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  • Warning! Fork Hook: Forklift Jib Instruction Manual

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    EmolNZ
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    This document provides instructions for safely operating a forklift jib attachment. Key points include: - The jib attaches to forklift forks and reduces the forklift's rated lifting capacity. - Operators must be trained and follow general precautions like keeping loads low and stable. - Capacities are further reduced when the jib is extended due to increased load distance and the jib's own weight. - A chart provides estimated maximum capacity at various jib positions based on the forklift's base capacity.

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    FMJ3.pdf

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    This document provides instructions for safely operating a forklift jib attachment. Key points include: - The jib attaches to forklift forks and reduces the forklift's rated lifting capacity. - Operators must be trained and follow general precautions like keeping loads low and stable. - Capacities are further reduced when the jib is extended due to increased load distance and the jib's own weight. - A chart provides estimated maximum capacity at various jib positions based on the forklift's base capacity.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    223 views3 pages

    Warning! Fork Hook: Forklift Jib Instruction Manual

    Uploaded by

    EmolNZ
    This document provides instructions for safely operating a forklift jib attachment. Key points include: - The jib attaches to forklift forks and reduces the forklift's rated lifting capacity. - Operators must be trained and follow general precautions like keeping loads low and stable. - Capacities are further reduced when the jib is extended due to increased load distance and the jib's own weight. - A chart provides estimated maximum capacity at various jib positions based on the forklift's base capacity.

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    of 3

    FORKLIFT JIB

    INSTRUCTION MANUAL

    MPN: FMJ3
    SKU: 194118
    UPC: 737069522203

    WARNING!
    Fork Hook READ AND FOLLOW THIS LABEL AND SUPPLIED
    INSTRUCTION SHEET BEFORE USING
    Capacity: 5500lbs
    DO NOT USE TO LIFT PERSONNEL

    DO NOT LEAVE SUSPENDED LOAD UNATTENDED

    Titan Distributors Inc. 1 800-605-8241


    141 Eastley St. Ste. 113 www.palletforks.com
    Collierville, TN 38017 info@titandistributorsinc.com
    The Titan Forklift Jib is installed on the forklift by inserting both forks fully into the fork pockets so that the rear
    of the Jib is against the back of the fork. If equipped with “Fork Pin Tabs”, insert locking pins behind the heel of each
    fork and secure with hair pins. If equipped with a “safety chain”, wrap chain around a strong part of the forklift carriage
    keeping chain as level as possible. Chain angle must not exceed 45°. Take as many wraps as needed to take up the
    slack, then hook the chain back onto itself making sure the open part of the grab hook is pointing down.

    General Precautions
    1. Forklift operator must be properly trained and have required certifications.
    2. Before using the Jib check to see that it is properly secured to the forklift as described above and that the shackles
    and hooks are properly secured to the Jib and screw pins are tight.
    3. Determine that the loads to be handled are within the capabilities of the forklift. Keep in mind that rated capacities
    will likely decrease when the boom is in a raised position, or when the mast is tilted forward, or in the case of
    telehandlers, when the boom is extended.
    4. Forks should be level or tipped upward (never down below level) when using the jib.
    5. Do not pull loads. Booms designed for vertical lift only.
    6. The load should always be carried low and kept from swinging using tag lines as necessary. When a load is raised;
    extreme caution should be exercised as the forklift is far more vulnerable to tipping with a raised load.
    7. Any time the load is raised make sure the forklift is on level, firm footing.
    8. Check Jib boom extension lock pin to make sure it is functioning properly. Make sure spring has proper tension to
    keep pin engaged.
    9. Refer to the forklift operator’s manual for more information on handling elevated loads as well as information for
    safe and proper forklift operation.
    10. Each time before use check all shackles and hooks, make sure cotter pins are installed properly. And shackle screw
    pins are tight.
    11. Always comply with all local, state, and federal Safety regulations.
    12. DO NOT USE JIB IN ANY WAY TO CARRY OR ELEVATE PERSONNEL!

    Forklift Load Capacities


    Care must be taken not to exceed the capacity of the forklift. When handling a load with the jib, the load center is
    moved out away from the standard forklift load center (typically 24”) which significantly reduces the lift capacity of the
    forklift. In addition the weight of the jib has been added which also further reduces forklift capacity.
    There are two ways to determine the reduced lift capacities when using the Titan Forklift Crane. The most preferable
    and most accurate is to contact the forklift manufacturer or certified professional engineer for a de-rated load capacity
    chart. If this is not available, simple foot pound calculations can be made to estimate the reduced load capacities. For
    example, a forklift that is rated in the desired lift position at 8000 lbs (at a 2 ft load center) has a lift capacity of 16000
    foot lbs. (2 ft X 8000 lbs.) To calculate the forklift de-rated capacity when using our Titan Forklift Crane at its maximum
    extension of 12’3”, simply deduct the 2093 foot lbs for the weight of the jib (cg of 4.63 ft x 452 lbs weight of jib = 2093
    ft lbs) from the 16000 ft lbs and then divide the remainder by the new 12.25 foot load center, which gives us 1135 lbs
    de-rated lift capacity for an 8,000 lb Forklift with the Titan Forklift Crane extended. The chart below shows these
    reduced capacity calculations for several forklift capacities.
    1. Determine Forklift Capacity (@ 24” load center) from your forklift’s
    load chart for applicable fork & mast position.
    2. Bold figures at top of columns represent your forklift’s capacity at the
    relevant fork & mast position.
    Hook Position Distance Horz. CG 3. Read de-rated capacity when using Jib in respective column.

    Inches 2,000 3,000 4,000 5,000 6,000 8,000 10,000 12,000


    1 2’6” 36.31 1057 1857 2657 3457 4257 5857 7457 9057
    2 3’3” 36.31 813 1428 2044 2659 3275 4505 5736 6967
    3 4’0” 36.31 661 1161 1661 2161 2661 3661 4661 5661
    4 4’9” 36.31 556 977 1398 1819 2240 3082 3925 4767
    5 5’6” 36.31 480 844 1208 1571 1935 2662 3389 4117
    6 6’3” 36.31 423 743 1063 1383 1703 2343 2983 3623
    7 7’0” 36.31 377 663 949 1234 1520 2092 2663 3234
    8 7’9” 40.20 341 599 857 1115 1373 1889 2405 2921
    9 8’6” 42.25 311 546 781 1016 1252 1722 2193 2664
    10 9’3” 45.00 285 502 718 934 1150 1583 2015 2448
    11 10’0” 48.65 219 419 619 819 1019 1419 1819 2219
    12 10’9” 50.00 203 389 576 762 948 1320 1692 2064
    13 11’6” 52.17 190 364 538 712 886 1234 1581 1929
    14 12’3” 55.57 178 342 505 668 832 1135 1485 1811

    30
    39
    48
    57
    66
    75
    84
    93
    102
    111
    120
    129
    138
    147

    Length Positions (Inches) 30 39 48 57 66 75 84 93 102 111 120 129 138 147

    Capacity (lbs) 6614 5070 4112 3457 2983 2624 2339 2112 1927 1770 1638 1523 1429 1336

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