Hydraulic Gear Pumps and Motors: Edition: 03/02.2012 Replaces: PL 02 T A
Hydraulic Gear Pumps and Motors: Edition: 03/02.2012 Replaces: PL 02 T A
Hydraulic Gear Pumps and Motors: Edition: 03/02.2012 Replaces: PL 02 T A
2012 Replaces: PL 02 T A
Hydraulic gear
pumps and
Headquarters:
motors
CASAPPA S.p.A.
Via Balestrieri, 1
43044 Lemignano di Collecchio
Parma (Italy)
Tel. (+39) 0521 30 41 11
Fax (+39) 0521 80 46 00
IP Videoconferencing
E-mail: info@casappa.com
www.casappa.com
Polaris
INDEX
Section Page
FEATURES ......................................................................................................................... 3
Replaces: 01/10.03
GENERAL DATA PUMPS AND MOTORS ....................................................................................... 6
PORTS ............................................................................................................................ 69
2 ID02 DCAT033-001
Polaris
FEATURES
“POLARIS” more than fifty years of Casappa experience in design and production of hydraulic components, characte-
rized by large investments in research and development in order to propose new and personalized solutions to the
market.
Our use of CAD 3D in the developement of this generation permit us the 3D modelling and the virtual simulation of
the behaviour of the components inserted in the hydraulic circuit. This means that the process will take less time and
the quality of the products is better.
Polaris pumps and motors are basically composed of a gear housing in aluminium alloy, two gear wheels supported
by sleeve bearings and two end plates, the front and the rear cover, either in aluminium or in cast iron with excellent
mechanical characteristics.
Our success is based largely on the quality of our product. This guaranties the consistencies of the efficiencies and
low level of noise emission during the life of our products.
1 2 3 4
1 Shaft seal
2 Seal
3 Gear
4 Thrust plate
5 Rear cover
6 Body
7 Mounting flang
02/07.2006
7 6 5
DCAT033-001 ID02 3
Polaris
FEATURES
Replaces: 01/10.03
Inlet pressure range for pumps 10 ÷ 44 psi - [0,7 ÷ 3 bar (abs.)]
p1 (continuous) max 73 psi (5 bar)
Max back pressure for single rotation motors and
p2 (for 20 s) max 116 psi (8 bar)
reversible internal drain motors
p3 (for 8 s) max 218 psi (15 bar)
Max drain line pressure on reversible rotation motors 73 psi (5 bar)
Max back pressure on the series motors
< p1 (max continuous pressure) < 2175 psi (<150 bar)
(reversible motors external drain)
Fluid temperature range See table (1)
Mineral oil based hydraulic fluids to ISO/DIN.
Fluid
For other fluids please consult our technical sales department.
From 60 to 456 SSU [12 to 100 mm2/s (cSt)] recommended
Viscosity range
Up to 3410 SSU [750 mm2/s (cSt)] permitted
Filtering requirement See table (2) page 5
Tab. 1 O
Max Max Temperature °F - (°C) Special
Seals
Type Fluid composition pressure speed Max Max shaft seals
min-1 Min (z)
psi - (bar) continuous peak ()
Mineral oil based hydraulic -13 (-25) 176 (80) 212 (100) N D-H-C
ISO/DIN See page 6 See page 6
fluid to ISO/DIN -13 (-25) 230 (110) 257 (125) V D
Single rotation
pumps
O 02/07.2006
Max 44 psi
(3 bar)
Single rotation
motors
Reversible rotation
pumps and motors
4 ID02 DCAT033-001
Polaris
FEATURES
FILTRATION
Casappa recommends to use
Tab. 2 O
its own production filters:
Δp < 2030 2030 < Δp < 3045 Δp > 3045
Working pressure psi (bar)
Δp < (140) (140) < Δp < (210) Δp > (210)
Replaces: 02/07.2006
GENERAL NOTES
Available with different inlet and outlet ports.
For more information please consult our technical sales department.
PRESSURE DEFINITION
DCAT033-001 ID02 5
Polaris
Max. pressure
Pump type PLP Displacement Max. speed Min. speed
Series p1 p2 p3
Motor type PLM
in3/rev (cm3/rev) psi (bar) min -1
PL. 10•1 0.07 (1,07) 3770 (260) 4060 (280) 4205 (290) 4000 650
PL. 10•1,5 0.10 (1,6) 3770 (260) 4060 (280) 4205 (290) 4000 650
PL. 10•2 0.13 (2,13) 3770 (260) 4060 (280) 4205 (290) 4000 650
PL. 10•2,5 0.16 (2,67) 3770 (260) 4060 (280) 4205 (290) 4000 650
POLARIS 10
PL. 10•3,15 0.20 (3,34) 3770 (260) 4060 (280) 4205 (290) 4000 650
PL. 10•4 0.26 (4,27) 3625 (250) 3915 (270) 4060 (280) 4000 650
PL. 10•5 0.33 (5,34) 3625 (250) 3915 (270) 4060 (280) 4000 650
PL. 10•5,8 0.38 (6,20) 3335 (230) 3625 (250) 3770 (260) 3500 650
PL. 10•6,3 0.41 (6,67) 3335 (230) 3625 (250) 3770 (260) 3500 650
PL. 10•8 0.52 (8,51) 2610 (180) 2900 (200) 3045 (210) 3500 650
PL. 10•10 0.65 (10,67) 2030 (140) 2320 (160) 2465 (170) 3500 650
PL. 20•4 0.30 (4,95) 3625 (250) 4060 (280) 4350 (300) 4000 600
PL. 20•6,3 0.40 (6,61) 3625 (250) 4060 (280) 4350 (300) 4000 600
PL. 20•7,2 0,44 (7,29) 3625 (250) 4060 (280) 4350 (300) 4000 600
PL. 20•8 0.50 (8,26) 3625 (250) 4060 (280) 4350 (300) 3500 600
PL. 20•9 0.56 (9,17) 3625 (250) 4060 (280) 4350 (300) 3500 600
PL. 20•10,5 0.66 (10,9) 3625 (250) 4060 (280) 4350 (300) 3500 600
POLARIS 20
PL. 20•11,2 0.69 (11,23) 3625 (250) 4060 (280) 4350 (300) 3500 600
PL. 20•14 0.89 (14,53) 3625 (250) 4060 (280) 4350 (300) 3500 500
PL. 20•16 1.03 (16,85) 3625 (250) 4060 (280) 4350 (300) 3000 500
PL. 20•19 1.16 (19,09) 2900 (200) 3190 (220) 3480 (240) 3000 500
PL. 20•20 1.29 (21,14) 2900 (200) 3190 (220) 3480 (240) 3000 500
PL. 20•24,5 1.52 (24,84) 2465 (170) 2755 (190) 3045 (210) 2500 500
PL. 20•25 1.61 (26,42) 2465 (170) 2755 (190) 3045 (210) 2500 500
PL. 20•27,8 1.72 (28,21) 1885 (130) 2175 (150) 2465 (170) 2000 500
PL. 20•31,5 2.01 (33,03) 1885 (130) 2175 (150) 2465 (170) 2000 500
PL. 30•22 1.34 (21,99) 3625 (250) 3915 (270) 4060 (280) 3000 350
PL. 30•27 1.63 (26,70) 3625 (250) 3915 (270) 4060 (280) 3000 350
PL. 30•34 2.11 (34,55) 3480 (240) 3770 (260) 3915 (270) 3000 350
01/10.03
PL. 30•38 2.40 (39,27) 3480 (240) 3770 (260) 3915 (270) 3000 350
POLARIS 30
PL. 30•43 2.68 (43,98) 3335 (230) 3625 (250) 3770 (260) 3000 350
PL. 30•51 3.16 (51,83) 3045 (210) 3335 (230) 3480 (240) 2500 350
PL. 30•61 3.74 (61,26) 2755 (190) 3045 (210) 3190 (220) 2500 350
PL. 30•73 4.50 (73,82) 2465 (170) 2755 (190) 2900 (200) 2500 350
PL. 30•82 4.98 (81,68) 2320 (160) 2465 (170) 2610 (180) 2200 350
PL. 30•90 5.56 (91,10) 2175 (150) 2320 (160) 2465 (170) 2200 350
p1= Max. continuous pressure p2= Max. intermittent pressure p3= Max. peak pressure
The values in the table refer to unidirectional pumps and motors. Reversible pumps and motors max pressures are 15% lower than
those shown in table. For different working conditions please consult our sales department.
6 ID02 DCAT033-001
Polaris
P HP (kW) Power
Replaces: 01/10.03
n min -1
Speed
Efficiencies
Pumps Motor
ηv= ηv (V, Δp, n) Volumetric efficiency (≈ 0,97) (≈ 0,96)
ηhm= ηhm (V, Δp, n) Hydro-mechanical efficiency (≈ 0,88) (≈ 0,85)
ηt = ηv • ηhm Overall efficiency (≈ 0,85) (≈ 0,82)
Q = Q theor. • ηv Q theor.
Q =
[l/min] ηv
V (cm3/rev) • n (min-1) [l/min]
Qtheor. =
1000 V (cm3/rev) • n (min-1)
Qtheor. =
1000
M teor.
M =
ηhm M = M theor. • ηhm
[Nm]
[Nm]
Δp (bar) • V (cm3/rev) Δp (bar) • V (cm3/rev)
Mtheor. = Mtheor. =
62,83 62,83
Note: Diagrams providing approximate selection data will be found on subsequent pages.
DCAT033-001 ID02 7
Polaris
01/10.03
8 ID02 DCAT033-001
Polaris
DCAT033-001 ID02 9
Polaris
01/10.03
10 ID02 DCAT033-001
Polaris
PLP 10•10
01/10.03
DCAT033-001 ID02 11
Polaris
PLP 20 Each curve has been obtained at 122 °F (50°C), using oil
with viscosity 168 SSU (36 cSt) at 104 °F (40°C) and at these
pressures.
12 ID02 DCAT033-001
Polaris
DCAT033-001 ID02 13
Polaris
01/10.03
14 ID02 DCAT033-001
Polaris
DCAT033-001 ID02 15
Polaris
PLP 20•31,5
01/10.03
16 ID02 DCAT033-001
Polaris
DCAT033-001 ID02 17
Polaris
01/10.03
18 ID02 DCAT033-001
Polaris
DCAT033-001 ID02 19
Polaris
01/10.03
20 ID02 DCAT033-001
Polaris
DCAT033-001 ID02 21
Polaris
01/10.03
22 ID02 DCAT033-001
Polaris
PLM 10•10
01/10.03
DCAT033-001 ID02 23
Polaris
Ne
w
di
sp
la 290 psi (20 bar)
ce PLM 20•7,2
m 3625 psi (250 bar)
en
ts
290 psi (20 bar)
PLM 20•10,5
3625 psi (250 bar)
290 psi (20 bar)
PLM 20•19
2900 psi (200 bar)
290 psi (20 bar)
PLM 20•24,5
2465 psi (170 bar)
290 psi (20 bar)
PLM 20•27,8
1885 psi (130 bar) 01/10.03
24 ID02 DCAT033-001
Polaris
DCAT033-001 ID02 25
Polaris
01/10.03
26 ID02 DCAT033-001
Polaris
DCAT033-001 ID02 27
Polaris
PLM 20•31,5
01/10.03
28 ID02 DCAT033-001
Polaris
DCAT033-001 ID02 29
Polaris
01/10.03
30 ID02 DCAT033-001
Polaris
DCAT033-001 ID02 31
Polaris
Replaces: 01/10.03
Reversible R Single rotation S - D
Reversible B Reversible L
Mounting X
flange type
version 0 mm (inch) O For single rotation S - D and reversible rotation R the rear cover is available in cast iron
and aluminium.
E1 14 (0.5512) For reversible rotation B and L the rear cover is in aluminium only.
E7 14 (0.5512)
E8 14 (0.5512)
B1 14 (0.5512)
K2 11,8 (0.4646) DRAIN PORTS POSITION Screw tightening torque
Mounting
S0 17 (0.6693) L = Side = Bottom
* flange O Nm (lbf in)
R8 41 (1.6142) material V
DRIVE SHAFTS: see page 52
R9 41 (1.6142) MOUNTING FLANGE: see page 58 ÷ 60 Aluminium
25 ±2,5 (199 ÷ 243)
W9 41 (1.6142) PORTS: see page. 69 ÷ 74 Cast iron
Pump type A B C D
Motor type mm (inch) mm (inch) mm (inch) mm (inch)
O 02/07.2006
PL. 10•1 52,2 (2.0551) 17,6 (0.6929) 65,2 (2.5669) 32,6 (1.2835)
PL. 10•1,5 53,8 (2.1181) 18,4 (0.7244) 66,8 (2.6299) 33,4 (1.3150)
PL. 10•2 55,4 (2.1811) 19,2 (0.7559) 68,4 (2.6929) 34,2 (1.3465)
PL. 10•2,5 57 (2.2441) 20 (0.7874) 70 (2.7559) 35 (1.3780)
PL. 10•3,15 59 (2.3228) 21 (0.8268) 72 (2.8346) 36 (1.4173)
PL. 10•4 61,8 (2.4331) 22,4 (0.8819) 74,8 (2.9449) 37,4 (1.4724)
PL. 10•5 65 (2.5591) 24 (0.9449) 78 (3.0709) 39 (1.5354)
PL. 10•5,8 67,6 (2.6614) 25,3 (0.9961) 80,6 (3.1732) 40,3 (1.5866)
PL. 10•6,3 69 (2.7165) 26 (1.0236) 82 (3.2283) 41 (1.6142)
PL. 10•8 74,5 (2.9331) 28,75 (1.1319) 87,5 (3.4449) 43,75 (1.7224)
PL. 10•10 81 (3.1890) 32 (1.2598) 94 (3.7008) 47 (1.8504)
32 ID02 DCAT033-001
Polaris
Mounting Reversible L
X
flange type
version 0 mm (inch)
E1 14 (0.5512)
E7 14 (0.5512)
E8 14 (0.5512) O Rear cover in aluminium only.
B1 14 (0.5512)
K2 11,8 (0.4646) Screw tightening torque
Mounting
S0 17 (0.6693) flange O Nm (lbf in)
Pump type A B
Motor type mm (inch) mm (inch)
O 02/07.2006
DCAT033-001 ID02 33
Polaris
Replaces: 01/10.03
Reversible R Single rotation S - D and Reversible B
Mounting X
flange type
version 0 mm (inch)
E2 18 (0.7087)
B2 18,8 (0.7402)
Reversible L
B4 16 (0.6299)
B5 16 (0.6299) O For single rotation S - D and reversible rotation R and B the rear cover is available in cast
B6 17,7 (0.6969) iron and aluminium. For reversible rotation L the rear cover is in aluminium only.
S9 20 (0.7874) material V
DRIVE SHAFTS: see page 53 ÷ 55
S5 20 (0.7874) MOUNTING FLANGE: see page 61 ÷ 65 Aluminium 45 ±4,5
(358 ÷ 438)
W8 32,1 (1.2638) PORTS: see page. 69 ÷ 74 Cast iron 70 ±7
(558 ÷ 682)
Pump type A B C D
Motor type mm (inch) mm (inch) mm (inch) mm (inch)
PL. 20•4 75 (2.9528) 25,75 (1.0138) 86,5 (3.4055) 43,25 (1.7028)
PL. 20•6,3 77,5 (3.0512) 27 (1.0630) 89 (3.5039) 44,5 (1.7520)
PL. 20•7,2 78,5 (3.0905) 27,5 (1.0826) 90 (3.5433) 45 (1.7716)
PL. 20•8 80 (3.1496) 28,25 (1.1122) 91,5 (3.6024) 45,75 (1.8012)
O 02/07.2006
PL. 20•9 81,3 (3.2008) 28,9 (1.1378) 92,8 (3.6535) 46,4 (1.8268)
PL. 20•10,5 84 (3.3070) 30,25 (1.1909) 95,5 (3.7598) 47,75 (1.8799)
PL. 20•11,2 84,5 (3.3268) 30,5 (1.2008) 96 (3.7795) 48 (1.8898)
PL. 20•14 89,5 (3.5236) 33 (1.2992) 101 (3.9764) 50,5 (1.9882)
PL. 20•16 93 (3.6614) 34,75 (1.3681) 104,5 (4.1142) 52,25 (2.0571)
PL. 20•19 96,4 (3.7952) 36,45 (1.4350) 107,9 (4.2480) 53,45 (2.1043)
PL. 20•20 99,5 (3.9173) 38 (1.4961) 111 (4.3701) 55,5 (2.1850)
PL. 20•24,5 105,1 (4.1378) 40,8 (1.6063) 116,6 (4.5905) 58,3 (2.2953)
PL. 20•25 107,5 (4.2323) 42 (1.6535) 119 (4.6850) 59,5 (2.3425)
PL. 20•27,8 110,2 (4.3386) 43,35 (1.7067) 121,7 (4.7913) 60,85 (2.3957)
PL. 20•31,5 117,5 (4.6260) 47 (1.8504) 129 (5.0787) 64,5 (2.5394)
34 ID02 DCAT033-001
Polaris
Mounting X
flange type
version 0 mm (inch)
E2 18 (0.7087)
B2 18,8 (0.7402)
B4 16 (0.6299) Reversible L
B5 16 (0.6299)
B6 17,7 (0.6969) O Rear cover in aluminium only.
S1 20 (0.7874) DRAIN PORTS POSITION Screw tightening torque
Mounting
S2 20 (0.7874) L = Side * = Bottom
flange O Nm (lbf in)
S9 20 (0.7874) material V
DRIVE SHAFTS: see page 53 ÷ 55
S5 20 (0.7874) MOUNTING FLANGE: see page 61 ÷ 65 Aluminium 45 ±4,5
(358 ÷ 438)
W8 32,1 (1.2638) PORTS: see page. 69 ÷ 74 Cast iron 70 ±7
(558 ÷ 682)
Pump type A B
Motor type mm (inch) mm (inch)
PL. 20•4 86,5 (3.4055) 69 (2.71765)
PL. 20•6,3 89 (3.5039) 71,5 (2.8150)
PL. 20•7,2 90 (3.5433) 72,5 (2.8543)
PL. 20•8 91,5 (3.6024) 74 (2.9134)
O 02/07.2006
DCAT033-001 ID02 35
Polaris
Replaces: 02/07.2006
Reversible R Single rotation S - D
Pump type A B
O 03/02.2012
36 ID02 DCAT033-001
Polaris
MULTIPLE PUMPS
POLARIS series pumps can be coupled together in combination. Where the input power requirements of each section varies, that
with the greater requirement must be at the drive shaft end, and progressively smaller to the rear.
Features and performances are the same as the corresponding single pumps, but pressures must be limited by the transmissible
torque of the drive and connecting shafts. To have appropriate data, use the formula below.
Replaces: 01/10.03
The maximum rotational speed is that of the lowest rated speed of the single units incorporated.
Available with common inlet and separated stages. For more information please consult our technical sales department.
Mtheor.
M =
ηhm
O [Nm]
Δp (bar) • V (cm3/rev)
Mtheor.=
62,83
Example
Let us consider a double pump PLP20•14 + PLP20•4. If we suppose that we have to work with the first pump at a pressure of 2900
psi (200 bar) and the second pump at a pressure of 2175 psi (150 bar), the graph (2) shows that the torque absorbed by PLP20•14
is 469 lbf in (53 Nm) and the PLP20•4 absorbs 115 lbf in (13 Nm) (acceptable value because it doesn’t exceed the maximum drive
shaft torque that is 973 lbf in (110 Nm), see page 40). The torque to be transmitted by the first drive shaft will thus be 469+115= 584
lbf in (53+13= 66 Nm), this value must not exceed the shaft’s maximum rated value.
DCAT033-001 ID02 37
Polaris
ABSORBED TORQUE
01/10.03
38 ID02 DCAT033-001
Polaris
IN IN
Replaces: 01/10.03
IN IN
DCAT033-001 ID02 39
Polaris
Replaces: 01/10.03
O 86 MAX 110 Nm (974 lbf in) 86 MAX 110 Nm (974 lbf in)
Front Rear
Front Rear
Front Rear
40 ID02 DCAT033-001
Polaris
O 65 MAX 180 Nm (1593 lbf in) 65 MAX 180 Nm (1593 lbf in)
Front Rear
Front Rear
O 02/07.2006
DCAT033-001 ID02 41
Polaris
Front Rear
Replaces: 01/10.03
O 52 MAX 30 Nm (266 lbf in)
O 02/07.2006
42 ID02 DCAT033-001
Polaris
A
Pump type
mm (inch)
Mounting X
O 02/07.2006
DCAT033-001 ID02 43
Polaris
PLP 20/20
Replaces: 01/10.03
Rear cover available in cast iron and aluminium. Separated stages
PLP 20/10
Separated stages
DRIVE SHAFTS:
see page 53 ÷ 55 Mounting O Screw tightening torque
flange Nm (lbf in)
A MOUNTING FLANGE:
Pump type material V V1
mm (inch) see page 61 ÷ 65
PLP 20•4 25,75 (1.0138) PORTS: Aluminium 45 ±4,5 (358 ÷ 438) 25 ±2,5 (199 ÷ 243)
see page. 69 ÷ 74
Cast iron 70 ±7 (558 ÷ 682)
PLP 20•6,3 27 (1.0630)
PLP 20•7,2 27,5 (1.0826) B
Pump type Mounting
PLP 20•8 28,25 (1.1122) mm (inch) X
flange type
PLP 20•9 28,9 (1.1378) PLP 10•1
O 02/07.2006
17,6 (0.6929) version 0 mm (inch)
PLP 20•10,5 30,25 (1.1909) PLP 10•1,5 18,4 (0.7244) E2 18 (0.7087)
PLP 20•11,2 30,5 (1.2008) PLP 10•2 19,2 (0.7559) B2 18,8 (0.7402)
PLP 20•14 33 (1.2992) PLP 10•2,5 20 (0.7874) B4 16 (0.6299)
PLP 20•16 34,75 (1.3681) PLP 10•3,15 21 (0.8268) B5 16 (0.6299)
PLP 20•19 36,45 (1.4350) PLP 10•4 22,4 (0.8819) B6 17,7 (0.6969)
PLP 20•20 38 (1.4961) PLP 10•5 24 (0.9449) S1 20 (0.7874)
PLP 20•24,5 40,8 (1.6063) PLP 10•5,8 25,3 (0.9961) S2 20 (0.7874)
PLP 20•25 42 (1.6535) PLP 10•6,3 26 (1.0236) S9 20 (0.7874)
PLP 20•27,5 43,35 (1.7067) PLP 10•8 28,75 (1.1319) S5 20 (0.7874)
PLP 20•31,5 47 (1.8504) PLP 10•10 32 (1.2598) W8 32,1 (1.2638)
44 ID02 DCAT033-001
Polaris
PLP 30/30
Replaces: 01/10.03
PLP 30/20
PLP 30/20
PLP 30/10
O 02/07.2006
DCAT033-001 ID02 45
Polaris
A B C
Pump type Pump type Pump type
mm (inch) mm (inch) mm (inch)
PLP 30•22 39 (1.5354) PLP 20•4 25,75 (1.0138) PLP 10•1 17,6 (0.6929)
PLP 30•27 40,5 (1.5945) PLP 20•6,3 27 (1.0630) PLP 10•1,5 18,4 (0.7244)
Replaces: 01/10.03
PLP 30•34 43 (1.6929) PLP 20•7,2 27,5 (1.0826) PLP 10•2 19,2 (0.7559)
PLP 30•38 44,5 (1.7520) PLP 20•8 28,25 (1.1122) PLP 10•2,5 20 (0.7874)
PLP 30•43 46 (1.8110) PLP 20•9 28,9 (1.1378) PLP 10•3,15 21 (0.8268)
PLP 30•51 48,5 (1.9094) PLP 20•10,5 30,25 (1.1909) PLP 10•4 22,4 (0.8819)
PLP 30•61 51,5 (2.0276) PLP 20•11,2 30,5 (1.2008) PLP 10•5 24 (0.9449)
PLP 30•73 55,5 (2.1850) PLP 20•14 33 (1.2992) PLP 10•5,8 25,3 (0.9961)
PLP 30•82 58 (2.2835) PLP 20•16 34,75 (1.3681) PLP 10•6,3 26 (1.0236)
PLP 30•90 61 (2.4016) PLP 20•19 36,45 (1.4350) PLP 10•8 28,75 (1.1319)
PLP 20•20 38 (1.4961) PLP 10•10 32 (1.2598)
PLP 20•24,5 40,8 (1.6063)
PLP 20•25 42 (1.6535)
PLP 20•27,5 43,35 (1.7067)
PLP 20•31,5 47 (1.8504)
O 02/07.2006
46 ID02 DCAT033-001
Polaris
VERSIONS
For each version, the possible combination between drive shafts and mounting flanges are shown on pages 58 ÷ 68.
10 20 30 20 20
VERSION 8 VERSION 9
Available for group: Available for group:
20 20
01/10.03
For the outboard bearing life expectancy, diagrams providing approximate selection data well be found on subsequent pages.
For particular applications please consult our technical sales department.
DCAT033-001 ID02 47
Polaris
Replaces: 01/10.03
Without or with very low axial load
Example
Fr Radial load 1915 N (430.88 lbf)
X 20 mm (0.7874 in)
Speed 2000 min-1
Rating fatigue life ≈ 2000 h
O
Equivalent life load
Radial load
O 02/07.2006
Equivalent life load
48 ID02 DCAT033-001
Polaris
Example
Fr Radial load 1850 N (416.25 lbf)
X 20 mm (0.7874 in)
Speed 2000 min-1
Rating fatigue life ≈ 2000 h
O
Equivalent life load
Radial load
Equivalent life load
O 02/07.2006
DCAT033-001 ID02 49
Polaris
Replaces: 01/10.03
Without or with very low axial load
Example
Fr Radial load 800 N (180 lbf)
X 20 mm (0.7874 in)
Speed 2000 min-1
Rating fatigue life ≈ 2000 h
O
Equivalent life load
Radial load
O 02/07.2006
Equivalent life load
50 ID02 DCAT033-001
Polaris
Example
Fr Radial load 1858 N (418.05 lbf)
X 20 mm (0.7874 in)
Speed 2000 min-1
Rating fatigue life ≈ 2000 h
O
Equivalent life load
Radial load
Equivalent life load
O 02/07.2006
DCAT033-001 ID02 51
Polaris
()
Ext. Involute Spline ANSI B92.1
with major diameter modified
9 teeth - 20/40 Pitch - 30 deg
Flat Root - Side fit - Class 5
Mounting face refer to flange code R8 Mounting face refer to flange code E8
52 ID02 DCAT033-001
Polaris
Mounting face refer to flange code B2 20•7,2 20•10,5 20•19 20•24,5 20•25 20•27,8 20•31,5
Mounting face refer to flange code E2
Mounting face refer to flange code S1 Mounting face refer to flange code S1
DCAT033-001 ID02 53
Polaris
STRAIGHT 49 STRAIGHT 50
Not available with size: Not available with size:
20•7,2 20•19 20•24,5 20•7,2 20•10,5 20•19 20•24,5 20•27,8
Mounting face refer to flange code S1 Mounting face refer to flange code S1
Mounting face refer to flange code S5 Mounting face refer to flange code S5
54 ID02 DCAT033-001
Polaris
STRAIGHT B1 TANG 95
Only for version 8 and 5 with outboard bearing Not available with size:
Mounting face refer to flange code E2 20•7,2 20•10,5 20•19 20•24,5 20•27,8
Mounting face refer to flange code B6
01/10.03
DCAT033-001 ID02 55
Polaris
Mounting face refer to flange code U3 Mounting face refer to flange code U3
Ext. Involute Spline SAE J498B Ext. Involute Spline SAE J498B
with major diameter modified with major diameter modified
13 teeth - 16/32 Pitch - 30 deg 15 teeth - 16/32 Pitch - 30 deg
Flat Root - Side fit - Class 1 Flat Root - Side fit - Class 1
56 ID02 DCAT033-001
Polaris
DCAT033-001 ID02 57
Polaris
EUROPEAN E1 EUROPEAN E7
Material: cast iron and aluminium O Material: cast iron and aluminium O
Replaces: 01/10.03
DRIVE SHAFTS DRIVE SHAFTS
See page 52 See page 52
VERSIONS VERSIONS
81 02 29 86 86 29 30
See page 47 See page 47
0 # x x x 0 # x x
# Standard combination # Standard combination
x Available combination x Available combination
O 02/07.2006
58 ID02 DCAT033-001
Polaris
DCAT033-001 ID02 59
Polaris
SAE 2 BOLTS W9
Material: cast iron O
Replaces: 01/10.03
DRIVE SHAFTS
See page 52
VERSIONS
36
See page 47
0 #
# Standard combination
x Available combination
O 02/07.2006
60 ID02 DCAT033-001
Polaris
EUROPEAN E2
Material: cast iron and aluminium O
Replaces: 01/10.03
DRIVE SHAFTS
See page 53 ÷ 55
VERSIONS A
82 46 B1 03 04 07 12 31 48 49 50 54
See page 47 mm (in)
0 18 (0.7087) # # x x x x x x x x x
4 55,4 (2.1811) #
5 43,6 (1.7165) # x x x x x
6 55,4 (2.1811) #
7 59,4 (2.3386) #
8 59,4 (2.3386) #
# Standard combination
x Available combination
GERMAN B2
Material: cast iron and aluminium O
O 02/07.2006
DRIVE SHAFTS
See page 53 ÷ 55
VERSIONS A
12 54 55 01 03 31 46 49 82
See page 47 mm (in)
0 18,8 (0.7402) # # x x x x x x
5 44,4 (1.7480) x x x x x
9 59,4 (1.7441) x
# Standard combination
x Available combination
DCAT033-001 ID02 61
Polaris
GERMAN 2 BOLTS B4
Material: cast iron and aluminium O
Replaces: 01/10.03
DRIVE SHAFTS
See page 53 ÷ 55
VERSIONS A
54 03 12 31 49 54 82
See page 47 mm (in)
0 16 (0.63) # x x x x x x
5 41,6 (1.6378) x x x x x
# Standard combination
x Available combination
GERMAN 2 BOLTS B5
Material: cast iron and aluminium O
O 02/07.2006
DRIVE SHAFTS
See page 53 ÷ 55
VERSIONS A
54 03 12 31 49 54 82
See page 47 mm (in)
0 16 (0.63) # x x x x x x
5 41,6 (1.6378) x x x x x
# Standard combination
x Available combination
62 ID02 DCAT033-001
Polaris
GERMAN 4 BOLTS B6
Material: cast iron and aluminium O
Replaces: 01/10.03
DRIVE SHAFTS
See page 53 ÷ 55
VERSIONS A
95 07 12
See page 47 mm (in)
0 17,7 (0.6968) # x x
5 43,3 (1.747) x
# Standard combination
x Available combination
DRIVE SHAFTS
See page 53 ÷ 55
VERSIONS A
01 03 04 07 12 31 32 46 49 50 54 82
See page 47 mm (in)
0 20 (0.787) # # x # x # x x # x x x
5 45,6 (1.7953) x x x x x
# Standard combination
x Available combination
DCAT033-001 ID02 63
Polaris
Replaces: 01/10.03
DRIVE SHAFTS
See page 53 ÷ 55
VERSIONS A
01 03 04 07 12 31 32 46 49 50 54 82
See page 47 mm (in)
0 20 (0.7874) # # x # x # x x # x x x
5 45,6 (1.7953) x x x x x
# Standard combination
x Available combination
O 02/07.2006
DRIVE SHAFTS
See page 53 ÷ 55
VERSIONS A
01 03 04 07 12 31 32 46 49 50 54 82
See page 47 mm (in)
0 20 (0.7874) # # x # x # x x # x x x
5 45,6 (1.7953) x x x x x
# Standard combination
x Available combination
64 ID02 DCAT033-001
Polaris
DRIVE SHAFTS
See page 53 ÷ 55
VERSIONS A
04 32 49
See page 47 mm (in)
0 20 (0.7874) # # x
5 45,6 (1.7953) x
# Standard combination
x Available combination
GERMAN W8
Material: cast iron O
O 02/07.2006
DRIVE SHAFTS
See page 53 ÷ 55
VERSIONS A
55
See page 47 mm (in)
W8 32,1 (1.2638) #
# Standard combination
x Available combination
DCAT033-001 ID02 65
Polaris
EUROPEAN E3
Material: cast iron O O
Replaces: 01/10.03
DRIVE SHAFTS
See page 56 and 57
VERSIONS
83 41 04 05 32 33 A5 A8
See page 47
0 # # x x x x x x
# Standard combination
x Available combination
EUROPEAN E4
Material: cast iron O
O 02/07.2006
DRIVE SHAFTS
See page 56 and 57
VERSIONS
84 41 A5 A8
See page 47
0 # x x x
# Standard combination
x Available combination
66 ID02 DCAT033-001
Polaris
GERMAN B3
Material: cast iron O
Replaces: 01/10.03
DRIVE SHAFTS
See page 56 and 57
VERSIONS
56 83 A5 A8
See page 47
0 # x x x
# Standard combination
x Available combination
DRIVE SHAFTS
See page 56 and 57
VERSIONS
04 05 32 33
See page 47
0 # # # #
# Standard combination
x Available combination
DCAT033-001 ID02 67
Polaris
Replaces: 01/10.03
DRIVE SHAFTS
See page 56 and 57
VERSIONS
A5 A8 83
See page 47
0 # # x
# Standard combination
x Available combination
O 02/07.2006
68 ID02 DCAT033-001
Polaris
PL. 10•1,5 BB BA GC GC OB OA GC GC OB OA
PL. 10•2 BB BA GC GC OB OA GC GC OB OA
PL. 10•2,5 BB BA GC GC OB OA GC GC OB OA
PL. 10•3,15 BB BA GC GC OB OA GC GC OB OA
PL. 10•4 BB BA GC GC OB OA GC GC OB OA
PL. 10•5 BB BA GD GD OB OA GD GD OB OA
PL. 10•5,8 BB BA GD GD OB OA GD GD OB OA
PL. 10•6,3 BB BA GD GD OB OA GD GD OB OA
PL. 10•8 BB BA GD GD OC OB GD GD OB OB
PL. 10•10 BB BA GD GD OC OB GD GD OB OB
PL. 20•4 BE BC EA EA MA MA SA SA GD GD OC OC GD GD OC OC
PL. 20•6,3 BE BC EA EA MA MA SA SA GD GD OC OC GD GD OC OC
PL. 20•7,2 BE BC EA EA MA MA SA SA GD GD OC OC GD GD OC OC
PL. 20•8 BE BC EA EA MA MA SA SA GD GD OC OC GD GD OC OC
PL. 20•9 BE BC EA EA MA MA SA SA GD GD OC OC GD GD OC OC
PL. 20•10,5 BE BC EA EA MA MA SA SA GD GD OC OC GD GD OC OC
PL. 20•11,2 BE BC EA EA MA MA SA SA GD GD OC OC GD GD OC OC
PL. 20•14 BE BC EB EA MB MA SB SA GE GD OD OC GE GD OD OC
PL. 20•16 BE BC EB EA MB MA SB SA GE GD OD OC GE GD OD OC
PL. 20•19 BE BC EB EA MB MA SB SA GE GD OD OC GE GD OD OC
PL. 20•20 BE BC EB EA MB MA SB SA GE GD OD OC GE GD OD OC
PL. 20•24,5 BE BC EB EA MC MB SC SB GE GD OD OC GE GD OD OC
PL. 20•25 BE BC EB EA MC MB SC SB GE GD OD OC GE GD OD OC
PL. 20•27,8 BE BC EB EA MC MB SC SB GE GD OD OC GE GD OD OC
PL. 20•31,5 BE BC EB EA MC MB SC SB GE GD OD OC GE GD OD OC
PL. 30•22 BM BL ED EB MB MA SB SA GF GF OF OD
PL. 30•27 BM BL ED EB MC MB SC SB GF GF OF OD
01/10.03
PL. 30•34 BM BL ED EB MC MB SC SB GF GF OF OD
PL. 30•38 BM BL ED EB MD MC SD SC GF GF OG OF
PL. 30•43 BM BL ED EB MD MC SD SC GF GF OG OF
PL. 30•46 BM BL ED EB MD MC SD SC GF GF OG OF
PL. 30•51 BM BL ED EB MD MC SD SC GF GF OG OF
PL. 30•61 BM BL ED EB ME MD SE SD GG GF OH OG
PL. 30•73 BM BL EF ED ME MD SE SD GG GF OH OG
PL. 30•82 BM BL EF ED ME MD SE SD GH GG OH OG
PL. 30•90 BM BL EF ED MF ME SF SE GH GG OH OG
DCAT033-001 ID02 69
Polaris
PL. 10 GA - - - GA 03 GA 03
PL. 20 TA GB GB 03 GB 03 GB 03
PL. 30 GC GC GC OA GC OA - -
NOMINAL
ØB ØC D E
CODE
SIZE
A mm mm mm mm Nm
(in) (in) (in) (in) (lbf in)
16,5 8,75 12 1 5 +0,25
GA 1/8” G 1/8
(0.6496) (0.3444) (0.4724) (0.0394) (44 ÷ 46)
21,5 12 15 1,5 15 +1
GB 1/4” G 1/4
(0.8465) (0.4724) (0.5906) (0.0591) (133 ÷ 142)
ØB ØC D E
CODE A mm mm mm mm Nm
(in) (in) (in) (in) (lbf in)
22 9 13 0,5 10 +0,5
TA M 10x1
(0.8661) (0.3543) (0.5118) (0.0197) (89 ÷ 93)
01/10.03
ØB ØC D E
CODE A mm mm mm mm Nm
(in) (in) (in) (in) (lbf in)
21 9,5 14 1 12 +1
03 7/16”-20 UNF-2B
(0.8267) (0.3740) (0.5512) (0.0394) (106 ÷ 115)
70 ID02 DCAT033-001
Polaris
PORTS SIZE
Tightening torque for high pressure side port [values obtained at 5075 psi (350 bar)]
For reversible rotation, please consult only the tightening torque for high pressure side port
A B C
CODE
mm mm Thread Nm Nm
(in) (in) Depth mm (in) (lbf in) (lbf in)
8 30 M6 8 +0,5 8 +0,5
BA (0.3150) (1.1811) 12 (0.4724) (71 ÷ 75) (71 ÷ 75)
13 30 M6 8 +0,5 8 +0,5
BB (0.5118) (1.1811) 12 (0.4724) (71 ÷ 75) (71 ÷ 75)
15 35 M6 8 +0,5 8 +0,5
BC (0.5906) (1.3780) 12 (0.4724) (71 ÷ 75) (71 ÷ 75)
20 40 M6 8 +0,5 8 +0,5
BE (0.7874) (1.5748) 12 (0.4724) (71 ÷ 75) (71 ÷ 75)
19 55 M8 15 +1 20 +1
BL (0.7480) (2.1654) 18 (0.7087) (133 ÷ 142) (177 ÷ 186)
27 55 M8 15 +1 20 +1
BM (1.0630) (2.1654) 18 (0.7087) (133 ÷ 142) (177 ÷ 186)
A B C
CODE
mm mm Thread Nm Nm
(in) (in) Depth mm (in) (lbf in) (lbf in)
13 30 M6 8 +0,5 8 +0,5
EA
01/10.03
DCAT033-001 ID02 71
Polaris
PORTS SIZES
Tightening torque for high pressure side port [values obtained at 5075 psi (350 bar)]
For reversible rotation, please consult only the tightening torque for high pressure side port
SAE FLANGED PORTS J518 - Standard pressure series 3000 PSI SSM
Metric thread ISO 60° to ISO/R 262
A B C D
CODE
mm mm mm Thread Nm Nm
(in) (in) (in) Depth mm (in) (lbf in) (lbf in)
M8 15 +1 15 +1
12,5 38,1 17,5 14 (0.5512) (133 ÷ 142) (133 ÷ 142)
MA (0.4921) (1.50) (0.6890) M 8 () 20 +1 () 20 +1 ()
22 (0.8661) (177 ÷ 186) (177 ÷ 186)
M 10 20 +1 25 +1
19 47,6 22,2 14 (0.5512) (177 ÷ 186) (266 ÷ 288)
MB (0.7480) (1.8740) (0.8740) M 10 () 20 +1 () 35 +2,5 ()
22 (0.8661) (177 ÷ 186) (310 ÷ 332)
M 10 20 +1 25 +1
25,4 52,4 26,2 14 (0.5512) (177 ÷ 186) (266 ÷ 288)
MC (1.0000) (2.0630) (1.0315) M 10 () 20 +1 () 35 +2,5 ()
22 (0.8661) (177 ÷ 186) (310 ÷ 332)
M 10 20 +1 30 +2,5
30,5 58,7 30,2 15 (0.5906) (177 ÷ 186) (266 ÷ 288)
MD (1.2008) (2.3110) (1.1890) M 10 () 20 +1 () 35 +2,5 ()
22 (0.8661) (177 ÷ 186) (310 ÷ 332)
39,3 69,8 35,7 M 12 30 +2,5 60 +5
ME (1.5472) (2.7480) (1.4055) 22 (0.8661) (266 ÷ 288) (531 ÷ 575)
51 77,8 42,9 M 12 30 +2,5 60 +5
MF (2.0079) (3.0630) (1.6890) 22 (0.8661) (266 ÷ 288) (531 ÷ 575)
() For POLARIS 30
SAE FLANGED PORTS J518 - Standard pressure series 3000 PSI SSS
American straight thread UNC-UNF 60° conforms to ANSI B 1.1
A B C D
CODE
mm mm mm Thread Nm Nm
(in) (in) (in) Depth mm (in) (lbf in) (lbf in)
5/16-18 UNC-2B 15 +1 15 +1
12,5 38,1 17,5 14 (0.5512) (133 ÷ 142) (133 ÷ 142)
SA (0.4921) (1.50) (0.6890) 5/16-18 UNC-2B () 20 +1 () 20 +1 ()
22 (0.8661) (177 ÷ 186) (177 ÷ 186)
01/10.03
3/8-16 UNC-2B 20 +1 20 +1
19 47,6 22,2 14 (0.5512) (177 ÷ 186) (177 ÷ 186)
SB (0.7480) (1.8740) (0.8740) 3/8-16 UNC-2B () 30 +2,5 () 20 +1 ()
22 (0.8661) (266 ÷ 288) (177 ÷ 186)
3/8-16 UNC-2B 20 +1 25 +1
25,4 52,4 26,2 14 (0.5512) (177 ÷ 186) (221 ÷ 230)
SC (1.0000) (2.0630) (1.0315) 3/8-16 UNC-2B () 20 +1 () 30 +2,5 ()
22 (0.8661) (177 ÷ 186) (266 ÷ 288)
30,5 58,7 30,2 7/16-14 UNC-2B 20 +1 45 +2,5
SD (1.2008) (2.3110) (1.1890) 22 (0.8661) (177 ÷ 186) (398 ÷ 420)
39,3 69,8 35,7 1/2-13 UNC-2B 30 +2,5 70 +5
SE (1.5472) (2.7480) (1.4055) 22 (0.8661) (266 ÷ 288) (620 ÷ 664)
51 77,8 42,9 1/2-13 UNC-2B 30 +2,5 () 70 +5
SF (2.0079) (3.0630) (1.6890) 22 (0.8661) (266 ÷ 288) (620 ÷ 664)
() For POLARIS 30
72 ID02 DCAT033-001
Polaris
PORTS SIZES
Tightening torque for high pressure side port [values obtained at 5075 psi (350 bar)]
For reversible rotation, please consult only the tightening torque for high pressure side port
Replaces: 01/10.03
Nominal
ØB ØC D E
CODE
size
A mm mm mm mm Nm Nm
(in) (in) (in) (in) (lbf in) (lbf in)
30 (#) 10 (#) 2 (#) 15 +1 (#)
O (1.1811) 15 (0.3937) (0.0787) (133 ÷ 142)
—
GC 3/8” G 3/8
(0.5906) 14 15 +1 25 +1
— —
(0.5512) (133 ÷ 142) (221 ÷ 230)
14
O 19 (0.5512) 20 +1 50 +2,5
GD 1/2” G 1/2 —
(0.7480)
—
(177 ÷ 186) (443 ÷ 465)
17 ()
(0.6693)
24,5 18 30 +2,5 90 +5
GE 3/4” G 3/4 —
(0.9646) (0.7087)
—
(266 ÷ 288) (797 ÷ 841)
30,5 18 50 +2,5 130 +10
GF 1” G1 —
(1.2008) (0.7086)
—
(443 ÷ 465) (1151 ÷ 1239)
39 22 60 +5 170 +10
GG 1” 1/4 G 1 1/4 —
(1.5354) (0.8661)
—
(531 ÷ 575) (1505 ÷ 1593)
45 24 70 +5 210 +15
GH 1” 1/2 G 1 1/2 —
(1.7716) (0.9448)
—
(620 ÷ 664) (1859 ÷ 1992)
(#) = Drain port
DCAT033-001 ID02 73
Polaris
PORTS SIZES
Tightening torque for high pressure side port [values obtained at 5075 psi (350 bar)]
For reversible rotation, please consult only the tightening torque for high pressure side port
Nominal
ØB ØC D E
CODE
size
A mm mm mm mm Nm Nm
(in) (in) (in) (in) (lbf in) (lbf in)
1 15 +1 25 +1
26 13 15 (0.03934) (133 ÷ 142) (221 ÷ 230)
OA 3/8” 9/16” - 18 UNF - 2B
(1.0236) (0.5118) (0.5906) 2 (#) 15 +1 (#)
—
(0.0787) (133 ÷ 142)
32 17,5 15 20 +1 45 +2,5
OB 1/2” 3/4” - 16 UNF - 2B
(1.2598) (0.690) (0.5906)
—
(177 ÷ 186) (398 ÷ 420)
15 ()
35 20,5 (0.5906) 0,5 30 +2,5 70 +5
OC 5/8” 7/8” - 14 UNF - 2B
(1.3780) (0.8071) (0.0197) (266 ÷ 288) (620 ÷ 664)
17
(0.6693)
42 24,8 20 0,5 40 +2,5 120 +10
OD 3/4” 1 1/16” - 12 UNF - 2B
(1.6535) (0.9764) (0.7874) (0.0197) (354 ÷ 376) (1062 ÷ 1151)
49 30,5 20 0,5 60 +5 170 +10
OF 1” 1 5/16” - 12 UNF - 2B
(1.9291) (1.2008) (0.7874) (0.0197) (531 ÷ 575) (1505 ÷ 1593)
58 39,1 20 0,5 70 +5 200 +15
OG 1” 1/4 1 5/8” - 12 UNF - 2B
(2.2835) (1.5394) (0.7874) (0.0197) (620 ÷ 664) (1770 ÷ 1858)
65 45 20 0,5 100 +5 270 +15
OH 1” 1/2 1 7/8” - 12 UNF - 2B
(2.5591) (1.7717) (0.7874) (0.0197) (885 ÷ 929) (2389 ÷ 2522)
(#) = Drain port
74 ID02 DCAT033-001
Polaris
CHANGING ROTATION
To change rotation of Polaris unidirectional pumps and motors it is necessary to operate in the following way:
DCAT033-001 ID02 75
Polaris
INSTRUCTIONS
Replaces: 01/10.03
Flexible couplings should be used (never rigid fittings) which
will not generate an axial or radial load on the pump shaft. STARTING UP
Check that all circuit connections are tight and that the entire
Motor
system is completely clean. Insert the oil in the tank, using a
The direction of rotation of single-rotation motors must match filter. Bleed the circuit to assist in filling. Set the pressure relief
circuit connections. Check that the coupling flange correctly valves to the lowest possible setting. Turn on the system for a
aligns the transmission shaft and the motor shaft. Flexible few moments at minimum speed, then bleed the circuit again
couplings should be used (never rigid fittings) wich will not and check the level of oil in the tank. In the difference between
generate an axial or radial load on the motor shaft. pump or motor temperature and fluid temperature exceeds
50°F (10 °C), rapidly switch the system on and off to heat it
TANK up gradually. Then gradually increase the pressure and speed
of rotation until the pre-set operating levels as specified in the
Tank capacity must be sufficient for the system’s operating
catalogue are attained.
conditions ( ~ 3 times the amount of oil in circulation) to avoid
overheating of the fluid. A heat exchanger should be installed
if necessary. The intake and return lines in the tank must be PERIODICAL CHECKS - MAINTENANCE
spaced apart (by inserting a vertical divider) to prevent the Keep the outside surface clean especially in the area of the
return-line oil from being taken up again immediately. drive shaft seal. In fact, abrasive powder can accelerate wear
on the seal and cause leakage. Replace filters regularly to keep
LINES the fluid clean. The oil level must be checked and oil replaced
The lines must have a major diameter which is at least as large periodically depending on the system’s operating conditions.
as the diameter of pump or motor ports, and must be perfectly
sealed. To reduce loss of power, the lines should be as short as
possible, reducing the sources of hydraulic resistance (elbow,
throttling, gate valves, etc.) to a minimum. A length of flexible
tubing is recommended to reduce the transmission of vibrations.
All return lines must end below the minimum oil level, to prevent
foaming. Before connecting the lines, remove any plugs and
make sure that the lines are perfectly clean.
FILTERS O
We recommend filtering the entire system flow. Filters on suction
and return line must be fitted in according to the contamination
class as indicated in the first pages of the catalogue.
Casappa recommends to use its own production filters:
O 02/07.2006
76 ID02 DCAT033-001
Polaris
CHECK VALVE
() For more information please consult our technical sales department.
DCAT033-001 ID02 77
Polaris
1 2 3 4 5 6 7 8 9 10 11 12 13
PLP 10·1 L 0 - 81 E1 - L BB/BA - N - EL - C - L GA - FS
Replaces: 01/10.03
1 Type Pump type Motor type Code Ports position 6
3 3
0.07 in /rev (1,07 cm /rev) PLP 10·1 PLM 10·1 L Side
0.10 in3/rev (1,60 cm3/rev) PLP 10·1,5 PLM 10·1,5 P Rear
3 3
0.13 in /rev (2,13 cm /rev) PLP 10·2 PLM 10·2
0.16 in3/rev (2,67 cm3/rev) PLP 10·2,5 PLM 10·2,5 Code Ports IN/OUT 7
0.20 in3/rev (3,34 cm3/rev) PLP 10·3,15 PLM 10·3,15
GERMAN FLANGED PORTS
0.26 in3/rev (4,27 cm3/rev) PLP 10·4 PLM 10·4
Side Rear Type
0.33 in3/rev (5,34 cm3/rev) PLP 10·5 PLM 10·5
BB/BA PLP 10 1-1,5-2-2,5-3,15
0.38 in3/rev (6,20 cm3/rev) PLP 10·5,8 PLM 10·5,8 4-5-5,8-6,3-8-10
BA/BB PLM 10
0.41 in3/rev (6,67 cm3/rev) PLP 10·6,3 PLM 10·6,3
GAS STRAIGHT THREAD PORTS (BSPP)
3 3
0.52 in /rev (8,51 cm /rev) PLP 10·8 PLM 10·8
Side Rear Type
0.65 in3/rev (10,67 cm3/rev) PLP 10·10 PLP 10·10
PLP 10
GC/GC GC/GC 1-1,5-2-2,5-3,15-4
PLM 10
2 Rotation Code PLP 10
GD/GD GD/GD 5-5,8-6,3-8-10
Left S PLM 10
Right D SAE STRAIGHT THREAD PORTS (ODT)
Reversible rear external drain R Side Rear Type
Reversible side external drain L OB/OA OB/OA PLP 10 1-1,5-2-2,5-3,15-4
Reversible internal drain B OA/OB OA/OB PLM 10 5-5,8-6,3
OC/OB OB/OB PLP 10
8-10
3 Version Code OB/OC OB/OB PLM 10
78 ID02 DCAT033-001
Polaris
Female spline FS
DCAT033-001 ID02 79
Polaris
1 2 3 4 5 6 7 8 9 10 11 12 13
PLP 20·4 L 0 - 82 E2 - L EA/EA - N - EL - C - * GB - FS
80 ID02 DCAT033-001
Polaris
4-6,3-7,2-8-9-10,5-11,2 MA/MA
PLM 20 Code Drain port 12
PLP 20 MB/MA
14-16-19-20 IN/OUT GERMAN FLANGED PORTS
PLM 20 MA/MB
Side Rear Type
PLP 20 MC/MB
24,5-25-27,8-31,5 PLP 20 4-6,3-7,2-8-9-10,5-11,2
PLM 20 MB/MC TA
PLM 20 24,5-25-27,8-31,5
SAE FLANGED PORTS (SSS)
IN/OUT EUROPEAN FLANGED PORTS
Type Side Rear
Side Rear Type
PLP 20
4-6,3-7,2-8-9-10,5-11,2 SA/SA PLP 20
PLM 20 4-6,3-7,2-8-9-10,5-11,2
GB
PLM 20 24,5-25-27,8-31,5
PLP 20 SB/SA
14-16-19-20 IN/OUT SAE FLANGED PORTS (SSM)
PLM 20 SA/SB
Side Rear Type
PLP 20 SC/SB
24,5-25-27,8-31,5 PLP 20
PLM 20 SB/SC 4-6,3-7,2-8-9-10,5-11,2
GB
PLM20 24,5-25-27,8-31,5
GAS STRAIGHT THREAD PORTS (BSPP)
IN/OUT SAE FLANGED PORTS (SSS)
Type Side Rear
Side Rear Type
PLP 20
4-6,3-7,2-8-9 10,5-11,2 GD/GD GD/GD PLP 20
PLM 20 4-6,3-7,2-8-9-10,5-11,2
03
PLM 20 24,5-25-27,8-31,5
14-16-19-20-24,5-25 PLP 20 GE/GD GE/GD
27,8-31,5 IN/OUT GAS STRAIGHT THREAD PORTS (BSPP)
PLM 20 GD/GE GD/GE
Side Rear Type
SAE STRAIGHT THREAD PORTS (ODT)
PLP 20 4-6,3-7,2-8-9-10,5-11,2
Type Side Rear GB GB
PLM 20 24,5-25-27,8-31,5
PLP 20
4-6,3-7,2-8-9-10,5-11,2 OC/OC OC/OC IN/OUT SAE STRAIGHT THREAD PORTS (ODT)
PLM 20
Side Rear Type
14-16-19-20-24,5-25 PLP 20 OD/OC OD/OC
27,8-31,5 PLP 20 4-6,3-7,2-8-9-10,5-11,2
PLM 20 OC/OD OC/OD 03 03
PLM 20 24,5-25-27,8-31,5
Cast iron mounting flange and rear cover (standard - Rear cover material on page 34 ÷ 35
no code)
O
Aluminium mounting flange and cast iron rear cover E
Cast iron mounting flange and aluminium rear cover L
Aluminium mounting flange and rear cover EL
DCAT033-001 ID02 81
Polaris
1 2 3 4 5 6 7 8 9 10
PLP 30·22 R 0 - 83 E3 - L ED/EB - N - C - FS
SD/SE PLM 30
5 Mounting flange Code SF/SE PLP 30
90
European E3 SE/SF PLM 30
82 ID02 DCAT033-001
Polaris
Buna (standard) N
Viton V
Female spline FS
DCAT033-001 ID02 83
Polaris
1 2 3 4 5 6 7 8 9 10 11 12
PLP 10·1 - 81 E1 - L BA/BA /
Front section
10·1 - L BA/BA /
Replaces: 01/10.03
Intermediate section
10·1 - L **/BA - V7 - S 0 - N - EL - C / FS
Rear section
84 ID02 DCAT033-001
Polaris
Female spline FS
DCAT033-001 ID02 85
Polaris
1 2 3 4 5 6 7 8 9 10 11 12
PLP 20·4 - 82 E2 - L EA/EA /
Front section
20·4 - L EA/EA /
Intermediate section
20·4 - L **/EA - S7 - S 0 - N - EL - C / FS
Rear section
Straight 49
Side Type
Straight 50
MA/MA PLP 20 4-6,3-7,2-8-9-10,5-11,2
SAE “B” spline 04
MB/MA PLP 20 14-16-19-20
SAE “B” straight 32
MC/MB PLP 20 24,5-25-27,8-31,5
DIN 54 82 spline 12
SAE FLANGED PORTS (SSS)
Straight (only for version 6) 48
Side Type
Straight (only for version 8) B1
SA/SA PLP 20 4-6,3-7,2-8-9-10,5-11,2
Tang 95
SB/SA PLP 20 14-16-19-20
SC/SB PLP 20 24,5-25-27,8-31,5
86 ID02 DCAT033-001
Polaris
7 Rotation Code
Code Shaft arrangement 12
Left S
FS Female spline
Right D
Choose the seals according to the temperature shown on
(a)
page 4.
8 Version Code
Mounting flange material on page 61 ÷ 65
Without outboard bearing (standard) no code 0 (b)
Rear cover material on page 44
With outboard bearing W8 O
With outboard bearing 4
With outboard bearing 5
With outboard bearing 6
With outboard bearing 7
With outboard bearing 8
With outboard bearing 9
O 02/07.2006
DCAT033-001 ID02 87
Polaris
1 2 3 4 5 6 7 8 9 10 11
PLP 30·22 - 83 E3 - L ED/EB /
Front section
30·22 - L ED/EB /
Intermediate section
30·22 - L ED/EB - M6 - S 0 - N - C / FS
Rear section
5.56 in3/rev (91,10 cm3/rev) PLP 30·90 SAE FLANGED PORTS (SSM)
Side Rear Type
MB/MA PLP 30 22
2 Drive shaft Code
MC/MB PLP 30 27-34
European tapered 1:8 83
MD/MC PLP 30 38-43-46-51
European tapered 1:8 84
ME/MD PLP 30 61-73-82
German tapered 1:5 56
MF/ME PLP 30 90
Straight 41
SAE FLANGED PORTS (SSS)
SAE “B” spline A8
Side Rear Type
SAE “BB” spline A5
SB/SA PLP 30 22
SAE “B” spline 04
SC/SB PLP 30 27-34
SAE “BB” spline 05
SD/SC PLP 30 38-43-46-51
SAE “B” straight 32
SE/SD PLP 30 61-73-82
SAE “BB” straight 33
SF/SE PLP 30 90
GAS STRAIGHT THREAD PORTS (BSPP)
3 Mounting flange Code Side Rear Type
European E3 GF/GF PLP 30 22-27-34-38-43-46-51
01/10.03
88 ID02 DCAT033-001
Polaris
Standard M6
7 Rotation Code
Left S
Right D
8 Version Code
Buna (standard) N
Viton V
Female spline FS
DCAT033-001 ID02 89
Polaris
PLP30/PLP20
1 2 3 4 5 O 6 7 8 9 10 11
PLP 30·22 - 83 E3 - L ED/EB /
Front section
Replaces: 01/10.03
20·4 - L EA/EA S 0 / FS - L - N
Rear section
PLP30/PLP10
1 2 3 4 5 6 7 8 9 10 11
PLP 30·22 - 83 E3 - L ED/EB - 52 /
Front section
10·1 - L BB/BA - S 0 / FS - L - N
Rear section
PLP20/PLP10
1 2 3 4 5 6 7 8 9 10 11
PLP 20·4 - 82 E2 - L EA/EA - 51 /
Front section
10·1 - L BB/BA - S 0 / FS - EL - N
Rear section
90 ID02 DCAT033-001
Our policy is one of continuous improvement in product. Specification of items may, therefore, be changed without
notice.
PL 03 T A Edition: 03/02.2012 Replaces: PL 02 T A
Hydraulic gear
pumps and
Headquarters:
motors
CASAPPA S.p.A.
Via Balestrieri, 1
43044 Lemignano di Collecchio
Parma (Italy)
Tel. (+39) 0521 30 41 11
Fax (+39) 0521 80 46 00
IP Videoconferencing
E-mail: info@casappa.com
www.casappa.com