k22 PDF
k22 PDF
k22 PDF
E 66
Technical Information for Alpha-mill
Under 1.5D
Under 1.2D Under Max.
Cutting depth
>>>
Tool diameter
Workpiece Grades Fig. 20, 25 32, 40 50, 63 80, 100
vc(m/min) fz(mm/t) vc(m/min) fz(mm/t) vc(m/min) fz(mm/t) vc(m/min) fz(mm/t)
80~100 0.05~0.08 100~120 0.05~0.08 100~120 0.05~0.08 100~120 0.05~0.08
Mild steel, NCM325
100~120 0.08~0.1 120~140 0.08~0.1 120~140 0.08~0.1 120~140 0.08~0.1
Low carbon steel PC3535
100~120 0.1~0.15 140~140 0.1~0.15 120~140 0.1~0.15 130~150 0.1~0.15
Milling
60~80 0.05 80~100 0.05 80~100 0.05 80~100 0.05
High carbon steel, NCM325
80~100 0.05~0.08 100~120 0.08~0.1 100~120 0.08~0.1 100~120 0.08~0.1
Alloy steel PC3535
80~100 0.1~0.15 110~130 0.1~0.15 100~120 0.1~0.15 110~130 0.1~0.15
50~70 0.05 70~90 0.05 70~90 0.05 70~90 0.05
NCM325
Milling Grades
Alloy tool steel PC3535
60~80 0.05~0.08 90~120 0.05~0.08 100~120 0.05~0.08 100~120 0.05~0.08
90~110 0.12~0.18 100~130 0.1~0.15 100~120 0.1~0.15 110~130 0.1~0.15
50~70 0.054 70~90 0.05 70~90 0.05 70~90 0.05
NCM325
Stainless steel PC9530
60~80 0.05~0.08 90~120 0.05~0.08 100~120 0.05~0.08 100~120 0.05~0.08
90~110 0.1~0.15 100~130 0.1~0.15 110~130 0.1~0.15 110~130 0.1~0.15
70~90 0.1~0.12 70~90 0.1~0.12 90~120 0.1~0.12 90~120 0.1~0.12
Milling Inserts
Cast iron PC215K 80~100 0.12 90~120 0.12 100~140 0.12 100~140 0.12
80~100 0.15~0.2 100~130 0.15~0.2 120~150 0.15~0.2 120~150 0.15~0.2
200~800 0.1~0.2 300~900 0.1~0.2 400~1,000 0.1~0.2 400~1,000 0.1~0.2
Aluminum alloy H01 250~900 0.15~0.3 300~950 0.15~0.3 400~1,000 0.1~0.4 400~1,000 0.1~0.4
250~900 0.15~0.3 300~950 0.15~0.3 400~1,000 0.1~0.4 400~1,000 0.1~0.4
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
Recommended cutting condition(for single edge type)
Tool diameter
Workpiece Grades Fig. 20, 25 32, 40 50, 63 80, 100
vc(m/min) fz(mm/t) vc(m/min) fz(mm/t) vc(m/min) fz(mm/t) vc(m/min) fz(mm/t)
60~80 0.05~0.08 80~120 0.05~0.08 120~200 0.05~0.08 150~200 0.05~0.08
Mild steel, NCM325
80~120 0.08~0.1 120~180 0.08~0.1 180~250 0.08~0.1 200~250 0.08~0.1
Low carbon steel PC3535
80~120 0.1~0.15 120~180 0.1~0.15 180~250 0.1~0.15 200~250 0.1~0.15
50~80 0.05 80~110 0.05 100~150 0.05 100~150 0.05
High carbon steel, NCM325
80~100 0.05~0.08 110~150 0.05~0.1 150~200 0.05~0.1 150~200 0.05~0.1
Alloy steel PC3535
80~100 0.1~0.15 120~150 0.1~0.15 180~200 0.1~0.15 80~200 0.1~0.15
50~70 0.05 80~100 0.05 100~130 0.05 100~130 0.05
NCM325
Alloy tool steel PC3535
70~100 0.05~0.08 100~130 0.05~0.1 130~180 0.05~0.1 130~180 0.05~0.1
70~100 0.1~0.15 100~150 0.1~0.15 130~180 0.1~0.15 130~180 0.1~0.15
High feed Cutter
E 67
Technical Information for Alpha-mill
Tool Ramping Helical cutting for blind hole Helical cutting for through hole
Milling
AMC3100HS 100 0.69 830 198 2.4 196 2.4 186 2.2
Side Milling Cutter for Cast iron
E 68
Alpha-mill
AMCM1000S/1500S/2000S AA 0
AR
1000 Type : 13
1500 Type : 12.5
2000 Type : 9
(mm)
Designation Stock D D2 d F a b d1 d2 d3 E AR RR ap
AMCM 1032HS
>>>
8 32 30 16 40 8.4 5.6 9 14 - 19 13 6 5.6 0.15
1040HS-16 10 40 34 16 40 8.4 5.6 9 14 - 19 13 5 5.6 0.24
1040HS-22 10 40 34 22 40 10.4 6.3 11 18 - 21 13 5 5.6 0.24
1050HS 12 50 42 22 40 10.4 6.3 11 18 - 21 13 6 5.6 0.36
1063HS 14 63 49 22 40 10.4 6.3 11 18 - 21 13 6 5.6 0.61
AMCM 15040HS 5 40 34 16 40 8.4 5.6 9 14 - 19 12.5 14 9 0.22
15050HS
Milling
6 50 42 22 50 10.4 6.3 11 18 - 21 12.5 14 9 0.34
15063HS 8 63 49 22 50 10.4 6.3 11 18 - 21 12.5 13 9 0.57
15080HS 10 80 57 27 50 12.4 7.0 14 25 35 23 12.5 13 9 1.1
15100HS 12 100 67 32 63 14.4 8.0 18 26 42 26 12.5 12 9 2.1
AMCM 2040HS 5 40 - 16 40 8.4 5.6 9 14 - 18 9 -10 11 0.2
Milling Grades
2050HS 6 50 - 22 40 10.4 6.3 11 18 - 20 9 -9 11 0.32
2063HS 8 63 - 22 40 10.4 6.3 11 18 - 20 9 -8 11 0.6
2080HS 8 80 - 27 50 12.4 7.0 14 20 - 22 9 -7 11 1.2
2100HS 10 100 - 32 63 14.4 8.0 18 26 - 28 9 -5 11 2.5
AR : Axial rake angle RR : Radial rake angle : Stock item : Under preparing for stock
Milling Inserts
Parts Available Inserts
Screw Wrench APMT-MM APXT-MF APXT-MM APXT-MR APXT-MA
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
FTKA02565S TW08S -
NCM325
NCM335
2000 Type
PC215K
PC3545
PC8520
PC9530
PC6510
PC230
PC240
H01
E 69
Alpha-mill
AMCM3000S/3000S-K/4000S AA 0
(mm)
Designation Stock D D2 d d1 d2 d3 a b E F AR RR ap
>>>
NCM335
PC215K
Designation
PC3525
PC3535
PC3545
PC8520
PC9530
PC6510
PD2000
H01
APKT 1604PDSR
AMCM 4050HS 22 BT - FMC22 - 1604PDSR-MF
Side Milling Cutter for Cast iron
E 70
Alpha-mill
AMCM2000SE/3000SE AA 15
AR : 4.5
RR : 0
(mm)
Designation Stock D D2 d d1 d2 a b E F ap
>>>
AMCM 2080HSE 5 80 57 27 14 20 12.4 7.0 22 50 4 1.2
2100HSE 6 100 67 32 18 26 14.4 8.0 28 63 4 2.33
AMCM 3080HSE 4 80 57 27 14 20 12.4 7.0 22 50 6 1.3
3100HSE 5 100 67 32 18 26 14.4 8.0 28 63 6 2.3
Milling
Milling Grades
: Stock item : Under preparing for stock
Milling Inserts
Parts Available Inserts
Screw Wrench APXT-MF APXT-MM APXT-MA APKT-MA2
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
NCM325
NCM335
PC215K
PC3525
Designation
PC3535
PC3545
PC8520
PC9530
PC6510
Type Page
PC230
PC240
H01
APKT 1604PDFR-MA2
Type
160416FR-MA2
E10
160432FR-MA2
Side Milling Cutter
E 71
Alpha-mill
AMCM2000M AA 0
(mm)
No.of
Designation Stock D D2 d d1 d2 a b E F RR ap
column
>>>
AR : Axial rake angle RR : Radial rake angle : Stock item : Under preparing for stock
FTKA02565S TW08S
Coated Uncoated
NCM325
NCM335
PC215K
Available Arbors
PC3525
PC3535
PC3545
PC8520
PC9530
PC6510
Designation Page
PC240
PC230
H01
Designation d Arbors
AMCM 2050M 22 BT - FMC22 - APXT 11T3PDSR-MF E11
High feed Cutter
E 72
Alpha-mill
AMS1000S/1500S AA 0
(mm)
Designation Stock D d L AR RR ap
>>>
AMS 1010HS 2 10 10 20 80 7.5 -17 5.6 0.04
1011HS 2 11 10 20 80 7.5 -17 5.6 0.04
1012HS-2 2 12 12 25 80 7.5 -12 5.6 0.06
1012HS-3 3 12 12 25 80 7.5 -12 5.6 0.06
1014HS-2 2 14 16 25 90 10 -10 5.6 0.11
1014HS-3 3 14 16 25 90 10 -10 5.6 0.11
Milling
1015HS 3 15 16 25 90 10 -10 5.6 0.11
1016HS-3 3 16 16 25 90 13 -10 5.6 0.12
1016HS-4 4 16 16 25 90 13 -10 5.6 0.12
1017HS 4 17 16 25 90 13 -10 5.6 0.12
1018HS 4 18 16 25 90 13 -10 5.6 0.12
Milling Grades
1020HS-4 4 20 20 30 110 13 -7 5.6 0.23
1020HS-5 5 20 20 30 110 13 -7 5.6 0.23
1021HS 5 21 20 30 110 13 -7 5.6 0.24
1022HS 5 22 20 30 110 13 -7 5.6 0.27
1025HS 7 25 25 30 120 13 -6 5.6 0.39
Milling Inserts
1026HS 7 26 25 30 120 13 -6 5.6 0.39
1032HS 8 32 32 35 120 13 -6 5.6 0.65
1033HS 8 33 32 35 120 13 -6 5.6 0.65
AMS 15010HS 1 10 10 25 80 7.5 -28 9 0.04
15012HS 1 12 12 25 80 7.5 -24 9 0.1
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
15019HS 2 19 16 30 90 12.5 -17 9 0.16
15020HS 2 20 20 30 90 12.5 -17 9 0.18
15021HS 2 21 20 30 90 12.5 -17 9 0.2
15022HS 3 22 20 30 110 12.5 -17 9 0.23
15024HS 3 24 20 30 110 12.5 -16 9 0.3
15025HS 3 25 25 30 110 12.5 -16 9 0.35
15028HS 4 28 25 30 110 12.5 -15 9 0.36
15030HS 4 30 25 30 110 12.5 -15 9 0.38
15032HS 4 32 32 30 110 12.5 -15 9 0.6
15035HS 5 35 32 30 110 12.5 -15 9 0.7
15040HS-S32 5 40 32 35 130 12.5 -14 9 0.8
15040HS-S40 5 40 40 35 130 12.5 -14 9 1.13
15040HS-S42 5 40 42 35 130 12.5 -14 9 1.23
AR : Axial rake angle RR : Radial rake angle : Stock item : Under preparing for stock
High feed Cutter
E 73
Alpha-mill
AMS2000S/3000S AA
AA90
0
(mm)
Designation Stock D d L AR RR ap
>>>
Parts
Screw Wrench Coated Uncoated
NCM325
NCM335
PC215K
PC3545
PC8520
PC9530
PC6510
PC240
PC230
H01
11T3PDSR-MR
E11
Side Milling Cutter for Cast iron
11T308PDR-MR
11T3PDR-MA
E11
Applicable inserts, see pages E11 11T318R-MA
APXT 1604PDSR-MF E11
1604PDSR-MM 3000
160416R-MM Type E11
160432R-MM
: Stock item : Under preparing for stock
E 74
Alpha-mill
AMS3000S-K/4000S AA 0
(mm)
Designation Stock D d L AR RR ap
>>>
AMS 3025HS-K 2 25 25 35 115 14 18 16 0.4
3032HS-K 3 32 32 40 125 14 14 16 0.69
3040HS-K 4 40 32 42 130 14 12 16 0.8
3040HS-K-40 4 40 40 42 130 14 12 16 1.1
3040HS-K-42 4 40 42 42 130 14 12 16 1.2
Milling
3050HS-K 5 50 32 45 135 14 11 16 1.0
3050HS-K-40 5 50 40 45 135 14 11 16 1.3
3050HS-K-42 5 50 42 45 135 14 11 16 1.4
3063HS-K 6 63 32 45 135 14 10 16 1.25
Milling Grades
3063HS-K-40 6 63 40 45 135 14 10 16 1.5
3063HS-K-42 6 63 42 45 135 14 10 16 1.54
AMS 4032HS 3 32 32 40 125 13 10 17 0.65
4040HS-S32 4 40 32 40 130 13 9 17 0.76
Milling Inserts
4040HS-S40 4 40 40 40 130 13 9 17 1.1
4040HS-S42 4 40 42 40 130 13 9 17 1.2
4050HS-S32 5 50 32 40 135 13 7 17 0.95
4050HS-S40 5 50 40 40 135 13 7 17 1.3
4050HS-S42 5 50 42 40 135 13 7 17 1.4
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
Parts
Screw Wrench Coated Uncoated
NCM325
NCM335
PC3525
PC3535
PC3545
PC9530
PC6510
PD2000
H01
APKT 1604PDSR
3000 Type FTKA0408, FTKA0410 TW 15S
1604PDSR-MF
4000 Type FTKA0410 TW 15S 1604PDSR-MM
160432R-MM1
1604PDFR-MA E10
Available Inserts 1604PDFR-MA2
APKT APKT-MF APKT-MM APKT-MM1 APKT-MA APKT-MA2 160416FR-MA2 3000-K
160432FR-MA2 Type
High feed Cutter
1604PDFR-MA3
1604PDSR-X22
1604PDTR-X22
1604PDR-X23
E11
APKT-MA3 APKT-X22 APKT-X23 APKT-X24 APMT-MM 1604PDTR-X23
Side Milling Cutter
1604PDR-X24
1604PDFR-X24
APMT 1806PDSR-MM 4000 Type E11
: Stock item : Under preparing for stock
E 75
Alpha-mill
AMS2000SE/3000SE AA 15
(mm)
Designation Stock D d L AR RR ap
>>>
Parts
Screw Wrench Coated Uncoated
Thread Milling Cutters for Aluminum Cutters for Mold
NCM325
NCM335
PC215K
PC3545
PC8520
PC9530
PC6510
PC230
PC240
H01
1604PDSR-X28 E10
3000
Side Milling Cutter for Cast iron
1604PDTR-X28
Type
APXT 1604PDSR-MF E11
1604PDSR-MM
160416R-MM E11
Applicable inserts, see pages E10, E11
160432R-MM
: Stock item : Under preparing for stock
E 76
Alpha-mill
AMS2000M AA 0
(mm)
No.of
Designation Stock D d RR L ap
column
>>>
AMS 2020M 3 20 20 -13 45 120 1 29.4 0.32
2025M 8 25 25 -12 55 130 2 38.9 0.4
2032M 10 32 32 -11 65 140 2 48.5 0.65
2040M 14 40 42 -10 75 150 2 58.0 0.75
Milling
Milling Grades
Milling Inserts
: Stock item : Under preparing for stock
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
FTKA 02565S TW 08S
Applicable inserts, see pages E11 Coated Uncoated
NCM325
NCM335
PC215K
Designation Page
PC3525
PC3535
PC3545
PC8520
PC9530
PC6510
PC230
PC240
H01
11T3PDSR-MR
E11
11T308PDR-MR
11T3PDR-MA
E11
11T318R-MA
Side Milling Cutter
E 77
Alpha-mill
AMS2000MH/3000MH AA 0
2000 Type
3000 Type
Fig. 1 Fig. 2
(mm)
APXT APXT
Designation Stock D d L ap Fig.
11T3 ~ 1604 ~
>>>
NCM335
PC215K
Designation Page
PC3525
PC3535
PC3545
PC8520
PC9530
PC6510
PC230
PC240
H01
11T324R-MM
Side Milling Cutter for Cast iron
11T3PDSR-MR
E11
11T308PDR-MR
11T3PDR-MA
E11
11T318R-MA
APKT 1604PDSR-MF
E10
1604PDSR-MM
1604PDFR-MA2 E10
: Stock item : Under preparing for stock
E 78
Alpha-mill
AMM1000/1500/2000 AA 0
(mm)
Designation Stock D d d1 L M ap
>>>
AMM 1012HR-M06 3 12 11 6.5 25 40 M06 5.6 0.02
1016HR-M08 4 16 14.5 8.5 25 42 M08 5.6 0.03
1020HR-M10 5 20 18 10.5 30 51 M10 5.6 0.07
1025HR-M12 7 25 23 12.5 35 59 M12 5.6 0.12
1032HR-M16 8 32 29 17 40 67 M16 5.6 0.23
Milling
AMM 15010HR-M06 1 10 11 6.5 25 40 M06 9.4 0.01
15012HR-M06 1 12 11 6.5 25 40 M08 9.4 0.02
15016HR-M08 2 16 14.5 8.5 25 42 M08 9.4 0.03
15020HR-M10 2 20 10.5 18 30 51 M10 9.4 0.06
Milling Grades
15025HR-M12 3 25 12.5 23 35 59 M12 9.4 0.12
15032HR-M16 4 32 17 29 40 67 M16 9.4 0.22
AMM 2016HR-M08 2 16 14.5 8.5 25 42 M08 11 0.02
2020HR-M10 2 20 18 10.5 30 51 M10 11 0.03
Milling Inserts
2025HR-M12 3 25 23 12.5 29 59 M12 11 0.04
2032HR-M16 4 32 29 17 40 67 M16 11 0.07
2040HR-M16 5 40 29 17 40 67 M16 11 0.11
: Stock item : Under preparing for stock
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
1000 Type FTKA01842 - TW06S-A
1500 Type FTKA02555 / FTKA02565S TW07S / TW08S - Coated Uncoated
FTKA02565S TW08S -
NCM325
NCM335
2000 Type
PC215K
PC3545
PC8520
PC9530
PC6510
PC230
PC240
H01
11T316R-MM E11
1032HR-M16 MAT - M16
15010HR-M06 MAT - M06 11T318R-MM
2000 Type
15012HR-M06 MAT - M06 11T324R-MM
15016HR-M08 MAT - M08
11T3PDSR-MR
15020HR-M10 MAT - M10 E11
Side Milling Cutter
E 79
Technical Information for Future Mill
Cutter Locator
>>>
clamping
screw
F2
High tensile
strength Wide chip
Milling
aluminum pocket
body F3
Milling Grades
Acute angle of locator seat provides strong clamping.
Direction for screw up
Wide chip pocket area provides good chip evacuation.
High tensile strength aluminum body.
lnclined clamping
angle generates
Through coolant system F2,F3
Milling Inserts
F3
Exclusively designed coolant bolt and cover provide excellent
coolant action and chip evacuation from center of the cutter
toward outside.
Exact coolant direction to cutting area.
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
Coolant Bolt & Cover Bolt Application range as per workpiece
80 16,000
100 13,000
125 10,000
160 8,000
200 6,500
250 5,000
315 4,000
E 81
Technical Information for Future Mill
Machining examples
Milling >>>
Milling Grades
Chip breaker
Chip breaker Cutting edge Features of chip breaker
Milling Inserts
None
C/B Superior surface roughness at finishing due to ground type cermet insert.
Light
cutting MF
Superior cutting quality for light and difficult-to-cut material machining through the low cutting
Face Milling Cutter
MM
General Suitable for various cutting due to special shape design for general cutting.
cutting
Thread Milling Cutters for Aluminum Cutters for Mold
MR
Roughing Tough cutting edge provides stable cutting performance in severe interruption.
MA
For aluminum Superior cutting quality for aluminum due to sharp cutting edge and buffed surface.
NCM325 200 ~ 300 0.05 ~ 0.2 150 ~ 300 0.1 ~ 0.3 150 ~ 250 0.1 ~ 0.3 - -
P
PC3525 200 ~ 300 0.05 ~ 0.2 150 ~ 300 0.1 ~ 0.3 100 ~ 250 0.1 ~ 0.3 - -
PC9530 100 ~ 180 0.05 ~ 0.15 120 ~ 180 0.1 ~ 0.3 - - - -
M
NCM335 120 ~ 200 0.05 ~ 0.15 120 ~ 200 0.1 ~ 0.3 - - - -
K PC215K 150 ~ 250 0.05 ~ 0.2 150 ~ 250 0.1 ~ 0.3 - - - -
Aluminum H01 - - - - - - 350 ~ 1,000 0.1 ~ 0.35
E 82
Technical Information for Future Mill
Machining examples
>>> Milling
Milling Grades
Features of chip breaker
Innovative special cutting edge and chip breaker design ensures ideal 90 cutting and low cutting load.
Various applications are available with multi functional cutters (Facing, Slotting, Shouldering).
Milling Inserts
Improved tool life due to special coated grades.
Superior cutting quality at deep cutting depth through the low cutting load and strong cutting edge.
Recommended C/B and grade as per workpiece( :1st)
Cutter Low carbon steel High carbon steel
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
NCM335 NCM335 NCM335
(mm/t)
NCM325 NCM335 PC3535 PC3545 PC6510 PC8520 PC9530 H01
SM C
~0.3 100~250 100~220 100~250 100~220 - 100~250 100~250 -
SCM
STD
Side Milling Cutter
Non-ferrous ~0.4 - - - - - -
Aluminum - 400~1,000
E 83
Technical Information for Future Mill
MF
Finishing Low cutting resistance chip breaker design guarantees long tool life good
performance at finishing and difficult-to-cut material machining.
Copying MM
Medium Suitable for general milling at wide application range.
Milling
MA
Helical Aluminum Sharp cutting edge and buffed top face for aluminum machining prevent welding
and control chip flow.
Milling Grades
edge shape
(G calss)
Clamping system
Thread Milling Cutters for Aluminum Cutters for Mold
Screw.
Supporting
part of insert. Rotate
prevention
Rotate prevention design of
design of insert insert seat
seat part. part.
E 84
Technical Information for Future Mill
>>>
K PC6510 2.86 5.72 5.72 8.59 14.32 14.32 21.48 21.48 21.48 32.22 21.48 42.97 53.71 64.45 75.2 85.94 75.2 366.69
Cast iron
Milling
Cutting condition
Workpiece Grades 21 25 26 32 40 50 63 80 100
vc fz ap ae
General structure steel(under 200HB) 2.2 2.2 2.2 3.3 4.4 5.5 6.6 7.7 8.8 250 0.4 1.5 0.5D
Milling Grades
General carbon steel (under 30 HRC) 2.1 2.1 2.1 3.1 4.1 5.2 6.2 7.3 8.3 200 0.4 1.5 0.5D
P High carbon steel, Alloy steel (30~40
PC3525
2.2 2.2 2.2 3.3 4.5 5.6 6.7 7.9 9 180 0.4 1.5 0.5D
HRC) 1.1 1.1 1.1 1.6 2.1 2.6 3.2 3.7 4.2 150 0.3 1.0 0.5D
High carbon steel, Alloy steel (40~50 0.7 0.7 0.7 1.1 1.4 1.7 2.1 2.4 2.8 100 0.3 1.0 0.5D
HRC) PC9530
Milling Inserts
M 0.6 0.6 0.6 0.8 1.2 1.5 1.7 2 2.3 130 0.2 1.5 0.5D
Alloy steel(over 50 HRC) PC8520
K Stainless steel PC6510 0.6 0.6 0.6 0.9 1.2 1.5 1.8 2.1 2.4 180 0.2 1.5 0.5D
RDKT12
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
P High carbon steel, Alloy steel (30~40 HRC)
PC3525 2.2 2.2 3.3 4.4 2.8 5.6 6.7 7.8 160 0.4 1.5 0.5D
High carbon steel, Alloy steel (40~50 HRC) 1 1 1.5 1.6 2.1 2.6 3.1 3.6 140 0.3 1.0 0.5D
Alloy steel(over 50 HRC) 0.7 0.7 1 1.4 0.8 1.7 2.1 2.4 100 0.3 1.0 0.5D
PC9530
M Stainless steel 0.5 0.5 0.8 1.1 0.7 1.4 1.7 2 130 0.2 1.5 0.5D
PC8520
K Cast iron PC6510 0.6 0.6 0.9 1.2 0.7 1.5 1.8 2.1 180 0.2 1.5 0.5D
ISO
High feed Cutter
E 85
High feed Cutter Milling
Side Milling Cutter for Cast iron Thread Milling Cutters for Aluminum Cutters for Mold Face Milling Cutter Milling Inserts Milling Grades >>>
E 86
Recommended cutting condition
Side milling, Slotting, Ramping, Copying
Grade Cutting FMR1000 FMR1500 FMR2000 FMR2500 FMR3000 FMR4000 FMR5000 FMR6000
Workpiece Hardness ae fz ae fz ae fz ae fz ae fz ae fz ae fz ae fz
s speed (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t)
General structure steel 200HB PC3525 100~250 1.0 0.4 1.2 0.4 1.5 0.4 1.7 0.4 2.0 0.5 2.4 0.6 3.0 0.7 4.0 0.8
General carbon steel 30HRC PC3525 100~220 0.7 0.4 1.2 0.4 1.5 0.4 1.7 0.4 2.0 0.5 2.4 0.6 3.0 0.7 4.0 0.8
P High carbon steel,Alloy steel 30~40HRC PC3525 100~200 0.7 0.2 0.9 0.2 1.2 0.2 1.5 0.2 1.7 0.3 2.0 0.4 2.7 0.5 3.7 0.6
High carbon steel,Alloy steel 40~50HRC PC3525 90~150 0.7 0.2 0.9 0.2 1.2 0.2 1.5 0.2 1.7 0.3 2.0 0.4 2.7 0.5 3.7 0.6
Alloy steel 50HRC PC3525 90~150 0.7 0.2 0.9 0.2 1.2 0.2 1.5 0.2 1.7 0.3 2.0 0.4 2.7 0.5 3.7 0.6
M Stainless steel 270HB PC9530 50~200 0.7 0.2 0.9 0.2 1.2 0.2 1.5 0.2 1.7 0.3 2.0 0.4 2.7 0.5 3.7 0.6
K Cast iron, Ductile cast iron Tensile strength 350Mpa PC6510 150~250 1.0 0.4 1.2 0.4 1.5 0.4 1.7 0.4 2.0 0.5 2.4 0.6 3.0 0.7 4.0 0.8
Pocketing
FMR1000 FMR1500 FMR2000 FMR2500 FMR3000 FMR4000 FMR5000 FMR6000
Workpiece Hardness Grades Cutting ae fz ae fz ae fz ae fz ae fz ae fz ae fz ae fz
speed (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t)
General structure steel 200HB PC3525 100~250 1.0 0.3 1.2 0.3 1.5 0.3 1.7 0.3 2.0 0.4 2.4 0.5 3.0 0.6 4.0 0.7
General carbon steel 30HRC PC3525 100~220 0.7 0.3 1.2 0.3 1.5 0.3 1.7 0.3 2.0 0.4 2.4 0.5 3.0 0.6 4.0 0.7
P High carbon steel,Alloy steel 30~40HRC PC3525 100~200 0.7 0.1 0.9 0.1 1.2 0.1 1.5 0.1 1.7 0.2 2.0 0.3 2.7 0.4 3.7 0.5
High carbon steel,Alloy steel 40~50HRC PC3525 90~150 0.7 0.1 0.9 0.1 1.2 0.1 1.5 0.1 1.7 0.2 2.0 0.3 2.7 0.4 3.7 0.5
Alloy steel 50HRC PC3525 90~150 0.7 0.1 0.9 0.1 1.2 0.1 1.5 0.1 1.7 0.2 2.0 0.3 2.7 0.4 3.7 0.5
M Stainless steel 270HB PC9530 50~200 0.7 0.1 0.9 0.1 1.2 0.1 1.5 0.1 1.7 0.2 2.0 0.3 2.7 0.4 3.7 0.5
K Cast iron, Ductile cast iron Tensile strength 350Mpa PC6510 150~250 1.0 0.3 1.2 0.3 1.5 0.3 1.7 0.3 2.0 0.4 2.4 0.5 3.0 0.6 4.0 0.7
Technical Information for Future Mill
Plunging
FMR1000 FMR1500 FMR2000 FMR2500 FMR3000 FMR4000 FMR5000 FMR6000
Workpiece Hardness Grades Cutting ae fz ae fz ae fz ae fz ae fz ae fz ae fz ae fz
speed (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t)
General structure steel 200HB PC3525 100~250 2.5 0.2 3.0 0.2 3.5 0.2 4.0 0.2 5.0 0.3 6.0 0.4 8.0 0.5 10.0 0.6
General carbon steel 30HRC PC3525 100~220 2.5 0.2 3.0 0.2 3.5 0.2 4.0 0.2 5.0 0.3 6.0 0.4 8.0 0.5 10.0 0.6
P High carbon steel,Alloy steel 30~40HRC PC3525 100~200 2.5 0.1 3.0 0.1 3.5 0.1 4.0 0.1 5.0 0.2 6.0 0.3 8.0 0.4 10.0 0.5
High carbon steel,Alloy steel 40~50HRC PC3525 90~150 2.5 0.1 3.0 0.1 3.5 0.1 4.0 0.1 5.0 0.2 6.0 0.3 8.0 0.4 10.0 0.5
Alloy steel 50HRC PC3525 90~150 2.5 0.1 3.0 0.1 3.5 0.1 4.0 0.1 5.0 0.2 6.0 0.3 8.0 0.4 10.0 0.5
M Stainless steel 270HB PC9530 50~200 2.5 0.1 3.0 0.1 3.5 0.1 4.0 0.1 5.0 0.2 6.0 0.3 8.0 0.4 10.0 0.5
K Cast iron, Ductile cast iron Tensile strength 350Mpa PC6510 150~250 2.5 0.2 3.0 0.2 3.5 0.2 4.0 0.2 5.0 0.3 6.0 0.4 8.0 0.5 10.0 0.6
Helical cutting
FMR1000 FMR1500 FMR2000 FMR2500 FMR3000 FMR4000 FMR5000 FMR6000
Workpiece Hardness Grades Cutting ae fz ae fz ae fz ae fz ae fz ae fz ae fz ae fz
speed (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t)
General structure steel 200HB PC3525 100~250 1.0 0.2 1.0 0.2 1.0 0.2 1.0 0.2 2.0 0.3 2.0 0.4 4.0 0.5 4.0 0.6
General carbon steel 30HRC PC3525 100~220 0.7 0.2 0.7 0.2 0.7 0.2 0.7 0.2 2.0 0.3 2.0 0.4 4.0 0.5 4.0 0.6
P High carbon steel,Alloy steel 30~40HRC PC3525 100~200 0.7 0.1 0.7 0.1 0.7 0.1 0.7 0.1 1.7 0.2 1.7 0.3 3.7 0.4 3.7 0.5
High carbon steel,Alloy steel 40~50HRC PC3525 90~150 0.7 0.1 0.7 0.1 0.7 0.1 0.7 0.1 1.7 0.2 1.7 0.3 3.7 0.4 3.7 0.5
Alloy steel 50HRC PC3525 90~150 0.7 0.1 0.7 0.1 0.7 0.1 0.7 0.1 1.7 0.2 1.7 0.3 3.7 0.4 3.7 0.5
M Stainless steel 270HB PC9530 50~200 0.7 0.1 0.7 0.1 0.7 0.1 0.7 0.1 1.7 0.2 1.7 0.3 3.7 0.4 3.7 0.5
K Cast iron, Ductile cast iron Tensile strength 350Mpa PC6510 150~250 1.0 0.2 1.0 0.2 1.0 0.2 1.0 0.2 2.0 0.3 2.0 0.4 4.0 0.5 4.0 0.6
Technical Information for Future Mill
Machining example
Test sample : FMRS3032RD-S / RDKT10T3M0-MM (PC3535)
Workpiece : STD11
Cutting condition : vc = 200m/min fz = 0.40mm/t
ap = 2.0mm ae = 4.0mm
>>> Milling
Cutting condition formulas for milling
Cutting speed
Milling Grades
D n (m/min)
vc = 1000
Milling Inserts
RPM
n = vc 1000 (min-1)
D
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
vf
fz = n z
(mm/t)
ae
Feed(per minute)
(cm /min)
1000 Pc = Power requirement(kW)
H = Horsepower requirement(Hp)
Q = Chip removal amount(cm3/min)
Required Q kc ap = Depth of cut(mm)
Pc =
Side Milling Cutter
machine (kW)
power 60 102 ae = Width of cut(mm)
Kc = Specific cutting resistance(MPa)
Pc (Hp)
H = 0.75 = Mechanical efficiency(%)
E 87
Technical Information for Future Mill
ap
Lmin = (mm)
tan
Milling
10 11.7 5 10 12 - - - - - - -
FMR1000
12 8.43 7 13 17 - - - - - -
15 5.93 10 19 24 - - - - - - -
10 20.67 21 5 7 8 - - - - - -
12 10.05 10 11 14 17 - - - - - -
FMR1500
Face Milling Cutter
16 6.12 6 19 23 28 - - - - - -
20 4.36 4 26 33 39 - - - - - -
15 9.42 6 12 15 18 21 - - - - -
FMR2000
20 5.85 10 20 24 29 34 - - - - -
16 13.7 4 8 10 12 14 16 - - - -
Thread Milling Cutters for Aluminum Cutters for Mold
FMR2500 20 9.29 6 12 15 18 21 24 - - - -
25 6.56 9 17 22 26 30 35 - - - -
25 21.8 3 5 6 8 9 10 13 - - -
32 13.24 4 9 11 13 15 17 21 - - -
40 9.09 6 13 16 19 22 25 31 - - -
FMR3000 50 6.52 9 17 22 26 31 35 44 - - -
63 4.76 12 24 30 36 42 48 60 - - -
80 3.52 16 33 41 49 57 65 81 - - -
100 2.69 21 43 53 64 74 85 106 - - -
32 15.95 3 7 9 10 12 14 17 21 - -
40 10.3 6 11 14 17 19 22 28 33 - -
50 7.13 8 16 20 24 28 32 40 48 - -
FMR4000 63 5.08 11 22 28 34 39 45 56 67 - -
80 3.69 16 31 39 47 54 62 78 93 - -
100 2.79 21 41 51 62 72 82 103 123 - -
High feed Cutter
40 7.4 8 15 19 23 27 31 38 46 62 -
50 5.22 11 22 27 33 38 44 55 66 88 -
63 3.79 15 30 38 45 53 60 75 91 121 -
FMR5000
80 2.97 19 39 48 58 67 77 96 116 154 -
100 2.09 27 55 69 82 96 110 137 164 219 -
125 1.63 35 70 88 105 123 141 176 211 281 -
40 7.44 8 15 19 23 27 31 38 46 61 77
50 4.97 11 23 29 34 40 46 57 69 92 46
63 3.69 16 31 39 47 54 62 78 93 124 62
FMR6000
80 2.72 21 42 53 63 74 84 105 126 168 84
100 2.12 27 54 68 81 95 108 135 162 216 108
125 1.57 36 73 91 109 128 146 182 219 292 146
E 88
Technical Information for Future Mill
Helical cutting technical data - DHmin Helical cutting technical data - DHmax
Tool diameter( )
Tool diameter( )
Insert
Insert
Section Section
DHmax
DHmin
d ap = d ap =
1 2 2.5 3 3.5 4 5 6 8 10 1 2 2.5 3 3.5 4 5 6 8 10
>>>
5 08 11 3 6.11 12.35 15.57 - - - - - - - 5 08 14 6 3.04 6.11 7.65 - - - - - - -
FMR 5 10 15 5 3.65 7.34 7.34 - - - - - - - FMR 5 10 18 8 2.28 4.57 5.72 - - - - - - -
1000 5 12 19 7 2.61 5.23 5.23 - - - - - - - 1000 5 12 22 10 1.83 3.65 4.57 - - - - - - -
5 15 25 10 1.83 3.65 3.65 - - - - - - - 5 15 28 13 1.40 2.81 3.51 - - - - - - -
Milling
6 10 14 4 4.57 9.20 9.20 13.95 - - - - - - 6 10 18 8 2.28 4.57 5.72 6.88 - - - - - -
FMR 6 12 18 6 3.04 6.11 6.11 9.20 - - - - - - FMR 6 12 22 10 1.83 3.65 4.57 5.49 - - - - - -
1500 6 16 26 10 1.83 3.65 3.65 5.49 - - - - - - 1500 6 16 30 14 1.30 2.61 3.26 3.92 - - - - - -
6 20 34 14 1.30 2.61 2.61 3.92 - - - - - - 6 20 38 18 1.01 2.03 2.54 3.04 - - - - - -
Milling Grades
FMR 7 15 23 8 2.28 4.57 4.57 6.88 8.04 - - - - - FMR 7 15 28 13 1.40 2.81 3.51 4.22 4.92 - - - - -
2000 7 20 33 13 1.40 2.81 2.81 4.22 4.92 - - - - - 2000 7 20 38 18 1.01 2.03 2.54 3.04 3.55 - - - - -
8 16 24 8 2.28 4.57 4.57 6.88 8.04 9.20 - - - - 8 16 30 14 1.30 2.61 3.26 3.92 4.57 5.23 - - - -
FMR FMR
8 20 32 12 1.52 3.04 3.04 4.57 5.34 6.11 - - - - 8 20 38 18 1.01 2.03 2.54 3.04 3.55 4.06 - - - -
Milling Inserts
2500 2500
8 25 42 17 1.07 2.15 2.15 3.22 3.76 4.30 - - - - 8 25 48 23 0.79 1.59 1.98 2.38 2.78 3.18 - - - -
10 25 40 15 1.22 2.43 2.43 3.65 4.27 4.88 6.11 - - - 10 25 48 23 0.79 1.59 1.98 2.38 2.78 3.18 3.97 - - -
10 32 54 22 0.83 1.66 1.66 2.49 2.91 3.32 4.15 - - - 10 32 62 30 0.61 1.22 1.52 1.83 2.13 2.43 3.04 - - -
10 40 70 30 0.61 1.22 1.22 1.83 2.13 2.43 3.04 - - - 10 40 78 38 0.48 0.96 1.20 1.44 1.68 1.92 2.40 - - -
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
12 32 52 20 0.91 1.83 1.83 2.74 3.20 3.65 4.57 5.49 - - 12 32 62 30 0.61 1.22 1.52 1.83 2.13 2.43 3.04 3.65 - -
12 40 68 28 0.65 1.30 1.30 1.96 2.28 2.61 3.26 3.92 - - 12 40 78 38 0.48 0.96 1.20 1.44 1.68 1.92 2.40 2.88 - -
12 50 88 38 0.48 0.96 0.96 1.44 1.68 1.92 2.40 2.88 - - 12 50 98 48 0.38 0.76 0.95 1.14 1.33 1.52 1.90 2.28 - -
FMR FMR
12 63 114 51 0.36 0.72 0.72 1.07 1.25 1.43 1.79 2.15 - - 12 63 124 61 0.30 0.60 0.75 0.90 1.05 1.20 1.50 1.80 - -
4000 4000
12 80 148 68 0.27 0.54 0.54 0.81 0.94 1.07 1.34 1.61 - - 12 80 158 78 0.23 0.47 0.58 0.70 0.82 0.94 1.17 1.40 - -
12 100 188 88 0.21 0.41 0.41 0.62 0.73 0.83 1.04 1.24 - - 12 100 198 98 0.19 0.37 0.47 0.56 0.65 0.74 0.93 1.12 - -
12 125 238 113 0.16 0.32 0.32 0.48 0.57 0.65 0.81 0.97 - - 12 125 248 123 0.15 0.30 0.37 0.45 0.52 0.59 0.74 0.89 - -
16 40 64 24 0.76 1.52 1.52 2.28 2.66 3.04 3.81 4.57 6.11 - 16 40 78 38 0.48 0.96 1.20 1.44 1.68 1.92 2.40 2.88 3.85 -
16 50 84 34 0.54 1.07 1.07 1.61 1.88 2.15 2.69 3.22 4.30 - 16 50 98 48 0.38 0.76 0.95 1.14 1.33 1.52 1.90 2.28 3.04 -
FMR 16 63 110 47 0.39 0.78 0.78 1.16 1.36 1.55 1.94 2.33 3.11 - FMR 16 63 124 61 0.30 0.60 0.75 0.90 1.05 1.20 1.50 1.80 2.39 -
5000 16 80 144 64 0.29 0.57 0.57 0.86 1.00 1.14 1.43 1.71 2.28 - 5000 16 80 158 78 0.23 0.47 0.58 0.70 0.82 0.94 1.17 1.40 1.87 -
16 100 184 84 0.22 0.43 0.43 0.65 0.76 0.87 1.09 1.30 1.74 - 16 100 198 98 0.19 0.37 0.47 0.56 0.65 0.74 0.93 1.12 1.49 -
High feed Cutter
16 125 234 109 0.17 0.33 0.33 0.50 0.59 0.67 0.84 1.00 1.34 - 16 125 248 123 0.15 0.30 0.37 0.45 0.52 0.59 0.74 0.89 1.19 -
20 50 80 30 0.61 1.22 1.22 1.83 2.13 2.43 3.04 3.65 4.88 6.11 20 50 98 48 0.38 0.76 0.95 1.14 1.33 1.52 1.90 2.28 3.04 3.81
20 63 106 43 0.42 0.85 0.85 1.27 1.49 1.70 2.12 2.55 3.40 4.25 20 63 124 61 0.30 0.60 0.75 0.90 1.05 1.20 1.50 1.80 2.39 2.99
FMR 20 80 140 60 0.30 0.61 0.61 0.91 1.06 1.22 1.52 1.83 2.43 3.04 FMR 20 80 158 78 0.23 0.47 0.58 0.70 0.82 0.94 1.17 1.40 1.87 2.34
Side Milling Cutter
6000 20 100 180 80 0.23 0.46 0.46 0.68 0.80 0.91 1.14 1.37 1.83 2.28 6000 20 100 198 98 0.19 0.37 0.47 0.56 0.65 0.74 0.93 1.12 1.49 1.86
20 125 230 105 0.17 0.35 0.35 0.52 0.61 0.70 0.87 1.04 1.39 1.74 20 125 248 123 0.15 0.30 0.37 0.45 0.52 0.59 0.74 0.89 1.19 1.48
20 160 300 140 0.13 0.26 0.26 0.39 0.46 0.52 0.65 0.78 1.04 1.30 20 160 318 158 0.12 0.23 0.29 0.35 0.40 0.46 0.58 0.69 0.92 1.16
D = Tool diameter(mm), DHmin, max = Min, Max diameter(mm)
d = Tool Path, mm
DHmin(Max diameter) = D * 2 - Insert size, DHmax(Max diameter) = D * 2 - 2
d(tool path) = DHmin, max - D
E 89
Future Mill
FMACM3000/4000 AA 45
(mm)
Stock
Designation D D2 d a b E F d1 d2 ap Fig.
R L
>>>
6.5
4080HR-H 8 80 57 27 12.4 7.0 23 50 18 20 6.5 1.1 1
4100HR 5 100 67 32 14.4 8.0 25 50 18 26 6.5 1.6 1
4100HR-M 7 100 67 32 14.4 8.0 25 50 18 26 6.5 1.6 1
4100HR-H 10 100 67 32 14.4 8.0 25 50 18 26 6.5 1.6 1
4125HR 6 125 87 40 16.4 9.0 29 63 22 32 6.5 3.1 1
4125HR-M 8 125 87 40 16.4 9.0 29 63 22 32 6.5 3.1 1
Milling Inserts
Available Arbors
Designation d Arbors
FMACM 3050HR- 22 BT - FMA22 -
Coated Cermet Uncoated
3063HR- 22 BT - FMC22 -
NCM325
NCM335
PC8520
PC9530
PD2000
3080HR- 27 BT - FMC27 -
CN30
H01
3100HR- 32 BT - FMC32 -
3125HR- 40 BT - FMB40 - SEET 0903AGFN-MA
High feed Cutter
E 90
Future Mill
FMACM3000-A/4000-A (Aluminum body) AA 45
(mm)
Stock
Designation D D2 d a b E F d1 d2 ap Fig.
R L
>>>
FMACM 3063R-A 3 63 49 22 10.4 6.3 20 40 11 18 4 0.5 1
3080R-A 4 80 57 27 12.4 7 25 50 13.5 20 4 0.6 1
3100R-A 5 100 67 32 14.4 8 32 50 - 45 4 0.8 2
3100R-25.4-A 5 100 67 25.4 9.5 6 25 50 - 38 4 0.9 2
3125R-A 6 125 87 40 16.4 9 38 63 - 56 4 1.6 2
3125R-25.4-A 6 125 70 25.4 9.5 6 25 63 - 38 4 1.7 2
Milling
FMACM 4063R-A 3 63 49 22 10.4 6.3 20 50 11 18 6.5 0.6 1
4080R-A 4 80 67 27 12.4 7 22 50 13.5 20 6.5 0.8 1
4100R-A 5 100 67 32 14.4 8 32 50 - 45 6.5 1.1 2
4100R-25.4-A 5 100 67 25.4 9.5 6 25 50 - 38 6.5 1.2 2
4125R-A 6 125 87 40 16.4 9 35 63 - 56 6.5 1.7 2
Milling Grades
4125R-25.4-A 6 125 70 25.4 9.5 6 25 63 - 38 6.5 1.8 2
4160R-A 7 160 107 40 16.4 9 35 63 - 75 6.5 2.5 2
4200R-A 8 200 130 60 25.7 14 32 63 - - 6.5 3.2 3
4250R-A 10 250 180 60 25.7 14 38 63 - - 6.5 4.1 3
4315R-A 12 315 240 60 25.7 14 38 63 - - 6.5 6.7 3
Milling Inserts
Face Milling Cutter
Note) Through coolant type between 50 ~ 125 : Stock item : Under preparing for stock
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
Screw Locator Locator Screw
Available Arbors
Designation d Arbors
FMACM 3063R- 22 BT - FMC22 -
4063R- Coated Cermet Uncoated
NCM325
NCM335
3080R-
PC215K
PC3535
PC8520
PC9530
PC6510
PD2000
4080R-
H01
3100R-
32 BT - FMC32 - SEET 0903AGFN-MA
High feed Cutter
E 91
Future Mill
FMAS3000/4000 AA 45
(mm)
Designation Stock D d L ap
>>>
3050HR 4 50 32 40 135 4 1
3050HR-S40 4 50 40 40 140 4 1.3
3050HR-S42 4 50 42 40 140 4 1.5
3063HR 5 63 32 45 135 4 1.2
3063HR-S40 5 63 40 45 145 4 1.6
Milling Grades
Parts
Screw Insert Wrench Shim Wrench Shim Screw Shim Coated Cermet Uncoated
NCM325
NCM335
PC8520
PC9530
PC6510
PD2000
CN30
H01
Thread Milling Cutters for Aluminum Cutters for Mold
SEET 0903AGFN-MA
3000 Type FTKA0307 TW09S - - -
0903AGSN-MF E19
4000 Type FGKA03512 TW15S HW35L SHXN0509F SS42SAF 0903AGSN-MM 3000
SEXT 0903AGSN-MF Type
0903AGSN-MM E20
Available Inserts 0903AGSN-MR
SEET-MF SEET-MM SEET-MA SEXT-MF SEEW 0903AGTN E19
SEET 14M4AGFN-MA
14M4AGSN-MF E19
14M4AGSN-MM
4000
SEXT 14M4AGSN-MF
Type
14M4AGSN-MM E20
SEXT-MM SEXT-MR SEEW SEEW-W
14M4AGSN-MR
SEEW 14M4AGTN
14M4AGFN-W
High feed Cutter
E19
14M4AGSN-W
Side Milling Cutter for Cast iron
14M4AGFN-W
Applicable inserts, see pages E19, E20 : Stock item : Under preparing for stock
E 92
Future Mill
FMPCM3000/4000 AA 90
Fig. 1 Fig. 2
(mm)
Stock
Designation D D2 d d1 d2 a b E F ap Fig.
R L
>>>
FMPCM 3050HS 5 50 40 22 11 18 10.4 6.3 20.0 40 7 0.3 1
3063HS 6 63 40 22 11 18 10.4 6.3 20.0 40 7 0.5 1
3080HS 7 80 55 27 14 20 12.4 7.0 22.0 50 7 1.0 1
3100HS 8 100 67 32 18 26 14.4 8.0 26.0 50 7 1.5 1
FMPCM 4063HS 5 63 49 22 11 18 10.4 6.3 20 50 11 0.4 1
6 80 57 27 14 20 12.4 7.0 23 50 11 0.9 1
Milling
4080HS
4100HS 7 100 67 32 18 26 14.4 8.0 25 50 11 1.5 1
4125HS 8 125 87 40 22 32 16.4 9.0 29 63 11 3.1 1
Milling Grades
Milling Inserts
Note) Through coolant type between 50~ 125 : Stock item : Under preparing for stock
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
3000 Type FTGA03508 TW15S
4000 Type FTNC04511 TW20S SDXT-MF SDXT-MM SDXT-MA
Available Arbors
Designation d Arbors
FMPCM 3050HS 22 BT -FMC22 - Coated Uncoated
3063HS 22 BT -FMC22 -
NCM325
NCM335
Designation
PC3535
PC3545
PC8520
PC9530
PC6510
PD2000
3100HS 32 BT -FMC32-
FMPCM 4063HS 22 BT -FMC22- SDET 09M402R-MA
4080HS 27 BT -FMC27- 09M405R-MF E17
4100HS 32 BT -FMC32- 09M405R-MM
4125HS 40 BT -FMB40- SDXT 09M405R-MF 3000
High feed Cutter
09M405L-MF Type
09M405R-MM E18
Assembling
09M405L-MM
09M405R-MA
SDET 130504R-MA
Side Milling Cutter
130508R-MF E17
130508R-MM
4000
SDXT 130508R-MF
Type
130508R-MM E18
130538-MM
130508R-MA
Applicable inserts, see pages E17, E18 : Stock item : Under preparing for stock
Detail cutter spec. see pages E172~E174
E 93
Future Mill
FMPCM3000-A / 4000-A (Aluminum body) AA 0
(mm)
Stock
Designation D D2 d d1 d2 a b E F ap Fig.
R L
>>>
4100S-A
4100S-25.4-A 5 100 67 25.4 - 38 9.5 6.0 25 50 6.5 0.8 2
4125S-A 6 125 80 40 - 56 16.4 9.0 30 63 6.5 1.3 2
4125S-25.4-A 6 125 80 25.4 - 38 9.5 6.0 25 63 6.5 1.4 2
4160S-A 8 160 107 40 - 70 16.4 9.0 30 63 6.5 2 2
Milling Grades
NCM335
PC3545
PC8520
PC9530
PC6510
PD2000
Available Arbors
H01
4063S-
3080S- SDXT 09M405R-MF 3000
Side Milling Cutter for Cast iron
27 BT - FMC27 - 09M405L-MF
4080S- Type
3100S- 09M405R-MM E18
32 BT - FMC32 - 09M405L-MM
4100S-
3125S- 09M405R-MA
40 BT - FMB40 - SDET 130504R-MA
4125S-
4160S- - FMB40 - 130508R-MF E17
40 BT
4200S- 130508R-MM
SDXT 130508R-MF 4000
4250S- 60 BT - FMB60 - Type
4315S- 130508R-MM
E18
130538-MM
Applicable inserts, see pages E17, E18
Detail cutter spec. see pages E172~E174
130508R-MA
: Stock item : Under preparing for stock
E 94
Future Mill
FMPS3000/4000 AA 0
(mm)
Stock
Designation D d L ap
R L
>>>
FMPS 3025HS 2 25 25 35 115 7 0.4
3032HS 3 32 25 40 125 7 0.5
3040HS 4 40 32 40 130 7 0.8
3040HS-S40 4 40 40 45 140 7 1.2
3040HS-S42 4 40 42 45 140 7 1.3
3050HS 5 50 32 40 135 7 1
3050HS-S40 5 50 40 40 140 7 1.3
Milling
3050HS-S42 5 50 42 40 140 7 1.4
3063HS 6 63 32 45 135 7 1.2
3063HS-S40 6 63 40 45 145 7 1.6
3063HS-S42 6 63 42 45 145 7 1.7
Milling Grades
FMPS 4040HS 3 40 32 40 130 11 1
4040HS-S40 3 40 40 40 130 11 1.3
4040HS-S42 3 40 42 40 130 11 1.4
4050HS 4 50 32 45 135 11 1.5
4050HS-S40 4 50 40 45 135 11 1.7
Milling Inserts
4050HS-S42 4 50 42 45 135 11 1.6
4063HS 5 63 32 45 135 11 2.1
4063HS-S40 5 63 40 45 135 11 2.4
4063HS-S42 5 63 42 45 135 11 2.6
Note) Through coolant type between 25 ~ 63 : Stock item : Under preparing for stock
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
3000 Type FTGA03508 TW15S
4000 Type FTNC04511 TW20S SDXT-MF SDXT-MM SDXT-MA
Assembling
Coated Uncoated
NCM325
NCM335
PC3545
PC8520
PC9530
PC6510
PD2000
H01
SDET 09M402R-MA
09M405R-MF E17
09M405R-MM
High feed Cutter
SDET 130504R-MA
130508R-MF E17
130508R-MM
4000
SDXT 130508R-MF
Type
130508R-MM
E18
130538-MM
130508R-MA
: Stock item : Under preparing for stock
E 95
Future Mill
FMRCM3000/4000
(mm)
Stock
Designation D C D2 d a b E F d1 d2 ap
R L
>>>
NCM335
PC3525
PC3535
PC3545
PC8520
PC9530
PC6510
Available Arbors
RDCT 10T3M0-MA
3000
Designation Arbors Designation Arbors RDKT 10T3M0-MF E16
Type
10T3M0-MM
FMRCM 3040HRD BT30 / BT40 / BT50 FMRCM 4050HRD RDCT 1204M0-MA
BT30 / BT40 / BT50 4000 E16
3040HRD-H FMC 16 4063HRD RDKT 1204M0-MF
Type
High feed Cutter
FMC 22 1204M0-MM
3050HRD 4063HRD-M
Side Milling Cutter for Cast iron
3050HRD-H BT30 / BT40 / BT50 4080HRD BT30 / BT40 / BT50 : Stock item : Under preparing for stock
3063HRD FMC22 4080HRD-M FMC27
3063HRD-H 4100HRD BT40 / BT50
3080HRD BT30 / BT40 / BT50 4100HRD-M FMC32
3080HRD-H FMC27 4125RD BT40 / BT50
3100HRD BT40 / BT50 4125RD-M FMB40
3100HRD-H FMC32
Applicable inserts, see pages E16
Detail cutter spec. see pages E172~E174
E 96
Future Mill
FMRCM5000/6000
(mm)
>>>
FMRCM 5050HRD 3 50 34 42 22 10.4 6.3 20 50 11 16.5 8.0 0.4 1
5063HRD 4 63 47 49 22 10.4 6.3 20 50 11 18 8.0 0.6 1
5063HRD-H 5 63 47 49 22 10.4 6.3 20 50 11 18 8.0 0.6 1
5080HRD 5 80 64 57 27 12.4 7.0 23 50 14 20 8.0 0.9 1
5080HRD-H 6 80 64 57 27 12.4 7.0 23 50 14 20 8.0 0.9 1
Milling
5100HRD 6 100 84 67 32 14.4 8 25 50 18 26 8.0 1.4 1
5100HRD-H 7 100 84 67 32 14.4 8 25 50 18 26 8.0 1.4 1
5125HRD 7 125 109 87 40 16.4 9 29 63 22 32 8.0 3 1
5125HRD-H 8 125 109 87 40 16.4 9 29 63 22 32 8.0 3 1
Milling Grades
FMRCM 6063HRD 3 63 43 49 22 10.4 6.3 20 50 11 17 10.0 0.5 1
6063HRD-M 4 63 43 49 22 10.4 6.3 20 50 11 17 10.0 0.5 1
6080HRD 4 80 60 57 27 12.4 7.0 22 50 14 20 10.0 0.8 1
6080HRD-M 5 80 60 57 27 12.4 7.0 22 50 14 20 10.0 0.8 1
Milling Inserts
6100HRD 5 100 80 67 32 14.4 8 28 63 18 26 10.0 1.6 1
6100HRD-M 6 100 80 67 32 14.4 8 28 63 18 26 10.0 1.6 1
6125HRD 6 125 105 87 40 16.4 9 29 63 22 32 10.0 2.9 1
6125HRD-M 7 125 105 87 40 16.4 9 29 63 22 32 10.0 2.9 1
6160RD 7 160 140 107 40 16.4 9 35 63 - 78 10.0 4.4 3
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
Screw Wrench RDHW-E,F,S RDKT-MM
5125HRD BT40 / BT50 6125HRD-M FMB40 : Stock item : Under preparing for stock
5125HRD-H FMB40 6160RD BT50
6160RD-M FMB40
Applicable inserts, see pages E16
Detail cutter spec. see pages E172~E174
E 97
Future Mill
FMRS1000/1500/2000/2500
Fig. 1 Fig. 2
(mm)
Parts
Screw Wrench Coated
Designation Type Page
PC3535 PC9530
RDHW 0501M0E
1000 Type FTNA0203 TW06P -
0501M0F 1000 E16
1500 Type FTNA02205 TW06P - Type
High feed Cutter
0501M0S
2000 Type FTNA02555 - TW07S RDKW 0501M0E E17
Side Milling Cutter for Cast iron
E 98
Future Mill
FMRS3000/4000
Fig. 1 Fig. 2
(mm)
>>>
FMRS 3021HRD-M 1 21 11 20 40 150 5 0.4 1
3021HRD-M2 2 21 11 20 40 150 5 0.4 1
3021HRD-L 1 21 11 20 50 200 5 0.6 1
3021HRD-L2 2 21 11 20 50 200 5 0.6 1
3025HRD-S 2 25 15 25 35 115 5 0.5 2
3025HRD-M 2 25 15 25 70 200 5 0.7 1
2 25 15 25 100 250 5 1 1
Milling
3025HRD-L
3026HRD-M 2 26 16 25 70 200 5 0.65 1
3026HRD-L 2 26 16 25 100 250 5 0.7 1
3032HRD-S 3 32 22 32 40 125 5 1 2
3032HRD-M 3 32 22 32 70 200 5 1.3 1
Milling Grades
3032HRD-L 3 32 22 32 150 300 5 1.6 1
3040HRD-S 4 40 30 32 40 125 5 1.3 2
3040HRD-M 4 40 30 32 70 200 5 1.5 1
3040HRD-L 4 40 30 32 150 300 5 1.8 1
FMRS 4032HRD-S 2 32 20 32 40 125 6 0.8 2
Milling Inserts
4032HRD-M 2 32 20 32 70 200 6 1.1 1
4032HRD-L 2 32 20 32 150 300 6 1.6 1
4033HRD-S 2 33 21 32 40 125 6 0.9 2
4033HRD-M 2 33 21 32 70 200 6 1.1 1
4033HRD-L 2 33 21 32 150 300 6 1.7 1
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
4040HRD-L40 3 40 28 40 150 300 6 2.4 1
4040HRD-S42 3 40 28 42 40 125 6 1.6 2
4040HRD-M42 3 40 28 42 70 200 6 2.4 1
4040HRD-L42 3 40 28 42 150 300 6 2.8 1
4050HRD-S 4 50 38 42 50 125 6 1.5 2
4050HRD-M 4 50 38 42 50 200 6 2.1 1
4050HRD-L 4 50 38 42 50 300 6 2.7 1
4050HRD-S40 4 50 38 40 50 150 6 2 2
4050HRD-M40 4 50 38 40 50 200 6 2.6 1
4050HRD-L40 4 50 38 40 50 300 6 3.2 1
Note) Through coolant type between 21 ~ 50 : Stock item : Under preparing for stock
NCM335
PC3525
PC3535
PC3545
PC8520
PC9530
PC6510
RDCT 10T3M0-MA
3000
RDKT 10T3M0-MF E16
Type
10T3M0-MM
RDCT 1204M0-MA
4000
RDKT 1204M0-MF E16
Type
1204M0-MM
: Stock item : Under preparing for stock
E 99
Future Mill
FMRS5000/6000
Fig. 1 Fig. 2
(mm)
FMRS 5040HRD-S
>>>
2 40 24 32 40 125 8 1.4 2
5040HRD-M 2 40 24 32 70 200 8 1.8 1
5040HRD-L 2 40 24 32 150 300 8 2.0 1
5040HRD-S40 2 40 24 40 40 125 8 1.6 2
5040HRD-M40 2 40 24 40 70 200 8 2.0 1
5040HRD-L40 2 40 24 40 150 300 8 2.4 1
5040HRD-S42 2 40 24 42 40 125 8 2.0 2
5040HRD-M42 2 40 24 42 70 200 8 2.4 1
Milling
RDHW 1605M0E
Side Milling Cutter for Cast iron
E 100
Future Mill
FMRM1000/1500/2000/2500/
3000/4000/5000
(mm)
Designation Stock D C d d1 L M ap kg
>>>
FMRM 1008HRD-M06 1 8 5.5 9.5 6.5 25 40 M06 2.5 0.02
1010HRD-M06 2 10 5 9.5 6.5 25 40 M06 2.5 0.02
1012HRD-M06 2 12 7 11 6.5 25 40 M06 2.5 0.02
1015HRD-M08 3 15 10 14.5 8.5 30 47 M08 2.5 0.04
FMRM 1510HRD-M06 1 10 7 9.5 6.5 25 40 M06 3.0 0.02
1512HRD-M06 2 12 6 11 6.5 25 40 M06 3.0 0.02
1516HRD-M08 3 16 10 14.5 8.5 30 47 M08 3.0 0.02
Milling
1520HRD-M10 3 20 14 18 10.5 35 56 M10 3.0 0.07
FMRM 2015HRD-M08 2 15 8 14.5 8.5 30 47 M08 3.5 0.04
2020HRD-M10 3 20 13 18 10.5 35 56 M10 3.5 0.07
FMRM 2516HRD-M08 2 16 8 14.5 8.5 30 47 M08 4.0 0.04
Milling Grades
2520HRD-M10 2 20 12 18 10.5 35 56 M10 4.0 0.07
2525HRD-M12 3 25 17 22.5 12.5 45 69 M12 4.0 0.13
FMRM 3021HRD-M10 2 21 11 18 10.5 35 56 M10 5.0 0.1
3025HRD-M12 2 25 15 22.5 12.5 45 69 M12 5.0 0.15
3032HRD-M16 3 32 22 29 17 50 77 M16 5.0 0.2
Milling Inserts
3042HRD-M16 4 42 32 29 17 50 77 M16 5.0 0.24
FMRM 4025HRD-M12 2 25 13 22.5 12.5 45 69 M12 6.0 0.12
4032HRD-M16 2 32 20 29 17 50 77 M16 6.0 0.22
4040HRD-M16 3 40 28 29 17 50 77 M16 6.0 0.23
4042HRD-M16 4 42 28 29 17 50 77 M16 6.0 0.25
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
RDKT-MF
NCM335
PC3525
PC3545
PC8520
PC9530
PC6510
PC3535
E 101
Technical Information for HRM
Clamping system
Insert clamping Clamp set
screw Clamping screw
Clamp
>>>
C-ring
0.02
Milling
3 facial fixing
dimensions
0.02
Milling Grades
HRMS1206HR-2 25 26 25 1
HRMS1333HR-2 32 33 32 1
HRMS1335HR-2 32 35 32 3
HRMS1340HR-3 32 40 32 8
Thread Milling Cutters for Aluminum Cutters for Mold
HRMS1550HR-3 32 50 32 18
HRMS1550HR-3 40 50 40 10
HRMS1550HR-3 42 50 42 8
HRMS1563HR-3 32 63 32 31
HRMS1563HR-3 40 63 40 23
HRMS1563HR-3 42 63 42 21
The side clearance prevents to interference between tool and workpiece even in deep hole machining.
Features of insert
1st major cutting edge
- Optimized chip flow.
- Reduce cutting load.
High feed Cutter
Side Milling Cutter for Cast iron
Nose R
- Special design for good performance at
taper machining.
- High feed R type cutting edge.
Chip breaker Minor cutting edge
Optimize chip flow Excellent surface roughness at high feed.
Reduce cutting load Design for decreasing back force.
E 102
Technical Information for HRM
HRM
Round insert
>>>
Corner R programming
Condition Approx, R (mm)
Milling
Designation Configuration
Max.ap(mm) Max.fz(mm/t) Input R Uncut
WDKT080316ZDSR-MH 1.0 1.5 2.0 0.38
WDKT10T320ZDSR-MH 1.5 2.0 2.5 0.47
Milling Grades
WDKT130520ZDSR-MH 2.0 3.0 3.0 0.72
WDKT150625ZDSR-MH 2.5 3.5 3.0 0.88
Application range
Milling Inserts
Face Milling Cutter
Slotting & Ramping Helical cutting
Copying
Shouldering
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
Application example
Toughness test 8(14 9) Wear resistance test
Cutting condition
Tool : HRMCM13050HR-3
WDKT130520ZDSR-MH(PC3545) Comp. B
Workpiece : SCM440 (HRC34)
High feed Cutter
E 103
Technical Information for HRM
Technical data
Ramping Helical cutting Tool pass diameter
ap
Lmin = (mm)
tan
ØDc = ØDh - ØD
Adjust feed to under 70% of recommended cutting condition when ramping & helical cutting.
In helical ramping, max. cutting depth per 1 helical revolution of cutter should not exceed max. cutting depth as per insert size.
In ramping, max. cutting depth for 1 ramping process should not exceed max.depth of cut as per used insert size.
>>>
Overhang length(L)
Shank type Cutter type
Instruction
1 ) Insert should be correctly clamped in seat part of cutter.
2) In case of noise from chattering, reduce L(overhang length) or decrease feed, spindle speed and axial depth of cut.
3) Reduce spindle speed or axial depth of cut if machine power is not enough.(70% of recommended cutting condition)
4) Use coolant or air for smooth of chip evacuation and long tool life.
5) Reduce axial depth of cut, spindle speed and feed approx.30-50% of recommendation in machining of high hardness material.(HRC50-60)
6) Overhang length written in recommended cutting condition table from page 10-11 is represent the length L from the picture
overhang length(L) shown above.
7) Use recommended cutting condition for better tool life. Especially axial depth of cut should be kept.
8) Even during deep pocket milling, HRM tool remains constant cutting force due to the unique corner geometry of the insert.
E 104
Technical Information for HRM
>>>
M (STS304, 316 etc) 270HB 120(70~160)
PC9530 0.7 200 1911 2675 0.8 43 1.3 1529 2140 0.8 43 1.3
Cast iron Under 1.3 150 2389 6210 1.0 124 3.8 1911 4968 1.0 124 3.8
K (GC300 etc) 350N/mm2 PC3525 150(100~200)
1.1 200 2389 5255 0.8 84 2.6 1911 4204 0.8 84 2.6
Milling
vc fz L 32-2 inserts 40-3 inserts
Workpiece Hardness Grade Overhang
(m/min) (mm/t) (mm) n(min-1) vf(mm/min) ap(mm) Q(cm3/min) Pc(kW) n(min-1) vf(mm/min) ap(mm) Q(cm3/min) Pc(kW)
PC3525 180(120~230) 1.5 170 1791 5732 1.2 206 6.3 1433 6449 1.2 310 9.4
Milling Grades
General structure steel Under
(General structural steel PC3525 160(120~200) 1.3 220 1592 4586 1.0 132 4.0 1274 4968 1.0 199 6.0
200HB
Mild steel) PC3545 150(100~170) 1.1 270 1493 3344 0.8 84 2.6 1194 3941 0.8 126 3.8
1.4 170 1592 5096 1.0 143 4.3 1274 5350 1.0 214 6.5
General carbon steel, Under PC3525 160(130~190)
1.2 220 1493 4299 0.8 92 2.8 1194 4299 0.8 138 4.2
Alloy steel 30HRC PC3525 150(130~180)
(S50C, SCM440 etc)
Milling Inserts
P PC3545 130(100~150) 1.0 270 1294 2898 0.7 58 1.8 1035 3105 0.7 87 2.6
High carbon steel, PC3525 110(90~130) 1.3 170 1095 3153 1.0 91 2.8 876 3416 1.0 137 4.2
Alloy steel 30~40
PC3545 100(80~130) 1.1 220 995 2229 0.8 56 1.7 796 2627 0.8 84 2.6
(Carbon steel H RC
Alloy steel, SKD etc) PC3545 90(80~120) 0.9 270 896 1433 0.6 31 0.9 717 1935 0.6 46 1.4
Hardened steel 40~50 PC3525 100(70~120) 1.0 170 995 2229 0.8 51 1.5 796 2389 0.8 76 2.3
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
vc fz L 50-3 inserts 63-4 inserts
Workpiece Hardness Grade Overhang
(m/min) (mm/t) (mm) n(min-1) vf(mm/min) ap(mm) Q(cm3/min) Pc(kW) n(min-1) vf(mm/min) ap(mm) Q(cm3/min) Pc(kW)
PC3525 180(120~230) 1.5 150 1146 5159 1.4 361 11 910 4095 1.4 361 11
General structure steel Under
(General structural steel PC3525 160(120~200) 1.3 250 1019 3975 1.2 238 7 809 3154 1.2 238 7
200HB
Mild steel) PC3545 150(100~170) 1.1 350 955 3153 1.0 158 5 758 2502 1.0 158 5
PC3525 160(130~190) 1.4 150 1019 4280 1.2 257 8 809 3397 1.2 257 8
General carbon steel, Under
Alloy steel PC3525 150(130~180) 1.2 250 955 3439 1.0 172 5 758 2730 1.0 172 5
30HRC
P (S50C, SCM440 etc) PC3545 130(100~150) 1.0 350 828 2484 0.8 99 3 657 1971 0.8 99 3
High carbon steel, PC3525 110(90~130) 1.3 150 701 2732 1.2 164 5 556 2169 1.2 164 5
Alloy steel 30~40
PC3545 100(80~130) 1.1 250 637 2102 1.0 105 3 506 1668 1.0 105 3
High feed Cutter
(Carbon steel H RC
Alloy steel, SKD etc) PC3545 90(80~120) 0.9 350 573 1548 0.8 62 2 455 1228 0.8 62 2
Hardened steel 40~50 PC3525 100(70~120) 1.0 150 637 1911 1.0 96 3 506 1517 1.0 96 3
(KP4M, NAK80, PX-5 etc) H RC PC8520 80(70~120) 0.8 250 510 1223 0.8 49 1 404 971 0.8 49 1
Stainless steel Under PC3545 1.2 150 764 2752 1.4 193 6 607 2184 1.4 193 6
M 120(70~160)
Side Milling Cutter
(STS304, 316 etc) 270HB PC9530 1.0 250 764 2293 1.2 138 4 607 1820 1.2 138 4
Cast iron Under 1.7 150 955 4873 1.4 341 10 758 3867 1.4 341 10
K (GC300 etc) 350N/mm2
PC3525 150(100~200)
1.5 250 955 4299 1.2 258 8 758 3412 1.2 258 8
E 105
Technical Information for HRM
M 270HB
120(70~160)
(STS304, 316 etc) PC9530 1.0 250 764 3057 1.2 183 6 607 2426 1.2 183 6
Cast iron Under 1.7 150 955 6497 1.4 455 14 758 5156 1.4 455 14
K (GC300 etc) 350N/mm2
PC3525 150(100~200)
1.5 250 955 5732 1.2 344 10 758 4550 1.2 344 10
Milling
PC3525 180(120~230) 1.5 150 717 5374 1.4 602 18.3 573 5159 1.4 722 21.9
Milling Grades
P PC3545 130(100~150) 1.0 350 518 2588 0.8 166 5.0 414 2484 0.8 199 6.0
High carbon steel, PC3525 110(90~130) 1.3 150 438 2846 1.2 273 8.3 350 2732 1.2 328 10.0
Alloy steel 30~40
1.1 250 398 2189 1.0 175 5.3 318 2102 1.0 210 6.4
(Carbon steel HRC PC3545 100(80~130)
Alloy steel, SKD etc) PC3545 90(80~120) 1.5 350 358 2687 0.8 172 5.2 287 2580 0.8 206 6.3
Hardened steel 40~50 PC3525 100(70~120) 1.1 150 398 2189 1.0 175 5.3 318 2102 1.0 210 6.4
Face Milling Cutter
(KP4M, NAK80, PX-5 etc) HRC PC8520 80(70~120) 0.9 250 318 1433 0.8 92 2.8 255 1376 0.8 110 3.3
Stainless steel Under PC3545 1.3 150 478 3105 1.4 348 10.6 382 2981 1.4 417 12.7
M (STS304, 316 etc) 270HB 120(70~160)
PC9530 1.1 250 478 2627 1.2 252 7.7 382 2522 1.2 303 9.2
Cast iron Under 1.7 150 597 5076 1.4 568 17.3 478 4873 1.4 682 20.7
K (GC300 etc) 350N/mm2 PC3525 150(100~200)
1.5 250 597 4479 1.2 430 13.1 478 4299 1.2 516 15.7
Thread Milling Cutters for Aluminum Cutters for Mold
General structure steel PC3525 180(120~230) 1.5 150 459 4127 1.4 722 21.9 358 3762 1.4 843 25.6
Under
(General structural steel 1.3 250 408 3180 1.2 477 14.5 318 2898 1.2 556 16.9
200HB PC3525 160(120~200)
Mild steel) 1.1 350 382 2522 1.0 315 9.6 299 2299 1.0 368 11.2
PC3545 150(100~170)
General carbon steel, Under PC3525 160(130~190) 1.4 150 408 3424 1.2 514 15.6 318 3121 1.2 599 18.2
Alloy steel 30HRC PC3525 150(130~180) 1.2 250 382 2752 1.0 344 10.4 299 2508 1.0 401 12.2
(S50C, SCM440 etc)
P PC3545 130(100~150) 1.0 350 331 1987 0.8 199 6.0 259 1811 0.8 232 7.0
High carbon steel, PC3525 110(90~130) 1.3 150 280 2186 1.2 328 10.0 219 1992 1.2 383 11.6
Alloy steel 30~40
1.1 250 255 1682 1.0 210 6.4 7.5
PC3545 100(80~130) 199 1533 1.0 245
High feed Cutter
Hardened steel 40~50 PC3525 100(70~120) 1.0 150 255 1529 1.0 191 5.8 199 1393 1.0 223 6.8
(KP4M, NAK80, PX-5 etc) HRC PC8520 80(70~120) 0.8 250 204 978 0.8 98 3.0 159 892 0.8 114 3.5
Stainless steel Under PC3545 1.2 150 306 2201 1.4 385 11.7 239 2006 1.4 449 13.7
M (STS304, 316 etc) 270HB 120(70~160)
PC9530 1.0 250 306 1834 1.2 275 8.4 239 1672 1.2 321 9.8
Cast iron Under 1.7 150 382 3898 1.4 682 20.7 299 3553 1.4 796 24.2
K (GC300 etc) 350N/mm2 PC3525 150(100~200)
1.5 250 382 3439 1.2 516 15.7 299 3135 1.2 602 18.3
E 106
Technical Information for HRM
>>>
SK30-FMC22-50 3 SK30 22 50 48 19 10 5.6 1.2
13050HR-3 BT40-FMC22-45 1 BT40 22 45 48 19 10 5.6 2.0
13050HR-4 SK40-FMC22-55 1 BT50 22 55 48 19 10 5.6 2.0 SB1035
13063HR-4 BT50-FMC22-60 1 BT50 22 60 48 19 10 5.6 3.6
15063HR-3
Milling
BT50-FMC22-200 2 BT50 22 200 48 19 10 5.6 6.5
BT50-FMC22-250 2 BT50 22 250 48 19 10 5.6 7.4
SK50-FMC22-55 1 SK50 22 55 48 19 10 5.6 3.6
SK30-FMC27-55 3 SK30 27 55 60 21 12 6.3 1.5
Milling Grades
BT40-FMC27-60 3 BT40 27 60 60 21 12 6.3 2.5
HRMCM
Milling Inserts
SK50-FMC27-55 1 SK50 27 55 60 21 12 6.3 2.5
SK50-FMC27-150 1 SK50 27 150 60 21 12 6.3 5.6
BT40-FMC32-60 3 BT40 32 60 78 24 14 7 3.4
15100HR-5 SK40-FMC32-60 3 SK40 32 60 78 24 14 7 3.4
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
: Stock item : Under preparing for stock
E 107
HRM
HRMCM13/15 AA 75
(mm)
Note) Through coolant type between 50~ 125 : Stock item : Under preparing for stock
Milling Inserts
13 Type FTGA0513-
CHH4.5R1 CTX04513H CR03 TW20-100
( 50,63,80) P Coated
Thread Milling Cutters for Aluminum Cutters for Mold
PC3525
PC3535
PC3545
PC8520
PC9530
PC6510
Designation
15100HR-6 BT40 / SK40 / SK50 FMC32 a b b1 c L Pitch Fig.
15125HR-6 16 10 - - 35 1.5 1
SK50 FMC40 SB1035
15160R-7 18 12 - - 45 1.75 1
SB1245
Applicable inserts, see pages E25
SB1645 24 16 - - 45 2.0 1
Detail cutter spec. see pages E172~E174
SB2040 30 20 - - 40 2.5 1
MBA-M20 50 14 20 27 30 2.5 2
MBA-M24 65 14 24 37 36 3.0 2
E 108
HRM
HRMS 08/10/13 AA 75
(mm)
Designation Stock D d L ap
>>>
HRMS 0820HR-2S20 2 20 20 50 130 1.0 0.3
0820HR-2M20 2 20 20 100 180 1.0 0.4
0820HR-2L20 2 20 20 130 250 1.0 0.5
0821HR-2S20 2 21 20 50 130 1.0 0.3
0821HR-2M20 2 21 20 50 180 1.0 0.4
0821HR-2L20 2 21 20 50 250 1.0 0.5
HRMS 1025HR-2S25 2 25 25 60 140 1.5 0.4
Milling
1025HR-2M25 2 25 25 120 200 1.5 0.6
1025HR-2L25 2 25 25 180 300 1.5 0.9
1026HR-2S25 2 26 25 60 140 1.5 0.4
1026HR-2M25 2 26 25 60 200 1.5 0.6
Milling Grades
1026HR-2L25 2 26 25 60 300 1.5 1.0
1030HR-2S32 2 30 32 70 150 1.5 0.8
1030HR-2M32 2 30 32 120 200 1.5 1.0
1030HR-2L32 2 30 32 180 300 1.5 1.5
HRMS 1332HR-2S32 2 32 32 70 150 2.0 0.8
Milling Inserts
1332HR-2M32 2 32 32 120 200 2.0 1.0
1332HR-2L32 2 32 32 180 300 2.0 1.6
1333HR-2S32 2 33 32 70 150 2.0 0.8
1333HR-2M32 2 33 32 70 200 2.0 1.1
1333HR-2L32 2 33 32 70 300 2.0 1.7
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
1340HR-3L32 3 40 32 50 300 2.0 1.7
1340HR-3S40 3 40 40 60 150 2.0 1.2
1340HR-3M40 3 40 40 130 250 2.0 2.1
1340HR-3L40 3 40 40 180 300 2.0 2.6
1340HR-3S42 3 40 42 60 150 2.0 1.4
1340HR-3M42 3 40 42 130 250 2.0 2.3
1340HR-3L42 3 40 42 180 300 2.0 2.7
Note) Through coolant type between 20~ 40 : Stock item : Under preparing for stock
E 109
HRM
HRMS15 AA 75
(mm)
Designation Stock D d L ap
>>>
Note) Through coolant type between 50~ 63 : Stock item : Under preparing for stock
E 110
HRM
HRMM 08/10/13 AA 75
(mm)
Designation Stock D d d1 L M ap
>>>
HRMM 0820HR-M10 2 20 18 10.5 30 51 M10 1 0.06
0821HR-M10 2 21 18 10.5 30 51 M10 1 0.06
0825HR-M12 3 25 23 12.5 35 59 M12 1 0.11
0826HR-M12 3 26 23 12.5 35 59 M12 1 0.11
0828HR-M12 3 28 23 12.5 35 59 M12 1 0.12
Milling
0832HR-M16 4 32 29 17 40 67 M16 1 0.21
0833HR-M16 4 33 29 17 40 67 M16 1 0.21
0835HR-M16 4 35 29 17 40 67 M16 1 0.23
0840HR-M16 5 40 29 17 40 67 M16 1 0.25
Milling Grades
HRMM 1025HR-M12 2 25 23 12.5 35 59 M12 1.5 0.1
1026HR-M12 2 26 23 12.5 35 59 M12 1.5 0.1
1030HR-M16 2 30 29 17 40 67 M16 1.5 0.2
1032HR-M16 3 32 29 17 45 72 M16 1.5 0.26
Milling Inserts
1035HR-M16 3 35 29 17 45 72 M16 1.5 0.23
1040HR-M16 4 40 29 17 45 72 M16 1.5 0.27
HRMM 1332HR-M16 2 32 29 17 40 67 M16 2 0.17
1333HR-M16 2 33 29 17 40 67 M16 2 0.17
1335HR-M16 2 35 29 17 40 67 M16 2 0.19
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
Screw Clamp Clamp Screw C-Ring Wrench WDKT-MH
E 111
Tank Mill
THE AA 0
(mm)
Stock Available Inserts No. of
Designation D d 1 L ap
R L Lower cutting edge External cutting edge column
>>>
PC3535
PC3545
PC6510
Cutting Condition
Workpiece Grades
vc(m/min) fz(mm/t) SPMT 060304 E23
SDMT 090308-MM E18
P 60~120 0.06~0.2 NCM325
SPMT 120408-MM E23
M 50 ~ 120 0.06~0.15 NCM325 APLT 070304R E11
ADLT 150308R E10
High feed Cutter
E 112
Mach Mill (BRE)
BRE AR : 0~10
RR : - 3~0
(mm)
Available Inserts Parts
Designation Stock D d L ap Fig.
Lower cutting edge External cutting edge Screw Wrench
>>>
BRE 20R-S 20 20 75 125 20 1 0.3
20R-M 20 20 75 150 20
ZDMT080310R-MM SPMT060304 ETNA02506 TW07P
1 0.3
20R-L 20 25 100 200 20 2 0.3
20R-SL 20 25 60 125 20 3 0.3
25R-S 25 25 80 150 23 1 0.5
25R-M 25 25 80 175 23
ZDMT110312.5R-MM SPMT060304 ETNA02506 TW07P
1 0.5
25R-L 25 32 100 200 23 2 0.4
Milling
25R-SL 25 25 60 135 23 3 0.4
32R-S 32 32 90 175 31 1 0.9
32R-M 32 32 100 200 31
ZDMT130416R-MM SDMT090308-MM ETNA0408 TW15S
1 0.9
32R-L 32 32 100 250 31 1 0.7
Milling Grades
32R-SL 32 32 75 150 31 3 0.7
40R-S 40 42 90 175 41 1 1.3
40R-M 40 42 100 200 41
ZPMT160520R-MM SPMT120408-MM ETNA0511 TW20S
1 1.3
40R-L 40 42 100 250 41 1 1.3
40R-SL 40 42 80 160 41 3 1.3
Milling Inserts
50R-S 50 42 100 200 45 1 2.6
50R-L 50 42 200 300 45 ZPMT160525R-MM SPMT120408-MM ETNA0511 TW20S 1 2.6
50R-SL 50 42 150 250 45 3 2.6
63R-S 63 42 100 200 52 1 3.0
63R-L 63 42 200 300 52 ZPMT160531.5R-MM SPMT120408-MM ETNA0511 TW20S 1 3.0
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
Machining Slotting-A Shouldering(general cutting edge)-B Shouldering(long cutting edge)-C SDMT-MM SPMT SPMT-MM ZDMT-MM ZPMT-R-MM
PC3545
PC6510
0.1(0.05 ~ 0.15) A
Stainless steel
260HB 260(180 ~ 310) 0.15(0.1 ~ 0.2) B ZPMT 160520R-MM
M (STS4202J)
240(160 ~ 290) 0.1(0.05 ~ 0.15) C 160525R-MM E25
General 0.15(0.1 ~ 0.2) A 160531.5R-MM
Tensile strength 260(180 ~ 310) B : Stock item : Under preparing for stock
cast iron 0.15(0.1 ~ 0.2)
(GC250) 350MPa C
240(160 ~ 290) 0.1(0.05 ~ 0.15)
Side Milling Cutter
0.1(0.05 ~ 0.15) A
Ductile
Tensile strength 200(140 ~ 240) Parts
K cast iron 0.15(0.1 ~ 0.2) B
(GCD450) 360~500MPa C Screw Wrench
190(130 ~ 230) 0.1(0.05 ~ 0.15)
Ductile 0.1(0.05 ~ 0.15) A
Tensile strength 170(100 ~ 200) B
cast iron 0.15(0.1 ~ 0.2)
500~800MPa C
(GCD450) 150(110 ~ 180) 0.1(0.05 ~ 0.15)
0.15(0.1 ~ 0.2) A
Hardened steel 110(70 ~ 130) B
ETNA02506*, ETNA0408**,
H (STD, STT)
45 ~ 60HRC 0.15(0.1 ~ 0.2) TW15S**, TW20S TW07P*
100(60 ~ 120) 0.1(0.05 ~ 0.15) C ETNA0511
Applicable inserts, see pages E18, E23, E25 * for BRE20, BRE25 **for BRE 32
E 113
Technical Information for Laser Mill
Features Features
>>>
LBE
Sub coolant way
Six types of inserts are available
with one holder
Single screw for clamping of insert :
easy clamping system
Milling
High precision screw Suitable for hard material Various nose R. Suitable for high Center drilling and
and high feed rate. feed rate. chamfering.
LBS, LR
order-made items
New PC210F
ISO
P Improvement of hardness
and oxidation resistance.
High feed Cutter
M
Side Milling Cutter for Cast iron
K Improvement of adhesion
and chipping resistance.
H Ultra fine substrate.
Due to the ultra fine carbide, toughness of cutting edge has been increased
Special coating has been applied for high-speed
machining & hardened workpiece.
High quality of machined surface due to the excellent lubrication
property of the film.
E 114
Technical Information for Laser Mill
W = Power requirement(kw)
vc = Cutting speed(m/min)
H = Horsepower requirement(Hp)
n = Revolution per Minute(min-1)
Q = Chip removal amount(cm3/min)
Dc = Cutting diameter(mm)
ap = Depth of cut(mm)
vf = Feed per a minute(mm/min)
ae = Width of cut(mm)
>>>
fz = Feed per tooth(mm/t)
Ks = Specific cutting resistance(kg/mm2)
z = Number of tooth
= Mechanical efficiency(%)
Milling
Recommended vc fz ap ae - Practical cutting speed calculation formulas
Workpiece grade Hardness (mm/t) 1. Using : Calculating cutting speed at P point
(m/min) ap(mm) ae(mm)
(Cutting speed according to depth of cut when ramping)
Carbon steel, Alloy steel PC210F Under HRC30 100~250 0.2~0.3 0.07D 0.07D
Formula : Practical cutting speed
Milling Grades
Carbon steel, Alloy steel PC210F HRC 30~40 80~150 0.1~0.3 0.07D 0.07D
Dsin n
Die steel PC210F HRC 30~40 80~150 0.1~0.2 0.05D 0.05D vc = (m/min)
1000
Cast iron PC210F - 100~200 0.3~0.35 0.07D 0.07D D - 2ap
= cos - 1( ) + 90 -
HRC 50~60 D
Milling Inserts
Hardened steel PC210F 100~150 0.1~0.3 0.03D 0.03D
Stainless steel PC210F - 80~150 0.1~0.3 0.05D 0.05D 2. In case of using ap : Calculating cutting speed at Q point
Aluminum alloy PC210F - 200~300 0.15~0.4 0.15D 0.15D Formula : Practical cutting speed
2 n ap(D-ap)
vc =
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
5 0.3 1.0 2.3 4.0 6.3 9.0 12.3 16.0 20.3 25.0
6 0.2 0.8 1.9 3.3 5.2 7.5 10.2 13.3 16.9 20.8
8 0.2 0.6 1.4 2.5 3.9 5.6 7.7 10.0 12.7 15.6
10 0.1 0.5 1.1 2.0 3.1 4.5 6.1 8.0 10.1 12.5
12.5 0.1 0.4 0.9 1.6 2.5 3.6 4.9 6.4 8.1 10.0
15 0.1 0.3 0.8 1.3 2.1 3.0 4.1 5.3 6.8 8.3
16 0.1 0.3 0.7 1.3 2.0 2.8 3.8 5.0 6.3 7.8
E 115
Technical Information for Laser Mill
Top
view
Cutting time : 15 hours
fz(mm/t) = 0.38
ap(mm) = 0.5 Front,
ae(mm) = 0.3 back view
vf(m/min) = 3,000
n(min-1) = 4,000
Milling
Top
view
Cutting time : 8 hours
Milling Grades
Machining example
Crank Shaft
Milling Inserts
Specifications Workpiece
Holder LBE200115T-S25
CV-Joint
Specifications Workpiece
Holder LBE230-HSKC63
Specifications Workpiece
Side Milling Cutter for Cast iron
Holder LBE250170S-S25C
E 116
Laser Mill
LBE 08/10/12/16
20/25/30/32(Steel shank)
Fig.2 Fig.1
(mm)
Stock Parts Available
Designation D d d1 L Fig.
R L Clamp Screw Wrench Inserts
>>>
LBE 080035T-S12 8 12 7.2 35 91 1
080055T-S12 8 12 7.2 55 111 ETND02506F TWP07S 8 1
080075T-S12 8 12 7.2 75 131 1
100035T-S12 10 12 9 35 91 1
100055T-S12 10 12 9 55 111 ETND0307F TWP08S 10 1
100075T-S12 10 12 9 75 131 1
120035S-S12 12 12 10.4 35 91 2
120055T-S12 12 12 10.4 55 111 ETND03509 TWP10S 12 1
Milling
120085T-S16 12 16 10.4 85 145 1
160035S-S16 16 16 14 35 95 2
160065T-S16 16 16 14 65 125 ETND0413 TWP15S 16 1
160100T-S20 16 20 14 100 170 1
200040S-S20 20 20 17.5 40 110 2
Milling Grades
200075T-S20 20 20 17.5 75 145 ETKD0516 TWP20 20 1
200115T-S25 20 25 17.5 115 195 1
250045S-S25 25 25 22 40 125 2
250090T-S25 25 25 22 90 170 ETKD0620 TWP25 25 1
250135T-S32 25 32 22 135 225 1
300055S-S32 30 32 27 55 145 2
300105T-S32 30 32 27 105 195 ETGD0825 TWP40 30 1
Milling Inserts
300160T-S32 30 32 27 160 250 1
320055S-S32 32 32 29 55 145 2
320105T-S32 32 32 29 105 195 ETGD0825 TWP40 35 1
320160T-S32 32 32 29 160 250 1
Applicable inserts, see pages E13, E14 T stands for taper type, S stands for straight type : Stock item : Under preparing for stock
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
Available
Holders
LRH100-R05 LR100-R05
LBE100 LBH100 LRH100-R10 LFH100 LBS100 LR100-R10
LRH100-R20 LR100-R20
LRH120-R05 LR120-R05
LBE120 LBH120 LRH120-R10 LFH120 LBS120 LR120-R10
LRH120-R20 LR120-R20
LRH160-R05 LR160-R05
LBE160 LBH160 LRH160-R10 LR160-R10
LFH100 LCF160-D90 LBS160
High feed Cutter
LRH160-R20 LR160-R20
LRH160-R30 LR160-R30
LRH200-R05 LR200-R05
LRH200-R10 LR200-R10
LBE200 LBH200
LRH200-R20 LFH200 LCF200-D90 LBS200 LR200-R20
LRH200-R30 LR200-R30
LRH250-R05 LR250-R05
Side Milling Cutter
LRH320-R10 LR320-R10
LBE320 LBH320 LRH320-R20 LFH320 LBS320 LR320-R20
LRH320-R30 LR320-R30
E 117
Laser Mill
LBE08-C/10-C/12-C/16-C
C/25-C/30-C/32-C(Carbide shank)
Fig.1 Fig.2
(mm)
Parts Available
Designation Parts D d d1 L Fig.
Clamp Screw Wrench Inserts
LBE 080080S-S08C 08 8 7.2 80 136 1
ETND02506F TWP07S 8
080100S-S08C 08 8 7.2 100 156 1
>>>
160030S-S16C-160 16 16 14 30 160 2
ETND0413 TWP15S 16
160030S-S16C-210 16 16 14 30 210 2
200120S-S20C 20 20 17.5 140 190 1
ETKD0516 TWP20 20
200170S-S20C 20 20 17.5 170 240 1
200035S-S20C-190 20 20 17.5 35 190 2
ETKD0516 TWP20 20
200035S-S20C-240 20 20 17.5 35 240 2
Milling Inserts
300050S-S32C-230 30 32 27 50 230 2
ETGD0825 TWP40 30
300050S-S32C-260 30 32 27 50 260 2
320140S-S32C 32 32 29 140 230 1
ETGD0825 TWP40 32
320170S-S32C 32 32 29 170 260 1
320050S-S32C-230 32 32 29 50 230 2
ETGD0825 TWP40 32
320050S-S32C-260 32 32 29 50 260 2
Thread Milling Cutters for Aluminum Cutters for Mold
Applicable inserts, see pages E13, E14, E117 : Stock item : Under preparing for stock
LBE-MHD
High feed Cutter
Side Milling Cutter for Cast iron
(mm)
Parts
Designation Stock D r L d d1 M Inserts
Clamp Screw Wrench
LBE100-MHD-M06 10 5 25 40 9.5 6.5 M06 ETND0307F TWP08S 10
LBE120-MHD-M06 12 6 25 40 11 6.5 M06 ETND03509 TWP10S 12
LBE160-MHD-M08 16 8 30 47 14.5 8.5 M08 ETND0413 TWP15S 16
LBE200-MHD-M10 20 10 35 56 18 10.5 M10 ETKD0516 TWP20 20
LBE250-MHD-M12 25 12.5 45 69 22.5 12.5 M12 ETKD0620 TWP25 25
LBE300-MHD-M16 30 15 50 77 28 17 M16 ETGD0825 TWP40 30
LBE320-MHD-M16 32 16 50 77 29 17 M16 ETGD0825 TWP40 32
Applicable inserts, see pages E13, E14, E117 : Stock item : Under preparing for stock
Applicable adaptors, see pages E133~E134
E 118
Mach Mill
BFE
Fig.1 Fig.2
(mm)
>>>
BFE 16-S 16 16 36 140 8.0 0.2 1
16-M 16 20 65 170 8.0 0.3 2 RC16
16-L 16 25 65 200 8.0 0.5 2
20-S 20 20 45 160 10.0 0.4 1
20-M 20 25 80 200 10.0 0.6 2 RC20
20-L 20 25 80 250 10.0 0.8 2
25-S 25 25 45 160 12.5 0.7 1
Milling
25-M 25 32 90 210 12.5 1.1 2 RC25
25-L 25 32 90 300 12.5 1.7 2
30-S 30 32 65 175 15.0 0.9 2
30-M 30 32 100 250 15.0 1.4 2 RC30
Milling Grades
30-L 30 32 100 350 15.0 2.0 2
32-S 32 32 56 175 16.0 0.9 1
32-M 32 32 100 250 16.0 1.4 1 RC32
32-L 32 32 100 350 16.0 2.0 1
: Stock item : Under preparing for stock
Milling Inserts
Parts Available Inserts
Screw Clamp Clamp Screw Stopper Ring Wrench RC
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
R25 FTGA0621 CBH5R1 CTX0517 ER04 TW20 Designation Page
PC210F
R30, 32 FTGA0826 CBH6R1 CTX0621 ER05 TW25
RC 16
Cast iron
100 ~ 200 0.1 ~ 0.3
Under HB300
High feed Cutter
Applicable inserts, see pages E16 : Stock item : Under preparing for stock
Side Milling Cutter
E 119
Technical Information for Chamfer tools
Code system
Chamfer Chamfer Available insert
endmills angle (45 ) 11 : SPMT110408-KC
12 : SPMN120308
31 : XCET310404ER-KC
>>>
Workpiece Grade
vc (m/min) fz (mm/t) vc (m/min) fz (mm/t)
PC230
PC3525
P 100~160 0.2~0.5 100~160 0.05~0.25
PC3545
ST30A
Milling Inserts
Application example
Circular interpolation chamfering
Thread Milling Cutters for Aluminum Cutters for Mold
Counter sinking
Facing
High feed Cutter
Side Milling Cutter for Cast iron
Back chamfering
Front chamfering
Side slotting
E 120
Chamfer Tools
CE(Back & Front)
Fig.1 Fig.2
(mm)
The number a (Chamfer angle) Application range
Designation Stock D D1 d ap Available Inserts Uses
of tooth Front Back (Min~Max)
>>>
CE 15-1125R-S20 2 25 30.5 20 9.5 1 15 - 25~ 30 Front chamfering
30-1125R-S20 2 25 35.5 20 8.5 1 30 60 25~ 35 Back & Front Chamfering
45-1107R-S20 1 7 21.9 20 7.0 1
SPMT110408 - KC 45 - 7~ 21 Front chamfering
45-1119R-S20 2 19 33.9 20 7.0 1 45 45 19~ 33 Back & Front Chamfering
45-1125R-S20 3 25 39.9 20 7.0 1 45 45 25~ 39 Back & Front Chamfering
Milling
60-1125R-S32 3 25 43.3 32 5.0 1 60 30 25~ 42 Back & Front Chamfering
CE 45-1207R-S32 1 7 23.3 32 7.8 2 45 - 7~ 22 Front chamfering
45-1220R-S32 2 20 37.3 32 7.8 2 45 - 21~ 36 Front chamfering
SPMN120308
45-1225R-S32 2 25 42.3 32 7.8 2 45 - 26~ 41 Front chamfering
Milling Grades
45-1235R-S32 2 35 52.3 32 7.8 2 45 - 36~ 51 Front chamfering
Milling Inserts
: Stock item : Under preparing for stock
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
Applicable inserts, see pages E23 Designation Page
PC230 ST30A G10
E 121
Chamfer Tools
CE(Long Champer)
(mm)
D D1 d ap Application range
Designation Stock Available Inserts a (Chamfer angle) Uses
(Min~Max)
>>>
Designation Page
PC230 ST30A G10
E 122
T-Cutter
TFE AA 0
(mm)
Stock
Designation D d d1 L ap
R L
>>>
TFE 2125R/L 2 21 25 10.5 109 9
2525R/L 2 25 25 12.5 112 11
3232R/L 2 32 32 16.5 120 14
4032R/L 2 40 32 20.5 130 18
5032R/L 4 50 32 26.5 140 22
Milling
: Stock item : Under preparing for stock
Milling Grades
Parts Available Inserts
Screw Wrench CPMT, CPMH
Milling Inserts
2125R/L FTNA02555 TW08S
2525R/L FTNA0306 TW09S Coated
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
09T308-MM
Assembling
CPMH 120408-MM E12
Applicable inserts, see pages E12 : Stock item : Under preparing for stock
Detail cutter spec. see pages E172~E174
High feed Cutter
Side Milling Cutter
E 123