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TTD Annunciator

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TTD Series Configurable

Fault Annunciator

Installation and Operations Manual


00-02-0697
02-07-12
Section 50
In order to consistently bring you the highest quality, full featured products, we reserve the right to change our
specifications and designs at any time. The latest version of this manual can be found at www.fwmurphy.com.

FW MURPHY has made efforts to ensure the reliability of the TTD System and to
recommend safe usage practices in system applications. Please note that in any
application, operation and controller failures can occur. These failures may result
in full control outputs or other outputs, which may cause damage to, or unsafe
conditions in the equipment or process connected to the TTD system.

Good engineering practices, electrical codes, and insurance regulations require


that you use independent external protective devices to prevent potentially
dangerous or unsafe conditions. Assume that the TTD system can fail with outputs
full on, outputs full off, or that other unexpected conditions can occur.

Please read the following information before installing the TTD annunciator.

This installation information is intended for all TTD Series models. A visual
inspection of this product before installation for any damage during shipping is
recommended.

Disconnect all power and be sure machine is inoperative before beginning


installation.

Installation is to be done only by qualified technician.

Observe all Warnings and Cautions at each section in these instructions.

Device shall be wired in accordance with Class I, Division 2 wiring methods.

This equipment is suitable for use in Class I, Division 2, Groups B, C, and D


hazardous Areas.

WARNING–Explosion Hazard–Substitution of components may impair suitability


for Class I, Division 2.

Please contact FW MURPHY immediately if you have any questions.


Table of Contents
Product Description......................................................................................... 1

Display Head (TTD-H) ..................................................................................................1


Power Supply ...............................................................................................................1
Dimensions ..................................................................................................................2
Installation ........................................................................................................ 3

Mounting the Unit .........................................................................................................3


Installation Diagram for the TTD Display ......................................................................4
Typical Installations for TTD Power and Control Inputs/Outputs ..................................6
TTD G-Lead Choke Installation Instruction ..................................................................9
Backup Battery Replacement .....................................................................................10
Initial Power-up ..........................................................................................................12
Product Features............................................................................................ 13

The Display ................................................................................................................14


Front Panel Key Functionality ....................................................................................15
TTD Keypad Features ................................................................................................15
Operational Display Messages...................................................................................19
Backlight used as Status Indication ............................................................................21
Configuration / Setup of the TTD Annunciator ........................................... 22

Navigating the TTD Front Panel .................................................................................22


Entering Setup Mode .................................................................................................23
Setup 1 – Timer Setup ...............................................................................................25
Setup 2 – Sensor Mode .............................................................................................27
Setup 3 – Sensor Type ..............................................................................................30
Setup 4 – Remote Reset Remote Lockout Select and No-Flow Enable Delay...........32
Setup 5 - Hourmeters .................................................................................................34
Setup 6 – Speed Calibration ......................................................................................35
Setup 7 – Tachometer Overspeed Option ..................................................................37
Setup 8 – Tachometer Underspeed Option ................................................................38
Setup 9 – Communication Settings ............................................................................39
Setup A – Output Mode ..............................................................................................40
Setup B – Unit Identification (ID) ................................................................................41
Setup C – Factory Default ..........................................................................................42
Voltage Readings .......................................................................................................43
Software Version ........................................................................................................44
Communications ............................................................................................ 45

Communications Port .................................................................................................45


Modbus Register Address Listings .............................................................................46
Specifications ................................................................................................. 49

TTD Replacement Parts and Assemblies.................................................... 51


Product Description
The TTD product is a solid-state fault annunciator and shutdown control system designed to
protect engines, compressors and their associated equipment. The TTD model will accept 48
sensor inputs from normally open and/or normally closed sensors. Each of the 48 inputs can
be configured for “Shutdown” or “Alarm Only”. Any input can be locked out by one of the two
Start-Run timers, or configured as Class C, ESD or Ignore. The annunciator provides logic for
both closing of a fuel valve and grounding of an ignition after a time delay.
Incorporated in the TTD non-volatile memory:
 Run Hours/Elapsed Time Meter (hours roll over at 99,999)
 Last 10 Shutdowns with associated run hours
 Last 4 Alarms with associated run hours
 Selectable RS232/RS485 serial communications
 Selectable baud rates
Optional Features:
 Pre/Post lube timed functionality
 Tachometer w/ Overspeed and Underspeed setpoints, and running hours.
 Lubricator No-Flow detection for up to 4 pulsing proximity switches.
Display Head (TTD-H)
The Display Head shows operational and configuration data. Configuration parameters are
entered via keypad or download from MConfig software. The operator interface will accept
digital inputs directly on the back of the unit. Power is provided to the Display Head via a direct
Phoenix connector or a cable connecting to a remote mounted power supply. The display head
contains the microprocessor, the Liquid Crystal Display (LCD), the membrane keys for
configuring the sensors inputs and the sensor input terminal blocks.

The TTD liquid crystal display annunciates any fault from the sensor inputs, displays engine
speed, and elapsed time. Other features for the TTD model are: built-in Test Mode to test the
sensor circuits without shutting down, Pre-lubrication and Post-lubrication timers, and onboard
backup battery to retain the fault display after shutdown on ignition-powered units.

Power Supply
The Power Input and Control Output Terminals are mounted on the Plug-in Power Supply
(PSU-2) or on the DIN Rail Power Supply (PSU-D2). The Power Supply also includes an
RS485/RS232 serial communication port (MODBUS RTU slave) to interface with micro-
controllers, PC’S, PLC’s, and/or communication and control systems. The serial
communication provides read and write register capability with selectable baud rates up to
38,400 bps.

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All Power Supply models are reverse polarity protected and can be powered by 10-32vdc or
90- 400vdc negative ground CD ignition. An optional Power Supply (PSU-D2) provides for
120vac power/positive ground CD ignition power. Use the PSU-1* Power Supply for Division 1
applications. The TTD annunciator is fully operable with the internal battery; the external DC
power enables communications support and turns on the display backlight.

Dimensions

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Installation
Mounting the Unit
The TTD head was designed to be mounted within a weatherproof enclosure. It is intended for
mounting in a flat panel. A square mounting hole of 5-1/2 in. (140 mm) and 4 mounting screw
holes are needed.

WARNING! Perform the mounting operation with power source off.

Stud Tightening Pattern

The following stud tightening instructions are required to maintain the IP66 rating when
installation requires the display to be mounted in an enclosure door exposed to atmospheric
conditions.

 Stud tightening pattern should be followed:


1. Top left corner
2. Bottom right corner
3. Top right corner
4. Bottom left corner
5. Top center
6. Bottom center
7. Right center
8. Left center

 Tighten holding nuts to 9 in. /lbs.

Section 50 00-02-0697
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Installation Diagram for the TTD Display

Section 50 00-02-0697
02-07-12 -4-
Section 50 00-02-0697
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Typical Installations for TTD Power and Control Inputs/Outputs

Section 50 00-02-0697
02-07-12 -6-
Section 50 00-02-0697
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Section 50 00-02-0697
02-07-12 -8-
TTD G-Lead Choke Installation Instruction
IMPORTANT: This installation is recommended for when connecting an ignition
primary lead to the TTD annunciator to avoid potential electrical noise problems.
This choke has been specifically selected for the application.
The choke (Murphy part number 50000774) is shipped with each TTD
annunciator.

1. Open the choke and lay it on the table.

2. Lay the wire across the inside of the choke as shown.

3. Wrap the wire around the outside of the choke as shown.

4. Wrap the wire back across the inside of the choke as shown.
The wire should lie next to the wire from step 2.

5. While holding the wires, carefully close the choke as shown.


Be careful not to pinch the wire when closing the choke.

NOTE: Keep the wire loops on the outside of the


choke as small as possible.

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Backup Battery Replacement

WARNING! Before disconnecting or connecting equipment, switch


the power OFF and, if possible, lock it out. Assure the area is in a
non-hazardous condition before beginning the installation of any
new equipment or repairing existing equipment. Bypassing these
precautions may present an environment in which explosive
hazards are present. If you are working in a hazardous location,
take the appropriate precautions to assure the safety of all
personnel and equipment.

The TTD Annunciator contains a Backup Power Battery (shipped loosed with
the TTD annunciator) located in the power supply module.

While this battery has a potential life of up to 1 year, it may require replacement. The LOW
BATT icon will appear when the internal backup battery voltage is below 5.0 volts. If the battery
is missing or the voltage falls below 4.6 volts, the LOW BATT icon will
blink. Replace the battery when the LOW BATT icon displays in the
lower left corner.

NOTE: Internal backup battery is not used during normal operation. Backup
battery supplies power to operate TTD annunciator when CD Ignition is the only
source of power and it is not operating (Shutdown), or the user supplied +DC
power source has been disconnected.

When CD Ignition or DC voltage is present, power is not consumed from the internal backup
battery.

Section 50 00-02-0697
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To replace the battery, follow these steps:

1. Remove the Power Supply cover screws (located on the


sides of the PSU-2 Power Supply).

2. Carefully unplug the Power Supply from the Display


Module.

3. Turn the Power Supply over to access the Backup Battery


compartment.

4. Use caution not to damage other components in the Power


Supply compartment while removing and replacing the Backup
Battery. Suggested replacements for the Backup Battery: 6 VDC,
1300 mAh, Duracell® DL223A or Sanyo® CRP2 lithium battery,
available from Murphy (p/n 00005125).

5. Plug the Power Supply back onto the Display Module and
secure the two mounting screws.

6. Power up the system and resume normal operations.

Section 50 00-02-0697
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Initial Power-up
Power On Self Test (POST)
• The TTD will perform a Power On Self Test (POST) during the initial power-up which will
check for the following errors (in this order):

 Low Device Voltage (code 53)


 Crystal Failure (code 54)
 Loss of SPI link (code 61)

• If the error is Low Device Voltage (code 53), the unit will go to the PoStErr display after
testing for two seconds.

• If the error is Crystal Failure (code 54), or Loss of SPI link (code 61) the unit will reset three
times to try to correct the problem. If the error is not corrected within 3 retries, the unit will
go to the PoStErr display.

• The PoStErr will be displayed on the TTD as shown below :

• In the event of error code 53, the supply voltage or internal battery voltage to the
annunciator will need to be verified and corrected. Once complete, unit can be reset and
used for normal operation.

• Fault Code 53 will deny user access to setup menus as this represents a lack of power
necessary to access the EEPROM. If the Setup Menu is accessed and a Code 53 becomes
active, the user will see Err 53 and the TTD will exit the Setup Menu and return to the last
state 9running, stopped, etc).

• Fault code 53 will not cause a shutdown during normal operation of the TTD beyond the
initial POST test.

• In the event of error codes 53, 54, or 61, which do not clear, the entire unit (TTD and
PSU) needs to be returned to Murphy for evaluation.

Section 50 00-02-0697
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Product Features

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The Display
The TTD annunciator features a static LCD display (A) with backlight (external DC is required).
The operating temperature is between −40° to +85°C. The applicable icon and number (B, C
and D) will be displayed to clarify the display readings or alert the operator to an operating
condition.

Display Icons
RUN – run mode
RPM – screen value
HOURS – screen value
TYPE – channel type configuration
LOW BATT – low battery warning (displayed if the condition exists)
HISTORY – alarm or shutdown history
TEST – test mode
LUBE – pre-lubrication timer
POSTLUBE – post-lubrication timer
SHUTDOWN – stop mode
ALARM – alarm(s) warning (displayed if the condition exists)
SETPOINT – edit set-point value
SETUP – setup menu(s)

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Front Panel Key Functionality

The operator can interface with the TTD Annunciator in one of two ways. One is via the Front
Panel keypad. The second way an operator can interface is with the Murphy Mconfig
software. This provides the user with a Template displaying the TTD Annunciator setup and
status by reading the Modbus registers. Setup selections can be made and the configuration
saved to file for future reference. The software is free and can be downloaded from
www.fwmurphy.com

TTD Keypad Features


NOTE: Because the keys have more than one function depending on the
operational mode the system is in at the time, the following TTD Keypad
Functionality blocks indicate the keypad action seen if that key is pressed.
The LOW BATT icon can show in any mode if the battery charge is low.

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Shutdown Mode
SHUTDOWN indicates the TTD identified a fault condition and alerts the operator with cause
of shutdown code.

The current condition on the display indicates the SHUTDOWN icon is on.

Key Function
(B) Shows the operation hours for the
displayed History record*.
Read Hours

Press and hold the key for 5 seconds


to access the Setup Menu: The model
number displays (C) and then the
Setup/Enter SETUP icon displays (D).

Shows the previous History record


(E)*.
Up Arrow

Shows the next History record*.


Down Arrow

Press [RESET] to start the Run Mode.


Reset

*When not in the Setup Mode, History contains records for last 10 shutdowns and last 4
alarms.

Section 50 00-02-0697
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Run Mode
The condition on the display indicates the RUN and RPM icons are shown and the ALARM
icon may be on.

Key Function
(G) Shows the current operation
hours. RUN icon indicates the
Read Hours
hour meter is in increment mode.

Press and hold the key for 5


seconds to access the Setup
Menu: The model number
Setup/Enter
displays and then the SETUP
icon displays.

Press [TIMER 0] to clear the


active displayed timer. For
example: B1, B2, and other
Timer 0 / Up Arrow
timers. Also used for exiting or
ending test mode operation.

Press [TEST] to enable the Test


Mode timer. Also used for
Test / Down Arrow extending or resetting the test
timer. (H)

Press [RESET] to reset the active


displayed timer. DO NOT use to
reset Test Mode Timer. This reset
Reset
button will reset all class lockout
timers.

Press [STOP] to begin the


Stop Shutdown sequence.

Section 50 00-02-0697
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Setup Mode – Menus
The condition on the display indicates the RUN and SHUTDOWN icons may be on.

Key Function
If the unit is in SETUP 0, pressing [ENTER] exits the unit from the
Setup/Enter Setup Mode. If the unit is in any other Setup, pressing [ENTER]
accesses the sub-menu for that Setup.
Up Arrow Press [UP ARROW] to navigate to the next menu.
Down Arrow Press [DOWN ARROW] to navigate to the previous menu.
Press [ESC] to exit from the Setup Menu and return to the
Reset/ESC
operational display for the current mode.
If the system is in Run Mode, pressing and holding the [STOP]
Stop
key for 2 seconds will begin the Shutdown sequence.
Setup Mode – Edit Settings
The condition on the display indicates the SETUP icon shows, and either the RUN or
SHUTDOWN icons may show.

Key Function
Press [ENTER] to exit or advance a Setup menu and save
Setup/Enter
changes.
Press [UP ARROW] to increment the value to the maximum
Up Arrow
range. Holding the key accelerates the incrementing action.
Press [DOWN ARROW] to decrement the value to the minimum
Down Arrow
range. Holding the key accelerates the decrementing action.
Press [ESC] to exit or advance the Setup Menu without saving
Reset/ESC
your changes.
If the system is in Run Mode, pressing and holding the [STOP]
Stop
key for 2 seconds will begin the Shutdown sequence.

NOTE: Editing of selected setpoints can be accomplished during run


mode. Please note these changes will NOT take affect until unit has
returned to a “Shutdown” state. During the “Shutdown” state, these
settings are written to the EEProm, which stores settings for operation.
This EEProm CANNOT be written to during a “Run” operation.

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Operational Display Messages
Several messages display during the start-up and run sequence. This tutorial shows the
screens that will display as the system starts. With the unit in shutdown state and ready to
start, press the [RESET] key. If Class A inputs are not faulted, and the unit is equipped with the
Pre/Post Lube option, the unit goes into the Pre-Lube cycle. If the unit does not have the Pre-
Lube option, it will go to the B1 Timer display.

Lube Timer 5 shows the remaining time on the cycle and the LUBE
icon shows on the display. The Pre-Lube cycle can be completed
either by the timer reaching “zero,” or by the operator pressing
[TIMER 0]. Pressing the [TIMER 0] key will zero the time on the
active visible timer only. All other active undisplayed timers will
remain the same. All outputs are in a shutdown state during LUBE
TIMER
Once the Pre-Lube cycle completes, the outputs change state, and
the B1 and B2 timers start. This display shows TIMER 1 as the
remaining B1 time counts down.
If this is a TTD unit with optional Tachometer, the display alternates
between the active TIMER and RPM readings. If the TTD unit does
not have Tachometer, the active TIMER reading alternates with the
HOURS reading.

Once the B1 Timer finishes, any time remaining on the B2 timer will
show in the display and the TIMER 2 icon will be visible in the lower
right hand corner of the display.

On TTD models supplied with tachometer, once the B1 and B2


timers have expired, the unit goes to a normal Run Mode. Both the
RUN and RPM icons will be visible, and the display gives the RPM
reading. TTD units without the Tachometer display the HOURS
reading.

Any conditions such as LOW BATT or ALARM alert the operator by


having the icon show on the display. LOW BATT indicates low
voltage on the Backup battery, and may indicate it is time to replace
the battery.

At the detection of a fault, the TTD annunciator starts the shutdown


sequence. The ignition delay timer shows the time remaining on the
timer before the ignition is grounded or turned off. In addition, the
fault channel shows on the left side of the display and flashes.

If the TTD annunciator is equipped with the Pre/Post Lube option and
there is time remaining in the sequence, the POSTLUBE icon, and
the TIMER 6 icon displays showing the remaining time on the timer.

Section 50 00-02-0697
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When the Post-Lube time counts down, the Fault Channel numeric
display moves to the right. The HISTORY icon is visible and the
current shutdown is indicated in the lower right hand corner by 01.
This is the only time History records are available from the Front
panel. History records can be read via the Modbus registers at any
time.
The TTD annunciator stores the Shutdown and Alarm History. The
last 10 shutdown codes and 4 alarms are stored with the hourmeter
reading when they occur. For example, if the unit is shutdown from
sensor input 35, the display shows 01 in the lower right-hand corner
of the display to indicate the last shutdown, and the SHUTDOWN
icon shows.
Press the [UP ARROW] key to see the History of the last 10
shutdowns. For more information, see Accessing Shutdown & Alarm
History.

If this is a TTD unit with Tachometer option, and the unit is in the Run
Mode, when the [READ HOURS] key is pressed, the display shows
the running hours for 5 seconds. The display then returns to the RPM
reading.

Push the [TEST] key to start the Test Timer for up to 5 minutes. The
TEST icon shows in the display. Test Mode allows the operator to
simulate faults without the outputs changing state. In Test Mode, all
other functions operate normally. Faulted inputs display, but the
system is not shutdown and the ALARM is not turned on. When
more time is needed to simulate inputs, the operator can press
[TEST] again for up to an additional 5 minutes of time. Press
[RESET] to reset the fault and then press the [TIMER 0] to exit the
Test Timer. These shutdowns override Test Mode:
- Emergency Shutdown (47,48)
- Overspeed (50)
- Manual Stop (52)
- Underspeed (51)
- Loss of Ignition (49)
- Optional Additional ESD, if chosen as ESD
If Class "C" functions are used, they will need to be bypassed to test
other sensors. When exiting Test Mode with Class "C" functions,
press the [RESET] and [TIMER 0] keys simultaneously.
In an alarm situation, the ALARM icon is turned on and the alarm
point or channel displays. If the unit is equipped with a Tachometer
option, the active point or channel alternates with the running hours
at the time of the alarm.
If a fault is detected or an alarm occurs, the appropriate fault codes
display

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Fault Codes
Fault Codes Description
1-48 Indicates the input that has faulted or alarmed
Loss of Ignition (When the CD ignition falls below 90 VDC 10%,
49
the firmware activates the fault)
50 Overspeed
51 Underspeed
52 Manual Stop
53 Low Device Voltage (internal diagnostic)
54 Crystal Failure (internal diagnostic)
60 Watchdog Timer
61 Loss of SPI Link (internal diagnostic)
62 Low DC Voltage (Alarm)
63 Low Backup Battery (Alarm)

Backlight used as Status Indication


If AC or DC power is connected, the backlight functionality is implemented on Div. 2 power
supplies.

Run Mode – The backlight will be yellow under this condition.

Shutdown Mode – The backlight will turn red under this condition. When a shutdown fault is
detected, the backlight will blink. The backlight blinking continues for 5 minutes, and can be
aborted if the user presses any key. After 5 minutes, the backlight stays red. During manual
shutdown sequence, the backlight will be red.

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Configuration / Setup of the TTD Annunciator
Navigating the TTD Front Panel

The TTD Annunciator can be setup by using the Front Panel. The Setup Mode can be entered
from either RUN or SHUTDOWN. However, settings can only be changed when the SETUP
icon is blinking.

(A) [SETUP or ENTER] key

(B) [UP ARROW] key

(C) [DOWN ARROW] key

(D) [ESC] escape key

(E) Timer information

(F) Sensor types

(G) Setup numbers

Section 50 00-02-0697
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Entering Setup Mode

To enter the Setup Mode, press the [SETUP/ENTER] key and


hold until the display shows HOLD. Continue to press the
[SETUP/ENTER] key until the model number is displayed.

The HOLD display counts down for 6 seconds, shows the model
number for 3 seconds and then shows SETUP 0 to indicate the unit
is in Setup Mode.
Press the [UP ARROW] or [DOWN ARROW] key to move through
the Setup values.
After selecting a different Setup to view, press the [SETUP/ENTER]
key to display the current configuration of that setup value.
To change a setting, press [SETUP/ENTER] again to access the
menu choices.
Enter changes by using the [UP ARROW] or [DOWN ARROW] key.
The only time a new value can be entered is when the Setup icon is
blinking.

Press the [SETUP/ENTER] key again to save the new value. The
display will show SAVE for a few seconds and then return to the
Setup menu.

To exit without saving the change, press [ESC]. Press [ESC] again to
exit from the Setup Mode completely. The display will show ESC and
then return to the operational screen.

Access During Run and Shutdown


Setup menus and settings can be viewed during RUN or SHUTDOWN, but most menus
cannot be changed while in Run Mode. To assure changes can be made, access Setup menus
while in Shutdown Mode. Press and hold the [SETUP/ENTER] key for 6 seconds to enter the
Setup Mode. The display shows HOLD while the seconds count down.

When the countdown completes, the TTD annunciator is in Setup Mode. The unit model
message displays for about 3 seconds before the SETUP 0 message shows. At this point, use
the [UP ARROW] key to increment to another Setup Mode.

Section 50 00-02-0697
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Password Protected Settings

Some settings are password protected. If a password is


required to change a setting, CODE 00 displays
indicating a numeric password should be entered (M). If
an incorrect password is entered, ERROR (N) displays
for a few seconds, and then the CODE 00 (M) notation
returns to the display.

The password will only need to be entered once during


any editing session. The password is reset when the
editing session is exited or is timed-out due to keypad
inactivity. Entering a code “0”, allows read-only access
to Setup menus.
Use the [UP ARROW] and/or [DOWN ARROW] keys to
enter the numeric password specific to that TTD
annunciator.
Inactivity Time Out

Setup procedures need to be started and completed in a


timely manner.

If the TTD annunciator is in any Setup Mode, the display


function returns to the previous level of entry if there are
no key presses within thirty seconds. For example, the
TTD annunciator is in SETUP 3 (O), channel 25 is
selected, and the choice of Sensor Type is displayed,
(P) after 30 seconds of keypad inactivity the TTD returns
to SETUP 3 (Q).
If another 30 seconds pass with no keypad activity,
escape is activated and the unit returns to the
operational screens.

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Setup 1 – Timer Setup

This manual explains Setup values in order starting with


SETUP 1. However, once the SETUP icon is blinking,
the [UP ARROW] or [DOWN ARROW] keys can be used
to increment to any Setup option. Once the option is
reached, press the [SETUP/ENTER] key to access the
adjustments for that Setup.
All timers are configured in SETUP 1. (R) When the
SETUP icon is blinking, press the [SETUP/ENTER] key
to reach the specific timer to be set. (Setup icon should
blink about once a second.)
Use the [UP ARROW] or [DOWN ARROW] keys to
change the configuration. Once the change is
completed, press the [ENTER] key to save the changes.
The unit will display SAVE (S) for few seconds, and then
move to the next timer.
If a change is made, and then the [ESC] key is pressed, the TTD moves to the next timer
without accepting the change. If no changes were made to the setting, press the [ESC] key to
return to SETUP 1, or press [ENTER] to move to the next timer.

Continue to press [ENTER] to move through all timers and review values or make changes to
values as necessary.

Timer 7 Delay Before No-Flow Shutdown


When an internal input detects a No-Flow condition, the
Channel number that detected the condition is displayed
along with Timer 7 and its countdown.
(T) Shows the Timer 7 display during No-flow delay
before shutdown.

(U) Shows Setup 1 – Timer 7 menu.

Timer 7 will not be armed until Timer 1 has expired.


During Timer 1 countdown, the channels enabled as No-
Flow (CH41 - CH44) will be ignored.

Setting Timer 7 to zero (Ø) will cause an immediate


shutdown when Timer 1 has expired If No-Flow is
detected on any of the four enabled channels.

To enable or disable the No-Flow function use SETUP 4b thru 4E.


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The active timer is indicated by the TIMER icon (A), timer number (B), and numeric display (C).

Timer Timer Class Timer Range


Timer 1 Class B1 0 to 5 minutes
Timer 2 Class B2 0 to 10 minutes
Timer 3 Test 0 to 5 minutes
Timer 4 IGN GND 0 to 20 seconds
Timer 5* Pre-lube 0 to 5 minutes
Timer 6* Post-lube 0 to 10 minutes
Timer 7** Delay Before No-Flow Shd. 0 to 10 minutes
* When timer is set to zero (0) the Timer’s feature is disabled or turned off.
** Delay-Only Timer; it does not enable or disable No-Flow functionality.

NOTE: During Run Mode if more than one Timer is active at the same time, the
Timers will be displayed by the TTD in the following priority:
1. Timer 3
2. Timer 1
3. Timer 2
4. Timer 7
Timers not active during the Run Mode will not occur at the same time.

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Setup 2 – Sensor Mode

(D) SETUP 2 is a feature that offers choices for


predetermined configurations of sensor class to input
channel. These choices can emulate an existing
annunciator being replaced or configure a new
installation by using the closest template. Units from the
factory are set to an Emulation Template default of 1
with all inputs set to Class A.

Once the unit is in Shutdown Mode, enter SETUP 2 and


choose from one of the eight pre-configured “Emulation
Template Settings”, or chose "0" and configure each
individual sensor point per your specifications/
requirements. Review the template settings in the first
column of the Emulation Table and enter that number to
select the template. (F)

Emulation Table

Section 50 00-02-0697
02-07-12 - 27 -
After selecting and saving a template, any point can be
reconfigured by changing a single channel in SETUP 3.
To do this, return to SETUP 2 and enter "0" as the
template setting (G). The points on the template
originally selected are not changed with this action.
Next, go to SETUP 3 and change channels, as
necessary, to the preferred configurations.

Terminals 45 & 46 are enabled in SETUP 4 for Remote


Reset and Remote Lockout functionality. If they are not
enabled, they can be configured the same as the other
points. If they are enabled, they will override any
previous setting. Remote Reset can only be used in
terminal 45 and Remote Lockout can only be used in
terminal 46.

Terminals 47 and 48 are defaulted to Class ESD. This


means they will override the Test function and
Shutdown the unit. The functionality on these channels
can be changed, if desired.

When Template 20 is selected (H), the channel


assignments will duplicate the DD20. Remaining channels are configured as inactive, but can
be modified in SETUP 3 once SETUP 2 is set to “0.” This also applies to Template 40; with
the exception of channels 50 to 57 that are assigned to TTD terminals 1 to 8.

If Template 20 or Template 40 is used in a unit without the tachometer option, the overspeed
channel must be configured.

Section 50 00-02-0697
02-07-12 - 28 -
TTD Terminal Block Configuration NO/NC for DD-20

TTD Terminal Block Configuration NO/NC for DD-40

Section 50 00-02-0697
02-07-12 - 29 -
Setup 3 – Sensor Type

Unit must be in Shutdown Mode to edit.

Individual sensor inputs can be changed in SETUP 3 (A). As shown in the Sensor Types
table, any channel can be set to one of the 11 available configurations. SETUP 2 must be set
to “0” to make any changes in SETUP 3.

1. Press [SETUP/ENTER].

2. Use the [UP ARROW] key to increment and


change the Channel number.

3. Press [SETUP/ENTER].

4. Use the [UP ARROW] key to select the Type (B).

5. Press [SETUP/ENTER] to SAVE the changes.

Section 50 00-02-0697
02-07-12 - 30 -
Sensor Types
0 Class A
1 Class B1
2 Class B2
3 Class C
4 Class A Alarm
5 Class B1 Alarm
6 Class B2 Alarm
7 Class C Alarm
8 ESD
9 Ignore (Disabled)
10 Special Lockout*
11 Remote Reset**
12 Remote Lockout**
13 No-flow**

* Special Lockout is a fixed 5-minute timer. This timer starts at the same time as the B1 and B2
timers. While timing, the channel assigned this "type" is locked out. Unlike the B1 and B2
timers, this timer cannot be reset or zeroed while the unit is running. The timer is reset only
after shutdown or normal stop.

Up to 48 dry contact sensor inputs or Murphy device transistor outputs can be connected to
the TTD via a terminal block with 48 pair, screw type, each with a jumper for N.O. (Normally
Open) or N.C. (Normally Closed) configuration.

** Settings represented as numbers for placeholders only. These values can only set through
other menu options in the TTD.

Section 50 00-02-0697
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Setup 4 – Remote Reset Remote Lockout Select and No-Flow Enable Delay

Press the [ENTER] key to read SETUP 4A, press a


second time to read SETUP 4B.

(D) Use SETUP 4A to set the Remote Reset/Remote


Lockout configuration of pre-selected channels 45 and
46.

(E) Remote Reset and Lockout is enabled by this setup


and will override any template setting. When the
Remote Reset feature is enabled, a closed contact on
point 45 resets the TTD annunciator in the same
manner as when using the [RESET] key.

The closed contacts to operate the Remote Reset


feature should be kept closed for no longer than
approximately 1 second to cause a Remote Reset.

The Remote Lockout inhibits the Class B1 and Class B2 Lockout timers. These Lockouts are
ignored when Input 46 is an open contact. A closed contact at Input 46 allows the Lockouts to
function normally. When the Remote Lockout is active, it resets the B1 and B2 Lockout timers,
and Class "C" inputs. This is intended to be used with automatic starting systems.

With the unit running, and an open contact on terminal 46, the display will flash and display the
B1 timer. On units with Tachometer, the display will flash and alternate between RPM reading
and B1 timer.

The TTD annunciator should be put into Remote Lockout immediately before stopping the
engine. Close the contact once the engine is running. At that time, the B1 and B2 timers will be
allowed to count down.

Configuration Settings
0 Disabled
1 Remote Reset assigned in the CH45 (fixed)
2 Remote Lockout assigned in the CH46 (fixed)
Remote Reset assigned in the CH45 (fixed) and Remote Lockout assigned in the
3
CH46 (fixed)

Section 50 00-02-0697
02-07-12 - 32 -
No-Flow Switch Transition Time
Use SETUP 4b thru 4E to set No-Flow switch transition times.

Digital input channels 41 to 44 can be configured for detecting a transition of the switches on a
divider block of a compressor system. The channels are scanned to determine if a transition
has occurred in an acceptable time. The time range settings are from 0 to 59 seconds. (The
default setting is zero).

(G) SETUP 4b is the No-flow screen for CH41

(H) SETUP 4C is the No-flow screen for CH42

(I) SETUP 4d is the No-flow screen for CH43

(J) SETUP 4E is the No-flow screen for CH44

Setting the value to 0 (zero) on any channel will disable


the No-flow function for that channel and allows
SENSOR MODE (SETUP 2) or SENSOR TYPE
(SETUP 3) to determine the Sensor channel
functionality.

A non-zero value enables No-flow function for that


channel and defines the timeout for the channel.
Enabling No-flow function overwrites the channel
SENSOR TYPE or SENSOR MODE configuration
(reserves the channel only for No-flow use).

The Test Mode will be ignored if the No-flow is enabled


for the channel.

Because these inputs are always in transition, the inputs


are always tested for open and close.

NOTE: Use SETUP 1 to configure (TMR7) Timer


7 delay before No-Flow shutdown.

Section 50 00-02-0697
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Setup 5 - Hourmeters

(K) This setup is for reading and/or resetting the


hourmeter. There are two separate hourmeters:

Hourmeter 5A can be reset.


Hourmeter 5B is the TTD internal hourmeter and
keeps track of total RUN HOURS.
(L) 5A Hourmeter Setting. Range 0 to 65535 hrs. (This
hourmeter can be reset.)

(M) 5B Product Life Timer. Range 0 to 65535 hrs. (7.48


years non-stop. This hourmeter cannot be reset.) The
Product Life Timer reading can also be accessed
through the Modbus or via the Setup menu.

NOTE: The hourmeter registers are in the display head not in the power supply,
and are not reset by changing the power supply.

Section 50 00-02-0697
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Setup 6 – Speed Calibration

The optional Tachometer functionality is configured in


SETUP 6 (N).

Pulses per Revolution is calibrated as follows.

Press [SETUP/ENTER] to reach SETUP 6A (O).


Pressing [SETUP/ENTER] a second time
increments the display to 6B.
SETUP 6A is the Pulses per Revolution Setting. Speed
input can be either Magnetic pickup (MPU) or CD Ignition
Primary Signal (IGN). The range is .5 to 450. Use the
[UP ARROW] or [DOWN ARROW] keys to reach the
desired setting. Use Settings .5-16.5 with ignition input
for speed, and settings 17-450 for magnetic pickup input (10 kHz max frequency input).

In the Conversion Table, the number of cylinders and cycles of the engine determine the
number of pulses per revolution for ignition input. Divide the number of cylinders by 2 for split
capacitor ignitions. Multiply the number of cylinders by 2 for throwaway spark ignitions.

Conversion Table
Cylinders Cycles Pulses
1 2 1
2 2 2
2 4 1
3 2 3
4 2 4
4 4 2
5 2 5
6 2 6
6 4 3
8 2 8
8 4 4
10 4 5
12 4 6
16 4 8

Section 50 00-02-0697
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SETUP 6B (Q) is the RPM Filter Enable and Loss of
Ignition selection and setting. Use the [UP ARROW] or
[DOWN ARROW] keys to select a value. Choose a
setting from the Loss of Ignition Shutdown and RPM
Filter Table to choose a monitoring combination.

Loss of Ignition
Value RPM Filter
shutdown
0 (default) Enabled Disabled
1 Disabled Disabled
2* Enabled Enabled
3* Disabled Enabled
* If the TTD unit does not have the Tachometer option, only the 0 and 1 values are available.

Loss of Ignition Shutdown is a Class C function that can be armed only after the B1 Timer
(TMR1) expires. When enabled and B1 Timer has expired, CD Ignition must be present (above
90VDC) for at least 15 seconds to arm the Loss of Ignition function. After being armed, if CD
Ignition falls below 90VDC for at least 15 seconds the Shutdown sequence will begin and code
49 will be displayed. (See “Fault Code” table on page 19.)

NOTE: The tolerance of the CD Ignition voltage detection is ±10%. The arming
and shutdown delay of 15 seconds is not adjustable.

RPM filter allows for a "DEBOUNCE" time before a loss of ignition, underspeed, or overspeed
shutdown occurs. The filter (when enabled) will take 3 more RPM readings (typically 500mS)
once the threshold for shutdown has been achieved. If after these 3 attempts the shutdown is
still valid, a shutdown will occur. If the RPM reading has re-established at a valid state, the unit
will remain running.

Section 50 00-02-0697
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Setup 7 – Tachometer Overspeed Option

Fault Code 50. (See “Fault Code” table on page 19.)

(A) Use SETUP 7 to adjust the Overspeed Setting. The


range is 0 to 5000 rpm.

(B) Press [ENTER] to view the Overspeed setting.

To change the setting, use the [UP ARROW] or [DOWN


ARROW] keys to reach the new Overspeed setting and
press [ENTER] to save the change.

NOTE: Overspeed is a Class A Type Shutdown and is not locked out or testable
during Test Mode.

Section 50 00-02-0697
02-07-12 - 37 -
Setup 8 – Tachometer Underspeed Option

Fault Code 51. (See “Fault Code” table on page 19.)

© Use SETUP 8 to adjust the Underspeed Setting. The


range is 0 to 5000 rpm.

(D) Press [ENTER] to view the Underspeed setting.

To change the setting, use the [UP ARROW] or [DOWN


ARROW] keys to reach the new Underspeed setting and
press [ENTER] to save the change.

NOTE: Underspeed is locked out by the B1 Timer (Timer 1). Underspeed will
not cause a fault until the B1 timer expires.

Section 50 00-02-0697
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Setup 9 – Communication Settings

(E) Use SETUP 9 to select ports, characteristics, and


communication values for remote devices. Use the [UP
ARROW] and/or [DOWN ARROW] to reach setting.

(F) This is the RTU (Remote Terminal Unit) setting. The


range is 1 to 99 (Node number).

(G) This is the Port selection. There are two choices:

0 – RS485
1 – RS232

(H) This is the Baud rate selection. There are five


choices:

0 - 9600,N,8,1
1 - 9600,N,8,2
2 - 19200,N,8,1
3 - 19200,N,8,2
4 - 38400,N,8,1 (only if the pulses/rev setting is greater than 16.5)
5 - 38400,N,8,2 (only if the pulses/rev setting is greater than 16.5)

Section 50 00-02-0697
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Setup A – Output Mode

Upon Shutdown, the FV- (Fuel Valve minus) and the


RLY (Relay) terminals change state and either conduct-
to-ground or open-to-ground. The change of state
depends on the configuration of SETUP A.

There are four choices (terminals are shown in shutdown state):

Shutdown Mode
Output IGN
Mode Kill RELAY FV- ALR AUX
Closed - alarm event
0 Closed Closed Closed Open
Open - no event

Closed - alarm event


1 Open* Open Open Open
Open - no event

Closed - alarm event


2 Closed Closed Open Open
Open - no event

Closed - alarm event


3 Open* Open Closed Open
Open - no event

Table Note: Closed indicates a closed to ground state and open indicates
an open to ground state when the TTD unit is in Shutdown Mode.

Open* -- These outputs do not change state during a run mode—they


remain open. Typically used with IGN as a speed input only and the
application does not require grounding ignition on a unit fault.

Use the [UP ARROW] or [DOWN ARROW] key to


select the Output Mode setting. Press [ENTER] to save
the setting.

Section 50 00-02-0697
02-07-12 - 40 -
Setup B – Unit Identification (ID)

(L) This function enables the operator to assign a six-


digit numerical unit number.

Use the [UP ARROW] arrow key to increment to the


SETUP B option.

(M) Press [SETUP/ENTER] to access the Prefix screen


and the [UP ARROW] or [DOWN ARROW] keys to set
the Prefix ID. The Range is 0 to 99.

Press [ENTER] to save the selection and the (N) Suffix


ID screen displays. Use the [UP ARROW] or [DOWN
ARROW] keys to set the Suffix ID. The range is 0 to
9999.

Section 50 00-02-0697
02-07-12 - 41 -
Setup C – Factory Default

(A) This option returns all settings except the Product


Life Time register back to the default Factory settings.

Use these instructions to return the TTD unit to the


original factory defaults:

1. Enter the correct numeric password. (B)

2. Use the [UP ARROW] key to set the value to 1 (C).

3. Press the [SETUP/ENTER] key to save the change.


The screen display returns to SETUP C.

4. Press the [DOWN ARROW] to reach SETUP 0.

5. Press [ENTER]

6. The EEPR screen displays to verify the factory


defaults have been reinstated. (D)

CAUTION: Executing SETUP C resets all settings,


registers, and hours. Shutdown and alarm histories
will also be erased.

Section 50 00-02-0697
02-07-12 - 42 -
Voltage Readings

(E) The internal backup battery, external DC, and


ignition voltage readings are available in the VOLT
menu after SETUP C. These readings are updated
approximately every 4 seconds and are read-only.

Press the [ENTER] key to view each of the readings:

- Internal Backup Battery voltage (F)


Press the [ENTER] key to set the Internal Backup
Battery Low Voltage Alarm. Press the up/down arrow
keys to enable (1), to disable return to “0.” Press
[ENTER]

- External DC (G)
Press the [ENTER] key to set the External DC
Low Voltage Alarm. Press the up/down arrow
keys to the desired voltage. Press [ENTER]

- Ignition Voltage peak (H)


If the ignition is wired to the TTD unit

If Internal Backup Battery, External DC, and CD


Ignition are connected and operational, power for the
TTD annunciator has the following priority:

First - External DC is used unless voltage falls below


9VDC

Next - CD Ignition is used unless peak voltage falls


below 90VDC

Next - Internal Backup Battery is used when no other


voltage is present.

NOTE: The TTD annunciator will operate normally under Internal Backup Battery
power except communication functions and backlight will be disabled.

If Underspeed and/or Loss of Ignition are enabled, the TTD may Shutdown when
CD Ignition is not present. The tolerance for CD Ignition detection ±10%.

Section 50 00-02-0697
02-07-12 - 43 -
Software Version

The Version menu (I) offers a quick and easy way to


check the firmware versions in the TTD components.

To verify the current firmware, press [ENTER] to access


the Version SETUP H or SETUP P. Press [ENTER] the
first time to view SETUP H. Pressing [ENTER] a second
time reaches SETUP P.

SETUP H indicates the software version in the Display


Head. In this sample (J), the version is 8.0. (Read 8
point 0)

SETUP P indicates the software version in the Power


Supply. In this sample (K), the version is 8.2. (Read 8
point 2)

Section 50 00-02-0697
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Communications
Communications Port
A single bi-color (GREEN/RED) LED will be provided to give visual indication of active transmit
and receive traffic. Only one connection will be active at any time.

Interface: Factory configured for RS485; field-selectable for RS232 or RS485.

Baud/Configuration: 9600, 19.2K, 38.4K(*);N,8,1;N,8,2 half-duplex communication (setup


configuration is in SETUP 9)

Protocol: Modbus RTU Slave(*)


(*) When polling the TTD as a slave device, a minimum 125-millisecond delay must be used on the communication line.
Failure to use this delay will cause communication failures on the data line.

Connection: There will be 2 screw terminals provided for RS485.

These will be printed or labeled as A and B. A is the non-inverting (+) signal. B is the inverting
(-) signal.

There will be 3 screw terminals provided for RS232.

These will be printed or labeled as RX, TX, and GND. RX is the receive signal, TX is the
transmit signal, and GND is the signal ground reference.
(*) 38.4K Baud will not be available when IGN input is selected as the source for RPM calculations. When MPU is selected,
this feature is available for selection.

Section 50 00-02-0697
02-07-12 - 45 -
Modbus Register Address Listings

Section 50 00-02-0697
02-07-12 - 46 -
Section 50 00-02-0697
02-07-12 - 47 -
Section 50 00-02-0697
02-07-12 - 48 -
Specifications
Power Requirements
PSU-2: 10-32VDC, 10W (max); 90-400VDC CD Ignition, 750uA @ 100VDC (max)
On-Board Backup Power: Lithium battery, 6 VDC, 1300 mAh.
Digital Inputs: 48 (a.k.a. Channels)
Sensor Types: Discrete Input, N.O./N.C., intrinsically safe (with use of PSU-1) or non-incendive (with use of
PSU-2).
Magnetic Pickup Input
One Magnetic Pickup Sensor Input: 3.6 - 120 VAC, 2-10 kHz.
Outputs
IGN: 0.4A @ 400VDC (*) for 5 seconds
RLY: 0.5A @ 48VDC cont. duty
0.15A @ 400VDC(*) cont. duty
FV- : 0.5A @ 400VDC (*) cont. duty
ALR: 0.5A @ 48VDC cont. duty
AUX: 0.5A @ 48VDC cont. duty
(*) CSA approval for 250VDC maximum.

Operator Interface
Display Type: LCD, Static, 80 segment, custom text with LED Backlight
Display Viewable Area: ~ 2.79 x 1 in. (71.04mm x 25.4mm)
Display Contrast: Automatic
Display Backlight: Yellow (Normal Operation), Red (Shutdown)
(Backlight will only be available when unit is powered by DC or AC.)
Voltage Level Monitor: Monitor and display voltage level of DC Supply, CD Ignition, and internal battery.
Keypad: 6 switches: Ridge Embossed, Metal Dome, Tactile 14 Oz. Trip Force
Enclosure Cutout: 5.50 x 5.50 inches (133 mm).
Operating Temperature: -40 to +85 degrees C
Viewable Temperature: -40 to +85 degrees C
Storage Temperature: -40 to +85 degrees C
Tachometer Accuracy: ±0.5% of the display reading or ±1 RPM, whichever is greater.
Resetable Hourmeter Range: 0 to 99999 hrs.
Non-Resetable Hourmeter Range: 0 to 99999 hrs.
Hourmeter Accuracy: ±1 hour per year.

Communication Port
A single bi-color (GREEN/RED) LED is provided to give visual indication of active transmit and receive traffic. Only one
connection will be active at any time.
Interface: Factory configured for RS485; field-selectable for RS232 or RS485.
Baud/Configuration: 9600, 19.2K, 38.4K(**);N,8,1;N,8,2 half-duplex communication
Protocol: Modbus RTU slave
Connection: There will be 2 screw terminals provided for RS485.
There will be 2 screw terminals provided for RS232.
There will be 1 screw terminal common for both ports labeled as GND.
(**) 38.4K baud will not be available when IGN input is selected as the source for RPM calculations. When MPU is selected,
this feature is available for selection

Third Party Approvals


TTD-H, PSU-2: CSA Class I, Division 2, Groups B, C, and D.
TTD-H: IEC 60529 – IP66 (NEMA 4 and 4X equivalent)

Section 50 00-02-0697
02-07-12 - 49 -
Intuitive Display Icons
Display status and assist in setup and operation resulting in greater ease of operation and interface. The appropriate icon will
turn on to indicate unit status or navigation through the setup features.
RUN - Run mode
RPM – Screen Value
HOURS – Screen Value
TYPE – Channel Type Configuration
LOW BATT – Low Battery Warning (displayed only when condition exists)
HISTORY – Shutdown History
TEST – Test Mode
LUBE – Pre-lubrication Timer
POSTLUBE – Post-lubrication Timer
SHUTDOWN – Stop Mode
ALARM – Alarm(s) Warning (displayed only when condition exists)
SETPOINT – Edit Set-point Value
SETUP – Setup Menu(s)

Section 50 00-02-0697
02-07-12 - 50 -
TTD Replacement Parts and Assemblies

Section 50 00-02-0697
02-07-12 - 51 -

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