DVP 03 T A Edition: 03/07.

2016 Replaces: DVP 02 T A

VARIABLE
DISPLACEMENT
Headquarters:
AXIAL PISTON
CASAPPA S.p.A.
Via Balestrieri, 1 PUMPS
43044 Lemignano di Collecchio
Parma (Italy)
Tel. (+39) 0521 30 41 11
Fax (+39) 0521 80 46 00
IP Videoconferencing DVP SERIES
E-mail: info@casappa.com
www.casappa.com
 DVP

GENERAL INFORMATIONS / INSTRUCTIONS

This variable displacement piston pump has dual flow and an additional piggybacked gear pump for auxiliary service,
open center circuits. The pump has been designed specifically for mini excavators where compactness and ease
of installation are critical. The automatic overall torque limiter allows you to optimize the performance of the machine
while saving energy. An additional gear unit to supply joystick functions is also available.

DISPLACEMENTS zz
Compact design
Piston units zz
Low noise emission
From 7,8 cm3/rev (0.48 in3/rev)
To 15 cm3/rev (0.91 in3/rev) zz
Energy savings

Gear units
zz
Long service life
From 4,95 cm3/rev (0.30 in3/rev)
To 21,14 cm3/rev (1.29 in3/rev)
MAX SPEED
2600 min-1
APPLICATION
Medium pressure
SECTOR
Mobile

1 2 3 4 5

1 Pump body
2 Spring guide
3 Main pilot spring
4 Cover
5 Pilot piston
6 Pump body Kappa 20
7 Retaining plate
8 Cylinders block
9 Pistons
O 03/07.2016

10 Pistons guide plate

11 Swash plate

11 10 9 8 7 6

O Modification from former edition.

2 ID02 DCAT039-001
 DVP

GENERAL INFORMATIONS / INSTRUCTIONS

DIRECTION OF ROTATION STORAGE O

Clockwise defined looking at the drive shaft. The storage must be in a dry environment.
Max storage time in ideal conditions is 24 months.
The ideal storage temperature is between 5°C (41°F) and 20°C
HYDRAULIC FLUID (68°F). No problem in case of temperature between -40°C
Replaces: 02/04.2013

Mineral oil based hydraulic fluid HL or HLP type conforming to (-40°F) and 50°C (122°F). Below -40°C (-40°F) please consult
DIN 51524. For the use of ecological fluids, HF fluid or HWBF our technical sales department.
fluid, please consult our sales department. The system should
be designed to prevent aeration of the hydraulic fluid.
INSTALLATION
Check that the maximum coupling eccentricity stays within
FLUID VISCOSITY 0,25 mm (0.0098 in) to reduce shaft loads due to misalignment.
The fluid viscosity range for optimal use of DVP pump is It is advised to use a flexible coupling suitable to absorb even-
between 15 and 35 cSt (77 and 163 SSU). tual rotational shock. The direction of rotation of the pump must
Functional limit conditions are: agree with the prime mover rotation. Before installation, the
max.: 1000 cSt (4546 SSU) at start up at -25 °C (-13 °F) with case of the pump must be filled with fluid.
straight and short inlet line.
min.: 10 cSt (58 SSU) at maximum temperature of 100 °C
(212 °F) LINES O
The lines must have a major diameter which is at least as large
as the diameter of pump ports, and must be perfectly sealed.
FILTRATION To reduce loss of power, the lines should be as short as possi-
To ensure the optimal performance and the maximum life to the ble, reducing the sources of hydraulic resistance (elbow, thrott-
pump, the hydraulic fluid must have and maintain a fluid conta- ling, gate valves, etc.) to a minimum. A length of flexible tubing
mination within the values shown in the table below. is recommended to reduce the transmission of vibrations.
Before connecting the lines, remove any plug and make sure
that the lines are perfectly clean. Check that the dimensions of
Working pressure Δp < 140 140 < Δp < 210 Δp > 210
the suction line guarantee a pressure equal or superior to 0,8
psi (bar) (2030) (2030) (3045) (3045)
bar (24 in Hg). Inlet pressure less than 0,8 bar (24 in Hg) could
Contamination cause an increase of noise emission, the decrease of the pump
9 8 7
class NAS 1638 performances and a reduction of its life expectancy.
Contamination
20/18/15 19/17/14 18/16/13
class ISO 4406:1999
STARTING UP
Achieved with filter
ßx(c) ≥75 according 10 μm 10 μm 10 μm Check that all connections are secure and that the entire sy-
to ISO 16889 stem is completely clean. Add oil to the tank always using a
filter. Bleed the air from the circuit to help the filing. Turn on the
system for a few moments at minimum speed, then bleed the
circuit again and check the level of oil in the tank. Gradually
increase the pressure and speed of rotation up to the pre-set
Casappa recommends to use its own operating levels, which must stay within the stated limits as spe-
production filters: cified in the catalogue.
O 03/07.2016

DCAT039-001 ID02 3
 DVP

TECHNICAL DATA

Technical data with mineral oil

HL or HLP mineral oil based hydraulic fluid to DIN 51524

Replaces: 02/04.2013
in Bar abs.
min. 0,7 (21)
Inlet pressure (Hg)
bar abs. (psi) max. 3 (44)
Max. speed nmax min-1 @ Vmax 2600
Control type Constant torque control
Setting torque range Nm (lbf in) from 39 (345) to 120 (1062)
Drain line Internal
Fill capacity l (US gallon) 0,9 (0.2)
Mass (without oil) kg (lbs) from 19,5 (43) to 20,5 (45.2)
Seals N = Buna
min. -25 (-13 )
Operating temperature O °C (°F) max. cont. 80 (176)
max. peak 100 (212)

Piston units type DVP

15 14 12,5 11 10 9 8,5 8 7,8
Max. displacement (standard) cm3/rev Vmax
(0.91) (0.85) (0.76) (0.67) (0.61) (0.55) (0.52) (0.49) (0.48)
(in3/rev)
Min. displacement (standard) Vmin 4 (0.24) - 3,6 (0.22) - 3 (0.18) - 2,7 (0.16)
cont. 210 (3045)
bar
Max. outlet pressure (psi)
int. 230 (3335)
peak 250 (3625)
l/min 39 36,4 32,5 28,6 26 23,4 22,1 20,8 20,2
Max. delivery (theor.) (US gpm)
@ Vmax - nmax
(10.3) (9.6) (8.6) (7.6) (6.9) (6.2) (5.84) (5.50) (5.34)

KAPPA gear units 20·4 20·6,3 20·8 20·11,2 20·14 20·16 20·20
cm /rev
3
4,95 6,61 8,26 11,23 14,53 16,85 21,14
Displacement (in3/rev)
V
(0.30) (0.40) (0.50) (0.69) (0.89) (1.03) (1.29)
285 285 285 275 265 260 210
cont.
(4133) (4133) (4133) (3988) (3843) (3770) (3045)
bar 300 300 300 290 290 290 290
Max. outlet pressure (psi)
int.
(4350) (4350) (4350) (4205) (4205) (4205) (4205)
330 330 330 320 320 320 250
peak
(4785) (4785) (4785) (4640) (4640) (4640) (3625)
O 03/07.2016

l/min 12,8 17,1 21,4 29,2 37,7 43,8 54,9

Max. delivery (theor.) (US gpm)
@ V - nmax
(3.38) (4.52) (5.65) (7.7) (10.0) (11.6) (14.5)

POLARIS gear units 20·4

cm3/rev 4,95
Displacement (in3/rev)
V
(0.30)
cont. 250 (3625)
bar
Max. outlet pressure O (psi)
int. 280 (4060)
peak 300 (4350)

For different working conditions, please consult our sales department.

4 ID02 DCAT039-001
 DVP

DIMENSIONS DVP
Available also with built-in valves for
different purposes.
For more information please consult our
sales department.
Replaces: 02/04.2013

O
O 03/07.2016

KAPPA gear units

DVP piston units 20•4 20•6,3 20•8 20•11,2 20•14 20•16 20•20 Dimensions
7,8 - 8 - 8,5 240,2 242,7 245,2 248,7 252,7 258,2 264,7 mm
A
9 - 10 (9.4567) (8.3740) (9.6535) (9.7913) (9.9488) (10.1654) (10.4213) (inch)
11 - 12,5 212,7 215,2 217,7 221,2 219,7 225,2 231,7 mm
B
14 - 15 (8.3740) (8.4724) (8.5709) (8.7087) (8.6496) (8.8661) (9.1220) (inch)

To order please consult our sales department.

DCAT039-001 ID02 5
 DVP

SHAFTS / MOUNTING FLANGES

SAE “B” SPLINE 04 SAE “B” 2 HOLES S5

Available with flange code S5 SAE J744

Ext. Involute Spline ANSI B92.1

with major diameter modified
13 teeth - 16/32 Pitch - 30 deg
Flat root - Side fit - Class 5

SPLINE F8
Available with flange code S5

Ext. Involute Spline ANSI B92.1

with major diameter modified
13 teeth - 16/32 Pitch - 30 deg
Flat root - Side fit - Class 5

SPLINE C1
Available with flange code S5 01/11.2007

Ext. Involute Spline ANSI B92.1

with major diameter modified
11 teeth - 16/32 Pitch - 30 deg
Flat root - Side fit - Class 5

6 ID02 DCAT039-001
 DVP

PORTS SIZE

Tightening torque for low pressure side port.

Tightening torque for high pressure side port (values obtained at 350 bar)
Replaces: 01/11.2007

INLET PORT

SAE FLANGED PORTS J518 - Standard pressure series 3000 PSI SSM
Metric thread ISO 60° conforms to ISO/R 262

Nominal Pump
CODE
size type Nm
(lbf in)
20 +1
MD 1” 1/4 DVP
(177 ÷ 186)

OUTLET PORTS

GAS STRAIGHT THREAD PORTS BSPP

British standard pipe parallel (55°) conforms to UNI - ISO 228

Nominal Pump
A ØB ØC D E
CODE
size type mm mm mm mm mm Nm
(in) (in) (in) (in) (in) (lbf in)
30 15 14 0,5 25 +1
GC 3/8” PL20 G 3/8
(1.1811) (0.5906) (0.5512) (0.0197) (221 ÷ 230)
O 02/04.2013

30 17 2 50 +2,5
DVP
(1.1811) 19 (0.6693) (0.0787) (443 ÷ 465)
GD 1/2” G 1/2
(0.7480) 20 50 +2,5
KP20
(0.7874) (443 ÷ 465)
DVP outlet port

DCAT039-001 ID02 7
 DVP

PORTS SIZE

Tightening torque for low pressure side port.

Tightening torque for high pressure side port (values obtained at 350 bar)

Replaces: 01/11.2007
SAE STRAIGHT THREAD PORTS J514 ODT
American straight thread UNC-UNF 60° conforms to ANSI B 1.1 O

Nominal Pump
CODE
size type Nm
(lbf in)
DVP 70 +5
OC 5/8”
KP20 (620 ÷ 664)

JIS B2351 STRAIGHT THREAD PORTS JIS

British standard pipe parallel (55°) conforms to UNI - ISO 228
J

Nominal Pump
A ØB ØC D E
CODE
size type mm mm mm mm mm Nm
(in) (in) (in) (in) (in) (lbf in)
PL20 PF 3/8 28 15 18 0,5 25 +1
JC 3/8”
KP20 (G 3/8) (1.1024) (0.5906) (0.7087) (0.0197) (221 ÷ 230)
O 02/04.2013

2 50 +2,5
DVP
(0.0787) (443 ÷ 465)
PF 1/2 34 19 18 0,5
JD 1/2” PL20
(G 1/2) (1.3386) (0.7480) (0.7087) (0.0197) 50 +2,5
1 (443 ÷ 465)
KP20
(0.0394)

8 ID02 DCAT039-001
 DVP

BREATHER PLUG AND MOUNTING POSITIONS (ONLY ON REQUEST)

Breather plug is available only on request.

For more information please consult our sales department.

STANDARD POSITION REAR POSITION

SIDE POSITION
01/11.2007

DCAT039-001 ID02 9
 DVP

OTHER COMBINATIONS

The pump is standard with common inlet.

For more information please consult our sales department.

O
DVP + PLP10 DVP + PLP20 TWIN

Replaces: 01/11.2007
O
DVP + KP20 + PLP10 DVP + KP20 + PLP20

O 02/04.2013

10 ID02 DCAT039-001
Our policy is one of continuous improvement in product. Specification of items may, therefore, be changed without
notice.
DVP 03 T A Edition: 03/07.2016 Replaces: DVP 02 T A

VARIABLE
DISPLACEMENT
Headquarters:
AXIAL PISTON
CASAPPA S.p.A.
Via Balestrieri, 1 PUMPS
43044 Lemignano di Collecchio
Parma (Italy)
Tel. (+39) 0521 30 41 11
Fax (+39) 0521 80 46 00
IP Videoconferencing DVP SERIES
E-mail: info@casappa.com
www.casappa.com