TOOL NEWS 2013.

4 Update B065A
Indexable Ball-nose & Corner Radius
End Mill for Finishing
w I n sert
Ne 6120
SRF EP de
Gra

High accuracy indexable end mill

Optimum tool for

finish machining
High accuracy like Solid Carbide End Mills.
High accuracy insert positioning and high rigidity clamping.
Significant reduction in tool costs for finishing.

SUFT Insert
SRFT Insert
 SRF
Indexable Ball Nose End Mill
for Finishing

Applications Finishing of molds, copying curved surfaces

(Inch) R.1875" , R.2500" , R.3125" , R.3750" , R.5000" , R.6250"
Cutting edge radii
(Metric) R5 , R6 , R8 , R10 , R12.5 , R15 , R16

Features
S-shaped end profile Accurate radial tolerance
The S-shaped end Radius tolerance of ±6μm for high accuracy finish
profile allows for an edge machining comparable to solid ball nose end mills.
sharpness similar to solid 90°
ball nose end mills. 120° 60°

150° 30°

180° 0°

.3935inch
(9.994mm)
.3937inch
(10.000mm)
.3939inch
(10.006mm)
Insert grades
For carbon steel and alloy steel,
EP6120 MP8010 VP15TF the new coated grade EP6120
P Mild Steel ++ with excellent wear resistance is
Carbon Steel, Alloy Steel ++ + recommended.
Pre-Hardened Steel ++ +
Alloy Steel, Tool Steel ++ +
For cast iron MP8010 is
recommended to cover a wide
K Gray Cast Iron ++
range of applications, including high
Ductile Cast Iron ++ speed cutting.
N Copper, Copper Alloys ++
H Hardened Steel ++ MP8010 delivers superior
performance in hardened steel
exceeding 55HRC.

Wide selection
Holders are available in 3 styles, steel, carbide and
screw-in, to suit different applications.
The screw-in type allows exchange of different heads.

Exchangeable

1
 SUF
Indexable Corner Radius End Mill
for Finishing

Applications Finishing of molds

Corner R (Metric) R0.5 , R1 , R2 , R3

Features
Insert
Wiper edge Peripheral cutting edge
Wiper edge geometry provides excellent surface Short peripheral cutting edge to reduce vibration
finishes even when the feedrate is increased. when wall machining.

Seamless Gash
The smooth twist in the edge geometry achieves an excellent balance of sharpness and cutting edge strength.
Highly accurate grinding is used to produce seamless peripheral, corner and bottom edges.

Accurate tolerance Insert grades

Corner R ±0.004inch Cutting edge 0 / -.008inch
tolerance : (±0.010mm) diameter tolerance : (0 / -0.020mm)
MIRACLE coated VP15TF has a good balance of wear and
chipping resistance.
MP8010 demonstrates outstanding cutting performance when
10° 0° 10° 0°
30°
20°
30°
20° machining hardened steel and cast iron.
R.0400" 40° R.0400" 40°
(R1.01mm) (R1.01mm)
Carbon steels Pre-hardened Hardened steels
R.0394" 50° R.0394" 50°
Alloy steels steels Cast iron
(R1.00mm) (R1.00mm) 45HRC 65HRC
60° 60°
R.0390" R.0390"
(R0.99mm) 70° (R0.99mm) 70°
MP8010
80° 80°
VP15TF
90° 90°
ø.7874"(ø20mm) ø.7874"(ø20mm)
ø.7866"(ø19.98mm) ø.7866"(ø19.98mm)

SUF Conventional
SUFT20R10 ø20mm (R1mm)

Compatibility
SUF inserts can also be used in a wide range of SRF
tool bodies.

2
 SRF Cutting Performance
EP6120 provides a long tool life with excellent wear resistance.
Steel cutting Prehardened steel cutting
EP6120 .010 EP6120 .0079
Conventional A Conventional

Flank wear (Point)(inch)

Flank wear (Point)(inch)

.0071
.008 .0063
.0055
Conventional A .006
Conventional .0047
Conventional B .0039
.004 .0031
.0024
Conventional B .002 .0016
EP6120 .0008 EP6120
0 0
0 164 328 492 656 820 0 656 1312 1969 2625 3281 3937 4593 5249
<Cutting conditions> Cutting length (ft) <Cutting conditions> Cutting length (ft)

Work material : AISI 1055 Table feed : 86.614 IPM Work material : AISI P21 Table feed : 57.48 IPM
Insert : SRFT20 Feed per tooth : .008 IPT Insert : SRFT20 Feed per tooth : .008 IPT
Protrusion length : 2.756 inch Axial depth of cut : .039 inch Protrusion length : 2.756 inch Axial depth of cut : .039 inch
Revolution : 5500 RPM Pick feed : .020 inch Revolution : 5500 RPM Pick feed : .020 inch
Cutting speed : 260 SFM Down cut, Air blow Cutting speed : 330 SFM Down cut, Air blow

MP8010 demonstrated double tool life and improved surface MP8010 equaled the performance of CBN during
finishes when compared to a conventional tool. high speed of cutting cast iron.
Roughness curve
MP8010 (μinch)
.197
Small wear Large wear
0.0

-.197
0 .039" .079"

Tool life remaining Cutting length:984ft ,Max. height Rz:126.μinch MP8010 Competitor's CBN

Conventional (μinch) Roughness curve .472

.197 <Cutting conditions>
MP8010
Surface roughness (μinch)

.394 Competitor's Work material : AISI No40B

0.0 CBN
Tool : SRFU20S20LW
.315 Revolution : 10000 min-1
-.197
0 .039" .079" Cutting speed : 490-3080 SFM
Feed per tooth : .012 IPT
Cutting length: 492ft ,Max. height Rz: 240.μinch
.236
Tool life used up Depth of cut : .008 inch
.157 Pick feed : .020 inch
<Cutting conditions> Dry cutting
Work material : AISI D2 (60HRC) Feed per tooth : .008 IPT .079
Tool : SRFU12S16M Depth of cut : .008 inch
Revolution : 5220 min-1 Pick feed : .008 inch 0
Cutting speed : 260 SFM Dry cutting

3
SUF Cutting Performance
Accurate and efficient face milling Hardened steel milling
SUF achieves excellent surface finishes even if the MP8010 grade achieved three times tool life
feed per tooth is increased. compared to a conventional grade.
(μinch) Roughness curve Normal wear
fz=.008 IPT .197

SUF 0.0

SUF MP8010
SUFT20R10 -.197
0 .039" .079"
VP15TF
Max. height Rz : 69.μinch
(μinch) Roughness curve Chipping
fz=.012 IPT 197

Chipping
SUF 0.0 Conventional A
SUFT20R10 -.197
0 .039" .079"
VP15TF
Max. height Rz : 64.μinch
Roughness curve Chipping
(μinch)
fz=.008 IPT .197
Chipping
Conventional B
Conventional 0.0

-.197
ø20mm(R1mm) 0 .039" .079"
0 6.6 13.2 29.5 46.0 52.5
Max. height Rz : 150.μinch
Cutting length(ft)
<Cutting conditions> <Cutting conditions>
Work material : AISI 1055 Depth of cut : .012 inch Work material : AISI D2 (59HRC) Feed per tooth : .008 IPT
Tool : SRFH20S25M Pick feed : .551 inch Tool : SRFU12S16L Depth of cut : .008 inch
Revolution : 3180 min-1 Dry cutting Insert : SUFT20R10 Pick feed : .197 inch
Cutting speed : 655 SFM Revolution : 1270min-1 Dry cutting
Feed per tooth : .008, .012 IPT Cutting speed : 265 SFM

4
 Indexable Ball-nose & Corner Radius End Mill for Finishing
BALL NOSE
END MILL
Including
curved faces

Finishing

SRF
Light Alloy Cast Iron Carbon Steel Stainless Steel Hardened Steel
Fig. 3

Alloy Steel

Fig. 4

ap (Max. Depth of Cut)

Fig. 5

Fig. 1

Fig. 6

Fig. 2
ap (Max. Depth of Cut)

Right hand tool holder only.

y STEEL SHANK Refer to page 11 for ap &Re.

* z
x
Stock

Dimensions (inch)
Type

Fig.
Order Number Inserts

R R D1 D4 L1 D5 L2 L3 L5 B 2° B 5° Clamp
Screw Wrench Anti-seize
Lubricant
SRFT0375 .1875 .375 2°30' 1°30' 1 z
SRFU06S08M SRFT10
a .1969 .394 .500 4.375 .354 1.625 512 1.535 2°08' 1°30' 1 RS3008TS TKY08D
MK1KS
SUFT10Rpp ─ .394 2°08' 1°30' 2
SRFT0500 .2500 .500 2°03' 1°30' 1
z
08S10M a SRFT12 .2362 .472 .625 4.750 .453 2.000 .591 1.902 2°29' 1°30' 1 RS3510T
TKY10D
MK1KS
SUFT12Rpp ─ .472 2°29' 1°30' 2
SRFT0625 .3125 .625 2°07' 1°30' 1
x
10S12M a SRFT16 .3150 .630 .750 5.125 .606 2.000 .787 1.909 2°02' 1°30' 1 RS4015T
TKY15T
MK1KS
Standard

SUFT16Rpp ─ .630 2°02' 1°30' 2

SRFT0750 .3750 .750 2°52' 1°30' 1 x
12S16M a SRFT20 .3937 .787 1.000 6.000 .732 2.875 .945 2.740 2°27' 1°30' 1 RS5020T TKY20T MK1KS
SUFT20Rpp ─ .787 2°27' 1°30' 2
SRFT1000 .5000 1.000 2°36' 1°30' 1
x
16S20M a SRFT25 .4921 .984 1.250 7.125 .965 3.250 1.181 3.112 2°46' 1°30' 1 RS6025T
TKY25T
MK1KS
SUFT25Rpp ─ .984 2°46' 1°30' 2
SRFT1250 .6250 1.250 8.039 4.164 1.417 3
SRFT30 .5906 1.181 8.000 4.125 1.378 3 x
20S20M a SRFT32 .6299 1.260
1.250
8.039
1.161
4.164 1.417
─ ─ ─
3
RS8030T
TKY30T
MK1KS
SUFT30Rpp ─ 1.181 8.000 4.125 1.378 4
SRFT0375 .1875 .375 1°33' 1°30' 1 z
SRFU06S08L a SRFT10 .1969 .394 .500 6.000 .354 2.500 .512 2.465 1°19' 1°30' 1 RS3008TS TKY08D
MK1KS
SUFT10Rpp ─ .394 1°19' 1°30' 2
SRFT0500 .2500 .500 1°22' 1°30' 1
z
08S10L a SRFT12 .2362 .472 .625 6.375 .453 2.875 .591 2.817 1°39' 1°30' 1 RS3510T MK1KS
TKY10D
SUFT12Rpp ─ .472 1°39' 1°30' 2
SRFT0625 .3125 .625 1°05' 1°30' 5
x
10S12L a SRFT16 .3150 .630 .750 7.125 .606 3.625 .787 2.488 1°02' 1°30' 5 RS4015T MK1KS
TKY15T
SUFT16Rpp ─ .630 1°02' 1°30' 6
Long

SRFT0750 .3750 .750 1°41' 1°30' 1

x
12S16L a SRFT20 .3937 .787 1.000 8.500 .732 4.625 .945 4.539 1°25' 1°30' 1 RS5020T MK1KS
TKY20T
SUFT20Rpp ─ .787 1°25' 1°30' 2
SRFT1000 .5000 1.000 1°22' 1°30' 1 x
16S20L a SRFT25 .4921 .984 1.250 9.625 .965 5.750 1.181 5.697 1°27' 1°30' 1 RS6025T MK1KS
TKY25T
SUFT25pp ─ .984 1°27' 1°30' 2
SRFT1250 .6250 1.250 10.539 6.664 1.417 3
SRFT30 .5906 1.181 10.500 6.625 1.378 3 x
20S20L a
SRFT32 .6299 1.260
1.250
10.539
1.161
6.664 1.417
─ ─ ─
3
RS8030T MK1KS
TKY30T
SUFT30pp ─ 1.181 10.500 6.625 1.378 4
(Note) Fit inserts in the right direction. (Refer to page 13 & 14)
Clamp Torque (lbf-in) : RS3008TS=13, RS3510T=22, RS4015T=29, RS5020T=44, RS6025T=66, RS8030T=88
* a : Inventory maintained.
5 <2 inserts in one case>
 Fig. 1

Fig. 2

ap (Max. Depth of Cut)

Right hand tool holder only.

y CARBIDE SHANK Refer to page 11 for ap &Re.

* z x
Stock

Dimensions (inch)
Type

Fig.
Order Number Inserts

R R D1 D4 L1 D5 L2 L3 Clamp Screw Wrench Anti-seize

Lubricant
SRFT0375 .1875 .375 1
SRFU06S06MW a SRFT10 .1969 .394 .375 4.375 .354 1.625 0.512 1 RS3008TS zTKY08D MK1KS
SUFT10Rpp ─ .394 2
SRFT0500 .2500 .500 1
08S08MW a SRFT12 .2362 .472 .500 4.750 .453 2.000 0.591 1 RS3510T zTKY10D MK1KS
SUFT12Rpp ─ .472 2
SRFT0625 .3125 .625 1
Standard

10S10MW a SRFT16 .3150 .630 .625 5.250 .606 2.125 0.787 1 RS4015T xTKY15T MK1KS
SUFT16Rpp ─ .630 2
SRFT0750 .3750 .750 1
12S12MW a SRFT20 .3937 .787 .750 7.125 .732 4.000 0.945 1 RS5020T xTKY20T MK1KS
SUFT20Rpp ─ .787 2
SRFT1000 .5000 1.000 1
16S16MW a SRFT25 .4921 .984 1.000 8.000 .965 4.125 1.181 1 RS6025T xTKY25T MK1KS
SUFT25Rpp ─ .984 2
SRFT0375 .1875 .375 1
SRFU06S06LW a SRFT10 .1969 .394 .375 6.625 .354 3.125 .512 1 RS3008TS zTKY08D MK1KS
SUFT10Rpp ─ .394 2
SRFT0500 .2500 .500 1
08S08LW a SRFT12 .2362 .472 .500 6.625 .453 3.125 .591 1 RS3510T zTKY10D MK1KS
SUFT12Rpp ─ .472 2
SRFT0625 .3125 .625 1
a
Long

10S10LW SRFT16 .3150 .630 .625 8.000 .606 4.500 .787 1 RS4015T xTKY15T MK1KS
SUFT16Rpp ─ .630 2
SRFT0750 .3750 .750 1
12S12LW a SRFT20 .3937 .787 .750 10.000 .732 6.125 .945 1 RS5020T xTKY20T MK1KS
SUFT20Rpp ─ .787 2
SRFT1000 .5000 1.000 1
16S16LW a SRFT25 .4921 .984 1.000 12.000 .965 8.125 1.181 1 RS6025T xTKY25T MK1KS
SUFT25Rpp ─ .984 2
(Note) Fit inserts in the right direction. (Refer to page 13 & 14)
Clamp Torque (lbf-in) : RS3008TS=13, RS3510T=22, RS4015T=29, RS5020T=44, RS6025T=66, RS8030T=88
*

6
 Indexable Ball-nose & Corner Radius End Mill for Finishing

Fig. 3

Fig. 4

ap (Max. Depth of Cut)

Fig. 5
Fig. 1

Fig. 6
Fig. 2

ap (Max. Depth of Cut)

METRIC Standard
Right hand tool holder only.
y STEEL SHANK Refer to page 11 for ap &Re.

* z
x
Stock

Dimensions (mm)
Type

Fig.
Order Number Inserts

R R D1 D4 L1 D5 L2 L3 L5 B2 ° B5 ° Clamp
Screw Wrench Anti-seize
Lubricant
SRFT10 5 10 12 110 9.5 40 13 39.1 1°38′ 1°30′ 1
SRFH10S12M s
SUFT10Rpp ─ 10 12 110 9.5 40 13 ─ 1°38′ ─ 2
RS3008T zTKY08D MK1KS
SRFT12 6 12 16 120 11.5 50 15 47.9 2°36′ 1°30′ 1
12S16M s
SUFT12Rpp ─ 12 16 120 11.5 50 15 ─ 2°36′ ─ 2
RS3510T zTKY10D MK1KS
SRFT16 8 16 20 130 15.5 50 20 47.9 2°44′ 1°30′ 1
16S20M s
SUFT16Rpp ─ 16 20 130 15.5 50 20 ─ 2°44′ ─ 2
RS4015T xTKY15T MK1KS
Standard

SRFT20 10 20 25 150 19.5 70 24 67.5 2°23′ 1°30′ 1

20S25M s
SUFT20Rpp ─ 20 25 150 19.5 70 24 67.5 2°23′ 1°30′ 2
RS5020T xTKY20T MK1KS
SRFT25 12.5 25 32 180 24.5 80 30 76.6 2°58′ 1°30′ 1
25S32M s
SUFT25Rpp ─ 25 32 180 24.5 80 30 76.6 2°58′ 1°30′ 2
RS6025T xTKY25T MK1KS
SRFT30 15 30 32 200 29.5 100 35 ─ ─ ─ 3
30S32M s
SUFT30Rpp ─ 30 32 200 29.5 100 35 ─ ─ ─ 4
RS8030T xTKY30T MK1KS
SRFT32 16 32 32 200 31.5 100 35 ─ ─ ─ 3
32S32M s
SUFT32Rpp ─ 32 32 200 31.5 100 35 ─ ─ ─ 4
RS8030T xTKY30T MK1KS
SRFT10 5 10 12 150 9.5 60 13 39.3 1°30′ 1°30′ 1
SRFH10S12L s
SUFT10Rpp ─ 10 12 150 9.5 60 13 ─ 1°30′ ─ 2
RS3008T zTKY08D MK1KS
SRFT12 6 12 16 160 11.5 70 15 68.5 1°47′ 1°30′ 1
12S16L s
SUFT12Rpp ─ 12 16 160 11.5 70 15 ─ 1°47′ ─ 2
RS3510T zTKY10D MK1KS
SRFT16 8 16 20 160 15.5 70 20 68.4 1°51′ 1°30′ 1
16S20L s
SUFT16Rpp ─
RS4015T xTKY15T MK1KS
16 20 160 15.5 70 20 ─ 1°51′ ─ 2
Semi Long

SRFT20 10 20 25 180 19.5 80 24 77.7 2°03′ 1°30′ 1

20S25L s
SUFT20Rpp ─ 20 25 180 19.5 80 24 77.7 2°03′ 1°30′ 2
RS5020T xTKY20T MK1KS
SRFT20 10 20 20 180 19.5 80 24 ─ ─ ─ 3
20S20L80 s
SUFT20Rpp ─ 20 20 180 19.5 80 24 ─ ─ ─ 4
RS5020T xTKY20T MK1KS
SRFT25 12.5 25 32 200 24.5 100 30 97.2 2°17′ 1°30′ 1
25S32L s
SUFT25Rpp ─ 25 32 200 24.5 100 30 97.2 2°17′ 1°30′ 2
RS6025T xTKY25T MK1KS
SRFT25 12.5 25 25 200 24.5 100 30 ─ ─ ─ 3
25S25L100 s SUFT25Rpp ─ 25 25 200 24.5 100 30 ─ ─ ─ 4
RS6025T xTKY25T MK1KS
SRFT30 15 30 32 230 29.5 130 35 ─ ─ ─ 3
30S32L s
SUFT30Rpp ─ 30 32 230 29.5 130 35 ─ ─ ─ 4
RS8030T xTKY30T MK1KS

(Note 1) Fit inserts in the right direction. (Refer to page 13 & 14)
(Note 2) Inch type insert can not be installed on the metric holder.
Clamp Torque (lbf-in) : RS3008T=13, RS3510T=22, RS4015T=29, RS5020T=44, RS6025T=66, RS8030T=88
*
s : Inventory maintained in Japan.
7
 * z
x

Stock
Dimensions (mm)
Type

Fig.
Order Number Inserts

R R D1 D4 L1 D5 L2 L3 L5 B2 ° B5 ° Clamp
Screw Wrench Anti-seize
Lubricant
SRFT20 10 20 25 220 19.5 120 24 82.4 1°30′ 1°30′ 5
SRFH20S25E s RS5020T xTKY20T MK1KS
SUFT20Rpp ─ 20 25 220 19.5 120 24 82.4 1°30′ 1°30′ 6
SRFT20 10 20 20 220 19.5 120 24 ─ ─ ─ 3
20S20E120 s RS5020T xTKY20T MK1KS
SUFT20Rpp ─ 20 20 220 19.5 120 24 ─ ─ ─ 4
SRFT25 12.5 25 32 250 24.5 150 30 125.5 1°30′ 1°30′ 5
Long

25S32E s RS6025T xTKY25T MK1KS

SUFT25Rpp ─ 25 32 250 24.5 150 30 125.5 1°30′ 1°30′ 6
SRFT25 12.5 25 25 250 24.5 150 30 ─ ─ ─ 3
25S25E150 s RS6025T xTKY25T MK1KS
SUFT25Rpp ─ 25 25 250 24.5 150 30 ─ ─ ─ 4
SRFT30 15 30 32 300 29.5 200 35 ─ ─ ─ 3
30S32E s RS8030T xTKY30T MK1KS
SUFT30Rpp ─ 30 32 300 29.5 200 35 ─ ─ ─ 4
SRFT20 10 20 25 250 19.5 150 24 82.4 1°30′ 1°30′ 5
SRFH20S25X s RS5020T xTKY20T MK1KS
SUFT20Rpp ─ 20 25 250 19.5 150 24 82.4 1°30′ 1°30′ 6
Extra Long

SRFT25 12.5 25 32 300 24.5 200 30 123.1 1°30′ 1°30′ 5

25S32X s RS6025T xTKY25T MK1KS
SUFT25Rpp ─ 25 32 300 24.5 200 30 123.1 1°30′ 1°30′ 6
SRFT30 15 30 32 350 29.5 250 35 ─ ─ ─ 3
30S32X s RS8030T xTKY30T MK1KS
SUFT30Rpp ─ 30 32 350 29.5 250 35 ─ ─ ─ 4
SRFT32 16 32 32 350 31.5 250 35 ─ ─ ─ 3
32S32X s RS8030T xTKY30T MK1KS
SUFT32Rpp ─ 32 32 350 31.5 250 35 ─ ─ ─ 4
(Note 1) Fit inserts in the right direction. (Refer to page 13 & 14)
(Note 2) Inch type insert can not be installed on the metric holder.
Clamp Torque (lbf-in) : RS3008T=13, RS3510T=22, RS4015T=29, RS5020T=44, RS6025T=66, RS8030T=88
*

8
 Indexable Ball-nose & Corner Radius End Mill for Finishing

Fig. 1

Fig. 2

ap (Max. Depth of Cut)

METRIC Standard
Right hand tool holder only.
y CARBIDE SHANK Refer to page 11 for ap &Re.

* z x
Stock

Dimensions (mm)
Type

Fig.
Order Number Inserts

R R D1 D4 L1 D5 L2 L3 Clamp Screw Wrench Anti-seize

Lubricant
SRFT10 5 10 10 110 9.5 40 13 1
SRFH10S10MW s RS3008T zTKY08D MK1KS
SUFT10Rpp ─ 10 10 110 9.5 40 13 1
SRFT12 6 12 12 120 11.5 50 15 1
12S12MW s RS3510T zTKY10D MK1KS
SUFT12Rpp ─ 12 12 120 11.5 50 15 1
SRFT16 8 16 16 130 15.5 50 20 1
16S16MW s RS4015T xTKY15T MK1KS
SUFT16Rpp ─ 16 16 130 15.5 50 20 1
Standard

SRFT20 10 20 20 180 19.5 80 24 1

20S20MW s RS5020T xTKY20T MK1KS
SUFT20Rpp ─ 20 20 180 19.5 80 24 2
SRFT25 12.5 25 25 200 24.5 100 30 1
25S25MW s RS6025T xTKY25T MK1KS
SUFT25Rpp ─ 25 25 200 24.5 100 30 2
SRFT30 15 30 32 230 29.5 130 35
1
30S32MW s SRFT32 16 32 32 231 29.5 131 36 RS8030T xTKY30T MK1KS
SUFT30Rpp ─ 32 32 230 29.5 130 35 2
SRFT10 5 10 10 150 9.5 60 13 1
SRFH10S10LW s RS3008T zTKY08D MK1KS
SUFT10Rpp ─ 10 10 150 9.5 60 13 1
SRFT12 6 12 12 160 11.5 70 15 1
12S12LW s RS3510T zTKY10D MK1KS
SUFT12Rpp ─ 12 12 160 11.5 70 15 1
SRFT16 8 16 16 160 15.5 70 20 1
16S16LW s RS4015T xTKY15T MK1KS
SUFT16Rpp ─ 16 16 160 15.5 70 20 1
16S16EW s SRFT16 8 16 16 200 15.5 110 20 1 RS4015T xTKY15T MK1KS
Long

SRFT20 10 20 20 250 19.5 150 24 1

20S20LW s RS5020T xTKY20T MK1KS
SUFT20Rpp ─ 20 20 250 19.5 150 24 2
SRFT25 12.5 25 25 300 24.5 200 30 1
25S25LW s RS6025T xTKY25T MK1KS
SUFT25Rpp ─ 25 25 300 24.5 200 30 2
SRFT30 15 30 32 350 29.5 250 35
1
30S32LW s SRFT32 16 32 32 351 29.5 251 36 RS8030T xTKY30T MK1KS
SUFT30Rpp ─ 30 32 350 29.5 250 35 2
(Note 1) Fit inserts in the right direction. (Refer to page 13 & 14)
(Note 2) Inch type insert can not be installed on the metric holder.
Clamp Torque (lbf-in) : RS3008T=13, RS3510T=22, RS4015T=29, RS5020T=44, RS6025T=66, RS8030T=88
*

9 s : Inventory maintained in Japan.

 A M A M

øD1

øD4
øD5

øD1

øD4
øD5
A H1 ap (Max. Depth of Cut) A H1
R L2 L11 Re
L1 SECTION A-A L2 L11 SECTION A-A
L1

METRIC Standard
y SCREW-IN TYPE Right hand tool holder only.

*1 *2
Stock
Coolant Hole

Mass (kg)
Dimensions (mm)
Order Number Insert

R D1 D4 D5 L1 L2 L11 H1 M Clamp Wrench Anti-seize

R Screw Lubricant
SRFT16 8 16 8.5 14.9 48 30 6 10 M8
SRFH16AM0830 s Y 0.1 RS4015T TKY15T MK1KS
SUFT16Rpp ─ 16 8.5 14.9 48 30 6 10 M8
SRFT20 10 20 10.5 18.4 54 35 6 14 M10
20AM1035 s Y 0.1 RS5020T TKY20T MK1KS
SUFT20Rpp ─ 20 10.5 18.4 54 35 6 14 M10
SRFT25 12.5 25 12.5 23.5 62 40 6 19 M12
25AM1240 s Y 0.1 RS6025T TKY25T MK1KS
SUFT25Rpp ─ 25 12.5 25.5 62 40 6 19 M12
SRFT30 15 30 17 28.1 68 45 6 24 M16 0.2
30AM1645 s Y SRFT32 16 32 17 28.1 69 46 6 24 M16 RS8030T TKY30T MK1KS
0.2
SUFT30Rpp ─ 32 17 28.1 69 46 6 24 M16
(Note 1) Fit inserts in the right direction. (Refer to page 13 & 14)
(Note 2) Inch type insert can not be installed on the metric holder.
* 1 Y=Yes
2 Clamp Torque (lbf-in) : RS4015T=29, RS5020T=44, RS6025T=66, RS8030T=88
*

10
 Indexable Ball-nose & Corner Radius End Mill for Finishing

INSERTS
INCH Standard
Coated Dimensions (inch)

MP8010

VP15TF
EP6120
Shape Order Number Geometry
D1 R Re L1 F1 S1 ap

SRFT0375 a a a .375 .1875 ─ .335 .020 .102 ─

L1±.0006"
0500 a a a .500 .2500 ─ .394 .020 .118 ─

F1
0625 a a a .625 .3125 ─ .472 .039 .158 ─
0750 a a a .750 .3750 ─ .591 .039 .197 ─ R±.00024"
1000 a a a 1.000 .5000 ─ .728 .039 .236 ─

S1
1250 a a a 1.250 .6250 ─ .925 .039 .276 ─

"
11
00
–. 0
1
D

METRIC Standard
Coated Dimensions (mm)
MP8010

VP15TF
EP6120

Shape Order Number Geometry

D1 R Re L1 F1 S1 ap

SRFT10 s s s 10 5 (.1969") ─ 8.5 0.5 2.6 ─

L1±0.015
12 s s s 12 6 (.2362") ─ 10 0.5 3 ─

F1
16 s s s 16 8 (.3150") ─ 12 1 4 ─
20 s s s 20 10 (.3937") ─ 15 1 5 ─ R±0.006
25 s s s 25 12.5 (.4921") ─ 18.5 1 6 ─

S1
30 s s s 30 15 (.5906") ─ 22.5 1 7 ─
32 16 (.6299") ─ ─

7
s s s 32 23.5 1 7

2
.0
–0 0
1
D

SUFT10R05 s s s 10 ─ 0.5 (.0197") 8.5 1 2.6 1.5

10R10 s s s 10 ─ 1 (.0394") 8.5 1 2.6 2
10R20 s s s 10 ─ 2 (.0787") 8.5 1 2.6 3
12R05 s s s 12 ─ 0.5 (.0197") 10 1.2 3 1.7
12R10 s s s 12 ─ 1 (.0394") 10 1.2 3 2.2
12R20 s s s 12 ─ 2 (.0787") 10 1.2 3 3.2
12R30 s s s 12 ─ 3 (.1181") 10 1.2 3 4.2
16R05 s s s 16 ─ 0.5 (.0197") 12 1.6 4 2.1
16R10 s s s 16 ─ 1 (.0394") 12 1.6 4 2.6
16R15 s s s 16 ─ 1.5 (.0591") 12 1.6 4 3.1
16R20 s s s 16 ─ 2 (.0787") 12 1.6 4 3.6 L1±0.015

16R30 s s s 16 ─ 3 (.1181") 12 1.6 4 4.6

F1
ap

20R05 s s s 20 ─ 0.5 (.0197") 15 2 5 2.5

20R10 s s s 20 ─ 1 (.0394") 15 2 5 3 Re±0.010
20R15 s s s 20 ─ 1.5 (.0591") 15 2 5 3.5
S1

20R20 s s s 20 ─ 2 (.0787") 15 2 5 4
20R30 s s s 20 ─ 3 (.1181") 15 2 5 5
2 0
.0
-0 0

25R05 s s s 25 ─ 0.5 (.0197") 18.5 2.5 6 3 D

1

25R10 s s s 25 ─ 1 (.0394") 18.5 2.5 6 3.5

25R20 s s s 25 ─ 2 (.0787") 18.5 2.5 6 4.5
25R30 s s s 25 ─ 3 (.1181") 18.5 2.5 6 5.5
30R05 s s s 30 ─ 0.5 (.0197") 22.5 3 7 3.5
30R10 s s s 30 ─ 1 (.0394") 22.5 3 7 4
30R20 s s s 30 ─ 2 (.0787") 22.5 3 7 5
30R30 s s s 30 ─ 3 (.1181") 22.5 3 7 6
32R05 s s s 32 ─ 0.5 (.0197") 23.5 3.2 7 3.7
32R10 s s s 32 ─ 1 (.0394") 23.5 3.2 7 4.2
32R20 s s s 32 ─ 2 (.0787") 23.5 3.2 7 5.2

a : Inventory maintained. s : Inventory maintained in Japan.

11 <2 inserts in one case>
 Recommended Cutting Conditions for SRFT Ball-nose inserts
Cutting Speed Feed per Tooth Depth of Cut
Work Material Hardness Insert Grades vc fz ap
(SFM) (IPT) (inch)

P Mild Steel 180HB EP6120 655 (260 ─ 985) .008 (.004─ .012) < 0.05D1

EP6120 655 (260 ─ 985) .008 (.004─ .012) < 0.05D1

180 ─ 280HB
Carbon Steel VP15TF 655 (260 ─ 985) .008 (.004─ .012) < 0.05D1
Alloy Steel
280 ─ 350HB EP6120 655 (260 ─ 985) .008 (.004─ .012) < 0.05D1

EP6120 490 (260 ─ 655) .008 (.004─ .012) < 0.05D1

Pre-hardened steels 35 ─45HRC
VP15TF 490 (260 ─ 655) .008 (.004─ .012) < 0.05D1

EP6120 490 (260 ─ 655) .008 (.004─ .012) < 0.05D1

Alloy Tool Steel 350HB
VP15TF 490 (260 ─ 655) .008 (.004─ .012) < 0.05D1

K Gray Cast Iron 350MPa MP8010 820 (260 ─1475) .008 (.004─ .012) < 0.05D1

450MPa MP8010 655 (260 ─985) .008 (.004─.012) < 0.05D1

Ductile Cast Iron
800MPa MP8010 655 (260 ─985) .008 (.004─.012) < 0.05D1

N Copper,Copper Alloys EP6120 655 (260 ─985) .008 (.004─.012) < 0.05D1

H 45 ─ 55HRC MP8010 330 (195 ─395) .008 (.004─.012) < 0.05D1

Hardened Steel
55 ─ 65HRC MP8010 260 (195 ─395) .008 (.004─.012) < 0.01D1

(Note 1) The values above are for average machining conditions. The optimum values can change slightly according to the condition
and rigidity of the machine and work holding. Adjust the values accordingly.
(Note 2) For end mills with a carbide shank, up to 20 percent higher cutting conditions are possible.
(Note 3) Please note the following when machining hardened steel with MP8010.
• Please shorten the overhang length as much as possible.
• Use with carbide shank recommended.
• Take special care with the depth of cut to prevent fracture.

12
 Indexable Ball-nose & Corner Radius End Mill for Finishing

Calculating Actual Cutting Speed

øD1
1. Effective cutting diameter = 2 ap (D1-ap)
D1 : Tool diameter (inch)
ap : Depth of Cut (inch)

2. Using ap Calculate cutting speed at the depth of cut line.

vc =

ap
vc : Actual cutting speed (SFM)
Effective
n : Revolution (min-1) cutting diameter

Selecting Pick Feed

Theoretical h : Cusp height
h= pf : Pick feed
R : Ball nose or corner radius
Actual surface roughness Rz will be about 3 times worse than theoretical h.
This is because of the effect of a built-up edge.
To determine Pf, use the formula below based on a particular Rz value.

h
Pf =
Pf

Insert Installation

1. Clean the insert and the insert pocket

Thoroughly clean the insert and the insert pocket on the holder body.

Concave mark
2. Fitting the insert
Place the concave mark on the insert uppermost as shown with the clamp screw
inserted from above. Fasten the clamp screw while firmly pressing the insert
against the insert pocket wall. Use of a special anti seize lubricant MK1KS is
recommended. Tighten at the recommended torque range.

13
 Recommended Cutting Conditions for SUFT Corner Radius insert
y Shoulder milling(When small width of cut.*)
Cutting Speed Depth of Cut Wide of Cut Feed per Tooth
Work Material Hardness Insert Grades vc ap ae fz
(SFM) (inch) (inch) (IPT)

P Carbon Steel 180 ─ 280HB VP15TF 655 (260─ 985) < 0.05D1 < 0.05D1 .008 (< .016)
Alloy Steel
Pre-hardened steels < 45HRC VP15TF 490 (260 ─655) < 0.05D1 < 0.05D1 .006 (< .012)

Alloy Tool Steel 180─ 380HB VP15TF 490 (260─655) < 0.05D1 < 0.05D1 .006 (< .012)

M Stainless Steel < 270HB VP15TF 490 (330─655) < 0.05D1 < 0.05D1 .008 (< .016)

K Tensile Strength
Cast Iron < 350MPa
MP8010 820 (590 ─ 1475) < 0.05D1 < 0.1D1 .012 (< .016)

Tensile Strength
Ductile Cast Iron MP8010 655 (260 ─985) < 0.05D1 < 0.1D1 .012 (< .016)
< 800MPa

H Hardened Steel 45 ─ 55HRC MP8010 330 (260─395) < 0.05D1 < 0.02D1 .004 (< .008)

Hardened Steel 55 ─ 65HRC MP8010 260 (195─330) < 0.05D1 < 0.02D1 .004 (< .008)

* When the pick feed direction is along the axis of the tool such as finish machining at the wall part.
y Slot milling / Shoulder milling(When large width of cut.*)
Cutting Speed Depth of Cut Wide of Cut Feed per Tooth
Work Material Hardness Insert Grades vc ap ae fz
(SFM) (inch) (inch) (IPT)

P Carbon Steel
180 ─ 280HB VP15TF 655 (260─ 985) < 0.02D1 < D1 .008 (< .016)
Alloy Steel
Pre-hardened steels < 45HRC VP15TF 490 (260 ─655) < 0.02D1 < D1 .006 (< .012)

Alloy Tool Steel 180─ 380HB VP15TF 490 (260─655) < 0.02D1 < D1 .006 (< .012)

M Stainless Steel < 270HB VP15TF 490 (330─ 655) < 0.02D1 < D1 .008 (< .016)

K Tensile Strength
Cast Iron < 350MPa
MP8010 835 (590 ─ 1475) < 0.03D1 < D1 .012 (< .016)

Tensile Strength
Ductile Cast Iron MP8010 655 (260 ─985) < 0.03D1 < D1 .012 (< .016)
< 800MPa

H Hardened Steel 45 ─ 55HRC MP8010 330 (260─395) < 0.01D1 < D1 .004 (< .006)

Hardened Steel 55 ─ 65HRC MP8010 230 (195─330) < 0.01D1 < D1 .004 (< .008)

*(Note
When the pick feed direction is along the radius of the tool such as finish face machining.
1)This cutting condition is the standard condition when using the steel standard shank type.
If vibration or chipping on cutting edge occurs, please decrease the cutting condition as width of cut, depth of cut
and feed per tooth depending on the situation.
(Note 2)Recommended cutting speeds apply to tool outside diameter.
Please calculate the spindle speed of tool in the following expressions.
Spindle speed of cutting tool n(min-1 )=12×Cutting speed vc ÷ Diameter of cutting tool D1 ÷ 3.14

Insert Installation
1. Clean the insert and insert pocket
Thoroughly clean the insert and the insert pocket on the holder body.

2. Fitting the insert

Concave mark
Place the concave mark on the insert uppermost as shown with the clamp screw
inserted from above. Fasten the clamp screw while firmly pressing the insert
against the insert pocket wall. Use of a special anti seize lubricant MK1KS is
recommended. Tighten at the recommended torque range.

14
 Indexable Ball-nose & Corner Radius End Mill for Finishing

ARBORS
ARBORS FOR SCREW-IN TOOLS
y STRAIGHT SHANK ARBOR

Dimensions (mm)

Stock
Type
Order Number

D9 D4 D5 L1 L2 H1 M

SC16M08S100S s 8.5 16 14.5 100 10 10 M8

08S200L s 8.5 16 14.5 200 10 10 M8

STEEL SHANK TYPE

SC20M10S120S s 10.5 20 18.5 120 10 14 M10
10S220L s 10.5 20 18.5 220 10 14 M10
SC25M12S125S s 12.5 25 23.5 125 10 19 M12
12S245L s 12.5 25 23.5 245 10 19 M12
SC32M16S140S s 17 32 28.5 140 15 24 M16
16S280L s 17 32 28.5 280 15 24 M16
M SC16M08S100SW s 8.5 16 14.5 100 10 10 M8
CARBIDE SHANK TYPE

08S200LW s 8.5 16 14.5 200 10 10 M8

øD5

øD4
øD9

SC20M10S120SW s 10.5 20 18.5 120 10 14 M10

L2 10S220LW s 10.5 20 18.5 220 10 14 M10
L1 H1
SC25M12S125SW s 12.5 25 23.5 125 10 19 M12
12S245LW s 12.5 25 23.5 245 10 19 M12
SC32M16S140SW s 17 32 28.5 140 15 24 M16
16S280LW s 17 32 28.5 280 15 24 M16

HOW TO INSTALL THE SCREW-IN HEAD

z Thoroughly clean the clamp section of the head and the arbor with an air blower or brush before installation.
x Tighten the head at the recommended torque and ensure that there is no gap between the head and arbor.

Recommended Torque Wrench Size

Screw Size (lbf-ft) (mm)

M8 17.1 10
M10 33.8 14
M12 59.2 19
M16 66.7 24

a Cutting tools become extremely hot during cutting. Never touch them with bare hands after operation as this may produce risk of
injuries or burns.
aDo not handle the cutting tools with bare hands as this may cause injuries.

s : Inventory maintained in Japan.

15
y BT30 SHANK ARBOR

Dimensions (mm)

Stock
Order Number
BT30 D9 D5 L10 L2 M
M
SC16M08S10-BT30 s 8.5 14.5 32 10 M8
20M10S10-BT30 s 10.5 18.5 32 10 M10
øD5
øD9

25M12S10-BT30 s 12.5 23.5 32 10 M12

32M16S10-BT30 s 17.0 28.5 32 10 M16
L2
L10

y BT40 SHANK ARBOR

Dimensions (mm)

Stock
Order Number
BT40 D9 D5 L10 L2 M
M
SC16M08S10-BT40 s 8.5 14.5 37 10 M8
20M10S10-BT40 s 10.5 18.5 37 10 M10
øD5
øD9

25M12S10-BT40 s 12.5 23.5 37 10 M12

32M16S10-BT40 s 17.0 28.5 37 10 M16
L2
L10

y HSK63A SHANK ARBOR

Dimensions (mm)
Stock

HSK63A Order Number

M D9 D5 L10 L2 M

SC16M08S22-HSK63A s 8.5 14.5 48 22 M8

20M10S24-HSK63A s 10.5 18.5 50 24 M10
øD9
øD5

ø63

25M12S27-HSK63A s 12.5 23.5 53 27 M12

C4
32M16S28-HSK63A s 17.0 28.5 54 28 M16
L2
L10

s : Inventory maintained in Japan.

16
 Indexable Ball-nose & Corner Radius End Mill for Finishing

APPLICATION EXAMPLES
Tool SRFU12S16M SRFU12S16M SRFH30S32LW SRFH20S20LW
Insert SRFT0750 SRFT0750 SRFT30 SUFT20R10
Grade VP15TF MP8010 MP8010 VP15TF
Machine Bridge-column machining center Vertical type M/C Bridge-column machining center Vertical type M/C
Die steel (33HRC) AISI D2(60HRC) AISI No40B AISI 4140
(35HRC)

Work Material

Component Mold for forming resin Press mold Press mold Mold for forming resin
Actual Cutting Speed (SFM) 820 100-330 490-3080 615
Cutting Conditions

Table Feed (IPM) 55 25 394 71

Feed per Tooth (IPT) .007 .008 .012 .012
Depth of Cut (inch) .008 .008 .008 .004
Width of Cut (inch) .047 .012 .020 .012
Coolant Water soluble Air blow Air blow Air blow
Low cutting noise and good Higher efficiency machining Using the same cutting conditions as The surface finish on the
surface finish. is achieved and the cutting a conventional CBN grade, a cutting bottom face is improved
time can be decreased length of 32800 ft is achievable and compared to a conventional
Results
compared with conventional also gives a surface finish quality grade. VP15TF also achieved
PVD coated carbide. equal to when CBN is used. The double tool life.
cost of cutting tools can be reduced.

17
Memo
SRF Indexable Ball-nose & Corner Radius End Mill for Finishing

SRF

For your safety

aDon't touch breakers and chips without gloves. aPlease machine within recommended application range, and exchange expired tools with new parts in advance. aPlease use safety cover and wear
safety glasses. aWhen using compounded cutting oils, please take fire prevention. aWhen attaching chips or spare parts, please use the attached wrench or spanner. aWhen using tools in revolution
machining, please make a trial run to check run-out, vibration, abnormal sounds etc.

Customer Service : 800-523-0800

Technical Service : 800-486-2341
LOS ANGELES HEAD OFFICE MMC METAL DE MEXICO, S.A. DE C.V.
11250 Slater Avenue, Fountain Valley, CA 92708 Av. La Cañada No.16, Parque Industrial Bernardo Quintana,
TEL : 714-352-6100 FAX : 714-668-1320 El Marques, Queretaro, CP76246, Mexico
TEL : +52-442-221-6136 FAX : +52-442-221-6134
CHICAGO OFFICE
1314B North Plum Grove Road, Schaumburg, IL 60173
TEL : 847-252-6300 FAX : 847-519-1732

TORONTO OFFICE
6535, Millcreek Drive, Units, 63&64, Mississauga, Ontario L5N 2M2, Canada
TEL : 905-814-0240 FAX : 905-814-0245

Mitsubishi Carbide Home page : EXP-09-N084

(Tools specifications subject to change without notice.) Printed in U.S.A. 05/13