UNIT CODE L177

EUROPE 06/2005

OUTER MAST (Figure 11-1)

TWO STAGE FULL FREE-LIFT

11-2 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

OUTER MAST
TWO STAGE FULL FREE-LIFT

KEY:
A: H2.0-2.5FT, D509-3262 mm
B: H3.0-3.5FT, D564-3060 mm

QTY
ITEM PART NO. DESCRIPTION A B

1 1524755 Outer Mast........................................................................................................... 1 1

2 1345216 Stubshaft ......................................................................................................... 2 2
3 104506 O-Ring ................................................................................................................. 4 4
4 131716 Shim (0,508 mm) ................................................................................................. AR AR
4 131715 Shim (0,178 mm) (Optional) ................................................................................ AR AR
5 215211 Bearing Strip........................................................................................................ 2 2
6 1333396 Load Roller .......................................................................................................... 2 2
7 129387 Shim (0,508 mm) ................................................................................................. AR AR
8 58901 Snap Ring............................................................................................................ 2 2
9 300982 Bushing................................................................................................................ 2 2
10 16001 Lube Fitting .......................................................................................................... 2 2
11 1502811 Bushing................................................................................................................ 2 2

©2005 HYSTER COMPANY See Service Manual 11-3

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

INNER MAST (Figure 11-2)

TWO STAGE FULL FREE-LIFT

11-4 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

INNER MAST
TWO STAGE FULL FREE-LIFT

KEY:
A: H2.0-2.5FT, D509-3262 mm
B: H3.0-3.5FT, D564-3060 mm

QTY
ITEM PART NO. DESCRIPTION A B

1 1342477 Inner Mast............................................................................................................ 1 1

2 1345264 Stubshaft ......................................................................................................... 2 2
3 58901 Snap Ring............................................................................................................ 2 2
4 129387 Shim (0,508 mm) ................................................................................................. AR AR
5 1333396 Load Roller .......................................................................................................... 2 2

©2005 HYSTER COMPANY See Service Manual 11-5

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

MAIN LIFT (Figure 11-3)

TWO STAGE FULL FREE-LIFT

11-6 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

MAIN LIFT
TWO STAGE FULL FREE-LIFT

KEY:
A: H2.0-2.5FT, D509-3262 mm
B: H3.0-3.5FT, D564-3060 mm

QTY
ITEM PART NO. DESCRIPTION A B

1 .. . . . Main Lift Cylinder (LH) (☞ Figure 11-5) ............................................................. 1 1

2 1486749 Fitting................................................................................................................... 1 1
2 252729 O-Ring ............................................................................................................. 1 1
2 16485 O-Ring ............................................................................................................. 1 1
3 1481097 Hose .................................................................................................................... 2 2
4 1532650 Fitting................................................................................................................... 1 1
4 252729 O-Ring ............................................................................................................. 2 2
4 16485 O-Ring ............................................................................................................. 1 1
5 1581566 Nut ....................................................................................................................... 2 2
6 1379687 Housing (Lowering Control) ................................................................................. 1 1
7 14603 Fitting................................................................................................................... 1 1
7 16486 O-Ring ............................................................................................................. 1 1
8 2062652 Valve (Lowering Control) ..................................................................................... .. 1
8 2062651 Valve (Lowering Control) ..................................................................................... 1 ..
8 16982 O-Ring ............................................................................................................. 1 1
8 252729 O-Ring ............................................................................................................. 1 1
9 1486773 Fitting................................................................................................................... 1 1
9 252729 O-Ring ............................................................................................................. 2 2
10 2062687 Velocity Fuse ....................................................................................................... .. 1
10 2062686 Velocity Fuse ....................................................................................................... 1 ..
10 16485 O-Ring ............................................................................................................. 1 1
10 252729 O-Ring ............................................................................................................. 1 1
11 1581849 Nut ....................................................................................................................... 2 2
12 1581852 Washer ................................................................................................................ 4 4
13 323090 Spacer ................................................................................................................. 2 2
14 1581829 Capscrew............................................................................................................. 2 2
15 .. . . . Main Lift Cylinder (RH) (☞ Figure 11-4) ............................................................ 1 1
16 1354915 Washer (0.010 in.) ............................................................................................... AR AR
16 1354916 Washer (0.030 in.) ............................................................................................... AR AR
16 1354917 Washer (0.060 in.) ............................................................................................... AR AR
17 1333382 Washer (1.50 mm) (0.060 in.).............................................................................. 1 1
18 131358 Snap Ring............................................................................................................ 1 1
19 1581835 Capscrew............................................................................................................. 2 2
20 1581556 Washer ................................................................................................................ 2 2

©2005 HYSTER COMPANY See Service Manual 11-7

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

MAIN LIFT CYLINDER (Figure 11-4)

RIGHT HAND
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

2058651 Main Lift Cylinder (H2.0-2.5FT, D509-3262 mm) ......................................................... 1

2060422 Main Lift Cylinder (H3.0-3.5FT, D564-3060 mm) ......................................................... 1
1 2058536 Shell ........................................................................................................................ 1
2 295649 Screw ...................................................................................................................... 1
3 190887 Seal ......................................................................................................................... 1
4 1356748 Piston Ring .............................................................................................................. 1
5 1356747 Wear Ring ............................................................................................................... 1
6 1358940 Rod.......................................................................................................................... 1
7 2073159 Spacer ..................................................................................................................... 1
8 1381095 Rod Seal.................................................................................................................. 1
9 59229 O-Ring ..................................................................................................................... 1
10 147972 Back-Up Ring .......................................................................................................... 1
11 1319668 Wiper Ring............................................................................................................... 1
12 1355713 Gland....................................................................................................................... 1

1496922 Seal Kit (Includes Items 3-5, 8-10, 12) .................................................................... 1

11-8 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

MAIN LIFT CYLINDER (Figure 11-5)

LEFT HAND
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

2058619 Main Lift Cylinder (H2.0-2.5FT, D509-3262 mm) ......................................................... 1

2058823 Main Lift Cylinder (H3.0-3.5FT, D564-3060 mm) ......................................................... 1
1 2058500 Shell ........................................................................................................................ 1
2 295649 Screw ...................................................................................................................... 1
3 190887 Seal ......................................................................................................................... 1
4 1356747 Wear Ring ............................................................................................................... 1
5 1355929 Rod And Piston Assembly....................................................................................... 1
5 1355930 Rod ..................................................................................................................... 1
5 2064464 Piston .................................................................................................................. 1
6 2073159 Spacer (H60-70FT Models Only) ............................................................................ 1
7 59229 O-Ring ..................................................................................................................... 1
8 147972 Back-Up Ring .......................................................................................................... 1
9 1355713 Gland....................................................................................................................... 1
10 1381095 Rod Seal.................................................................................................................. 1
11 1319668 Wiper Ring............................................................................................................... 1

1496922 Seal Kit (Includes Items 7-8, 10-11) ............................................................................ 1

©2005 HYSTER COMPANY See Service Manual 11-9

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

FREE-LIFT (Figure 11-6)

TWO STAGE FULL FREE-LIFT

11-10 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

FREE-LIFT
TWO STAGE FULL FREE-LIFT

KEY:
A: H2.0-2.5FT, D509-3262 mm
B: H3.0-3.5FT, D564-3060 mm

QTY
ITEM PART NO. DESCRIPTION A B

1 1481742 Tube ..................................................................................................................... 1 1

2 1481090 Fitting................................................................................................................... 1 1
2 16485 O-Ring ............................................................................................................. 1 1
2 244167 O-Ring ............................................................................................................. 1 1
3 131358 Snap Ring............................................................................................................ 1 1
4 1395285 Chain Guard ........................................................................................................ 2 2
5 1378690 Crosshead ........................................................................................................... 1 1
6 1354902 Spacer ................................................................................................................. .. 4
7 1581828 Capscrew............................................................................................................. .. 2
7 1581827 Capscrew............................................................................................................. 2 ..
8 1465504 Clamp .................................................................................................................. 1 1
9 1354967 Bracket................................................................................................................. 1 1
10 1581559 Washer ................................................................................................................ 6 6
11 1581849 Nut ....................................................................................................................... 4 4
12 356505 Washer (Special) ................................................................................................. 1 1
13 154355 Spring .................................................................................................................. 1 1
14 1481096 Fitting................................................................................................................... 1 1
14 16485 O-Ring ............................................................................................................. 1 1
14 244167 O-Ring ............................................................................................................. 1 1
15 1581832 Capscrew............................................................................................................. 2 2
16 1581567 Nut ....................................................................................................................... 2 2
17 178119 Clamp .................................................................................................................. 2 2
18 1581587 Capscrew............................................................................................................. 1 1
19 1581557 Washer ................................................................................................................ 3 3
20 1581841 Capscrew............................................................................................................. 1 1
21 180177 Chain ................................................................................................................... 2 ..
21 1342377 Chain ................................................................................................................... .. 2
22 1379683 Chain Sheave Assembly...................................................................................... .. 2
22 1379682 Chain Sheave Assembly...................................................................................... 2 ..
22 1378693 Sheave ............................................................................................................ .. 1
22 1378692 Sheave ............................................................................................................ 1 ..
22 37752 Snap Ring........................................................................................................ 2 2
22 1378699 Bearing ............................................................................................................ 1 1
23 304526 Snap Ring............................................................................................................ 3 3
24 302461 Pin ....................................................................................................................... 2 2
25 15211 Cotter Pin............................................................................................................. 2 2
26 297649 Base Ring ............................................................................................................ 2 2
27 161003 Nut ....................................................................................................................... 2 2
28 1514866 Pin ....................................................................................................................... 2 2
29 1369356 Chain Anchor ....................................................................................................... .. 2
29 1369357 Chain Anchor ....................................................................................................... 2 ..
30 1581590 Capscrew............................................................................................................. 2 2
31 1581564 Lockwasher.......................................................................................................... 2 2
32 .. . . . Free-Lift Cylinder (☞ Figure 11-7) ..................................................................... 1 1

©2005 HYSTER COMPANY See Service Manual 11-11

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

FREE-LIFT CYLINDER (Figure 11-7)

TWO STAGE FULL FREE-LIFT

11-12 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT

KEY:
A: H2.0-2.5FT, D509-3262 mm
B: H3.0-3.5FT, D564-3060 mm

QTY
ITEM PART NO. DESCRIPTION A B

2058326 Free-Lift Cylinder ................................................................................................. .. 1

2053796 Free-Lift Cylinder ................................................................................................. 1 ..
1 2058252 Shell ................................................................................................................ .. 1
1 2058213 Shell ................................................................................................................ 1 ..
2 1361302 Screw .............................................................................................................. 1 1
3 190887 Seal ................................................................................................................. 1 1
4 187388 Snap Ring........................................................................................................ 1 1
5 297531 Washer ............................................................................................................ 1 1
6 190580 O-Ring ............................................................................................................. .. 1
6 39348 O-Ring ............................................................................................................. 1 ..
7 257913 Check Valve..................................................................................................... 1 1
8 636941 Wear Ring ....................................................................................................... .. 1
8 1358972 Wear Ring ....................................................................................................... 1 ..
9 309062 Seal ................................................................................................................. .. 1
9 2013088 Seal ................................................................................................................. 1 ..
10 637565 Back-Up Ring .................................................................................................. .. 1
10 2013089 Back-Up Ring .................................................................................................. 1 ..
11 1356691 Rod.................................................................................................................. .. 1
11 1356688 Rod.................................................................................................................. 1 ..
12 15880 O-Ring ............................................................................................................. .. 1
12 90263 O-Ring ............................................................................................................. 1 ..
13 164840 Back-Up Ring .................................................................................................. .. 1
13 147973 Back-Up Ring .................................................................................................. 1 ..
14 1358970 Seal ................................................................................................................. 1 1
15 2013099 Wiper Ring....................................................................................................... 1 1
16 1356661 Gland............................................................................................................... .. 1
16 1356292 Gland............................................................................................................... 1 ..

1356662 Seal Kit (Includes Items 3, 6, 8-10, 12-15) .......................................................... .. 1

1358969 Seal Kit (Includes Items 3, 6, 8-10, 12-15) .......................................................... 1 ..

©2005 HYSTER COMPANY See Service Manual 11-13

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

HEADER HOSES (Figure 11-8)

TWO STAGE FULL FREE-LIFT

11-14 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

HEADER HOSES
TWO STAGE FULL FREE-LIFT

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 1353530 Clamp .................................................................................................................. 2 2

2 1360507 Clamp .................................................................................................................. 8 8
3 1581566 Nut ....................................................................................................................... 2 4
4 2065211 Hose (To Side-Shift) ............................................................................................ 2 2
5 1529015 Cap ...................................................................................................................... 2 4
6 1581581 Capscrew............................................................................................................. 2 4
7 1369333 Clamp .................................................................................................................. 1 2
8 2065241 Hose (To Mast) .................................................................................................... .. 2
9 1360508 Clamp .................................................................................................................. 2 2
10 1345423 Clamp .................................................................................................................. 2 2
11 1481232 Channel (RH)....................................................................................................... 1 1
12 137852 Strap Clamp......................................................................................................... 1 2
13 1360386 Clamp .................................................................................................................. 3 6
14 1581741 Capscrew............................................................................................................. 2 4
15 1354918 Bracket................................................................................................................. 1 1
16 1365517 Channel (LH) ....................................................................................................... 1 1
17 1477996 Clamp .................................................................................................................. .. 2
18 1481229 Clamp .................................................................................................................. .. 2
19 1581842 Capscrew............................................................................................................. 4 8
20 2065001 Tube ..................................................................................................................... 1 1
21 2065030 Tube ..................................................................................................................... 1 1
22 1345204 Snap Ring............................................................................................................ 2 4
23 1345199 Hose Guide.......................................................................................................... 2 4
24 302461 Pin ....................................................................................................................... 2 4
25 1581830 Capscrew............................................................................................................. 1 2
26 1395292 Bracket................................................................................................................. .. 1
27 1494017 Sheave................................................................................................................. 1 2
28 1581560 Washer ................................................................................................................ 1 2
29 1345190 Washer ................................................................................................................ 1 2
30 1581849 Nut ....................................................................................................................... 1 2
31 1396406 Stubshaft ............................................................................................................. 1 2
32 1395291 Bracket................................................................................................................. 1 1

©2005 HYSTER COMPANY See Service Manual 11-15

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

CARRIAGE (Figure 11-9)

TWO STAGE FULL FREE-LIFT

11-16 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

CARRIAGE
TWO STAGE FULL FREE-LIFT

KEY:
A: H2.0-2.5FT D509
B: H3.0-3.5FT D564

QTY
ITEM PART NO. DESCRIPTION A B

1343844 Carriage Assembly .............................................................................................. 1 ..

1477683 Carriage Assembly .............................................................................................. .. 1
1 1345239 Frame .............................................................................................................. 1 ..
1 1477932 Frame .............................................................................................................. .. 1
1 1345264 Stubshaft..................................................................................................... 6 6
2 1345219 Load Roller ...................................................................................................... 6 6
3 12891 Snap Ring........................................................................................................ 6 6
4 1345263 Shim (0,508 mm)............................................................................................. AR AR
5 366116 Spacer ............................................................................................................. 2 2
6 1369345 Chain Anchor (Dual Hole) ............................................................................... 2 ..
6 1504010 Chain Anchor (Single Hole) (Optional) ............................................................ 2 ..
6 1369344 Chain Anchor (Dual Hole) ............................................................................... .. 2
6 1504012 Chain Anchor (Single Hole) (Optional) ............................................................ .. 2
7 317735 Pin ................................................................................................................... 2 2
8 131358 Snap Ring........................................................................................................ 4 4
9 1514866 Pin ................................................................................................................... 2 2
10 15211 Cotter Pin ........................................................................................................ 2 2
a 386422 Snap Ring........................................................................................................ 6 6

FOOTNOTES:
a Not Illustrated

©2005 HYSTER COMPANY See Service Manual 11-17

for service procedures.