Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

k22 PDF

Download as pdf or txt
Download as pdf or txt
You are on page 1of 58

Technical Information for Alpha-mill

Alpha-mill Multifunctional Insert


Alpha-mill Insert
Distinguished features of
Long tool life at high speed, Alpha-Curve make cutting
high feed and deeper cutting by resistance reduce and the
low cutting resistance and strong strength of cutting edge and
cutting edge. wear resistance improve.

Low cutting resistance is High efficient machining is


realized by KORLOY unique design available by the ideal
i.e alpha curve cutting edge and application of the grade to
optimal convex and concave design. material.
>>>

Inserts Feature & Application Application example


Innovative curve cutting edge and chip-breaker Shouldering Slotting
design ensure ideal 90 degree cutting and lower
Milling

cutting resistance. (15 )

Various applications are available with multi-


functional cutters.
(Facing, Slotting, Square shoulder milling and etc.)
Milling Grades

Improved insert life time with optimized per each


application. Drilling Ramping Helical cutting
Excellent perfomance ensured at large depth of
cutting operations due to strong cutting edge and
low cutting resistance.
Milling Inserts
Face Milling Cutter

Recommended grades and chip breakers by workpiece


Recommended C/B and grade as per workpiece( : 1st)
Chip Low carbon steel High carbon steel
Thread Milling Cutters for Aluminum Cutters for Mold

Cutter edge Stainless steel Cast iron Aluminum alloy


breaker Mild steel Alloy steel
C/B Grade C/B Grade C/B Grade C/B Grade C/B Grade

NCM325 NCM325 NCM325


Sharp
MF cutting edge
NCM335 NCM335 NCM335 PC215K - -
PC3535 PC3535 PC3535

NCM325 NCM325 NCM325 NCM325


Strong
MM cutting edge
- NCM335 NCM335 NCM335 NCM335 - -
PC3535 PC3535 PC3535 PC3535
High feed Cutter
Side Milling Cutter for Cast iron

E 66
Technical Information for Alpha-mill

Recommended depth of cut


D Under 0.5D Under 0.2D

Under 1.5D
Under 1.2D Under Max.
Cutting depth

Slotting Shouldering Shouldering

Recommended cutting condition(for multi edge type)

>>>
Tool diameter
Workpiece Grades Fig. 20, 25 32, 40 50, 63 80, 100
vc(m/min) fz(mm/t) vc(m/min) fz(mm/t) vc(m/min) fz(mm/t) vc(m/min) fz(mm/t)
80~100 0.05~0.08 100~120 0.05~0.08 100~120 0.05~0.08 100~120 0.05~0.08
Mild steel, NCM325
100~120 0.08~0.1 120~140 0.08~0.1 120~140 0.08~0.1 120~140 0.08~0.1
Low carbon steel PC3535
100~120 0.1~0.15 140~140 0.1~0.15 120~140 0.1~0.15 130~150 0.1~0.15

Milling
60~80 0.05 80~100 0.05 80~100 0.05 80~100 0.05
High carbon steel, NCM325
80~100 0.05~0.08 100~120 0.08~0.1 100~120 0.08~0.1 100~120 0.08~0.1
Alloy steel PC3535
80~100 0.1~0.15 110~130 0.1~0.15 100~120 0.1~0.15 110~130 0.1~0.15
50~70 0.05 70~90 0.05 70~90 0.05 70~90 0.05
NCM325

Milling Grades
Alloy tool steel PC3535
60~80 0.05~0.08 90~120 0.05~0.08 100~120 0.05~0.08 100~120 0.05~0.08
90~110 0.12~0.18 100~130 0.1~0.15 100~120 0.1~0.15 110~130 0.1~0.15
50~70 0.054 70~90 0.05 70~90 0.05 70~90 0.05
NCM325
Stainless steel PC9530
60~80 0.05~0.08 90~120 0.05~0.08 100~120 0.05~0.08 100~120 0.05~0.08
90~110 0.1~0.15 100~130 0.1~0.15 110~130 0.1~0.15 110~130 0.1~0.15
70~90 0.1~0.12 70~90 0.1~0.12 90~120 0.1~0.12 90~120 0.1~0.12

Milling Inserts
Cast iron PC215K 80~100 0.12 90~120 0.12 100~140 0.12 100~140 0.12
80~100 0.15~0.2 100~130 0.15~0.2 120~150 0.15~0.2 120~150 0.15~0.2
200~800 0.1~0.2 300~900 0.1~0.2 400~1,000 0.1~0.2 400~1,000 0.1~0.2
Aluminum alloy H01 250~900 0.15~0.3 300~950 0.15~0.3 400~1,000 0.1~0.4 400~1,000 0.1~0.4
250~900 0.15~0.3 300~950 0.15~0.3 400~1,000 0.1~0.4 400~1,000 0.1~0.4

Face Milling Cutter


50~70 0.03 60~90 0.03 60~90 0.03 60~90 0.03
NCM325
Hardened steel PC3535
60~80 0.05~0.08 80~100 0.05~0.08 80~100 0.05~0.08 80~100 0.05~0.08
80~100 0.05~0.08 80~100 0.05~0.08 80~100 0.05~0.08 80~100 0.05~0.08

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
Recommended cutting condition(for single edge type)
Tool diameter
Workpiece Grades Fig. 20, 25 32, 40 50, 63 80, 100
vc(m/min) fz(mm/t) vc(m/min) fz(mm/t) vc(m/min) fz(mm/t) vc(m/min) fz(mm/t)
60~80 0.05~0.08 80~120 0.05~0.08 120~200 0.05~0.08 150~200 0.05~0.08
Mild steel, NCM325
80~120 0.08~0.1 120~180 0.08~0.1 180~250 0.08~0.1 200~250 0.08~0.1
Low carbon steel PC3535
80~120 0.1~0.15 120~180 0.1~0.15 180~250 0.1~0.15 200~250 0.1~0.15
50~80 0.05 80~110 0.05 100~150 0.05 100~150 0.05
High carbon steel, NCM325
80~100 0.05~0.08 110~150 0.05~0.1 150~200 0.05~0.1 150~200 0.05~0.1
Alloy steel PC3535
80~100 0.1~0.15 120~150 0.1~0.15 180~200 0.1~0.15 80~200 0.1~0.15
50~70 0.05 80~100 0.05 100~130 0.05 100~130 0.05
NCM325
Alloy tool steel PC3535
70~100 0.05~0.08 100~130 0.05~0.1 130~180 0.05~0.1 130~180 0.05~0.1
70~100 0.1~0.15 100~150 0.1~0.15 130~180 0.1~0.15 130~180 0.1~0.15
High feed Cutter

50~70 0.05 80~100 0.05 100~130 0.05 100~130 0.05


NCM325
Stainless steel 70~100 0.05~0.08 100~130 0.05~0.1 130~180 0.05~0.1 130~180 0.05~0.1
PC9530
70~100 0.1~0.15 100~150 0.1~0.15 130~180 0.1~0.15 130~180 0.1~0.15
80~100 0.08~0.12 80~100 0.15 120~150 0.15 120~150 0.15
Cast iron PC215K 100~120 0.12~0.15 100~130 0.15~0.18 150~200 0.15~0.18 150~200 0.15~0.18
100~120 0.15~0.2 100~130 0.15~0.2 150~200 0.15~0.2 150~200 0.15~0.2
Side Milling Cutter

250~800 0.15~0.2 300~900 0.15~0.2 400~1,000 0.1~0.2 400~1,000 0.1~0.2


Aluminum alloy H01 250~900 0.2~0.25 350~950 0.2~0.25 400~1,000 0.2~0.3 400~1,000 0.2~0.3
250~900 0.25~0.3 350~950 0.25~0.3 400~1,000 0.3~0.1 400~1,000 0.3~0.4
50~70 0.03 60~90 0.03 60~90 0.03 60~90 0.03
NCM325
Hardened steel 60~80 0.05~0.08 80~100 0.05~0.08 80~100 0.05~0.08 80~100 0.05~0.08
PC3535
80~100 0.05~0.08 80~100 0.05~0.08 80~100 0.05~0.08 80~100 0.05~0.08

E 67
Technical Information for Alpha-mill

Cutting condition for ramping and helical operation


1. Ramping 2. Helical cutting for blind hole 3. Helical cutting for through hole
>>>

Tool Ramping Helical cutting for blind hole Helical cutting for through hole
Milling

Designation diameter Max. desirable Min. desirable Min. desirable


Maximum Lmin(mm) hole diameter Max. pitch hole diameter Max. pitch hole diameter Max. pitch
D(min) angle ( ) DHmax(mm) dmax(mm) DHmin(mm) dmax(mm) DHmin(mm) dmax(mm)

AMS2010HS 10 16.82 33 18 5.4 16.4 5.0 11 3.3


Milling Grades

AMS2012HS 12 11.69 48 22 4.6 20.4 4.2 15 3.1


AMS2014HS 14 7.55 75 26 3.4 24.4 3.2 19 2.5
AMS2016HS 16 10.30 55 30 5.5 28 5.1 23 4.2
AMS2018HS 18 8.23 69 34 4.9 32 4.6 27 3.9
Milling Inserts

AMS2020HS 20 5.60 102 38 3.7 36 3.5 31 3.0


AMS2022HS 22 5.15 11 42 3.8 40 3.6 35 3.2
AMS2025HS 25 3.92 146 48 3.3 46 3.2 41 2.8
AMS2032HS 32 2.70 212 62 2.9 60 2.8 55 2.6
Face Milling Cutter

AMS2040HS 40 1.98 289 78 2.7 76 2.6 71 2.5


AMS2050HS 50 1.48 386 98 2.5 96 2.5 91 2.4
AMS2063HS 63 1.11 514 124 2.4 122 2.4 117 2.3
AMC2050HS 50 0.36 1576 98 0.6 96 0.6 91 0.6
Thread Milling Cutters for Aluminum Cutters for Mold

AMC2063HS 63 0.27 2104 124 0.6 122 0.6 117 0.6


AMC2080HS 80 0.21 2784 158 0.6 156 0.6 151 0.5
AMC2100HS 100 0.16 3584 198 0.6 196 0.5 191 0.5
AMS3025HS 25 4.72 121 48 4.0 46 3.8 36 3.0
AMS3032HS 32 3.00 191 62 3.2 60 3.1 50 2.6
AMS3040HS 40 2.29 250 78 3.1 76 3.0 66 2.6
AMS3050HS 50 1.64 350 98 2.8 96 2.7 86 2.5
AMS3063HS 63 1.22 470 124 2.6 122 2.6 112 2.4
AMC3040HS 40 1.99 288 78 2.7 76 2.6 66 2.3
AMC3050HS 50 1.67 343 98 2.9 96 2.8 86 2.5
AMC3063HS 63 1.22 470 124 2.6 122 2.6 112 2.4
AMC3080HS 80 0.90 636 158 2.5 156 2.5 146 2.3
High feed Cutter

AMC3100HS 100 0.69 830 198 2.4 196 2.4 186 2.2
Side Milling Cutter for Cast iron

AMS2025MH 25 1.50 764 48 1.3 46 1.2 - -


AMS2032MH 32 1.50 1146 62 1.6 60 1.6 - -
AMS3040MH 40 1.50 1528 78 2.0 76 2.0 - -
Lmin is ap = 10mm
Lmin : Min. inclination cutting length ap
: Max. ramping angle L min = (mm)
tan
ap : Depth of cut

E 68
Alpha-mill
AMCM1000S/1500S/2000S AA 0
AR
1000 Type : 13
1500 Type : 12.5
2000 Type : 9

(mm)

Designation Stock D D2 d F a b d1 d2 d3 E AR RR ap

AMCM 1032HS

>>>
8 32 30 16 40 8.4 5.6 9 14 - 19 13 6 5.6 0.15
1040HS-16 10 40 34 16 40 8.4 5.6 9 14 - 19 13 5 5.6 0.24
1040HS-22 10 40 34 22 40 10.4 6.3 11 18 - 21 13 5 5.6 0.24
1050HS 12 50 42 22 40 10.4 6.3 11 18 - 21 13 6 5.6 0.36
1063HS 14 63 49 22 40 10.4 6.3 11 18 - 21 13 6 5.6 0.61
AMCM 15040HS 5 40 34 16 40 8.4 5.6 9 14 - 19 12.5 14 9 0.22
15050HS

Milling
6 50 42 22 50 10.4 6.3 11 18 - 21 12.5 14 9 0.34
15063HS 8 63 49 22 50 10.4 6.3 11 18 - 21 12.5 13 9 0.57
15080HS 10 80 57 27 50 12.4 7.0 14 25 35 23 12.5 13 9 1.1
15100HS 12 100 67 32 63 14.4 8.0 18 26 42 26 12.5 12 9 2.1
AMCM 2040HS 5 40 - 16 40 8.4 5.6 9 14 - 18 9 -10 11 0.2

Milling Grades
2050HS 6 50 - 22 40 10.4 6.3 11 18 - 20 9 -9 11 0.32
2063HS 8 63 - 22 40 10.4 6.3 11 18 - 20 9 -8 11 0.6
2080HS 8 80 - 27 50 12.4 7.0 14 20 - 22 9 -7 11 1.2
2100HS 10 100 - 32 63 14.4 8.0 18 26 - 28 9 -5 11 2.5
AR : Axial rake angle RR : Radial rake angle : Stock item : Under preparing for stock

Milling Inserts
Parts Available Inserts
Screw Wrench APMT-MM APXT-MF APXT-MM APXT-MR APXT-MA

Face Milling Cutter


1000 Type FTKA01842 - TW06S-A
1500 Type FTKA02565S TW08S - Coated Uncoated

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
FTKA02565S TW08S -
NCM325

NCM335

2000 Type
PC215K

Designation Type Page


PC3525
PC3535

PC3545
PC8520
PC9530
PC6510
PC230
PC240

H01

Available Arbors APMT 0602PDSR-MM 1000 Type


E11
APMT 0903PDSR-MM 1500 Type
Designation d Arbors
AMCM 1032HS - FMC16 - APXT 11T3PDSR-MF
16 BT
1040HS-16 16 BT - FMC16 - 11T3PDSR-MM
1040HS-22 22 BT - FMC22 - 11T312R-MM
1050HS 22 BT - FMC22 -
11T316R-MM
1063HS 22 BT - FMC22-
AMCM 15040HS 16 - FMC16 - 11T318R-MM
BT
15050HS 2000 Type E11
22 BT - FMC22 - 11T324R-MM
15063HS 22 BT - FMC22 - 11T3PDSR-MR
15080HS 27 BT - FMC27 -
15100HS 11T308PDR-MR
32 BT - FMC32 -
High feed Cutter

AMCM 2040HS 16 BT - FMC16 - 11T3PDR-MA


2050HS 22 BT - FMC22 - 11T318R-MA
2063HS 22 BT - FMC22 - : Stock item : Under preparing for stock
2080HS 27 BT - FMC27 -
2100HS 32 BT - FMC32 -
Side Milling Cutter

Applicable inserts, see pages E11


Detail cutter spec. see pages E172~E174

E 69
Alpha-mill
AMCM3000S/3000S-K/4000S AA 0

(mm)

Designation Stock D D2 d d1 d2 d3 a b E F AR RR ap
>>>

AMCM 3040HS 4 40 34 16 9 14 - 8.4 5.6 18 40 14 -12 16 0.2


3050HS 5 50 42 22 11 18 - 10.4 6.3 20 40 14 -11 16 0.3
3063HS 6 63 49 22 11 18 - 10.4 6.3 20 40 14 -9 16 0.5
3080HS 7 80 57 27 14 20 - 12.4 7.0 22 50 14 -8 16 1.2
3100HS 8 100 67 32 18 26 - 14.4 8.0 28 63 14 -8 16 2.5
AMCM 3040HS-K 4 40 34 16 9 14 - 8.4 5.6 18 40 14 -12 16 0.2
Milling

3050HS-K 5 50 42 22 11 18 - 10.4 6.3 20 40 14 -11 16 0.3


3063HS-K 6 63 49 22 11 18 - 10.4 6.3 20 40 14 -9 16 0.5
3080HS-K 7 80 57 27 14 20 - 12.4 7.0 22 50 14 -8 16 1.2
3100HS-K 8 100 67 32 18 26 - 14.4 8.0 28 63 14 -8 16 2.5
AMCM 4050HS 5 50 42 22 11 18 - 10.4 6.3 21 40 13 7 17 0.28
Milling Grades

4063HS 6 63 49 22 11 18 - 10.4 6.3 21 40 13 5 17 0.5


4080HS 7 80 57 27 14 20 35 12.4 7.0 28 50 15 5 17 1
4100HS 8 100 67 32 18 26 42 14.4 8.0 26 50 15 4 17 1.7
4125HS 9 125 87 40 22 32 52 16.4 9.0 29 63 15 4 17 3.3
AR : Axial rake angle RR : Radial rake angle : Stock item : Under preparing for stock
Milling Inserts

Parts Available Inserts


Screw Wrench APFT-X22 APFT-X28 APXT-MF APXT-MM APKT APKT-MF APKT-MMAPKT-MM1
Face Milling Cutter

3000S Type FTKA0410 TW15S


APKT-MA APKT-MA2 APKT-MA3 APKT-X22 APKT-X23 APKT-X24 APMT-MM
3000S-K Type FTKA0410 TW15S
Thread Milling Cutters for Aluminum Cutters for Mold

4000S Type FTKA0410 TW15S

Available Arbors Coated Uncoated


NCM325

NCM335

PC215K

Designation
PC3525
PC3535

PC3545
PC8520
PC9530
PC6510

PD2000

Designation d Arbors Type Page


PC230
PC240

H01

AMCM 3040HS 16 BT - FMC16 -


3050HS 22 BT - FMC22 - APFT 1604PDSR-X22
E10
3063HS 22 BT - FMC22 - 1604PDTR-X22
3080HS 27 BT - FMC27 - 1604PDR-X28 E10
3100HS 32 BT - FMC32 - 1604PDSR-X28 3000S
16 - FMC16 - 1604PDTR-X28 Type E11
AMCM 3040HS-K BT
- FMC22 - APXT 1604PDSR-MF
3050HS-K 22 BT
1604PDSR-MM E11
3063HS-K 22 BT - FMC22 -
160416R-MM
3080HS-K 27 BT - FMC27 - 160432R-MM
3100HS-K 32 BT - FMC32 -
High feed Cutter

APKT 1604PDSR
AMCM 4050HS 22 BT - FMC22 - 1604PDSR-MF
Side Milling Cutter for Cast iron

4063HS 22 BT - FMC22 - 1604PDSR-MM


4080HS 27 BT - FMC27 - 160432R-MM1
4100HS 27 BT - FMC32 - 1604PDFR-MA E10
4125HS 40 BT - FMB40 - 1604PDFR-MA2
160416FR-MA2 3000S-K
Applicable inserts, see pages E10, E11 Type
160432FR-MA2
Detail cutter spec. see pages E172~E174
1604PDSR-X22
1604PDTR-X22
1604PDR-X23
1604PDTR-X23 E11
1604PDR-X24
1604PDFR-X24
APMT 1806PDSR-MM 4000S Type E11
: Stock item : Under preparing for stock

E 70
Alpha-mill
AMCM2000SE/3000SE AA 15
AR : 4.5
RR : 0

(mm)

Designation Stock D D2 d d1 d2 a b E F ap

>>>
AMCM 2080HSE 5 80 57 27 14 20 12.4 7.0 22 50 4 1.2
2100HSE 6 100 67 32 18 26 14.4 8.0 28 63 4 2.33
AMCM 3080HSE 4 80 57 27 14 20 12.4 7.0 22 50 6 1.3
3100HSE 5 100 67 32 18 26 14.4 8.0 28 63 6 2.3

Milling
Milling Grades
: Stock item : Under preparing for stock

Milling Inserts
Parts Available Inserts
Screw Wrench APXT-MF APXT-MM APXT-MA APKT-MA2

Face Milling Cutter


2000 Type FTKA02565S TW 08S
3000 Type FTKA0410 TW 15S Coated Uncoated

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
NCM325

NCM335

PC215K
PC3525

Designation
PC3535

PC3545
PC8520
PC9530
PC6510

Type Page
PC230
PC240

H01

APXT 11T3PDSR-MF E11


Available Arbors
11T3PDSR-MM
Designation d Arbors
11T312R-MM
AMCM 2080SE 27 BT - FMC27 - 2000 E11
11T316R-MM
2100SE 32 BT - FMC32 - Type
11T324R-MM
AMCM 3080SE 27 BT - FMC27 -
- FMC32 - 11T3PDR-MA
3100SE 32 BT E11
11T318R-MA
Applicable inserts, see pages E11
Detail cutter spec. see pages E172~E174 APXT 1604PDSR-MF E11
1604PDSR-MM
E11
160416R-MM
3000
High feed Cutter

APKT 1604PDFR-MA2
Type
160416FR-MA2
E10
160432FR-MA2
Side Milling Cutter

: Stock item : Under preparing for stock

E 71
Alpha-mill
AMCM2000M AA 0

(mm)
No.of
Designation Stock D D2 d d1 d2 a b E F RR ap
column
>>>

AMCM 2050M 16 50 40 22 11 18 10.4 6.3 29 58 4 -9 39 0.7


2063M 16 63 50 22 13.5 20 12.4 7.0 25 58 4 -8 39 0.8
2080M 20 80 60 27 - 45 14.4 8.0 35 63 5 -7 39 0.96
2100M 24 100 80 32 - 56 16.4 9.0 38 63 6 -5 39 1.2
Milling
Milling Grades
Milling Inserts
Face Milling Cutter
Thread Milling Cutters for Aluminum Cutters for Mold

AR : Axial rake angle RR : Radial rake angle : Stock item : Under preparing for stock

Parts Available Inserts


Screw Wrench APXT-MF APXT-MM APXT-MR APXT-MA

FTKA02565S TW08S
Coated Uncoated
NCM325

NCM335

PC215K

Available Arbors
PC3525
PC3535

PC3545
PC8520
PC9530
PC6510

Designation Page
PC240
PC230

H01

Designation d Arbors
AMCM 2050M 22 BT - FMC22 - APXT 11T3PDSR-MF E11
High feed Cutter

2063M 27 BT - FMC27- 11T3PDSR-MM


Side Milling Cutter for Cast iron

2080M 32 BT - FMC32 - 11T312R-MM


2100M 40 BT - FMB40 - 11T316R-MM E11
Applicable inserts, see pages E11 11T318R-MM
Detail cutter spec. see pages E172~E174 11T324R-MM
11T3PDSR-MR
E11
11T308PDR-MR
11T3PDR-MA
E11
11T318R-MA
: Stock item : Under preparing for stock

E 72
Alpha-mill
AMS1000S/1500S AA 0

(mm)

Designation Stock D d L AR RR ap

>>>
AMS 1010HS 2 10 10 20 80 7.5 -17 5.6 0.04
1011HS 2 11 10 20 80 7.5 -17 5.6 0.04
1012HS-2 2 12 12 25 80 7.5 -12 5.6 0.06
1012HS-3 3 12 12 25 80 7.5 -12 5.6 0.06
1014HS-2 2 14 16 25 90 10 -10 5.6 0.11
1014HS-3 3 14 16 25 90 10 -10 5.6 0.11

Milling
1015HS 3 15 16 25 90 10 -10 5.6 0.11
1016HS-3 3 16 16 25 90 13 -10 5.6 0.12
1016HS-4 4 16 16 25 90 13 -10 5.6 0.12
1017HS 4 17 16 25 90 13 -10 5.6 0.12
1018HS 4 18 16 25 90 13 -10 5.6 0.12

Milling Grades
1020HS-4 4 20 20 30 110 13 -7 5.6 0.23
1020HS-5 5 20 20 30 110 13 -7 5.6 0.23
1021HS 5 21 20 30 110 13 -7 5.6 0.24
1022HS 5 22 20 30 110 13 -7 5.6 0.27
1025HS 7 25 25 30 120 13 -6 5.6 0.39

Milling Inserts
1026HS 7 26 25 30 120 13 -6 5.6 0.39
1032HS 8 32 32 35 120 13 -6 5.6 0.65
1033HS 8 33 32 35 120 13 -6 5.6 0.65
AMS 15010HS 1 10 10 25 80 7.5 -28 9 0.04
15012HS 1 12 12 25 80 7.5 -24 9 0.1

Face Milling Cutter


15013HS 1 13 12 25 80 7.5 -24 9 0.1
15014HS 2 14 16 25 80 9.5 -20 9 0.1
15016HS 2 16 16 30 90 9.5 -20 9 0.11
15017HS 2 17 16 30 90 9.5 -20 9 0.12
15018HS 2 18 16 30 90 9.5 -20 9 0.14

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
15019HS 2 19 16 30 90 12.5 -17 9 0.16
15020HS 2 20 20 30 90 12.5 -17 9 0.18
15021HS 2 21 20 30 90 12.5 -17 9 0.2
15022HS 3 22 20 30 110 12.5 -17 9 0.23
15024HS 3 24 20 30 110 12.5 -16 9 0.3
15025HS 3 25 25 30 110 12.5 -16 9 0.35
15028HS 4 28 25 30 110 12.5 -15 9 0.36
15030HS 4 30 25 30 110 12.5 -15 9 0.38
15032HS 4 32 32 30 110 12.5 -15 9 0.6
15035HS 5 35 32 30 110 12.5 -15 9 0.7
15040HS-S32 5 40 32 35 130 12.5 -14 9 0.8
15040HS-S40 5 40 40 35 130 12.5 -14 9 1.13
15040HS-S42 5 40 42 35 130 12.5 -14 9 1.23
AR : Axial rake angle RR : Radial rake angle : Stock item : Under preparing for stock
High feed Cutter

Parts Available Inserts


Screw Wrench APMT-MM
Side Milling Cutter

1000 Type FTKA01842 - TW06S-A


1500 Type FTKA02555 / FTKA02565S TW07S / TW08S - Coated
Applicable inserts, see pages E11 Designation Type Page
PC3525

APMT 0602PDSR-MM 1000 Type


E11
APMT 0903PDSR-MM 1500 Type
: Stock item : Under preparing for stock

E 73
Alpha-mill
AMS2000S/3000S AA
AA90
0

(mm)

Designation Stock D d L AR RR ap
>>>

AMS 2010HS 1 10 10 20 85 3 -25 11 0.04


2012HS 1 12 16 25 85 5 -24 11 0.1
2014HS 1 14 16 25 90 7 -15 11 0.12
2016HS 2 16 16 25 90 7 -15 11 0.12
2018HS 2 18 16 25 90 7 -14 11 0.12
2020HS 2 20 20 30 100 9 -13 11 0.21
2022HS 3 22 20 35 115 9 -13 11 0.25
Milling

2025HS 3 25 25 35 115 9 -12 11 0.4


2032HS 4 32 32 40 125 9 -11 11 0.7
2040HS 5 40 32 42 130 9 -10 11 0.84
2040HS-S40 5 40 40 42 130 9 -10 11 1.15
2040HS-S42 5 40 42 42 130 9 -10 11 2.0
Milling Grades

2050HS 6 50 32 45 135 9 -9 11 1.06


2050HS-S40 6 50 40 45 135 9 -9 11 1.38
2050HS-S42 6 50 42 45 135 9 -9 11 1.5
2063HS 8 63 32 45 135 9 -8 11 1.31
2063HS-S40 8 63 40 45 135 9 -8 11 1.62
2063HS-S42 8 63 42 45 135 9 -8 11 1.7
Milling Inserts

AMS 3025HS 2 25 25 35 115 14 18 16 0.4


3032HS 3 32 32 40 125 14 14 16 0.69
3040HS 4 40 32 42 130 14 12 16 0.8
3040HS-S40 4 40 40 42 130 14 12 16 1.1
3040HS-S42 4 40 42 42 130 14 12 16 1.2
3050HS 5 50 32 45 135 14 11 16 1.0
Face Milling Cutter

3050HS-S40 5 50 40 45 135 14 11 16 1.3


3050HS-S42 5 50 42 45 135 14 11 16 1.4
3063HS 6 63 32 45 135 14 10 16 1.25
3063HS-S40 6 63 40 45 135 14 10 16 1.5
3063HS-S42 6 63 42 45 135 14 10 16 1.54
AR : Axial rake angle RR : Radial rake angle : Stock item : Under preparing for stock
Thread Milling Cutters for Aluminum Cutters for Mold

Parts
Screw Wrench Coated Uncoated
NCM325

NCM335

PC215K

Designation Type Page


PC3525
PC3535

PC3545
PC8520
PC9530
PC6510
PC240
PC230

H01

2000 Type FTKA02565S TW 08S APXT 11T3PDSR-MF E11

3000 Type FTKA0408, FTKA0410 TW 15S 11T3PDSR-MM


11T312R-MM
11T316R-MM E11
Available Inserts 11T318R-MM 2000
APXT-MF APXT-MM APXT-MR APXT-MA 11T324R-MM Type
High feed Cutter

11T3PDSR-MR
E11
Side Milling Cutter for Cast iron

11T308PDR-MR
11T3PDR-MA
E11
Applicable inserts, see pages E11 11T318R-MA
APXT 1604PDSR-MF E11
1604PDSR-MM 3000
160416R-MM Type E11
160432R-MM
: Stock item : Under preparing for stock

E 74
Alpha-mill
AMS3000S-K/4000S AA 0

(mm)

Designation Stock D d L AR RR ap

>>>
AMS 3025HS-K 2 25 25 35 115 14 18 16 0.4
3032HS-K 3 32 32 40 125 14 14 16 0.69
3040HS-K 4 40 32 42 130 14 12 16 0.8
3040HS-K-40 4 40 40 42 130 14 12 16 1.1
3040HS-K-42 4 40 42 42 130 14 12 16 1.2

Milling
3050HS-K 5 50 32 45 135 14 11 16 1.0
3050HS-K-40 5 50 40 45 135 14 11 16 1.3
3050HS-K-42 5 50 42 45 135 14 11 16 1.4
3063HS-K 6 63 32 45 135 14 10 16 1.25

Milling Grades
3063HS-K-40 6 63 40 45 135 14 10 16 1.5
3063HS-K-42 6 63 42 45 135 14 10 16 1.54
AMS 4032HS 3 32 32 40 125 13 10 17 0.65
4040HS-S32 4 40 32 40 130 13 9 17 0.76

Milling Inserts
4040HS-S40 4 40 40 40 130 13 9 17 1.1
4040HS-S42 4 40 42 40 130 13 9 17 1.2
4050HS-S32 5 50 32 40 135 13 7 17 0.95
4050HS-S40 5 50 40 40 135 13 7 17 1.3
4050HS-S42 5 50 42 40 135 13 7 17 1.4

Face Milling Cutter


4063HS-S32 9 63 32 40 135 13 6 17 1.25
4063HS-S40 9 63 40 40 135 13 6 17 1.6
4063HS-S42 9 63 42 40 135 13 6 17 1.7
AR : Axial rake angle RR : Radial rake angle : Stock item : Under preparing for stock

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
Parts
Screw Wrench Coated Uncoated
NCM325

NCM335
PC3525
PC3535

PC3545
PC9530
PC6510
PD2000

Designation Type Page


PC230

H01

APKT 1604PDSR
3000 Type FTKA0408, FTKA0410 TW 15S
1604PDSR-MF
4000 Type FTKA0410 TW 15S 1604PDSR-MM
160432R-MM1
1604PDFR-MA E10
Available Inserts 1604PDFR-MA2
APKT APKT-MF APKT-MM APKT-MM1 APKT-MA APKT-MA2 160416FR-MA2 3000-K
160432FR-MA2 Type
High feed Cutter

1604PDFR-MA3
1604PDSR-X22
1604PDTR-X22
1604PDR-X23
E11
APKT-MA3 APKT-X22 APKT-X23 APKT-X24 APMT-MM 1604PDTR-X23
Side Milling Cutter

1604PDR-X24
1604PDFR-X24
APMT 1806PDSR-MM 4000 Type E11
: Stock item : Under preparing for stock

Applicable inserts, see pages E10, E11

E 75
Alpha-mill
AMS2000SE/3000SE AA 15

(mm)

Designation Stock D d L AR RR ap
>>>

AMS 2025HSE 2 25 25 30 115 -1 -3 4 0.4


2032HSE 3 32 32 40 125 -1 0 4 0.72
2040HSE 3 40 32 40 130 -1 0 4 0.86
2040HSE-S40 3 40 40 40 130 -1 0 4 1.2
2040HSE-S42 3 40 42 40 130 -1 0 4 1.3
Milling

2050HSE 4 50 32 40 135 -1 0 4 0.98


2050HSE-S40 4 50 40 40 135 -1 0 4 1.3
2050HSE-S42 4 50 42 40 135 -1 0 4 1.4
2063HSE 5 63 32 40 135 -1 0 4 1.24
Milling Grades

2063HSE-S40 5 63 40 40 135 -1 0 4 1.57


2063HSE-S42 5 63 42 40 135 -1 0 4 1.62
AMS 3050HSE 3 50 32 45 135 -4.5 0 6 1.0
3050HSE-S40 3 50 40 45 135 -4.5 0 6 1.3
Milling Inserts

3050HSE-S42 3 50 42 45 135 -4.5 0 6 1.4


3063HSE 4 63 32 45 135 -4.5 0 6 1.3
3063HSE-S40 4 63 40 45 135 -4.5 0 6 1.6
3063HSE-S42 4 63 42 45 135 -4.5 0 6 1.7
AR : Axial rake angle RR : Radial rake angle : Stock item : Under preparing for stock
Face Milling Cutter

Parts
Screw Wrench Coated Uncoated
Thread Milling Cutters for Aluminum Cutters for Mold

NCM325

NCM335

PC215K

Designation Type Page


PC3525
PC3535

PC3545
PC8520
PC9530
PC6510
PC230
PC240

H01

APXT 11T3PDSR-MF E11


2000 Type FTKA02565S TW 08S
11T3PDSR-MM
3000 Type FTKA0410 TW 15S 11T312R-MM
11T316R-MM E11
11T318R-MM 2000
Available Inserts 11T324R-MM Type
APXT-MF APXT-MM APXT-MR 11T3PDSR-MR
E11
11T308PDR-MR
11T3PDR-MA
E11
11T318R-MA
APFT 1604PDSR-X22
E10
1604PDTR-X22
APXT-MA APFT-X22 APFT-X28 1604PDR-X28
High feed Cutter

1604PDSR-X28 E10
3000
Side Milling Cutter for Cast iron

1604PDTR-X28
Type
APXT 1604PDSR-MF E11
1604PDSR-MM
160416R-MM E11
Applicable inserts, see pages E10, E11
160432R-MM
: Stock item : Under preparing for stock

E 76
Alpha-mill
AMS2000M AA 0

(mm)
No.of
Designation Stock D d RR L ap
column

>>>
AMS 2020M 3 20 20 -13 45 120 1 29.4 0.32
2025M 8 25 25 -12 55 130 2 38.9 0.4
2032M 10 32 32 -11 65 140 2 48.5 0.65
2040M 14 40 42 -10 75 150 2 58.0 0.75

Milling
Milling Grades
Milling Inserts
: Stock item : Under preparing for stock

Face Milling Cutter


Parts Available Inserts
Screw Wrench APXT-MF APXT-MM APXT-MR APXT-MA

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
FTKA 02565S TW 08S
Applicable inserts, see pages E11 Coated Uncoated
NCM325

NCM335

PC215K

Designation Page
PC3525
PC3535

PC3545
PC8520
PC9530
PC6510
PC230
PC240

H01

APXT 11T3PDSR-MF E11


11T3PDSR-MM E11
11T312R-MM
11T316R-MM
E11
11T318R-MM
11T324R-MM
High feed Cutter

11T3PDSR-MR
E11
11T308PDR-MR
11T3PDR-MA
E11
11T318R-MA
Side Milling Cutter

: Stock item : Under preparing for stock

E 77
Alpha-mill
AMS2000MH/3000MH AA 0

2000 Type

3000 Type
Fig. 1 Fig. 2

(mm)
APXT APXT
Designation Stock D d L ap Fig.
11T3 ~ 1604 ~
>>>

AMS 2025MH 3 25 25 40 130 20 0.45 3 - 1


2032MH 3 32 32 50 140 30 0.75 1 2 1
AMS 3040MH 4 40 32 60 150 40 0.9 - 4 2
Milling
Milling Grades
Milling Inserts

: Stock item : Under preparing for stock


Face Milling Cutter

Parts Available Inserts


Screw Wrench APXT-MF APXT-MM APXT-MR APXT-MA APKT-MA2
Thread Milling Cutters for Aluminum Cutters for Mold

FTKA 02565S TW 08S


Applicable inserts, see pages E10, E11 Coated Uncoated
NCM325

NCM335

PC215K

Designation Page
PC3525
PC3535

PC3545
PC8520
PC9530
PC6510
PC230
PC240

H01

APXT 11T3PDSR-MF E11


11T3PDSR-MM
11T312R-MM
11T316R-MM E11
11T318R-MM
High feed Cutter

11T324R-MM
Side Milling Cutter for Cast iron

11T3PDSR-MR
E11
11T308PDR-MR
11T3PDR-MA
E11
11T318R-MA
APKT 1604PDSR-MF
E10
1604PDSR-MM
1604PDFR-MA2 E10
: Stock item : Under preparing for stock

E 78
Alpha-mill
AMM1000/1500/2000 AA 0

(mm)

Designation Stock D d d1 L M ap

>>>
AMM 1012HR-M06 3 12 11 6.5 25 40 M06 5.6 0.02
1016HR-M08 4 16 14.5 8.5 25 42 M08 5.6 0.03
1020HR-M10 5 20 18 10.5 30 51 M10 5.6 0.07
1025HR-M12 7 25 23 12.5 35 59 M12 5.6 0.12
1032HR-M16 8 32 29 17 40 67 M16 5.6 0.23

Milling
AMM 15010HR-M06 1 10 11 6.5 25 40 M06 9.4 0.01
15012HR-M06 1 12 11 6.5 25 40 M08 9.4 0.02
15016HR-M08 2 16 14.5 8.5 25 42 M08 9.4 0.03
15020HR-M10 2 20 10.5 18 30 51 M10 9.4 0.06

Milling Grades
15025HR-M12 3 25 12.5 23 35 59 M12 9.4 0.12
15032HR-M16 4 32 17 29 40 67 M16 9.4 0.22
AMM 2016HR-M08 2 16 14.5 8.5 25 42 M08 11 0.02
2020HR-M10 2 20 18 10.5 30 51 M10 11 0.03

Milling Inserts
2025HR-M12 3 25 23 12.5 29 59 M12 11 0.04
2032HR-M16 4 32 29 17 40 67 M16 11 0.07
2040HR-M16 5 40 29 17 40 67 M16 11 0.11
: Stock item : Under preparing for stock

Face Milling Cutter


Parts Available Inserts
Screw Wrench APXT-MM APMT-MM APXT-MF APXT-MR APXT-MA

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
1000 Type FTKA01842 - TW06S-A
1500 Type FTKA02555 / FTKA02565S TW07S / TW08S - Coated Uncoated
FTKA02565S TW08S -
NCM325

NCM335

2000 Type
PC215K

Designation Type Page


PC3525
PC3535

PC3545
PC8520
PC9530
PC6510
PC230
PC240

H01

Available Adaptor APMT 0602PDSR-MM 1000 Type


E11
Designation Available Adaptor APMT 0903PDSR-MM 1500 Type

MAT - M06 APXT 11T3PDSR-MF E11


AMM 1012HR-M06
1016HR-M08 MAT - M08 11T3PDSR-MM
1020HR-M10 MAT - M10 11T312R-MM
1025HR-M12 MAT - M12
High feed Cutter

11T316R-MM E11
1032HR-M16 MAT - M16
15010HR-M06 MAT - M06 11T318R-MM
2000 Type
15012HR-M06 MAT - M06 11T324R-MM
15016HR-M08 MAT - M08
11T3PDSR-MR
15020HR-M10 MAT - M10 E11
Side Milling Cutter

15025HR-M12 MAT - M12 11T308PDR-MR


15032HR-M16 MAT - M16 11T3PDR-MA
E11
2016HR-M08 MAT - M08 11T318R-MA
2020HR-M10 MAT - M10 : Stock item : Under preparing for stock
2025HR-M12 MAT - M12
2032HR-M16 MAT - M16
2040HR-M16 MAT - M16
Applicable inserts, see pages E11
Applicable adaptors, see pages E133~E134

E 79
Technical Information for Future Mill

Technical Information for Future Mill- Aluminum body


Features
Light aluminum body(50% of steel body) can be used high speed Locator for excellent durability.
cutting, tapping center, low power machine. Various kinds of chip breaker are available.
Easy handling. Due to the high rake angle, it provides low cutting load and
It can be used aluminum alloy, medium cutting of steel and cast iron. good surface roughness.
Rigid body employs high tensile aluminum.

Cutter Locator

Double screw for lnclined clamping


mounting locator angle generates
Insert F2,F3
Acute angle of
Locator locator seat part Direction for
screw up
Insert

>>>
clamping
screw
F2

High tensile
strength Wide chip

Milling
aluminum pocket
body F3

Strong clamping between aluminum body and locator


with double screw provides high efficiency.

Milling Grades
Acute angle of locator seat provides strong clamping.
Direction for screw up
Wide chip pocket area provides good chip evacuation.
High tensile strength aluminum body.
lnclined clamping
angle generates
Through coolant system F2,F3

Milling Inserts
F3
Exclusively designed coolant bolt and cover provide excellent
coolant action and chip evacuation from center of the cutter
toward outside.
Exact coolant direction to cutting area.

Face Milling Cutter


Exclusive coolant bolt and cover are sold separately.
Through coolant arbor is necessary . F2

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
Coolant Bolt & Cover Bolt Application range as per workpiece

Bolt : 63 ~ 160 Cover : Over 200


High feed Cutter

Cutting speed Max. available revolution


Cutter diameter Max. revolution
63 20,000
Side Milling Cutter

80 16,000
100 13,000
125 10,000
160 8,000
200 6,500
250 5,000
315 4,000

E 81
Technical Information for Future Mill

Technical Information for Future Mill(FMA)


Features
General milling cutter for high productivity.
Adjustable pitch of cutter and various chip breaker offer wide application range.
Light cutter body can make high speed cutting and can be used in low horse
power machine.
Smooth cutting with low cutting load is accomplished with high rake angle.

Machining examples
Milling >>>
Milling Grades

Chip breaker
Chip breaker Cutting edge Features of chip breaker
Milling Inserts

None
C/B Superior surface roughness at finishing due to ground type cermet insert.
Light
cutting MF
Superior cutting quality for light and difficult-to-cut material machining through the low cutting
Face Milling Cutter

load of chip breaker.

MM
General Suitable for various cutting due to special shape design for general cutting.
cutting
Thread Milling Cutters for Aluminum Cutters for Mold

MR
Roughing Tough cutting edge provides stable cutting performance in severe interruption.

MA
For aluminum Superior cutting quality for aluminum due to sharp cutting edge and buffed surface.

Recommended cutting condition


C/B MF MM MR MA
ISO
Grade
High feed Cutter

vc(m/min) fz(mm/t) vc(m/min) fz(mm/t) vc(m/min) fz(mm/t) vc(m/min) fz(mm/t)


Side Milling Cutter for Cast iron

NCM325 200 ~ 300 0.05 ~ 0.2 150 ~ 300 0.1 ~ 0.3 150 ~ 250 0.1 ~ 0.3 - -
P
PC3525 200 ~ 300 0.05 ~ 0.2 150 ~ 300 0.1 ~ 0.3 100 ~ 250 0.1 ~ 0.3 - -
PC9530 100 ~ 180 0.05 ~ 0.15 120 ~ 180 0.1 ~ 0.3 - - - -
M
NCM335 120 ~ 200 0.05 ~ 0.15 120 ~ 200 0.1 ~ 0.3 - - - -
K PC215K 150 ~ 250 0.05 ~ 0.2 150 ~ 250 0.1 ~ 0.3 - - - -
Aluminum H01 - - - - - - 350 ~ 1,000 0.1 ~ 0.35

E 82
Technical Information for Future Mill

Technical Information for Future Mill(FMP)


Features of FMP insert
Extremely excellent tool life is ensured in high feed and high speed, 2
deep depth with low cutting load and strong cutting edge. 1
Optimal grades for workpiece make high efficiency cutting.
Unique chip breaker make good chip evacuation and lower cutting load ( ).
Innovative curve cutting edge makes lower cutting load and stronger cutting edge ( ).

Machining examples

>>> Milling
Milling Grades
Features of chip breaker
Innovative special cutting edge and chip breaker design ensures ideal 90 cutting and low cutting load.
Various applications are available with multi functional cutters (Facing, Slotting, Shouldering).

Milling Inserts
Improved tool life due to special coated grades.
Superior cutting quality at deep cutting depth through the low cutting load and strong cutting edge.
Recommended C/B and grade as per workpiece( :1st)
Cutter Low carbon steel High carbon steel

Face Milling Cutter


Chip breaker Mild steel Alloy steel
Stainless steel Cast iron Aluminum alloy
edge
C/B Grade C/B Grade C/B Grade C/B Grade C/B Grade
MF
NCM325 NCM325 NCM325
Low cutting PC6510
load type PC230 PC230 PC230
PC215K

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
NCM335 NCM335 NCM335

Reinforced MM NCM325 NCM325 NCM325


cutting PC6510
PC230 PC230 PC230
edge type PC215K
NCM335 NCM335 NCM335
Sharp MA
cutting H01
edge type G10

Recommended cutting condition


Cutting Speed vc(m/min)
Feed
Workpiece CVD Coated PVD Coated Carbide
High feed Cutter

(mm/t)
NCM325 NCM335 PC3535 PC3545 PC6510 PC8520 PC9530 H01
SM C
~0.3 100~250 100~220 100~250 100~220 - 100~250 100~250 -
SCM
STD
Side Milling Cutter

~0.25 100~220 100~200 100~220 100~200 - 100~220 100~220 -


KP
NAK ~0.2 100~220 100~180 100~200 100~180 - 100~200 100~200 -
STS ~0.2 - - - 80~200 - 80~200 80~200 -
GC/GCD ~0.25 - - - - 100~200 - - -

Non-ferrous ~0.4 - - - - - -
Aluminum - 400~1,000

E 83
Technical Information for Future Mill

Technical Information for Future Mill(FMR)


Features
Wide coverage for medium to roughing, general steel to high hardness mold materials.
2 step shape of insert provides strong clamp and can be minimize components to replace shim.
4-8 cutting edge available per insert.(Inscribed circle 05, 06, 07, 08, 10, 12, 16, 20).
Uneven flute spacing prevents vibration at high speed application and provides stable machining.
Precise design on insert seat part prevents insert from chattering.
Special design put on insert bottom part prevent movement and chatter of insert.
Very easy to change cutting edge due to the rotate prevention part of insert.

Machining Chip breakers


examples Chip breakers Cutter edge Features
>>>

MF
Finishing Low cutting resistance chip breaker design guarantees long tool life good
performance at finishing and difficult-to-cut material machining.

Copying MM
Medium Suitable for general milling at wide application range.
Milling

MA
Helical Aluminum Sharp cutting edge and buffed top face for aluminum machining prevent welding
and control chip flow.
Milling Grades

Slotting & Side cutting


FMR Insert cutting edge shape
Cutting
Milling Inserts

edge shape
(G calss)

Ramping Designation RDHW M0F RDHW M0E RDHW M0S


Face Milling Cutter

Clamping system
Thread Milling Cutters for Aluminum Cutters for Mold

Screw.

Supporting
part of insert. Rotate
prevention
Rotate prevention design of
design of insert insert seat
seat part. part.

FMR 3000 Type FMR 5000 Type RDKT10T3M0- RDKT1605M0-MM


FMR 4000 Type FMR 6000 Type RDKT1204M0- RDKT2006M0-MM
High feed Cutter

Special chip breaker for


Side Milling Cutter for Cast iron

low cutting load


Minimized heat generation
due to smooth chip flow.
Smooth cutting edge preparation
0.02 Inclined land angle.
Low cutting load and better
surface roughness.
Facial contact through curved
face
Prevent rotation at high speed
0.02 cutting Stable and tight clamping
of insert. Good positioning of
Good surface finish due to the precise Uneven flute spacing prevents vibration at high insert repeatedly.
design of insert seat part of cutter speed application and provides stable machining 4-8 cutting edge available per insert

E 84
Technical Information for Future Mill

Technical Information for Future Mill(FMR)


Chip removal rate (cm3/min)
Workpiece Grades 8 10 12 15 16 20 21 25 26 32 33 40 50 63 80 100 125 160
General structure 4.97 9.94 9.94 14.92 31.83 31.83 47.74 47.74 47.74 71.61 38.19 95.49 119.36 143.23 167.11 190.98 133.69 509.29
steel
(under 200HB)
3.97 7.95 7.95 11.93 25.46 25.46 38.19 38.19 38.19 57.29 38.19 76.39 95.49 114.59 133.69 152.78 133.69 458.36
General carbon steel
(under 30 HRC)
P PC3525 2.86 5.72 5.72 8.59 22.91 22.91 34.37 34.37 34.37 51.56 34.37 68.75 85.94 103.13 120.32 137.5 120.32 407.43
High carbon steel,
Alloy steel (30~40 HRC)
1.24 2.48 2.48 3.72 11.45 11.45 14.32 17.18 14.32 21.48 14.32 28.64 35.8 42.97 50.13 57.29 50.13 249.55
High carbon steel,
Alloy steel (40~50 HRC)
0.95 1.9 1.9 2.86 7.63 7.63 9.54 11.45 9.54 14.32 9.54 19.09 23.87 28.64 33.42 38.19 33.42 152.78
Alloy steel
(over 50 HRC) PC9530
M PC8520
2.06 4.13 4.13 6.2 16.55 16.55 12.41 24.82 12.41 18.62 12.41 24.82 31.03 37.24 43.44 49.65 43.44 331.04
Stainless steel

>>>
K PC6510 2.86 5.72 5.72 8.59 14.32 14.32 21.48 21.48 21.48 32.22 21.48 42.97 53.71 64.45 75.2 85.94 75.2 366.69
Cast iron

Required machine power(PKW = 0.75 x PHP)


RDKT10

Milling
Cutting condition
Workpiece Grades 21 25 26 32 40 50 63 80 100
vc fz ap ae
General structure steel(under 200HB) 2.2 2.2 2.2 3.3 4.4 5.5 6.6 7.7 8.8 250 0.4 1.5 0.5D

Milling Grades
General carbon steel (under 30 HRC) 2.1 2.1 2.1 3.1 4.1 5.2 6.2 7.3 8.3 200 0.4 1.5 0.5D
P High carbon steel, Alloy steel (30~40
PC3525
2.2 2.2 2.2 3.3 4.5 5.6 6.7 7.9 9 180 0.4 1.5 0.5D
HRC) 1.1 1.1 1.1 1.6 2.1 2.6 3.2 3.7 4.2 150 0.3 1.0 0.5D
High carbon steel, Alloy steel (40~50 0.7 0.7 0.7 1.1 1.4 1.7 2.1 2.4 2.8 100 0.3 1.0 0.5D
HRC) PC9530

Milling Inserts
M 0.6 0.6 0.6 0.8 1.2 1.5 1.7 2 2.3 130 0.2 1.5 0.5D
Alloy steel(over 50 HRC) PC8520

K Stainless steel PC6510 0.6 0.6 0.6 0.9 1.2 1.5 1.8 2.1 2.4 180 0.2 1.5 0.5D

RDKT12

Face Milling Cutter


Cutting condition
Workpiece Grades 32 33 40 50 63 80 100 125 vc fz ap ae
General structure steel(under 200HB) 1.7 1.7 2.6 3.5 3.5 4.4 5.3 6.1 200 0.4 1.5 0.5D
General carbon steel (under 30 HRC) 2 2 3.1 4.1 2.6 5.2 6.2 7.2 180 0.4 1.5 0.5D

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
P High carbon steel, Alloy steel (30~40 HRC)
PC3525 2.2 2.2 3.3 4.4 2.8 5.6 6.7 7.8 160 0.4 1.5 0.5D
High carbon steel, Alloy steel (40~50 HRC) 1 1 1.5 1.6 2.1 2.6 3.1 3.6 140 0.3 1.0 0.5D
Alloy steel(over 50 HRC) 0.7 0.7 1 1.4 0.8 1.7 2.1 2.4 100 0.3 1.0 0.5D
PC9530
M Stainless steel 0.5 0.5 0.8 1.1 0.7 1.4 1.7 2 130 0.2 1.5 0.5D
PC8520

K Cast iron PC6510 0.6 0.6 0.9 1.2 0.7 1.5 1.8 2.1 180 0.2 1.5 0.5D

Chip removal rate by cutting condition


Used insert : RDKT10 Variation of cutting condition
Chip removal rate(㎤ /min)

ISO
High feed Cutter

Standard vc = 200 fz = 0.4 ap = 1.5 ae = 0.5D


Speed (+) 250
Standard cutting Speed (-) 150
condition
Side Milling Cutter

Cutting speed(+) Feed (+) 0.6


Cutting speed(-)
Feed(+) Feed (-) 0.2
Feed(-)
ap (+) 2
ap(+)
ap(-) ap (-) 1
ae(+)
ae(-) ae (+) D
ae (-) 0.2D
Cutting Diameter(Ø)

E 85
High feed Cutter Milling
Side Milling Cutter for Cast iron Thread Milling Cutters for Aluminum Cutters for Mold Face Milling Cutter Milling Inserts Milling Grades >>>

E 86
Recommended cutting condition
Side milling, Slotting, Ramping, Copying
Grade Cutting FMR1000 FMR1500 FMR2000 FMR2500 FMR3000 FMR4000 FMR5000 FMR6000
Workpiece Hardness ae fz ae fz ae fz ae fz ae fz ae fz ae fz ae fz
s speed (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t)
General structure steel 200HB PC3525 100~250 1.0 0.4 1.2 0.4 1.5 0.4 1.7 0.4 2.0 0.5 2.4 0.6 3.0 0.7 4.0 0.8
General carbon steel 30HRC PC3525 100~220 0.7 0.4 1.2 0.4 1.5 0.4 1.7 0.4 2.0 0.5 2.4 0.6 3.0 0.7 4.0 0.8
P High carbon steel,Alloy steel 30~40HRC PC3525 100~200 0.7 0.2 0.9 0.2 1.2 0.2 1.5 0.2 1.7 0.3 2.0 0.4 2.7 0.5 3.7 0.6
High carbon steel,Alloy steel 40~50HRC PC3525 90~150 0.7 0.2 0.9 0.2 1.2 0.2 1.5 0.2 1.7 0.3 2.0 0.4 2.7 0.5 3.7 0.6
Alloy steel 50HRC PC3525 90~150 0.7 0.2 0.9 0.2 1.2 0.2 1.5 0.2 1.7 0.3 2.0 0.4 2.7 0.5 3.7 0.6
M Stainless steel 270HB PC9530 50~200 0.7 0.2 0.9 0.2 1.2 0.2 1.5 0.2 1.7 0.3 2.0 0.4 2.7 0.5 3.7 0.6
K Cast iron, Ductile cast iron Tensile strength 350Mpa PC6510 150~250 1.0 0.4 1.2 0.4 1.5 0.4 1.7 0.4 2.0 0.5 2.4 0.6 3.0 0.7 4.0 0.8

Pocketing
FMR1000 FMR1500 FMR2000 FMR2500 FMR3000 FMR4000 FMR5000 FMR6000
Workpiece Hardness Grades Cutting ae fz ae fz ae fz ae fz ae fz ae fz ae fz ae fz
speed (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t)
General structure steel 200HB PC3525 100~250 1.0 0.3 1.2 0.3 1.5 0.3 1.7 0.3 2.0 0.4 2.4 0.5 3.0 0.6 4.0 0.7
General carbon steel 30HRC PC3525 100~220 0.7 0.3 1.2 0.3 1.5 0.3 1.7 0.3 2.0 0.4 2.4 0.5 3.0 0.6 4.0 0.7
P High carbon steel,Alloy steel 30~40HRC PC3525 100~200 0.7 0.1 0.9 0.1 1.2 0.1 1.5 0.1 1.7 0.2 2.0 0.3 2.7 0.4 3.7 0.5
High carbon steel,Alloy steel 40~50HRC PC3525 90~150 0.7 0.1 0.9 0.1 1.2 0.1 1.5 0.1 1.7 0.2 2.0 0.3 2.7 0.4 3.7 0.5
Alloy steel 50HRC PC3525 90~150 0.7 0.1 0.9 0.1 1.2 0.1 1.5 0.1 1.7 0.2 2.0 0.3 2.7 0.4 3.7 0.5
M Stainless steel 270HB PC9530 50~200 0.7 0.1 0.9 0.1 1.2 0.1 1.5 0.1 1.7 0.2 2.0 0.3 2.7 0.4 3.7 0.5
K Cast iron, Ductile cast iron Tensile strength 350Mpa PC6510 150~250 1.0 0.3 1.2 0.3 1.5 0.3 1.7 0.3 2.0 0.4 2.4 0.5 3.0 0.6 4.0 0.7
Technical Information for Future Mill

Plunging
FMR1000 FMR1500 FMR2000 FMR2500 FMR3000 FMR4000 FMR5000 FMR6000
Workpiece Hardness Grades Cutting ae fz ae fz ae fz ae fz ae fz ae fz ae fz ae fz
speed (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t)
General structure steel 200HB PC3525 100~250 2.5 0.2 3.0 0.2 3.5 0.2 4.0 0.2 5.0 0.3 6.0 0.4 8.0 0.5 10.0 0.6
General carbon steel 30HRC PC3525 100~220 2.5 0.2 3.0 0.2 3.5 0.2 4.0 0.2 5.0 0.3 6.0 0.4 8.0 0.5 10.0 0.6
P High carbon steel,Alloy steel 30~40HRC PC3525 100~200 2.5 0.1 3.0 0.1 3.5 0.1 4.0 0.1 5.0 0.2 6.0 0.3 8.0 0.4 10.0 0.5
High carbon steel,Alloy steel 40~50HRC PC3525 90~150 2.5 0.1 3.0 0.1 3.5 0.1 4.0 0.1 5.0 0.2 6.0 0.3 8.0 0.4 10.0 0.5
Alloy steel 50HRC PC3525 90~150 2.5 0.1 3.0 0.1 3.5 0.1 4.0 0.1 5.0 0.2 6.0 0.3 8.0 0.4 10.0 0.5
M Stainless steel 270HB PC9530 50~200 2.5 0.1 3.0 0.1 3.5 0.1 4.0 0.1 5.0 0.2 6.0 0.3 8.0 0.4 10.0 0.5
K Cast iron, Ductile cast iron Tensile strength 350Mpa PC6510 150~250 2.5 0.2 3.0 0.2 3.5 0.2 4.0 0.2 5.0 0.3 6.0 0.4 8.0 0.5 10.0 0.6

Helical cutting
FMR1000 FMR1500 FMR2000 FMR2500 FMR3000 FMR4000 FMR5000 FMR6000
Workpiece Hardness Grades Cutting ae fz ae fz ae fz ae fz ae fz ae fz ae fz ae fz
speed (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t)
General structure steel 200HB PC3525 100~250 1.0 0.2 1.0 0.2 1.0 0.2 1.0 0.2 2.0 0.3 2.0 0.4 4.0 0.5 4.0 0.6
General carbon steel 30HRC PC3525 100~220 0.7 0.2 0.7 0.2 0.7 0.2 0.7 0.2 2.0 0.3 2.0 0.4 4.0 0.5 4.0 0.6
P High carbon steel,Alloy steel 30~40HRC PC3525 100~200 0.7 0.1 0.7 0.1 0.7 0.1 0.7 0.1 1.7 0.2 1.7 0.3 3.7 0.4 3.7 0.5
High carbon steel,Alloy steel 40~50HRC PC3525 90~150 0.7 0.1 0.7 0.1 0.7 0.1 0.7 0.1 1.7 0.2 1.7 0.3 3.7 0.4 3.7 0.5
Alloy steel 50HRC PC3525 90~150 0.7 0.1 0.7 0.1 0.7 0.1 0.7 0.1 1.7 0.2 1.7 0.3 3.7 0.4 3.7 0.5
M Stainless steel 270HB PC9530 50~200 0.7 0.1 0.7 0.1 0.7 0.1 0.7 0.1 1.7 0.2 1.7 0.3 3.7 0.4 3.7 0.5
K Cast iron, Ductile cast iron Tensile strength 350Mpa PC6510 150~250 1.0 0.2 1.0 0.2 1.0 0.2 1.0 0.2 2.0 0.3 2.0 0.4 4.0 0.5 4.0 0.6
Technical Information for Future Mill

FMR Vibration test

Machining example
Test sample : FMRS3032RD-S / RDKT10T3M0-MM (PC3535)
Workpiece : STD11
Cutting condition : vc = 200m/min fz = 0.40mm/t
ap = 2.0mm ae = 4.0mm

>>> Milling
Cutting condition formulas for milling
Cutting speed

Milling Grades
D n (m/min)
vc = 1000

Milling Inserts
RPM

n = vc 1000 (min-1)
D

Face Milling Cutter


Feed(per tooth)
ap

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
vf
fz = n z
(mm/t)
ae

Feed(per minute)

vf = fz n z (mm/min) vc = Cutting speed(m/min)


n = Revolution per a minute(min-1)
D = Cutting diameter(mm)
vf = Feed per a minute(mm/min)
Chip removal rate
fz = Feed per tooth(mm/t)
z = Number of tooth
Q = ap ae vf 3
High feed Cutter

(cm /min)
1000 Pc = Power requirement(kW)
H = Horsepower requirement(Hp)
Q = Chip removal amount(cm3/min)
Required Q kc ap = Depth of cut(mm)
Pc =
Side Milling Cutter

machine (kW)
power 60 102 ae = Width of cut(mm)
Kc = Specific cutting resistance(MPa)
Pc (Hp)
H = 0.75 = Mechanical efficiency(%)

E 87
Technical Information for Future Mill

Feed as per cutting depth


Chip Depth of cut (mm)
Designation
breaker 0.2~0.5 0.5~1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0
RDHW0501M0 - 0.25 0.15 - - - - - - -
RDHW06T1M0 - 0.30 0.20 0.10 - - - - - -
RDHW0702M0 - 0.35 0.25 0.10 0.07 - - - - -
RDHW0803M0 - 0.40 0.30 0.15 0.01 - - - - -
RDKT10T3M0 - MF/MM - 0.40 0.35 0.30 0.20 - - - -
RDKT1204M0 - MF/MM - 0.50 0.45 0.30 0.25 0.22 - - -
RDHW1605M0 - - 0.60 0.50 0.45 0.35 0.30 0.20 0.10 -
RDHW2006M0 - - - 0.60 0.50 0.40 0.30 0.25 0.15 0.10
RDKT1605M0 - MM - 0.60 0.50 0.45 0.35 0.30 0.20 0.10 -
RDKT2006M0 - MM - - 0.60 0.50 0.40 0.30 0.25 0.15 0.10
>>>

Ramping technical data

ap
Lmin = (mm)
tan
Milling

Lmin : Min. inclination cutting length.


: Max. ramping angle.
ap : Depth of cut.
Milling Grades

Tool Ramping angle Cutting length by ramping angle L(mm)


Section
diameter( (Max) ap=1mm ap=2mm ap=2.5mm ap=3mm ap=3.5mm ap=4mm ap=5mm ap=6mm ap=8mm ap=10mm
08 18.14 3 6 8 - - - - - - -
Milling Inserts

10 11.7 5 10 12 - - - - - - -
FMR1000
12 8.43 7 13 17 - - - - - -
15 5.93 10 19 24 - - - - - - -
10 20.67 21 5 7 8 - - - - - -
12 10.05 10 11 14 17 - - - - - -
FMR1500
Face Milling Cutter

16 6.12 6 19 23 28 - - - - - -
20 4.36 4 26 33 39 - - - - - -
15 9.42 6 12 15 18 21 - - - - -
FMR2000
20 5.85 10 20 24 29 34 - - - - -
16 13.7 4 8 10 12 14 16 - - - -
Thread Milling Cutters for Aluminum Cutters for Mold

FMR2500 20 9.29 6 12 15 18 21 24 - - - -
25 6.56 9 17 22 26 30 35 - - - -
25 21.8 3 5 6 8 9 10 13 - - -
32 13.24 4 9 11 13 15 17 21 - - -
40 9.09 6 13 16 19 22 25 31 - - -
FMR3000 50 6.52 9 17 22 26 31 35 44 - - -
63 4.76 12 24 30 36 42 48 60 - - -
80 3.52 16 33 41 49 57 65 81 - - -
100 2.69 21 43 53 64 74 85 106 - - -
32 15.95 3 7 9 10 12 14 17 21 - -
40 10.3 6 11 14 17 19 22 28 33 - -
50 7.13 8 16 20 24 28 32 40 48 - -
FMR4000 63 5.08 11 22 28 34 39 45 56 67 - -
80 3.69 16 31 39 47 54 62 78 93 - -
100 2.79 21 41 51 62 72 82 103 123 - -
High feed Cutter

125 2.14 27 54 67 80 94 107 134 161 - -


Side Milling Cutter for Cast iron

40 7.4 8 15 19 23 27 31 38 46 62 -
50 5.22 11 22 27 33 38 44 55 66 88 -
63 3.79 15 30 38 45 53 60 75 91 121 -
FMR5000
80 2.97 19 39 48 58 67 77 96 116 154 -
100 2.09 27 55 69 82 96 110 137 164 219 -
125 1.63 35 70 88 105 123 141 176 211 281 -
40 7.44 8 15 19 23 27 31 38 46 61 77
50 4.97 11 23 29 34 40 46 57 69 92 46
63 3.69 16 31 39 47 54 62 78 93 124 62
FMR6000
80 2.72 21 42 53 63 74 84 105 126 168 84
100 2.12 27 54 68 81 95 108 135 162 216 108
125 1.57 36 73 91 109 128 146 182 219 292 146

E 88
Technical Information for Future Mill

Helical cutting technical data - DHmin Helical cutting technical data - DHmax
Tool diameter( )

Tool diameter( )
Insert

Insert
Section Section

Ramping angle( ) Ramping angle( )

DHmax
DHmin

d ap = d ap =
1 2 2.5 3 3.5 4 5 6 8 10 1 2 2.5 3 3.5 4 5 6 8 10

>>>
5 08 11 3 6.11 12.35 15.57 - - - - - - - 5 08 14 6 3.04 6.11 7.65 - - - - - - -
FMR 5 10 15 5 3.65 7.34 7.34 - - - - - - - FMR 5 10 18 8 2.28 4.57 5.72 - - - - - - -
1000 5 12 19 7 2.61 5.23 5.23 - - - - - - - 1000 5 12 22 10 1.83 3.65 4.57 - - - - - - -
5 15 25 10 1.83 3.65 3.65 - - - - - - - 5 15 28 13 1.40 2.81 3.51 - - - - - - -

Milling
6 10 14 4 4.57 9.20 9.20 13.95 - - - - - - 6 10 18 8 2.28 4.57 5.72 6.88 - - - - - -
FMR 6 12 18 6 3.04 6.11 6.11 9.20 - - - - - - FMR 6 12 22 10 1.83 3.65 4.57 5.49 - - - - - -
1500 6 16 26 10 1.83 3.65 3.65 5.49 - - - - - - 1500 6 16 30 14 1.30 2.61 3.26 3.92 - - - - - -
6 20 34 14 1.30 2.61 2.61 3.92 - - - - - - 6 20 38 18 1.01 2.03 2.54 3.04 - - - - - -

Milling Grades
FMR 7 15 23 8 2.28 4.57 4.57 6.88 8.04 - - - - - FMR 7 15 28 13 1.40 2.81 3.51 4.22 4.92 - - - - -
2000 7 20 33 13 1.40 2.81 2.81 4.22 4.92 - - - - - 2000 7 20 38 18 1.01 2.03 2.54 3.04 3.55 - - - - -
8 16 24 8 2.28 4.57 4.57 6.88 8.04 9.20 - - - - 8 16 30 14 1.30 2.61 3.26 3.92 4.57 5.23 - - - -
FMR FMR
8 20 32 12 1.52 3.04 3.04 4.57 5.34 6.11 - - - - 8 20 38 18 1.01 2.03 2.54 3.04 3.55 4.06 - - - -

Milling Inserts
2500 2500
8 25 42 17 1.07 2.15 2.15 3.22 3.76 4.30 - - - - 8 25 48 23 0.79 1.59 1.98 2.38 2.78 3.18 - - - -
10 25 40 15 1.22 2.43 2.43 3.65 4.27 4.88 6.11 - - - 10 25 48 23 0.79 1.59 1.98 2.38 2.78 3.18 3.97 - - -
10 32 54 22 0.83 1.66 1.66 2.49 2.91 3.32 4.15 - - - 10 32 62 30 0.61 1.22 1.52 1.83 2.13 2.43 3.04 - - -
10 40 70 30 0.61 1.22 1.22 1.83 2.13 2.43 3.04 - - - 10 40 78 38 0.48 0.96 1.20 1.44 1.68 1.92 2.40 - - -

Face Milling Cutter


FMR FMR
10 50 90 40 0.46 0.91 0.91 1.37 1.60 1.83 2.28 - - - 10 50 98 48 0.38 0.76 0.95 1.14 1.33 1.52 1.90 - - -
3000 3000
10 63 116 53 0.34 0.69 0.69 1.03 1.21 1.38 1.72 - - - 10 63 124 61 0.30 0.60 0.75 0.90 1.05 1.20 1.50 - - -
10 80 150 70 0.26 0.52 0.52 0.78 0.91 1.04 1.30 - - - 10 80 158 78 0.23 0.47 0.58 0.70 0.82 0.94 1.17 - - -
10 100 190 90 0.20 0.41 0.41 0.61 0.71 0.81 1.01 - - - 10 100 198 98 0.19 0.37 0.47 0.56 0.65 0.74 0.93 - - -

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
12 32 52 20 0.91 1.83 1.83 2.74 3.20 3.65 4.57 5.49 - - 12 32 62 30 0.61 1.22 1.52 1.83 2.13 2.43 3.04 3.65 - -
12 40 68 28 0.65 1.30 1.30 1.96 2.28 2.61 3.26 3.92 - - 12 40 78 38 0.48 0.96 1.20 1.44 1.68 1.92 2.40 2.88 - -
12 50 88 38 0.48 0.96 0.96 1.44 1.68 1.92 2.40 2.88 - - 12 50 98 48 0.38 0.76 0.95 1.14 1.33 1.52 1.90 2.28 - -
FMR FMR
12 63 114 51 0.36 0.72 0.72 1.07 1.25 1.43 1.79 2.15 - - 12 63 124 61 0.30 0.60 0.75 0.90 1.05 1.20 1.50 1.80 - -
4000 4000
12 80 148 68 0.27 0.54 0.54 0.81 0.94 1.07 1.34 1.61 - - 12 80 158 78 0.23 0.47 0.58 0.70 0.82 0.94 1.17 1.40 - -
12 100 188 88 0.21 0.41 0.41 0.62 0.73 0.83 1.04 1.24 - - 12 100 198 98 0.19 0.37 0.47 0.56 0.65 0.74 0.93 1.12 - -
12 125 238 113 0.16 0.32 0.32 0.48 0.57 0.65 0.81 0.97 - - 12 125 248 123 0.15 0.30 0.37 0.45 0.52 0.59 0.74 0.89 - -
16 40 64 24 0.76 1.52 1.52 2.28 2.66 3.04 3.81 4.57 6.11 - 16 40 78 38 0.48 0.96 1.20 1.44 1.68 1.92 2.40 2.88 3.85 -
16 50 84 34 0.54 1.07 1.07 1.61 1.88 2.15 2.69 3.22 4.30 - 16 50 98 48 0.38 0.76 0.95 1.14 1.33 1.52 1.90 2.28 3.04 -
FMR 16 63 110 47 0.39 0.78 0.78 1.16 1.36 1.55 1.94 2.33 3.11 - FMR 16 63 124 61 0.30 0.60 0.75 0.90 1.05 1.20 1.50 1.80 2.39 -
5000 16 80 144 64 0.29 0.57 0.57 0.86 1.00 1.14 1.43 1.71 2.28 - 5000 16 80 158 78 0.23 0.47 0.58 0.70 0.82 0.94 1.17 1.40 1.87 -
16 100 184 84 0.22 0.43 0.43 0.65 0.76 0.87 1.09 1.30 1.74 - 16 100 198 98 0.19 0.37 0.47 0.56 0.65 0.74 0.93 1.12 1.49 -
High feed Cutter

16 125 234 109 0.17 0.33 0.33 0.50 0.59 0.67 0.84 1.00 1.34 - 16 125 248 123 0.15 0.30 0.37 0.45 0.52 0.59 0.74 0.89 1.19 -
20 50 80 30 0.61 1.22 1.22 1.83 2.13 2.43 3.04 3.65 4.88 6.11 20 50 98 48 0.38 0.76 0.95 1.14 1.33 1.52 1.90 2.28 3.04 3.81
20 63 106 43 0.42 0.85 0.85 1.27 1.49 1.70 2.12 2.55 3.40 4.25 20 63 124 61 0.30 0.60 0.75 0.90 1.05 1.20 1.50 1.80 2.39 2.99
FMR 20 80 140 60 0.30 0.61 0.61 0.91 1.06 1.22 1.52 1.83 2.43 3.04 FMR 20 80 158 78 0.23 0.47 0.58 0.70 0.82 0.94 1.17 1.40 1.87 2.34
Side Milling Cutter

6000 20 100 180 80 0.23 0.46 0.46 0.68 0.80 0.91 1.14 1.37 1.83 2.28 6000 20 100 198 98 0.19 0.37 0.47 0.56 0.65 0.74 0.93 1.12 1.49 1.86
20 125 230 105 0.17 0.35 0.35 0.52 0.61 0.70 0.87 1.04 1.39 1.74 20 125 248 123 0.15 0.30 0.37 0.45 0.52 0.59 0.74 0.89 1.19 1.48
20 160 300 140 0.13 0.26 0.26 0.39 0.46 0.52 0.65 0.78 1.04 1.30 20 160 318 158 0.12 0.23 0.29 0.35 0.40 0.46 0.58 0.69 0.92 1.16
D = Tool diameter(mm), DHmin, max = Min, Max diameter(mm)
d = Tool Path, mm
DHmin(Max diameter) = D * 2 - Insert size, DHmax(Max diameter) = D * 2 - 2
d(tool path) = DHmin, max - D

E 89
Future Mill
FMACM3000/4000 AA 45

Fig. 1 Fig. 2 Fig. 3

(mm)
Stock
Designation D D2 d a b E F d1 d2 ap Fig.
R L
>>>

FMACM 3050HR 4 50 42 22 10.4 6.3 20 40 11 17.5 4.0 0.4 1


3050HR-H 6 50 42 22 10.4 6.3 20 40 11 17.5 4.0 0.4 1
3063HR 5 63 49 22 10.4 6.3 20 40 11 17.5 4.0 0.5 1
3063HR-H 8 63 49 22 10.4 6.3 20 40 11 17.5 4.0 0.6 1
3080HR 6 80 57 27 12.4 7.0 23 50 14 20 4.0 1.1 1
3080HR-H 10 80 57 27 12.4 7.0 23 50 14 20 4.0 1.2 1
3100HR 7 100 67 32 14.4 8.0 25.5 50 18 26 4.0 1.7 2
3100HR-H 12 100 67 32 14.4 8.0 25.5 50 18 26 4.0 1.7 2
Milling

3125HR 8 125 87 40 16.4 9.0 29 63 22 32 4.0 3.5 2


3125HR-H 14 125 87 40 16.4 9.0 29 63 22 32 4.0 3.5 2
FMACM 4050HR 3 50 49 22 10.4 6.3 20 40 11 18 6.5 0.4 1
4063HR 4 63 49 22 10.4 6.3 20 40 11 18 6.5 0.6 1
4080HR 5 80 57 27 12.4 7.0 23 50 14 20 6.5 1.1 1
4080HR-M 6 80 57 27 12.4 7.0 23 50 14 20 1.1 1
Milling Grades

6.5
4080HR-H 8 80 57 27 12.4 7.0 23 50 18 20 6.5 1.1 1
4100HR 5 100 67 32 14.4 8.0 25 50 18 26 6.5 1.6 1
4100HR-M 7 100 67 32 14.4 8.0 25 50 18 26 6.5 1.6 1
4100HR-H 10 100 67 32 14.4 8.0 25 50 18 26 6.5 1.6 1
4125HR 6 125 87 40 16.4 9.0 29 63 22 32 6.5 3.1 1
4125HR-M 8 125 87 40 16.4 9.0 29 63 22 32 6.5 3.1 1
Milling Inserts

4125HR-H 12 125 87 40 16.4 9.0 29 63 22 32 6.5 3.1 1


4160R 7 160 107 40 16.4 9.0 35 63 - - 6.5 4.8 3
4160R-M 10 160 107 40 16.4 9.0 35 63 - - 6.5 4.8 3
4160R-H 16 160 107 40 16.4 9.0 35 63 - - 6.5 4.8 3
4200R 8 200 130 60 25.7 14.0 32 63 - - 6.5 6.1 3
4200R-M 12 200 130 60 25.7 14.0 32 63 - - 6.5 6.1 3
Face Milling Cutter

4200R-H 18 200 130 60 25.7 14.0 32 63 - - 6.5 6.1 3


Note) Through coolant type between 50 ~ 125 : Stock item : Under preparing for stock

Parts Available Inserts


Screw Insert Wrench Shim Wrench Shim Screw Shim SEET-MF SEET-MM SEET-MA SEXT-MF
Thread Milling Cutters for Aluminum Cutters for Mold

3000 Type FTKA0307 - - - -


4000 Type FTGA03512 TW15S HW35L SHXN0509F SS42SAF SEXT-MM SEXT-MR SEEW SEEW-W

Available Arbors
Designation d Arbors
FMACM 3050HR- 22 BT - FMA22 -
Coated Cermet Uncoated
3063HR- 22 BT - FMC22 -
NCM325

NCM335

Designation Type Page


PC6510
PC215K
PC3535

PC8520
PC9530

PD2000

3080HR- 27 BT - FMC27 -
CN30
H01

3100HR- 32 BT - FMC32 -
3125HR- 40 BT - FMB40 - SEET 0903AGFN-MA
High feed Cutter

FMACM 4050HR- 22 BT - FMA22 - 0903AGSN-MF E19


Side Milling Cutter for Cast iron

4063HR- 22 BT - FMC22 - 0903AGSN-MM 3000


4080HR- 27 BT - FMC27 - SEXT 0903AGSN-MF
Type E20
4100HR- BT - FMC32 - 0903AGSN-MM
32
0903AGSN-MR
4125HR- 40 BT - FMB40 -
SEEW 0903AGTN E19
4160R- 40 BT - FMB40 - SEET 14M4AGFN-MA
4200R- 60 BT - FMB60 - 14M4AGSN-MF E19
Applicable inserts, see pages E19, E20 14M4AGSN-MM
Detail cutter spec. see pages E172~E174 SEXT 14M4AGSN-MF
14M4AGSN-MM 4000 E20
14M4AGSN-MR Type
SEEW 14M4AGTN
14M4AGFN-W E19
14M4AGSN-W
14M4AGFN-W
: Stock item : Under preparing for stock

E 90
Future Mill
FMACM3000-A/4000-A (Aluminum body) AA 45

Fig. 1 Fig. 2 Fig. 3 Fig. 4

(mm)
Stock
Designation D D2 d a b E F d1 d2 ap Fig.
R L

>>>
FMACM 3063R-A 3 63 49 22 10.4 6.3 20 40 11 18 4 0.5 1
3080R-A 4 80 57 27 12.4 7 25 50 13.5 20 4 0.6 1
3100R-A 5 100 67 32 14.4 8 32 50 - 45 4 0.8 2
3100R-25.4-A 5 100 67 25.4 9.5 6 25 50 - 38 4 0.9 2
3125R-A 6 125 87 40 16.4 9 38 63 - 56 4 1.6 2
3125R-25.4-A 6 125 70 25.4 9.5 6 25 63 - 38 4 1.7 2

Milling
FMACM 4063R-A 3 63 49 22 10.4 6.3 20 50 11 18 6.5 0.6 1
4080R-A 4 80 67 27 12.4 7 22 50 13.5 20 6.5 0.8 1
4100R-A 5 100 67 32 14.4 8 32 50 - 45 6.5 1.1 2
4100R-25.4-A 5 100 67 25.4 9.5 6 25 50 - 38 6.5 1.2 2
4125R-A 6 125 87 40 16.4 9 35 63 - 56 6.5 1.7 2

Milling Grades
4125R-25.4-A 6 125 70 25.4 9.5 6 25 63 - 38 6.5 1.8 2
4160R-A 7 160 107 40 16.4 9 35 63 - 75 6.5 2.5 2
4200R-A 8 200 130 60 25.7 14 32 63 - - 6.5 3.2 3
4250R-A 10 250 180 60 25.7 14 38 63 - - 6.5 4.1 3
4315R-A 12 315 240 60 25.7 14 38 63 - - 6.5 6.7 3

Milling Inserts
Face Milling Cutter
Note) Through coolant type between 50 ~ 125 : Stock item : Under preparing for stock

Parts Available Inserts


Insert Wrench Locator Wrench SEET-MF SEET-MM SEET-MA SEXT-MF

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
Screw Locator Locator Screw

3000 Type FTKA0307 TW09S HW30L LFMA3R-A DHA620


4000 Type FGKA03512 TW15S HW40L LFMA4R-A DHA0830 SEXT-MM SEXT-MR SEEW SEEW-W

Available Arbors
Designation d Arbors
FMACM 3063R- 22 BT - FMC22 -
4063R- Coated Cermet Uncoated
NCM325

NCM335

3080R-
PC215K
PC3535

PC8520
PC9530
PC6510

PD2000

27 BT - FMC27 - Designation Type Page


CN30

4080R-
H01

3100R-
32 BT - FMC32 - SEET 0903AGFN-MA
High feed Cutter

4100R- 0903AGSN-MF E19


3125R- 0903AGSN-MM
40 BT - FMB40 - 3000
4125R- SEXT 0903AGSN-MF
0903AGSN-MM Type E20
4160R- 40 BT - FMB40 -
4200R- 0903AGSN-MR
SEEW 0903AGTN E19
Side Milling Cutter

4250R- 60 BT - FMB60 - SEET 14M4AGFN-MA


4315R- 14M4AGSN-MF E19
Applicable inserts, see pages E19, E20 14M4AGSN-MM
Detail cutter spec. see pages E172~E174 SEXT 14M4AGSN-MF
14M4AGSN-MM 4000 E20
14M4AGSN-MR Type
SEEW 14M4AGTN
14M4AGFN-W E19
14M4AGSN-W
14M4AGFN-W
: Stock item : Under preparing for stock

E 91
Future Mill
FMAS3000/4000 AA 45

(mm)

Designation Stock D d L ap
>>>

FMAS 3025HR 2 25 25 35 115 4 0.4


3032HR 3 32 25 40 125 4 0.5
3032HR-S32 3 32 32 40 130 4 0.8
3040HR 3 40 32 40 130 4 0.9
3040HR-S40 3 40 40 40 140 4 1.3
3040HR-S42 3 40 42 40 140 4 1.4
Milling

3050HR 4 50 32 40 135 4 1
3050HR-S40 4 50 40 40 140 4 1.3
3050HR-S42 4 50 42 40 140 4 1.5
3063HR 5 63 32 45 135 4 1.2
3063HR-S40 5 63 40 45 145 4 1.6
Milling Grades

3063HR-S42 5 63 42 45 145 4 1.7


FMAS 4050HR 3 50 32 45 135 6.5 1.5
4050HR-S40 3 50 40 45 135 6.5 2.1
4050HR-S42 3 50 42 45 135 6.5 2.7
4063HR 4 63 32 45 135 6.5 2
Milling Inserts

4063HR-S40 4 63 40 45 135 6.5 2.6


4063HR-S42 4 63 42 45 135 6.5 3.2
Note) Through coolant type between 25 ~ 63 : Stock item : Under preparing for stock
Face Milling Cutter

Parts
Screw Insert Wrench Shim Wrench Shim Screw Shim Coated Cermet Uncoated
NCM325

NCM335

Designation Type Page


PC215K
PC3535

PC8520
PC9530
PC6510

PD2000
CN30
H01
Thread Milling Cutters for Aluminum Cutters for Mold

SEET 0903AGFN-MA
3000 Type FTKA0307 TW09S - - -
0903AGSN-MF E19
4000 Type FGKA03512 TW15S HW35L SHXN0509F SS42SAF 0903AGSN-MM 3000
SEXT 0903AGSN-MF Type
0903AGSN-MM E20
Available Inserts 0903AGSN-MR
SEET-MF SEET-MM SEET-MA SEXT-MF SEEW 0903AGTN E19
SEET 14M4AGFN-MA
14M4AGSN-MF E19
14M4AGSN-MM
4000
SEXT 14M4AGSN-MF
Type
14M4AGSN-MM E20
SEXT-MM SEXT-MR SEEW SEEW-W
14M4AGSN-MR
SEEW 14M4AGTN
14M4AGFN-W
High feed Cutter

E19
14M4AGSN-W
Side Milling Cutter for Cast iron

14M4AGFN-W
Applicable inserts, see pages E19, E20 : Stock item : Under preparing for stock

E 92
Future Mill
FMPCM3000/4000 AA 90

Fig. 1 Fig. 2

(mm)
Stock
Designation D D2 d d1 d2 a b E F ap Fig.
R L

>>>
FMPCM 3050HS 5 50 40 22 11 18 10.4 6.3 20.0 40 7 0.3 1
3063HS 6 63 40 22 11 18 10.4 6.3 20.0 40 7 0.5 1
3080HS 7 80 55 27 14 20 12.4 7.0 22.0 50 7 1.0 1
3100HS 8 100 67 32 18 26 14.4 8.0 26.0 50 7 1.5 1
FMPCM 4063HS 5 63 49 22 11 18 10.4 6.3 20 50 11 0.4 1
6 80 57 27 14 20 12.4 7.0 23 50 11 0.9 1

Milling
4080HS
4100HS 7 100 67 32 18 26 14.4 8.0 25 50 11 1.5 1
4125HS 8 125 87 40 22 32 16.4 9.0 29 63 11 3.1 1

Milling Grades
Milling Inserts
Note) Through coolant type between 50~ 125 : Stock item : Under preparing for stock

Face Milling Cutter


Parts Available Inserts
Screw Wrench SDET-MF SDET-MM SDET-MA

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
3000 Type FTGA03508 TW15S
4000 Type FTNC04511 TW20S SDXT-MF SDXT-MM SDXT-MA

Available Arbors
Designation d Arbors
FMPCM 3050HS 22 BT -FMC22 - Coated Uncoated
3063HS 22 BT -FMC22 -
NCM325

NCM335

Designation
PC3535

PC3545
PC8520
PC9530
PC6510
PD2000

-FMC27- Type Page


3080HS 27 BT
H01

3100HS 32 BT -FMC32-
FMPCM 4063HS 22 BT -FMC22- SDET 09M402R-MA
4080HS 27 BT -FMC27- 09M405R-MF E17
4100HS 32 BT -FMC32- 09M405R-MM
4125HS 40 BT -FMB40- SDXT 09M405R-MF 3000
High feed Cutter

09M405L-MF Type
09M405R-MM E18
Assembling
09M405L-MM
09M405R-MA
SDET 130504R-MA
Side Milling Cutter

130508R-MF E17
130508R-MM
4000
SDXT 130508R-MF
Type
130508R-MM E18
130538-MM
130508R-MA
Applicable inserts, see pages E17, E18 : Stock item : Under preparing for stock
Detail cutter spec. see pages E172~E174

E 93
Future Mill
FMPCM3000-A / 4000-A (Aluminum body) AA 0

Fig. 1 Fig. 2 Fig. 3 Fig. 4

(mm)
Stock
Designation D D2 d d1 d2 a b E F ap Fig.
R L
>>>

FMPCM 3063S-A 3 63 40 22 11.0 18 10.4 6.3 20 40 4 0.2 1


3080S-A 4 80 55 27 13.5 20 12.4 7.0 22 50 4 0.4 1
3100S-A 5 100 67 32 - 45 14.4 8.0 32 50 4 0.6 2
3100S-25.4-A 5 100 67 25.4 - 38 9.5 6.0 25 50 4 0.7 2
FMPCM 4063S-A 3 63 40 22 11.0 18 10.4 6.3 20 40 6.5 0.2 1
4080S-A 4 80 55 27 13.5 20 12.4 7.0 22 50 6.5 0.5 1
5 100 67 32 - 45 14.4 8.0 32 50 6.5 0.7 2
Milling

4100S-A
4100S-25.4-A 5 100 67 25.4 - 38 9.5 6.0 25 50 6.5 0.8 2
4125S-A 6 125 80 40 - 56 16.4 9.0 30 63 6.5 1.3 2
4125S-25.4-A 6 125 80 25.4 - 38 9.5 6.0 25 63 6.5 1.4 2
4160S-A 8 160 107 40 - 70 16.4 9.0 30 63 6.5 2 2
Milling Grades

4200S-A 10 200 130 60 - - 25.7 14 38 63 6.5 3.2 3


4250S-A 12 250 180 60 - - 25.7 14 38 63 6.5 5.2 3
4315S-A 15 315 240 60 - - 25.7 14 38 63 6.5 8.4 4
Milling Inserts

: Stock item : Under preparing for stock


Face Milling Cutter

Parts Available Inserts


Insert locator Screw for Screw for SDET-MF SDET-MM SDET-MA
Screw Locator Chip cover chipcover locator
Wrench Wrench
Thread Milling Cutters for Aluminum Cutters for Mold

3063S-A FTGA03508 TW15S HW30L LFMP3R-A CFMP3R14R1-A PXMA0306 DHA0624


3080S-A SDXT-MF SDXT-MM SDXT-MA
FTGA03508 TW15S HW30L LFMP3R-A CFMP3R-A PXMA0306 DHA0624
~3100S-A
4063S-A
FTNC04509 TW20S HW40L LFMP4R1-A CFMP3R14R1-A PXMA0306 DHA0825
~4080S-A
4100S-A
FTNC04509 TW20S HW40L LFMP4R-A CFMP3R-A PXMA0306 DHA0830
~4315S-A Coated Uncoated
NCM325

NCM335

Designation Type Page


PC3535

PC3545
PC8520
PC9530
PC6510
PD2000

Available Arbors
H01

Designation d Arbors SDET 09M402R-MA


FMPCM 3063S- 09M405R-MF E17
22 BT - FMC22 - 09M405R-MM
High feed Cutter

4063S-
3080S- SDXT 09M405R-MF 3000
Side Milling Cutter for Cast iron

27 BT - FMC27 - 09M405L-MF
4080S- Type
3100S- 09M405R-MM E18
32 BT - FMC32 - 09M405L-MM
4100S-
3125S- 09M405R-MA
40 BT - FMB40 - SDET 130504R-MA
4125S-
4160S- - FMB40 - 130508R-MF E17
40 BT
4200S- 130508R-MM
SDXT 130508R-MF 4000
4250S- 60 BT - FMB60 - Type
4315S- 130508R-MM
E18
130538-MM
Applicable inserts, see pages E17, E18
Detail cutter spec. see pages E172~E174
130508R-MA
: Stock item : Under preparing for stock

E 94
Future Mill
FMPS3000/4000 AA 0

(mm)
Stock
Designation D d L ap
R L

>>>
FMPS 3025HS 2 25 25 35 115 7 0.4
3032HS 3 32 25 40 125 7 0.5
3040HS 4 40 32 40 130 7 0.8
3040HS-S40 4 40 40 45 140 7 1.2
3040HS-S42 4 40 42 45 140 7 1.3
3050HS 5 50 32 40 135 7 1
3050HS-S40 5 50 40 40 140 7 1.3

Milling
3050HS-S42 5 50 42 40 140 7 1.4
3063HS 6 63 32 45 135 7 1.2
3063HS-S40 6 63 40 45 145 7 1.6
3063HS-S42 6 63 42 45 145 7 1.7

Milling Grades
FMPS 4040HS 3 40 32 40 130 11 1
4040HS-S40 3 40 40 40 130 11 1.3
4040HS-S42 3 40 42 40 130 11 1.4
4050HS 4 50 32 45 135 11 1.5
4050HS-S40 4 50 40 45 135 11 1.7

Milling Inserts
4050HS-S42 4 50 42 45 135 11 1.6
4063HS 5 63 32 45 135 11 2.1
4063HS-S40 5 63 40 45 135 11 2.4
4063HS-S42 5 63 42 45 135 11 2.6
Note) Through coolant type between 25 ~ 63 : Stock item : Under preparing for stock

Face Milling Cutter


Parts Available Inserts
Screw Wrench SDET-MF SDET-MM SDET-MA

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
3000 Type FTGA03508 TW15S
4000 Type FTNC04511 TW20S SDXT-MF SDXT-MM SDXT-MA

Assembling

Coated Uncoated
NCM325

NCM335

Designation Type Page


PC3535

PC3545
PC8520
PC9530
PC6510
PD2000
H01

SDET 09M402R-MA
09M405R-MF E17
09M405R-MM
High feed Cutter

SDXT 09M405R-MF 3000


Applicable inserts, see pages E17, E18 09M405L-MF Type
09M405R-MM E18
09M405L-MM
09M405R-MA
Side Milling Cutter

SDET 130504R-MA
130508R-MF E17
130508R-MM
4000
SDXT 130508R-MF
Type
130508R-MM
E18
130538-MM
130508R-MA
: Stock item : Under preparing for stock

E 95
Future Mill
FMRCM3000/4000

(mm)
Stock
Designation D C D2 d a b E F d1 d2 ap
R L
>>>

FMRCM 3040HRD 3 40 30 36 16 8.4 5.0 20 40 9 14 5.0 0.2


3040HRD-H 4 40 30 36 16 8.4 5.0 20 40 9 14 5.0 0.2
3050HRD 4 50 40 42 22 10.4 6.3 20 40 11 16.5 5.0 0.3
3050HRD-H 5 50 40 42 22 10.4 6.3 20 40 11 16.5 5.0 0.3
3063HRD 5 63 53 49 22 10.4 6.3 20 40 11 16.5 5.0 0.64
Milling

3063HRD-H 6 63 53 49 22 10.4 6.3 20 40 11 16.5 5.0 0.64


3080HRD 6 80 70 57 27 12.4 7.0 22 50 14 19 5.0 1.1
3080HRD-H 7 80 70 57 27 12.4 7.0 22 50 14 19 5.0 1.1
3100HRD 7 100 90 67 32 14.4 8.0 28 63 18 26 5.0 2.1
Milling Grades

3100HRD-H 8 100 90 67 32 14.4 8.0 28 63 18 26 5.0 2.1


FMRCM 4050HRD 4 50 38 42 22 10.4 6.3 20 50 11 18 6.0 0.4
4063HRD 4 63 51 49 22 10.4 6.3 20 50 11 18 6.0 0.6
4063HRD-M 5 63 51 49 22 10.4 6.3 20 50 11 18 6.0 0.6
Milling Inserts

4080HRD 5 80 68 57 27 12.4 7.0 23 50 14 20 6.0 1.0


4080HRD-M 6 80 68 57 27 12.4 7.0 23 50 14 20 6.0 1.0
4100HRD 6 100 88 67 32 14.4 8.0 25 50 18 26 6.0 1.5
4100HRD-M 7 100 88 67 32 14.4 8.0 25 50 18 26 6.0 1.5
4125HRD 7 125 113 87 40 16.4 9.0 29 63 22 32 6.0 3.0
Face Milling Cutter

4125HRD-M 8 125 113 87 40 16.4 9. 29 63 22 32 6.0 3.0


: Stock item : Under preparing for stock

Parts Available Inserts


Thread Milling Cutters for Aluminum Cutters for Mold

Screw Wrench RDKT-MF RDKT-MM RDCT-MA

3000 Type FTGA03508 TW15S


4000 Type FTKA0410 TW15S Coated Uncoated
NCM325

NCM335
PC3525
PC3535

PC3545
PC8520
PC9530
PC6510

Designation Type Page


H01

Available Arbors
RDCT 10T3M0-MA
3000
Designation Arbors Designation Arbors RDKT 10T3M0-MF E16
Type
10T3M0-MM
FMRCM 3040HRD BT30 / BT40 / BT50 FMRCM 4050HRD RDCT 1204M0-MA
BT30 / BT40 / BT50 4000 E16
3040HRD-H FMC 16 4063HRD RDKT 1204M0-MF
Type
High feed Cutter

FMC 22 1204M0-MM
3050HRD 4063HRD-M
Side Milling Cutter for Cast iron

3050HRD-H BT30 / BT40 / BT50 4080HRD BT30 / BT40 / BT50 : Stock item : Under preparing for stock
3063HRD FMC22 4080HRD-M FMC27
3063HRD-H 4100HRD BT40 / BT50
3080HRD BT30 / BT40 / BT50 4100HRD-M FMC32
3080HRD-H FMC27 4125RD BT40 / BT50
3100HRD BT40 / BT50 4125RD-M FMB40
3100HRD-H FMC32
Applicable inserts, see pages E16
Detail cutter spec. see pages E172~E174

E 96
Future Mill
FMRCM5000/6000

Fig. 1 Fig. 2 Fig. 3

(mm)

Designation Stock D C D2 d a b E F d1 d2 ap Fig.

>>>
FMRCM 5050HRD 3 50 34 42 22 10.4 6.3 20 50 11 16.5 8.0 0.4 1
5063HRD 4 63 47 49 22 10.4 6.3 20 50 11 18 8.0 0.6 1
5063HRD-H 5 63 47 49 22 10.4 6.3 20 50 11 18 8.0 0.6 1
5080HRD 5 80 64 57 27 12.4 7.0 23 50 14 20 8.0 0.9 1
5080HRD-H 6 80 64 57 27 12.4 7.0 23 50 14 20 8.0 0.9 1

Milling
5100HRD 6 100 84 67 32 14.4 8 25 50 18 26 8.0 1.4 1
5100HRD-H 7 100 84 67 32 14.4 8 25 50 18 26 8.0 1.4 1
5125HRD 7 125 109 87 40 16.4 9 29 63 22 32 8.0 3 1
5125HRD-H 8 125 109 87 40 16.4 9 29 63 22 32 8.0 3 1

Milling Grades
FMRCM 6063HRD 3 63 43 49 22 10.4 6.3 20 50 11 17 10.0 0.5 1
6063HRD-M 4 63 43 49 22 10.4 6.3 20 50 11 17 10.0 0.5 1
6080HRD 4 80 60 57 27 12.4 7.0 22 50 14 20 10.0 0.8 1
6080HRD-M 5 80 60 57 27 12.4 7.0 22 50 14 20 10.0 0.8 1

Milling Inserts
6100HRD 5 100 80 67 32 14.4 8 28 63 18 26 10.0 1.6 1
6100HRD-M 6 100 80 67 32 14.4 8 28 63 18 26 10.0 1.6 1
6125HRD 6 125 105 87 40 16.4 9 29 63 22 32 10.0 2.9 1
6125HRD-M 7 125 105 87 40 16.4 9 29 63 22 32 10.0 2.9 1
6160RD 7 160 140 107 40 16.4 9 35 63 - 78 10.0 4.4 3

Face Milling Cutter


6160RD-M 8 160 140 107 40 16.4 9 35 63 - 78 10.0 4.4 3
Note) 160 without through coolant type : Stock item : Under preparing for stock

Parts Available Inserts

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
Screw Wrench RDHW-E,F,S RDKT-MM

5000 Type FTGA0513-P TW20S


6000 Type FTGA0515-P TW20S Coated
Designation Type Page
PC3535 PC3545
Available Arbors
RDHW 1605M0E
Designation Arbors Designation Arbors 1605M0F 5000 E16
1605M0S Type
FMRCM 5050HRD BT30 / BT40 / BT50 FMRCM 6063HRD BT30 / BT40 / BT50
5063HRD FMC 22 6063HRD-M FMC 22 RDKT 1605M0-MM E16
High feed Cutter

5063HRD-H 6080HRD BT30 / BT40 / BT50 RDHW 2006M0E


5080HRD BT30 / BT40 / BT50 6080HRD-M FMC27 2006M0F 6000 E16
5080HRD-H FMC27 6100HRD BT40 / BT50 Type
5100HRD BT40 / BT50 6100HRD-M FMC32 2006M0S
5100HRD-H FMC32 6125HRD BT40 / BT50 RDKT 2006M0-MM E16
Side Milling Cutter

5125HRD BT40 / BT50 6125HRD-M FMB40 : Stock item : Under preparing for stock
5125HRD-H FMB40 6160RD BT50
6160RD-M FMB40
Applicable inserts, see pages E16
Detail cutter spec. see pages E172~E174

E 97
Future Mill
FMRS1000/1500/2000/2500

Fig. 1 Fig. 2

(mm)

Designation Stock D C d L ap Fig.


>>>

FMRS 1008HRD-M 1 8 5.5 10 30 80 2.5 0.2 1


1008HRD-L 1 8 5.5 10 50 100 2.5 0.2 1
1010HRD-M 2 10 5 12 44 100 2.5 0.2 1
1010HRD-L 2 10 5 12 64 120 2.5 0.2 1
1012HRD-M 2 12 7 12 44 100 2.5 0.3 1
1012HRD-L 2 12 7 16 80 160 2.5 0.3 1
3 15 0.3 1
Milling

1015HRD-M 10 16 80 160 2.5


1015HRD-L 3 15 10 16 100 200 2.5 0.4 1
FMRS 1510HRD-M 1 10 6 12 44 100 3.0 0.2 1
1510HRD-L 1 10 6 12 64 120 3.0 0.2 1
1512HRD-M 2 12 6 12 54 110 3.0 0.3 1
Milling Grades

1512HRD-L 2 12 6 16 80 160 3.0 0.3 1


1516HRD-M 3 16 10 16 60 130 3.0 0.3 1
1516HRD-L 3 16 10 20 90 180 3.0 0.4 1
1520HRD-M 3 20 14 20 80 150 3.0 0.4 1
1520HRD-L 3 20 14 20 90 200 3.0 0.5 1
Milling Inserts

FMRS 2015HRD-S 2 15 8 16 55 115 3.5 0.3 2


2015HRD-M 2 15 8 20 80 150 3.5 0.4 2
2015HRD-L 2 15 8 20 90 200 3.5 0.5 2
2020HRD-S 3 20 14 20 65 125 3.5 0.3 2
2020HRD-M 3 20 14 20 80 150 3.5 0.4 2
Face Milling Cutter

2020HRD-L 3 20 14 25 90 200 3.5 0.5 2


FMRS 2516HRD-S 2 16 8 16 65 125 4.0 0.3 2
2516HRD-M 2 16 8 16 80 150 4.0 0.4 2
2516HRD-L 2 16 8 20 90 200 4.0 0.5 2
2520HRD-S 2 20 12 20 65 125 4.0 0.4 2
Thread Milling Cutters for Aluminum Cutters for Mold

2520HRD-M 2 20 12 20 80 150 4.0 0.5 2


2520HRD-L 2 20 12 25 90 200 4.0 0.6 2
2525HRD-S 3 25 17 25 55 125 4.0 0.5 2
2525HRD-M 3 25 17 25 90 200 4.0 0.6 2
2525HRD-L 3 25 17 32 110 250 4.0 0.7 2
Note) Through coolant type between 8~ 25 : Stock item : Under preparing for stock

Parts
Screw Wrench Coated
Designation Type Page
PC3535 PC9530

RDHW 0501M0E
1000 Type FTNA0203 TW06P -
0501M0F 1000 E16
1500 Type FTNA02205 TW06P - Type
High feed Cutter

0501M0S
2000 Type FTNA02555 - TW07S RDKW 0501M0E E17
Side Milling Cutter for Cast iron

2500 Type FTNA0305(FTNA0306: 20 - TW09S RDHW 06T1M0E


06T1M0F 1500 E16
06T1M0S Type
Available Inserts RDKW 06T1M0E E17
RDHW 0702M0E
RDHW-E,F,S RDKW 0702M0F 2000 E16
0702M0S Type
RDKW 0702M0E E17
RDHW 0803M0E
0803M0F 2500 E16
Applicable inserts, see pages E16, E17 0803M0S Type
RDKW 0803M0E E17
: Stock item : Under preparing for stock

E 98
Future Mill
FMRS3000/4000

Fig. 1 Fig. 2

(mm)

Designation Stock D C d L ap Fig.

>>>
FMRS 3021HRD-M 1 21 11 20 40 150 5 0.4 1
3021HRD-M2 2 21 11 20 40 150 5 0.4 1
3021HRD-L 1 21 11 20 50 200 5 0.6 1
3021HRD-L2 2 21 11 20 50 200 5 0.6 1
3025HRD-S 2 25 15 25 35 115 5 0.5 2
3025HRD-M 2 25 15 25 70 200 5 0.7 1
2 25 15 25 100 250 5 1 1

Milling
3025HRD-L
3026HRD-M 2 26 16 25 70 200 5 0.65 1
3026HRD-L 2 26 16 25 100 250 5 0.7 1
3032HRD-S 3 32 22 32 40 125 5 1 2
3032HRD-M 3 32 22 32 70 200 5 1.3 1

Milling Grades
3032HRD-L 3 32 22 32 150 300 5 1.6 1
3040HRD-S 4 40 30 32 40 125 5 1.3 2
3040HRD-M 4 40 30 32 70 200 5 1.5 1
3040HRD-L 4 40 30 32 150 300 5 1.8 1
FMRS 4032HRD-S 2 32 20 32 40 125 6 0.8 2

Milling Inserts
4032HRD-M 2 32 20 32 70 200 6 1.1 1
4032HRD-L 2 32 20 32 150 300 6 1.6 1
4033HRD-S 2 33 21 32 40 125 6 0.9 2
4033HRD-M 2 33 21 32 70 200 6 1.1 1
4033HRD-L 2 33 21 32 150 300 6 1.7 1

Face Milling Cutter


4040HRD-S 3 40 28 32 40 125 6 1 2
4040HRD-M 3 40 28 32 70 200 6 1.6 1
4040HRD-L 3 40 28 32 150 300 6 1.8 1
4040HRD-S40 3 40 28 40 40 125 6 1.3 2
4040HRD-M40 3 40 28 40 70 200 6 2 1

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
4040HRD-L40 3 40 28 40 150 300 6 2.4 1
4040HRD-S42 3 40 28 42 40 125 6 1.6 2
4040HRD-M42 3 40 28 42 70 200 6 2.4 1
4040HRD-L42 3 40 28 42 150 300 6 2.8 1
4050HRD-S 4 50 38 42 50 125 6 1.5 2
4050HRD-M 4 50 38 42 50 200 6 2.1 1
4050HRD-L 4 50 38 42 50 300 6 2.7 1
4050HRD-S40 4 50 38 40 50 150 6 2 2
4050HRD-M40 4 50 38 40 50 200 6 2.6 1
4050HRD-L40 4 50 38 40 50 300 6 3.2 1
Note) Through coolant type between 21 ~ 50 : Stock item : Under preparing for stock

Parts Available Inserts


Screw Wrench RDCT-MA RDKT-MF RDKT-MM
High feed Cutter

3000 Type FTGA03508(07) TW15S


4000 Type FTKA0410 TW15S Coated Uncoated
Side Milling Cutter
NCM325

NCM335
PC3525
PC3535

PC3545
PC8520
PC9530
PC6510

Applicable inserts, see pages E16 Designation Type Page


H01

RDCT 10T3M0-MA
3000
RDKT 10T3M0-MF E16
Type
10T3M0-MM
RDCT 1204M0-MA
4000
RDKT 1204M0-MF E16
Type
1204M0-MM
: Stock item : Under preparing for stock

E 99
Future Mill
FMRS5000/6000

Fig. 1 Fig. 2

(mm)

Designation Stock D C d L ap Fig.

FMRS 5040HRD-S
>>>

2 40 24 32 40 125 8 1.4 2
5040HRD-M 2 40 24 32 70 200 8 1.8 1
5040HRD-L 2 40 24 32 150 300 8 2.0 1
5040HRD-S40 2 40 24 40 40 125 8 1.6 2
5040HRD-M40 2 40 24 40 70 200 8 2.0 1
5040HRD-L40 2 40 24 40 150 300 8 2.4 1
5040HRD-S42 2 40 24 42 40 125 8 2.0 2
5040HRD-M42 2 40 24 42 70 200 8 2.4 1
Milling

5040HRD-L42 2 40 24 42 150 300 8 2.8 1


5050HRD-S40 3 50 34 40 50 150 8 2.0 2
5050HRD-M40 3 50 34 40 50 250 8 2.4 1
5050HRD-L40 3 50 34 40 50 300 8 2.6 1
5050HRD-S 3 50 34 42 50 150 8 1.5 2
Milling Grades

5050HRD-M 3 50 34 42 50 250 8 1.8 1


5050HRD-L 3 50 34 42 50 300 8 2.0 1
5063HRD-S40 4 63 47 40 50 150 8 1.7 2
5063HRD-M40 4 63 47 40 50 250 8 2.0 1
5063HRD-L40 4 63 47 40 50 300 8 2.3 1
5063HRD-S 4 63 47 42 50 150 8 1.6 2
Milling Inserts

5063HRD-M 4 63 47 42 50 250 8 1.8 1


5063HRD-L 4 63 47 42 50 300 8 2.0 1
FMRS 6050HRD-S40 3 50 31 40 50 150 10 1.3 2
6050HRD-S42 3 50 31 42 50 150 10 1.4 2
6050HRD-M40 3 50 31 40 50 250 10 2.2 1
6050HRD-M42 3 50 31 42 50 250 10 2.4 1
Face Milling Cutter

6050HRD-L40 3 50 31 40 50 300 10 2.7 1


6050HRD-L42 3 50 31 42 50 300 10 3.0 1
6063HRD-S40 4 63 44 40 50 150 10 1.5 2
6063HRD-S42 4 63 44 42 50 150 10 1.6 2
6063HRD-M40 4 63 44 40 50 250 10 2.5 1
6063HRD-M42 4 63 44 42 50 250 10 2.7 1
Thread Milling Cutters for Aluminum Cutters for Mold

6063HRD-L40 4 63 44 40 50 300 10 3.0 1


6063HRD-L42 4 63 44 42 50 300 10 3.2 1
(Note) Through coolant type between 40 ~ 63 : Stock item : Under preparing for stock

Parts Available Inserts


Screw Wrench RDHW-E,F,S RDKT-MM

5000 Type FTGA0513-P TW20S


6000 Type FTGA0515-P TW20S Coated
Applicable inserts, see pages E16 Designation Type Page
PC3535 PC3545
High feed Cutter

RDHW 1605M0E
Side Milling Cutter for Cast iron

1605M0F 5000 E16


1605M0S Type
RDKT 1605M0-MM E16
RDHW 2006M0E
2006M0F 6000 E16
2006M0S Type
RDKT 2006M0-MM E16
: Stock item : Under preparing for stock

E 100
Future Mill
FMRM1000/1500/2000/2500/
3000/4000/5000

(mm)

Designation Stock D C d d1 L M ap kg

>>>
FMRM 1008HRD-M06 1 8 5.5 9.5 6.5 25 40 M06 2.5 0.02
1010HRD-M06 2 10 5 9.5 6.5 25 40 M06 2.5 0.02
1012HRD-M06 2 12 7 11 6.5 25 40 M06 2.5 0.02
1015HRD-M08 3 15 10 14.5 8.5 30 47 M08 2.5 0.04
FMRM 1510HRD-M06 1 10 7 9.5 6.5 25 40 M06 3.0 0.02
1512HRD-M06 2 12 6 11 6.5 25 40 M06 3.0 0.02
1516HRD-M08 3 16 10 14.5 8.5 30 47 M08 3.0 0.02

Milling
1520HRD-M10 3 20 14 18 10.5 35 56 M10 3.0 0.07
FMRM 2015HRD-M08 2 15 8 14.5 8.5 30 47 M08 3.5 0.04
2020HRD-M10 3 20 13 18 10.5 35 56 M10 3.5 0.07
FMRM 2516HRD-M08 2 16 8 14.5 8.5 30 47 M08 4.0 0.04

Milling Grades
2520HRD-M10 2 20 12 18 10.5 35 56 M10 4.0 0.07
2525HRD-M12 3 25 17 22.5 12.5 45 69 M12 4.0 0.13
FMRM 3021HRD-M10 2 21 11 18 10.5 35 56 M10 5.0 0.1
3025HRD-M12 2 25 15 22.5 12.5 45 69 M12 5.0 0.15
3032HRD-M16 3 32 22 29 17 50 77 M16 5.0 0.2

Milling Inserts
3042HRD-M16 4 42 32 29 17 50 77 M16 5.0 0.24
FMRM 4025HRD-M12 2 25 13 22.5 12.5 45 69 M12 6.0 0.12
4032HRD-M16 2 32 20 29 17 50 77 M16 6.0 0.22
4040HRD-M16 3 40 28 29 17 50 77 M16 6.0 0.23
4042HRD-M16 4 42 28 29 17 50 77 M16 6.0 0.25

Face Milling Cutter


FMRM 5040HRD-M16 2 40 24 29 17 50 77 M16 8.0 0.25
(Note) Through coolant type between 8~ 42 : Stock item : Under preparing for stock

Parts Available Inserts


Screw Wrench RDHW-E,F,S RDKW RDCT-MA RDKT-MM

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
RDKT-MF

1000Type FTNA0203 TW06P -


1500Type FTNA02205 TW06P -
Coated Uncoated
2000Type FTNA02555 - TW07S
NCM325

NCM335
PC3525

PC3545
PC8520
PC9530
PC6510
PC3535

2500Type FTNA0305 - TW09S Designation Type Page


H01

3000Type FTGA03508(07) - TW15S


4000Type FTKA0410 - TW15S RDHW 0501M0E,F,S E16
5000Type FTGA05139 - TW20S 1000Type
RDKW 0501M0E E17
RDHW 06T1M0E,F,S E16
1500Type
Available Adaptors RDKW 06T1M0E E17
RDHW 0702M0E.F.S E16
2000Type
Designation Available Adaptor Designation Available Adaptor RDKW 0702M0E E17
High feed Cutter

RDHW 0803M0E,F,S E16


2500Type
FMRM 1008HRD-M06 MAT - M06 FMRM 2520HRD-M10 MAT - M10 RDKW 0803M0E E17
1010HRD-M06 MAT - M06 2525HRD-M12 MAT - M12 RDCT 10T3M0-MA
1012HRD-M06 MAT - M06 3021HRD-M10 MAT - M10 RDKT 10T3M0-MF 3000Type E16
1015HRD-M08 MAT - M08 3025HRD-M12 MAT - M12 10T3M0-MM
1510HRD-M06 MAT - M06 3032HRD-M16 MAT - M16
RDCT 1204M0-MA
Side Milling Cutter

1512HRD-M06 MAT - M06 3042HRD-M16 MAT - M16


4000Type E16
RDKT 1204M0-MF
1516HRD-M08 MAT - M08 4025HRD-M12 MAT - M12
1520HRD-M10 MAT - M10 4032HRD-M16 MAT - M16 1204M0-MM
2015HRD-M08 MAT - M08 4040HRD-M16 MAT - M16 RDHW 1605M0E,F,S 5000Type E16
2020HRD-M10 MAT - M10 4042HRD-M16 MAT - M16 RDKT 1605M0-MM
2516HRD-M08 MAT - M08 5040HRD-M16 MAT - M16 Marked stock item is producted : Stock item : Under preparing for stock
for RDHW M0E
Designation : FMRM1008HRD - M06 = Designation of Shank : MAT-M06-020-S10S
Specification for Modular head thread part(M06) Specification for shank thread part(M06)

Applicable inserts, see pages E16, E17


Applicable adaptors, see pages E133~E134

E 101
Technical Information for HRM

Technical Information for HRM


Features
Powerful and economic milling tool with double clamping and 3 corners insert.
Revolutionary design of the cutter and the special cutting edge of the insert
make superb feed rate possible when compare with conventional tools.
(Max. fz=3.5mm/tooth)
Unique chip breaker makes smooth cutting and lower cutting load.
HRM can cover various applications due to HRM insert size 08,10,13,15 line up.

Clamping system
Insert clamping Clamp set
screw Clamping screw
Clamp
>>>

C-ring

Clamp screw hole

0.02
Milling

3 facial fixing
dimensions
0.02
Milling Grades

High tolerance of tip seat part prevents chattering and


HRM 08/10/13/15 Type guarantees high quality surface roughness.
Milling Inserts

Interference prevent system


Designation D(mm) d(mm) t(mm)
HRMS0821HR-2 20 21 20 1
Face Milling Cutter

HRMS1206HR-2 25 26 25 1
HRMS1333HR-2 32 33 32 1
HRMS1335HR-2 32 35 32 3
HRMS1340HR-3 32 40 32 8
Thread Milling Cutters for Aluminum Cutters for Mold

HRMS1550HR-3 32 50 32 18
HRMS1550HR-3 40 50 40 10
HRMS1550HR-3 42 50 42 8
HRMS1563HR-3 32 63 32 31
HRMS1563HR-3 40 63 40 23
HRMS1563HR-3 42 63 42 21
The side clearance prevents to interference between tool and workpiece even in deep hole machining.

Features of insert
1st major cutting edge
- Optimized chip flow.
- Reduce cutting load.
High feed Cutter
Side Milling Cutter for Cast iron

2nd major cutting edge


- Part for increase the cutting edge strength.
- High feed with low cutting load.
- Chip removal rate has been increased due
to the 2nd cutting edge.

Nose R
- Special design for good performance at
taper machining.
- High feed R type cutting edge.
Chip breaker Minor cutting edge
Optimize chip flow Excellent surface roughness at high feed.
Reduce cutting load Design for decreasing back force.

E 102
Technical Information for HRM

HRM

Deep depth of cut


Stable cutting load

Round insert

Deep depth of cut


Increasing cutting load

>>>
Corner R programming
Condition Approx, R (mm)

Milling
Designation Configuration
Max.ap(mm) Max.fz(mm/t) Input R Uncut
WDKT080316ZDSR-MH 1.0 1.5 2.0 0.38
WDKT10T320ZDSR-MH 1.5 2.0 2.5 0.47

Milling Grades
WDKT130520ZDSR-MH 2.0 3.0 3.0 0.72
WDKT150625ZDSR-MH 2.5 3.5 3.0 0.88

Application range

Milling Inserts
Face Milling Cutter
Slotting & Ramping Helical cutting
Copying
Shouldering

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
Application example
Toughness test 8(14 9) Wear resistance test

HRM cutter - Interrupted cutting Comp. A

Cutting condition
Tool : HRMCM13050HR-3
WDKT130520ZDSR-MH(PC3545) Comp. B
Workpiece : SCM440 (HRC34)
High feed Cutter

Cutting speed : vc = 180m/min


Feed : fz = 1.8mm/t
Axial depth : ap = 1.0mm
Radial depth : ae = 30mm Cutting condition
Tool : HRMCM13050HR-3
Side Milling Cutter

Dry down cut : 1 tooth cutting


Workpiece size : 350 x 250 x 50(mm) WDKT130520ZDSR-MH(PC3525)
Workpiece: STD11 (280HB)
Cutting speed : vc = 200m/min
Feed : fz = 2.5mm/t
Axial depth : ap = 1.5mm
Radial depth : ae = 30mm
Dry down cut : 1 tooth cutting
Workpiece size : 300 x 250 x 100(mm)

E 103
Technical Information for HRM

Technical data
Ramping Helical cutting Tool pass diameter

ap
Lmin = (mm)
tan

ØDc = ØDh - ØD

ØDc = Tool path of tool cente


ØDh = Desire hole diameter
ØD = Tool diameter

Adjust feed to under 70% of recommended cutting condition when ramping & helical cutting.
In helical ramping, max. cutting depth per 1 helical revolution of cutter should not exceed max. cutting depth as per insert size.
In ramping, max. cutting depth for 1 ramping process should not exceed max.depth of cut as per used insert size.
>>>

D Valid cutting Ramping Helical ramping


Designation Tool diameter diameter Max.ap Max.angle Cutting length Min. machined Max. machined
(mm) (mm) (mm) (mm) diameter (mm) diameter (mm)
13050HR- 50 38 2.0 2 57.3 77 96
13063HR- 63 51 2.0 1 40 68.6 103 122
Milling

13080HR- 80 68 2.0 1 30 76.4 137 156


15063HR- 63 50 2.5 2 40 53.7 101 121
HRMCM
15080HR- 80 67 2.5 2 71.6 135 155
Milling Grades

15100HR- 100 87 2.5 1 30 95.5 175 195


15125HR- 125 112 2.5 50 171.9 225 245
15160R- 160 147 2.5 30 286.5 295 315
0820HR- 20 20 11.2 1.0 3 30 16.3 28 36
Milling Inserts

1025HR- 25 25 14 1.5 4 21.5 33 46


1030HR- 32 30 19 1.5 3 30 24.5 43 56
1332HR- 32 32 20 2.0 4 28.6 39 60
HRMS
1335HR- 32 35 23 2.0 3 30 32.7 45 66
Face Milling Cutter

1340HR- 40 28 2.0 3 38.2 55 76


1550HR- 50 37 2.5 2 50 50.5 75 95
1563HR- 63 50 2.5 2 40 53.7 101 121
Thread Milling Cutters for Aluminum Cutters for Mold

Overhang length(L)
Shank type Cutter type

L = Overhang Length Reference


(Read recommended cutting condition table) fz = Feed per tooth(mm/t)
vc(m/min) = x D x N / 1000 (Cutting speed) Z = Tooth, = 3.14
vf(mm/min) = fz x Z x N (Table feed) D = Tool diameter( )
L : Overhang Length

Q( /min) = ap x ae x F / 1000 n = rpm


(Chip removal rate) ap = Axial cutting depth
W(kw) = Q x Ks / 60 x 102 x ae = Radial cutting depth
(Power requirement) Ks = Specific cutting force(kg/ )
H(hp) = W / 0.75 (Horse power) = Machine effeciency(%)
High feed Cutter
Side Milling Cutter for Cast iron

Instruction
1 ) Insert should be correctly clamped in seat part of cutter.
2) In case of noise from chattering, reduce L(overhang length) or decrease feed, spindle speed and axial depth of cut.
3) Reduce spindle speed or axial depth of cut if machine power is not enough.(70% of recommended cutting condition)
4) Use coolant or air for smooth of chip evacuation and long tool life.
5) Reduce axial depth of cut, spindle speed and feed approx.30-50% of recommendation in machining of high hardness material.(HRC50-60)
6) Overhang length written in recommended cutting condition table from page 10-11 is represent the length L from the picture
overhang length(L) shown above.
7) Use recommended cutting condition for better tool life. Especially axial depth of cut should be kept.
8) Even during deep pocket milling, HRM tool remains constant cutting force due to the unique corner geometry of the insert.

E 104
Technical Information for HRM

Recommended cutting condition


vc fz L 20/21-2 inserts 25-2 inserts
Workpiece Hardness Grade Overhang
(m/min) (mm/t) (mm) n(min-1) vf(mm/min) ap(mm) Q(cm3/min) Pc(kW) n(min-1) vf(mm/min) ap(mm) Q(cm3/min) Pc(kW)
PC3525 180(120~230) 1.0 150 2866 5732 1.0 115 3.5 2293 4586 1.1 126 3.8
General structure steel Under
(General structural steel PC3525 160(120~200) 0.9 200 2548 4586 0.8 73 2.2 2038 3669 0.9 83 2.5
200HB
Mild steel) PC3545 150(100~170) 0.7 250 2389 3344 0.6 40 1.2 1911 2675 0.7 47 1.4
1.0 150 2548 5096 0.8 82 2.5 2038 4076 0.9 92 2.8
General carbon steel, Under PC3525 160(130~190)
Alloy steel 0.9 200 2389 4299 0.6 52 1.6 1911 3439 0.7 60 1.8
30HRC PC3525 150(130~180)
P (S50C, SCM440 etc) PC3545 130(100~150) 0.7 250 2070 2898 0.5 29 0.9 1656 2318 0.6 35 1.1
High carbon steel, PC3525 110(90~130) 0.9 150 1752 3153 0.8 50 1.5 1401 2522 0.9 57 1.7
Alloy steel 30~40
PC3545 100(80~130) 0.7 200 1592 2229 0.6 27 0.8 1274 1783 0.7 31 0.9
(Carbon steel H RC
Alloy steel, SKD etc) PC3545 90(80~120) 0.5 250 1433 1433 0.4 11 0.3 1146 1146 0.5 14 0.4
Hardened steel 40~50 PC3525 100(70~120) 0.7 150 1592 2229 0.6 27 0.8 1274 1783 0.7 31 0.9
(KP4M, NAK80, PX-5 etc) H RC PC8520 80(70~120) 0.5 200 1274 1274 0.4 10 0.3 1019 1019 0.5 13 0.4
Stainless steel Under PC3545 0.9 150 1911 3439 1.0 69 2.1 1529 2752 1.0 69 2.1

>>>
M (STS304, 316 etc) 270HB 120(70~160)
PC9530 0.7 200 1911 2675 0.8 43 1.3 1529 2140 0.8 43 1.3
Cast iron Under 1.3 150 2389 6210 1.0 124 3.8 1911 4968 1.0 124 3.8
K (GC300 etc) 350N/mm2 PC3525 150(100~200)
1.1 200 2389 5255 0.8 84 2.6 1911 4204 0.8 84 2.6

Milling
vc fz L 32-2 inserts 40-3 inserts
Workpiece Hardness Grade Overhang
(m/min) (mm/t) (mm) n(min-1) vf(mm/min) ap(mm) Q(cm3/min) Pc(kW) n(min-1) vf(mm/min) ap(mm) Q(cm3/min) Pc(kW)
PC3525 180(120~230) 1.5 170 1791 5732 1.2 206 6.3 1433 6449 1.2 310 9.4

Milling Grades
General structure steel Under
(General structural steel PC3525 160(120~200) 1.3 220 1592 4586 1.0 132 4.0 1274 4968 1.0 199 6.0
200HB
Mild steel) PC3545 150(100~170) 1.1 270 1493 3344 0.8 84 2.6 1194 3941 0.8 126 3.8
1.4 170 1592 5096 1.0 143 4.3 1274 5350 1.0 214 6.5
General carbon steel, Under PC3525 160(130~190)
1.2 220 1493 4299 0.8 92 2.8 1194 4299 0.8 138 4.2
Alloy steel 30HRC PC3525 150(130~180)
(S50C, SCM440 etc)

Milling Inserts
P PC3545 130(100~150) 1.0 270 1294 2898 0.7 58 1.8 1035 3105 0.7 87 2.6
High carbon steel, PC3525 110(90~130) 1.3 170 1095 3153 1.0 91 2.8 876 3416 1.0 137 4.2
Alloy steel 30~40
PC3545 100(80~130) 1.1 220 995 2229 0.8 56 1.7 796 2627 0.8 84 2.6
(Carbon steel H RC
Alloy steel, SKD etc) PC3545 90(80~120) 0.9 270 896 1433 0.6 31 0.9 717 1935 0.6 46 1.4
Hardened steel 40~50 PC3525 100(70~120) 1.0 170 995 2229 0.8 51 1.5 796 2389 0.8 76 2.3

Face Milling Cutter


(KP4M, NAK80, PX-5 etc) H RC PC8520 80(70~120) 0.8 220 796 1274 0.6 24 0.7 637 1529 0.6 37 1.1
Stainless steel Under PC3545 1.2 170 1194 3439 1.2 110 3.3 955 3439 1.2 165 5.0
M 270HB 120(70~160)
(STS304, 316 etc) PC9530 1.0 220 1194 2675 1.0 76 2.3 955 2866 1.0 115 3.5
Cast iron Under 1.7 170 1493 6210 1.2 195 5.9 1194 6091 1.2 292 8.9
K (GC300 etc) 350N/mm2 PC3525 150(100~200)
1.5 220 1493 5255 1.0 143 4.4 1194 5374 1.0 215 6.5

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
vc fz L 50-3 inserts 63-4 inserts
Workpiece Hardness Grade Overhang
(m/min) (mm/t) (mm) n(min-1) vf(mm/min) ap(mm) Q(cm3/min) Pc(kW) n(min-1) vf(mm/min) ap(mm) Q(cm3/min) Pc(kW)
PC3525 180(120~230) 1.5 150 1146 5159 1.4 361 11 910 4095 1.4 361 11
General structure steel Under
(General structural steel PC3525 160(120~200) 1.3 250 1019 3975 1.2 238 7 809 3154 1.2 238 7
200HB
Mild steel) PC3545 150(100~170) 1.1 350 955 3153 1.0 158 5 758 2502 1.0 158 5
PC3525 160(130~190) 1.4 150 1019 4280 1.2 257 8 809 3397 1.2 257 8
General carbon steel, Under
Alloy steel PC3525 150(130~180) 1.2 250 955 3439 1.0 172 5 758 2730 1.0 172 5
30HRC
P (S50C, SCM440 etc) PC3545 130(100~150) 1.0 350 828 2484 0.8 99 3 657 1971 0.8 99 3
High carbon steel, PC3525 110(90~130) 1.3 150 701 2732 1.2 164 5 556 2169 1.2 164 5
Alloy steel 30~40
PC3545 100(80~130) 1.1 250 637 2102 1.0 105 3 506 1668 1.0 105 3
High feed Cutter

(Carbon steel H RC
Alloy steel, SKD etc) PC3545 90(80~120) 0.9 350 573 1548 0.8 62 2 455 1228 0.8 62 2
Hardened steel 40~50 PC3525 100(70~120) 1.0 150 637 1911 1.0 96 3 506 1517 1.0 96 3
(KP4M, NAK80, PX-5 etc) H RC PC8520 80(70~120) 0.8 250 510 1223 0.8 49 1 404 971 0.8 49 1
Stainless steel Under PC3545 1.2 150 764 2752 1.4 193 6 607 2184 1.4 193 6
M 120(70~160)
Side Milling Cutter

(STS304, 316 etc) 270HB PC9530 1.0 250 764 2293 1.2 138 4 607 1820 1.2 138 4
Cast iron Under 1.7 150 955 4873 1.4 341 10 758 3867 1.4 341 10
K (GC300 etc) 350N/mm2
PC3525 150(100~200)
1.5 250 955 4299 1.2 258 8 758 3412 1.2 258 8

E 105
Technical Information for HRM

Recommended cutting condition


vc fz L 50-3 inserts 63-4 inserts
Workpiece Hardness Grade Overhang
(m/min) (mm/t) (mm) n(min-1) vf(mm/min) ap(mm) Q(cm3/min) Pc(kW) n(min-1) vf(mm/min) ap(mm) Q(cm3/min) Pc(kW)
PC3525 180(120~230) 1.5 150 1146 6879 1.4 482 15 910 5460 1.4 482 15
General structure steel Under
(General structural steel PC3525 160(120~200) 1.3 250 1019 5299 1.2 318 10 809 4206 1.2 318 10
200HB
Mild steel) PC3545 150(100~170) 1.1 350 955 4204 1.0 210 6 758 3336 1.0 210 6
1.4 150 1019 5707 1.2 342 10 809 4529 1.2 342 10
General carbon steel, Under PC3525 160(130~190)
Alloy steel PC3525 150(130~180) 1.2 250 955 4586 1.0 229 7 758 3640 1.0 229 7
30HRC
P (S50C, SCM440 etc) PC3545 130(100~150) 1.0 350 828 3312 0.8 132 4 657 2629 0.8 132 4
High carbon steel, PC3525 110(90~130) 1.3 150 701 3643 1.2 219 7 556 2892 1.2 219 7
Alloy steel 30~40
PC3545 100(80~130) 1.1 250 637 2803 1.0 140 4 506 2224 1.0 140 4
(Carbon steel HRC
Alloy steel, SKD etc) PC3545 90(80~120) 0.9 350 573 2064 0.8 83 3 455 1638 0.8 83 3
Hardened steel 40~50 PC3525 100(70~120) 1.0 150 637 2548 1.0 127 4 506 2022 1.0 127 4
(KP4M, NAK80, PX-5 etc) HRC PC8520 80(70~120) 0.8 250 510 1631 0.8 65 2 404 1294 0.8 65 2
Stainless steel Under PC3545 1.2 150 764 3669 1.4 257 8 607 2912 1.4 257 8
>>>

M 270HB
120(70~160)
(STS304, 316 etc) PC9530 1.0 250 764 3057 1.2 183 6 607 2426 1.2 183 6
Cast iron Under 1.7 150 955 6497 1.4 455 14 758 5156 1.4 455 14
K (GC300 etc) 350N/mm2
PC3525 150(100~200)
1.5 250 955 5732 1.2 344 10 758 4550 1.2 344 10
Milling

vc fz L 80-5 inserts 100-6 inserts


Workpiece Hardness Grade Overhang
(m/min) (mm/t) (mm) n(min ) vf(mm/min) ap(mm) Q(cm /min) Pc(kW)
-1 3
n(min ) vf(mm/min) ap(mm) Q(cm3/min) Pc(kW)
-1

PC3525 180(120~230) 1.5 150 717 5374 1.4 602 18.3 573 5159 1.4 722 21.9
Milling Grades

General structure steel Under


(General structural steel PC3525 160(120~200) 1.3 250 637 4140 1.2 397 12.1 510 3975 1.2 477 14.5
200HB
Mild steel) PC3545 150(100~170) 1.0 350 597 2986 1.0 239 7.3 478 2866 1.0 287 8.7
General carbon steel, Under PC3525 160(130~190) 1.5 150 637 4777 1.2 459 13.9 510 4586 1.2 550 16.7
Alloy steel 1.3 250 597 3881 1.0 311 9.4 478 3726 1.0 373 11.3
30HRC PC3525 150(130~180)
(S50C, SCM440 etc)
Milling Inserts

P PC3545 130(100~150) 1.0 350 518 2588 0.8 166 5.0 414 2484 0.8 199 6.0
High carbon steel, PC3525 110(90~130) 1.3 150 438 2846 1.2 273 8.3 350 2732 1.2 328 10.0
Alloy steel 30~40
1.1 250 398 2189 1.0 175 5.3 318 2102 1.0 210 6.4
(Carbon steel HRC PC3545 100(80~130)
Alloy steel, SKD etc) PC3545 90(80~120) 1.5 350 358 2687 0.8 172 5.2 287 2580 0.8 206 6.3
Hardened steel 40~50 PC3525 100(70~120) 1.1 150 398 2189 1.0 175 5.3 318 2102 1.0 210 6.4
Face Milling Cutter

(KP4M, NAK80, PX-5 etc) HRC PC8520 80(70~120) 0.9 250 318 1433 0.8 92 2.8 255 1376 0.8 110 3.3
Stainless steel Under PC3545 1.3 150 478 3105 1.4 348 10.6 382 2981 1.4 417 12.7
M (STS304, 316 etc) 270HB 120(70~160)
PC9530 1.1 250 478 2627 1.2 252 7.7 382 2522 1.2 303 9.2
Cast iron Under 1.7 150 597 5076 1.4 568 17.3 478 4873 1.4 682 20.7
K (GC300 etc) 350N/mm2 PC3525 150(100~200)
1.5 250 597 4479 1.2 430 13.1 478 4299 1.2 516 15.7
Thread Milling Cutters for Aluminum Cutters for Mold

vc fz L 125-6 inserts 160-7 inserts


Workpiece Hardness Grade Overhang
(m/min) (mm/t) (mm) n(min ) vf(mm/min) ap(mm) Q(cm /min) Pc(kW)
-1 3
n(min ) vf(mm/min) ap(mm) Q(cm3/min) Pc(kW)
-1

General structure steel PC3525 180(120~230) 1.5 150 459 4127 1.4 722 21.9 358 3762 1.4 843 25.6
Under
(General structural steel 1.3 250 408 3180 1.2 477 14.5 318 2898 1.2 556 16.9
200HB PC3525 160(120~200)
Mild steel) 1.1 350 382 2522 1.0 315 9.6 299 2299 1.0 368 11.2
PC3545 150(100~170)
General carbon steel, Under PC3525 160(130~190) 1.4 150 408 3424 1.2 514 15.6 318 3121 1.2 599 18.2
Alloy steel 30HRC PC3525 150(130~180) 1.2 250 382 2752 1.0 344 10.4 299 2508 1.0 401 12.2
(S50C, SCM440 etc)
P PC3545 130(100~150) 1.0 350 331 1987 0.8 199 6.0 259 1811 0.8 232 7.0
High carbon steel, PC3525 110(90~130) 1.3 150 280 2186 1.2 328 10.0 219 1992 1.2 383 11.6
Alloy steel 30~40
1.1 250 255 1682 1.0 210 6.4 7.5
PC3545 100(80~130) 199 1533 1.0 245
High feed Cutter

(Carbon steel HRC


Alloy steel, SKD etc) PC3545 90(80~120) 0.9 350 229 1238 0.8 124 3.8 179 1129 0.8 144 4.4
Side Milling Cutter for Cast iron

Hardened steel 40~50 PC3525 100(70~120) 1.0 150 255 1529 1.0 191 5.8 199 1393 1.0 223 6.8
(KP4M, NAK80, PX-5 etc) HRC PC8520 80(70~120) 0.8 250 204 978 0.8 98 3.0 159 892 0.8 114 3.5
Stainless steel Under PC3545 1.2 150 306 2201 1.4 385 11.7 239 2006 1.4 449 13.7
M (STS304, 316 etc) 270HB 120(70~160)
PC9530 1.0 250 306 1834 1.2 275 8.4 239 1672 1.2 321 9.8
Cast iron Under 1.7 150 382 3898 1.4 682 20.7 299 3553 1.4 796 24.2
K (GC300 etc) 350N/mm2 PC3525 150(100~200)
1.5 250 382 3439 1.2 516 15.7 299 3135 1.2 602 18.3

E 106
Technical Information for HRM

HRM Applicable arbor

Fig. 1 Fig. 2 Fig. 3

Taper Dimensions (mm)


Designation Applicable arbor Stock Fig. kg Bolt
No. D L C H W K
BT30-FMC22-45 3 BT30 22 45 48 19 10 5.6 1.2

>>>
SK30-FMC22-50 3 SK30 22 50 48 19 10 5.6 1.2
13050HR-3 BT40-FMC22-45 1 BT40 22 45 48 19 10 5.6 2.0
13050HR-4 SK40-FMC22-55 1 BT50 22 55 48 19 10 5.6 2.0 SB1035
13063HR-4 BT50-FMC22-60 1 BT50 22 60 48 19 10 5.6 3.6
15063HR-3

Milling
BT50-FMC22-200 2 BT50 22 200 48 19 10 5.6 6.5
BT50-FMC22-250 2 BT50 22 250 48 19 10 5.6 7.4
SK50-FMC22-55 1 SK50 22 55 48 19 10 5.6 3.6
SK30-FMC27-55 3 SK30 27 55 60 21 12 6.3 1.5

Milling Grades
BT40-FMC27-60 3 BT40 27 60 60 21 12 6.3 2.5
HRMCM

SK40-FMC27-55 3 SK40 27 55 60 21 12 6.3 2.5


13080HR-5
SK40-FMC27-90 3 SK40 27 90 60 21 12 6.3 3.4 SB1245
15080HR-4
BT50-FMC27-150 1 BT50 27 150 60 21 12 6.3 6.2

Milling Inserts
SK50-FMC27-55 1 SK50 27 55 60 21 12 6.3 2.5
SK50-FMC27-150 1 SK50 27 150 60 21 12 6.3 5.6
BT40-FMC32-60 3 BT40 32 60 78 24 14 7 3.4
15100HR-5 SK40-FMC32-60 3 SK40 32 60 78 24 14 7 3.4

Face Milling Cutter


SB1645
15100HR-6 SK50-FMC32-50 1 SK50 32 50 78 24 14 7 4.2
SK50-FMC32-105 1 SK50 32 105 78 24 14 7 6.8
15125HR-6 SB2040
SK50-FMC40-60 3 SK50 40 60 89 27 16 8 7.6
15160R-7 MBA-M20

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
: Stock item : Under preparing for stock

High feed Cutter


Side Milling Cutter

E 107
HRM
HRMCM13/15 AA 75

(mm)

Designation Stock D D2 d a b E F d1 d2 ap Bolt Fig.


>>>

HRMCM 13050HR-3 3 50 47 22 10.4 6.3 21 50 11 16.4 2.0 0.4 SB1035 1


13050HR-4 4 50 47 22 10.4 6.3 21 50 11 16.4 2.0 0.4 SB1035 1
13063HR-4 4 63 60 22 10.4 6.3 21 50 11 17 2.0 0.7 SB1035 1
13080HR-5 5 80 76 27 12.4 7 23 70 13 20 2.0 1.6 SB1245 1
HRMCM 15063HR-3 3 63 60 22 10.4 6.3 21 50 11 17 2.5 0.7 SB1035 1
Milling

15080HR-4 4 80 76 27 12.4 7 23 70 13 20 2.5 1.7 SB1245 1


15100HR-5 5 100 96 32 14.4 8 26 70 18 26 2.5 2.8 SB1645 1
15100HR-6 6 100 96 32 14.4 8 26 70 18 26 2.5 3.2 SB1645 1
15125HR-6 6 125 98 40 16.4 9 29 63 22 32 2.5 3.3 SB2040 1
Milling Grades

15160R-7 7 160 100 40 16.4 9 35 63 - 72 2.5 4.3 MBA-M20 2

Note) Through coolant type between 50~ 125 : Stock item : Under preparing for stock
Milling Inserts

Parts Available Inserts


Screw Clamp Clamp Screw C-Ring Wrench WDKT-MH
Face Milling Cutter

13 Type FTGA0513-
CHH4.5R1 CTX04513H CR03 TW20-100
( 50,63,80) P Coated
Thread Milling Cutters for Aluminum Cutters for Mold

PC3525

PC3535

PC3545

PC8520

PC9530

PC6510

15Type Designation Type Page


FTGA0513-
( 63,80,100, CHH5.5R1 CTX0515 CR04 TW20-100
P
125, 160) WDKT 130520ZDSR-MH 13Type E25
WDKT 150625ZDSR-MH 15Type E25
: Stock item : Under preparing for stock
Available Arbors
Designation Arbors Available bolt
HRMCM 13050HR-3
BT30 / BT40 / BT50 FMC22
13050HR-4
SK30 / SK40 / SK50 FMC22
13063HR-4
13080HR-5 BT40 / BT50 / SK30 / SK40 / SK50 FMC27
HRMCM 15063HR-3 BT30 / BT40 / BT50 FMC22
Fig. 1 Fig. 2
15080HR-4 SK30 / SK40 / SK50 FMC22
High feed Cutter

15100HR-5 BT40 / BT50 / SK30 / SK40 / SK50 FMC27 Dimensions(mm)


Side Milling Cutter for Cast iron

Designation
15100HR-6 BT40 / SK40 / SK50 FMC32 a b b1 c L Pitch Fig.
15125HR-6 16 10 - - 35 1.5 1
SK50 FMC40 SB1035
15160R-7 18 12 - - 45 1.75 1
SB1245
Applicable inserts, see pages E25
SB1645 24 16 - - 45 2.0 1
Detail cutter spec. see pages E172~E174
SB2040 30 20 - - 40 2.5 1
MBA-M20 50 14 20 27 30 2.5 2
MBA-M24 65 14 24 37 36 3.0 2

E 108
HRM
HRMS 08/10/13 AA 75

(mm)

Designation Stock D d L ap

>>>
HRMS 0820HR-2S20 2 20 20 50 130 1.0 0.3
0820HR-2M20 2 20 20 100 180 1.0 0.4
0820HR-2L20 2 20 20 130 250 1.0 0.5
0821HR-2S20 2 21 20 50 130 1.0 0.3
0821HR-2M20 2 21 20 50 180 1.0 0.4
0821HR-2L20 2 21 20 50 250 1.0 0.5
HRMS 1025HR-2S25 2 25 25 60 140 1.5 0.4

Milling
1025HR-2M25 2 25 25 120 200 1.5 0.6
1025HR-2L25 2 25 25 180 300 1.5 0.9
1026HR-2S25 2 26 25 60 140 1.5 0.4
1026HR-2M25 2 26 25 60 200 1.5 0.6

Milling Grades
1026HR-2L25 2 26 25 60 300 1.5 1.0
1030HR-2S32 2 30 32 70 150 1.5 0.8
1030HR-2M32 2 30 32 120 200 1.5 1.0
1030HR-2L32 2 30 32 180 300 1.5 1.5
HRMS 1332HR-2S32 2 32 32 70 150 2.0 0.8

Milling Inserts
1332HR-2M32 2 32 32 120 200 2.0 1.0
1332HR-2L32 2 32 32 180 300 2.0 1.6
1333HR-2S32 2 33 32 70 150 2.0 0.8
1333HR-2M32 2 33 32 70 200 2.0 1.1
1333HR-2L32 2 33 32 70 300 2.0 1.7

Face Milling Cutter


1335HR-2S32 2 35 32 50 150 2.0 0.8
1335HR-2M32 2 35 32 50 200 2.0 1.1
1335HR-2L32 2 35 32 50 300 2.0 1.7
1340HR-3S32 3 40 32 50 150 2.0 0.8
1340HR-3M32 3 40 32 50 250 2.0 1.4

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
1340HR-3L32 3 40 32 50 300 2.0 1.7
1340HR-3S40 3 40 40 60 150 2.0 1.2
1340HR-3M40 3 40 40 130 250 2.0 2.1
1340HR-3L40 3 40 40 180 300 2.0 2.6
1340HR-3S42 3 40 42 60 150 2.0 1.4
1340HR-3M42 3 40 42 130 250 2.0 2.3
1340HR-3L42 3 40 42 180 300 2.0 2.7
Note) Through coolant type between 20~ 40 : Stock item : Under preparing for stock

Parts Available Inserts


Screw Clamp Clamp Screw C-Ring Wrench WDKT-MH
A B
High feed Cutter

08 Type FTNA0306 - - - TW09P A


10 Type FTKA0408 CHH3.5R1 CTX03510 CR03 TW15S B Coated
13 32,33,35 FTGA0510-P CHH4.5R1 CTX04513H CR03 TW20 Designation Type Page
PC3525 PC3545 PC8520 PC9530
Type 40 FTGA0512-P CHH4.5R1 CTX04513H CR03 TW20
Side Milling Cutter

Applicable inserts, see pages E25 WDKT 080316ZDSR-MH 08 Type


WDKT 10T320ZDSR-MH 10 Type E25
WDKT 130520ZDSR-MH 13 Type
: Stock item : Under preparing for stock

E 109
HRM
HRMS15 AA 75

(mm)

Designation Stock D d L ap
>>>

HRMS 1550HR-3S32 3 50 32 50 150 2.5 1.0


1550HR-3M32 3 50 32 50 250 2.5 1.6
1550HR-3L32 3 50 32 50 300 2.5 1.9
1550HR-3S40 3 50 40 50 150 2.5 1.4
1550HR-3M40 3 50 40 50 250 2.5 2.3
Milling

1550HR-3L40 3 50 40 50 300 2.5 2.8


1550HR-3S42 3 50 42 50 150 2.5 1.5
1550HR-3M42 3 50 42 50 250 2.5 2.5
1550HR-3L42 3 50 42 50 300 2.5 3.0
Milling Grades

1563HR-4S32 4 63 32 50 150 2.5 1.3


1563HR-4M32 4 63 32 50 250 2.5 1.9
1563HR-4L32 4 63 32 50 300 2.5 2.2
1563HR-4S40 4 63 40 50 150 2.5 1.7
Milling Inserts

1563HR-4M40 4 63 40 50 250 2.5 2.6


1563HR-4L40 4 63 40 50 300 2.5 3.1
1563HR-4S42 4 63 42 50 150 2.5 1.8
1563HR-4M42 4 63 42 50 250 2.5 2.8
1563HR-4L42 4 63 42 50 300 2.5 3.3
Face Milling Cutter

Note) Through coolant type between 50~ 63 : Stock item : Under preparing for stock

Parts Available Inserts


Thread Milling Cutters for Aluminum Cutters for Mold

Screw Clamp Clamp Screw C-Ring Wrench WDKT-MH

50,63 FTGA0513-P CHH5.5R1 CTX0515 CR04 TW20


Applicable inserts, see pages E25 Coated
Designation Page
PC3525 PC3545 PC8520 PC9530

WDKT 150625ZDSR-MH E25

: Stock item : Under preparing for stock


High feed Cutter
Side Milling Cutter for Cast iron

E 110
HRM
HRMM 08/10/13 AA 75

(mm)

Designation Stock D d d1 L M ap

>>>
HRMM 0820HR-M10 2 20 18 10.5 30 51 M10 1 0.06
0821HR-M10 2 21 18 10.5 30 51 M10 1 0.06
0825HR-M12 3 25 23 12.5 35 59 M12 1 0.11
0826HR-M12 3 26 23 12.5 35 59 M12 1 0.11
0828HR-M12 3 28 23 12.5 35 59 M12 1 0.12

Milling
0832HR-M16 4 32 29 17 40 67 M16 1 0.21
0833HR-M16 4 33 29 17 40 67 M16 1 0.21
0835HR-M16 4 35 29 17 40 67 M16 1 0.23
0840HR-M16 5 40 29 17 40 67 M16 1 0.25

Milling Grades
HRMM 1025HR-M12 2 25 23 12.5 35 59 M12 1.5 0.1
1026HR-M12 2 26 23 12.5 35 59 M12 1.5 0.1
1030HR-M16 2 30 29 17 40 67 M16 1.5 0.2
1032HR-M16 3 32 29 17 45 72 M16 1.5 0.26

Milling Inserts
1035HR-M16 3 35 29 17 45 72 M16 1.5 0.23
1040HR-M16 4 40 29 17 45 72 M16 1.5 0.27
HRMM 1332HR-M16 2 32 29 17 40 67 M16 2 0.17
1333HR-M16 2 33 29 17 40 67 M16 2 0.17
1335HR-M16 2 35 29 17 40 67 M16 2 0.19

Face Milling Cutter


1340HR-M16 3 40 29 17 45 72 M16 2 0.24
Note) Through coolant type between 20~ 40 : Stock item : Under preparing for stock

Parts Available Inserts

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
Screw Clamp Clamp Screw C-Ring Wrench WDKT-MH

08 Type FTNA0306 - - - TW09P - -


10 Type FTKA0408 CHH3.5R1 CTX03510 CR03 - TW15S - Coated
13 Type Designation Type Page
FTGA0510-P CHH4.5R1 CTX04513H CR03 - - TW20 PC3525 PC3545 PC8520 PC9530
( 32,33,35)
13 Type( 40) FTGA0512-P CHH4.5R1 CTX04513H CR03 - - TW20 WDKT 080316ZDSR-MH 08 Type E25
WDKT 10T320ZDSR-MH 10 Type E25
Available Adaptors WDKT 130520ZDSR-MH 13 Type E25
Designation Available Adaptor Designation Available Adaptor : Stock item : Under preparing for stock
High feed Cutter

HRMM 0820HR-M10 MAT - M10 HRMM 1025HR-M12 MAT - M12


0821HR-M10 MAT - M10 1026HR-M12 MAT - M12
0825HR-M12 MAT - M12 1030HR-M16 MAT - M16
0826HR-M12 MAT - M12 1032HR-M16 MAT - M16
0828HR-M12 MAT - M12 1035HR-M16 MAT - M16
Side Milling Cutter

0832HR-M16 MAT - M16 1040HR-M16 MAT - M16


0833HR-M16 MAT - M16 1332HR-M16 MAT - M16
0835HR-M16 MAT - M16 1333HR-M16 MAT - M16
0840HR-M16 MAT - M16 1335HR-M16 MAT - M16
1340HR-M16 MAT - M16

Designation : HRMM0820HR - M10 = Designation of Shank : MAT-M10-030-S20S


Specification for Modular head thread part(M10) Specification for shank thread part(M10)

Applicable inserts, see pages E25


Applicable adaptor, see pages E133~E134

E 111
Tank Mill
THE AA 0

(mm)
Stock Available Inserts No. of
Designation D d 1 L ap
R L Lower cutting edge External cutting edge column
>>>

THE 25R 25 25 55 120 APLT070304R 1z SPMT060304 4z 25 2 0.4


32R 32 32 70 145 ADLT150308R 1z SDMT090308-MM 5z 40 2 0.5
40R 40 42 88 175 ZPMT1504PPSR-MM 1z SPMT120408-MM 5z 54 2 1.3
50R 50 42 85 175 ZPMT1504PPSR-MM 2z SPMT120408-MM 10z 54 4 1.4
Milling
Milling Grades
Milling Inserts

: Stock item : Under preparing for stock

Parts Available Inserts


Face Milling Cutter

Screw Wrench ADLT APLT SPMT-MM

THE 25R ETNA02506 TW07P -


Thread Milling Cutters for Aluminum Cutters for Mold

32R ETNA0408 - TW15S SPMT SDMT-MM ZPMT-MM


40R ETNA0511 - TW20S
50R ETNA0511 - TW20S

Recommended Cutting Condition Coated


NCM325

- Grooving Designation Page


PC3525

PC3535

PC3545

PC6510

Cutting Condition
Workpiece Grades
vc(m/min) fz(mm/t) SPMT 060304 E23
SDMT 090308-MM E18
P 60~120 0.06~0.2 NCM325
SPMT 120408-MM E23
M 50 ~ 120 0.06~0.15 NCM325 APLT 070304R E11
ADLT 150308R E10
High feed Cutter

K 60~120 0.1~0.2 NCM325


Side Milling Cutter for Cast iron

ZPMT 1504PPSR-MM E25


- Side cutting
Cutting Condition
Workpiece Grades
vc(m/min) fz(mm/t)

P 100 ~180 0.1 ~ 0.35 NCM325

M 80 ~ 180 0.1 ~ 0.3 NCM325

K 80 ~150 0.15~ 0.35 NCM325


Applicable inserts, see pages E10, E11, E18, E23, E25 : Stock item : Under preparing for stock

E 112
Mach Mill (BRE)
BRE AR : 0~10
RR : - 3~0

Fig. 1 Fig. 2 Fig. 3

(mm)
Available Inserts Parts
Designation Stock D d L ap Fig.
Lower cutting edge External cutting edge Screw Wrench

>>>
BRE 20R-S 20 20 75 125 20 1 0.3
20R-M 20 20 75 150 20
ZDMT080310R-MM SPMT060304 ETNA02506 TW07P
1 0.3
20R-L 20 25 100 200 20 2 0.3
20R-SL 20 25 60 125 20 3 0.3
25R-S 25 25 80 150 23 1 0.5
25R-M 25 25 80 175 23
ZDMT110312.5R-MM SPMT060304 ETNA02506 TW07P
1 0.5
25R-L 25 32 100 200 23 2 0.4

Milling
25R-SL 25 25 60 135 23 3 0.4
32R-S 32 32 90 175 31 1 0.9
32R-M 32 32 100 200 31
ZDMT130416R-MM SDMT090308-MM ETNA0408 TW15S
1 0.9
32R-L 32 32 100 250 31 1 0.7

Milling Grades
32R-SL 32 32 75 150 31 3 0.7
40R-S 40 42 90 175 41 1 1.3
40R-M 40 42 100 200 41
ZPMT160520R-MM SPMT120408-MM ETNA0511 TW20S
1 1.3
40R-L 40 42 100 250 41 1 1.3
40R-SL 40 42 80 160 41 3 1.3

Milling Inserts
50R-S 50 42 100 200 45 1 2.6
50R-L 50 42 200 300 45 ZPMT160525R-MM SPMT120408-MM ETNA0511 TW20S 1 2.6
50R-SL 50 42 150 250 45 3 2.6
63R-S 63 42 100 200 52 1 3.0
63R-L 63 42 200 300 52 ZPMT160531.5R-MM SPMT120408-MM ETNA0511 TW20S 1 3.0

Face Milling Cutter


63R-SL 63 42 150 250 52 3 3.0
: Stock item : Under preparing for stock

Recommended Cutting Condition Available Inserts

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
Machining Slotting-A Shouldering(general cutting edge)-B Shouldering(long cutting edge)-C SDMT-MM SPMT SPMT-MM ZDMT-MM ZPMT-R-MM

Cutting Condition Mach-


Workpiece Hardness
vc(m/min) fz(mm/t) ining
0.125(0.1 ~ 0.15) A
180 ~ 280HB 260(180 ~ 310) 0.15(0.1 ~ 0.2) B
Carbon steel, 240(160 ~ 290) 0.1(0.05 ~ 0.15) C Coated
Alloy steel
NCM325

0.1(0.05 ~ 0.15) A Designation Page


PC3525

PC3545

PC6510

(S50, SCM440) 190(130 ~ 230)


280 ~ 380HB 0.15(0.1 ~ 0.2) B
170(120 ~ 200) 0.1(0.05 ~ 0.15) C
P 0.1(0.05 ~ 0.15) A SDMT 090308-MM E18
Pre-Hardened 170(110 ~ 190) B
(NAK55)
35 ~ 45HRC 0.15(0.1 ~ 0.2) SPMT 060304
160(110 ~ 180) 0.1(0.05 ~ 0.15) C E23
120408-MM
0.1(0.05 ~ 0.15) A ZDMT 080310R-MM
High alloy steel 190(130 ~ 230) B
300HB 0.15(0.1 ~ 0.2) E25
(STD, STT) 110312.5R-MM
170(120 ~ 200) 0.1(0.05 ~ 0.15) C
130416R-MM
High feed Cutter

0.1(0.05 ~ 0.15) A
Stainless steel
260HB 260(180 ~ 310) 0.15(0.1 ~ 0.2) B ZPMT 160520R-MM
M (STS4202J)
240(160 ~ 290) 0.1(0.05 ~ 0.15) C 160525R-MM E25
General 0.15(0.1 ~ 0.2) A 160531.5R-MM
Tensile strength 260(180 ~ 310) B : Stock item : Under preparing for stock
cast iron 0.15(0.1 ~ 0.2)
(GC250) 350MPa C
240(160 ~ 290) 0.1(0.05 ~ 0.15)
Side Milling Cutter

0.1(0.05 ~ 0.15) A
Ductile
Tensile strength 200(140 ~ 240) Parts
K cast iron 0.15(0.1 ~ 0.2) B
(GCD450) 360~500MPa C Screw Wrench
190(130 ~ 230) 0.1(0.05 ~ 0.15)
Ductile 0.1(0.05 ~ 0.15) A
Tensile strength 170(100 ~ 200) B
cast iron 0.15(0.1 ~ 0.2)
500~800MPa C
(GCD450) 150(110 ~ 180) 0.1(0.05 ~ 0.15)
0.15(0.1 ~ 0.2) A
Hardened steel 110(70 ~ 130) B
ETNA02506*, ETNA0408**,
H (STD, STT)
45 ~ 60HRC 0.15(0.1 ~ 0.2) TW15S**, TW20S TW07P*
100(60 ~ 120) 0.1(0.05 ~ 0.15) C ETNA0511
Applicable inserts, see pages E18, E23, E25 * for BRE20, BRE25 **for BRE 32

E 113
Technical Information for Laser Mill

Technical Information for Laser Mill


Features
Long tool life has been achieved due to the excellent cutting performance of the
grade.
Optimum machining of mold has been achieved due to the MQL available
system.
Environmental friendly system
Easy clamping with simple screw on system. Decreased coolant cost
Various holder line up: steel shank, carbide shank, modular type. Lubrication of cutting edge
High accuracy indexable endmills for mold finishing. Improved chip control property
Increased tool life &
improved surface quality

Features Features
>>>

LBE
Sub coolant way
Six types of inserts are available
with one holder
Single screw for clamping of insert :
easy clamping system
Milling

Various types holders like Steel,


Carbide, Modular types
MQL applicable - suitable for longer
tool life & improving surface quality
Main coolant way
Milling Grades

High tolerance insert LBH-Ball LRH-Corner radius LFH-High feed LCF-Chamfer


- Run-out: under 0.02mm
- R form accuracy : under 0.01mm
Milling Inserts

Through coolant system

Through coolant hole


Helical cutting edge. Helical cutting edge. Helical cutting edge. Straight cutting edge.
Face Milling Cutter

High precision screw Suitable for hard material Various nose R. Suitable for high Center drilling and
and high feed rate. feed rate. chamfering.

Through coolant way LBS-Ball type LR-Corner R type


Thread Milling Cutters for Aluminum Cutters for Mold

LBS, LR
order-made items

Straight cutting edge. Straight cutting edge.


Suitable for precise Various nose R.
carving.

New PC210F
ISO
P Improvement of hardness
and oxidation resistance.
High feed Cutter

M
Side Milling Cutter for Cast iron

K Improvement of adhesion
and chipping resistance.
H Ultra fine substrate.

Due to the ultra fine carbide, toughness of cutting edge has been increased
Special coating has been applied for high-speed
machining & hardened workpiece.
High quality of machined surface due to the excellent lubrication
property of the film.

E 114
Technical Information for Laser Mill

Cutting condition formula for milling


Cutting speed RPM Feed per tooth
D n vc 1000 vf
vc = (m/min) n= (min-1) fz = n z (mm/t)
1000 D

Feed per minute Chip removal amount Power requirement


vf = fz n z (mm/min) ap ae vf Q kc Pc
Q= (cm3/min) Pc = 1000 (kW) H= (kW)
1000 0.75

W = Power requirement(kw)
vc = Cutting speed(m/min)
H = Horsepower requirement(Hp)
n = Revolution per Minute(min-1)
Q = Chip removal amount(cm3/min)
Dc = Cutting diameter(mm)
ap = Depth of cut(mm)
vf = Feed per a minute(mm/min)
ae = Width of cut(mm)

>>>
fz = Feed per tooth(mm/t)
Ks = Specific cutting resistance(kg/mm2)
z = Number of tooth
= Mechanical efficiency(%)

Recommended cutting condition

Milling
Recommended vc fz ap ae - Practical cutting speed calculation formulas
Workpiece grade Hardness (mm/t) 1. Using : Calculating cutting speed at P point
(m/min) ap(mm) ae(mm)
(Cutting speed according to depth of cut when ramping)
Carbon steel, Alloy steel PC210F Under HRC30 100~250 0.2~0.3 0.07D 0.07D
Formula : Practical cutting speed

Milling Grades
Carbon steel, Alloy steel PC210F HRC 30~40 80~150 0.1~0.3 0.07D 0.07D
Dsin n
Die steel PC210F HRC 30~40 80~150 0.1~0.2 0.05D 0.05D vc = (m/min)
1000
Cast iron PC210F - 100~200 0.3~0.35 0.07D 0.07D D - 2ap
= cos - 1( ) + 90 -
HRC 50~60 D

Milling Inserts
Hardened steel PC210F 100~150 0.1~0.3 0.03D 0.03D

Stainless steel PC210F - 80~150 0.1~0.3 0.05D 0.05D 2. In case of using ap : Calculating cutting speed at Q point
Aluminum alloy PC210F - 200~300 0.15~0.4 0.15D 0.15D Formula : Practical cutting speed
2 n ap(D-ap)
vc =

Face Milling Cutter


1000
Practical cutting speed calculation formulas
h(surface roughness) ( m)
ae(mm)
R(mm) 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
5 0.3 1.0 2.3 4.0 6.3 9.0 12.3 16.0 20.3 25.0
6 0.2 0.8 1.9 3.3 5.2 7.5 10.2 13.3 16.9 20.8
8 0.2 0.6 1.4 2.5 3.9 5.6 7.7 10.0 12.7 15.6
10 0.1 0.5 1.1 2.0 3.1 4.5 6.1 8.0 10.1 12.5
12.5 0.1 0.4 0.9 1.6 2.5 3.6 4.9 6.4 8.1 10.0
15 0.1 0.3 0.8 1.3 2.1 3.0 4.1 5.3 6.8 8.3
16 0.1 0.3 0.7 1.3 2.0 2.8 3.8 5.0 6.3 7.8

Formula of surface roughness : h(surface finish) = (ae)


2
1000( m)
8R

Actual diameter data


ap D 08 10 12 16 20 25 30 32
0.1 1.8 2.0 2.2 2.5 2.8 3.2 3.5 3.6
High feed Cutter

0.2 2.5 2.8 3.1 3.6 4.0 4.5 4.9 5.0


0.3 3.0 3.4 3.7 4.3 4.9 5.4 6.0 6.2
0.5 3.9 4.4 4.8 5.6 6.2 7.0 7.7 7.9
1.0 5.3 6.0 6.6 7.7 8.7 9.8 10.8 11.1
1.5 6.2 7.1 7.9 9.3 10.5 11.9 13.1 13.5
Side Milling Cutter

2.0 6.9 8.0 8.9 10.6 12.0 13.6 15.0 15.5


2.5 7.4 8.7 9.7 11.6 13.2 15.0 16.6 17.2
3.0 7.7 9.2 10.4 12.5 14.3 16.2 18.0 18.7
3.5 7.9 9.5 10.9 13.2 15.2 17.3 19.3 20.0
4.0 8.0 9.8 11.3 13.9 16.0 18.3 20.4 21.2
5.0 11.8 14.8 17.3 20.0 22.4 23.2
12.0 15.5 18.3 21.4 24.0 25.0 Formula of actual diameter
6.0
7.0 15.9 19.1 22.4 25.4 26.5
De = 2 ap(D-ap)
8.0 16.0 19.6 23.3 26.5 27.7
10.0 20.0 24.5 28.3 29.7

E 115
Technical Information for Laser Mill

Wear resistance test


Test conditions Pictures
NAK80(HRC30), Air New PC210F PC210F Comp.A
vc(m/min) = 376
fz(mm/t) = 0.33
ap(mm) = 0.5 Front,
ae(mm) = 0.5 back view
vf(mm/min) = 4,000
n(min-1) = 6,000

Top
view
Cutting time : 15 hours

STD11(HRC50~65), Air New PC210F PC210F Comp.A


vc(m/min) = 251
>>>

fz(mm/t) = 0.38
ap(mm) = 0.5 Front,
ae(mm) = 0.3 back view
vf(m/min) = 3,000
n(min-1) = 4,000
Milling

Top
view
Cutting time : 8 hours
Milling Grades

Machining example
Crank Shaft
Milling Inserts

Specifications Workpiece
Holder LBE200115T-S25

Insert LBH200 (PC210F)


Face Milling Cutter

Workpiece SCM440 (HRC 40)

cutting vc(m/min) = 376 / fz(mm/t) = 0.25 / ap(mm) = 0.5


condition ae(mm) = 0.2 / n(min-1) = 6000 / vf(mm/min) = 3000 / MQL
Thread Milling Cutters for Aluminum Cutters for Mold

CV-Joint
Specifications Workpiece
Holder LBE230-HSKC63

Insert LBH230 (PC210F)

Workpiece S53C(HRC 35)

cutting vc(m/min) = 200 / fz(mm/t) = 0.25 / ap(mm) = 0.5~2.0


condition ae(mm) = 0.5~1.0 / n(min-1) = 3000 / vf(mm/min) = 1500 / Air

Car Bumper Mold


High feed Cutter

Specifications Workpiece
Side Milling Cutter for Cast iron

Holder LBE250170S-S25C

Insert LBH250 (PC210F)

Workpiece KP4MA (HRC30~35)

cutting vc(m/min) = 700 / fz(mm/t) = 0.25 / ap(mm) = 0.5


condition ae(mm) = 0.2 / n(min-1) = 9000 / vf(mm/min) = 4500 / Air

E 116
Laser Mill
LBE 08/10/12/16
20/25/30/32(Steel shank)

Fig.2 Fig.1

(mm)
Stock Parts Available
Designation D d d1 L Fig.
R L Clamp Screw Wrench Inserts

>>>
LBE 080035T-S12 8 12 7.2 35 91 1
080055T-S12 8 12 7.2 55 111 ETND02506F TWP07S 8 1
080075T-S12 8 12 7.2 75 131 1
100035T-S12 10 12 9 35 91 1
100055T-S12 10 12 9 55 111 ETND0307F TWP08S 10 1
100075T-S12 10 12 9 75 131 1
120035S-S12 12 12 10.4 35 91 2
120055T-S12 12 12 10.4 55 111 ETND03509 TWP10S 12 1

Milling
120085T-S16 12 16 10.4 85 145 1
160035S-S16 16 16 14 35 95 2
160065T-S16 16 16 14 65 125 ETND0413 TWP15S 16 1
160100T-S20 16 20 14 100 170 1
200040S-S20 20 20 17.5 40 110 2

Milling Grades
200075T-S20 20 20 17.5 75 145 ETKD0516 TWP20 20 1
200115T-S25 20 25 17.5 115 195 1
250045S-S25 25 25 22 40 125 2
250090T-S25 25 25 22 90 170 ETKD0620 TWP25 25 1
250135T-S32 25 32 22 135 225 1
300055S-S32 30 32 27 55 145 2
300105T-S32 30 32 27 105 195 ETGD0825 TWP40 30 1

Milling Inserts
300160T-S32 30 32 27 160 250 1
320055S-S32 32 32 29 55 145 2
320105T-S32 32 32 29 105 195 ETGD0825 TWP40 35 1
320160T-S32 32 32 29 160 250 1
Applicable inserts, see pages E13, E14 T stands for taper type, S stands for straight type : Stock item : Under preparing for stock

Face Milling Cutter


Applicable inserts
LBH (Ball type) LRH (Corner radius type) LFH (High feed type) LCF (Chamfer type) LBS(Ball type) LR(Corner radius type)

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
Available
Holders

R accuracy 0.005 Corner R 0.015 R accuracy 0.005 Corner R 0.015

LBE080 LBH080 LBS080

LRH100-R05 LR100-R05
LBE100 LBH100 LRH100-R10 LFH100 LBS100 LR100-R10
LRH100-R20 LR100-R20

LRH120-R05 LR120-R05
LBE120 LBH120 LRH120-R10 LFH120 LBS120 LR120-R10
LRH120-R20 LR120-R20
LRH160-R05 LR160-R05
LBE160 LBH160 LRH160-R10 LR160-R10
LFH100 LCF160-D90 LBS160
High feed Cutter

LRH160-R20 LR160-R20
LRH160-R30 LR160-R30
LRH200-R05 LR200-R05
LRH200-R10 LR200-R10
LBE200 LBH200
LRH200-R20 LFH200 LCF200-D90 LBS200 LR200-R20
LRH200-R30 LR200-R30
LRH250-R05 LR250-R05
Side Milling Cutter

LBE250 LBH250 LRH250-R10 LFH250 LCF250-D90 LBS250 LR250-R10


LRH250-R20 LR250-R20
LRH250-R30 LR250-R30
LRH300-R10 LR300-R10
LBE300 LBH300 LRH300-R20 LFH300 LBS300 LR300-R20
LRH300-R30 LR300-R30

LRH320-R10 LR320-R10
LBE320 LBH320 LRH320-R20 LFH320 LBS320 LR320-R20
LRH320-R30 LR320-R30

E 117
Laser Mill

LBE08-C/10-C/12-C/16-C
C/25-C/30-C/32-C(Carbide shank)

Fig.1 Fig.2

(mm)
Parts Available
Designation Parts D d d1 L Fig.
Clamp Screw Wrench Inserts
LBE 080080S-S08C 08 8 7.2 80 136 1
ETND02506F TWP07S 8
080100S-S08C 08 8 7.2 100 156 1
>>>

080020S-S08C-130 08 8 7.2 20 130 2


ETND02506F TWP07S 8
080020S-S08C-150 08 8 7.2 20 150 2
100080S-S10C 10 10 09 80 136 1
ETND0307F TWP08S 10
100120S-S10C 10 10 09 120 176 1
100023S-S10C-130 10 10 09 23 130 2
ETND0307F TWP08S 10
100023S-S10C-170 10 10 09 23 170 2
120100S-S12C 12 12 10.4 100 156 1
ETND03509 TWP10S 12
Milling

120150S-S12C 12 12 10.4 150 206 1


120025S-S12C-150 12 12 10.4 25 150 2
ETND03509 TWP10S 12
120025S-S12C-200 12 12 10.4 25 200 2
160100S-S16C 16 16 14 120 160 1
ETND0413 TWP15S 16
160150S-S16C 16 16 14 170 210 1
Milling Grades

160030S-S16C-160 16 16 14 30 160 2
ETND0413 TWP15S 16
160030S-S16C-210 16 16 14 30 210 2
200120S-S20C 20 20 17.5 140 190 1
ETKD0516 TWP20 20
200170S-S20C 20 20 17.5 170 240 1
200035S-S20C-190 20 20 17.5 35 190 2
ETKD0516 TWP20 20
200035S-S20C-240 20 20 17.5 35 240 2
Milling Inserts

200140S-S25C 25 25 22 140 220 1


ETKD0620 TWP25 25
200170S-S25C 25 25 22 170 250 1
250040S-S25C-220 25 25 22 40 220 2
ETKD0620 TWP25 25
250040S-S25C-250 25 25 22 40 250 2
300140S-S32C 30 32 27 140 230 1
ETGD0825 TWP40 30
300170S-S32C 30 32 27 170 260 1
Face Milling Cutter

300050S-S32C-230 30 32 27 50 230 2
ETGD0825 TWP40 30
300050S-S32C-260 30 32 27 50 260 2
320140S-S32C 32 32 29 140 230 1
ETGD0825 TWP40 32
320170S-S32C 32 32 29 170 260 1
320050S-S32C-230 32 32 29 50 230 2
ETGD0825 TWP40 32
320050S-S32C-260 32 32 29 50 260 2
Thread Milling Cutters for Aluminum Cutters for Mold

Applicable inserts, see pages E13, E14, E117 : Stock item : Under preparing for stock

LBE-MHD
High feed Cutter
Side Milling Cutter for Cast iron

(mm)
Parts
Designation Stock D r L d d1 M Inserts
Clamp Screw Wrench
LBE100-MHD-M06 10 5 25 40 9.5 6.5 M06 ETND0307F TWP08S 10
LBE120-MHD-M06 12 6 25 40 11 6.5 M06 ETND03509 TWP10S 12
LBE160-MHD-M08 16 8 30 47 14.5 8.5 M08 ETND0413 TWP15S 16
LBE200-MHD-M10 20 10 35 56 18 10.5 M10 ETKD0516 TWP20 20
LBE250-MHD-M12 25 12.5 45 69 22.5 12.5 M12 ETKD0620 TWP25 25
LBE300-MHD-M16 30 15 50 77 28 17 M16 ETGD0825 TWP40 30
LBE320-MHD-M16 32 16 50 77 29 17 M16 ETGD0825 TWP40 32
Applicable inserts, see pages E13, E14, E117 : Stock item : Under preparing for stock
Applicable adaptors, see pages E133~E134

E 118
Mach Mill
BFE

Fig.1 Fig.2

(mm)

Designation Stock D d L ap Fig. Inserts

>>>
BFE 16-S 16 16 36 140 8.0 0.2 1
16-M 16 20 65 170 8.0 0.3 2 RC16
16-L 16 25 65 200 8.0 0.5 2
20-S 20 20 45 160 10.0 0.4 1
20-M 20 25 80 200 10.0 0.6 2 RC20
20-L 20 25 80 250 10.0 0.8 2
25-S 25 25 45 160 12.5 0.7 1

Milling
25-M 25 32 90 210 12.5 1.1 2 RC25
25-L 25 32 90 300 12.5 1.7 2
30-S 30 32 65 175 15.0 0.9 2
30-M 30 32 100 250 15.0 1.4 2 RC30

Milling Grades
30-L 30 32 100 350 15.0 2.0 2
32-S 32 32 56 175 16.0 0.9 1
32-M 32 32 100 250 16.0 1.4 1 RC32
32-L 32 32 100 350 16.0 2.0 1
: Stock item : Under preparing for stock

Milling Inserts
Parts Available Inserts
Screw Clamp Clamp Screw Stopper Ring Wrench RC

Face Milling Cutter


R16 FTGA0513 CBH4.5R1 CTX04513 ER03 TW20
R20 FTGA0517 CBH4.5R2 CTX04513 ER03 TW20 Coated

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
R25 FTGA0621 CBH5R1 CTX0517 ER04 TW20 Designation Page
PC210F
R30, 32 FTGA0826 CBH6R1 CTX0621 ER05 TW25
RC 16

Recommended Cutting Condition 20


Cutting Condition 25 E16
Workpiece
vc(m/min) fz(mm/t) 30

General steel(SS41, SM25C) 32


150 ~ 250 0.1 ~ 0.3
Over HB180

Alloy steel(SM55C, SCM)


Under HB300 100 ~ 200 0.1 ~ 0.2

Cast iron
100 ~ 200 0.1 ~ 0.3
Under HB300
High feed Cutter

Applicable inserts, see pages E16 : Stock item : Under preparing for stock
Side Milling Cutter

E 119
Technical Information for Chamfer tools

Technical Information for Chamfer Tools


Features
All application for chamfer.
Chamfer angle 15 , 30 , 45 , 60
for various customer s needs.
he long cutting edge provides
a wide chamfering range.

Code system
Chamfer Chamfer Available insert
endmills angle (45 ) 11 : SPMT110408-KC
12 : SPMN120308
31 : XCET310404ER-KC
>>>

Min. machined Hand of tool Shank type Shank


diameter ( 25) R : Right S : Standard diameter( 20)
L : Left M : Middle
L : Long

Back & Front Chamfer Tools


Milling

Recommended cutting condition


Chamfering Facing
Milling Grades

Workpiece Grade
vc (m/min) fz (mm/t) vc (m/min) fz (mm/t)
PC230
PC3525
P 100~160 0.2~0.5 100~160 0.05~0.25
PC3545
ST30A
Milling Inserts

M 90~120 0.1~0.3 90~120 0.05~0.15 PC3545


100~160 0.2~0.6 100~160 0.05~0.25 PC6510
K G10 Long Chamfer Tools
Face Milling Cutter

Application example
Circular interpolation chamfering
Thread Milling Cutters for Aluminum Cutters for Mold

Counter sinking

Facing
High feed Cutter
Side Milling Cutter for Cast iron

Back chamfering

Front chamfering
Side slotting

E 120
Chamfer Tools
CE(Back & Front)

Fig.1 Fig.2

(mm)
The number a (Chamfer angle) Application range
Designation Stock D D1 d ap Available Inserts Uses
of tooth Front Back (Min~Max)

>>>
CE 15-1125R-S20 2 25 30.5 20 9.5 1 15 - 25~ 30 Front chamfering
30-1125R-S20 2 25 35.5 20 8.5 1 30 60 25~ 35 Back & Front Chamfering
45-1107R-S20 1 7 21.9 20 7.0 1
SPMT110408 - KC 45 - 7~ 21 Front chamfering
45-1119R-S20 2 19 33.9 20 7.0 1 45 45 19~ 33 Back & Front Chamfering
45-1125R-S20 3 25 39.9 20 7.0 1 45 45 25~ 39 Back & Front Chamfering

Milling
60-1125R-S32 3 25 43.3 32 5.0 1 60 30 25~ 42 Back & Front Chamfering
CE 45-1207R-S32 1 7 23.3 32 7.8 2 45 - 7~ 22 Front chamfering
45-1220R-S32 2 20 37.3 32 7.8 2 45 - 21~ 36 Front chamfering
SPMN120308
45-1225R-S32 2 25 42.3 32 7.8 2 45 - 26~ 41 Front chamfering

Milling Grades
45-1235R-S32 2 35 52.3 32 7.8 2 45 - 36~ 51 Front chamfering

Milling Inserts
: Stock item : Under preparing for stock

Parts Available Inserts


Screw Clamp C-Ring Wrench SPMT-KC SPMN

Face Milling Cutter


CE -11 R-S FTKA0408 - - TW15S
CE -12 R-S CHX0617L CH6R2 CR05 HW30L Coated Uncoated

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
Applicable inserts, see pages E23 Designation Page
PC230 ST30A G10

SPMT 110408-KC E23


SPMN 120308 E23
: Stock item : Under preparing for stock

High feed Cutter


Side Milling Cutter

E 121
Chamfer Tools
CE(Long Champer)

(mm)

D D1 d ap Application range
Designation Stock Available Inserts a (Chamfer angle) Uses
(Min~Max)
>>>

CE 30-3105R-S32 1 5 35 32 26.4 30 5~ 35 Front chamfering


45-3105R-S32 2 5 48 32 21.5 XCET310404ER-KC 45 5~ 48 Front chamfering
60-3105R-S32 2 5 57.7 32 15.2 60 5~ 57.7 Front chamfering
Milling

: Stock item : Under preparing for stock


Milling Grades

Parts Available Inserts


Screw Wrench XCET-KC
Milling Inserts

CE -31 R-S FTKA03510 TW15S


Applicable inserts, see pages E25 Coated Uncoated
Face Milling Cutter

Designation Page
PC230 ST30A G10

XCET 310404ER-KC E25


: Stock item : Under preparing for stock
Thread Milling Cutters for Aluminum Cutters for Mold
High feed Cutter
Side Milling Cutter for Cast iron

E 122
T-Cutter
TFE AA 0

(mm)
Stock
Designation D d d1 L ap
R L

>>>
TFE 2125R/L 2 21 25 10.5 109 9
2525R/L 2 25 25 12.5 112 11
3232R/L 2 32 32 16.5 120 14
4032R/L 2 40 32 20.5 130 18
5032R/L 4 50 32 26.5 140 22

Milling
: Stock item : Under preparing for stock

Milling Grades
Parts Available Inserts
Screw Wrench CPMT, CPMH

Milling Inserts
2125R/L FTNA02555 TW08S
2525R/L FTNA0306 TW09S Coated

Face Milling Cutter


3232R/L FTNA0407 TW15S Designation Page
PC3525
4032R/L PTMA0511A TW15S
5032R/L PTMA0511A TW15S CPMT 060204-MM
080308-MM E12

Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
09T308-MM
Assembling
CPMH 120408-MM E12

Applicable inserts, see pages E12 : Stock item : Under preparing for stock
Detail cutter spec. see pages E172~E174
High feed Cutter
Side Milling Cutter

E 123

You might also like