Automotive

Tooling Solutions

Providing Optimal Tooling Solutions for Automotive Machining

• Crankcase • Synchronizer Gears

• Cylinder Heads • Main Shafts
• Crankshafts • CVT Pulleys
• Camshafts • Knuckles
• Connecting Rods • Brake Disk & CV Joints
• Valve Bodies
 AUTOMOTIVE
TOOLING SOLUTIONS

Engine
Crankcase
Cylinder Head
Crankshaft
Camshaft Valve Body
Connecting Rod Synchronizer Gear
Piston Head Main Shaft
CVT Pulley

Brake Disk
Knuckle
CV Joint

Driving System Transmission

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 E N G I N E

CRANKCASE
Cast Iron / Aluminum
DRA Magic Drill
High Efficiency Modular Drill
• Optimal web thickness limits deflection

MFK •
•
Fine chip breaking and smooth deep hole cutting
Easy insert replacement
Multi-Edge Cutter for Cast Iron • PR1525 MEGACOAT NANO insert grade for cast iron

• 10 usable cutting edges per insert

• Tough edge with low cutting forces
• New CVD grade CA420M for long tool life in cast iron
• PR1510 MEGACOAT NANO PVD insert grade for cast iron
• KS6050 & CS7050 silicon nitride ceramic for high speed machining

MFPN
45° High-Efficiency Face Mill
• Economical double-sided 10-edge inserts
• Low cutting force with excellent fracture resistance
• PR1510 MEGACOAT NANO insert grade for cast iron

M-FOUR (MEW)
MFPN (Custom-Made) 90° Double-Sided 4-Edge Milling Cutter
45° High-Efficiency Face Mill • Economical 4-edge inserts
• Improved durability and insert installation accuracy
• Double-edge position to suppress fractures • PR1510 MEGACOAT NANO insert grade for cast iron
• Unique chipbreaker design improves chip evacuation • PDL025 DLC coated inserts for aluminum
• Long tool life with PR15-series MEGACOAT NANO carbide inserts

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 E N G I N E

CRANKCASE (Continued)
Cast Iron / Aluminum MFAH
Milling Cutter for Finishing Aluminum
• Easily adjustable blade runout for highly efficient machining
• Steel body and light-weight hybrid body design with internal coolant
• Choose from 3 different cutting edge designs
• Unique KPD001 PCD inserts for aluminum

Custom Tools
Mounting Hole Making

ck)
de of Blo
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(Reve

M-SIX (MFWN)
90° Double-Sided 6-Edge Milling Cutter
• Sharp cutting with low cutting forces
• Resistant to chattering and applicable to long overhang

MEC •
•
PR1510 MEGACOAT NANO insert grade for cast iron
PDL025 DLC coated inserts for aluminum
High Efficiency Milling Cutter
• Low cutting force and reduced chattering
• PR1210 MEGACOAT insert grade for cast iron
• JA chipbreaker and PDL025 DLC coated inserts for aluminum
• KPD001 PCD inserts for aluminum

ORION
High Performance Drills
• Excellent hole accuracy with a low cutting force design
• Optimized cutting edge with 3xD drilling capabilities
• Increased positional accuracy and excellent pilot hole drill
• Match with HYDROS deep drills

M-FOUR (MEW)
90° Double-Sided 4-Edge Milling Cutter
• Economical 4-edge inserts
•
•
Improved durability and insert installation accuracy
PR1510 MEGACOAT NANO insert grade for cast iron
HYDROS
• PDL025 DLC coated inserts for aluminum Coolant Fed Deep Drill
• Double margin for smooth hole wall finish
• Point design for excellent hole accuracy
• 10xD drilling capabilities
• Match with ORION pilot drills

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 E N G I N E

CYLINDER HEAD
Aluminum / Cast Iron
MFK
Multi-Edge Cutter for Cast Iron

MFAH •
•
10 usable cutting edges per insert
Tough edge with low cutting forces
Milling Cutter for Finishing Aluminum • New CVD grade CA420M for long tool life in cast iron
• PR1510 MEGACOAT NANO PVD insert grade for cast iron
• Easily adjustable blade runout for highly efficient machining • KS6050 & CS7050 silicon nitride ceramic for high speed machining
• Steel body and light-weight hybrid body design with internal coolant
• Choose from 3 different cutting edge designs
• Unique KPD001 PCD inserts for aluminum

M-FOUR (MEW)
90° Double-Sided 4-Edge Milling Cutter
• Economical 4-edge inserts
• Improved durability and insert installation accuracy
• PR1510 MEGACOAT NANO insert grade for cast iron
• PDL025 DLC coated inserts for aluminum

PDL025 Inserts
for Aluminum

M-SIX (MFWN)
90° Double-Sided 6-Edge Milling Cutter MEC
• Sharp cutting with low cutting forces
High Efficiency Milling Cutter
• Resistant to chattering and applicable to long overhang
• Low cutting force and reduced chattering
• PDL025 DLC coated inserts for aluminum
• JA chipbreaker and PDL025 DLC coated inserts for aluminum
• KPD001 PCD inserts for aluminum
PDL025 Inserts
for Aluminum PDL025 Inserts
for Aluminum

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 E N G I N E

CRANKSHAFT CAMSHAFT
Steel / Cast Iron Steel / Cast Iron

KGD
Grooving / Cut-Off
CA5 Series • Excellent chip control
CVD Coated Carbide for Steel Turning • Large tooling lineup for multiple applications
• MEGACOAT coating technology for long tool life
• Long tool life and stable machining
• Edge tolerance of ±0.03mm (edge with 2, 3, 4mm)
• Various chipbreakers available for steel machining
• New positive wiper inserts WF for finishing and WE for finishing-medium
• Special substrate and tough coating layer for high wear and fracture resistance

CA3 Series
Cast Iron Turning
• Micro TiCN coating provides excellent wear results
• Improved coating adhesion prevents chipping for stable machining
• New KG chipbreaker for continuous to interruption
• New KH chipbreaker for interruption to heavy interruption
• New KQ chipbreaker for sharpness

DRA Magic Drill

High Efficiency Modular Drill
• Optimal web thickness limits deflection
• Fine chip breaking and smooth deep hole cutting
• Easy insert replacement

HYDROS
• PR1535 MEGACOAT NANO insert grade for steel

Coolant Fed Deep Drill

• Double margin for smooth hole wall finish
• Point design for excellent hole accuracy
• 10xD drilling capabilities
• Match with ORION pilot drills

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 E N G I N E

CONNECTING ROD
Steel / Powdered Metal

DRA Magic Drill

High Efficiency Modular Drill MSTA
• Optimal web thickness limits deflection Slot Mill
• Fine chip breaking and smooth deep hole cutting
• Easy insert replacement • Self-clamping insert system
• PR1535 MEGACOAT NANO insert grade for steel • 0.063", 0.089", 0.120", and 0.160" slot widths
• Easy insert replacement

DRZ Magic Drill

High Efficiency Drill
• Four cutting edges per insert
• Economical design for low cutting forces
• Smooth chip evacuation
• MEGACOAT PVD inserts for long tool life

M-SIX (MFWN)
90° Double-Sided 6-Edge Milling Cutter
• Sharp cutting with low cutting forces
• Resistant to chattering and applicable to long overhang
• PR1525 MEGACOAT NANO inserts for steel

M-FOUR (MEW)
90° Double-Sided 4-Edge Milling Cutter
• Economical 4-edge inserts
• Improved durability and insert installation accuracy
• PR1525 MEGACOAT NANO inserts for steel

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 T R A N S M I S S I O N

VALVE BODY SYNCHRONIZER GEAR

Aluminum High Carbon Steel

MFAH
Milling Cutter for Finishing Aluminum
• Easily adjustable blade runout for highly efficient machining
• Steel body and light-weight hybrid body design with internal coolant
• Choose from 3 different cutting edge designs
• Unique KPD001 PCD inserts for aluminum
KGD
Grooving / Cut-Off
• Excellent chip control
• Large tooling lineup for multiple applications
• MEGACOAT coating technology for long tool life
• Edge tolerance of ±0.03mm (edge with 2, 3, 4mm)

M-SIX (MFWN)
90° Double-Sided 6-Edge Milling Cutter
• Sharp cutting with low cutting forces
• Resistant to chattering and applicable to long overhang PDL025 Inserts
• PDL025 DLC coated inserts for aluminum for Aluminum
KBN05M
Double-sided Multi-Edge CBN Inserts
• MEGACOAT coating technology for CBN
• Continuous (high-speed finishing) to interrupted machining
• Hybrid grain structure for maximum tool life
• High thermal conductivity for diffusing heat
• Superior wear and oxidation resistance

MEC M-FOUR (MEW)

90° Double-Sided 4-Edge Milling Cutter
High Efficiency Milling Cutter
• Economical 4-edge inserts
• Low cutting force and reduced chattering • Improved durability and insert installation accuracy
• JA chipbreaker and PDL025 DLC coated inserts for aluminum • PDL025 DLC coated inserts for aluminum
• KPD001 PCD inserts for aluminum

PDL025 Inserts
for Aluminum
PDL025 Inserts
for Aluminum

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 T R A N S M I S S I O N

MAIN SHAFT KGD

High Carbon Steel Grooving / Cut-Off
• Excellent chip control
• Large tooling lineup for multiple applications
• MEGACOAT coating technology for long tool life
• Edge tolerance of ±0.03mm (edge with 2, 3, 4mm)

HSK Tooling System

VC Chipbreaker
for Copying
• Strong edge design
• Excellent chip control
• High productivity machining various shapes and contours
• CA5-series CVD coated turning grades for steel

DRA Magic Drill

High Efficiency Modular Drill
• Optimal web thickness limits deflection
• Fine chip breaking and smooth deep hole cutting
• Easy insert replacement
• PR1535 MEGACOAT NANO insert grade for steel
• High speed & high feed drilling

GBA
Grooving System
Oil Hole
• Smooth chip evacuation with molded chipbreaker
• Large lineup of chipbreakers and insert grades
• Smooth chip control with GM chipbreaker
• 3-edge inserts for shallow grooving applications
• PR1215 MEGACOAT coating technology for long tool life

ORION HYDROS
High Performance Drills Coolant Fed Deep Drill
• Double margin for smooth hole wall finish
• Excellent hole accuracy with a low cutting force design
• Point design for excellent hole accuracy
• Optimized cutting edge with 3xD drilling capabilities
• 10xD drilling capabilities
• Increased positional accuracy and excellent pilot hole drill
• Match with ORION pilot drills
• Match with HYDROS deep drills

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 T R A N S M I S S I O N

APOLLO
CVT PULLEY Variable Helix Corner Radius End Mill
High Carbon Steel • Unequal flute design for chatter resistance
• Great for roughing or finishing
• High performance AlCrN coating for wear resistance
• Available in 4 and 5 flute designs

KGD
Grooving / Cut-Off
• Excellent chip control
• Large tooling lineup for multiple applications
• MEGACOAT coating technology for long tool life
• Edge tolerance of ±0.03mm (edge with 2, 3, 4mm)
Dynamic Bar
Boring / Internal Facing
• Maximum structural thickness for high rigidity
• Reduced chatter for stable machining
• Large chip pocket for superior chip evacuation
• Dual chip flow

DRZ Magic Drill

High Efficiency Drill
• Four cutting edges per insert
• Economical design for low cutting forces
• Smooth chip evacuation
• MEGACOAT PVD inserts for long tool life

SIGE
Internal Grooving System
• 2 cutting edges per insert
• 8mm minimum cutting diameter
• Internal screw clamp for better chip evacuation
• PR1225 MEGACOAT coating technology for wear resistance

CA5 Series
CVD Coated Carbide for Steel Turning KBN05M
• Long tool life and stable machining Double-sided Multi-Edge CBN Inserts
• Various chipbreakers available for steel machining
• New positive wiper inserts WF for finishing and WE for finishing-medium • MEGACOAT coating technology for CBN
• Special substrate and tough coating layer for high wear and fracture resistance • Continuous (high-speed finishing) to interrupted machining
• Hybrid grain structure for maximum tool life
• High thermal conductivity for diffusing heat
• Superior wear and oxidation resistance

18 19
 D R I V I N G S YS T E M

KNUCKLE MSTB
Slot Mill
Steel / Cast Iron
• Up-right semi-adjustable groove width
• Easy-to-install screw clamp inserts
• Various inserts for multiple applications
• 0.250"-0.539" slot widths

M-SIX (MFWN)
90° Double-Sided 6-Edge Milling Cutter
• Sharp cutting with low cutting forces
• Resistant to chattering and applicable to long overhang
• PR1535 MEGACOAT NANO inserts for titanium
• PR1525 MEGACOAT NANO inserts for steel
• PDL025 DLC coated inserts for aluminum

M-FOUR (MEW)
90° Double-Sided 4-Edge Milling Cutter
• Economical 4-edge inserts
• Improved durability and insert installation accuracy
• PR1525 MEGACOAT NANO inserts for steel

ORION
High Performance Drills
•
•
Excellent hole accuracy with a low cutting force design
Optimized cutting edge with 3xD drilling capabilities DRA Magic Drill
• Increased positional accuracy and excellent pilot hole drill High Efficiency Modular Drill
• Match with HYDROS deep drills
• Optimal web thickness limits deflection
• Fine chip breaking and smooth deep hole cutting
• Easy insert replacement
• PR1535 MEGACOAT NANO insert grade for steel
• PR1525 MEGACOAT NANO insert grade for cast iron

HYDROS
Coolant Fed Deep Drill
• Double margin for smooth hole wall finish
• Point design for excellent hole accuracy
• 10xD drilling capabilities
• Match with ORION pilot drills

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 D R I V I N G S YS T E M

BRAKE DISK & CV JOINT

Steel / Cast Iron CA3 Series
Cast Iron Turning
• Micro TiCN coating provides excellent wear results
• Improved coating adhesion prevents chipping for stable machining
GBA •
•
New KG chipbreaker for continuous to interruption
New KH chipbreaker for interruption to heavy interruption
Grooving System • New KQ chipbreaker for sharpness
• Smooth chip evacuation with molded chipbreaker
• Large lineup of chipbreakers and insert grades
• Smooth chip control with GM chipbreaker
• 3-edge inserts for shallow grooving applications
• PR1215 MEGACOAT coating technology for long tool life

KBN35M
MEGACOAT CBN for Heat-Treated Finishing KS6050 / CS7050
• Composite wear resistant CBN core and tough CBN shell Silicon Nitride Ceramic
• Heat-resistant MEGACOAT coating technology
• Stable interrupted hardened steel machining • High speed machining of cast iron
• Exceptional fracture resistance • Thermal shock resistant
• KS6050 for stable roughing and interrupted machining
• CS7050 for finishing and continuous machining

DRA Magic Drill

High Efficiency Modular Drill
• Optimal web thickness limits deflection
• Fine chip breaking and smooth deep hole cutting
• Easy insert replacement

CA5 Series •
•
PR1535 MEGACOAT NANO insert grade for steel
PR1525 MEGACOAT NANO insert grade for cast iron
CVD Coated Carbide for Steel Turning
• Long tool life and stable machining
• Various chipbreakers available for steel machining
• New positive wiper inserts WF for finishing and WE for finishing-medium
• Special substrate and tough coating layer for high wear and fracture resistance

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KYOCERA Precision Tools, Inc.
102 Industrial Park Road
Hendersonville, NC 28792 Official Website | www.kyoceraprecisiontools.com
Customer Service | 800.823.7284 - Option 1 Distributor Website | mykpti.kyocera.com ©KYOCERA Precision Tools, Inc.
Technical Support | 800.823.7284 - Option 2 Email | cuttingtools@kyocera.com 10/17, 1K Printed in U.S.A.