0 1 2 3 4 5 6 7 8 9

printing date: 12.04.2016

Scheba GmbH
D-97424 Schweinfurt - www.scheba.de - info@scheba.de
Steuerungstechnik Elektromaschinenbau

Hafenstraße 36 Röntgenstraße 1
Tel: 09721 / 64638-0 Tel: 09721 / 64638-80
Fax: 09721 / 64638-29 Fax: 09721 / 64638-89
P8 Vers.: 2.4.4

Mains supply rated service voltage (Ue) 230V AC

Company / customer Bosch Rexroth AG
Hilfsstromkreis Bemessungs-Betriebsspannung (Ue): V AC
Project description training system module Hilfsstromkreis Bemessungs-Betriebsspannung (Ue): 24V DC
Rated insulation voltage (Ui) 253V
Rated impulse withstand voltage (Uimp) 2,5kV
Drawing number 2016.10323_ST3_EN Rated frequency 50Hz
project file 2016.10323_ST3 Network configuration TN-S

Manufacturer (company) SCHEBA GmbH Rated current of a circuit (InC) 16A

Hafenstraße 36 Rated peak withstand current (Ipk) 1,1kA
97424 Schweinfurt / Germany Rated current of the assembly (InA) 4A
Max. ambient temperature 30°C
Max. internal temperature 30°C
Responsible for project US
Colour electrical-control cabinet RAL 7035 Degree of protection IP IP20

Created on 17.02.2015
Edit date 21.10.2015 by (short name) A.Sommer Number of pages 52

©All rights remain with Scheba GmbH.

2
Date 12.04.2016 training system module Cover sheet =
Ed. by A.Sommer Bosch Rexroth AG +
Appr US Page 1
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Scheba GmbH Hafenstraße 36 97424 Schweinfurt
training system module
Type manufacturing date 2016

No. power 0,8KVA

nominal voltage 230 V AC rated current 4A

control voltage 24 V series fuse 16A

project file 2016.10323_ST3_EN measurement peak current Ipk1,1kA

©All rights remain with Scheba GmbH.

1 3
Date 21.10.2015 training system module typ plate =
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General project information

wire colors code min. cable cross-section

Voltage before main switch : black * Terminals: Wago Federzugklemmen

phase / L1 : black min 1,5 mm²

phase / L2 : black min 1,5 mm² wire color: BK = black
phase / L3 : black min 1,5 mm² BN = brown
neutral wire : light-blue min 1,5 mm² RD = red
protection conductor : green-yellow min 1,5 mm² OG = orange
YE = yellow
GN = green
control voltage AC 230V : red min 1,0 mm² BU = blue
control voltage AC 230V/0 : red min 1,0 mm² VT = violet
GY = gray
control voltage AC 24V : brown min 1,0 mm² WH = white
control voltage AC 24V/0 : brown min 1,0 mm² PK = pink
GD = gold
TQ = turquois
control voltage DC 24V/+ : dark blue min 1,0 mm²
SR = silver
control voltage DC 24V/- : dark blue min 1,0 mm²
GNYE = green-yellow
SH = shielding
input DC 24V : dark blue min 0,5 mm²
output 0,5A DC 24V : dark blue min 0,5 mm²
output 2,0A DC 24V : dark blue min 1,0 mm²
PLC - supply DC 24V : dark blue min 1,0 mm²

control voltage DC 15V/+ : gray min 0,5 mm²

control voltage DC 15V/- : gray min 0,5 mm²

control voltage DC 5V/+ : violet min 0,5 mm²

control voltage DC 5V/- : violet min 0,5 mm²

external voltage : orange min 1,0 mm²

measuring line : white min 0,5 mm²
central process control : white min 0,5 mm²

©All rights remain with Scheba GmbH.

* wiring in yellow protective tube

2 4
Date 21.10.2015 training system module general project informations =
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Device tag

identifier example

-A PLC-device, drive units

-B position switch, proximity switch, light barrier, pressure switch

-C capacitor

-E radiator, lamp

-F protective gear, fuse, automatic circuit breaker

-G power supply, battery

-K contactor relays, relays

-KT time relay

-M motor

-P display, signal lamp

-Q power switch

-R resistor, inductor

-S emergency stop pushbutton, pushbutton, switch

-T transformer, transducer, measuring transducer

-U isolator

-V filter

-W cable

-X socket, terminal block

-Y valve

©All rights remain with Scheba GmbH.

3 5
Date 21.10.2015 training system module Device tag =
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Terminal strip identification
Wiring diagram
Terminal type: Terminal strip Identification of
X24V X24V 1L+
identification: potential: L-/1 L-
L-
L-/2 1L+/1
1L+
1L+/2
L-/3 L-/4 1L+/3 1L+/4
L- 1L+
L-/5 L-/6 1L+/5 1L+/6
Supply and wiring outlet X0 L1, 1L1, .... L-/7 L-
L-/8 1L+/7 1L+
1L+/8
L- 1L+
before main switch L-/9 L-/10 1L+/9 1L+/10
L2, 1L2, .... L-/11 L-
L-/12 1L+/11 1L+
1L+/12
L- 1L+
L-/13 L-/14 1L+/13 1L+/14
L3, 1L3, .... L-/15 L-
L-/16 1L+/15 1L+
1L+/16

230V AC control voltage XL230 / XN230 L01, L02, .... Double deck terminal block
N01, N02, ....
1 5 9 13 1 5 9 13

1
24V DC control voltage X24V 1L+, 2L+, ....
3 7 11 15 3 7 11 15

3
L-

3
3 7 11 15 3 7 11 15
L- L- L- L- 1L+ 1L+ 1L+ 1L+

4
4 8 12 16 4 8 12 16
Input terminal XE
1 5 9 13 1 5 9 13

1
Output terminal XA L-
2
L-
6
L-
10
L-
14
1L+
2
1L+
6
1L+
10
1L+
14

2
General terminal X1.....
Emergency stop terminal X10 4 8 12 16 4 8 12 16

4
Control unit terminal XBT(1...)
2 6 10 14 2 6 10 14

2
Terminal box terminal XK.....
Plug identification XS..... Throught terminal block
1 3 5 7 9 11 13 15 1 3 5 7 9 11 13 15
X10 11 12 X10 11 21
11 21 11 13 15 17 19 21 11 21 1 3 5 7 9 11 13 15 1 3 5 7 9 11 13 15
L- L- L- L- L- L- L- L- 1L+ 1L+ 1L+ 1L+ 1L+ 1L+ 1L+ 1L+
S1 S1 2 4 6 8 10 12 14 16 2 4 6 8 10 12 14 16
emergency 12 22 emergency 12 22
stop 12 14 16 18 20 22 stop
X10 13 14 X10 12 22
2 4 6 8 10 12 14 16 2 4 6 8 10 12 14 16
X10 15 16 12 14 16 18 20 22 X10 13 23
11 21 11 21
S2 S2
11 13 15 17 19 21
emergency 12 22 emergency 12 22
stop stop 11 12 13 14 15 16 21 22 23 24 25 26
X10 17 18 X10 14 24

X10 19 20 12 14 16 18 20 22 X10 15 25 wire jumper adjucent jumper

11 21 11 21
S3 S3

©All rights remain with Scheba GmbH.

emergency emergency
X10 1 2 X10 1 2
12 22 11 13 15 17 19 21 12 22
stop stop
X10 21 22 X10 16 26

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Table of contents Column X: An automatically generated page was edited

Page Page description Supplementary page field Date Edited by X

1 Cover sheet 20.10.2015 A.Sommer

2 typ plate 20.10.2015 A.Sommer

3 general project informations 20.10.2015 A.Sommer

4 Device tag 20.10.2015 A.Sommer

5 teminal strip overview 20.10.2015 A.Sommer

6 Table of contents 21.10.2015 A.Sommer

7 Table of contents 21.10.2015 A.Sommer

30 Panel layout 20.10.2015 A.Sommer

32 Mounting panel 20.10.2015 A.Sommer

35 control panel 20.10.2015 A.Sommer

50 feed in 24VDC supply 21.10.2015 A.Sommer

51 Sick safety control unit overview 20.10.2015 A.Sommer

52 Sick safety control unit feed in 20.10.2015 A.Sommer

53 Sick emergency stop "global" 20.10.2015 A.Sommer

54 20.10.2015 A.Sommer

58 spare 20.10.2015 A.Sommer

59 option 20.10.2015 A.Sommer

60 overview control unit VAM 40.2 20.10.2015 A.Sommer

61 control element VCP 25 Option 20.10.2015 A.Sommer

62 SPS overview 20.10.2015 A.Sommer

63 PLC-inputs 1 20.10.2015 A.Sommer

64 PLC-inputs 2 20.10.2015 A.Sommer

65 PLC-outputs 1 20.10.2015 A.Sommer

66 PLC-outputs 2 20.10.2015 A.Sommer

67 PLC-power supply 20.10.2015 A.Sommer

68 Inline bus coupler PWR 20.10.2015 A.Sommer

69 Inline bus coupler PAC 20.10.2015 A.Sommer

70 PLC overview 20.10.2015 A.Sommer

71 PLC overview 20.10.2015 A.Sommer

75 power supply subplate mechanics 20.10.2015 A.Sommer

76 belt drive 20.10.2015 A.Sommer

79 Converter supply 20.10.2015 A.Sommer

©All rights remain with Scheba GmbH.

80 Converter overview 21.10.2015 A.Sommer

5 7
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Table of contents Column X: An automatically generated page was edited

Page Page description Supplementary page field Date Edited by X

81 Converter power section 20.10.2015 A.Sommer

82 Converter control section 20.10.2015 A.Sommer

83 Converter overview 21.10.2015 A.Sommer

84 Converter power section 20.10.2015 A.Sommer

85 Converter control section 20.10.2015 A.Sommer

100 overview field line module 21.10.2015 A.Sommer

101 high rack - station 3 RF-FLM DIO 8/4 M8 21.10.2015 A.Sommer

102 high rack - station 3 RF-FLM DIO 8/4 M8 21.10.2015 A.Sommer

103 overview Profibus DP 21.10.2015 A.Sommer

110 summarized parts list 21.10.2015 A.Sommer

111 summarized parts list 21.10.2015 A.Sommer

112 summarized parts list 21.10.2015 A.Sommer

120 terminal plan X0 21.10.2015 A.Sommer

121 terminal plan X1 21.10.2015 A.Sommer

122 terminal plan X10 21.10.2015 A.Sommer

123 Klemmenplan X24V 20.10.2015 A.Sommer

124 Klemmenplan X24V 20.10.2015 A.Sommer

125 Klemmenplan X230V 21.10.2015 A.Sommer

126 Klemmenplan XS3 21.10.2015 A.Sommer

©All rights remain with Scheba GmbH.

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©All rights remain with Scheba GmbH.
7 32
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subplate back

40x80

50F3
50F4
50F5
50F6
79Q1 50F1 50F2
51K1 51K2 51K3

40x80
SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS
5SY42 5SY42 5SY41 5SY41 5SY41 5SY41

54K1
X0 X230V X24V

40x80
-50G1

62A2
62A3
reserve for
6 further
modules
79Z1
MURR.10415
X10
10415

40x80

62A1

40x80

drive adress 12 drive adress 11 54S2

54K2 54K3
SIEMENS SIEMENS

X1

K0.3
K0.4
K0.5
K0.6
K0.7
X4

X4
X49

X49
X31

X31
X32

X32

40x80
X24

X24
X25

X25

Adr.:12 Adr.:11
83A1 80A1

©All rights remain with Scheba GmbH.

30 35
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©All rights remain with Scheba GmbH.
32 50
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-X230V
L / 79.2
L

N / 79.2
N

PE
1 3
PE -50F2
TIN-1 B10A 2 4
PE PE
TIN-2
1,5mm² 1,5mm² 1,5mm²
1 3 PE
-50G1
-50F1 TIN-3
C6A 2 4 L1 N PE
100-240 V AC, 90-250 V DC
PE Emparro 10-100-240/24
Power Supply
TIN-4
T1 T2 T3 PE
-50Q1 TIN-5
25A L1 L2 L3 PE
1L 1N PE PE PE PE PE
TIN-6 13
left -X230V
Alarm
side wall
14

PE

67.0 / PE62K1
L N PE TABLE FRAME
PE 24 V DC, 10 A
-X0
TABLE TOP +(1) +(2) -(1) -(2)
PE
PE CONTROL PANEL + + - - -X24V
SPS L-/2 / 75.3
PE L-/3 / 52.0
L-
MOUNTING PLATE 54.8 / L-/4 L-/5 / 59.0
1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm²

L-
67.0 / L-/7 L-/8 / 82.0
-50XS1
20A
L-/9 / 54.7
1 1 1 1
L- -XS4
L N PE
-XS5 2
-50F3 -50F4 -50F5 -50F6 2
over feedthrough L-
C2A 2 C2A 2 C2A 2 C4A 2 L-/10 / 67.0
left side
wall single sheet %0 L-

1L+/2 / 52.0
1L+/3 / 54.0
1L+
GST18/3 13 23
-51K1 1L+/5 / 67.0
feed in 230V/50Hz across 1L+
14 24 82.0 / 1L+/6 1L+/7 / 59.0
GST18 max. 20A single sheet %4
54.4 54.4 1L+/8 / 82.0
1L+
-50XS0 -50XS2
16A 20A
2L+/2 / 75.3
L N PE 2L+/3 / 63.1
2L+
54.6 / 2L+/4

2L+

3L+/2 / 67.0
3L+
54.8 / 3L+/4 3L+/5 / 67.0
GST18/SCHUKO 5m 16A GST18/3
3L+
feed in 230V/50Hz across right side wall
4L+/2 / 75.3
SCHUKO max. 16A
4L+ -XS4
-XS5 1
4L+ 1

©All rights remain with Scheba GmbH.

power supply power supply power supply power supply power supply power supply -XS2 -XS4
further hydraulic grooved sensors contact intern / -XS5 5
stations aggregate option plate voltage over NH CPU -XS7 PE 5
-XS1
option PE
35 51
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-51K1 -51K2 -51K3
52.0 52.3 52.6
54.1 53.1 53.6
13 23 33 43 13 23 33 43 13 23 33 43

A1 S11 S32 S12 A1 S11 S32 S12 A1 S11 S32 S12

SICK SICK SICK

Supply Supply Supply
K1 K1 K1
K2 K2 K2
SICK.6034775 SICK.6034775 SICK.6034775
UE43-4AR3D2 UE43-4AR3D2 UE43-4AR3D2
Sicherheits Sicherheits Sicherheits
Schaltgerät Schaltgerät Schaltgerät
S21 S22 S34 A2 S21 S22 S34 A2 S21 S22 S34 A2

14 24 34 44 14 24 34 44 14 24 34 44

©All rights remain with Scheba GmbH.

50 52
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50.8 / 1L+/2

50.8 / L-/3 L-/3 / 54.0

51K1_S11 / 53.0 51K2_S11 / 53.3 51K3_S11 / 53.7

51K1_S21 / 53.0

-51K1 -51K2 -51K3

51.2 51.3 51.3
A1 A2 A1 A2 A1 A2
S11 S21 S11 S21 S11 S21

24V DC 24V DC 24V DC

24V

0V

24V

0V

24V

0V
Sicherheits Sicherheits Sicherheits
Schaltgerät Schaltgerät Schaltgerät
UE43-4AR3D2 UE43-4AR3D2 UE43-4AR3D2
SICK SICK.6034775 SICK SICK.6034775 SICK SICK.6034775

©All rights remain with Scheba GmbH.

51 53
Date 21.10.2015 training system module Sick safety control unit feed in =
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52.3 / 51K1_S11 51K1_S11 / 54.0

52.3 / 51K1_S21 51K1_S21 / 54.0

-X10 1 5

-XS7 1 3

option 11 21
-53S1
emergency
stop VAM 40.2 12 22

-XS7
2 4

-X10 2 6

-X10 3 7

emergency
stop
global reserve

-X10 4 8

-XS2 5 6 -XS1 1 2

from following to previous from previous to following

+NACH-XS1 5 6 +VOR-XS2 1 2
system system system system
+VOR-XS2 5 7 6 8 +NACH-XS1 1 3 2 4
right left
33 43 -XS1 5 7 6 8 33 43 -XS2 1 3 2 4
+NACH-51K2 +VOR-51K2
34 44 34 44

33 43 33 43
+NACH-XS1 7 8 -51K2 +VOR-XS2 3 4 -51K3
.4 34 .4 44 .8 34 .9 44
-XS2 7 8 -XS1 3 4

52.6 / 51K2_S11 52.8 / 51K3_S11

-51K2 -51K3
51.3 51.3
S12 S22 S52 S34 13 23 33 43 S12 S22 S52 S34 13 23 33 43
SicherheitsCH1+ CH2- CH2+ Reset SicherheitsCH1+ CH2- CH2+ Reset

©All rights remain with Scheba GmbH.

Schaltgerät 14 24 34 44 Schaltgerät 14 24 34 44
UE43-4AR3D2 54.2 54.2 .4 .4 UE43-4AR3D2 54.2 54.2 .8 .9
SICK.6034775 SICK.6034775
52 54
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50.8 / 1L+/3

52.8 / L-/3 33
51K1
53.8 / 51K1_S11 .4 34

53.8 / 51K1_S21

2L+/4 / 50.8

3L+/4 / 50.8
82.7 / BB

L-/9 / 50.8

L-/4 / 50.8
-X10 9 13

K0.3

BB2 / 85.8
14 12 24 22 65.7 11 13
-54K1 54S2
.8 11 21 12 14 14

-X1 1 2

-X10 10 14
BR BL
-X10 11 15
21
1 3
.1 .1 + -
-54S1
-54K2
-XS8 1 3 .4 22 A1 A1 P

option
U U Q2 Q1
-54K2 -54K3
2 4
230V AC A2 230V AC A2
BR BL drive power .2 drive power .2
WS SW
protection door 13 23 22
54B1 -54K3
14 24 .5 21
-X1 5 6
WS SW -X1 3 4

SW BL
-XS8
2 4 .1
4
A1
-Y0.0 -54K1
24V DC A2
.2
3
-X10 12 16

13 23 3RT1015-1AP02 3RT1015-1AP02
VDR VDR
-51K2 -51K2
1 2 79.3 1 2 79.3
53.4 14 53.4 24
3 4 79.3 3 4 79.3
5 6 79.3 5 6 79.3
21 22 .3 21 22 .3
13 23
-51K3 -51K3
53.8 14 53.8 24

95.55.3
50.12.9.024.1000
14 11 .2
-51K1 12
24 21 .2
51.2 22
S12 S22 S52 S34 13 23 33 43
SicherheitsCH1+ CH2- CH2+ Reset

©All rights remain with Scheba GmbH.

Schaltgerät 14 24 34 44 emergency emergency stop
stop
UE43-4AR3D2 50.5 50.5 .4
SICK.6034775
53 58
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©All rights remain with Scheba GmbH.
54 59
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single step mode
automatic mode
homing mode

manual mode
50.8 / 1L+/7

system off
system on

spare

spare

spare

spare

spare

spare

spare

spare

spare

spare
50.8 / L-/5

-XS7 6 7
13 X1

S100.0 14 X2
WH BK

.2
Start
P100.0

11 1 0-3 5 7 3

S100.1 12 S101.4 2 6 8 4
RD
Stop RD GN BU YE

-59K1
60.3
X10 1 2 3 4
X21 X22
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

UQ 0V UL 0V IX100.0 IX100.1 IX100.2 IX100.3 IX100.4 IX100.5 IX100.6 IX100.7 IX101.0 IX101.1 IX101.2 IX101.3 IX101.4 IX101.5 IX101.6 IX101.7
1,7A 0,5A 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3

option 0 0
9 1 9 1
8 2 8 2
VAM40.2-PB-NA-TA-TA-VB-MA-1608-NN 7 S1 3 7 S2 3
6 6
5 4 5 4
Adr.:3

60.4 60.4 60.4 60.4 60.4 60.4 60.4 60.4

PROFIBUS Adr.:03 QX100.0 QX100.1 QX100.2 QX100.3 QX100.4 QX100.5 QX100.6 QX100.7 +5V A B GND /A /B

PB-DP 1 2 3 4 5 6 7 8
X71 X11 X82 1 2 3 4 5 6

X1
P100.0
-59XS2 .2
103.7 X2
WH
DP IN DP OUT
Start

©All rights remain with Scheba GmbH.

spare

spare

spare

spare

spare

spare

spare
Start

58 60
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59K1

X21.1 IN1 OUT1 X11.1

system on S100.0:14 59.2 IX100.0 QX100.0 59.2 S100.0:X1 Start

X21.2 IN2 OUT2 X11.2

system off S100.1:12 59.2 IX100.1 QX100.1 59.2 spare
X21.3 IN3 OUT3 X11.3
spare 59.3 IX100.2 QX100.2 59.3 spare
X21.4 IN4 OUT4 X11.4
spare 59.3 IX100.3 QX100.3 59.3 spare
X21.5 IN5 OUT5 X11.5
spare 59.4 IX100.4 QX100.4 59.3 spare
X21.6 IN6 OUT6 X11.6
spare 59.4 IX100.5 QX100.5 59.4 spare

X21.7 IN7 OUT7 X11.7

spare 59.4 IX100.6 QX100.6 59.4 spare

X21.8 IN8 OUT8 X11.8

spare 59.5 IX100.7 QX100.7 59.5 spare

X22.1 IN9
spare 59.6 IX101.0

VAM40.2-PB-NA-TA-TA-VB-MA-1608-NN
X22.2 IN10
spare 59.6 IX101.1
X22.3 IN11
spare 59.6 IX101.2

X22.4 IN12
spare 59.7 IX101.3

X22.5 IN13
homing mode S101.4:2 59.7 IX101.4
X22.6 IN14
automatic mode S101.4:6 59.7 IX101.5
X22.7 IN15
single step mode S101.4:8 59.8 IX101.6
X22.8 IN16
manual mode S101.4:4 59.8 IX101.7

X81.2 IN17
IX104.0

X81.15 IN18
IX104.1

X81.3 IN19
IX104.2
X81.16 IN20
IX104.3
X81.4 IN21
IX104.4
X81.17 IN22
IX104.5
X81.5 IN23
IX104.6

X81.18 IN24
IX104.7

X81.6 IN25
IX105.0
X81.19 IN26
IX105.1

©All rights remain with Scheba GmbH.

X81.7 IN27
IX105.2
X81.20 IN28
IX105.3

59 61
Date 21.10.2015 training system module overview control unit VAM 40.2 =
Ed. by A.Sommer Bosch Rexroth AG +
Appr US Page 60
2016.10323_ST3_EN
Modification Date Name Original Replacement for Replaced by A. Page 52
 0 1 2 3 4 5 6 7 8 9

printing date: 12.04.2016

-61A1
VCP25.2DVN-003-NN-NN-PW

FE 0V +24V DC

X1
X5 X9 X10 PE
1 2 3 ETH USB USB
X24 FE GND US
YE BU RD

5 YE
-XS4
62.1 / 62K1/ETH

50.9
2 BU
-XS4
50.8
1

©All rights remain with Scheba GmbH.

-XS4
RD option
50.9
laboratory wire

60 62
Date 21.10.2015 training system module control element VCP =
Ed. by A.Sommer Bosch Rexroth AG +
Appr US 25 Option Page 61
2016.10323_ST3_EN
Modification Date Name Original Replacement for Replaced by A. Page 52
 0 1 2 3 4 5 6 7 8 9

printing date: 12.04.2016

S3 / 81.6

S3_2 / 84.7

-XS8 Sercos III

-62A1
63.1
64.1 FLM I/O 8/4 FLM I/O 8/4
65.1
66.1 101U1 102U1
67.1
IP:192.168.1.30 -62A2
IN LB OUT IN LB OUT
Subnet:255.255.0.0 X7E3 X7E4 X7E1 X7E2 68.1 -62A3
Gateway:0.0.0.0 -62A1 -62A1 -62A1 -62A1 -62A1 71.3 69.1
/1 /2 /3 /4 /5 6,3AT 71.3 D D
UL
D D UM
D
1 1 1 1 US I I
L L E 1 IN1 1 IN1
2 2 2 2 UL
I I
3 3 3 3 FS IN2 2 IN2 2
S S
I I

SERCOS
4 4 4 4 FN
ETH
X7E3 X7E1 3 IN3 3 IN3
I I
S1 L L 1.1 2.1 3.1 4.1 5.1 6.1 7.1 8.1 1.1 2.1 1.1 2.1 1.1 2.1 IN4 4 IN4 4
Spare Stop
I I
5 IO1 5 IO1
L S S O O
I I
ETH

X7E4 X7E2 1.2 2.2 3.2 4.2 5.2 6.2 7.2 8.2 1.2 2.2 1.2 2.2 1.2 2.2 IO2 6 IO2 6
O O
S I I
X7E5 7 IO3 7 IO3
O O
stat.
Ready I I
Bus 1.3 2.3 3.3 4.3 5.3 6.3 7.3 8.3 1.3 2.3 1.3 2.3 1.3 2.3 IO4 8 IO4 8
O O
Dist.
X2R option
IndraControl L...
UA UA
DP

1.4 2.4 3.4 4.4 5.4 6.4 7.4 8.4 1.4 2.4 1.4 2.4 1.4 2.4 DIO 8/4 DIO 8/4

X7P
DI 4 DI 4 DO 4 DO 4 POWER POWER

X7E5 X7P/DP
Adr.:30 CML45.1-3P-504-NA-NNNN-NW

62XS1 FLM
103.2
-ETHERNET
DP OUT DO DI
61.4 / 62K1/ETH

©All rights remain with Scheba GmbH.

61 63
Date 26.10.2015 training system module SPS overview =
Ed. by A.Sommer Bosch Rexroth AG +
Appr US Page 62
2016.10323_ST3_EN
Modification Date Name Original Replacement for Replaced by A. Page 52
 0 1 2 3 4 5 6 7 8 9

printing date: 12.04.2016

2L+/3 / 50.8

62A1
24V 24V 24V 24V
/1 1.1 1.2 2.1 2.2 1.4 1.3 2.4 2.3
62.1
IX0.0 70.3 IX0.1 70.3 IX0.2 70.3 IX0.3 70.3
70.3 70.3 70.3 70.3

DC24V PLUG-IN PLACE TYPE CML45.1-3P-504-NA-NNNN-NW PART 1 OF 5 Rexroth

©All rights remain with Scheba GmbH.

Sick emergency-stop spare spare spare
"local"
ok

62 64
Date 16.11.2015 training system module PLC-inputs 1 =
Ed. by A.Sommer Bosch Rexroth AG +
Appr US Page 63
2016.10323_ST3_EN
Modification Date Name Original Replacement for Replaced by A. Page 52
 0 1 2 3 4 5 6 7 8 9

printing date: 12.04.2016

-XS1.2 9 10 11 12 -XS2.2 13 14 15 16

62A1
24V 24V 24V 24V
/2 3.1 3.2 4.1 4.2 3.4 3.3 4.4 4.3
62.1
IX0.4 70.3 IX0.5 70.3 IX0.6 70.3 IX0.7 70.3
70.3 70.3 70.3 70.3

DC24V PLUG-IN PLACE TYPE CML45.1-3P-504-NA-NNNN-NW PART 2 OF 5 Rexroth

©All rights remain with Scheba GmbH.

transfer from transfer from transfer from transfer from
left modul left modul right modul right modul

63 65
Date 16.11.2015 training system module PLC-inputs 2 =
Ed. by A.Sommer Bosch Rexroth AG +
Appr US Page 64
2016.10323_ST3_EN
Modification Date Name Original Replacement for Replaced by A. Page 52
 0 1 2 3 4 5 6 7 8 9

printing date: 12.04.2016

62A1
DC24V/0,5A PLUG-IN PLACE TYPE CML45.1-3P-504-NA-NNNN-NW PART 3 OF 5 option
/3
62.1

QX0.0 QX0.1 QX0.2 QX0.3

5.1 5.2 6.1 6.2 5.4 5.3 6.4 6.3

GND GND GND GND

A1
-K0.3
24V DC A2

39.11.0.024.0060
14 11 54.3
12

©All rights remain with Scheba GmbH.

spare spare spare reset

64 66
Date 16.11.2015 training system module PLC-outputs 1 =
Ed. by A.Sommer Bosch Rexroth AG +
Appr US Page 65
2016.10323_ST3_EN
Modification Date Name Original Replacement for Replaced by A. Page 52
 0 1 2 3 4 5 6 7 8 9

printing date: 12.04.2016

62A1
DC24V/0,5A PLUG-IN PLACE TYPE CML45.1-3P-504-NA-NNNN-NW PART 4 OF 5 option
/4
62.1

QX0.4 QX0.5 QX0.6 QX0.7

7.1 7.2 8.1 8.2 7.4 7.3 8.4 8.3

GND GND GND GND

A1 A1 A1 A1
-K0.4 -K0.5 -K0.6 -K0.7
24V DC A2 24V DC A2 24V DC A2 24V DC A2

-K0.4 -K0.5 -K0.6 -K0.7

12 12 12 12
11 14 11 14 11 14 11 14

.1 .3 .5 .7

-XS1.2 13 14 15 16 -XS2.2 9 10 11 12

39.11.0.024.0060 39.11.0.024.0060 39.11.0.024.0060 39.11.0.024.0060

14 11 .2 14 11 .3 14 11 .5 14 11 .7
12 12 12 12

©All rights remain with Scheba GmbH.

transfer to transfer to transfer to transfer to
left modul left modul right modul right modul

65 67
Date 16.11.2015 training system module PLC-outputs 2 =
Ed. by A.Sommer Bosch Rexroth AG +
Appr US Page 66
2016.10323_ST3_EN
Modification Date Name Original Replacement for Replaced by A. Page 52
 0 1 2 3 4 5 6 7 8 9

printing date: 12.04.2016

50.8 / 1L+/5

50.8 / 3L+/2

50.8 / 3L+/5

50.8 / L-/7

50.8 / L-/10

50.3 / PE62K1

62A1
24V 24V GND PE 24V 24V GND PE
/5 1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4
62.1

24V/DC 24V/DC GND PE ?? 24V/DC GND PE

Onboard E/A(Us) CPU (ULS) Onboard Externe E/A(UM) Extern

DC24V PLUG-IN PLACE TYPE CML45.1-3P-504-NA-NNNN-NW PART 5 OF 5 Rexroth

©All rights remain with Scheba GmbH.

66 68
Date 21.10.2015 training system module PLC-power supply =
Ed. by A.Sommer Bosch Rexroth AG +
Appr US Page 67
2016.10323_ST3_EN
Modification Date Name Original Replacement for Replaced by A. Page 52
 0 1 2 3 4 5 6 7 8 9

printing date: 12.04.2016

FLM_OUT_+24V / 102.8

FLM_OUT_GND / 102.8

FLM_IN_+24V / 101.1

FLM_IN_GND / 101.1
BN BU BN BU

-XS200 1 -XS200 3 -XS100 1 -XS100 3

Shelf unit
-XS200 1 -XS200 3 -XS100 1 -XS100 3

BN WS BN WS

PE

-62A2
24V 24V GND PE 24V 24V GND PE
62.5
1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4
6,3AT

24V/DC 24V/DC GND FE 24V/DC 24V/DC GND FE

E/A(Us) LED(UM) E/A(Us) LED(UM)

DC24V PLUG-IN PLACE TYPE R-IB IL 24 SEG/F-D-PAC PART 1 OF 1 Rexroth

©All rights remain with Scheba GmbH.

FLM IN FLM IN FLM OUT FLM OUT
+24V GND +24V GND

67 69
Date 16.11.2015 training system module Inline bus coupler PWR =
Ed. by A.Sommer Bosch Rexroth AG +
Appr US Page 68
2016.10323_ST3_EN
Modification Date Name Original Replacement for Replaced by A. Page 52
 0 1 2 3 4 5 6 7 8 9

printing date: 12.04.2016

FLM_OUT_DO_1 / 102.8

FLM_OUT_DO_2 / 102.8

FLM_IN_DI_1 / 101.1

FLM_IN_DI_2 / 101.1
SW WS SW WS

-XS200 4 -XS200 2 -XS100 4 -XS100 2

Shelf unit
-XS200 4 -XS200 2 -XS100 4 -XS100 2

GN GN GE GE

-62A3
DO DI GND(FLM) SH DO DI NC SH
62.5
1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4
71.5 71.5

DC24V PLUG-IN PLACE TYPE R-IB IL FLM-PAC PART 1 OF 1 Rexroth

©All rights remain with Scheba GmbH.

FLM OUT FLM IN FLM OUT FLM IN
/DO /DI DO DI

68 70
Date 16.11.2015 training system module Inline bus coupler PAC =
Ed. by A.Sommer Bosch Rexroth AG +
Appr US Page 69
2016.10323_ST3_EN
Modification Date Name Original Replacement for Replaced by A. Page 52
 0 1 2 3 4 5 6 7 8 9

printing date: 12.04.2016

62A1
/1 /3
DI4xDC24V DO4xDC24V/0.5A

1.1 IN1 OUT1 1.1

Sick emergency-stop "local" ok 51K1:24 63.1 IX0.0 QX0.0
1.2 24V GND 1.2

CML45.1-3P-504-NA-NNNN-NW

CML45.1-3P-504-NA-NNNN-NW
63.2

1.3 24V GND 1.3

63.6

1.4 IN3 OUT3 1.4

spare 63.5 IX0.2 QX0.2
2.1 IN2 OUT2 2.1
spare 63.3 IX0.1 QX0.1

2.2 24V GND 2.2

63.4

2.3 24V GND 2.3

63.8

2.4 IN4 OUT4 2.4

spare 63.7 IX0.3 QX0.3
24V DC 0V

62A1
/2 /4
DI4xDC24V DO4xDC24V/0.5A

3.1 IN1 OUT1 1.1

transfer from left modul XS1.2:9 64.1 IX0.4 QX0.4

3.2 24V GND 1.2

CML45.1-3P-504-NA-NNNN-NW

CML45.1-3P-504-NA-NNNN-NW
64.2

3.3 24V GND 1.3

64.6

3.4 IN3 OUT3 1.4

transfer from right modul XS2.2:13 64.5 IX0.6 QX0.6
4.1 IN2 OUT2 2.1
transfer from left modul XS1.2:11 64.3 IX0.5 QX0.5
4.2 24V GND 2.2
64.4

4.3 24V GND 2.3

64.8

4.4 IN4 OUT4 2.4

transfer from right modul XS2.2:15 64.7 IX0.7 QX0.7
24V DC 0V

©All rights remain with Scheba GmbH.

69 71
Date 21.10.2015 training system module PLC overview =
Ed. by A.Sommer Bosch Rexroth AG +
Appr US Page 70
2016.10323_ST3_EN
Modification Date Name Original Replacement for Replaced by A. Page 52
 0 1 2 3 4 5 6 7 8 9

printing date: 12.04.2016

-62A2
62.5
X1
1.1
US
2.1
US
1.2
UM
2.2
UM
1.3
GND
2.3
GND
1.4
FE
2.4
FE

INLINE

-62A3
62.5
1.1
/DO
1.2
/DI
1.3
GND(FLM)
1.4
SH 69.3

2.1
DO
2.2
DI

2.4
SH 69.7

INLINE

©All rights remain with Scheba GmbH.

70 75
Date 21.10.2015 training system module PLC overview =
Ed. by A.Sommer Bosch Rexroth AG +
Appr US Page 71
2016.10323_ST3_EN
Modification Date Name Original Replacement for Replaced by A. Page 52
 0 1 2 3 4 5 6 7 8 9

printing date: 12.04.2016

-X24V
FLM1_2 / 101.3
FLM1_3 / 101.3
L-
85.0 / 85B1/L- 82B1/L- / 82.0
82B2/L- / 82.0
L-
85.0 / 85B2/L- FLM3_2 / 102.3
FLM3_3 / 102.3
L-
Enclosure grooved plate BAND_GND / 76.0
L-

power supply L- -XS3 1

50.8 / L-/2

power supply 24V / -XS3 2

50.8 / 2L+/2 FLM1_1 / 101.3
contact voltage over FLM1_4 / 101.3
NH 2L+
FLM2_1 /
power supply 24V -XS3 3
50.8 / 4L+/2 FLM2_4 /
2L+
FLM3_1 / 102.3
FLM3_4 / 102.3
-XS3 4 2L+
BAND_L+ / 76.0
2L+
-XS3 5

WAGO X-COM 4L+

stick terminals
5er block 4L+

©All rights remain with Scheba GmbH.

71 76
Date 16.11.2015 training system module power supply subplate mechanics =
Ed. by A.Sommer Bosch Rexroth AG +
Appr US Page 75
2016.10323_ST3_EN
Modification Date Name Original Replacement for Replaced by A. Page 52
 0 1 2 3 4 5 6 7 8 9

printing date: 12.04.2016

75.8 / BAND_L+

75.8 / BAND_GND

subplate mechanics

12 14 12 14
-102K1 -102K2
102.5 11 102.6 11

1 2

M
-76M1

©All rights remain with Scheba GmbH.

belt drive

75 79
Date 23.11.2015 training system module belt drive =
Ed. by A.Sommer Bosch Rexroth AG +
Appr US Page 76
2016.10323_ST3_EN
Modification Date Name Original Replacement for Replaced by A. Page 52
 0 1 2 3 4 5 6 7 8 9

printing date: 12.04.2016

50.9 / N

50.9 / L

1 3 5 13 21
-79Q1
5,5-8A 14 22
7A

82.2
I> I> I>
2 4 6

1 3 5
-54K2
54.4 2 4 6

1 3 5
-54K3
54.5 2 4 6
PE

-79Z1
10A L Net N PE

MURR
10415
MURR.10415

L' load N'

twisted

©All rights remain with Scheba GmbH.

N' / 81.0

L' / 81.0

76 80
Date 21.10.2015 training system module Converter supply =
Ed. by A.Sommer Bosch Rexroth AG +
Appr US Page 79
2016.10323_ST3_EN
Modification Date Name Original Replacement for Replaced by A. Page 52
 0 1 2 3 4 5 6 7 8 9

printing date: 12.04.2016

X3 = mains supply
X4 = Motor encoder
X5 = Motor connection
X6 = Motor temperature control, Motor brake

X9 = integrated/external brake resistant

X13 = 24-V-supply (control voltage)
X24/X25 = Sercos III
X31 = digital input, digital output
X32 = analogue input
X47 = Bb-Relay contact, module bus
X4

X49 = security techniques L3/L4

X49

X77 = intermediate circuit connection

X31

X32

X47
X24

X13
X25

X77

X6

X5
X9

X3

©All rights remain with Scheba GmbH.

Top view from top from below

79 81
Date 21.10.2015 training system module Converter overview =
Ed. by A.Sommer Bosch Rexroth AG +
Appr US Page 80
2016.10323_ST3_EN
Modification Date Name Original Replacement for Replaced by A. Page 52
 0 1 2 3 4 5 6 7 8 9

printing date: 12.04.2016

79.7 / L' L' / 84.0

S3 / 62.4

S3 / 84.6
79.7 / N' N' / 84.0

No E-Stop!

-80A1
82.0
X3 L1 L2 L3
X9 1 2 3
X77 L- L- NC NC L+ L+
X24 SER3.1
X25 SER3.2

line feed braking resistance conection power circle

RB1

RB2
NC

Sercos III

Sercos III
option
IndraDrive Cs
HCS01.1E-W0003-A-02-E-S3-EC-NN-NN-NN-FW

GND_Encoder

VCC_Resolver

Außenschirm
MotTemp+

MotTemp-

drive adress 11

EncData+
GND_shld

EncData-

EncCLK+
+24V Br

EncCLK-
A+TTL

B+TTL

Sense-
A-TTL

B-TTL
+12V
0V Br

+5V
R+
A+

B+

R-
A-

B-
motorconnection demand motor encoder

A1 A2 A3 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 SH
X5 X6 X4

RKG0033/001,4

RD 0,25
BK 0,25

PK 0,25
WH 0,5

BN 0,5
RKL0013/002,7

1 2 3 GNYE 5 6
-81G1 2 5 6 1 7 9

+ -
battery box
2 5 6 1 3 4 9
RKG0034/000,8

RD 0,25

BU 0,25
BK 0,25

VT 0,25
WH 0,5

BN 0,5
U1 V1 W1 PE 5 6 9 2 5 6 1 3 4 9
-81M1
R911325131
U1 V1 W1 PE BR+ BR- SH 2 5 6 1 3 4 SH

M
3

©All rights remain with Scheba GmbH.

MSM drive X-axis
Smax: 400mm d=cw U : 72mm/U
i=10 Vmax: 1mm/s M1max=0,3Nm
a max: 50mm/s²
80 82
Date 26.10.2015 training system module Converter power section =
Ed. by A.Sommer Bosch Rexroth AG +
Appr US Page 81
2016.10323_ST3_EN
Modification Date Name Original Replacement for Replaced by A. Page 52
 0 1 2 3 4 5 6 7 8 9

printing date: 12.04.2016

75.8 / 82B2/L-
75.8 / 82B1/L-
50.8 / 1L+/6

1L+/8 / 85.0

13 11 12
-79Q1 -XS8
79.3 14
BN BU BN BU

1 3 1 3
+ - + -
50.8 / 1L+/8 82B1 82B2

BB1 / 85.7
BB / 54.4
4 4
50.8 / L-/8 L-/8 / 85.0
BK BK

XS8
5 6

-80A1
81.0
X13 1 2 3 4
X31 1 2 3 4 5 6 7 8
X32 1 2 3
X47 1 2

24V DC supply digital input, digital output analog input Bb-relay contact
I_1

I_2

I_3

I_4

I_5

I_6

I_7

I/O_8

Bb/Rel1

Bb/Rel2
GND

I_a_1-
0V

0V

+24V

+24V

E-Stop

I_a_1+
option

limit -
motor protection ok!

limit +
spare

spare

spare

spare

spare
IndraDrive Cs
adress 11

x-axis

©All rights remain with Scheba GmbH.

81 83
Date 16.11.2015 training system module Converter control section =
Ed. by A.Sommer Bosch Rexroth AG +
Appr US Page 82
2016.10323_ST3_EN
Modification Date Name Original Replacement for Replaced by A. Page 52
 0 1 2 3 4 5 6 7 8 9

printing date: 12.04.2016

X3 = mains supply
X4 = Motor encoder
X5 = Motor connection
X6 = Motor temperature control, Motor brake

X9 = integrated/external brake resistant

X13 = 24-V-supply (control voltage)
X24/X25 = Sercos III
X31 = digital input, digital output
X32 = analogue input
X47 = Bb-Relay contact, module bus
X4

X49 = security techniques L3/L4

X49

X77 = intermediate circuit connection

X31

X32

X47
X24

X13
X25

X77

X6

X5
X9

X3

©All rights remain with Scheba GmbH.

Top view from top from below

82 84
Date 21.10.2015 training system module Converter overview =
Ed. by A.Sommer Bosch Rexroth AG +
Appr US Page 83
2016.10323_ST3_EN
Modification Date Name Original Replacement for Replaced by A. Page 52
 0 1 2 3 4 5 6 7 8 9

printing date: 12.04.2016

S3_2 / 62.4
81.1 / L'

S3 / 81.7
81.1 / N'

No E-Stop!

-83A1
85.0
X3 L1 L2 L3
X9 1 2 3
X77 L- L- NC NC L+ L+
X24 SER3.1
X25 SER3.2

line feed braking resistance conection power circle

RB1

RB2
NC

Sercos III

Sercos III
option
IndraDrive Cs
HCS01.1E-W0003-A-02-E-S3-EC-NN-NN-NN-FW

GND_Encoder

VCC_Resolver

Außenschirm
MotTemp+

MotTemp-

drive adress 12

EncData+
GND_shld

EncData-

EncCLK+
+24V Br

EncCLK-
A+TTL

B+TTL

Sense-
A-TTL

B-TTL
+12V
0V Br

+5V
R+
A+

B+

R-
A-

B-
motorconnection demand motor encoder

A1 A2 A3 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 SH
X5 X6 X4

RKG0033/001,4

RD 0,25
BK 0,25

PK 0,25
WH 0,5

BN 0,5
RKL0013/003,9

1 2 3 GNYE 5 6
84G1 2 5 6 1 7 9

+ -
battery box
2 5 6 1 3 4 9
RKG0034/002,1

RD 0,25

BU 0,25
BK 0,25

VT 0,25
WH 0,5

BN 0,5
U1 V1 W1 PE 5 6 9 2 5 6 1 3 4 9
-84M1
R911325132
U1 V1 W1 PE BR+ BR- SH 2 5 6 1 3 4 SH

M
3

©All rights remain with Scheba GmbH.

MSM drive Y-axis
Smax : 258mm d=ccw U : 5mm/U i=1,5
Vmax : 0,58mm/s M1max=0,87Nm a max:
30mm/s²
83 85
Date 26.10.2015 training system module Converter power section =
Ed. by A.Sommer Bosch Rexroth AG +
Appr US Page 84
2016.10323_ST3_EN
Modification Date Name Original Replacement for Replaced by A. Page 52
 0 1 2 3 4 5 6 7 8 9

printing date: 12.04.2016

75.8 / 85B2/L-
75.8 / 85B1/L-
82.4 / 1L+/8

82.1 / L-/8
9 10
-XS8

1 3 1 3
+ - + -
85B1 85B2
4 4

BB1 / 82.8

BB2 / 54.4
-XS8
7 8

-83A1
84.0
X13 1 2 3 4
X31 1 2 3 4 5 6 7 8
X32 1 2 3
X47 1 2

24V DC supply digital input, digital output analog input Bb-relay contact
I_1

I_2

I_3

I_4

I_5

I_6

I_7

I/O_8

Bb/Rel1

Bb/Rel2
GND

I_a_1-
0V

0V

+24V

+24V

E-Stop

I_a_1+
option

limit -
limit +
spare

spare

spare

spare

spare

spare
IndraDrive Cs
adress 12
y-axis

©All rights remain with Scheba GmbH.

84 100
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printing date: 12.04.2016

RF-FLM DI 8 M8 RF-FLM DIO 8/4

marking. meaning
FE
pin assignment IN LB OUT FE functional earth
LB IN LB OUT LB IN local bus IN
marking. meaning U LS IN D U LS OUT LB OUT local bus OUT
FE
IN LB OUT
FE functional earth I
U LS IN power supply intern / IN (logic)
LB IN LB OUT LB IN local bus IN
IN1
1
U LS OUT power supply OUT
U LS IN D U LS OUT LB OUT local bus OUT
I
2
(supply for further devices)

U LS IN power supply intern / IN I

IN2 IN1 to IN4 Inputs 1 bis 4
I
1 (logic and sensor system) 3 IO5 to IO8 In/Outputs 5 to 8
IN1 IN3 I
I U LS OUT power supply OUT 4
UA power supply of actuators
2
IN2
(supply for further devices)
I
IN4 Sensors
I Inputs 1 bis 8
IN1 to IN8 5

IN3
3
IO5 O
I C:\Users\F.Lenhart\Documents\PdfGrabber\Images\r911170495_02_Seite_7_Bild_1.png
I
6 the maximum current load of 3 A
4
IN4
C:\Users\F.Lenhart\Documents\PdfGrabber\Images\r911170493_02_Seite_5_Bild_1.png
the maximum current load of 3 A
I
O IO6 per contact must not be exceeded in general
I per contact must not be exceeded in general 7

IN5
5 IO7 O
I
I 8
6
IN6
O IO8 CAUTION
I CAUTION
IN7
7
U AIN UA

I C:\Users\F.Lenhart\Documents\PdfGrabber\Images\r911170495_02_Seite_7_Bild_2.png

8
DIO 8/4 the socket U must be assigned with a wire
A
IN8 the degree of protection
FE IP65/67 attainable.
DI 8
CAUTION

FE C:\Users\F.Lenhart\Documents\PdfGrabber\Images\r911170495_02_Seite_7_Bild_3.png
the voltage U A supplies all inputs and outputs

pin-configuration LB IN / LB OUT
pin IN OUT
LB IN LB OUT
CAUTION
1 Supply voltage Supply voltage
U LS U LS pin-configuration LB IN / LB OUT
(device and sensor system) (device and sensor system)
2 DI DO LB IN LB OUT pin IN OUT
3 GND U LS GND U LS
1 Supply voltage Supply voltage
U LS (logic) U LS (logic)
4 DI DO
2 DI DO
The shield is carried out via the thread
C:\Users\F.Lenhart\Documents\PdfGrabber\Images\r911170493_02_Seite_5_Bild_2.png
3 GND U LS GND U LS
4 DI DO

The shield is carried out via the thread

C:\Users\F.Lenhart\Documents\PdfGrabber\Images\r911170495_02_Seite_7_Bild_4.png

CAUTION

CAUTION

©All rights remain with Scheba GmbH.

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gripper gripper MSC MSC valve valve valve valve
closed open retracted extended gripper MSC turning unit turning unit
(working position) (basic position) (basic position) (working position) open (PU1) extend (PU2) 0°=front 180°=back
(basic position) (PU4)
(PU3)

BN BU BN BU BN BU BN BU

x1 x1 x1 x1
+ - + - + - + -
-101B1 -101B2 -101B3 -101B4 -101Y1 -101Y2 -101Y3 -101Y4
x2 x2 x2 x2

BK BK BK BK

101U1
BOR.R91170450 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4

IN1 IN2 IN3 IN4 IO5 IO6 IO7 IO8

PE PE
FE functional earth
FE
option LB IN
LB OUT
U LS IN
local bus
IN local bus
OUT power supply IN (logic + sensor system)
FE

RF-FLM DIO 8/4 M8 U LS OUT

IN1 bis IN4
power supply OUT (for further devices)
Inputs 1-4
LB IN UA IN IO5 bis IO8 In-/Outputs 5 -8 power LB OUT
UA supply of actuators and sensors
1 2 3 4 1 2 3 4 1 2 3 4

LB_4 / 102.0
LB_3 / 102.0
68.7 / FLM_IN_GND
68.5 / FLM_IN_+24V

69.5 / FLM_IN_DI_2

69.4 / FLM_IN_DI_1

75.8 / FLM1_1

75.8 / FLM1_2

75.8 / FLM1_3

75.8 / FLM1_4

LB_2 / 102.0
LB_1 / 102.0

©All rights remain with Scheba GmbH.

100 102
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Bosch Rexroth AG +
Appr US Page 101
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Rotary module 0 ° Rotary module 180 ° optical IR conveyor belt conveyor belt Light barrier, Light barrier,
(gripper shows to (gripper shows to the sensor in process direction against process direction receiver transmitter
the belt) bearing)
(basic position) (working position)

BN BU BN BU 1 3 1 3 1 3
A1 A1
+ - + - + - + - + -
-102B1 -102B2 -102B3 -102K1 -102K2 102B7 102B7
24V DC A2 24V DC A2 .8 .7
rec. Send.
BK BK 2 4

102U1
BOR.R91170450 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4

IN1 IN2 IN3 IN4 IO5 IO6 IO7 IO8

PE PE
FE functional earth
FE
option LB IN
LB OUT
U LS IN
local bus
IN local bus
OUT power supply IN (logic + sensor system)
FE

RF-FLM DIO 8/4 M8 U LS OUT

IN1 bis IN4
power supply OUT (for further devices)
Inputs 1-4
LB IN UA IN IO5 bis IO8 In-/Outputs 5 -8 power LB OUT
UA supply of actuators and sensors
1 2 3 4 1 2 3 4 1 2 3 4

101.9 / LB_1
101.9 / LB_2
75.8 / FLM3_1

75.8 / FLM3_2

75.8 / FLM3_3

75.8 / FLM3_4

101.9 / LB_3
101.9 / LB_4

68.3 / FLM_OUT_GND
68.1 / FLM_OUT_+24V

69.4 / FLM_OUT_DO_2

69.3 / FLM_OUT_DO_1
39.11.0.024.0060 39.11.0.024.0060
14 11 76.2 14 11 76.3
12 12

©All rights remain with Scheba GmbH.

101 103
Date 23.11.2015 training system module high rack - station 3 =
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Bosch Rexroth AG +
Appr US Page 102
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subplate feedthrough option
electrical installation

DP

Item Item
SPS CPU L45 VAM 40.2 panel
62XS1 -59XS2
62.2 BUS 0,6m 59.1 0,6m
IN OUT SH IN OUT
Profibusconnector 1 Profibusconnector 1

S
on off on off

RD 2 2

A B

A B
B A

B A
GN 3 3

-80W1
UNITRONIC BUS
2x0,64 mm²

XDP

©All rights remain with Scheba GmbH.

102 110
Date 21.10.2015 training system module overview Profibus DP =
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printing date: 12.04.2016

Summarized parts list
Menge in description Type number manufacturer
Order number Stück
Keine VE designation Breite Höhe Tiefe supplier

1 panel control VCP25.2DVN VCP25.2DVN-003-NN-NN-PW BOR

R911311505
203,00 mm 147,00 mm 66,00 mm Bosch Rexroth AG

1 PLC IndraControl L45.1 CML45.1-3P-504-NA-NNNN-NW BOR

R911170827 Controller: x86-compatible, 1 GHz 256 MB RAM, 8 MB SRAM battery-buffered Interfaces: Ethernet, Profibus DP, RT-Ethernet, SERCOS III Digitale
on-board E/A: 8DI/8DO 176,00 mm 120,00 mm 97,00 mm Bosch Rexroth AG

1 Connection kit IndraControl L R-IB IL CML S01-PLSET BOR

R911299856
0,00 mm 0,00 mm 0,00 mm Bosch Rexroth AG

1 Firmware IndraControl L45 FWA-CML45*-XLC-12VRS-D0 BOR

R911334608
Firmware IndraControl L45 0,00 mm 0,00 mm 0,00 mm Bosch Rexroth AG

1 Inline-feeding connector without fuse R-IB IL 24 PWR IN-PAC BOR

R911170789
12,20 mm 120,00 mm 72,00 mm Bosch Rexroth AG

1 Inline branch modul R-IB IL 24 FLM-PAC BOR

R911170445 Inline branch terminal for coupling a Fieldline Modular local bus M8 or M%1 at the end of an Inline station, conversion of Inline local bus physical
structure to the Fieldline local bus physical structure, complete with accessories (connector and labeling field) 12,20 mm 137,00 mm 71,50 mm Bosch Rexroth AG

2 IndraDrive Kompaktumrichter, einachsig 3A, Economy HCS01.1E-W0003-A-02-E-S3-EC-NN-NN-NN-FW BOR

R911328423
50,00 mm 215,00 mm 196,00 mm Bosch Rexroth AG

6 Pressure sensor 0830100629 BOR

0830100629
reed sensor, series ST6, 6 mm groove, with cable 3m 0,00 mm 0,00 mm 0,00 mm Bosch Rexroth AG

1 machines control panel Profibus emergency stop, key switch, 2 switch 16DI / 8DO VAM40.2-PB-NA-TA-TA-VB-MA-1608-NN BOR
R911170772
407,00 mm 169,00 mm 102,00 mm Bosch Rexroth AG

2 fieldline modular M8-device with four digital Inputs and four digital In- or Outputs RF-FLM DIO 8/4 M8 BOR
R91170450
fieldline modular M8-device with four digital Inputs and four digital In- or Outputs 29,80 mm 143,00 mm 33,50 mm Bosch Rexroth AG

4 sensor cylinder R115801075 BOR

R115801075
sensor cylinder 0,00 mm 0,00 mm 0,00 mm Bosch Rexroth AG

1 dc current motor with gear 80807020 Crouzet

80807020
dc current motor with gear rpm-range: 1,04 to 208 min-1 0,00 mm 0,00 mm 0,00 mm Crouzet

7 couple relais 39.11.0.024.0060 Finder

39.11.0.024.0060
couple relais 24VDC/1W/6A 6,2mm contact material: AgNi standard 6,20 mm 87,90 mm 75,60 mm Finder

1 relay sockt for series 50/95 95.55.3 Finder

95.55.3
16,00 mm 96,00 mm 74,00 mm Finder

1 couple relay 8A 2 two-way contact 50.12.9.024.1000 Finder

50.12.9.024.1000
couple relais BU series 50 with forcibly guided contact 15,50 mm 82,00 mm 75,00 mm Finder

1 mounting bracket Variclip 95.91.3 Finder

95.91.3
38,00 mm 77,50 mm 88,00 mm Finder

1 bus connector RS485 90° fast Con. with PG-interface 700-972-7BA12 HEL
700-972-7BA12
0,00 mm 0,00 mm 0,00 mm Helmholz

1 bus connector RS485 90° fast Con. with PG-interface 700-972-7BB12 HEL
700-972-7BB12
0,00 mm 0,00 mm 0,00 mm Helmholz
Main switch fl. mtg./red/%0M %1B

©All rights remain with Scheba GmbH.

1 P1-25/EA/SVB/HI11 MOE
091080
65,00 mm 65,00 mm 119,00 mm Eaton Industries

103 111
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printing date: 12.04.2016

Summarized parts list
Menge in description Type number manufacturer
Order number Stück
Keine VE designation Breite Höhe Tiefe supplier

1 Contact element, 1N/O, Front fixing, Cage clamp M22-CK10 MOE

216384
10,00 mm 32,00 mm 39,00 mm Eaton Industries

1 LED element, white, Front fixing, Cage clamp M22-CLED-W MOE

216569
10,00 mm 37,00 mm 37,00 mm Eaton Industries

1 Illuminated pushbutton actuator, flush, white I, spring-return M22-DL-W-X1 MOE

216942
30,00 mm 30,00 mm 30,00 mm Eaton Industries

3 fixed adapter 3 contactors M22-A MOE

216374
0,00 mm 0,00 mm 0,00 mm Eaton Industries

1 Contact element, 1N/C, Front fixing, Cage clamp M22-CK01 MOE

216385
10,00 mm 32,00 mm 39,00 mm Eaton Industries

1 Pushbutton actuator, flush, red, spring-return M22-D-R MOE

216594
30,00 mm 30,00 mm 30,00 mm Eaton Industries

1 Contact element, 1N/O, Front fixing M22-K10 MOE

216376
32,00 mm 10,00 mm 38,00 mm Eaton Industries

1 Selector switch actuator, 2 Pos., 0 I, stay-put M22-WS MOE

216882
30,00 mm 30,00 mm 70,00 mm Eaton Industries

1 IVS top hat rail adaptor M22-IVS MOE

216400
35,00 mm 64,50 mm 57,00 mm Eaton Industries

1 Emparro 10-100-240/24 Emparro 10-100-240/24 MURR

85441
65,00 mm 123,00 mm 138,00 mm Murrelektronik GmbH

2 EMV dejam module VDR VDR MURR

26507
EMC elimination module VDR 230V AC/DC 0,00 mm 0,00 mm 0,00 mm Murrelektronik GmbH

1 MEF EMC-FILTER 1-PHASE 1-STAGE 10415 MURR

10415
further information could be found on http://shop.murrelektronik.de 65,00 mm 107,00 mm 39,00 mm Murrelektronik GmbH

4 door position switch with fixture fittings, without connecting cable D2SW-01L2M OMR
D2SW-01L2M
door position switch with fixture fittings, without connecting cable 0,00 mm 0,00 mm 0,00 mm Omron

15 End clamp CLIPFIX 35-5 PXC

3022276
End clamp, Width: 5.15 mm, Height: 35 mm, Length: 48.5 mm, Color: gray 5,15 mm 48,50 mm 36,50 mm Phoenix Contact

40 Feed-through terminal block STS 2,5-TWIN PXC

3031720 Feed-through terminal block, Connection method: Spring-cage connection, Cross section: 0.08 mm² - 4 mm², AWG: 28 - 12, Width: 5.2 mm,
Color: gray, Mounting type: NS 35/7.5, NS 35/15 5,20 mm 51,00 mm 43,00 mm Phoenix Contact

13 Feed-through terminal block STS 2,5-TWIN BU PXC

3036275 Feed-through terminal block, Connection method: Spring-cage connection, Cross section: 0.08 mm² - 4 mm², AWG: 28 - 12, Width: 5.2 mm,
Color: blue, Mounting type: NS 35/7.5, NS 35/15 5,20 mm 51,00 mm 43,00 mm Phoenix Contact

7 Ground modular terminal block STS 2,5-TWIN-PE PXC

PXC.3031733 Ground modular terminal block, Connection method: Spring-cage connection, Cross section: 0.08 mm² - 4 mm², AWG 28 - 12, Width: 5.2 mm,
Color: green-yellow, Mounting type: NS 35/7.5, NS 35/15 5,20 mm 51,00 mm 43,00 mm Phoenix Contact

1 Feed-through terminal block STS 2,5-TWIN OG PXC

3037504 Feed-through terminal block, Connection method: Spring-cage connection, Cross section: 0.08 mm² - 4 mm², AWG: 28 - 12, Width: 5.2 mm,
Color: orange, Mounting type: NS 35/7.5, NS 35/15 5,20 mm 51,00 mm 43,00 mm Phoenix Contact
End cover

©All rights remain with Scheba GmbH.

9 D-STS 2,5 PXC
3031762
End cover, Length: 51 mm, Width: 2.2 mm, Height: 43 mm, Color: gray 2,20 mm 51,00 mm 43,00 mm Phoenix Contact

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Summarized parts list
Menge in description Type number manufacturer
Order number Stück
Keine VE designation Breite Höhe Tiefe supplier

3 safety control UE43-4AR3D2 SICK

6034775
safety control unit 23,00 mm 97,00 mm 114,00 mm SICK

1 cross auxiliary switch 1S+1Ö 3RV1901-1E Siemens AG

3RV1901-1E
0,00 mm 0,00 mm 0,00 mm Siemens

1 CIRCUIT BREAKER 400V 10KA, 2-POLE, C, 6A, D=70MM 5SY4206-7 Siemens AG

5SY4206-7
CIRCUIT BREAKER 400V 10KA, 2-POLE, C, 6A, D=70MM 36,00 mm 90,00 mm 76,00 mm Siemens AG

1 CIRCUIT BREAKER 400V 10KA, 2-POLE, B, 10A, D=70MM 5SY4210-6 Siemens AG

5SY4210-6
CIRCUIT BREAKER 400V 10KA, 2-POLE, B, 10A, D=70MM 36,00 mm 90,00 mm 76,00 mm Siemens AG

3 CIRCUIT BREAKER 230/400V 10KA, 1-POLE, C, 2A, D=70MM 5SY4102-7 Siemens AG

5SY4102-7
CIRCUIT BREAKER 230/400V 10KA, 1-POLE, C, 2A, D=70MM 18,00 mm 90,00 mm 76,00 mm Siemens AG

1 CIRCUIT BREAKER 230/400V 10KA, 1-POLE, C, 4A, D=70MM 5SY4104-7 Siemens AG

5SY4104-7
CIRCUIT BREAKER 230/400V 10KA, 1-POLE, C, 4A, D=70MM 18,00 mm 90,00 mm 76,00 mm Siemens AG

2 CONTACTOR, AC-3, 3KW/400V, 1NC, AC 230V, 3RT1015-1AP02 Siemens AG

3RT1015-1AP02
CONTACTOR, AC-3, 3KW/400V, 1NC, AC 230V, 3-POLE, SZ S00 SCREW TERMINAL 45,00 mm 57,50 mm 72,00 mm Siemens AG

1 starting circuit-breaker 5,5-8A 3RV1021-1HA10 Siemens AG

3RV1021-1HA10
Bgr.S0, screwed connection adjustable range 5,5-8A 45,00 mm 97,00 mm 96,00 mm Siemens AG

5 1-conductor/1-pole base terminal 2022-1201 WAGO

2022-1201
1-conductor/1-pole base terminal Mittenbeschriftung with additional cross bridge 5,20 mm 48,50 mm 32,50 mm Wago

1 1-conductor multipole connector 5-pole for insertion 2022-105 WAGO

2022-105
1-conductor multipole connector 5-pole for insertion into base terminal, codable,grey 0,00 mm 0,00 mm 0,00 mm Wago

1 closing- and inner plate 2022-1291 WAGO

2022-1291
closing- and inner plate 1 mm thick 0,00 mm 0,00 mm 0,00 mm Wago

©All rights remain with Scheba GmbH.

111 120
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Appr US Page 112
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printing date: 12.04.2016

Terminal diagram
Strip

Cable name

Cable name
X0

Connection

Connection
cable type

cable type
terminal

jumper
point

point
function text Target designation Target designation Page / column

50XS1 L L 50Q1 L2 50.0

50XS2 L

50XS1 N N 50Q1 L3 50.1

50XS2 N

X230V PE PE 50XS1 PE 50.1

50XS2 PE

©All rights remain with Scheba GmbH.

112 121
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Terminal diagram
Strip

Cable name

Cable name
X1

Connection

Connection
cable type

cable type
terminal

jumper
point

point
function text Target designation Target designation Page / column

X24V 3L+ 1 1 54.8

54K1 A2 2 54.8

X24V L-

54K1 A1 3 4 54.8

4 54.8

Y0.0 4 5 X24V 2L+ 54.6

Y0.0 3 6 X24V L- 54.7

©All rights remain with Scheba GmbH.

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Terminal diagram
Strip

Cable name

Cable name
X10

Connection

Connection
cable type

cable type
terminal

jumper
point

point
function text Target designation Target designation Page / column

51K1 S11 1 XS7 1 53.2

2 XS7 2 53.2

3 53.2

XS2 5 4 53.2

XS1 1

51K1 S21 5 XS7 3 53.2

6 XS7 4 53.2

7 53.2

XS2 6 8 53.2

XS1 2

51K1 S52 9 54K1 14 54.2

10 54K1 11 54.2

XS8 1 11 54.2

51K2 13 12 XS8 2 54.2

13 54K1 24 54.2

14 54K1 21 54.2

XS8 3 15 54.2

51K2 23 16 XS8 4 54.2

©All rights remain with Scheba GmbH.

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printing date: 12.04.2016

Terminal diagram
Strip

Cable name

Cable name
X24V

Connection

Connection
cable type

cable type
terminal

jumper
point

point
function text Target designation Target designation Page / column

51K1 A1 1L+ 50F6 2 50.8

51K1 33

1L+ 50.8

XS7 6 1L+ 79Q1 13 50.8

80A1 X13.3

XS3 2 2L+ 51K1 24 50.8

62A1 1:1.1

2L+ X1 5 50.8

3L+ 50F4 2 50.8

3L+ X1 1 50.8

XS3 3 4L+ 50F3 2 50.8

XS4 1 4L+ 50.8

XS5 1

XS3 1 L- 50G1 -(2) 50.8

51K1 A2

XS7 7 L- X1 2 50.8

80A1 X13.1 L- 50.8

X1 6

XS4 2 L- 50.8

XS5 2

L- 50G1 -(1) 50.8

101U1 1 2L+ XS3 2 75.8

101U1 4

2L+ 75.8

102U1 1 2L+ 75.8

102U1 4

102K1 14 2L+ 75.8

4L+ XS3 3 75.8

4L+ 75.8

101U1 2 L- XS3 1 75.8

101U1 3

L- 75.8

102U1 2 L- 75.8

©All rights remain with Scheba GmbH.

102U1 3

102K1 12 L- 75.8

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Terminal diagram
Strip

Cable name

Cable name
X24V

Connection

Connection
cable type

cable type
terminal

jumper
point

point
function text Target designation Target designation Page / column

XS4 5 PE XS2 50.8

XS5 5

XS1 PE XS7 50.8

©All rights remain with Scheba GmbH.

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Terminal diagram
Strip

Cable name

Cable name
X230V

Connection

Connection
cable type

cable type
terminal

jumper
point

point
function text Target designation Target designation Page / column

50F2 1 L 50Q1 T2 50.1

50F1 1

50F2 3 N 50Q1 T3 50.1

50F1 3

X0 PE PE 50G1 PE 50.1

1L 50F1 2 50.2

1N 50F1 4 50.3

SPS PE PE PE 50.3

MOUNTING PLATE PE PE TIN-1 PE 50.3

CONTROL PANEL PE PE TIN-2 PE 50.3

TABLE TOP PE PE TIN-3 PE 50.3

TABLE FRAME PE

TIN-6 PE PE TIN-4 PE 50.4

TIN-5 PE

©All rights remain with Scheba GmbH.

124 126
Date 21.10.2015 training system module =
Ed. by A.Sommer Bosch Rexroth AG +
Appr US Page 125
2016.10323_ST3_EN
Modification Date Name Original Replacement for Replaced by A. Page 52
 0 1 2 3 4 5 6 7 8 9

printing date: 12.04.2016

Terminal diagram
Strip

Cable name

Cable name
XS3

Connection

Connection
cable type

cable type
terminal

jumper
point

point
function text Target designation Target designation Page / column

X24V L- 1 X24V L- 75.4

X24V 2L+ 2 X24V 2L+ 75.4

X24V 4L+ 3 X24V 4L+ 75.4

4 75.4

5 75.4

©All rights remain with Scheba GmbH.

125
Date 21.10.2015 training system module =
Ed. by A.Sommer Bosch Rexroth AG +
Appr US Page 126
2016.10323_ST3_EN
Modification Date Name Original Replacement for Replaced by A. Page 52