MTH-103D

Microprocessor-Based
Tachometer/Hourmeter/Trip

INSTALLATION AND
OPERATION MANUAL

Azonix-Dynalco, 3690 N.W. 53rd Street, Fort Lauderdale, FL 33309 U.S.A.

 (954) 739-4300 • Fax (954) 484-3376
www.dynalco.com • mailbox@dynalco.com
 September 2000

This document contains information on a Azonix-Dynalco product.

Specifications and information herein are subject to change without
notice. Azonix-Dynalco reserves the right to make changes to the
equipment described herein to improve function or design. Although the
information contained in this manual has been carefully reviewed and is
believed to be reliable, Azonix-Dynalco does not assume any liability for
special, indirect, incidental, or consequential damages arising out of the
application or use of the equipment described herein. Warranty is limited
and cannot exceed the price paid for the product upon which the warranty
is based.

FL2873
CSA CERTIFICATION (based on application) LR45322-63,86
See other side.

Class I, Division 1, Group A, B, C, and D*

Class I, Division 2, Group A, B, C, and D*

Pickup or 9–36 Vdc Power

Speed signal ONLY from Dynalco magnetic pickups M204, M205,
M207, or 208.
Class I, Division 1, Group A, B, C, and D —
When using the trip output of the MTH-103D, a CSA-certified Zener
barrier must be used.
Class I, Division 2, Group A, B, C, and D —
No Zener barrier required for the trip output.

*When connected per Dynalco drawing A80010401, page 10.

MTH-103D is a trademark of Dynalco Controls

© 2002 Azonix-Dynalco

All rights reserved

Printed in U.S.A.

p/n 145F-11753, Ver. 1

MTH-103D Installation and Operation Manual

Contents

Overview ......................................................................................................... 1
1.0 Product Description ......................................................................... 1
1.1 Features ........................................................................................... 1
1.2 Installation ........................................................................................ 1
1.2.1 Terminal Connections ...................................................................... 2
1.2.2 Specifications................................................................................... 2
1.3 User Interface .................................................................................. 3
1.3.1 Power Up–Pickup-powered or dc-powered ..................................... 4
1.3.2 Run Mode ........................................................................................ 4
1.4 Configuration Mode ......................................................................... 4
1.4.1 Configuration Method ...................................................................... 5
1.5 SSEL (Speed Function) Screen ...................................................... 6
1.5.1 Exxx (Events) Screen ...................................................................... 7
1.5.2 HSEL (Hour Function) Screen ......................................................... 7
1.5.3 Preset/Reset Hours (HOUrS) Screen .............................................. 8
1.5.4 TRIP Value (triP) Screen ................................................................. 8
1.5.5 ProG? (Configuration or Run) Screen ............................................. 9
1.6 Recommended Pickup/RPM Conversion ........................................ 9

Figures
1–1 Terminal Connections and Dimensions ........................................... 2
1–2 MTH-103D Setup Flow Chart .......................................................... 5
CSA Drawings ............................................................................... 10
CSA Drawings (cont.) .................................................................... 11

MTH-103D Installation and Operation Manual

BLANK PAGE

MTH-103D Installation and Operation Manual

Overview
This manual contains a general product description of the MTH-103D™
Microprocessor-Based Tachometer/Hourmeter/Trip. It also supplies information
about the MTH-103D features, functional design, specifications, and configura-
tion.

1.0 Product Description

The MTH-103D is a microprocessor-based 5-digit tachometer, hourmeter, and
trip. The trip can be programmed to activate on overspeed, underspeed (Class C),
or hours. The unit may be pickup or dc powered. The MTH-103D is approved by
the Canadian Standards Association (CSA). For further CSA requirements, refer
to drawings 80010401 on pages 10 and 11 of this manual.

1.1 Features
The MTH-103D tachometer provides the following features:
• Both signal and power can be derived from a magnetic pickup.
• High accuracy: 5-digit display; 1 RPM resolution; 100,000 hour range.
• Universal: Can be field calibrated with the single push button for any
number of pulses per revolution, trip point value, and preset/reset hours.
• Displays speed, hours, and the setpoint on command.
• Fast overspeed reaction time of 0.1 second (above 20 Hz input) is
independent of sensing gear teeth.
• Design incorporates hardware and materials creating a weatherproof
unit that allows installation in poorly protected areas. Display contrast
increases with increasing ambient light. This is ideal for both indoor and
outdoor installations.
• Standard Society of Automotive Engineers (SAE) case fits engine panels
with 3.5 inch (88.9 millimeter) openings.
• Unit is highly shock and vibration resistant. Face plate is gasketed and
spray proof.
• Unit is highly resistant to electrical noise.

1.2 Installation
The MTH-103D is designed for panel mounting either on or off the engine. If on
engine mounting is required, shock mounts are recommended. A 3.5 inch (88.9
millimeter) cut out in the panel is required for installation. A mounting clamp is
included with the meter.

MTH-103D Installation and Operation Manual 1

1.2.1 Terminal Connections and Dimensions

Figure 1–1, Terminal Connections and Dimensions

1.2.2 Specifications
The MTH-103D tachometer specifications are as follows:
Mounting: Panel mounted.
Power: Magnetic pickup or 9–30 Vdc.
Display: 5 active digits (0 to 99999), non-blinking liquid
crystal display (LCD), 0.4 inch (10.2 millimeter)
character height.
Input Signal Frequency: From 10 to 13,000 Hz.

2 MTH-103D Installation and Operation Manual

 Tachometer Accuracy: Quartz crystal-controlled, 1 RPM resolution,
within ±0.2% under all combined environmental
conditions.
Environment Temperature: Operating: –5ºF to +175ºF (–20ºC to +79ºC)
Storage: – 40ºF to +195ºF (– 40ºC to +90ºC)
Vibration: Military Standard 810C, Method 514.2, Curve
P, to 500 Hz.
Hourmeter: 100,000 hour range (99,999), 1-hour incre-
ments. Display is visible and time accumulates
only when the signal is applied to terminals A
and B. Hourmeter accuracy is ±0.2% of reading.
The hourmeter retains counts in memory when
signal or power is removed.
Trip: Setpoint value is field-settable directly in RPM
or hours (count up or down). Normally open
solid-state contacts at terminals 5(+) and 6(–)
close on trip. Reaction time: 0.1 seconds.
Maximum continuous contact rating: 0.15 amps,
400 Vdc. Trip accuracy is ±1 unit maximum.
Weight: 1lb (0.454 kg).

1.3 User Interface

When the unit is powered up, the software version number of the MTH-103D will
be displayed for one second.
The version number is displayed as follows: X-YY. “X” is the major revision number
and “YY” is the minor revision number.
Use this version number when contacting the factory about any problems with this
unit.
The user interface of the MTH-103D provides two (2) modes of operation: the RUN
mode and the CONFIGURATION mode. A single push button (on the face of the
unit) is used to select the desired mode, display the various parameters, and
program the unit.

MTH-103D Installation and Operation Manual 3

1.3.1 Power Up – Signal or dc-powered
Apply power from either:
a. A signal frequency generator or a pickup (minimum 4.0 Vrms; maximum 15
Vrms) connected to terminals (A) and (B) (no polarity).
or...
b. A 9–30 Vdc source connected to terminals (1)(+) and (4)(–). (1.5 Vrms
minimum signal required.)
The software revision number will display for one second when power is initially
applied.

Note

If flashing colons appear on the display, there is

insufficient power being applied to the unit.

1.3.2 Run Mode

The unit will always power up in the RUN mode and with the speed display. In the
RUN mode, parameters can only be displayed; they cannot be changed. Momen-
tarily pressing and releasing within ½ second, the push button will display the name
of the next parameter available in the RUN mode. Momentarily pressing and
releasing the push button again will display the value of that parameter.
The parameters, in order of their availability in the RUN mode, are as follows (bold
items in the following list are specific fixed displays ): Refer to Figure 1–2, page 5.
Actual speed value (RPM)
HOUrS
Actual number of hours
triP
Actual setpoint value of trip (may be hours or speed)
SPEEd
Display returns to speed value
If the push button is not pressed within 20 seconds, the unit will return to the
speed value (RPM) display.

1.4 Configuration Mode

As a safety consideration, The CONFIGURATION mode is entered from the
RUN mode by pressing and holding the push button for at least ten (10) sec-
onds:
a. When the MTH-103D is pickup powered, during the initial 30 seconds of
power up condition,
or...
b. When the MTH-103D is dc powered, the speed signal must be zero (0).

4 MTH-103D Installation and Operation Manual

1.4.1 Configuration Method

Figure 1–2, MTH-103D Setup Flow Chart

Reapply power as explained in 1.3.1.

Press and hold the select push button (for more than ten (10) seconds).

MTH-103D Installation and Operation Manual 5

 The following are instructions to configure the parameters of the MTH-103D in the
CONFIGURATION mode:

Note
There are three (3) push button actions to communicate
the necessary information to the unit:
a. Momentary press and release within ½ second.
b. Press, then hold for more than one (1) second.
c. Press, then hold for more than ten (10) seconds.

Reapply power as explained in 1.3.1.

Press and hold the select push button (for more than ten [10] seconds.)

Note

When power is supplied by a frequency generator, you

must press the select push button within the first 30
seconds of power up. When using dc power no speed
signal should be applied.

After approximately ten (10) seconds, the display will show: ProG?

Momentarily press and release (within ½ second) the select push button to enter
the CONFIGURATION mode. Refer to Figure 1–2, page 5, Setup Flow Chart, for
displays referenced in the following paragraphs.

1.5 SSEL (Speed Function) Screen

The first screen will be the “SSEL x” parameter. The “x” will be a blinking digit
corresponding to one of the following functions
SSEL = 1: RPM measurement enabled with user programmable
overspeed trip detection (instantaneous RPM).
SSEL = 2: RPM measurement enabled with user programmable
underspeed trip detection (Class–C type).
SSEL = 3: RPM measurement enabled with user programmable
overspeed trip detection (average RPM).
SSEL = 4: RPM measurement without overspeed or underspeed
trip. (This option must be selected if tripping on hours
as explained in section 1.5.2.)

6 MTH-103D Installation and Operation Manual

 To select the desired option, press and hold the select push button for at least
one (1) second. The digit will increment and roll over from 9 back to 0. When
the desired value is obtained, release the push button. If the correct value was
not obtained, again press and hold for at least one (1) second; the digit will
increment until the correct value is obtained.

WARNING

Use only digits 1, 2, or 3 in this step. Any other digit may

cause the unit to malfunction.

To proceed to the next parameter, momentarily press and release the push
button within ½ second.

1.5.1 Exxx (Events) Screen

The next screen is the “Exxx“ parameter, where “xxx” represents the number of
events per revolution of a gear, wheel, tach tape, etc. being sensed. Any number
of events per revolution from 1 to 999 can be programmed. The digit that is blinking
is the first digit to program. To change the value of the blinking digit, press and hold
the select push button at least one (1) second. The digits’ value will increment and
roll over to 0. When the desired value has been obtained, release the push button.
To move to the next digit, again momentarily press and release (within ½ second)
the push button. The next digit will be begin to blink. Once again, press and hold
the push button for at least one (1) second to increment the value of the blinking
light. Once the desired value has been obtained, release the push button.
Continue this until the desired values of all the digits within this parameter have
been selected. Once all the digits have been programmed, momentarily press and
release the push button to move to the next screen.

1.5.2 HSEL (Hour Function) Screen

The next screen is the “HSEL x” parameter where “x” will be a blinking digit
corresponding to one of the following options:
HSEL 0 =
Hourmeter is disabled.
HSEL 1 =
Hourmeter is enabled and counts UP.
HSEL 2 =
Hourmeter is enabled and counts DOWN.
HSEL 3 =
Hourmeter is enabled, counts UP with user
programmable trip.
HSEL 4 = Hourmeter is enabled, counts DOWN with user
programmable trip.

MTH-103D Installation and Operation Manual 7

 WARNING

To select option HSEL 3 or HSEL 4, the SSEL option

selected in 1.5 MUST have been SSEL 4 since the trip
can only operate on either speed or hours, not both.

The desired option is selected in the same manner as in 1.5, the SSEL option.

To move to the next screen after selecting the desired HSEL option, momen-
tarily press and release the push button.

1.5.3 Preset/Reset Hours (HOUrS) Screen

The next screen will be “HOUrS”. This screen precedes the programming screen
used to either preset the hourmeter to a specific value or to reset the hourmeter to
all zeros.
To move to the programming screen, momentarily press and release the push
button. The screen will display, on a new unit, “00000” or, previously operated
hours with the most significant digit (the left-most digit) blinking. To change the
value of the blinking digit, press and hold the push button for at least one (1) second.
The digit will increment and roll over to zero (0). When the desired value is obtained,
release the push button.
To move to the next digit, momentarily press and release the push button; the next
digit will blink. Once all the digits have been programmed, move to the next screen
by momentarily pressing and releasing the push button.

1.5.4 TRIP Value (triP) Screen

The next screen will show “triP”. This screen precedes the programming screen
used to set the value of the trip setpoint. This value can represent hours or RPM
depending on the SSEL (section 1.5) and the HSEL (section 1.5.2) options
selected.
To move to the programming screen, momentarily press and release the push
button. The screen will display, on a new unit, “99999” or, a previously programmed
value with the most significant (left-most digit) blinking.
Programming is accomplished in the same way as described in section 1.5.3.
Once all the digits have been programmed, move to the next screen by
momentarily pressing and releasing the push button.
Examples:
00327 = 327 RPM or Hours
10005 = 10,005 RPM or Hours

8 MTH-103D Installation and Operation Manual

1.5.5 ProG? (Configuration or Run) Screen
The next screen will display “ProG?”. This screen allows the user to enter the
CONFIGURATION mode or the RUN mode.
a. To set, momentarily press and release the push button to return to the
CONFIGURATION mode
or …
b. Press and hold the push button for at least ten (10) seconds to enter
the RUN mode.

1.6 Recommended Pickup/RPM Conversion

The following chart depicts minimum surface speed in inches (centimeters) per
second at which the MTH-103D will power up for various pickups and pitches. A
0.010 inch (0.0254 centimeter) gap is used. If a larger gap is used, the surface
speeds required will be higher.
Surface speeds in inches (centimeters) per second:
4 pitch(module) 6 pitch(module) 8 pitch(module)
M107 .......... 225 (571.5) ................ 223 (566.4) ............ 261 (662.9)
M204 .......... 319 (810.2) ................ 329 (835.6) ............ N/A
M205 .......... 111 (281.9) ................ 94 (238.7) ............ 105 (266.7)
M207 .......... 133 (337.8) ................ 128 (325.1) ............ 146 (370.8)
M208 .......... 87 (220.9) ................ 84 (213.3) ............ 96 (243.8)

To compute the RPM at which the MTH-103D will power up on an application:

1. Determine the circumference (in inches or centimeters) of the gear being
sensed (diameter times 3.14).
2. From the chart above, find the appropriate “inches (centimeters) per sec-
ond” value for the pickup and pitch/module used.
3. Divide this value by the gear circumference.
4. Multiply by 60.

The drawings on pages 10 and 11 show the proper

CSA approved setup for the MTH-103D.

MTH-103D Installation and Operation Manual 9

Drawing 80010401

10 MTH-103D Installation and Operation Manual

Drawing 80010401 (continued)

MTH-103D Installation and Operation Manual 11