Product Catalog: Pipe and Duct Systems

PRODUCT CATALOG
pipe and duct systems
W W W.GM-PLAST.DK
GM Plast A/S Plutovej 7 8722 Hedensted Denmark phone: +45 75 89 22 99 mail: gm@gm-plast.dk www.gm-plast.dk
Table of content
Introduction 4-5
Product Overview 6-9
Subduct / Microduct 11 - 14
Standard Flatliner 16 - 17
Foldable / Kombi Flatliner 18 - 19
Stabilisation Flatliner 20
HD / Power / Aerial Flatliner 20 - 21
Multiduct / Multi Sub Duct 24 - 25
Cable Duct 30 - 32
Cable Duct / Flex Pipe 34 - 36
Cable Cover Band / Mesh/ Spacers 40 - 43
Drums Overview 46 - 47
HowTo 48 - 51
Micrologistics 52 - 53
INTRODUCTION
GM Plast, established in 1975, is a privately owned company with production facilities in

Hedensted, Denmark. Producing plastic ducts and pipes for the telecommunication and
electricity sectors.
PIPE SYSTEMS PRODUCTION

Constantly developing and innovating itself, GM Plast The ability to tailor specific products for individual
has stayed at the forefront of the plastic extrusion field customers is something we take pride in as well. We
and has consistently been bringing new and innovative listen to our customer’s needs and develop products
products to the market. that are specifically optimized for each customer’s
situation. With an experienced staff, that has decades of
GM Plast is currently expanding in eastern and southern training in FTTx, we have the ability to counsel and guide
Europe, as well as the Asia-Pacific region. The increase you while you are expanding and building your network.
in demand for high quality FTTx products such as the
GM Flatliner, GM Microduct and GM Subduct, has With local production facilities and technicians, GM
meant that GM Plast has seen an explosive growth in Plast offers an incredibly high level of flexibility and
these markets over the past few years. reliability of supply that you won’t find anywhere else
in the industry.
OUR EXPERIENCE
GM EXPANSION
GM Plast has been producing ducts and pipes for over
40 years now and for the last 20 years we have been Over the past 40 years, GM Plast has steadily grown and
specializing in the fiber to the home ( FTTH ) market. We expanded its production capacities and storage facilities
have been around the block (and underneath…) many throughout those years.
times.
For the past decade, GM Plast has seen explosive growth
OUR PRODUCTS: in the FTTx- and adjacent markets and has been actively
developing and reinventing FTTx products to create
• FLATLINERS simpler and more cost-effective network construction,
• MULTIDUCTS , MULTI SUB DUCTS expansion and maintenance for our customers.
• SUBDUCTS
• MICRODUCTS With us as partners in your project you are sure to work
• CABLE DUCTS with the best.
We have been pushing, dragging, blowing and floating

in pretty much everything imaginable since the 1990’s.
GM Plast has done a lot of pioneering and teaching, on
how to install cable with air and water. We made the
mistakes and we learned from them.
4
PRODUCT PORTFOLIO
The product portfolio has expanded significantly, Made from sturdy, high quality and long-lasting materials,
ranging from direct buried empty duct systems, to ducts our accessories are reliable and proven products that are
suitable for ploughing, aerial, microtrenching and sewer specifically made to use with GM Cable Ducts. Years of
installation. experiences have tought us exactly what works in the field
and what not.
The pervasive theme has always been to consistently
keep developing and improving our products in terms
of functionality, durability and price. As a result, our
production facilities in Hedensted, Denmark, have
grown rapidly to accommodate our product portfolio
and to satisfy the international market that continuously
requires the highest level of quality in ever-increasing
quantities.
This approach has provided us with a uniquely flexible

and agile production environment and as a result, GM
Plast has been able to satisfy even the most particular
demands from our customers.
In this catalogue we are summing up many years of our
experiences. With us as a partners in your project you are
sure to be working with the best.
Ask us for any suggestions to get the job done,

and if you like our ideas we would be glad to
offer you the right material for all your actual
and future projects.
FTTX ACCESSORIES
No two FTTx networks are completely alike. Therefore
you need the option to customize your network, your
manholes, street cabinets and other components to
exactly fit your specific network.
GM Plast supplies a wide range of accessories to use

with our products. We frequently expand and widen our
selection of available accessories.
Branching off, connecting and port reducing can all be

done with the available GM Plast accessories.
5
PRODUCT OVERVIEW
SUBDUCTS & MICRODUCTS DL

Product Parameters
SUBDUCTS / MICRODUCTS Page 10 - 14
Subducts OD/ID in mm 5/3,4 6/4 7/5,5 8/6 10/8 12/10 14/12
Microducts OD/ID in mm 6/3,5 7/4 8/4,5 10/6 12/8 14/10 16/12 18/14 20/15 20/16
Drum size in mm 800x800 800x400 400x400 coils
Inner Surface Grooved surface / smooth surface
Colour/Markings/Stripes On customers demand
FLATLINER
Product Parameters
STANDARD FLATLINER Page 16 - 17
Number of pipes 2 3 4 5 6 7 8 9 10 11 12
FOLDABLE FLATLINER Page 18

Number of pipes 4 5 6 7 8 9 10 11 12
KOMBI FLATLINER Page 19

Number of pipes 1/2+2 1/2+3 1/2+4 1/2+5 1/2+6 1/2+7
HD/AERIAL FLATLINER Page 20 -21

Number of pipes 1 2 3 4
6
PRODUCT OVERVIEW
MULTIDUCT
Product Parameters
MULTIDUCTS Page 24
Number of pipes 3 4 5 6 7 8 10 12 14 19 24
MULTISUBDUCT
Product Parameters
MULTISUBDUCTS Page 25
Number of pipes 5 6 7
Microducts OD/ID in mm 10/8 12/10
Drum size in mm 2300x1215 2200x1200 1215x1212
CABLE DUCT
Product Parameters
CABLE DUCTS Page 30

Number of pipes 1 2 3 4 taped solution
Pipes OD/ID in mm 25 32 40 50
Drum size in mm 2800x1600 2300x1215 2200x1200 1215x1212 coils
CABLE PIPE
Product Parameters
CABLE PIPE smooth Page 34

Pipes OD/ID in mm 50/46 63/57 75/69 82/78
90/82 110/102 160/150
Transport Frames with couplers
7
PRODUCT OVERVIEW
CABLE/FLEX DUCT
Product Parameters Product Parameters
CABLE /FLEX DUCTS corrugated/smooth Page 35

Pipes OD/ID in mm 40/31 50/42 75/63 90/77 110/95 117/103 120/100
125/108 160/135 175/150 200/176
Transport Frames with couplers / Coils with couplers
FLEX PIPE
Product Parameters
FLEX PIPE corrugated Page 35

Pipes OD/ID in mm 25/18 46/40 50/42 58/50 61/50 75/63 93/80 110/95
160/145 200/184
Transport Coils with couplers
SPLIT DUCT
Product Parameters
SPLIT DUCTS smooth Page 36

Pipes OD/ID in mm 58/50 110/100 160/138 120/110
Meters per Unit 3m/5m
Transport Frames
CABLE/FLEX DUCT BEND

Product Parameters
DUCT BEND corrugated/smooth, smooth Page 37

Pipes OD/ID in mm 50/42 63/52 75/63 90/75 110/95 117/100 120/100
125/108 160/136 175/150 200/176
Bending Radius/Length 550mm/1000-1500mm
8
PRODUCT OVERVIEW
BANDS, MESH
Product Parameters
CABLE COVER BAND Page 40
Thickness/Width in mm 1,5-5,0 / 75-500
Length per Roll in meters 25 50 100 200
Length per Pallet in meters 300 800 1000 1500 1600 2000 2700 3000
CABLE COVER BAND Page 40

Width in mm 4x400 ( On customers demand )
Length per Drum in meters 200
Length per Pallet in meters 800
CABLE MARKING BAND Page 42

Thickness/width in mm 0,35/25 0,05/50
Length in meters 250 500
Addidional features Metal detection core
WARNING MESH Page 43

Width in mm 100 200 300 500 1000
Length per Roll in meters 50 100
Addidional features Metal detection core
TRACE WIRE Page 44

Wire size in mm 0,5 0,7 0,9 1,0
Wire insulation PVC / PE
Wire material Steel / Copper
MOQ 2000m / 4050m / 6000m
9
GM MICRO SUBDUCT/MICRODUCT
10
Product Description
Flame retardant version 5mm - 20mm in Diameter.
available
Extremely low friction for maximum installation lengths.
Manufactured from high density polyethylene (HDPE).
Colour coded.
Flame-retardant version is optional.
Micro 5/3,5 6/4,0 7/5,5 8/6,0 10/8,0 12/10,0

Subducts 14/11,6 14/12,0
Microducts 6/3,5 7/4,0 8/4,5 10/6,0 12/8,0 14/10,0

16/12,0 18/14,0 20/16,0
Microducts / Micro Subducts can be supplied with either inner grooved surface or inner smooth
surface. This is the customer’s choice.
Microducts / Micro Subducts come in the color chosen by the customer. However the default
color is Orange RAL 2009 ( Masterbatch dosing 1-2% ). Colour applications are available
in solid hues or in a natural shade with a coloured stripe (4x or 2x ). Smooth surface Inner ribs
Marking the pipes is the customer’s choice, however it will always include
the Machine Nr., Date, Time and job Nr. This is for tracking it in
our Quality System.
Microducts are UV stabilized (max. two years – Central Europe)
Product Delivery
T800x800 drum T800x400 drum T400x400 drum
MICRO SUBDUCTS MICRODUCTS
Outside diameter Drum size 800x400 Drum size 800x800 Outside diameter Drum size 800x400 Drum size 800x800
5/3,5 2500m 5000m 6/3,5 3500m 6000m
6/4,0 3500m 6000m 7/4,0 2500m 5000m
7/5,5 2500m 5000m 8/4,5 2000m 4000m
8/6,0 2000m 4000m 10/6,0 1250m 2500m
10/8,0 1250m 2500m 12/8,0 1000m 2000m
12/10,0 1000m 2000m 14/10,0 700m 1400m
14/11,6 700m 1400m 16/12,0 500m 1000m
14/12,0 700m 1400m 18/14,0 400m 800m
20/16,0 350m 700m
11
Material Properties
INDICATIVE VALUES FOR Value Unit Test

GM MICRODUCTS MATERIALS
Material density >955 kg/m3 ISO -1183 :
Melt flow index MFR (190oC/5kg) 0,3 -1,3 g/10min. ISO -1133 :
Hardness +20oC >55 Shore D ISO - 868 :
The Recommended installation temperature -10oC to 65oC

storage temperature -30oC to 70oC
operating temperature -30oC to 70oC
GM Colourcode
RAL RAL RAL RAL RAL RAL RAL RAL RAL RAL RAL RAL
5015 1021 9010 6001 9017 3020 2009 3015 7031 8011 4005 6027
DIN Colourcode
RAL RAL RAL RAL RAL RAL RAL RAL RAL RAL RAL RAL
3020 6001 5015 1021 9010 7031 8011 4005 6027 9017 2009 3015
Product Parameters
Ducts are calibrated with steel ball that matches max. 8% ovality in the pipe on the drum.
All drums are pressure tested in accordance with current pressure class.
MICRODUCTS Installation pull Burst pull
7/4mm 200N 310N

8/4,5mm 200N 310N
8/5mm 200N 310N
10/6mm 400N 1000N
12/8mm 500N 1150N
14/10mm 600N 1200N
16/10mm 700N 2200N
16/12mm 700N 1600N
20/15mm 1100N 2700N
20/16mm 950N 2000N
12
Product Parameters
MICRO SUBDUCTS Installation pull Burst pull
7/5,5mm 200N 310N

10/8mm 225N 550N
12/10mm 300N 600N
14/12mm 400N 700N
For other parameters ( including nominal weight, installation pressure, diameter

tolerances and other) please contact our sales department.
Tests
For detailed specifications ( including environmental properties) please contact our sales department.
Production tests* All tests are made at the independent Institutes:
Outer Diameter 2x per Drum

Wall thickness 2x per Drum
Ovality 2x per Drum
Inner Diammeter 2x per Drum
Weight per Meter 2x per Drum
Visually Continuously
Marking 2x per Drum At GM, we work according to the following standards dealing :
Pressure Tests 1x per Drum
PRNS2967:2001 EN50086
* Additional tests can be made according to DIN 16874/16876 EN12201
customers demends .
DIN 8074/8075 EN13244
Additional products
Microcutter Cutter Cutter End connectors Connectors Reifer
13
RECOMMENDED - CABLE IN THE DUCT SIZES
CABLE77 EPFU Single Tube Micro Cable

Fiber Number 2 4 6 8 12
Fiber Bundle 1x2 1x4 1x6 1x8 1x12
Cable Ø in mm 1,2 1,2 1,5 1,8 1,8
Recommended
microduct 3,5- 4,5 3,5- 4,5 3,5- 4,5 3,5- 4,5 3,5- 4,5
inside Ø in mm
CABLE77 Uni/Multi Tube PA-12

Fiber Number 4 8 12 24 24 48 72 96 144 144 192 288
Fiber Bundle 1x4 1x8 1x12 1x24 2x12 4x12 6x12 8x12 12x12 6x24 8x24 12x24
Cable Ø in mm 2,5 2,5 2,5 4,0 5,3 5,3 5,3 6,1 7,9 8,2 8,3 9,5
Recommended
microduct 4-6 4-6 4-6 6-10 8-16 8-16 8-16 10-16 12-16 12-16 12-16 16-20
inside Ø in mm
CABLE77 Uni/Multi Tube PE

Fiber Number 4 8 12 24 48 72 96 144
Fiber Bundle 1x4 1x8 1x12 2x12 4x12 6x12 8x12 12x12
Cable Ø in mm 3,5 3,5 3,5 4,0 5,3 5,3 6,1 7,9
Recommended
microduct 6-10 6-10 6-10 8-16 8-16 8-16 10-16 12-16
inside Ø in mm
CABLE77 Multi Tube 200microns PE

Fiber Number 144 192 288 432 576
Fiber Bundle 6x24 8x24 12x24 18x24 24x24
Cable Ø in mm 5,7 6,7 8,7 9,0 10,6
Recommended
microduct 8-14 10-14 12-16 14-15 15-16
inside Ø in mm
CABLE77 DUCT CABLE Multi Tube PE

Fiber Number 12 24 48 72 96 144 192 288 432
Fiber Number 2x12 4x12 6x12 8x12 12x12 6x24 8x24 12x24 18x24
Cable Ø in mm 10,6 10,6 10,6 10,6 12,0 14,6 14,2 17,3 18,0
Recommended
microduct 16 16 16 16 18 20 20 26-40 26-40
inside Ø in mm
CABLE77 Multi Loose Tube LSZH

Fiber Number 24 48 72 96 120 144 168 192 216 240 264 288
Fiber Bundle 6x4 6x8 6x12 8x12 10x12 12x12 7x24 8x24 9x24 10x24 11x24 12x24
Cable Ø in mm 7,2 7,2 7,2 8,2 10,4 10,4 11,4 11,4 14,4 14,4 14,4 14,4
Recommended
microduct 10-16 10-16 10-16 12-16 16 16 16 16 20 20 20 20
inside Ø in mm
14
15
GM STANDARD FLATLINER
Product Description
Flat bundle of thick-walled microducts
(2 to 12 colours of microducts).
The Outer shell of the Flatliner is made of HDPE.
The Outer layer is usually coloured either bright orange or
natural see-through colour.
Customization available upon request.
Flatliner 2 - 12 pipes OD/ID 7/4mm

Flatliner
TM
R
2 - 12 pipes OD/ID 8/5mm
Patent Pending P
Product Features
Different combinations of the flatliner with the same number of pipes

(foldable, separate, connection).
1 2 3
Easy to branch-off. For a blown fiber or multiduct system you need expensive tools for
branch-offs. But with the flatliner system you only need the cheap and easy to install Branch-off with Connector
connectors.
Trace wire / Rip cord on demand.
Outer layer colour on customers demand. Coloured stripes available.

Text printing on customers demand. Coloured stripes
MICROLOGISTICS
Reduction of logistical costs. No need for heavy machinery or cranes - everything is on

pallets.
Effectiveness in the field.
Flatliner is the best solution for narrow streets and city centers Coil size
- easy roll out in trenches - easy handling
- installation teams working parallel in different locations
- faster deployment
Efficient use of materials

- pipe lengths adjusted precisely to trench distances
- less return waste
Different combinations of pipe sizes in one Flatliner possible (Kombi, Power Flatliner). Coils on pallet
16
Product Delivery
T230/130 2300x1215 T8kantede 1200x2200 Type5 1215x1212 Pallets
FLATLINER OD/ID 7mm/4mm OD/ID 8mm/5mm OD/ID 10mm/6mm

Number of pipes Drum size Drum size Drum size Drum size Drum size Drum size
1215x1200 2200x1200 1215x1200 2200x1200 1215x1200 2200x1200
2 6000m - 3000m 6000m 3000m 6000m

3 3000m - 3000m 6000m 3000m 6000m
4 3000m - 2000m 6000m 3000m 6000m
5 3000m 6000m 2000m 6000m 3000m 6000m
6 2000m 6000m 1500m 3000m 3000m 3000m
7 1500m 6000m 1500m 3000m 1500m 3000m
8 1500m 6000m 1200m 3000m 1500m 3000m
10 1000m 3000m 1200m 3000m 1500m 3000m
12 1000m 3000m 750m 3000m 600m 3000m
FLATLINER OD/ID 12mm/8mm OD/ID 14mm/10mm OD/ID 16mm/12mm

Number of pipes Drum size Drum size Drum size Drum size Drum size Drum size
1215x1200 2200x1200 1215x1200 2200x1200 1215x1200 2200x1200
2 2000m 4000m 1500m 3000m 1200m 4800m

3 2000m 4000m 1500m 3000m 800m 2400m
4 1000m 4000m 1000m 3000m 600m 2400m
5 1000m 2000m 750m 1500m 600m 1600m
6 800m 2000m 500m 1500m 400m 1600m
7 500m 2000m 500m 1500m - -
8 500m 2000m 430m 1500m - -
10 500m 1000m 375m 1000m - -
12 400m 1000m 300m 1000m - -
FLATLINER OD/ID 20mm/16mm

Number of pipes Drum size Drum size
1215x1200 2200x1200
2 750m 3000m
3 750m 1500m
4 500m 1500m
5 375m 750m
6 300m 750m
17
GM FOLDABLE FLATLINER
Product Description
(2 to 12 coloured microducts).
An extra topskin is applied onto the Flatliner. This secures a
very flexible solution, that makes the folding easy.
The Outer shell of the Flatliner is made of HDPE .
Flatliner
TM
R
Patent Pending P
Product Features
The Foldable Flatliner is perfect for microtrenching because it is flexible in deployment

but also stiff and stable on the edge. Vertical installation is possible.
MICROTRENCHING
Microtrenching is the optimal solution for deploying both access- and

backbone in urban areas – all in only one handling.
An innovative deployment technique that is lower in cost, quicker

and more environmentally friendly than traditional deployment. Microtrenching
40 60
We believe this deployment method used on highways and local roads mm mm
will maximize the opportunities in the roll out of infrastructure

projects such as superfast broadband FTTH and FTTX.
Power Flatliner – a regular Flatliner equipped with a 220V power cable.
Can be both traditionally trenched or microtrenched to ensure both power cable and
fibre cable in one workflow.
Microtrenching
Ideal for situations where you need both power and network connectivity at your
20 30
endpoints. Power supply for charging stations, CCTV cameras, parking machines, ticket mm mm
machines, etc.
18
GM KOMBI FLATLINER
Product Description
Backbone and Access tubes are combined in the same line.
1+2 1+3+3
Flatliner
TM
R
Patent Pending P 1+3 1+6
1+4 2+7
1+4 2+4+3
1+5 2+5+5
Product Features
You can mix all available duct sizes in one flatliner theoretically. A prevailing trend is the
Comboflatliner, where Backbone and Access tubes are combined in the same line.This
saves time and allows a good soil compaction of fillers.
COMBI FLATLINER 2 + 6
2 x Feeder ducts for transport of fibers

6 x Access ducts for the customer cable
Small street cabinet for dividing 6 Access ducts into 12 houses
Choosing 2 + 6 Combi Flatliner
Improves the blowing success rate

Makes installation faster and easier
Reduces building costs
Reduces maitanance and longterm costs
Build the most compact infrastructure

Build a long-lasting network
19
GM STABILISATION/HD FLATLINER
Product Description
Stabilisation Stick between microducts.
Flatliners 4 - 12 pipes OD/ID 7/4mm

4 - 12 pipes OD/ID 8/4,5mm
Flatliner
TM
R 4 - 12 pipes OD/ID 10/6mm
EU Patent Pending P
USA Patent P
Product Features
With the latest design GM Plast has build in a small profile as a “spacer”
between the microducts, giving the product higher stability and therefore also
better blowing performance.
The new spacer supports also the microducts in the case of cross or tensile
that can appear when installers are building millions of meters of new 20% higher tension strength
trenches.
The new spacer can be produced with a trace wire or a fiber rod inside. The
trace wire will be protected and can actually be used in future when needed.
The fiber rod is for extra tensile strength, developed for directional drilling,
plowing or long subduct installations.
- additional features :
trace wire, fiber rod
Product Description
Flat bundle of thick-walled microducts.
Strong fibre rods and thick outer layer.
Outer shell of the Flatliner is made of HDPE.
Outer layer is usually coloured bright orange.
HD Flatliner / Temperature Stable Flatliner is ideal
for plowing and underpassing.
20
GM POWER/AERIAL FLATLINER
Product Description
Power Flatliner – a regular Flatliner equipped with a 220V
power cable.
CCTV
Product Features
Ideal for situations where you need both power and network connectivity at your
endpoints. Power supply for charging stations, CCTV cameras, parking machines, ticket
machines etc.
Can be both traditionally trenched or microtrenched to ensure both power cable and
fibre cable in one workflow.
Product Description
Bundle of thick-walled microducts
For areas where trenching is not possible, we have designed
the Aerial Flatliner which can be hung above ground to make
it possible to reach destinations where traditional laying
methods are not an option.
21
GM FLATLINER
Product Specification
GM’s Flatliners are UV stabilized ( max. two years – Central Europe).
The default colour of the outer sheath is visually similar to Orange RAL 2009 ( Masterbatch dosing 1-2% ).
Colour applications are available in solid hues or in natural shade. Longitudinal coloured stripes available ( 1x stripe or 2x stripes ).
Microducts used in this construction have the same properties as standard Microducts with respective dimensions (see the related
product specification for Microducts)
Marking of Microducts and Flatliners : machine nr., date, time and job nr.. This data is part of mandatory information
required by GM tracking and Quality System.
Material properties

GM FLATLINER MATERIALS
Melt flow index MFR (190oC/5kg) 2,0 -4,0 g /10min. ISO -1133 :
The recommended installation temperature -10oC to 65oC

All tests are made at the independent Institutes:

Production tests*

Ovality 2x per Drum
Visually Continuously At GM, we work according to the following standards:
Marking 2x per Drum
PRNS2967:2001 EN50086
DIN 16874/16876 EN12201
customers demends .
22
23
GM MULTIDUCT
Inventor of the DL Multiduct
Product Description
Multiducts are made from Prime Virgin raw materials.
UV stabilized HDPE outer sheath.
Micro-ribbed co-extruded lubricant low friction inner
surface layer.
MULTIDUCTS - 3 - 24 pipes
Additional Features
Number Pipe size in MM Sections
Trace wire - easy to locate. of pipes
Ripcord - easy to open. 3 5 6 7 8 10 12 14 16
Stabilisation sticks - double strength.
HD Multiduct - double thickness skin. 4 5 6 7 8 10
4 14 16 20
Can be customized according to customers
requirements. 5 5 6 7 8 10 12 14 16
Colour applications are available in solid hues or in 5 5 6 7 8 10 12 14 16

a natural shade with a coloured stripe.
6 5 6 7 8 10 12 14 16
Individual text according to customers
requirements.
6 5 6 7 8 10 12 14 16
7 5 6 7 8 10 12 14
8 5 6 7 8 10 12
8 5 6 7 8 10 12
10 5 6 7 8 10
14 5 6 7 8 10
19 5 6 7 8
24 5 6 7 8
24
GM MULTI SUB DUCT
Product Description
Multiducts are made from Prime Virgin raw materials.
UV stabilized HDPE outer sheath.
Micro-ribbed co-extruded lubricant low friction inner
surface layer.
MULTI SUB FIX

Pipe diameter Number of pipes Sections
SUB LOOSE Ø 38 7x10/8 5x12/10

The microduct is laying loose in the protection pipe.
SUB SKIN MULTI SUB LOOSE

Ducts are produced with a SKIN that will fix and
protect them. That is done to ensure that they won’t
shrink into the protection duct in the winter and to Ø 40 5x10/8
increase the performance of blowing.
Ø 50 7x10/8 5x12/10
SUB FIX
Microducts are fixed inside the protection duct.
MULTI SUB SKIN

Ø 40 5x10/8
Ø 50 7x10/8 5x12/10
25
GM MULTIDUCT
GM’s Multiducts are UV stabilized ( max. two years – Central Europe).
The default colour of the outer sheath is visually similar to Orange RAL 2009 ( Masterbatch dosing 1-2% ).
Colour applications are available in solid hues or in natural shade. Longitudinal coloured stripes available ( 1x stripe or 2x stripes ).
Microducts used in this construction have the same properties as standard Microducts with respective dimensions (see the related
product specification for Microducts)
Marking of Microducts and Multiducts : machine nr., date, time and job nr.. This data is part of mandatory information
required by GM tracking and Quality System.
Material properties

GM MULTIDUCTS MATERIALS


Production tests*

Ovality 2x per Drum
Visually Continuously At GM, we work according to the following standards :
Marking 2x per Drum
PRNS2967:2001 EN50086
DIN 16874/16876 EN12201
customers demends .
26
GM NETWORK MODEL
Model 1 Bundesförderprogramm approved by atene KOM

2 x loop for 3 mini Street Cabinets
2x20/15 + 6x10/6 + 1x12/8
4x20/15 288f - Fedder + Access
3x mini SC - 96 Fiber - 14 Houses

Direct from Street Cabinet to mini Street Cabinets
4x20/15 and 6x10/6 + 1x12/8
96f - Fedder Access
3x mini SC - 96 Fiber - 14 Houses
27
GM NETWORK MODEL

10 planned connections + 2 reserve
4x20/15 + 10x10/6 + 2x12/8
288f - Fedder Access
1x mini SC - 24 Houses

12 planned connections + 2 reserve
4x20/15 + 12x10/6 + 2x12/8
288f - Fedder Access
1x mini SC - 28 Houses
28
29
GM CABLE DUCT
Product Description
GM´s cable ducts for fiber blowing are low friction ducts,
manufactured with or without a lubricant.
GM manufactures a large number of various tubes and pipes.
Colour, inside surface etc. can all be changed upon customers
request.
Smooth surface Inner ribs Double layer surface
Additional Features
CABLE DUCT
The taped solution brings the cable ducts together in
Cable Ø in mm - 25 / 32 / 40 / 50
a block. The tubes are taped together for optimized
decoiling and easier handling of the cable ducts in the
trenches. The tape is easy to remove and leaves no DRUM SIZE 2200 X 1200 MM
problems when mounting the sleeves
Cable Ø in mm
25 mm 5000m 2500m 1250m -

32 mm 3000m 1500m 900m 650m
By roadcrossings you can easily cut up the tape to
loosen the cable ducts. Loose cable ducts have the 40 mm 2000m 1000m 600m 400m
advantage that they easily come through if by drilling 50 mm 1200m 600m 400m 250m
an ovality in the the empty duct has occurred
DRUM SIZE 2800 X 1600 MM

Cable Ø in mm
GM´s tape system combines the needs for holding
together in the trenches and loose cable ducts in 32 mm 6000m 2900m 1800m 1300m
roadcrossings
40 mm 4000m 1900m 1250m 900m
50 mm 2500m 1250m 800m 600m
Product Delivery
1- WAY DRUMS (Returnable) 2- WAY DRUMS
2200x1200 1215x1200 2200x1200 2800x1600
30
GM CABLE DUCT
• Corrugated double coupler is also manufactured as a

watertight coupler ( by mounting a rubberring between
the grooves).
• Also supplied in other dimensions upon request.
DOUBLE COUPLERS PE , PVC

All sizes - according to Duct measurments
• Manufactured in dimensions Ø20-160 mm.
END CAPS
• Protection cap prevents dirt and rodents from entering

the duct.
• Manufactured in dimensions Ø20-160 mm.

END CAPS
31
GM CABLE DUCT
GM’s Cable Ducts are UV stabilized ( max. two years – Central Europe).
Cable ducts come in the color desired by the customer. However the default color is visually similar to Orange RAL 2009 or Black RAL
9017 ( Masterbatch dosing 1-2% ).
Marking of Ducts : machine nr., date, time and job nr.. This data is part of mandatory information required by GM tracking
and Quality System.
Material properties

GM DUCTS MATERIALS


Production tests*

Ovality 2x per Drum
Marking 2x per Drum
PRNS2967:2001 EN50086
DIN 16874/16876 EN12201
customers demends .
32
33
GM CABLE DUCT
Product Description
GM smooth PEH cable pipe is a strong cablepipe, with a
minimal frictional resistance when conveying cable.
Produced in other colours and lengths upon request.
Delivered with coupler.
CABLE DUCT / SMOOTH PE

Diameter O/I 6 meters w/ Frame Art.Nr
coupler size
40/35mm x 570 m 13-040/035

50/46 mm x 570 m 13-050/046
63/57 mm x 570 m 13-063/057
75/69 mm x 570 m 13-075/069
82/78 mm x 288 m 13-082/078
90/82 mm x 288 m 13-090/082
110/102 mm x 288 m 13-110/102
160/150 mm x 156 m 13-160/150
Product Description
Reeled GM flexpipe w/coupler has a smooth inside,
which increases strength and minimizes the frictional
resistance.
Frames with couplers Poliethylene (PE).
Produced in various colours and lengths upon request.
FLEX DUCT CORRUGATED/SMOOTH PE

Diameter O/I PEH in 50m. Colour Art.Nr
w/ pullcord
40/31mm x red/orange 12-040/031

50/42 mm x red/orange 12-050/042
Coils with couplers 63/53 mm x red/orange 12-063/053
75/63 mm x red/orange 12-075/063
90/77 mm x red/orange 12-090/077
110/95 mm x red/orange 12-110/095
120/100 mm x red/orange 12-120/100
160/135 mm x red/orange 12-160/135
175/150 mm x red/orange 12- 175/150
200/176 mm x red/orange 12- 200/176
34
GM FLEX DUCT
Product Description
Produced in various colours and lengths upon request.
FLEX PIPE / CORRUGATED PE

Diameter O/I PEH in 50m. Frame Art.Nr
w/ pullcord size
25/18mm - white 18-025/018

46/40 mm x red/orange 18-046/040
50/42 mm x red/orange 18-050/042
58/50 mm x red/orange 18-058/050
61/50 mm x red/orange 18-061/050
75/63 mm x red/orange 18-075/063
93/80 mm x red/orange 18-093/080
110/95 mm x red/orange 18-110/095
160/145 mm x red/orange 18-160/145
200/180 mm x red/orange 18-200/180
Coils without couplers
Product Description
GM Corrugated cablepipe has a smooth inside complete
with coupler.
Poliethylene (PE).
Supplied in various colours and lengths upon request.
CABLE DUCT CORRUGATED/SMOOTH PE

Diameter O/I PEH 6 meters Bundle Art.Nr
w/coupler size
50/42mm x 1170 m 17-050/042

75/63 mm x 978 m 17-050/063
90/77 mm x 270 m 17-090/077
110/95 mm x 402 m 17-110/095
117/103 mm x 270 m 17-117/103
120/100 mm x 270 m 17-120/100
125/108 mm x 288 m 17-125/108
160/135 mm x 198 m 17-160/135
175/150 mm x 198 m 17- 175/150
Frames with couplers

200/176 mm x 120 m 17- 200/176
35
GM CABLE DUCT
• GM smooth PEH cableduct with coupler is a dimensionally

CABLE DUCT / smooth PE stable cable duct. The PEH ensures minimal friction in the
Diameter O/I PEH in 6 m. Frame size Art.Nr pipe.
w/ coupler
25/21mm x 960 m 22-25/21

32/28 mm x 570 m 22-32/28 • Can be produced in other dimensions or colours according to
40/36 mm x 570 m 22-40/36 customer’s requirements.
50/46 mm x 570 m 22-50/46
63/59 mm x 570 m 22-63/59
75/70 mm x 570 m 22-75/70
90/85mm x 288 m 22-90/85
110/104 mm x 288 m 22-110/104
125/119 mm x 288 m 22-125/119
160/152 mm x 156 m 22-160/152
180/171 mm x 156 m 22-180/171
Frames without couplers
200/191 mm x 150 m 22-200/191
250/238 mm x 96 m 22-250/238
280/268 mm x 54 m 22-280/268
315/302mm x 54 m 22-315/302
• GM Split Ducts (PEH) are due to a new construction easy to

slide together - no tools necessary.
• Even when assembled in the trenches with dirt and sand,

they slide together without any problems.
SPLIT Duct / smooth PE
Diameter O/I Meters Frame Art.Nr • Especially usefull when moving already laid cables or by
per Unit size repair.
58/50 mm 5 525 m 13-058/50
110/100 mm 3 162 m 13-110/100
160/138 mm 3 72 m 13-160/138
120/110 mm 3 144 m 13-120/110
36
GM FLEX DUCT
• Can be produced in other dimensions or colours according

Cableduct Bend , Corrugated/Smooth, PE to customer’s requirements.
Diameter O/I 45o and Bending Bending Art.Nr
90o radius length
50/42mm x 550 mm 1000 mm 36-050/042

63/52 mm x 550 mm 1000 mm 36-063/052
75/63 mm x 550 mm 1000 mm 36-075/063
90/75 mm x 550 mm 1500 mm 36-090/075
110/95 mm x 550 mm 1500 mm 36-110/095
117/100 mm x 550 mm 1500 mm 36-117/100
120/100mm x 550 mm 1500 mm 36-120/100
125/108 mm x 550 mm 1500 mm 36-125/108
160/136 mm x 550 mm 1500 mm 36-160/136
175/150 mm x 550 mm 1500 mm 36-175/150
200/176 mm x 550 mm 1500 mm 36-200/176
• Can be produced in other dimensions or colours according

Cableduct Bend , Smooth, PE to customer’s requirements.
Diameter O/I 45o and Bending Bending Art.Nr
90o radius length
32/28mm x 300 mm 350 mm 26-032/028

40/36 mm x 300 mm 450 mm 26-040/036
50/44 mm x 550 mm 850 mm 26-050/044
63/57 mm x 550 mm 850 mm 26-063/057
75/68 mm x 550 mm 1100 mm 26-075/068
82/75 mm x 550 mm 1100 mm 26-082/075
90/82mm x 550 mm 1100 mm 26-090/082
110/100 mm x 550 mm 1100 mm 26-110/100
160/150 mm x 800 mm 1500 mm 26-160/150
37
GM FLEX DUCT
GM’s Flex Ducts are UV stabilized ( max. two years – Central Europe).
Flex ducts come in the color desired by the customer. However the default color is visually similar to Red RAL 3020 or Black RAL 9011 (
Masterbatch dosing 1-2% ).
Marking of Ducts : machine nr., date, time and job nr.. This data is part of mandatory information required by GM tracking
and Quality System.
Material properties

GM DUCTS MATERIALS


Production tests*

Ovality 2x per Drum
Marking 2x per Drum
PRNS2967:2001 EN50086
DIN 16874/16876 EN12201
customers demends .
38
39
GM CABLE COVER BAND
• GM Cable cover band is designed so that if an excavator

should come into contact with it, the teeth of the
digger bucket stop on the surface of the band thereby
giving the operator ample warning of possible damage
to underlying installations.
Cable Cover Band • GM cable cover bands are made from a soft PE which
makes the cover band easier to handle while installing
Thickness x Width Length per roll Length Art.Nr in a trench.
per pallet
1,5 x 75 mm 50m / 100m 3000 m 11-1,5/075
1,5 x 100 mm 50m / 100m 3000 m 11-1,5/100 • Can be produced in various dimensions or colours
1,5 x 150 mm 50m / 100m 1500 m 11-1,5/1800 according to customer’s requirements.
1,6 x 100 mm 50m / 100m 3000 m 11-1,6/100
1,7 x 100 mm 50m / 100m 3000 m 11-1,7/100
• Cable cover band can be delivered in rolls as well as on
1,8 x 100 mm 50m / 100m 2700 m 11-1,8/100 customized drums.
2,0 x 100 mm 50m / 100m 3000 m 11-2,0/100
2,2 x 170 mm 50m 2000 m 11-2,2/1500
2,2 x 200 mm 50m 1600 m 11-2,8/1500 • Text customizable.
2,8 x 100 mm 50m / 100m 3000 m 11-2,8/100
3,0 x 100 mm 40m 3000 m 11-3,0/2160 • Standard colourways : red, orange , blue
3,4 x 170 mm 50m 2000 m 11-3,4/170
3,4 x 200 mm 50m 1500 m 11-3,4/200
3,5 x 400 mm 25m 1000 m 11-3,5/675
• DEMKO certification - 1,8 x 100 mm
3,5 x 450 mm 25m 1000 m 11-3,5/300
- 2,2 x 170 mm
- 2,2 x 200 mm
- 3,0 x 100 mm
- 3,4 x 170 mm
- 3,4 x 200 mm
• Laying depth 0,35 m - 0,7 m
40
GM CABLE COVER BAND
1 GM Cable cover band is designed to protect

ducts and inform about the underlaying duct
installations.
2 It is placed over the infrastructure in a

secure distance what allows to conduct all
earthworks without damaging the installation.
1 2
3 After the corrections are done the Cable cover
band can be reused to continue protecting
the installation.
4 Example of damage done by the excavator to

unprotected infrastructure.
5 Cable cover band is delivered in coils or on

drums what allows a quick deployment.
4 5
41
GM MARKING BAND
• The product with an elongation to breaking

point of up to 300 per cent is laid in the ground
roughly 30 to 40 cm above the utility line. When
earthworks are in progress, the excavator catches
on the tape, stretching it until it tears apart in the
bucket above the ground to give a visible danger
warning.
Cable Marking Band
Thickness Text (print) Length Colour Art.Nr
x Width • Marking Band can be produced in various lengths
0,30 x 25 mm Warning! Power cable below 250 m Red 15-0010-00 and colours.
0,30 x 25 mm Warning! Main water pipe below 250 m Blue 15-0010-00
0,30 x 25 mm Warning! Tele cable below 250 m Orange 15-0010-00
invisible laser light-Danger to • Individual text according to customers
eyesight requirements.
0,30 x 25 mm Warning! Tele cable below 250 m Orange 15-0010-00
0,30 x 25 mm Warning! Tele / Television cable 250 m Orange 15-0010-00
below • Thickness: 150 μm ± 20 μm
0,05 x 50 mm Warning! High pressure steam 500 m Purple 15-0010-00 • Elongation: up to 300 %
pipe below • Tensile strength (in accordance with
0,05 x 50 mm Warning! Television cable below 500 m Orange 15-0010-00 DIN EN ISO 527): ≥ 20 N/mm²
• Temperature stability: -20 °C to +70 °C
• No change in colour after 24 hours of exposure to:

25 % nitric acid
20 % sodium carbonate solution
20 % ammonium iron sulphate
More than 90 percent of damage to underground

utility lines is caused during excavation work.
An underground warning tape is a simple and
affordable way to prevent damage-related costs
and construction delays from even arising because
they make the timely and reliable location of utility
lines possible.
• Perfect warning effect thanks to brilliant colours

(yellow, blue, green, red as standard).
• Precise identification of the type of line and its

owner.
42
GM SPACERS/WARNING MESH
Spacers
Measurements 2-4-6-8 pcs. Colour Art.Nr
spacers
50 mm x black 26-D050
• GM Warning Mesh is used to lay over cables, pipe

lines and conduits.
• Mesh cover size is designed so that if an excautor

should come in contact with it the teeth of the
digger bucket catch the mesh thereby giving the
operators ample warning of possible damage to
underlying installations. The mesh is flexible and
will follow up with the diggers bucket.
Warning Mesh
Width Length per roll Various Art.Nr • GM Warning Mesh can be supplied with an
colours intergrated metal detection core.
100 mm 100 m x 15-100/100
200 mm 100 m x 15-200/100 • Individual text according to customer’s
300 mm 100 m x 15-300/100
requirements.
500 mm 100 m x 15-500/100

1000 mm 50 m x 15-1000/100
43
GM TRACE WIRE
Trace wire 0,7/1,0 mm steel/PVC Trace wire 0,5/0,9 mm copper/PE

Art.Nr Size Colour MOQ Art.Nr Size Colour MOQ
14-0,7/105 0,7mm black 6000m 14-0,9/2,5 2000 0,9x2,5mm black 2000m
14-1,0/105 1,0mm black 6000m 14-0,9/2,5 2001 0,9x2,5mm orange 2000m
14-0,5/2,0 4050 0,5mm black 4050m
• Single core wire with pvc insulation • Single core wire with polyethylene insulation
• Conductor: stainless steel wire • Conductor: solid copper wire

• Insulation: special PVC 1,2mm and 1,5mm • Insulation: special PE
• Insulation colour: to be agreed with the client • Insulation colour: to be agreed with the client
• Operational Temperature : -25oC to +70oC • Operational Temperature : -25oC to +70oC

• DIN EN 10088/3 • Permissable Temperature - short-circuit - +160oC
• Quality 1,4404/316 • Operational Volatge : 100V
• Coil ca. 35kg • Voltage Test : 2,5kV
• Min. bending radius : 5 x Ø
44
45
GM DRUMS OVERVIEW
46
GM DRUMS OVERVIEW
47
GM HOW TO
48
GM HOW TO
49
GM HOW TO
50
GM HOW TO
51
MICROLOGISTICS
Best solution for narrow streets and city centres

Reduction of logistical costs
Effectiveness in the field
Efficient use of materials
Smaller core = smaller drums

Smaller drums = less space
Delivery with truck with back lift = No crane
One way logistics during the installation
Drums Easy to lift with minni digger = no cable trailer
• No need for heavy machinery and cranes -

everything is on pallets.
• Easy to transport - no need for trucks to transport
drums
• Best solution for narrow streets and city centers

• No drums - less storage space needed
• Easy roll-out in trenches - easy handling
• Installation Teams working parallel in different
locations
• Faster deployment
• Pipe length adjusted precisely to trench distances -

less return waste
52
MICROLOGISTICS
1. 50 M. COILS - Ready to use on site
2. 1200X 800 MM DRUMS - Ready to use on site
3. 1200X 1250 MM DRUMS - Ready to use on site
4. 2200 x 1200 MM DRUMS
5. 2200 x 1200 MM DRUMS
53
WWW.GM-PLAST.DK 22.05.2019
ww: fiberpowertech.dk

Product Catalog: Pipe and Duct Systems

Uploaded by

Copyright:

Available Formats

Product Catalog: Pipe and Duct Systems

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Product Catalog: Pipe and Duct Systems

Uploaded by

Copyright:

Available Formats

PRODUCT CATALOG

pipe and duct systems

Product Overview 6-9

Foldable / Kombi Flatliner 18 - 19

HD / Power / Aerial Flatliner 20 - 21

Multiduct / Multi Sub Duct 24 - 25

Cable Duct / Flex Pipe 34 - 36

Cable Cover Band / Mesh/ Spacers 40 - 43

GM Plast, established in 1975, is a privately owned company with production facilities in

PIPE SYSTEMS PRODUCTION

We have been pushing, dragging, blowing and floating

This approach has provided us with a uniquely flexible

Ask us for any suggestions to get the job done,

GM Plast supplies a wide range of accessories to use

Branching off, connecting and port reducing can all be

SUBDUCTS & MICRODUCTS DL

SUBDUCTS / MICRODUCTS Page 10 - 14

Subducts OD/ID in mm 5/3,4 6/4 7/5,5 8/6 10/8 12/10 14/12

Drum size in mm 800x800 800x400 400x400 coils

Inner Surface Grooved surface / smooth surface

Colour/Markings/Stripes On customers demand

Drum size in mm 2300x1215 2200x1200 1215x1212 coils

Colour/Markings/Stripes On customers demand

FOLDABLE FLATLINER Page 18

Drum size in mm 2300x1215 2200x1200 1215x1212 coils

Colour/Markings/Stripes On customers demand

KOMBI FLATLINER Page 19

Drum size in mm 2300x1215 2200x1200 1215x1212 coils

Colour/Markings/Stripes On customers demand

HD/AERIAL FLATLINER Page 20 -21

Drum size in mm 2300x1215 2200x1200 1215x1212 coils

Colour/Markings/Stripes On customers demand

Drum size in mm 2300x1215 2200x1200 1215x1212 coils

Colour/Markings/Stripes On customers demand

Microducts OD/ID in mm 10/8 12/10

Drum size in mm 2300x1215 2200x1200 1215x1212

Colour/Markings/Stripes On customers demand

CABLE DUCTS Page 30

Drum size in mm 2800x1600 2300x1215 2200x1200 1215x1212 coils

Colour/Markings/Stripes On customers demand

CABLE PIPE smooth Page 34

90/82 110/102 160/150

Transport Frames with couplers

Colour/Markings/Stripes On customers demand

CABLE /FLEX DUCTS corrugated/smooth Page 35

125/108 160/135 175/150 200/176

Transport Frames with couplers / Coils with couplers

Colour/Markings/Stripes On customers demand

FLEX PIPE corrugated Page 35

Transport Coils with couplers

Colour/Markings/Stripes On customers demand

SPLIT DUCTS smooth Page 36

Meters per Unit 3m/5m

Colour/Markings/Stripes On customers demand

CABLE/FLEX DUCT BEND

DUCT BEND corrugated/smooth, smooth Page 37

125/108 160/136 175/150 200/176

Bending Radius/Length 550mm/1000-1500mm