HOW LAYER OF

PROTECTION IS
IMPLEMENTED TO
PROTECT SEPARATOR
OVER PRESSURE
Layer 4
Laye Pressure Safe
r3 ty
To C Valve OPen
lose
SDV Layer 2
Alarm to Notify
er 1
Operator Lay op
u re lo
ss
pre
trol
con

PSV Set @ 550 psig (4)

PAHH = 523.1 psig (3)

PAH = 509.7 psig (2)

SV  = 496.2 psig (1)

CREATED BY ANDI SAEHUL RIZAL

Name: Andi Saehul Rizal Date:

Section: Instrument & Control Engineer Score:

With this
consideration, most
THE THING WE NEED TO KNOW of project separate
process control

IEC61511 STANDARD system device and

safety system device

SIMPLIFIED ICSS CONFIGURATION

 Name: Andi Saehul Rizal Date:

Section: Instrument & Control Engineer Score:

LAYER 1: PRESSURE LOOP CONTROL (BPCS)

Objective --> To maintain pressure at 496.2 psig

SV  = 496.2 psig (1)

How Does It Work? Step 5

ting CV
Step 6
Regula l Valve
ion Contro
Step 3 g Posit XX %
Openin Open @
t MV
ring Se As Per
Compa
le and
Variab
s Varia
ble error PID MV CV PIPE
Proces SV
Control Mode 220PV1004
Step 4
PV Calcula
ting
ulated Step 1
Manip
Step 2 le he
Variab ring T
Transm
itting PT Measu
re
To Pressu
Signal 220PT1004
ller
Contro

How To Identify Function on P&ID?

ing l
2. The
follow contro
oc ess loop
s its p r d by
l show 1. Each entifie
symbo ld be id
rt of y co u has
n as pa genera
ll device
functio em lin e. Each
ol syst ntro l
r ocess contr loop co al tag
No
p identic
 Name: Andi Saehul Rizal Date:

Section: Instrument & Control Engineer Score:

LAYER 2: PROCESS ALARM HIGH (BPCS)

Objective --> Notifying operator to take action
PAH = 509.7 psig (2)

How Does It Work?

error PID MV CV PIPE
SV
Control Mode 220PV1004

PV
If PV >= 509.7 psig, Then "PAH"

PT
220PT1004

How To Identify Function on P&ID?

mbol
this sy
"H" on
will be
"PAH"
shows cess
on pro
shown
alarm
 Name: Andi Saehul Rizal Date:

Section: Instrument & Control Engineer Score:

LAYER 3: INTERLOCK TO CLOSE SDV (SIS)

Objective --> To close SDV at 523.1 psig

PAHH = 523.1 psig (3)

How Does It Work?

If PV >= 523.1 psig Then "SDV Close", If Else "SDV Open"

LOGIC SOLVER SDV PIPE

Set @ 523.2 psig 220SDV1004

PV
PT
as
220PT1003 known
ge nerally
This lo
op is n "SIF".
m en t Functio
Instru op
How To Identify Function on P&ID? Safety
unlike
pr o ce ss contro
l, this lo
n on P
&ID
F of interlock no. ot show
3. Check detail SI lin e is n
CT CHART"
on "CAUSE & EFFE
Document Next Page
"CAUSE &

mbol
EFFECT
1. The following sy
shows its function
as
CHART"
rol
part of safety cont
system

k No.
2. Find out interloc
een field devices 
Identical no. betw
related function
means they have
Name: Andi Saehul Rizal Date:

Section: Instrument & Control Engineer Score:

TR AHC TCEFFE D NA ESUA C

CK NO.
LO
INTER
Name: Andi Saehul Rizal Date:

Section: Instrument & Control Engineer Score:

LAYER 4: PRESSURE SAFETY VALVE

Objective --> To Open PSV at 550 psig

PSV Set @ 550 psig (4)

SIS, PSV is single

Unlike BPCS and
How Does It Work? component and no
t part of any
works
control system. It
n pressure >= set
mechanically whe
pressure
PSV Will Open Mechanically When Pressure @ 550 psig

How To Identify Function on P&ID?

D
Set Pressure is shown on P&I

TO FLARE