Hyster: Electrical
Hyster: Electrical
Hyster: Electrical
Chassis Harness
Diesel
2,5L Page 152
Chassis Harness
Petrol and LPG
2,OL Page 148
Distributor
Petrol and LPG
2,OL Page 154
Electrical System
Diesel Page 128
Electrical System
Petrol and LPG
2,OL Page 126
Harness
Forward And Reverse '........................ Page 144
Harness
Monotrol Pedal Page 146
Harness
Seat Switch Page 150
Starter Motor
Diesel
2,5L Page 158
Starter Motor
Petrol and LPG
2.0L Page 156
ELECTRICAL SYSTEM
PETROL AND LPG
2,OL
(Figure 60)
KEY
A: Petrol
B: LPG
QTY QTY
REF PART NO. NAME OF PART A B REF PART NO. NAME OF PART A 8
1 292500 Hex Head Bolt 2 2 24 2021985 Battery Cable ............... 1 1
2 136687 Nut 2 2 25 2021994 Wire Harness (Seat Switch) ... 1 1
3 292680 Lockwasher 2 2 u Figure 72
4 320156 Washer 2 2 26 2022502 Boot ....................... 1 1
5 292668 Nut . . . . . . . . . . . . . . . . . . . . . . . . 1 1 27 2021987 Battery Cable ............... 1 1
6 292679 Lockwasher 1 1 28 2021998 Engine Harness . . . . . . . . . . . . . 1 1
7 239503 Nut . . . . .. • . . . . .. . . . . . . . . . .. 1 1 u Figure 71
8 292681 Lockwasher 1 1 29 a 2022002 Wire Harness (Monotrol) ..... 1 1
9 1360086 Oil Pressure Switch . . . . . . . . .. 1 1
u Figure 70
30 a 2021434 Neutral Start Switch ......... 1 1
10 292680 Lockwasher 1 1
31 2022003 Wire Harness ............... " 1
11 2022614 Nut 1 1
32 190383 Boot ....................... " 1
12 1367633 Sender..................... 1 1
33 329067 Bolt .......................... 1
13 2021986 Cable .. , 1 1
34 292681 Lockwasher •• a ••••••••••••••• 1
14 2021996 Wire Assy 1 1
35 2021440 Ignition Coil .. . . . . . . . . . . . .. . . 1 1
15 302285 Bolt........................ 1 1
36 2022004 Wire Harness ............... 1 1
16 292682 LoCkwasher 1 1 2022517 Sender ..................... 1 1
37
17 2022013· Clamp 5 5 1356105 Low Coolant Sender . . . . . . . .. 1 1
38
18 136681 Hex Head Bolt 1 1 39 Alternator .................. 1 1
19 239503 Nut 1 1 u Figure 77
20 292681 Lockwasher 3 3 40 Starter Motor ............... 1 1
21 137852 Strap Clamp ARAR u Figure 75
22 257241 Boot....................... 1 1
23 329067 Bolt........................ 2 2 a Monotrol Pedal
,t
Page 128
HYSTER SERIAL CODE 0001
ELECTRICAL SYSTEM
DIESEL
(Figure 61)
14
28
35
3~
321-~ "
'" \ "\ \
~ /
/' '" \ \ 2
J \
/
f ",-" I '"
33 I
,'"
,- <'
......
I '"
/'"
I
I
REF PART NO. NAME OF PART QTY REF PART NO. NAME OF PART QTY
1 1360086 Oil Pressure Switch ............ 1 21 2021990 Battery Cable .................................. 1
2 2021971 Controller ........................................ 1 22 2021995 Wire Harness (Seat Switch) ..... 1
3 292501 Bolt .......................... 4 10' Figure 72
4 292680 Lockwasher .................................. . 5 23 2022012 Wire Assy ........................................ 1
5 320156 Washer ............................................ 4 24 239503 Nut .......................... 1
6 136687 Nut .......................... 5 25 292681 Lockwasher .................................... 1
7 239503 Nut .......................... 1 26 2021991 Battery Cable ................................. 1
8 292681 Lockwasher .................................... 1 27 2022000 Engine Harness (Frame) . ............ 1
9 2021455 Relay ........................ 1 10' Figure 73
10 2021986 Battery Cable .................................. 1 28 a 2022002 Wire Harness (Monotrol Pedal) .. 1
11 2021996 WireAssy ........................ ·0 1
.............. 10' Figure 70
12 302285 Bolt .......................... 1 29 a 2021434 Switch .............................................. 1
13 292682 Lockwasher .................................... 1 30 1367633 Temperature Sender ........... 1
14 2022013 Clamp ............................................ . 5 31 2022005 Wire Harness .................................. 1
15 136681 Hex Head Bolt ........................ 1 ·0 ...... 32 2022516 Sender ....................... 1
16 239503 Nut .......................... 1 33 1356105 Low Coolant Sender ........... 1
17 292681 Lockwasher ................................... 3 34 257241 Boot ......................... 1
18 137852 Strap Clamp ................. AR 35 Alternator ........................................ 1
19 Starter Motor .................................. 1 10' Figure 77
10' Figure 76
20 2021233 Bolt .............. '. ........... 2 a Monotrol Pedal
BATTERY
(Figure 62)
2,Ol 2,5l
~-10
1~
KEY
A: Petrol and LPG
B: Diesel
QTY QTY
REF PART NO. NAME OF PART A B REF PART NO. NAME OF PART A B
1 2022635 Battery..................... 1 9 320156 Washer 2 2
2 2022820 Battery....................... 1 10 2021947 Tray 1
3 2021943 Clamp 1 11 2021948 Tray 1
4 1332658 Clamp 1 12 316678 Screw 3 1
5 309124 Rod 2 2 13 292681 Lockwasher 3 3
6 1326939 Cap 2 2 14 320157 Washer 3 3
7 136687 Nut 2 2 15 136749 Hex Head Bolt .. 2
8 292680 Lockwasher 2 2 16 239503 Nut . . . . . . . .. . . . . . . . . . . . . . .. .. 2
INSTRUMENT CLUSTER
(Figure 63)
.......-.12
--"".--15
~7
'21
~
11
8 ~
I .......
7--..f 9*'": 6 22
«-23
sc::::C 3
4
",,@
REF PART NO. NAME OF PART OIY REF PART NO, NAME OF PART OIY
1343612 Instrument Cluster (Petrol) . . . . .. 1 13 1354785 Joint... . .. .. . . . . . . .. . . . . . 1
1343613 Instrument Cluster (LPG) 1 14 1354786 Screw. .. . . . . .. .. . .. . .. . .. 1
1343614 Instrument Cluster (Diesel) 1 15 1354787 Warning Lamp Housing 1
a Instrument Cluster . . . . . . . . . . . .. 1 16 1354788 Seal 1
1 1354775 Top Cover 1 17 1354806 Circuit Board . . . . . . . . .. . . . . 1
2 1354776 Case 1 18 1337114 Ignition Switch 1
3 1354049 CiraJit Board . . . . . . . .. . . .. . 1
19 1354797 Screw 8
4 1354804 Buzzer . . . . . . . . . . . . . . . . . . . .. 1
20 320154 Washer..................... 8
5 1354780 Fibre Washer 1
6 189756 Screw. . . . . . . . . . . . . . . . . . . . . .. 1 21 1358858 Clip.... .. . . .. . .. . . .. .. .. . ... 1
7 227131 Screw. . . .. . . . . . . . . . . . . . . . .. 14 22 1354777 Fuel Gauge (Petrol) . . . . . . . . . .. 1
8 1354778 Water Temperature Gauge 1 23 a 1354796 Lamp , . . . . . . . . . . . . .. AR
9 1354783 Hourmeter 1 24 a 1357367 Lamp AR
10 1354782 Joint.... . . . . . . . .. .. . .. . . .. .. 1 25 1337197 Key 1
11 1354805 Wire Harness. . . . . . . . . . . . . . .. 1
12 1354784 Warning Lamp Filter 1 a 0" Table
)
HYSTER Page 134
SERIAL CODE 0001
SHIFT LEVER
(Figure 64)
10
5
REF PART NO. NAME OF PART QIY REF PART NO, NAME OF PART QIY
1347004 Shift lever ... 0 0 • 0 0 • 0 •• 0 • 0 0 0 • •• 1 6 296205 Hex Head Bolt 0 0 • 0 0 0 • 0 • 0 • 0 •• 0 2
1 1343577 Base .. 0 0 0 •• 0 0 0 0 0 •• 0 0 0 0 0 •• 1 7 302398 Nut 0 •• 0 ••• 0 0 0 0 0 00 •• 00.000. 0 0 2
2 1343578 link o. 0 • 0 • 0 0 • 0 0 0 0 0 0 0 0 • 0 1 8 1338291 Spring Plunger . 0 0 0 0 0 0 •• 0 0 0 • 0 0 2
3 1343579 Crank 0 • 0 • 0 0 • 0 0 0 0 • 0 •• 0 • 0 0 0 •• 0 1 9 1343594 Bolt. 0 0 o. 0 0 0 00 ••• 0 ..... 0.0000 2
4 1343598 Crank 0 0 0 0 0 0 •• 0 0 •• 0 0 0 •• 0 0 0 0 0 0 1 10 136687 Nut 0 •••••• 0" 0 0 0 0 ••••••••••• 2 l
5 1343593 Shift lever 0 0 0 • 0 0 0 • 0 • 0 0 0 0 • • • •• 1 11 1354300 Washer ... 0.0 •••• 0000 •• 0. 0" 2
COWL ELECTRICAL
(Figure 65)
,-->---- 35
REF PART NO.NAME OF PARi'" QIY REF PART NO. NAME OF PART QTY
1 2021952 Fuse Box 1 24 I 1352088 Wire Harness
2 2021953 Fuse (10 Amp) 3 (Forward and Reverse) 1
3 21 n8 Fuse (20 Amp) oo oo 1 117 Figure 69
4 302035 Screw........................ 2 25 • 1361121 Connector oo . .. .. . .. 1
5 292679 Lockwasher .oo.oo ....... oo... 2 26 292500 Hex Head Bolt oo oo. 4
6 2021954 Bracket .oo................... 1 27 292680 Lockwasher 4
7 287817 Bolt.......................... 1 28 Instrument Panel oo......... 1
8 292680 Lockwasher oo.oo 1 Il7 FlQure 63
9 320156 Washer oo oo 1 29 a 1343636 Switch oo ...... oo.oo.......... 4
10 c 370868 Switch 2 30 292501 Bolt.......................... 2
10 lid 370868 Switch oooo oooo........ 2 31 137852 Washer oooo .. oo oo. 2
10 I I 370868 Switch oooooooo .. oooooo 1 32 292680 Lockwasher oooo oooo 2
11 c 316132 Spacer....................... 2 33 136687 Nut (Coolant Level) 2
11 lid 316132 Spacer ... ;................... 2 34 2021388 Temperature Switch 1
11 I I 316132 Spacer....................... 1 35 b 2021434 Switch oo oo oo .. oo. 1
12 c 86510 Screw........................ 4 36 2021957 Hom......................... 1
12 lid 86510 Screw........................ 2 37 1343596 Bracket oo.oo oo 1
12 I I 86510 Screw........................ 1 38 220426 Screw........................ 8
13 c 138573 Washer oo............ 4 39 18419 Lockwasher 8
13 lid 135873 Washer oo.oo .. oooo. 2 40 53162 Lockwasher oo. 8
13 al 135873 Washer .oo.oo.oo............. 1 41 16865 Nut .oo oo oo. 8
14 2021955 Bracket oo.. 1 42 292500 Hex Head Bolt oooo oo.. 4
15 287851 Hex Head Bolt 1 43 292680 Lockwasher oo.... 4
16 292681 Lockwasher oo. 1 44 320156 Washer .. oo.................. 4
17 320157 Washer 1 45 1343595 Plate......................... 1
18 2021959 Relay 2 46 Shift Lever. .. .. .. .. .. . .. .. . ... 1
19 2022013 Clamp .oo oooooo oo. 1 Il7 FlQure 64
20 137852 Strap Clamp oo oo oo. AR 47 c 1343597 Plug oooo. 1
21 2022506 Instrument Panel Harness 1
IP" Figure 67 a Forward/Reverse Lever
22 2022514 Wire Harness oo...... 1 b with BrakefTaillights
IP" Figure 68 C Monotrol Pedal
23 2022507 Cowl Harness. oo . . .. .. . .. .. ... 1 d Last Used on SIN 0001 8-2637
IP" Figure 66 e First Used on SIN 0001 8-2638
COWL HARNESS
(Figure 66)
9~
£-7 8
REF PART NO, NAME OF PART OTY REF PART NO, NAME OF PART OrY
2023731 Cowl Harness. . . . . . . . . . . . . . . .. 1 6 1330439 Plug , 1
1 2022622 Connector (Rear Light) 1 7 2022629 Diode. . . . . . . . . . . . . . . . . . . . . .. 1
2 1330426 Lock, . . . . . . . . . . . . . . . . . . . . . .. 1 8 1361304 Connector. . . . . . . . . . . . . . . . . .. 1
3 1330420 Connector 1 9 2022623 Terminal , , . .. . . . .. 5
4 1330422 Connector (Monotrol Pedal) 1 10 1363886 Socket , . . . .. 5
5 1330428 Lock. . . . . . . . . . . . . . . .. . . . . . .. 1
CLUSTER HARNESS
(Figure 67)
4
5 6
I
:
: :I
I
1=f==~C======:~========~~::3'---L.J.1=:J
, 1
REF PART NO, NAME OF PARI QTY REF PARI NO, NAME OF PARI QTY
2022506 Cluster Harness. . . . . . . . . . . . . .. 1 5 2022627 Seal 1
1 2022623 Terminal 10 6 2022628 Plug. . . . .. .. .. .. . . . .. . . . . . .. 1
2 1351070 Frame. . . .. . . . . . . . .. . . . . . 1 7 1352599 Connector (Instrument Panel) .. 1
3 1351076 Seal. . . . .. .. .. . . . . . . . .. .. 1 8 1352600 Socket. . . . .. .. .. . .. . . . . . . .. 19
4 2022626 Connector (Frame) 1 9 2022629 Diode. . . .. . . . . . . . .. . . .. . . . .. 1
......
~ 1
~2
I
·....l
[Ifijl)
REF PART NO. NAME OF PART OIY REF PART NO. NAME OF PART OIY
2022514 Cluster Power Harness. . . . . . . .. 1 2 2022621 Seal.. . . . . . .. . .. . . . . . .. . . 1
1 2022619 Connector (Frame) 1 3 2022618 Terminal 1
HARNESS
FORWARD AND REVERSE
(Figure 69)
1
3 2
4 3
REF PART NO. NAME OF PART OTY REF PART NO. NAME OF PART OTY
1352088 Wire Harness 1 3 1363885 Pin. . . . . . . . . . . . . . . . . . . . . . . .. 5
1 1330412 Connector (Cowl) 1 4 1330439 Plug. . . . . . . . . . . . . . . . . . . . . . .. 1
2 1330417 lock 1
HARNESS
MONOTROL PEDAL
(Figure 70)
4 3 5
6 * 7
HARNESS
MONOTROL PEDAL
REF PART NO. NAME OF PART orv REF PART NO. NAME OF PART orv
2022002 Wire Harness . . . . .. 1 4 1330439 Plug. . . . . . . . . . . . . . . .. . . . . . .. 1
1 1330412 Connector (Cowl) 1 5 1330420 Connector (Solenoid) 1
2 1330417 lock 1 6 1330426 lock.. . . . . . . . . . .. . . . . . . . . 1
3 1363885 Pin. . .. . . .. . . . . . . . .. . . . . . . .. 5 7 1363886 Socket. . . . . . . . . . . . . . . . .. . . .. 3
CHASSIS HARNESS
PETROL AND LPG
2,OL
(Figure 71)
7
;
REF PART NO. NAME OF PARI OTY REF PART NO. NAME OF PART OTY
2021998 Chassis Harness . . . . . . . . . . . . .. 1 4 2022737 Terminal .. or . . . . . . . . . or or. 6
1 2022739 Connector (Cowl) ...... or. or . . 1 5 2022736 Connector (Hom Fuse) 1
2 2022627 Seal or • .. • .. • .. • • 1 6 2022621 Seal o r • o' 1
3 2022628 Plug or or •• o r . . 3 7 2022735 Terminal. . . . . . . . . . . . . . . . . . . .. 1
HARNESS
SEAT SWITCH
(Figure 72)
1
2
.......\ \ - - - - . . . . l . . . - . i - - - - - - - - - - - - . _I Cl C.:.J I
6
4
5
REF PART NO. NAME OF PART OTY REF PART NO. NAME OF PART OTY
1362069 Starter Motor 1 9 1368848 Yoke.. .. .. . . . .. . . . . . .. .. 1
1 1368862 Switch. . . .. . . .. .. . .. . .. . .. .. 1 10 1368863 Brush .. .. . .. . .. 2
2 1368849 Bracket (Front) , 1. 11 1368850 Kit 1
3 1368858 Sleeve. . .. . . .. . . . .. . . . .. 1 12 1368851 Armature 1
4 1368860 Brush Holder 1 13 1368852 Clutch. .. . . . .. . .. .. . . . .. . 1
5 326889 Brush Spring. . .. . .. .. . .. 3 14 1368853 Kit-Screw. .. . . .. . .. . .. . .. 1
6 1368861 Brush . .. . .. .. .. . .. . .. .. . 1 15 1368854 Kit-Washer 1
7 1368857 Bracket (Rear) 1 16 1368855 Lever. .. . .. .. . .. .. . . . . .. .. .. 1
8 1368859 Sleeve (Rear) . .. .. .. .. 1 17 1368856 Bolt .. .. .. .. .. .. .. .. .. .. . .. ... 2
STARTER MOTOR
DIESEL
2,5L
(Figure 76)
20
r~
25
18
, --
REF PART NO, NAME OF PART QIY REF PART NO, NAME OF PART QIY
2021166 Starter Motor 1 14 1362098 Gear. . . . . . . . . . . . .. .. . . .. .. 1
1 1362085 Yoke. . . . . . . . . . . . . . . . . . . . . . .. 1 15 1362099 Pinion. . . . . . . . . . . . . . . . . . . . .. 1
2 1362086 Brush , 2 16 1362100 Kit-Stopper...... .. .. . .. 1
3 1362087 Switch. . . . . . . . . . . . . . . . . . . . .. 1 17 1362101 Bracket (Centre) 1
4 1362088 Lever , . .. 1 18 1362102 Screw 3
5 1362089 Bracket (Front) . . . . . . . .. . . . . .. 1 19 1362103 Joint 2
6 1362090 Bearing. . . . . . . . . . . . . . . . . . .. 1 20 1362104 Spring Set . . . . . . .. . . . . . . . . . .. 1
7 1362091 Armature. . . . . . . . . . . . . .. . .. .. 1 21 1362106 Joint. . . . . . . .. . . . . . . . . . . . 2
8 1362092 Bearing. . . . . . . . . . . . . . . . . . .. 1 22 1362107 Brush Holder 1
9 1362093 Bearing. . . . . . . . . . . . . . . . . . .. 1 23 1362108 Brush Spring. . . . . . . . . . .. . . .. 4
10 1362094 Shaft. . . . . . . . . . . . . . . . . . . . . .. 1 24 1362109 Bracket (Rear) 1
11 1362095 Cover .. . . . . .. . . . . . . . . . . . . .. 1 25 1362110 Kit-Bolt 1
12 1362096 Gear Set 1 26 1362105 Ring 2
13 1362097 Shaft. . . . . . .. . . . . . . . . . . . .. 1
ALTERNATOR
(Figure 77)
~ 10
6
REF PART NO. NAME OF PART ary REF PART NO. NAME OF PART ary
1361853 Alternator 1 8 1361863 Kit-Nut. . . . .. . .. . . . .. . .. . . 1
1 1361851 Rear Cover 1 9 1361864 Kit-Saew... . . . . . . . .. .. .. 1
2 1361856 Redifier . . . . . . . . . . . . . . . . . . .. 1 10 1361861 Pulley 1
3 1361858 Regulator. . . . . . . . . . . . . . . . .. 1 11 1361850 Front Cover. . .. .. .. .. . .. .. 1
4 1361859 Brush 2 12 1361860 Kit-Saew.. . . .. .. .. . .. . . 1
5 1361852 Cover 1 13 1361857 Bearing 1
6 1361862 Kit-Nut '" 1 14 1361865 Rotor 1
7 1361854 Stator 1 15 1361855 Bearing 1
.:.
©1996 HYSTER COMPANY See Service Manual 20/03/1996
for service procedures