Pod Controller 1008s

User’s Manual
FLOW INDICATOR TOTALISER 1008S
Masibus Automation & Instrumentation Pvt. Ltd.

B/30, GIDC Electronics Estate,
Sector-25, Gandhinagar-382044, Gujarat, India
+91 79 23287275-79 +91 79 23287281-82
Email: support@masibus.com
Web: www.masibus.com
Flow Indicator Totaliser 1008S
REF NO: m18A/om/101
Issue No: 17
CONTENTS
1. INTRODUCTION................................................................................................. 3
2. SAFETY AND WARNING PRECAUTIONS .................................................... 5

2.1 Safety Precautions ............................................................................................ 5
2.2 Warning Precautions ........................................................................................ 5
3. SPECIFICATIONS................................................................................................ 7
3.1 Measured input signal ........................................................................................ 7
3.2 Loop Power Supply Specification ..................................................................... 7
3.3 Retransmission Output ....................................................................................... 7
3.4 Contact Input (Digital input) .............................................................................. 7
3.5 Contact Output ................................................................................................... 8
3.6 Display Unit Specification ................................................................................. 8
3.7 Electrical Specification ...................................................................................... 8
3.8 Isolation specification ........................................................................................ 8
3.9 Environmental Specification .............................................................................. 9
3.10 Alarm Specification .......................................................................................... 9
3.11 Display Specification ........................................................................................ 9
3.12 Communication ................................................................................................. 9
3.13 Other Specification ........................................................................................... 9
4. FRONT AND REAR PANEL DESCRIPTION ............................................... 10

4.1 Front Panel Description ................................................................................... 10
4.2 Rear Panel Diagram ......................................................................................... 10
4.2.1 Rear Panel Diagram Of 1008S Standard .................................................... 10
4.2.2 Rear Panel Diagram Of 1008S With Mass Flow ........................................ 11
5. MECHANICAL GUIDELINES ........................................................................ 12

5.1 Mounting Details ............................................................................................. 12
5.2 Mounting Steps ................................................................................................ 12
6. TERMINAL CONNECTION DETAILS ......................................................... 13

6.1 Terminal Connection Details Of 1008S Standard ............................................. 13
6.2 Terminal Connection Detail Of 1008S With Mass Flow................................... 13
7. WIRING DIAGRAM.......................................................................................... 14
7.1 Wiring Diagram Of 1008S Standard.................................................................. 14
7.2 Wiring Diagram Of 1008S With Mass Flow ..................................................... 15
8. OPERATING DETAILS .................................................................................... 16

8.1 Display Section: ............................................................................................... 16
8.2 Keyboard Section ............................................................................................. 16
8.3 Run Mode......................................................................................................... 16
8.3.1 Run Mode Parameters Details ................................................................... 17
8.4 Edit Mode......................................................................................................... 18
8.4.1 Program mode ............................................................................................ 19
8.4.2 Configuration mode ................................................................................... 20
8.4.3 Calibration mode .................................................................................... 26
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8.5 Parameter Flow .................................................................................................. 27

8.5.1 Parameter Flow Of 1008S Standard ........................................................... 27
8.5.2 Parameter Flow Of 1008S With Mass Flow ............................................... 29
9. CALIBRATION PROCEDURE........................................................................ 31
9.1 Input Calibration .............................................................................................. 31
9.2 Output Calibration ........................................................................................... 31
9.2.1 Out zero and Out span................................................................................. 31
10. COMMUNICATION GUIDELINES.............................................................. 32

10.1 Introduction .................................................................................................... 32
10.2 Function Code for Modbus ............................................................................ 32
10.3 Modbus RTU protocol addresses for RS 485 Communication ..................... 32
10.3.1 Addresses Of 1008S Standard .................................................................. 32
10.3.2 Addresses Of 1008S With Mass Flow ...................................................... 34
11. Miscellaneous..................................................................................................... 37
12. Troubleshooting ................................................................................................ 38
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Issue No: 17
1. INTRODUCTION
Forew ord
Thank you for purchasing FLOW INDICATOR TOTALISER 1008S. This
manual describes the basic functions and operation methods of 1008S.
Please read through this user‟s manual carefully before using the product.
Overview
This is a microcontroller based Indicator - Totaliser unit, with very high
performance to price ratio. It is highly versatile, accurate and different from the
conventional indicators.
The instrument is made in 96 x 96 x 110 mm size with DIN standard

panel cutout of 92 x 92 mm.
Front is sealed membrane type to withstand dusty environment. On
back plate detachable terminals are provided for easy connection.
The programming, calibration and operation of the instrument are by
four simple keys and with two independent displays groups: one for flow rate
and one for batch total.
Operation of the instrument is menu driven with user understandable
prompts. For protecting programmed data password protection facility is
provided. Integrated total, batch total and roll count are cleared by special
password.
The product is made to accept current (4-20 mA, 0-20mA), Voltage
(1-5Volt, 0-5 Volt) input, pulse input & Digital input. It is available as a single
input version only. The instrument is providing with the five-point calibration.
The unit can be calibrated in installed condition itself by front panel keys at
predefined points.
The set Parameters and integrated total are stored in serial NVRAM.
No battery back up is required.
Notice
The contents of this manual are subject to change without notice as a result of
continuing improvements to the instrument‟s performance and functions.
Every effort has been made to ensure accuracy in the preparation of
this manual. Should any errors or omissions come to your attention, however,
please inform MASIBUS Sales office or sales representative. Under no
circumstances may the contents of this manual, in part or in whole, be
transcribed or copied without our permission.
Trademarks
Our product names or brand names mentioned in this manual are the
trademarks or registered trademarks of Masibus Automation and
Instrumentation (P) Ltd. (herein after referred to as MASIBUS).
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Adobe, Acrobat, and Postscript are either registered trademarks or

trademarks of Adobe Systems Incorporated. All other product names
mentioned in this user's manual are trademarks or registered trademarks of
their respective companies.
Checking the Contents of the Pac kage

Unpack the box and check the contents before using the product. If the
product is different from that which you have ordered, if any parts or
accessories are missing, or if the product appears to be damaged, contact
your sales representative.
Product Ordering Code:

The FLOW INDICATOR TOTALISER 1008S unit has a nameplate
affixed to the one side of the enclosure. Check the model and suffix codes
inscribed on the nameplate to confirm that the product received is that which
was ordered.
ORDERING CODE
Digital Communic Retransmis Mass Flow
Model Input Types Power Supply Relay Mounting
Input ation sion O/P Measurement
1008S X X XX X X X XX X
85-265V
C 4-20mA N None A1 N None N NONE N None P0 Panel N None
AC
PT
D 0-20mA Y Yes A3 24V DC 2 RS485 2 2 Relays Y Yes W1 Wall-IP55 PT Compensati
on
Saturated
E 1-5V DC 4 4 Relays FP Wall-FLP SS
Steam Flow
Super
F 0-5V DC SH Heated
Steam
G 0-10V DC
N 0-10 KHz
S SPECIAL*
X - Specify from table

*Consult Factory
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2. SAFETY AND WARNING PRECAUTIONS
2.1 Safety Precautions

o Before installation or beginning of any troubleshooting procedures power to all
equipments must be switched off and isolated. Units suspected of being faulty must
be disconnected and removed first and brought to a properly equipped workshop for
testing and repair. Component replacement and interval adjustments must be done
by a Masibus authorized or trained person only.
2.2 Warning Precautions

o It is recommended that power of these units to be protected by fuses, circuit breakers
or external over current rated at the minimum value possible.
o All wiring must confirm to appropriate standards of good practice and local codes and
regulations. Wiring must be suitable for voltage, current, and temperature rating of the
system.
o Unused control terminals should not be used as jumper points as they may be
internally connected, causing damage to the unit.
o Verify the ratings of the output devices and the inputs are as specified.
o Provide Power from a single-phase instrument power supply. If there is a lot of noise
in the power line, insert an insulating transformer into the primary side of the line and
use a line filter on the secondary side. As counter measures against noise, do not
place the primary and secondary power cables close to each other.
Note:
o Information in this manual is subject to change without prior notice or
permission due to continuous improvement.
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CAUTION:
High voltage transients may occur when switching inductive loads such as
some contactors or solenoid valves. Through the internal contacts, these
transients may introduce disturbances which could affect the performance of
the instrument.
For this type of load it is highly recommended that a “snubber” is connected
across the normally open contact of the relay switching though load. The
snubber recommended consists of a series connected resistor/capacitor
(typically 15nF/100 Ohms). A snubber will also prolong the life of the relay
contacts. A snubber should also be connected across the output of a trip
output to prevent false triggering under line transient conditions.
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3. SPECIFICATIONS
3.1 Measured input signal

NUMBER OF INPUTS 1(one) with Optional 2 & 3
INPUT TYPE DC Input Current Input
*Pulse Integrated/
0-20 4-20 Input Batch Total
0-5 V 1-5 V
mA mA
MEASURING RANGE 0-30000 Range 0 - 99999999
ACCURACY ± 0.025% of full scale ± 1 Count **0.45 %
BURN OUT DETECTION Available for 1 to 5VDC, 4 to 20 mA, 0 to 10 KHz.
INPUT RESISTANCE  250 Ohms Internal for current Input
 320K Ohms for Voltage Input
ALLOWABE SIGNAL DC input voltage: 1KΩ or less . Effect from allowable signal
SOURCE RESISTANCE source Resistance: 0.031 % / 100Ω or less
ALLOWABLE INPUT DC voltage: ±20V DC
VOLTAGE
NOISE REJECTION RATIO Common Mode: > 100db
Normal mode: > 40db
RESPONSE TIME Input to relay o/p: < 1 second.

Input to Analog o/p: < 1 second or less, 63 % ( 10 - 90%)
(Time required for o/p to reach 63% of the maximum
excursion when PV changes from 10% to 90%)
RESOLUTION 16 bit
POLARITY PROTECTION Not provided
MEMORY BACKUP EEPROM
Note:
 Input type is factory set.
 * Max. Pulse level<=24V , Min. pulse level > 1.0V
 ** ±(0.45% of Reading + 1 Digit)
3.2 Loop Power Supply Specification

LOOP POWER SUPPLY 24VDC ± 5% @ 50mA
3.3 Retransmission Output

NUMBER OF OUTPUT 1
POINTS
OUTPUT SIGNAL 4 to 20 mA DC
ON LOAD RESISTANCE 500Ω or less
OUTPUT ACCURACY  0.25% of full scale +1 count
RESOLUTION 12 bits (5A)
3.4 Contact Input (Digital input)

NUMBER OF INPUTS 4
USAGE Input 1 : Stop Batch
Input 2 : Integration total zero(Therefore Batch total and roll
count will be zero)
Input 3 : Start Batch
Input 4 : Batch total zero
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INPUT TYPE Non- voltage contact input or transistor open collector input
INPUT CONTACT 12VDC,10mA or more (for non – voltage contact input)
CAPACITY
ON/ OFF DETERMINATION  For non-voltage contact input
ON = contact resistance of 1KΩ or less,
OFF = contact resistance of 20KΩ or more
 For transistor contact input
ON = 2V or less
OFF = leak current of 100µA or less
MINIMUM RETENTION About 1 Second
TIME FOR STATUS
DETECTION
3.5 Contact Output

USAGE Flow alarm and batch
NUMBER OF RELAY CONTACT 4 (2 Flow alarm relays, 2 Batch relays)
OUTPUTS
RELAY CONTACT RATING 250VAC/5Amps
RELAY CONTACT TERMINAL 3(Common, NO, NC)
3.6 Display Unit Specification

PROCESS VALUE DISPLAY 0.56” 5 digit 7- segment red display
INTEGRATED TOTAL DISPLAY 0.40” 8 digit 7- segment red display
PARAMETER DISPLAY Same integrated total display
STATUS INDICATING LAMP Red LED‟s
3.7 Electrical Specification

POWER SUPPLY 85 to 265 VAC, 50Hz ; 24VDC(optional)
POWER <10Va
CONSUMPTION
WITHSTANDING  Between primary terminal and secodary terminal :
VOLTAGE 1500VAC(For 1 min)
 Between primary terminal and ground terminal : 500VDC(for
1 min)
 Between ground terminal and Secondary terminal : 500V AC
(for 1 minute).
 (Primary terminal: Power supply, relay output)
(Secondary terminal: Analog input/output signal terminals,
contact input terminal)
3.8 Isolation specification

ISOLATION RESISTANCE Between power supply terminal and ground terminal: 500
VDC, 50MΩ
MEASURED INPUT Isolated from other input/output terminals. Not isolated from
TERMINAL 24Vdc supply (Transmitter power supply) and internal circuit.
24V DC SUPPLY FOR Not isolated from the measured input terminal & internal
TRANSMITTER circuit, isolated from other input/output terminals.
RETRANSMISSION Isolated from other input/output terminals and internal circuit.
OUTPUT TERMINAL
CONTACT INPUT Isolated from other input/output terminals and internal circuit.
TERMINAL
RELAY CONTACT O/P Isolated from other input /output terminals and internal
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TERMINAL (DIGITAL INPUT) circuit.

RS-485 COMMUNICATION Isolated from other input/output terminals and internal circuit.
TERMINAL
POWER SUPPLY Isolated from other input / output terminals and internal
TERMINAL circuit.
GROUND TERMINAL Isolated from other input/ output terminals and internal
circuit.
3.9 Environmental Specification

OPERATING TEMPERATURE 0 to 55C
STORAGE TEMPERATURE 0 to 70C
HUMIDITY 30 to 90% RH (non-condensing)
WARM UP TIME >10 Minute
EFFECT OF AMBIENT For Voltage Input:  0.005% of FS/ C or less
TEMPERATURE For analog output:  0.010% of FS/ C or less
3.10 Alarm Specification

ALARM TYPES Flow high limit, Flow low limit
BATCHING ALARM Pre warn and set point
SETTING RANGES FOR Flow (PV) Alarms:
PROCESS VALUE Min = Zero of individual I/P type
ALARMS Max = Span of individual I/P type
3.11 Display Specification

PV DISPLAY 5 digit red 7 segment display for flow rate
INTEGRATED TOTAL 8 digit red 7 segment display for integrated total
PARAMETER DISPLAY Same 8 digit red 7 segment display integrated total
STATUS DISPLAY Red LEDs (for alarm & Batch)
3.12 Communication
PROTOCOL Modbus RTU serial
STANDARD EIA RS-485
MAX. COMMUNICATION DISTANCE 1200 mtrs. (For 9600 bps RS 485)
COMMUNICATION METHOD 2 wire half duplex (RS 485)
DATA FRAME N, 8, 1
COMMUNICATION RATE 9600, 19200 bps
MAX. CONNECTABLE 32
CONTROLLERS/ INDICATOR
ADDRESS RANGE 1 to 99
3.13 Other Specification

SQUARE ROOT EXTRACTION Applicable
DIGITAL FILTER Applicable
TIME BASE UNIT Second, minute, hour, day
CONVERSION FACTOR 0.00 to 99.99
FIVE POINT LINEARIZATION Applicable
PULSE OUT PUT Maximum pulse: 20 pulses/Sec.
Excitation Voltage: <24Vdc with maximum 10
mAdc
LOW FLOW CUT OFF Applicable
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4. FRONT AND REAR PANEL DESCRIPTION
4.1 Front Panel Description
4.2 Rear Panel Diagram

4.2.1 Rear Panel Diagram Of 1008S Standard
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4.2.2 Rear Panel Diagram Of 1008S With Mass Flow
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5. MECHANICAL GUIDELINES
5.1 Mounting Details

 Structure: Front fascia IP54 complied(not certified), Enclosure GP (IP20)
 Body construction: Polycarbonate plastic.
 Case color: Dark grey
 Weight: 0.45Kg
 Instrument Dimension: 96 W* 96H*125D max behind panel with terminal (all in mm)
 Mounting Method: Panel mounting
 Panel cut-out: 92W* 92H (all in mm)
 Wiring: 2.5sq.mm
 Standard Accessories: 2 mounting clamp
5.2 Mounting Steps

Following steps should be followed for proper installation of the instrument.
 Mount the instrument in the panel cutout of 92mm x 92mm.
 Fix the instrument with the panel using two side brackets.
 All the electrical connections to be done at back panel on screw type terminals
 Make sure that no wire is connected loosely to avoid generation of spark and RFI. Before
connecting the mains, check the mains configuration on the back panel.
 Ensure that the instrument is properly earthed.
 Check voltage between earth and neutral terminal. It should be less than 2 volts AC. If
this voltage is greater then it results in unstable reading. In such a case use ISOLATION
TRANSFORMER to provide mains to the instrument.
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6. TERMINAL CONNECTION DETAILS

6.1 Terminal Connection Details Of 1008S Standard
1 Line MAINS 11 COM 1 Low 23 RxTx+
RS 485 Serial
2 Neutral 85-265 12 NO 1 Alarm 24 RxTx-
3 Earth VAC 13 NC 1 Relay 25 OUT+ CURRENT
4 DIN1 +Ve 14 COM 2 High 26 OUT- O/P : 4-20 mA
5 DIN2 +Ve 15 NO 2 Alarm 27 I/P -Ve
I/P 4-20 mA
6 DIN3 +Ve 16 NC 2 Relay 28 I/P +Ve
Digital
Inputs 17 COM 3 29 Pulse
7 DIN4 +Ve I/P-
I/P PULSE
18 NO 3 WP 30 Pulse
8 DIN -Ve I/P+
9 POUT +Ve 19 NC 3 31 +24V DC (50mA)
Pulse o/p
10 POUT -Ve 20 COM 4 EP
21 NO 4 Relay
22 NC 4
6.2 Terminal Connection Detail Of 1008S With Mass Flow

1 Line MAINS 11 COM 1 Low 23 RxTx+ RS 485
2 Neutral 85-265 12 NO 1 Alarm 24 RxTx- Serial
3 Earth VAC 13 NC 1 Relay 25 OUT+ CURRENT
14 COM 2 26 OUT- O/P : 4-20
4 DIN1 +Ve High mA
Alarm
5 DIN2 +Ve Digital 15 NO 2 27 I/P3 +Ve
Relay
6 DIN3 +Ve Inputs 16 NC 2 28 -Ve
ANALOG I/P
7 DIN4 +Ve 17 COM 3 29 I/P2 +Ve
Ma/V
8 DIN -Ve 18 NO 3 WP 30 -Ve
9 POUT +Ve 19 NC 3 31 I/P1 +Ve
Pulse o/p
10 POUT -Ve 20 COM 4 EP 32 PIN –Ve Pulse i/p
21 NO 4 Relay 33 PIN +Ve
22 NC 4 34 +24V DC (50mA)
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7. WIRING DIAGRAM
7.1 Wiring Diagram Of 1008S Standard
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7.2 Wiring Diagram Of 1008S With Mass Flow
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8. OPERATING DETAILS
The following paragraphs give detailed description of how to operate the unit.
Before using the instrument, make sure to study and understand this section.
8.1 Display Section:

The unit has two windows/groups of display:
 Upper:
Five digits 7-segment, 0.56” Red LED display:
It displays Flow rate/Process variable.
 Lower:
Eight digits 7-segment 0.40” Red LED display:
In normal mode of operation, Batch total/Integration Total is displayed. While in EDIT
mode, parameters are displayed in this window.
8.2 Keyboard Section

Unit has 4 key membrane keypad organized as 4 x 1 matrix.
Following Table explain the Operation of the Keys used for configuration.
1.It will allow user to enter in EDIT mode, when instrument is in

SET OR INDEX RUN mode.
2. It will scroll menu and submenu when it is enabled
3. It will save edited data.
START OR 1. It will enter into the submenu, when main menu is enabled
SHIFT and shows submenu‟s value.
2. It will select the digit to modify, when value is edited.
3. It will start batch, if pressed, when IT & BT are being
displayed
STOP OR 1. It will increment value of digit selected or constant selected.
INCREMENT 2. It will stop batch, if pressed, when BT/IT are being displayed.
3. For Pause batch press stop key for 1 second.
4. If we press stop key for 3 second then batch becomes zero.
1. It will escape to previous status, with reference to its current
ESCAPE status.
Sequence of status:
IT MENU SUB-MENU
Parameter‟s Value
Escape sequence
When Esc key is pressed in Menu, the instrument will come in
RUN Mode. If user wants to go in EDIT mode, he will have to
enter the correct password again.
2. When Esc key is pressed in RUN Mode, it will directly enter
in to the set point menu. This function is only applicable when
type of instrument is totaliser.
8.3 Run Mode

Whenever mains is switched on to the unit,
 Engineering value proportional to the input signal will be displayed as Process variable.
Decimal point is displayed at selected position.
 Last saved batch total/integration total will be displayed on the lower window.
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8.3.1 Run Mode Parameters Details
No. Name Description Max digits Limits
1 Batch This parameter displays Max. 8 0 - 99999999

Total the Total flow since batch
is started („BT‟)
2 Integrated This parameter displays Max. 8 0 - 99999999 For

Total the Total flow since Last Standard
Reset. („IT‟) Model
3 Roll This parameter displays Max. 4 0 - 9999

Count the roll over count of the
Integrated Total from
„99999999‟ to „0‟ („Rc‟)
4 P1* Show first ch. flow Max. 4 0 - 9999 *For Mass
5 P2* Show second ch. flow Max. 4 00.00-99.99 Flow
Model
6 P3* Show third ch. flow Max. 4 0.000-9.999
 Batch total:
This is an eight digit totalized value, displayed as Batch total. As per the selected time
base, Zero and Full-scale settings, this total is updated continuously, proportional to
input. When New Batch Starts or Integration total is reset this value also gets
initialized to 0.
 Integration total:
This is an eight digit totalized value, displayed as integrated total. As per the selected
time base, Zero and Full-scale settings, this total is updated continuously,
proportional to input.
 Rollover Count (RC):

This is a two-digit value, displayed as the rollover that takes place when integrated
total gets higher than higher limit. When the integrated total crosses high limit, this
count is incremented by one.
So the total integration will be equal to

(Rollover Count) x (hi limit + 1) + Integrated Total (It)
Integrated total, batch total and roll count are cleared by special password.
On power fail detection, current value of Batch total, integrated total and rollover
count are stored in NVRAM.
Mass Flow Parameter Description(Optional)


st
P1: This is a 4-digit value of flow rate value. It is proportional to flow input. (1
channel)

nd
P2: This is a 4-digit value of Pressure. It is proportional to pressure input .(2
channel)

rd
P3: This is a 4-digit value of Temperature. It is proportional to temperature input .(3
channel)
Next section will describe the different Item of individual submenu.
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 Start & Stop function:(In Run Mode)
 START key:
 If this key pressed batching relays (WP/EP) gets ON & BATCH TOTAL = 0.It
means a new batch is started. If START key is pressed again and again, it
will not start the batch until WP/EP relays gets OFF.
 Relays get OFF by two ways:
1. STOP key
2. BATCH TOTAL crosses the value of SETPOINT.
 STOP key:
 If user presses STOP key in running batch, batching relays (WP/EP) gets off.
If again STOP key is pressed again and again only batching relays gets
ON/OFF (only if BATCH TOTAL < (WP/EP) values. No new batch will be
started by STOP key.
 When batch total value crosses the WP/EP value, relays gets OFF and batch
is over.
 Again if START key is pressed then a new batch will start making BATCH
TOTAL = 0. Batching relays gets ON.
8.4 Edit Mode

In this mode user can verify or modify, various parameters.
To enter the EDIT mode, correct password is to be entered.
 Password Protection
When INDEX key is pressed, following prompt will be displayed at lower panel 7-segment
display.
“bAt tot” , then

“Int tot” , then
“roL Cnt “ , then
“PASSUord” .
User Can select the Parameter –any of the above prompt to display corresponding value
by pressing INDEX key and then pressing “START KEY”(It is digit select key for editing
the parameters),
At the selection of password, value “0000” is displayed.
Enter the correct password value with the help of START (digit select key) and STOP key
(Incr key) and press INDEX KEY (INDEX key is used as ENTER key)
If correct password is entered & INDEX key is pressed, it will show the first mode PROG
MOD. If wrong password is entered, then “0000” MSG will be displayed again at lower
display window.
 Parameter Description
There are total three Menu Items:
1. Program Mode
2. Configuration Mode
3. Calibration Mode
Three parameters are displayed after entering correct password.

These parameters related with totaliser are mentioned in the following table.
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8.4.1 Program mode

Programming menu provides facility to configure the relay for different function.
8.4.1.1 Program Mode parameters Details
N Name Description No of Lo Hi limit

o. digit limit
1 High Alarm Alarm 5 0 30000
2 Low Alarm conditions for 5 0 30000
flow rate.
3 Pre warn Batch control 6 0 999999
Alarm values.
4 Set Point 6 0 999999
Alarm
5 Lo Alarm Low alarm - Yes/No
Relay relay
6 Hi Alarm High alarm - Yes/No
Relay Relay
7 Pre-warn Pre-warn - Yes/No
Relay Relay
8 Set Point Set Point - Yes/No
Relay Relay
9 Filter 2 1 25
number
 Low alarm and high alarm:

Value of Low alarm should be lower than that of high alarm. If user tries to set value
of Low alarm greater than high alarm Value, error message will be displayed.
Similarly, if user set value of High alarm lower than low alarm Value, error message
will be displayed. Alarms value cannot be set greater than Full-scale Value (FS).
 Comparison with Zero and full-scale:

Low Alarm value should be greater then Zero value. If user tries to set value of Low
alarm less than Zero Value, error message will be displayed.
If (Low Alarm< Zero value), “error” message appears.
High-Alarm value should be greater than Full-scale value. . If user tries to set value of
High-alarm greater than Full-scale value, error message will be displayed.
If (High Alarm > full-scale value), “error” message appears.
 Set point and pre-warn:

Error message will be displayed if, set point value is lower than pre-warn and vice
versa.
When we press key in RUN Mode we can directly enter in to Set point
and pre-warn menu. This function is only applicable when type of instrument is
totaliser.
 Alarm ON-OFF :(submenu no 5 to 8):

Using these settings, user can set alarm/relay availability. If particular relay is set as
„yes‟, that particular alarm indication will be present over the display card and relay
action will come into effect.
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8.4.2 Configuration mode

Configuration mode provides facility to configure type of mode, type of input, baud rate for
communication, etc. Every parameter are explained in the next section.
8.4.2.1 Configuration Mode Parameters Of 1008S Standard
Sr. Name Description No Of Lo Limit Hi Limit

No. Digit
1 Batch Mode Type Of Mode, For Flow Control - Normal, Counter
2 Input Type Type Of Input - 0-5V, 1-5V, 0-20mA, 4-20mA ,
Pulse
3 Type Of Type Of Instrument, Which You Want To - Indicator/
Instrument Use. Totaliser
4 Square Root Mode Of Linearization - Yes/No
5 Digital Input To Be Used To Reset Batch Total, Yes/No
Integration total & to start batch and
tostop batch
6 Digital Filter If Yes Than In Programming Mode It Will - Yes/No
Show Filter No.
7 Time Base For Calculation/Display Of Flow Rate - Sec, Min, Hour, Day
8 ZR1 Zero Value 5 00000 30000

9 FS1 Full Scale Value 5 00000 30000
10 No Of 2 00 99
Batches
11 Batch Count Counter Will Count How Much Batches 2 00 99
Has Been Taken
12 Relay Mode Two Type Of Mode - Normal, Failsafe
13 Cut Off 3 000 100
14 DP Decimal Point - 0,0.1,0.01,0.001
15 SF1 Full Scale For Segment 1 6 00000 30000
16 FL1 % Age Of Full Scale (Segment 1) - 10,20,30,40,50,60,70,80,90,10
0
0
0
0
0
25 Baud Rate - 9600,19200
26 Serial No 2 01 TO 99
27 Pout 4 0001 TO 9999
28 Default - Batch Total/Integration Total
Display (Bat Tot/Int Tot)
29 Pass 4 0000-9999
30 Conversion 4 00.00-99.99
Factor
31 K-FAC K-FACTOR (Optional) 8 00000.00-99999.99
32 Clear To Clear Integration /Batch Total And Roll 4 3210
Total Count
32 Rounding 2 1,2,5,10
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33 Over Range If Yes then integration total will be - Yes/No

running according to process value
corresponding to 20ma and if No then
integration total will stop after over limit is
reached.
34 Pulse time For averaging of input pulse. 2 0 To 20
35 Frequency For Frequency Lower than 300Hz select - Low, High
Selection frequency type low.
36 Pulse width To set width of input pulse in low 2 0 To 50
frequency mode.
8.4.2.2 Configuration Mode Parameters Of 1008S With Mass Flow
Sr. Name Description No Of Lo Limit Hi Limit

No. Digit
1 Batch Mode Type Of Mode, For Flow Control - Normal, Counter
2 Input Type Type Of Input - 0-5V, 1-5V, 0-20mA, 4-20mA ,
Pulse
3 Type Of Type Of Instrument, Which You Want To - Indicator/
Instrument Use. Totaliser
4 Square Root Mode Of Linearization - Yes/No
5 Digital Input To Be Used To Reset Batch Total, Yes/No
Integration total & to start batch and to
stop batch
6 Digital Filter If Yes Than In Programming Mode It Will - Yes/No
Show Filter No.
7 Time Base For Calculation/Display Of Flow Rate - Sec, Min, Hour, Day
8 Chnl1 ZR Zero Value 5 00000 99999

9 Chnl1 FS Full Scale Value 5 00000 99999
10 No Of 2 00 99
Batches
11 Batch Count Counter Will Count How Much Batches 2 00 99
Has Been Taken
12 Relay Mode Two Type Of Mode - Normal, Failsafe
13 Cut Off 3 000 100
14 DP Decimal Point - 0,0.1,0.01,0.001
15 SF1 Full Scale For Channel 1 4 0000 9999
16 SF2 Full Scale For Channel 2 6 00.00 99.99
17 SF3 Full Scale For Channel 3 6 000.0 999.9
18 Pcns Pressure constant 5 000.00 999.99
19 tcns Temperature constant 5 00000 99999
20 F2E Channel #2 Linearization mode - Sqrt / No sqrt
21 ConE Channel #3 Linearization mode - Sqrt / No sqrt
22 Zp Zero setting for Channel-2 5 000.00 999.99
23 Zt Zero setting for Channel-3 5 0000.0 9999.9
24 F1E Channel #1 Linearization mode - Sqrt / No sqrt
25 Baud Rate - 9600,19200
26 Serial No 2 01 TO 99
27 Pout 4 0001 TO 9999
28 Default - Batch Total/Integration Total
Display (Bat Tot/Int Tot)
29 Pass 4 0000-9999
30 Conversion 4 00.00-99.99
Factor
31 Clear To Clear Integration /Batch Total And 4 “PASS” & 0000-9999
Total Roll Count
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32 Rounding 2 1,2,5,10
33 Over Range If Yes then integration total will be - Yes/No
running according to process value
corresponding to 20ma and if No then
integration total will stop after over limit is
reached.
34 No of Channel To convert 3 channel Mass flow unit to 1 - 1-CH , 3-CH
channel unit.
 Batch Mode:
If „Batch Mode’ (Batch nod) is selected to „Counter‟, then two parameters “Batch
count”(Bat cnt) and “No of Batches” (No_of_batch) will be displayed in Configuration
mode.
If „Batch Mode’ is selected to „Normal‟, then two parameters will not be displayed.
 Input Type:
Based on requirement, user can select input type. It will be either Voltage or Current or
Pulse.
 Instrument Type:
If “instrument type” is set as indicator, then Pre warn and Set point parameter will not be
displayed in Program mode.
 Square root:
If user selects this mode as „yes‟, flow rate will calculated using square root algorithm.
Alternatively linear calculation will be done.
 Digital Input:
If Digital input is selected as „yes‟ than only digital inputs will work. Four digital inputs are
there.
DIN1+: Stop Function

DIN2+: Integration (Int tot) Zero (since IT is initialize to 0, therefore batch total/roll count
are also initialized to 0)
DIN3+: Start Function
DIN4+: Batch total (bat tot) Zero
DIN-: GND (12V GND)
When any of these inputs is connected to DIN-, it will perform its specific function.
 Digital Filter:
If Digital filter is selected as „yes‟ than in programming mode user can see „filter no‟
parameter. If selected ‘no‟ then ’filter no‟ will no be displayed.
 Time base: Time base is used for calculation & display of flow rate.
Time base Setting details
Select Time base Divisor

0 Second 1
1 Minute 60 (1 x 60)
2 Hour 3600(60 x 60)
3 Day 86400(24 x 60 x 60)
Value of Integrated total for time period of t (in seconds) will be
Integration total= (flow rate * time „t‟ in seconds)/divisor
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 Batch counter and no of batches:

These parameters will be displayed only if the ‟Batch mode‟ is selected to Counter type.
 No of batches: Set the parameter according to the requirement. It decides how much
batches are to be taken
 Batch counter: It will be incremented by 1 whenever a new batch is started by START

key in run mode. When batch counter value becomes equals to „no of batches‟ value,
then it will not start new batch.
Note: To reset batch counter, Enter in batch count (bat cnt) parameter in configuration
mode. Press “Start” key to see its value. Now if user presses “Stop” key Batch counter
value will be cleared to 0.
 Relay-mode:
In „Relay-mode’ (relay nod), if set to „normal „mode then alarm relays and LEDs will work
according to alarm values.
i.e. Relays on, LEDs on
Relays off, LEDs off
But if set to „Failsafe’ Mode then alarm relays and LEDs will operate reversibly.
i.e. Relays on, LEDs off
Relays off, LEDs on
 Cut off: (Low flow cut-off)

Cut off could be set to 0000 to 0100.
Cut off will display the % value.
Cutoff value = Cutoff parameter (in %)*Full scale value

If full scale value is 10000 and cut off is 5%
Then cut off value will be calculated as
= (5/100)*10000 = 500.
So, if the displayed flow rate (displayed at upper window) is less then 500, it will not be
added in integration.
 Decimal Point Selection:

Decimal point selection will be given from the configuration mode.
Select Decimal position
0 No decimal
0.1 One decimal
0.01 Two decimals
0.001 Three decimals
 Five point Linearization:

This instrument has feature of five-point linearization. User can define up-to
five different segments of the full-scale input (in percentage) with Full-scale
engineering value for each segment. We have to program the value of flow
rate at different inputs.
Here we are defining five scale factors for the current input 4 mA to 20mA.
Let’s have one example to understand this concept.
For Example:
ZR = 00000 and FS = 10000, Let us assume the Unit is current input mode.
 Five Point Linearization
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Input
N Flow Param Display
Value Current
o. rate eter Value
mA
1 FL1 10% SF1 2000 5.6
2 FL2 50% SF2 4000 12.0
3 FL3 60% SF3 4500 13.6
4 FL4 80% SF4 7500 16.8
In above example
Flow rate on 5 FL5 100% SF5 10000 20 Display varies
between:
 0 – 2000 for input of 0 % – 10%
 2000 – 4000 for input of 10% – 50%
 4000 – 4500 for input of 50 % – 60%
 4500 – 7500for input of 60 % – 80%
 7500– 10000 for input of 80 % – 100%
If user wants a flow to be linear throughout the span than configure this parameter as:
SF1 = FS1, FL1 = 100 %.
User is not required to initialize SF2, SF3, SF4, SF5, FL2, FL3, FL4 and FL5.
 Pout Selection:
Pout value decides the pulse Output.
There will be a pulse at pulse output pins (PIN NO.9, PIN NO 10), whenever a integrated
total value is greater than by POUT by previous IT value [where last pulse is registered], it
will be added to the integration total value.
i.e.
Current IT value ≥ (Pout + previous IT value).
Example:
1. If Flow rate = 1000, Pout = 1000, Time base = second,
Every second, 1000 is added in integration total. Since pout is 1000, 1 times of pout value
is added to integration-total every sec. Therefore we will have 1 pulse/sec.
2. Flow rate = 1000, Pout = 100,
Time base = second,

Every second, 1000 is added in integration total. Since pout is 100, 10 times of pout value
is added to integration-total every sec. Therefore we will have 10pulses/sec. It could not
be observed on CRO. For this use a pulse counters for testing.
3. Flow rate = 600, Pout = 10,
Time base = min,

Every second, 10(600/60) is added in integration total. Since pout is 10, 1 times of pout
value is added to integration-total every sec. Therefore we will have 1pulse/sec or 60
pulses/min.
4. Flow rate = 600, Pout = 100,

Time base = min,
Every second, 10(600/60) is added in integration total. Since pout is 100, 1/10 times of
pout value is added to integration-
Total every sec. Therefore we will have 1 pulse/10 sec or 6 pulses/min.
 Default Display: This parameter will select the parameter to be displayed in run mode.
If Int tot / Bat tot is selected then in run mode „Integration total „/ „Batch total „will be
displayed on lower panel accordingly.
If “instrument type” parameter is set as indicator, then this parameter will not be displayed
in Configuration mode and Integration total will be displayed in run mode.
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 Password: A „PASS‟ parameter is added in configuration mode.

But it will always show „0000‟.User has to remember the password .If user needs to
change password, then go in „pass‟ parameter, enter the required password and press
Enter key.
For eg: If user enters „1234‟ in „pass’ parameter, then, to enter in EDIT mode, a
password „1234‟is to be entered.
 Conversion Factor (Conv-F):

It is a constant, which simply divides process value by the factor set. Usually, it is set as
1.00
For example, if process value is 100 liters/minute & conversion factor is 1 then it will
simply integrate process value as it is.
If we change conversion factor = 2, then it will divide process value by that factor i.e.
100/2 = 50 & it integrates that value (in both integral and batch total) but on the display it
shows original process value.
 K Factor (K-FA): (OPTIONAL)

Formula for K-FACTOR:
FLOW: - [(Pulse count per second *Time base)/ (K-FACT)]
Where, Time Base value =
Select Time base Divisor

0 Second 1
1 Minute 60 (1 x 60)
2 Hour 3600(60 x 60)
3 Day 86400(24 x 60 x 60)
For example: - if we want to set FLOW value equals to 250.00 and remaining parameter
at: -
 For Flow per minute:
Time base = 2 = 60
Pulse count = 10000
Then FLOW = [(10000 * 60)/2400]
FLOW = 250 per minute.
 For Flow per Hour:

Time base = 3 = 3600
Pulse count = 10000
Then FLOW = [(10000 * 3600)/144000]
FLOW = 250 per Hour.
Note: - K-factor works linearly at 60/minute.

For Retransmission Output, “F.S” parameter is provided.
 Clear total:
Parameter to reset IT, BT, and RC.
If user enters the correct password, IT, BT and Roll over count gets cleared (initialized to
Zero). And „cleared‟ message is displayed on the lower window of display. By pressing
ESC key, menu goes back to the clear total. If wrong password is entered, „cleared‟
message will not appear.
 Rounding:
This parameter will round the figure of flow rate. It will increase/decrease the flow rate in
multiple of rounding value. E.g. if rounding = 5 selected then flow rate will
increase/decrease by 5, 10, 15….
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 Over Range:
If this parameter is yes then integration total will be adding according to process value
corresponding to 20ma and if this parameter is no then integration total will stop adding
after over limit is reached.
 Pulse Time:
This parameter is used for averaging of input pulse in low frequency mode (Frequency <
300 Hz).
 Frequency Selection:
For frequency below 300Hz select frequency type low.
 Pulse Width:
This parameter is used for set the input pulse width in low frequency mode (Frequency <
300 Hz).
 No of Channel:
This parameter is used to convert mass flow unit to single channel unit. When we convert
mass flow unit to single channel value of P2 = 0 and P3 = 20 set, and P1 = single channel
flow. Value of P2 and P3 are not changeable.
8.4.3 Calibration mode
8.4.3.1 Calibration Mode Parameters Details This menu allows user to perform
calibration of analog input & output.
No Setting Description No of Lo limit Hi limit
digit
1 Cal Zero Zero Cal. Count 4
2 Cal Span Span Cal. Count 5
3 Out Zero Zero Cal. Count for 4 0000 4095
Output
4 Out Span Span Cal Count for 5 0000 4095
Output
5 Default If user selects „yes‟, Yes/No
Out then Out zero =
800 and Out span
(4000) is selected.
 INDICATION:
For conversion in engineering value, the input is scaled between Zero and Full scale
set values as per following formula (for linear mode):
For any type of input:
Indication (Engineering Value)

X
= + Zero
(CALS-CALZ)
X = (Input signal - CALZ) * (Full scale - Zero)

CALZ = Value of input applied during zero calibration
CALS = Value of input applied during Span calibration
If input signal is outside the set Zero and Full-scale limit, all the four digits of the
Process variable starts flashing. Only when input signal comes back into the allowed
range, display becomes steady.
NOTE:
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1). When no input is connected to the unit, it will display “open” message in pulse mode,
current mode and voltage mode. (Pulse input 0 to 10KHz, 4-20mA, 1-5V)
2). When input is out of the range the display will blink.
8.5 Parameter Flow
8.5.1 Parameter Flow Of 1008S Standard
How to operate menu is shown below in the form of flow diagram
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8.5.2 Parameter Flow Of 1008S With Mass Flow

How to operate menu is shown below in the form of flow diagram
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9. CALIBRATION PROCEDURE
9.1 Input Calibration

As explained earlier, One can do calibration thro' the keyboard itself, Zero and Full-scale
values are stored in NVRAM.
1. Switch on the instrument and allow 15 minutes of warm up time before starting
calibration.
2. Take a standard source. Set it‟s output at desired Zero value. Apply output of the
source to the input terminals of connector pin according to input select.
3. In calibration mode, Press shift /start key to calibrate zero. This will show prompt -
“CAL Zr1”. To enter in “CAL Zr1” mode press shift /start key
4. Lower window displays a count. This is raw count proportional to analog input. Wait
till counts are stable, save this count by pressing „Index‟ key twice.
5. Press ESC key to come out from “CAL Zr1”.
6. Now apply input equal to Full scale/Span (CALS):
7. Set output of the source at desired full-scale value. Apply output of the source to the
input terminals
8. Press index key to go to calibration span. This will show prompt -”CAL SPn1”. To
enter in “CAL SPn1” mode press shift /start key.
9. Lower window displays raw counts count proportional to analog input.
10. Allow the reading to settle and Press „Index‟ Key twice to save the count.
11. This reading will be stored as Span Now the instrument is calibrated.
12. Press ESC key to come out from “CAL SPn1”.
9.2 Output Calibration

For output calibration, measuring instrument should be at least 3 times accurate.
9.2.1 Out zero and Out span

These two parameter are used for the calibration of re-transmission output. Users have to
change the value of out zero and out span for the zero setting (for 4mA) and span setting (20
mA) respectively for re-transmission output.
1. In calibration mode, go to out zero calibration mode by pressing index key. This will
show “oUT ZEro” prompt. To enter in “oUT ZEro” mode press shift /start key
2. Lower window displays a count. Using shift /start or inc/stop key to set reading (zero
output) of connected ampere meter at output, exactly at 4.000mA and press index
key to store the calibration value.
3. Press ESC key to come out from “oUT Zero”.
4. Press index key to go to out span calibration. This will show prompt- “oUT SPAn”. To
enter in “oUT SPAn” mode press shift /start key
5. Lower window displays a count. Using shift /start or inc/stop key to set reading (span
output) of connected ampere meter at output, exactly at 20.000mA and press index
key to store the calibration value.
6. Press ESC key to come out from “oUT SPan”.
This reading will be stored. Now the instrument is calibrated.
If user enters values greater than 4095 “error” message will appear.
It user enters out zero value > out span value then also “error” message will appear.
Accuracy of retransmission O/p - 0.25% of Full span.
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10. COMMUNICATION GUIDELINES
10.1 Introduction
The unit can be connected in RS-485 communication data link either in multi drop or repeat
mode. Each unit must have unique Serial Number. Entire range of addresses (1 to 247) may
be used. Before starting any communication, choose a baud rate compatible to the host
computer. The serial protocol used is MODBUS RTU.
10.2 Function Code for Modbus
CODE NAME Function

01 Read coil status Use to read Relay and Digital output status
03 Read Holding registers Use to read PV, Control, RSP output etc
05 Write input registers Use to write digital parameter value.
06 Preset Single register Use to write programmable register
The error checking field contains a 16-bit value implemented as two eight-bit
bytes. The error check value is the result of a Cyclical Redundancy Check (CRC)
calculation performed on the message contents.
Note:
 For Analog Read:
FLx (FL1, FL2, FL3, FL4, and FL5) consists of 9 selectable values from 10 to 100.
For 10 it will read…. 0
For 20 it will read…. 1
If FL1 =100, Hex address 0x0024 will show 9.
 For Digital Read/Write: Cmd Action = 1;

Reg. Address = 0x0001 to 0x0004.
1. Relays will read 0- OFF (relay) 1 – ON
2. For start /stop function
Cmd Action = 5
Reg Address = 0x0005
For Start – write 1
For Stop – write 0
10.3 Modbus RTU protocol addresses for RS 485 Communication

10.3.1 Addresses Of 1008S Standard
Sr. No. Reg. No. Parameter Name Length in Read/Write
bytes
(Words)
1 40001 High alarm 2(1) R/W
2 40002 Low alarm 2(1) R/W
3 40003 Set point 2(1) R/W
4 40004 Setpoint+2 2(1) R/W
5 40005 Pre-warn 2(1) R/W
6 40006 Prewarn+2 2(1) R/W
7 40007 Conv-Factor 2(1) R/W (00.00-99.99)
8 40008 Filter no 2(1) R/W (1 to 25)
9 40009 Batch mode 2(1) R/W (0 for Normal, 1 for Counter)
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10 40010 Type of input 2(1) R/W (0 for 0-5V, 1 for 1-5V,

2 for 0-20mA, 3 for 4-20mA,
4 for pulse)
11 40011 Type of Inst 2(1) R/W (0 for indicator, 1 for Totaliser)
12 40012 Sqrt mode 2(1) R/W (0 for Yes, 1 for No)
13 40013 Digital input 2(1) R/W (0 for Yes, 1 for No)
14 40014 Digital filter 2(1) R/W (0 for Yes, 1 for No)
15 40015 Time base 2(1) R/W (0 for SECOND, 1 for MINUTE,
2 for HOUR, 3 for DAY)
16 40016 ZR 2(1) R/W
17 40017 FS 2(1) R/W
18 40018 No of batches 2(1) R/W
19 40019 Batch counter 2(1) Read only
20 40020 Relay mode 2(1) R/W (0 for normal, 1 for failsafe)
21 40021 Cut-off 2(1) R/W (000.0 to 100.0)
22 40022 Dp 2(1) R/W (0 for 0,
1 for 0.1,
2 for 0.01,
3 for 0.001)
23 40023 SF1 2(1) R/W (0-20000)
24 40024 FL1 2(1) R/W (0-9)*
25 40025 SF2 2(1) R/W (0-20000)
26 40026 FL2 2(1) R/W (0-9)*
27 40027 SF3 2(1) R/W (0-20000)
28 40028 FL3 2(1) R/W (0-9)*
29 40029 SF4 2(1) R/W (0-20000)
30 40030 FL4 2(1) R/W (0-9)*
31 40031 SF5 2(1) R/W (0-20000)
32 40032 FL5 2(1) R (9)
33 40033 Baud rate 2(1) R/W (0 for 9600, 1 for 19200)
34 40034 Serial no 2(1) R/W (01 - 99)
35 40035 Pout 2(1) R/W (0000-9999)
36 40036 Default display 2(1) R/W (0 for batch total,
1 for integration total)
37 40037 Out zero 2(1) R/W (0000-4095)
38 40038 Out span 2(1) R/W (0000-4095)
39 40039 Default out 2(1) R/W (0 for yes, 1 for no)
40 40040 Int total 2(1) Read only
41 40041 Int total+2 2(1) Read only
42 40042 Batch total 2(1) Read only
43 40043 Batch total+2 2(1) Read only
44 40044 Roll count 2(1) Read only
45 40045 Flow rate 2(1) Read only
46 40046 Rounding 2(1) R/W
47 40047 Over Range 2(1) R/W(0 for Yes, 1 for No)
48 40048 K-factor 2(1) R/W
49 40049 K-factor + 2 2(1) R/W
50 40050 Pulse Time 2(1) R/W (00-20)
51 40051 Frequency 2(1) R/W (0 for Low Freq.(< 300Hz), 1 for
Selection High Freq.)
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52 40052 Pulse Width 2(1) R/W (00-50)

53 1 Low alarm Relay 1 R, digital
Status
54 2 High alarm Relay 1 R, digital
Status
55 3 Set point Relay 1 R, digital
Status
56 4 Pre warm Point 1 R, digital
Relay Status
57 5 Start/Pause batch W(0 for Pause, 1 for Start)
58 6 To Clear Batch 1 W, digital(1 for Clear)
Total
59 7 To Clear 1 W, digital(1 for Clear)
Integration Total
and Batch Total
* For FL1 to FL4:
To write these parameters:

0 for 10, 5 for 60,
1 for 20, 6 for 70,
2 for 30, 7 for 80,
3 for 40, 8 for 90,
4 for 50, 9 for 100
10.3.2 Addresses Of 1008S With Mass Flow
Sr. No. Reg. No. Parameter Name Length in Read/Write

bytes
(Words)
1 40001 High alarm 2(1) R/W
2 40002 High alarm + 2 2(1) R/W
3 40003 Low alarm 2(1) R/W
4 40004 Low alarm + 2 2(1) R/W
5 40005 Set point 2(1) R/W
6 40006 Setpoint+2 2(1) R/W
7 40007 Pre-warn 2(1) R/W
8 40008 Prewarn+2 2(1) R/W
9 40009 Conv-Factor 2(1) R/W (00.00-99.99)
10 40010 Filter no 2(1) R/W (1 to 25)
11 40011 Batch mode 2(1) R/W (0 for Normal, 1 for Counter)

12 40012 Type of input 2(1) R/W (0 for 0-5V, 1 for 1-5V,
2 for 0-20mA, 3 for 4-20mA,
4 for pulse)
13 40013 Type of Inst 2(1) R/W (0 for indicator, 1 for Totaliser)
14 40014 Sqrt mode 2(1) R/W (0 for Yes, 1 for No)
15 40015 Digital input 2(1) R/W (0 for Yes, 1 for No)
16 40016 Digital filter 2(1) R/W (0 for Yes, 1 for No)
17 40017 Time base 2(1) R/W (0 for SECOND, 1 for MINUTE,
2 for HOUR, 3 for DAY)
18 40018 ZR+2 2(1) R/W
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19 40019 ZR 2(1) R/W

20 40020 FS + 2 2(1) R/W
21 40021 FS 2(1) R/W
22 40022 No of batches 2(1) R/W (0 to 99)
23 40023 Batch counter 2(1) Read only
24 40024 Relay mode 2(1) R/W (0 for normal, 1 for failsafe)
25 40025 Cut-off 2(1) R/W (000.0 to 100.0)
26 40026 Dp 2(1) R/W (0 for 0,
1 for 0.1,
2 for 0.01,
3 for 0.001)
27 40027 SF1 + 2 2(1) R/W
28 40028 SF1 2(1) R/W
29 40029 SF2 + 2 2(1) R/W
30 40030 SF2 2(1) R/W
31 40031 SF3 + 2 2(1) R/W
32 40032 SF3 2(1) R/W
33 40033 PCNS + 2 2(1) R/W
34 40034 PCNS 2(1) R/W
35 40035 TCSN + 2 2(1) R/W
36 40036 TCSN 2(1) R/W
37 40037 F2E 2(1) R/W (0-sq,1-nosq)
38 40038 CONE 2(1) R/W (0-sq,1-nosq)
39 40039 ZP 2(1) R/W (0-9999)
40 40040 ZT 2(1) R/W (0-9999)
41 40041 F1E 2(1) R/W (0-sq,1-nosq)
42 40042 Baud rate 2(1) R/W (0 for 9600, 1 for 19200)
43 40043 Serial no 2(1) R/W (01 - 99)
44 40044 Pout 2(1) R/W (0000-9999)
45 40045 Default display 2(1) R/W (0 for batch total,
1 for integration total)
46 40046 Out zero 2(1) R/W (0000-4094)
47 40047 Out span 2(1) R/W (0000-4095)
48 40048 Default out 2(1) R/W (0 for yes, 1 for no)
49 40049 Int total + 2 2(1) Read only
50 40050 Int total 2(1) Read only
51 40051 Batch total + 2 2(1) Read only
52 40052 Batch total 2(1) Read only
53 40053 Roll count 2(1) Read only
54 40054 Mass Flow 2(1) Read only
(MSB)
55 40055 Mass Flow (LSB) 2(1) Read only
56 40056 P1 (MSB) 2(1) Read only
57 40057 P1 (LSB) 2(1) Read only
58 40058 P2 (MSB) 2(1) Read only
59 40059 P2 (LSB) 2(1) Read only
60 40060 P3 (MSB) 2(1) Read only
61 40061 P3 (LSB) 2(1) Read only
62 40062 Flow Rate dp 2(1) Read only
User Manual 35
REF NO: m18A/om/101
Issue No: 17
63 1 Low alarm Relay 1 R, digital (1 for ON, 0 for OFF)

Status
64 2 High alarm Relay 1 R, digital (1 for ON, 0 for OFF)
Status
65 3 Pre warm Point 1 R, digital (1 for ON, 0 for OFF)
Relay Status
66 4 Set point Relay 1 R, digital (1 for ON, 0 for OFF)
Status
67 5 Start/Pause batch W(0 for Pause, 1 for Start)
68 6 To Clear Batch 1 W, digital(1 for Clear)
Total
69 7 To Clear 1 W, digital(1 for Clear)
Integration Total
and Batch Total
User Manual 36
REF NO: m18A/om/101
Issue No: 17
11. MISCELLANEOUS
RETRAMISSION OUTPUT TABLE FOR OPEN /OVER /UNDER

CONDITION:
 For 4-20mA:-
DISPLAY RX O/P (mA)

INPUT FEED
(mA) SQUARE SQUARE
LINEAR ROOT LINEAR ROOT
I/P <1.60 OPEN OPEN 4.00 4.00
1.60<I/P<3.20 UNDER UNDER 4.00 4.00
3.20<I/P<4.00 Flow Rate Flow Rate 4.00 4.00
20.00>I/P>20.80 Flow Rate Flow Rate 20.00 20.00
20.80>I/P>22.40 OVER OVER 20.00 20.00
22.40>I/P OPEN OPEN 20.00 20.00
NOTE:- For OPEN Sensor Condition Pre-warn and batch total (Set Point) Relays are in OFF
State.
 For 0-20mA:-
DISPLAY RX O/P (mA)

INPUT FEED
(mA) SQUARE SQUARE
LINEAR ROOT LINEAR ROOT
0.00<I/P ZERO ZERO 0.00 0.00
20.00>I/P>20.80 Flow Rate Flow Rate 20.00 20.00
20.80>I/P>22.40 OVER OVER 20.00 20.00
22.40>I/P OPEN OPEN 20.00 20.00
NOTE:- For OPEN Sensor Condition Pre-warn and batch total (Set Point) Relays are not
affected because during open sensor flow rate will be zero.
User Manual 37
REF NO: m18A/om/101
Issue No: 17
12. TROUBLESHOOTING
If the operating display does not appear after turning on the controller‟s power, follow the
measures in the procedure below.
If a problem appears complicated, contact our sales representative.
Masibus Automation & Instrumentation Pvt.

Ltd.
Customer Support Division
B/30, GIDC Electronics Estate,
Sector-25, Gandhinagar-382044, Gujarat, India
Ph: 91-079-23287275/23287276/23287277
Fax: 91-079-23287281
Email: support@masibus.com
Web: www.masibus.com
User Manual 38

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User’s Manual

FLOW INDICATOR TOTALISER 1008S

Masibus Automation & Instrumentation Pvt. Ltd.

2. SAFETY AND WARNING PRECAUTIONS .................................................... 5

4. FRONT AND REAR PANEL DESCRIPTION ............................................... 10

5. MECHANICAL GUIDELINES ........................................................................ 12

6. TERMINAL CONNECTION DETAILS ......................................................... 13

8. OPERATING DETAILS .................................................................................... 16

8.5 Parameter Flow .................................................................................................. 27

10. COMMUNICATION GUIDELINES.............................................................. 32

12. Troubleshooting ................................................................................................ 38

The instrument is made in 96 x 96 x 110 mm size with DIN standard

Adobe, Acrobat, and Postscript are either registered trademarks or

Checking the Contents of the Pac kage

Product Ordering Code:

X - Specify from table

2. SAFETY AND WARNING PRECAUTIONS

2.1 Safety Precautions

2.2 Warning Precautions

3.1 Measured input signal

RESPONSE TIME Input to relay o/p: < 1 second.

3.2 Loop Power Supply Specification

3.3 Retransmission Output

3.4 Contact Input (Digital input)

3.5 Contact Output

3.6 Display Unit Specification

3.7 Electrical Specification

3.8 Isolation specification

TERMINAL (DIGITAL INPUT) circuit.

3.9 Environmental Specification

3.10 Alarm Specification

3.11 Display Specification

3.13 Other Specification

4. FRONT AND REAR PANEL DESCRIPTION

4.1 Front Panel Description

4.2 Rear Panel Diagram

4.2.2 Rear Panel Diagram Of 1008S With Mass Flow

5.1 Mounting Details

5.2 Mounting Steps

6. TERMINAL CONNECTION DETAILS

6.2 Terminal Connection Detail Of 1008S With Mass Flow

7.2 Wiring Diagram Of 1008S With Mass Flow

8.1 Display Section:

8.2 Keyboard Section

1.It will allow user to enter in EDIT mode, when instrument is in

8.3 Run Mode

8.3.1 Run Mode Parameters Details

No. Name Description Max digits Limits

1 Batch This parameter displays Max. 8 0 - 99999999

2 Integrated This parameter displays Max. 8 0 - 99999999 For

3 Roll This parameter displays Max. 4 0 - 9999

 Rollover Count (RC):

So the total integration will be equal to

Mass Flow Parameter Description(Optional)

Next section will describe the different Item of individual submenu.

 Start & Stop function:(In Run Mode)

8.4 Edit Mode

“bAt tot” , then