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MATChapter 11EngFundamentals PDF

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Modern Automotive

Technology
Chapter 11
Engine Fundamentals

1
Learning Objectives
z Identify the major parts of a typical automotive
engine.
z Describe the four-stroke cycle. Define common
engine terms.
z Explain the basic function of the major parts of an
automotive engine.
z Cite and demonstrate safe working practices related
to engines.
z Correctly answer ASE certification test questions
that require knowledge of the basic operation of
piston engines.
2
Engine Fundamentals
1. The piston stroke is the distance of up and
down movement from TDC to BDC
2. The crankshaft harnesses the force
produced by the downward thrust of the
pistons.
3. The exhaust stroke removes the burned
gases from the engine and readies the
cylinder for a fresh charge of air and fuel.

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Piston Stroke

4
Crankshaft

5
Engine Fundamentals

Four-Stroke Cycle
6
Engine Fundamentals
4. The valve lifter usually rides on the cam lobes
and transfers motion to the rest of the valve
train.
5. The connecting rod fastens the piston to the
crankshaft.
6. The flywheel is mounted on the rear of the
crankshaft.

7
Engine Fundamentals

8 Connecting Rod
Engine Fundamentals

9
Valve Train
Engine Fundamentals

10
Engine Fundamentals

7. The engine block forms the main body of the


engine.

8. The compression stroke squeezes the air-fuel


mixture to prepare it for combustion.

11
Engine Fundamentals

9. The intake stroke draws fuel and air into the


engine.

10. The power stroke burns the air-fuel


mixture and pushes the piston down with
tremendous force.

12
Engine Fundamentals
z Two timing gears are used to drive the
camshaft
– one on the crankshaft and one on the camshaft
z Cam gear is twice the size of the crank gear
– provides a 2:1 reduction

13
Timing Gears
Timing marks
show the
technician how to
install the gears
properly

14
Engine Fundamentals

15 Piston Rings
Engine Fundamentals

Camshaft
16
Engine Manifolds

17
DOHC Timing Chain

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11. Main bearing
12. Connecting rod
13. Crankcase
14. Piston assembly
15. Head bolt hole
16. Deck
17. Cylinder
18. Cylinder block
19. Water jacket
20. Camshaft bore
21. Main cap
22. Crankshaft
19
Learning Objectives
z Identify the major parts of a typical automotive
engine.
z Describe the four-stroke cycle. Define common
engine terms.
z Explain the basic function of the major parts of an
automotive engine.
z Cite and demonstrate safe working practices related
to engines.
z Correctly answer ASE certification test questions
that require knowledge of the basic operation of
piston engines.
20

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