Dura-Flo Lowers: Instructions - Parts

Instructions - Parts
Dura-Flo™ Lowers
311825A
Carbon Steel or Stainless Steel Lowers, with Severe-Duty Rod and Cylinder
Dura-Flo 1800 (430 cc) Lowers

Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
See page 3 for model information, including maximum working pressure.
TI8341a
Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441

Copyright 2006, Graco Inc. is registered to I.S. EN ISO 9001
Contents
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Repair Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 UHMWPE and PTFE Packings . . . . . . . . . . . . . 16
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 PTFE and Leather Packings . . . . . . . . . . . . . . . 17
Pressure Relief Procedure . . . . . . . . . . . . . . . . . 6 PTFE Packings . . . . . . . . . . . . . . . . . . . . . . . . . 18
Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . 6 UHMWPE and Leather Packings . . . . . . . . . . . . 19
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 22
Dura-Flo 1800 (430 cc) Lowers . . . . . . . . . . . . . 12 Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 22
Dura-Flo 2400 (580 cc) Lowers . . . . . . . . . . . . . 14
2 311825A
Models
Models
Lower
Part No.
and Maximum Fluid
Series Description Packings Working Pressure
222796, A Dura-Flo 1800 (430 cc) carbon steel 3 PTFE/2 leather 31 MPa (310 bar, 4500 psi)
222988, A Dura-Flo 1800 (430 cc) carbon steel 5 PTFE 31 MPa (310 bar, 4500 psi)
222805, A Dura-Flo 1800 (430 cc) stainless steel 3 UHMWPE/2 PTFE 31 MPa (310 bar, 4500 psi)
246925, A Dura-Flo 1800 (430 cc) stainless steel 3 UHMWPE/2 leather 31 MPa (310 bar, 4500 psi)
246987, A Dura-Flo 1800 (430 cc) stainless steel 4 leather, 3 UHMWPE throat/ 31 MPa (310 bar, 4500 psi)
3 UHMWPE, 2 leather piston
3 UHMWPE, 2 UHMWPE piston
687055, A Dura-Flo 1800 (430 cc) stainless steel 3 UHMWPE/2 graphite-filled PTFE 31 MPa (310 bar, 4500 psi)
C59703, A Dura-Flo 1800 (430 cc) stainless steel 3 UHMWPE/2 PTFE 31 MPa (310 bar, 4500 psi)
222801, A Dura-Flo 2400 (580 cc) carbon steel 3 PTFE/2 leather 24 MPa (235 bar, 3400 psi)
222991, A Dura-Flo 2400 (580 cc) carbon steel 4 leather/1 PTFE backup 24 MPa (235 bar, 3400 psi)
222992, A Dura-Flo 2400 (580 cc) carbon steel 5 PTFE 24 MPa (235 bar, 3400 psi)
C59798, B Dura-Flo 2400 (580 cc) carbon steel 3 PTFE/2 leather 24 MPa (235 bar, 3400 psi)
222993, A Dura-Flo 2400 (580 cc) stainless steel 3 PTFE/2 leather 24 MPa (235 bar, 3400 psi)
222994, A Dura-Flo 2400 (580 cc) stainless steel 5 PTFE 24 MPa (235 bar, 3400 psi)
236230, A Dura-Flo 2400 (580 cc) stainless steel 4 leather/1 PTFE backup 24 MPa (235 bar, 3400 psi)
241648, A Dura-Flo 2400 (580 cc) stainless steel 3 UHMWPE/2 carbon-filled PTFE 24 MPa (235 bar, 3400 psi)
3 UHMWPE, 2 UHMWPE piston
15F298, A Dura-Flo 2400 (580 cc) stainless steel 4 leather, 3 UHMWPE throat/ 24 MPa (235 bar, 3400 psi)
311825A 3
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-
facturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
4 311825A
Warnings
WARNING
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDS’s to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
• Always wear impervious gloves when spraying or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the fluid and solvent manufacturer
• Gloves
• Hearing protection
311825A 5
Repair
Repair
Pressure Relief Procedure 7. If you suspect the spray tip or hose is clogged or
that pressure has not been fully relieved after follow-
ing the steps above, VERY SLOWLY loosen tip
guard retaining nut or hose end coupling to relieve
pressure gradually, then loosen completely. Clear
hose or tip obstruction.
Trapped air can cause the pump to cycle unexpectedly,
which could result in serious injury from splashing or
moving parts. Required Tools
• Set of socket wrenches
1. Engage trigger lock. • Set of adjustable wrenches
• 24 in. adjustable wrench
2. Shutoff the pump: • Torque wrench
• Rubber mallet
a. For air-powered pumps, close the bleed-type
• Arbor press
master air valve. • Soft wooden block (approx. 1 square foot in size)
• Large vise, with soft jaws
b. For hydraulic-powered pumps, close the supply • Thread lubricant
line shutoff valve (U) first, then close the return • Anti-seize lubricant 222955
line shutoff valve (V). • Loctite® 2760™ or equivalent
3. Disengage the trigger lock. Accessory Service Tools are available which fit over
the top of the displacement rod, making it easier to
4. Hold a metal part of the gun firmly to a grounded use a 24 in. adjustable wrench or 3/4 in. drive
metal pail. Trigger the gun to relieve pressure. socket when disassembling/assembling the rod and
piston.
5. Engage the trigger lock.
• For Dura-Flo 1800 (430 cc) Lowers, order Part
6. Open all fluid drain valves in the system, having a
No. 109507 Tool.
waste container ready to catch drainage. Leave
drain valve(s) open until you are ready to spray
again.
No. 109508 Tool.
6 311825A
Repair
Disassembly CAUTION
Lay out all the removed parts in sequence, to ease reas- To reduce the possibility of costly damage to the rod
sembly. Clean all parts with a compatible solvent and (1) and cylinder (7), first place the cylinder on a soft
inspect them for wear or damage. Refer to FIG. 1. block of wood. Always use a rubber mallet or an arbor
press to drive the rod (1) out of the cylinder (7). Never
use a hammer to drive the rod.
Repair Kits are available to replace the throat (T)
and piston (P) packings, and to replace the o-rings 9. Stand the cylinder (7) upright on a wooden block.
and cylinder seals. For the best results, use all the Using a rubber mallet or an arbor press, drive the
new parts in the kit. Kit parts are marked with an displacement rod (1) and piston assembly down into
asterisk, for example (11*). These kits also can be the cylinder as far as possible, then place the cylin-
used to convert the lower to different packing mate- der on its side and continue to drive the rod out the
rials. Refer to pages 16-20. bottom until the piston comes free. Pull the rod and
piston from the cylinder, being careful not to scratch
1. Flush the pump, if possible. Stop the pump at the the rod or cylinder.
bottom of its stroke. Relieve the pressure, page 6.
2. Disconnect the lower from the motor. See your sep- Accessory Service Tools are available which fit over
arate pump assembly manual. the top of the displacement rod, making it easier to
use a 24 in. adjustable wrench or 3/4 in. drive
3. Stand the lower upright in a large vise. Loosen, but socket when disassembling/assembling the rod and
do not remove, the packing nut (3). Remove the six piston.
long cap screws (20).
4. Lift the outlet housing (19) straight up off the lower. No. 109507 Tool.
Be careful not to scratch the displacement rod (1)
while removing the housing. • For Dura-Flo 2400 (580 cc) Lowers, order Part
No. 109508 Tool.
5. Lift the cylinder (7), displacement rod (1), and piston
assembly off the intake housing (17).
10. Put the flats of the piston seat housing (12) in a vise.
6. Remove the seal (6), ball guide (14), intake ball Unscrew the rod (1) from the housing (12), leaving
(16), intake seat housing (15), and o-ring (27) from the ball guide (9) assembled to the rod. Be careful
the intake housing (17). Inspect the ball (16) and the that the piston ball (10) doesn't fall as you separate
ball seat (A) on the housing (15) for wear or dam- the housing (12) and ball guide (9).
age.
11. Remove the glands and v-packings (P) from the pis-
7. Remove the seal (6) from the bottom of the outlet ton seat housing (12). Inspect the ball (10) and ball
housing (19). Unscrew the packing nut (3). Remove seat (B) on the housing (12) for wear or damage.
the glands and v-packings (T) from the housing. Do
12. Inspect the outer surface of the displacement rod (1)
not remove the outlet fitting (4) and o-ring (5) unless
and the inner surface of the cylinder (7) for scoring
they need replacement.
or wear; replace if damaged. If replacing the rod,
8. Unscrew the bleeder valve plug (35) completely remove the ball guide (9) (see step 13).
from the valve body (34). Clean the valve threads
and the bleed hole. It is not necessary to remove the
valve body. Do not remove the ball guide (9) from the displace-
ment rod (1) unless either part needs replacement.
13. Place the flats of the ball guide (9) in a vise. Using a
24 in. adjustable wrench or 3/4 in. drive socket,
unscrew the rod (1) from the ball guide.
311825A 7
Repair
Reassembly the rod into the cylinder. Start the piston into the cyl-
inder as much as possible, then drive the rod and
1. If the ball guide (9) was removed, place the flats of piston the rest of the way into the cylinder with the
the displacement rod (1) in a vise. Apply anti-seize arbor press.
lubricant 222955 to the threads and mating faces of
the rod and the ball guide. Screw the ball guide onto 5. Lubricate the o-ring (27*) and seal (6*). Install the
the rod, hand tight. Remove from the vise. See FIG. o-ring on the intake seat housing (15). Install the
1. intake seat housing (15), intake ball (16), ball guide
(14), and seal (6*) in the intake housing (17). Set the
2. Install the piston packings (P) on the piston (12) in intake housing all the way into the vise.
the correct order for your lower, see Repair Kits,
pages 16-20. Install the v-packings one at a time 6. Place the cylinder (7) on the intake housing (17).
with the lips facing up. Tap on the top of the displacement rod (1) with a
rubber mallet, to seat the cylinder.
To convert the lower to a different packing material, 7. Lubricate the throat packings (T). Install the throat
see pages 16-20. packings (T) in the outlet housing (19) in the correct
order for your lower, see Repair Kits, pages 16-20.
Install the v-packings one at a time with the lips fac-
ing down.
Accessory Service Tools are available which fit over
the top of the displacement rod, making it easier to
use a 24 in. adjustable wrench or 3/4 in. drive To convert the lower to a different packing material,
socket when disassembling/assembling the rod and see pages 16-20.
piston.
8. Lubricate the threads of the packing nut (3), and
loosely install it in the outlet housing (19).
No. 109507 Tool.
9. Lubricate the seal (6*) and install it in the bottom of
• For Dura-Flo 2400 (580 cc) Lowers, order Part the outlet housing (19). Set the outlet housing on
No. 109508 Tool. top of the cylinder (7). Apply thread lubricant to the
six long cap screws (20). Install the cap screws
3. Apply anti-seize lubricant 222955 to the threads and through the outlet housing (19) and thread them
mating faces of the ball guide (9) and piston seat loosely by hand into the intake housing (17). Tighten
housing (12). Place the flats of the piston seat hous- the cap screws oppositely and evenly, then torque to
ing in a vise. Place the ball (10) on the piston seat. 244-264 N•m (180-195 ft-lb).
Screw the assembled rod (1) and ball guide (9) onto
the piston assembly hand tight, then torque to 10. Install the bleeder valve plug (35). The plug has two
459-481 N•m (338-354 ft-lb). sets of threads. Be sure to screw the plug fully into
the valve body (34). Torque the plug to 30-38 N•m
(22-28 ft-lb).
CAUTION
To reduce the possibility of costly damage to the rod
(1) and cylinder (7), first place the cylinder on a soft It is not ordinarily necessary to remove the outlet fit-
block of wood. Always use a rubber mallet or an arbor ting (4) and o-ring (5*). However, if they were
press to drive the rod (1) into the cylinder (7). Never replaced because of damage, lubricate the o-ring
use a hammer to drive the rod. and place it on the fitting. Screw the fitting into the
outlet housing (19). Torque to 156-171 N•m
4. Use an arbor press to reinstall the rod (1) into the (115-126 ft-lb).
cylinder (7), as follows. (The cylinder is symmetrical,
so either end may face up.) Lubricate the piston 11. Reconnect the lower to the motor as explained in
packings (P). With the piston end facing down, lower your separate pump assembly manual.
8 311825A
Repair
1 Torque to 156-171 N•m (115-126 ft-lb).

1 8
2 Torque to 135-169 N•m (100-125 ft-lb).
For 241648, 249991, and 15F298, limit torque to 27-40 N•m
(20-30 ft-lb).
3 Torque to 459-481 N•m (338-354 ft-lb).
4 3 2
Torque oppositely and evenly to 244-264 N•m (180-195 ft-lb).
5 Apply anti-seize lubricant to threads and mating faces.
20 7 4
6 Lubricate.
7 Apply thread lubricant. 33 11

19
8 Use arbor press to drive into cylinder (7).
T*
9 Unscrew plug from valve housing
and clean.
10 Torque to 30-38 N•m (22-28 ft-lb). 34 10

11 Used on lowers with stainless steel
capscrews only. 35 9
1 4
6
*5
6 *6 7
10
3 9
5
B
3 12
*P
14 6* 6
17
15
16
TI8392a
A 27* 6
FIG. 1. Cutaway View
311825A 9
Repair
10 311825A
Parts
Parts
20
6*
*2
33
1
7
19 34 35
*5
4 6*
14
16
9
15
27*
*2 17
10
12
TI8340a
311825A 11
Parts
See the parts drawing on page 11. Part numbers vary by lower. To find the part number used in your lower, read
down the chart to find the desired ref. no., then read left to right to find the part number for your lower.
Lower Part No.

Ref. 222796 222988 222805 241956 687055 246925 C59703 249992 246987 246988
No. Description CST CST SST SST SST SST SST SST SST SST Qty
1 ROD, displacement; sst 184276 184276 184276 184276 184276 184276 15G852 184276 1
ROD, displacement; 687118 687118 1
ceramic
2* KIT, repair; includes throat 222849 222846 222845 222845 see 222848 222845 253744 222850 222850 1
and piston packings, and page 16
items 5, 6, and 27; see
pages 16-19
3 PACKING NUT/WET-CUP 184380 184380 184458 184458 184458 184458 184458 184458 184458 184458 1
4 FITTING, outlet; 1-1/2 in. 184279 184279 184387 184387 184387 184387 184387 184387 184387 1
npt(m) x M42 x 20; sst
FITTING, outlet; 3/4 15B316 1
npt(m) x M42 x 20; sst
5* O-RING; PTFE 109213 109213 109213 109213 109213 109213 109213 109213 109213 109213 1
6* SEAL; acetal 184072 184072 184072 184072 184072 184072 184072 184072 184072 184072 2
7 CYLINDER 184461 184461 184461 184461 184461 184461 184461 15G853 184461 184461 1
9 GUIDE, ball, piston 184283 184283 184283 184283 184283 184283 184283 184283 184283 184283 1
10 BALL, piston; sst; 1.25 in. 102973 102973 109219 109219 1
(31.8 mm)
BALL, piston; carbide; 112267 112267 112267 1
1.25 in. (31.8 mm)
BALL, piston; silicone 15C869 15C869 15C869 1
nitride; 1.25 in. (31.8 mm)
12 PISTON; carbide seat 222795 222795 222795 222795 222795 222795 222795 253743 222795 222795 1
12 311825A
Parts
Lower Part No.

Ref. 222796 222988 222805 241956 687055 246925 C59703 249992 246987 246988
No. Description CST CST SST SST SST SST SST SST SST SST Qty
14 GUIDE, ball, intake 184406 184406 184282 184282 184282 184282 184282 184282 184282 184282 1
15 SEAT, intake valve; car- 222794 222794 222838 222838 222838 222838 222838 253742 222838 222838 1
bide
16 BALL, intake; sst; 2 in. 102974 102974 110294 110294 1
(50.8 mm)
BALL, intake; carbide; 2 C59027 C59027 C59027 1
in. (50.8 mm)
BALL, intake; silicone 15C868 15C868 15C868 1
nitride; 2 in. (50.8 mm)
17 HOUSING, intake 184275 184275 184390 184390 184390 184390 184390 184390 184390 184390 1
19 HOUSING, outlet 222918 222918 222917 222917 222917 222917 222917 222917 222917 222917 1
20 SCREW, cap; 5/8-11 x 12 109203 109203 6
in. (305 mm); cst
SCREW, cap; 5/8-11 x 12 109470 109470 109470 109470 109470 109470 109470 109470 6
in. (305 mm); sst
27* O-RING; PTFE 102857 102857 102857 102857 102857 102857 102857 102857 102857 102857 1
33 WASHER; sst 184618 184618 184618 184618 184618 184618 184618 184618 6
34 BODY, valve, bleeder 190126 165702 184392 190126 184392 190126 184392 1
35 PLUG, valve, bleeder 190128 190128 190293 190293 190293 190293 190293 1
PLUG, pipe 101748 101748 101748 1
* Parts included in Repair Kit (purchase separately). See page 16.
311825A 13
Parts
See the parts drawing on page 11. Part numbers vary by lower. To find the part number used in your lower, read
down the chart to find the desired ref. no., then read left to right to find the part number for your lower.
Lower Part No.

Ref 222801 222991 222992 C59798 222803 222993 222994 236226 236230 241648 15F298 249991
No. Description CST CST CST CST SST SST SST SST SST SST SST SST Qty
1 ROD, displace- 184002 184002 184002 184002 184002 184002 184002 184002 184002 184002 184002 15G854 1
ment; sst
2* KIT, repair; 222879 222877 222876 222879 222875 222879 222876 222875 222877 222880 222881 253745 1
includes throat
and piston pack-
ings, and items
5, 6, and 27; see
pages 16-19
3 PACKING 184006 184006 184006 184006 184388 184388 184388 184388 184388 184388 184388 184388 1
NUT/WET-CUP
4 FITTING, out- 184279 184279 184279 184279 184387 184387 184387 184387 184387 184387 184387 1
let; 1-1/2 in.
npt(m) x M42 x
20; sst
5* O-RING; PTFE 109213 109213 109213 109213 109213 109213 109213 109213 109213 109213 109213 1
6* SEAL; acetal 184072 184072 184072 184072 184072 184072 184072 184072 184072 184072 184072 184072 2
7 CYLINDER 184003 184003 184003 184003 184003 184003 184003 184003 184003 184003 184003 15G855 1
9 GUIDE, ball, 184297 184297 184297 184297 184297 184297 184297 184297 184297 184297 184297 184297 1
piston
10 BALL, piston; 108001 108001 108001 109220 109220 109220 109220 109220 109220 1
sst; 1.5 in. (38.1
mm)
BALL, piston; C59805 1
carbide; 1.5 in.
(38.1 mm)
BALL, piston; 119669 119669 1
silicone nitride;
1.5 in. (38.1
mm)
12 PISTON; car- 222802 222802 222802 222802 222802 222802 222802 222802 222802 222802 222802 253741 1
bide seat
14 311825A
Parts
Lower Part No.

Ref 222801 222991 222992 C59798 222803 222993 222994 236226 236230 241648 15F298 249991
No. Description CST CST CST CST SST SST SST SST SST SST SST SST Qty
14 GUIDE, ball, 184406 184406 184406 184406 184282 184282 184282 184282 184282 184282 184282 184282 1
intake
15 SEAT, intake 222794 222794 222794 222794 222838 222838 222838 222838 222838 222838 222838 253742 1
valve; carbide
16 BALL, intake; 102974 102974 102974 110294 110294 110294 110294 110294 110294 1
sst; 2 in. (50.8
mm)
BALL, intake; C59027 1
carbide;
2 in. (50.8 mm)
BALL, intake; 15C868 15C868 1
silicone nitride;
2 in. (50.8 mm)
17 HOUSING, 184275 184275 184275 184275 184390 184390 184390 184390 184390 184390 184390 184390 1
intake
19 HOUSING, 222922 222922 222922 222922 222921 222921 222921 222921 222921 222921 222921 222921 1
outlet
20 SCREW, cap; 109203 109203 109203 109203 109203 109203 109203 6
5/8-11 x 12 in.
(305 mm); cst
SCREW, cap; 109470 109470 109470 109470 109470 6
5/8-11 x 12 in.
(305 mm); sst
27* O-RING; PTFE 102857 102857 102857 102857 102857 102857 102857 102857 102857 102857 102857 102857 1
33 WASHER; sst 184618 184618 184618 184618 184618 6
34 BODY, valve, 165702 165702 165702 165702 184392 184392 184392 184392 184392 184392 184392 184392 1
bleeder
35 PLUG, valve, 190128 190128 190128 190128 190293 190293 190293 190293 190293 190293 190293 190293 1
bleeder
* Parts included in Repair Kit (purchase separately). See page 16.
311825A 15
Repair Kits
Repair Kits
UHMWPE and PTFE Packings

For Part No. 687055 Dura-Flo 1800 (no kit
Throat Packings Piston Packings
number)
*11
25*
*35 Ref. Part No. Description Qty
*26 34* 11 184232 GLAND, male, piston; stainless steel 1

36* 25 184181 GLAND, female, throat; stainless steel 1
29* *33 26 687056 V-PACKING, throat; graphite/PTFE 2

TI8389a1 TI8389a2 29 184231 GLAND, male, throat; stainless steel 1
222845 Repair Kit, for Dura-Flo 1800 33 184182 GLAND, female, piston; stainless steel 1
(standard for 222805, 241956) 34 687057 V-PACKING, piston; graphite/PTFE 2
35 109262 V-PACKING, piston; UHMWPE 3
Ref. Part No. Description Qty 36 109261 V-PACKING, throat; UHMWPE 3
11* 184232 GLAND, male, piston; stainless steel 1
222880 Repair Kit, for Dura-Flo 2400
25* 184181 GLAND, female, throat; stainless steel 1
(standard for 241648)
26* 109311 V-PACKING, throat; PTFE 2
29* 184231 GLAND, male, throat; stainless steel 1
Carbon-filled PTFE for use with water up to 60°C
33* 184182 GLAND, female, piston; stainless steel 1 (140°F).
34* 109312 V-PACKING, piston; PTFE 2
35* 109262 V-PACKING, piston; UHMWPE 3 Limit packing nut torque to 27-40 N•m (20-30 ft-lb).
36* 109261 V-PACKING, throat; UHMWPE 3
222875 Repair Kit, for Dura-Flo 2400 Ref. Part No. Description Qty
(standard for 222803, 236226) 11* 184236 GLAND, male, piston; stainless steel 1
Ref. Part No. Description Qty 26* 109317 V-PACKING, throat; carbon-filled PTFE 2
11* 184236 GLAND, male, piston; stainless steel 1 29* 184235 GLAND, male, throat; stainless steel 1
25* 184185 GLAND, female, throat; stainless steel 1 33* 184186 GLAND, female, piston; stainless steel 1
26* 109315 V-PACKING, throat; PTFE 2 34* 109318 V-PACKING, piston; carbon-filled PTFE 2
29* 184235 GLAND, male, throat; stainless steel 1 35* 109266 V-PACKING, piston; UHMWPE 3
33* 184186 GLAND, female, piston; stainless steel 1 36* 109265 V-PACKING, throat; UHMWPE 3
35* 109266 V-PACKING, piston; UHMWPE 3
16 311825A
Repair Kits
PTFE and Leather Packings

222847 Leather/PTFE Backup Conversion
Kit, for Dura-Flo 1800
*11
25*
*30 13* 11* 184232 GLAND, male, piston; stainless steel 1

26* 13* 184312 V-PACKING, piston; leather 4
29* *33 25* 184181 GLAND, female, throat; stainless steel 1

TI8389a1 TI8389a2 26* 109311 V-PACKING, throat; PTFE 1
222849 Repair Kit, for Dura-Flo 1800 29* 184231 GLAND, male, throat; stainless steel 1
(standard for 222796) 30* 184311 V-PACKING, throat; leather 4
33* 184182 GLAND, female, piston; stainless steel 1
Ref. Part No. Description Qty 34* 109312 V-PACKING, piston; PTFE 1
222877 Leather/PTFE Repair Kit, for
13* 184312 V-PACKING, piston; leather 2
Dura-Flo 2400
25* 184181 GLAND, female, throat; stainless steel 1 (standard for 222991, 222993)
29* 184231 GLAND, male, throat; stainless steel 1 Ref. Part No. Description Qty
30* 184311 V-PACKING, throat; leather 2 11* 184236 GLAND, male, piston; stainless steel 1
33* 184182 GLAND, female, piston; stainless steel 1 13* 184316 V-PACKING, piston; leather 4
34* 109312 V-PACKING, piston; PTFE 3 25* 184185 GLAND, female, throat; stainless steel 1
222879 Repair Kit, for Dura-Flo 2400 26* 109315 V-PACKING, throat; PTFE 1
(standard for 222801, 236230) 29* 184235 GLAND, male, throat; stainless steel 1
30* 184315 V-PACKING, throat; leather 4
Ref. Part No. Description Qty 33* 184186 GLAND, female, piston; stainless steel 1
11* 184236 GLAND, male, piston; stainless steel 1 34* 109316 V-PACKING, piston; PTFE 1
311825A 17
Repair Kits
PTFE Packings
(standard for 222992, 222994)
*11
25*
26* 25* 184185 GLAND, female, throat; stainless steel 1
29* *33 26* 109315 V-PACKING, throat; PTFE 5

TI8389a1 TI8389a2 29* 184235 GLAND, male, throat; stainless steel 1
222846 Repair Kit, for Dura-Flo 1800 33* 184186 GLAND, female, piston; stainless steel 1
(standard for 222998) 34* 109316 V-PACKING, piston; PTFE 5
Ref. Part No. Description Qty

18 311825A
Repair Kits
UHMWPE and Leather Packings

222878 Conversion Kit, for Dura-Flo 2400
25*
*35 11* 184236 GLAND, male, piston; stainless steel 1
*30 13* 13* 184316 V-PACKING, piston; leather 2
36*
29* *33 29* 184235 GLAND, male, throat; stainless steel 1
TI8389a1 TI8389a2 30* 184315 V-PACKING, throat; leather 2
(standard for 246925) 35* 109266 V-PACKING, piston; UHMWPE 3
(standard for 246987, 246988)
25* 184181 GLAND, female, throat; stainless steel 1 Ref. Part No. Description Qty
29* 184231 GLAND, male, throat; stainless steel 1 11* 184232 GLAND, male, piston; stainless steel 1
30* 184311 V-PACKING, throat; leather 2 13* 184312 V-PACKING, piston; leather 2
33* 184182 GLAND, female, piston; stainless steel 1 25* 184181 GLAND, female, throat; stainless steel 1
35* 109262 V-PACKING, piston; UHMWPE 3 29* 184231 GLAND, male, throat; stainless steel 1
36* 109261 V-PACKING, throat; UHMWPE 3 30* 184311 V-PACKING, throat; leather 4
(standard for 249992) 35* 109262 V-PACKING, piston; UHMWPE 3
11 184232 GLAND, male, piston; stainless steel 1
(standard for 15F298)
25 184181 GLAND, female, throat; stainless steel 1
Limit packing nut torque to 27-40 N•m (20-30 ft-lb).
29 184231 GLAND, male, throat; stainless steel 1
30 184311 V-PACKING, throat; leather 4
33 184182 GLAND, female, piston; stainless steel 1
36 109261 V-PACKING, throat; UHMWPE 3
311825A 19
Repair Kits

(standard for 249991)
Limit packing nut torque to 27-40 N•m (20-30 ft-lb).

20 311825A
Dimensions
Dimensions
Lower A Weight
Model mm (in.) B C kg (lb)
Dura-Flo 533 (21) 2 in. npt(f) 1-1/2 in. 33 (72)
1800 npt(m)
Dura-Flo 533 (21) 2 in. npt(f) 1-1/2 in. 33 (73)
2400 npt(m)
TI8341a
Technical Data
Maximum fluid working pressure . . . . . . . . . . . . . . . . . . . See Models, page 3.
Lower effective area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dura-Flo 1800 (430 cc): 18 cm2 (2.79 in.2)
Dura-Flo 2400 (580 cc): 24 cm2 (3.72 in.2)
Fluid inlet size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 in. npt(f)
Fluid outlet size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1/2 in. npt(m)
Wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carbon steel lowers: Carbon steel, chrome, zinc, and
electroless nickel plating, 304, 440, and 17-4 PH grades
of stainless steel, tungsten carbide, ductile iron, acetal
Stainless steel lowers: 304, 329, and 17-4 PH grades of

stainless steel, tungsten carbide, acetal, PTFE
silicone nitride (lowers 249992, 246987, 246988, and
15F298 only)
Packing materials: See Repair Kits, pages 16-19.
311825A 21
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
MM 311825
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
www.graco.com
311825A
11/2006

Dura-Flo Lowers: Instructions - Parts

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Dura-Flo Lowers: Instructions - Parts

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Instructions - Parts

Dura-Flo 1800 (430 cc) Lowers

See page 3 for model information, including maximum working pressure.

Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441

SKIN INJECTION HAZARD

EQUIPMENT MISUSE HAZARD

TOXIC FLUID OR FUMES HAZARD

PERSONAL PROTECTIVE EQUIPMENT

1 Torque to 156-171 N•m (115-126 ft-lb).

7 Apply thread lubricant. 33 11

10 Torque to 30-38 N•m (22-28 ft-lb). 34 10

FIG. 1. Cutaway View

Dura-Flo 1800 (430 cc) Lowers

Lower Part No.

Lower Part No.

* Parts included in Repair Kit (purchase separately). See page 16.

Dura-Flo 2400 (580 cc) Lowers

Lower Part No.

Lower Part No.

* Parts included in Repair Kit (purchase separately). See page 16.

UHMWPE and PTFE Packings

*26 34* 11 184232 GLAND, male, piston; stainless steel 1

29* *33 26 687056 V-PACKING, throat; graphite/PTFE 2

PTFE and Leather Packings

*30 13* 11* 184232 GLAND, male, piston; stainless steel 1

29* *33 25* 184181 GLAND, female, throat; stainless steel 1

29* *33 26* 109315 V-PACKING, throat; PTFE 5

Ref. Part No. Description Qty

UHMWPE and Leather Packings

253745 Repair Kit, for Dura-Flo 2400

Limit packing nut torque to 27-40 N•m (20-30 ft-lb).

Ref. Part No. Description Qty

Stainless steel lowers: 304, 329, and 17-4 PH grades of

Packing materials: See Repair Kits, pages 16-19.

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26 34 11 184232 GLAND, male, piston; stainless steel 1

30 13 11* 184232 GLAND, male, piston; stainless steel 1

29* 33 25 184181 GLAND, female, throat; stainless steel 1

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