161

33
ø6

69

88
100
305

ø6.5
M20x1.5

M20x1.5
min.60

M20x1.5 71 181
53
107

M20x1.5
188

Option J
95
47
16
9

1/2 NPT
25

25

8 TECHNICAL BULLETIN 11/18

7 SG 20 EN NELES® SWITCHGUARD™ INTELLIGE NT ON/OFF VALVE CONTROLLER

HOW TO ORDER
SWITCHGUARD SG9000H
1. 2. 3. 4. 5. 6. 7. 8.
SG 9 2 15 H E6 / D33

1. PRODUCT GROUP 6. APPROVALS FOR HAZARDOUS AREAS

SG Neles SwitchGuard SG9000H, Intelligent On/Off Valve Controller. INMETRO certifications:
Ex d IIC T6...T4 Gb
E5
Ex tb IIIC T80 °C...T105 °C Db
2. SERIES CODE Available with or without limit switches
Series 9000 Intelligent on/off valve controller with universal ATEX and IECEx certifications:
shaft and attachment face according to standard VDI/VDE 3845. II 2 GD
9
Relevant shaft adapter included in mounting kits. When valve E6 Ex d IIC T6...T4 Gb
controllers are separate deliveries, shaft adapter kit is supplied. Ex tb IIIC T80°C...T105°C Db
Available with or without limit switches.
3. ENCLOSURE
ATEX and IECEx certifications with Russian machine plate:
Standard temperature range -20° to +85 °C. II 2 GD
M20 x 1.5 conduit entry. Ex d IIC T6...T4 Gb
E7
2 Standard anodized aluminium enclosure, IP66 / NEMA 4X. Ex tb IIIC T80 °C...T105 °C Db IP66
Temperature range: See table 6.
3 Stainless steel enclosure, IP66 / NEMA 4X, no glass window. Available with or without limit switches
4. SPOOL VALVE CONNECTIONS 7. OPTIONS OF VALVE CONTROLLER
Restricted capacity. S, C1, C2 = 1/4 NPT Internal 2-wire (passive) position transmitter.
12 Stroke volume of actuator T Analog position feedback signal, output 4–20 mA, supply voltage
0.3 - 6.7 dm3. 12–30 V DC, external load resistance 0–780 Ω.
Standard capacity. S, C1, C2 = 1/4 NPT External junction box, 2 pcs M20x1.5 conduit entry.
15 Stroke volume of actuator NOT applicable to 6. sign "E2"
> 0.6 dm3. Junction box for all 4-20 mA wirings, including position
J transmitter, if applicable. Junction box is attached to the
High capacity. S, C1, C2 = 1/2 NPT
Stroke volume of actuator standard enclosure.
35 > 3.5 dm3. Not available with 6. sign "U".
Not applicable to 3. sign "3". Y Special construction.
Extended capacity. For single S = 1/2 NPT, C2 = 1 NPT
acting actuators. 8. LIMIT SWITCH TYPE
37 Stroke volume of actuator IP 66 / NEMA 4X enclosure.
> 6.5 dm3. Extension housing with additional conduit entries, max 4 pcs.
Not applicable to 3. sign "3". M20 x 1.5.
5. COMMUNICATION / INPUT SIGNAL RANGE Inductive proximity switches
Metso; SST Sensor Dual Module, NO, 8–125 V DC / 24–125 V AC
H 4–20 mA, HART communication. Temperature range: -40° to +80 °C / -40° to +176 °F.
D33
Usable up to SIL3 acc. to IEC61508
6. APPROVALS FOR HAZARDOUS AREAS Not applicable to 8. sign "X", "Z", or "U"
N No approvals for hazardous areas. Metso; Namur Sensor Dual Module, 6 - 29 VDC, > 3 mA; < 1 mA,
ATEX and IECEx certifications: NAMUR NC.
D44 Usable up to SIL3 acc. to IEC61508
II 1 G Ex ia IIC T6...T4 Ga
II 1 D Ex ia IIIC T90 °C...T120 °C Da Temperature range -40° to +80 °C / -40° to +176 °F.
II 1 D Ex ta IIIC T90 °C...T120 °C Da P+F; NJ2-12GK-SN, 2-wire type, DC; > 3 mA; < 1 mA, NAMUR NC.
II 2 G Ex ib IIC T6...T4 Gb Intrinsically safe according to ATEX II 1 G Ex ia IIC T6.
II 2 D Ex ib IIIC T90 °C...T120 °C Db Temperature range -40° to +85 °C / -40° to +185 °F.
II 2 D Ex tb IIIC T90 °C...T120 °C Db I02
Usable up to SIL3 acc. to IEC61508
T4: -40 to +80 °C; T5: < +65 °C; T6: < +50 °C. NOTE: In safety-related applications the sensor must be operated
X with a qualified fail safe interface, such as P+F KFD2-SH-EX1.
II 3 G Ex nA IIC T6...T4 Gc
II 3 D Ex ic IIIC T90 °C...T120 °C Dc P+F; NCB2-12GM35-N0, 2-wire type, DC; > 3 mA; < 1 mA, NAMUR NC.
II 3 D Ex tc IIIC T90 °C...T120 °C Dc Intrinsically safe according to ATEX II 2 G Ex ia IIC T6.
I09 Temperature range -25° to +85 °C / -13° to +185 °F.
II 3 G Ex ic IIC T6...T4 Gc
II 3 D Ex ic IIIC T90 °C...T120 °C Dc Usable up to SIL2 acc. to IEC61508.
II 3 D Ex tc IIIC T90 °C...T120 °C Dc Omron; E2E-X2Y1; 2-wire type; AC; <100mA; 24-240VAC.
T4: -40 to +85 °C; T5: < +75 °C; T6: < +60 °C. I32 Temperature range: -40° to +85 °C / -40° to +185 °F
Available without limit switches or with ATEX or IECEx certified Not applicable to 8. sign "X", "Z" or "U".
inductive limit switches.
P+F; NJ3-18GK-S1N, 3-wire type, DC; > 3 mA; < 1 mA, NAMUR NO.
INMETRO certifications: Intrinsically safe according to ATEX II 1 G Ex ia IIC T6.
Ex ia IIC T6...T4 Ga Ex ia IIC T6...T4 Gb Temperature range -25° to +85 °C / -13° to +185 °F.
Temperature range: T4: -40 to +80 °C; T5: < +65 °C; T6: < +50 °C. I45 Usable up to SIL3 acc. to IEC61508.
Z Ex nA IIC T6...T4 Gc Ex ic IIC T6...T4 Gc NOTE: In safety-related applications the sensor must be operated
Temperature range: T4: -40 to +80 °C; T5: < +65 °C; T6: < +50 °C. with a qualified fail safe interface, such as P+F KFD2-SH-EX1.
Available without limit switches or with certified inductive limit
switches. ifm; IFC2002-ARKG/UP, 2-wire type, DC; 150 mA, 10 - 36 V DC,
leakage current < 0.6 mA.
cCSAus certifications: I56
Temperature range -25° to +80 °C / -13° to +176 °F.
IS Class I, Division 1, Groups A, B, C, D, T4/T5/T6 Not applicable to 8. sign "X", "Z" or "U".
IS Class I, Zone 0, AEx ia, IIC T4/T5/T6
U T4; -40 to +80 °C, T5; < +65 °C, T6; < +50 °C. P+F; NJ2-V3-N, 2-wire type, DC; > 3 mA; < 1 mA. NAMUR NC.
(U1, U2) NI Class I, Division 2, Groups A, B, C, D, T4/T5/T6 Temperature range: -25° to +85 °C / -13° to +185 °F.
NI Class I, Zone 2, Ex nA IIC, T4/T5/T6 I57 Intrinsically safe according to ATEX and IECEx.
T4; -40 to +85 °C, T5; < +70 °C, T6; < +55 °C. Usable up to SIL2 acc. to IEC61508.
Not applicable with 7. sign "J". Not available with limit switches. Applicable to 6. sign "X", "U"
Flameproof enclosure, 1/2" NPT conduit entry. 4 pcs of P+F; NJ2-V3-N, 2-wire type, DC; > 3 mA; < 1 mA. NAMUR NC.
cCSAus certification: Temperature range: -25° to +85 °C / -13° to +185 °F.
Class I, Div 1, Groups B, C, D; Class II, Div 1, Groups E, F, G; Class III; I58 Intrinsically safe according to ATEX and IECEx.
T6...T4, Enclosure type 4X Usable up to SIL2 acc. to IEC61508.
Ex d IIC T6...T4 Applicable to 6. sign "X", "U"
E2 AEx d IIC T6...T4
Ex tb IIIC T100 °C IP66 P+F; NCB2-12GM40-E2-3G-3D, 3-wire type, PNP NO, 0...200 mA,
AEx tb IIIC T100 °C IP66 10...30 V DC
T6: -40 °C to +60 °C; T5: < +75 °C; T4: < +85 °C. Intrinsically safe according to ATEX II 2 G Ex ia IIC T6.
I60
No glass window. Temperature range -25 to +70 °C / -13 to +158 °F.
Available with or without limit switches. Applicable to 6. sign "X" (nA approval only, suitable for Zone 2)
or "U"

TECHNICAL BULLETIN 11/18 9

 8. LIMIT SWITCH TYPE 8. LIMIT SWITCH TYPE
Reed Type Proximity Switches, 2 pcs. Mechanical micro switches
Temperature range -40° to +80 °C / -40° to +176 °F. Temperature range -40° to +85 °C.
Metso; Maxx-Guard G, SPDT, 300 mA, 2 pcs. Omron D2VW-5L2A-1MS; 3 A – 250 VAC,
24 VDC; 200 mA, 125 VAC K25 0.4 A – 125 VDC, 5 A – 30 V DC.
R01
Usable up to SIL3 acc. to IEC61508 Not applicable to 8. sign "X", "Z" or "U".
Not applicable to 8. sign "X", "Z" or "U".
2 pcs. Omron D2VW-01L2A-1MS; gold plated contacts,
K26
Metso; Maxx-Guard M, Reed, SPDT, passive, intrinsically 100 mA – 30 V DC / 125 VAC.
safe, 300 mA, 24 VDC
R02 Temperature range -40...+80°C / -40...+176 °F. 4 pcs. Omron D2VW-5L2A-1MS; 3 A – 250 VAC,
Usable up to SIL3 acc. to IEC61508 K45 0.4 A – 125 VDC,5 A – 30 VDC.
Applicable to 6. sign "X". Not applicable to 8. sign "X", "Z" or "U".

Metso; Maxx-Guard H, Reed, SPDT, 4 pcs. Omron D2VW-01L2A-1MS; gold plated contacts,
Vmax 240 v, Imax 3A, Vmax 100W. K46 100 mA – 30 VDC / 125 VAC.
R04 Temperature range -40° to +80 °C / -40° to +176 °F. Not applicable to 8. sign "X", "Z" or "U".
Usable up to SIL 3 acc. to IEC61508
Applicable to 6. sign "E6" or "E7". ACCESSORIES
U/I Converter, Seneca K109UI. DC Input.
Input voltage 0–30 V DC.
U24
Power/Supply: 19.2–30 V DC.
Power Consumption: 500 mW.

ADDITIONAL ACCESSORIES

-- □ FILTER REGULATORS -- □ CABLE GLANDS

SG9215 M20 x 1,5 for Neles limit switches, SG92_N_ (code H6870
CG5
Filter regulator for supply air. Filter size 5 μm. grey/plastic, IP66 )
Pressure gauge, scale bar/psi/kPa, basic material brass,
nickel plated, housing stainless steel, glycerine filled. CG6 M20 x 1,5 blue/plastic, IP66, Ex e
Temperature range -40 °C... +82 °C / -40 °F... +180 °F.

K option includes a thread nipple 1/4"NPT to 1/4"NPT -- □ PRESSURE GAUGES AND CONNECTION BLOCKS
which is suitable with SG9200 & SG9300 option A3
K (1/4NPT AIR CONNECTION) Pressure gauge A3: scale bar/psi/kPa (bar/psi/ kg/cm2 ),
basic material brass, nickel plated, housing stainless
A large capacity filter regulator (not K) must be used for steel AISI 304, glycerine filled. Temperature range -
actuator bigger than BC 40 and BJ 32. Installation with 40...+85 °C / -40...+185 °F. Pneumatic connection block,
mounting bracket. material AlSiMg, anodized grey.
Use large capacity filter regulator also with SG923_. Pressure gauges with connections 1/4 NPT (S, C1, C2) for
A large capacity filter regulator (not K) must be used for A3 VG921_. AISI 304
actuator bigger than BC 40 and BJ 32. Installation with
mounting bracket. A7 Pressure gauges with connections 1/4 NPT for VG93_.
AISI 316
Pressure gauges with connections 1/2" NPT (S, C1, C2) for
A8
-- □ CONDUIT ENTRY NIPPLES VG9235_. AISI 304
1/2 NPT conduit entry nipples Pressure gauges with connections 1/2" NPT (S) and 1"
CE07 A9
M20x1,5 / 1/2 NPT Code: H037029 NPT (C2) for VG9237_. AISI 304
1/2 NPT conduit entry nipples Pressure gauges with connections 1/4 NPT for SG93_.
CE09 A10 AISI 316, pressure gauges for severe off-shore use, safety
Brass M20x1,5 / 1/2 NPT, E xd approved Code: K0148
glass window.
1/2 NPT conduit entry nipples
CE19 stainless steel M20x1.5 / 1/2 NPT, E xd approved Code:
H7599

Metso Corporation Subject to change without prior notice. Product names in this
Töölönlahdenkatu 2, PO Box 1220, 00100 Helsinki, Finland bulletin are all trademarks of Metso Flow Control Inc.
Tel. +358 20 484 100
http://contact.metso.com/

Metso Flow Control Inc.

Vanha Porvoontie 229, P.O. Box 304, FI-01301 Vantaa, Finland.
Tel. +358 20 483 150. Fax +358 20 483 151

www.metso.com/valves