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    Door Panels - An Overview PDF

    Uploaded by

    ML Deshmukh
    The document discusses door panels, including their manufacturing process. It describes how door panels are molded from plastic or other materials. It also details the various components that make up a door panel, such as windows, handles, speakers and storage pockets. New trends in door panel technology are mentioned like keyless entry systems and power sliding doors. In conclusion, an exploded view diagram shows the individual parts that come together to form a complete door panel assembly.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Door Panels - An Overview PDF

    Uploaded by

    ML Deshmukh
    271 views80 pages
    The document discusses door panels, including their manufacturing process. It describes how door panels are molded from plastic or other materials. It also details the various components that make up a door panel, such as windows, handles, speakers and storage pockets. New trends in door panel technology are mentioned like keyless entry systems and power sliding doors. In conclusion, an exploded view diagram shows the individual parts that come together to form a complete door panel assembly.

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    Door Panels - An Overview.pdf

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    © © All Rights Reserved

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    The document discusses door panels, including their manufacturing process. It describes how door panels are molded from plastic or other materials. It also details the various components that make up a door panel, such as windows, handles, speakers and storage pockets. New trends in door panel technology are mentioned like keyless entry systems and power sliding doors. In conclusion, an exploded view diagram shows the individual parts that come together to form a complete door panel assembly.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    271 views80 pages

    Door Panels - An Overview PDF

    Uploaded by

    ML Deshmukh
    The document discusses door panels, including their manufacturing process. It describes how door panels are molded from plastic or other materials. It also details the various components that make up a door panel, such as windows, handles, speakers and storage pockets. New trends in door panel technology are mentioned like keyless entry systems and power sliding doors. In conclusion, an exploded view diagram shows the individual parts that come together to form a complete door panel assembly.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 80

    Door

    Door Panels
    Panels

    DOOR PANELS
    Door
    Door Panels
    Panels

    A B C of DOOR PANELS
    Door
    Door Panels
    Panels

    A B C of DOOR PANELS
    Contents:
    Opening the Door
    Where is the Door?
    Manufacturing of the Door
    Accessories to Door
    New Trends in Door
    Closing the Door.
    Door
    Door Panels
    Panels

    Opening the DOOR


    Door
    Door Panels
    Panels

    Where is the DOOR?

    Place of door
    No. of doors

    Lets look in a Car


    Door
    Door Panels
    Panels
    Door
    Door Panels
    Panels
    Door
    Door Panels
    Panels
    Door
    Door Panels
    Panels
    Door
    Door Panels
    Panels
    Door
    Door Panels
    Panels

    Manufacturing of Door Panel

    Plastic Molding
    Press work
    Assembly
    Door
    Door Panels
    Panels

    Molding in Door Panel

    Conventional Molding
    In-Mold Lamination (IML)
    Assembly
    Door
    Door Panels
    Panels

    Conventional Molding
    Door
    Door Panels
    Panels

    Conventional Molding
    Door
    Door Panels
    Panels

    Conventional Molding

    Using Materials:
    •ABS
    •Polypropylenes
    •polycarbonates
    Door
    Door Panels
    Panels

    In-Mold Lamination

    In-mold lamination (IML) is the process in which


    a cover stock (i.e. vinyl, carpet, cloth, etc.) is
    laminated directly to the plastic substrate in the
    mold
    Door
    Door Panels
    Panels

    In-Mold Lamination

    No gluing or welding required


    No solvent recovery necessary
    No Tooling cost for fixtures, vac formers, etc
    Less labor required-reduce secondary operations
    No storage or transfer of substrates =.
    Less floor space required for production
    Door
    Door Panels
    Panels

    Press work

    •Blanking
    •Piercing
    •Bending
    •Notching
    •Drawing
    Door
    Door Panels
    Panels
    Door
    Door Panels
    Panels

    Press work

    •Door frame modules in aluminum and steel.


    •Door structures in aluminum and steel
    •Glass run channels
    Door
    Door Panels
    Panels

    Press Work
    Door
    Door Panels
    Panels

    Assembly Work

    •Material Handling
    •Just in Time (JIT)
    Door
    Door Panels
    Panels
    Door
    Door Panels
    Panels

    Accessories on Door Panel

    Window Mechanism
    Cup Holders
    Magazine Pocket
    Audio Speaker
    Arm Rest
    Reflector
    Air Bag
    Door
    Door Panels
    Panels

    Window Mechanism

    Manual lifting window


    Power Window
    With obstruction sensor
    Door
    Door Panels
    Panels

    Manual Window Lifting Mechanism


    Door
    Door Panels
    Panels

    Manual Window Lifting Mechanism


    Door
    Door Panels
    Panels

    Manual Window Lifting Mechanism


    Door
    Door Panels
    Panels

    Power Window
    Door
    Door Panels
    Panels

    Power Window
    Door
    Door Panels
    Panels

    Power Window
    Door
    Door Panels
    Panels

    Power Window
    Door
    Door Panels
    Panels

    Power Window

    Electric Motor
    Worm Gear
    Spur Gear
    Linkage
    Door
    Door Panels
    Panels

    Electric Motor

    Normal DC motor
    used to actuate the
    lifting
    Door
    Door Panels
    Panels
    Door
    Door Panels
    Panels
    Door
    Door Panels
    Panels

    Worm and Spur


    Gear
    Normal DC motor
    used to actuate the
    lifting
    Door
    Door Panels
    Panels

    Linkage Rod

    The Rod on which


    glass is lifted.
    Door
    Door Panels
    Panels

    Cup Holder

    Accessory to
    hold your Cup .
    Door
    Door Panels
    Panels

    Magazine Pocket
    Door
    Door Panels
    Panels

    Audio Speakers
    Door
    Door Panels
    Panels
    Door
    Door Panels
    Panels

    Reflectors
    Door
    Door Panels
    Panels

    Reflectors
    Door
    Door Panels
    Panels
    Door
    Door Panels
    Panels

    Air Bag
    Door
    Door Panels
    Panels

    New Trends in Door Panel

    Web Enabled Door Locks


    Keyless Go! with Smart Cards
    Blue Tooth
    Power sliding doors
    Door
    Door Panels
    Panels

    Web Enabled Door Locks

    Users can access doors and control security


    devices by sending commands to the module by
    •Cell Phone
    •2-way Pager
    •E-Mail
    •Directly from the Web Site
    Door
    Door Panels
    Panels

    Blue Tooth : Voice Commands


    The module allows user to make and receive
    calls, this also enables voice commands to open
    and close the doors.
    Door
    Door Panels
    Panels

    Keyless Go!

    Just take a Smart Card with you and


    Touch the door to open it.
    Enables you to start ignition by a button.
    Allows Passive Exit.
    Door
    Door Panels
    Panels
    Door
    Door Panels
    Panels

    Door Panels

    Just take a Smart Card with you and


    Touch the door to open it.
    Enables you to start ignition by a button.
    Allows Passive Exit.
    Door
    Door Panels
    Panels

    Door Panel Assembly


    Door
    Door Panels
    Panels Exploded View

    Spiegeldreieck Clip Spiegeldreieck Ibt Tuelle Ibt Schraube Ibt Stift Ibt Verstaerkung

    Zierstab li Ibt Schale

    Ibt Griff

    Tuelle Abdeckung Griff

    Griffschale Traeger Haut

    Grundtraeger Zb Schalter FH

    Deckel Tsg
    Kartentasche RW

    Kartentasche VW

    Formhaut
    Chromring Lautsprechergrill
    ZB Leutch Stuetzstruktur
    Door
    Door Panels
    Panels

    Grundtraeger
    Material : a ) HCPP.PC75 b) 5.0mm PUR
    Ether/Rundstrick PES(0.05 g/cm3)
    Weight : a) 1143 gm b) 120 gm
    Door
    Door Panels
    Panels

    Kartentasche RW
    Material : HCPP 5404.00
    Weight : 573 gm
    Door
    Door Panels
    Panels

    Kartentasche VW
    Material : HCPP 5404.00
    Weight : 579 gm
    Door
    Door Panels
    Panels

    Chromring
    Material : PC/ABS DBL 5404.00
    Weight : 10 gm
    Door
    Door Panels
    Panels

    Lautsprechergrill
    Material : POM 5410.00
    Weight : 41 gm
    Door
    Door Panels
    Panels

    Zierstab Li
    Weight : 158 gm
    Door
    Door Panels
    Panels

    Tuelle
    Door
    Door Panels
    Panels

    Ibt Verstaerkung
    Material : PA66 GF30
    Weight : 99 gm
    Door
    Door Panels
    Panels

    Ibt Schale
    Material : PA6 GF15
    Weight : 51 gm
    Door
    Door Panels
    Panels

    Ibt Griff
    Material : PA6 MV40
    Weight : 24 gm
    Door
    Door Panels
    Panels

    Ibt Stift
    Weight : 3 gm
    Door
    Door Panels
    Panels

    Ibt Tuelle
    Material : PA6 GF15
    Weight : 1 gm
    Door
    Door Panels
    Panels

    Ibt Schraube
    EJOT Delta PT5451 40x12 DIN1451
    Door
    Door Panels
    Panels

    ZB Leuchte
    Door
    Door Panels
    Panels

    Leuchte Exploded View


    Door
    Door Panels
    Panels

    Abdeckung Griff
    Door
    Door Panels
    Panels

    Griffschale
    Material : ABS
    Weight : 77 gm
    Door
    Door Panels
    Panels

    Stuetzstruktur
    Material : PP TV20
    Weight : 344 gm
    Door
    Door Panels
    Panels

    Traeger Haut
    Material : PP TV20
    Weight : 637 gm
    Door
    Door Panels
    Panels

    Formhaut
    Material : 1.3mm PU Colfast
    Door
    Door Panels
    Panels

    Deckel Tsg
    Material : Thermoplast HCPP 5404.00
    Weight : 32 gm
    Door
    Door Panels
    Panels

    Schalter FH
    Door
    Door Panels
    Panels

    ZB Retainer
    Material : POM
    Weight : 1 gm
    Door
    Door Panels
    Panels

    Spiegeldreieck
    Material : HCPP DBL 5404.00
    Weight : 83 gm
    Door
    Door Panels
    Panels

    Spiegeldreieck clip
    Door
    Door Panels
    Panels

    Closing the DOOR

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