IIF Annual Report 2019-20
IIF Annual Report 2019-20
IIF Annual Report 2019-20
Report
2019-20
Dear Fellow Foundrymen global companies to join hands with manufacturers in India
Times change, situations change, people change, relationships to produce for the world. Simultaneously Government is
change… the only constant being Change. I am sure the change aggressively pursuing and holding interactions with the
of leadership @ IIF will usher in new and fresh ideas and will industry associations to support the Indian manufacturing
spur the Association to explore & scale newer paths & heights. sector.
Its the time when the baton passes on, as it has for the last Interaction with MSME Minister
70 years. It’s also time to sum up the year while bidding The IIF invited Honorable Minister Shri Nitin Gadkari, Minister
adieu from the President’s desk. Should I call it destiny or for MSME, Road Transport and Highways & Shipping, to
making of history to have presided over IIF in the year of address the Foundry fraternity. The Webinar witnessed
the pandemic? Only time & future will determine this. It’s record attendance of 900+. IIF keeping in view the pandemic
been a year of triumphs & tribulations. Looking back and strategized the 3S formula – Survive, Stabilize & Succeed and
evaluating the year, I feel a gush of mixed emotions. presented a charter to the Honourable Minister.
There is so much learning one experiences even during Under the Survive mode it is to support the MSME sector with
normal times; with the pandemic the learning has been financial assistance from the formal & informal Banking sector.
multifold. I am sure the nuggets of wisdom are invaluable
Under Stabilize mode, it was a 3 pronged approach, first
and a lifetime lesson for all of us. Disruption of individual
was scrappage policy, second was reduction of power
businesses, global markets and inter country trade is set
costs, since our neighbours were paying only Rs.2 to Rs.2.50
to change forever. IIF has taken some steps with relevant
during night usage, third was to introduce higher duties on
stakeholders to support the growth of the industry in the
imported castings.
near future.
Under Succeed mode, export support through higher
FOCUSED GOVERNMENT OUTREACH MEIS payout was requested on par with prevalent rates in
With changes in the global trade supply chain, the India neighbouring countries.
story is emerging and getting stronger. We as a nation The Minister was very receptive and assured the members
need to act swiftly to capture and seal the opportunities that he will look into all the areas of the representation. It
coming our way. was very encouraging for the Foundries to note that the
Our Honorable Prime Minister Shri Narendra Modiji has Minister in subsequent programmes mentioned about the
made a clarion call for Athma Nirbar Bharat and is inviting Foundry industries and their requests.
Export Recommendations to Commerce Ministry input was India seems like a serious contender as a viable
A representation has been sent to the Commerce ministry alternate by global supply chain companies.
as well as DIPP, highlighting the heightened exports
MEMBERS & STUDENT INTERACTION
opportunities the industry is currently experiencing. The
New Chapter Formation
Indian manufacturers are at many cost disadvantages in
The Andhra Activity Centre was conferred Chapter Status
relation to power, export incentives, double taxations, ease
on 14th September, 2019. The Chapter is active with about
of doing business etc.
60+members and is expected to contribute to the growth
Interactive Session with Department of Heavy Industries
of the local Foundries by organising events relevant to their
IIF was invited for an interactive session with the Heavy requirements. It was a great occasion and I was honoured
Industries Secretary for succeeding in making India Athma to be part of the inaugural ceremony
Nirbar. The meeting was attended by senior members and
NFD
officials from SIAM, ACMA, ICAT, ARAI, IIT, IIF, HMT & BHEL.
ACMA & SIAM Presidents gave their views as well as auto The 1st programme after assuming office as President was
majors from Maruti, Tata Motors, Skoda Volkswagen, Shriram an invitation to chair the NFD celebrations of Coimbatore
Pistons and a few others who voiced their opinion on the chapter. It was a unique & amazing experience with a personal
way forward. IIF President was also invited to give the views touch that I will always cherish. 17th August was momentous
on cost competitiveness and export potential of the Indian this year as it was the NFD celebrations of SR jointly with
manufacturers specifically the castings Industry. A policy Chennai Chapter and this was also the day that IFC 2020 was
supporting this is awaited. formally launched. The target of the Chairman was to register
100 delegates on 17th August and indeed it was achieved
EXPORTS FOCUS with great ease. It was a great feeling of euphoria and the
Task Force Collaboration with ACMA & SIAM mark of the beginning of success for IFC 2020.
ACMA & SIAM members consume about 40% of castings
MSMETDC PPDC & IIF
produced in the country. Since the government is encouraging
With the objective of benefitting IIF members & Entrepreneurs
component exports from India and is assuring extension of
of MSME Foundries by implementing various Schemes of
support, IIF has suggested to both these associations to
Ministry of MSME, Govt. of India to make them Globally
formulate an Export Task Force wherein the entire value
Competitive, IIF and MSMETDC PPDC Agra agreed to organize
chain of suppliers for the component manufacturing work
Awareness Programmes on their Services. The first Awareness
together in order to increase the competitiveness and
Program was launched by me on the occasion of 69th NFD
compete globally. This was well received and in principle
Celebrations organized by IIF (SR) jointly with IIF Chennai
approved by the associations and now discussions are
Chapter on 17th August 2019.
underway to formulate a formal Task Force wherein IIF will
play a key role benefitting the casting manufacturers. EASCON
CEO MEET I was invited by the Eastern Region to preside in the EASCON,
organised by Eastern Region & Jamshedpur Chapter. It was a
There were eminent speakers some of whom represented
very interesting event as I got to interact with the members
the largest casting buying house from India and also there
of ER and also the local Chapter members. The hospitality
were manufacturing exporters.
of the Chapter was just superb that left an indelible mark
Their views were unanimous that though India has many
on me. It also gave me an opportunity to interact with the
challenges but India also has a great opportunity to seize
senior members from Tata Motors and learning the great
the export markets.
aspects of this wonderful city.
Casting Buyers Inputs Student Interaction & Chapter Inauguration
IIF invited casting buyers to share their perspective on the
It is essential that Industry captains increase their interaction
opportunities of exports from India. The speakers gave
with students. With this in mind I took the opportunity to
valuable information on strategy for market entry, the market
address a college of engineering students motivating them
potential, the do’s & don’ts to be followed. The encouraging
I I F A ctivities
IIF continuously upgrades its activities to enable greater n Organising training and development of shop-floor
operational efficiency and evolving of a shared value personnel
and vision that reflects the collective aspirations of IIF
n Maintaining and updating databank of foundries and
Membership.
their suppliers and publishing the Indian Foundry
The activities of IIF are wide ranging and include the Directory every 5 years listing information relevant
following: to the foundry sector
n Publishing the monthly Indian Foundry Journal n Conducting modular examinations on foundry
n Organising annually the Indian Foundry Congress technology
(IFC) along with International Foundry Exhibition n Supporting foundry related courses in educational
(IFEX) and publishing the transactions thereof institutions
n Participating in the preparation of standards for n Recognising meritorious activity by individuals and
foundry materials, products and test methods by the body corporates in the field of foundry technology,
Bureau of Indian Standards through the Awards Programme
n Promoting export of foundry products and related n Conducting technical meetings, seminars and
services workshops through Regional Branches and Chapters
n Providing technical services to member companies for development of foundrymen
n Coordinating Research and Development work on n Liaising with Government and other institutions for
foundry related subjects. the benefit of foundry fraternity
Executive Director
Andhra
Nominated Members
Eastern Region Western Region Northern Region Southern Region
Mrinal Kanti Ghosh Suresh Chavan Kanishk Jain Srikanth Sivaraman
Chairman Chairman Chairman Chairman
Ramesh Menon K Dhayalan
Goutam Dutta Ajay Gupta Hon Secretary
Hon Secretary Hon Secretary Hon Secretary
Anant Bam Sanjay Shroff
Pradeep Madhogaria-ER Balram Kapoor S Kuppusamy
Sushil Sharma
N Gopal
Narendra Zanvar
N Ramasamy
Jayant Shah
Sanchit Kittur
Rajesh Tanti K C Mathew
Manish Kothari C Ravichandramouli
Dr G S KD Amitesh
Das Singh Kumar
Vice Chairman Hon Secretary Hon Treasurer
Dr Satish LC Abhijit D
Malik Mohan Sinha Marandi
Chairman Jt Vice Chairman Hon Secretary Hon Treasurer
Salil CB Anurag
Gupta Tiwari Singh
Chairman Vice Chairman Hon Secretary
K E R Palanimurugan Job
Varatharajan Prabhakar S V Vignesh Yuvaraj G
Chairman Vice Chairman Hon Secretary Hon Treasurer
G S C V
Ezhil Balraj Selvakumar Sivaprakash
Chairman Vice Chairman Hon Secretary Hon Treasurer
KE Navin Mathew PV
Dr T P D Rajan
Shanavaz Biju Purushan Mohanachandran
Vice Chairman
Chairman Hon Secretary Hon Treasurer
DG G V Kiran MV C
Benakappa Kumar Raghavendra Subramani
Chairman Vice Chairman Hon Secretary Hon Treasurer
Respected Member,
The IIF through its National Council, Regional Offices, Chapters, and National Committees & Task
Forces has made a host of wide ranging decisions during the year which have been executed by the
Secretariat and Centres of Excellence for the benefit and betterment of foundry fraternity.
This would not have been possible without unstinted cooperation of our members some of whom
have selflessly served the Institute in various capacities.
There are others unnamed who have silently lent a helping hand of support to activities and pro-
grammes of the Institute and have willingly walked the extra mile for furthering the cause of IIF
and foundry fraternity.
I would like to express profound gratitude to all our members for their active participation, unbridled
encouragement and resolute support throughout the year and envisage the same for next year.
The result of management decisions, executive actions and outcomes have been enumerated in
the Annual Report as follows:
Highlighted Areas
w Domestic v. International Market
w Challenges faced by the Industry
w Export opportunities for Castings Industry
w IIF’s recommendations to the Govt. on Exports
President mentioned that if manufacturing in India has to grow by 10%, the Indian Foundry Industry needs to
grow by 7.5%. He requested for financial support and stepped up interest system for the industry, rationalizing of
power tariff (incl. night charge), custom duty of 20% for casting imports and a nodal ministry for Castings Industry
preferably under Ministry of MSME.
Minister in his response said Indian Foundries should look forward to taking advantage of the present export climate
and export concessions and exemptions as well as work on reducing the cost components. He invited Foundries
to be part of new clusters being set up on the side of highways and said the Govt. is open to joint venture with
associations. He urged Foundries to register under MSME to avail of the benefits. He made special emphasis on
conversion of knowledge into wealth by industries.
President thanked Shri Nitin Gadkari for his kind observations. The Minister also had a brief interactive session and answered
a queries from the participants. Vice-President Mr. Vijay Beriwal proposed the formal vote of thanks at the end of the session.
Welcome address was given by Mr G Ezhill, Chairman, IIF Welcome address was given by Mr Sumeet Chougule,
Coimbatore Chapter Chairman, IIF Kolhapur Chapter
Discussion was held on “Addressing Human Rights as Key The speaker started his presentation with overview of ACMA
to the COVID-19 Response” and “Parenting in the time of and its activities. He then dwelt upon the following points:
Covid-19”. w Post-lockdown scenario: Personal mobility gaining
Thirty-five foundrymen participated in the webinar. Vote traction, Rural markets / Farm equipment/ Tractors,
of thanks was given by Mr C Selvakumar, Hon Secretary, Focus on design & development, Conservation of cash,
IIF-Coimbatore Chapter. Challenges of labour shortage etc
w Re-start Challenges: Cash Flow • Higher break even - more
Topic: Exports: Global Vision, Local Roots time to reach profitable operations • Productivity & Quality
Speaker: Praveen K V, Director-Purchasing, Asia Pacific & • New product Development • Flexibility in Production etc.
BBC, Meritor Inc w Risk Mitigation Strategies: • Aim at fast – forwarding profitability
Date: June 19, 2020. Organised by: IIF & Competitiveness • Through Controlling & reducing fixed &
variable costs and shortening the Cash flow cycle.
Founded in1950, IIF – the pan India Industry Association has Earlier, Mr Srikanth Sivaraman, Chairman, Southern Region
spread its wings all over India with 28 Chapters, 4 Regions had delivered the welcome address.
& 3 Centres of Excellence. IIF-SR and Andhra Chapter jointly organised the programme.
The latest Chapter - Andhra Chapter of IIF was inaugurated New Office Bearers and Council Members of Andhra Chapter
on September 14, 2019. The inaugural function was held at took charge at the inaugural function. Mr R A Prasad,
Hotel Daspalla, Vishakhapatnam. Managing Director, Hast Alloys Pvt Ltd became Chairman
Mr K K Ghosh, Head-Projects, Visakhapatnam Steel Plant of IIF-Andhra Chapter.
along with other dignitaries inaugurated IIF- Andhra Chapter. A large number of foundrymen and students from several
Mr Sanjay Shroff, President, IIF addressed the function. engineering colleges participated in the programme.
w India’s top 10 export destinations in castings (values in w Declare Foundry sector as a focus area for promoting
US$ million) export of castings to double the exports of castings &
Concerned Ministry/
Issue Recommendations by IIF Department/
Institution
1. The interest on term loans/working capital may be waived till
normalcy is restored
3.There should not be any reduction applicable on the limit of Ministry of Finance /
Working Capital/ working capital and the base for consideration should be on 2018-19 Ministry of Commerce
Term loans sales or 2019-20 whichever is higher & Industry/ Ministry of
4.The term loan on plant & machinery may be extended by 5 years MSME/ Banks
from its present tenure
7. There should not be any auto debit of Principal & interest till
31-3-2022 w.e.f. 01-04-2020
1. Exempt payment of dues like PF, ESI, GST, Income tax till 6 months
w.e.f. 01-04-2020 & waive interest & penalty
2. Extend GST return filing dates without penalty till March 2021
3. Allow payment of arrears of GST in instalments with moratorium of
6 months w.e.f. 01-04-2020 without cancelling GST registration
Taxes /Statutory 4. Govt may release all due Income Tax refunds as due immediately to Ministry of Finance/
Dues / Refunds support liquidity of industry Ministry of Labour
5. IT refunds should not be restricted to Rs 5 Lakhs per unit but all
refunds must be released immediately
6. The Govt may consider refund of 10% GST paid by industry in 2020-
21 as subsidy to support industry till the situation gets stablized
7. All pending refunds of Direct & indirect taxes etc by State & Central
Govt may be released immediately to provide relief to private sector
1. Reserve Bank of India (RBI) should ensure that the cut in repo rates
of 75 point basis announced by RBI must be passed on to customers.
Interest Rates At present most of the banks have not passed on the benefit to RBI / Ministry of
reduced by RBI consumers. Finance / Banks
but bankers have
2. RBI should establish mechanism to monitor the same & online help & other Financial
not passed to
desk may be established to enable customers to give feedback for Institutions
customers
necessary interventions by RBI to ensure that the cut in repo rates are
passed on to customers
Public sector & MNC companies must be advised to clear all Ministry of Finance
Payments by Public outstanding payments of suppliers /service providers immediately / Ministry of Heavy
Sector /MNCS to give some relief to suppliers .All payments to industry specially Industry & Public
MSMEs must be paid within 15 days Enterprises
Subsidy Payments
Govt may consider clearing all such dues as approved & where
under existing Ministry of Finance
payments have not been released
Schemes of Govt
EXPORT RELATED ISSUES
1. Exports are strategic for revival of economy after COVID 19 & needs
urgent focus & strategic Govt support
2. China is already on recovery path & has capacity to flood the
markets as they have huge capacity & Chinese Govt giving huge Sops.
Chinese Govt has increased sops to exporters by 10% to push exports
3. India's exports have declined by 15-30% in March, 2020 as compared
to last year in same month & will decline further in April, 2020
4. Following Govt support required
(a) Auto extend bank limits by 40%
(b) Extend pre & post shipment credit by 6 months Ministry of Commerce
Exports & Industry/ Ministry of
(c) Extend interest equalization scheme for 5 years Finance/ DGFT/ RBI
(d) Enhance sops for exports such as MEIS may be enhanced by
additional minimum 5%. Duty drawback may also be enhanced by
5% for all exports specially in view of Chinese Govt having increased
support to industry for exports by 10%
(e) Provide amnesty for default on EPCG/Advance Authorizations
(f) Post COVID-19 it is possible that China will try to dump the material
in Indian market . Therefore to protect the domestic industry from
China and other countries , additional import duty of 10% of over and
above the existing duty should be imposed for non essential imports,
where the capacity in India is available.
S.O. 2614 E dt This has now been extended till 23rd July 2020 by Ministry of Steel
22-7-2019 reg ISI (vide order Dt. 22.04.2020, ref: Fl. No. 01(06)/2016-TD, Vol-III), however,
Certified Steel & implementation of this order may be deferred by one year i.e to 1st Ministry of Steel
Allied Products of April 2021 to ensure availability of raw materials & allow time for
Ministry of Steel building capacity in India to conform to the regulation.
IIF’s flagship event and the most celebrated annual meet w Live showcase of innovative Demo Foundry by
of the Indian Foundry fraternity – the 68th Indian Foundry Aluminium team in the IFEX
Congress was organized by IIF-Southern Region during w Exclusive Awards ceremony
February 28-March 1, 2020 at the Chennai Trade Centre.
In a series of events, business leaders, casting buyers,
IIF-Chennai Chapter was the host Chapter. Foundrymen
government officials, technocrats, policy makers made
and representatives of Foundry equipment, raw material
their valuable comments emphasizing the urgency of
suppliers, logistics and service providers rubbed shoulders
paradigm shift of Indian Foundries for their sustenance
with academicians, consultants, research scholars and
in the global market by producing quality castings at
students apart from industry leaders and Government
lower cost conforming to stricter environmental norms.
officials and participated in the Congress in large numbers.
The Congress focused on the theme Paradigm Shift – In the light of Government’s plan to throw open sectors
Blueprint 2020. Several sessions of the Congress threw like Defense, Railways, Aerospace, Nuclear & Power plants
light on recent applications of Artificial Intelligence (AI), to private sector, Indian Foundries were urged to avail of
Internet of Things (IoT), Automation and Digitization in the opportunity and leverage their potential by producing
metal-casting industry. value-added castings to do business with these core
sectors.
The 68th IFC notched up 25+ first time events that truly
reflected the theme of the Congress. Major game changers
are briefly enumerated as follows:
Inaugural Session
In the inaugural session, Mr. Satyakam Acharya, Managing
IFC 2020 was planned as a 4 day event – an unique decision
Director, Daimler India Commercial Vehicle Pvt. Ltd. graced
w IFC Inaugural ceremony – 700+ Delegates the occasion as Chief Guest. He said that medium and
w MSME Conclave heavy commercial vehicle market is expected to see 6
w Online Registrations per cent CAGR in the present decade. According to him,
w Self-printing badge kiosks latest concepts like Industry 4.0 need to be adopted for
revival of the industry. The Chief Guest informed that
w National Quiz & Kaizen competition
OEMs expects Foundries to improve quality, optimize
w Focused half-day plenary sessions
cost and maintain delivery schedule.
w Live webcast of all 4 days watched by 17500 people
IIF President Mr Sanjay Shroff in his address stated that a
all over the globe
new digital era is ahead and awaiting the metal-casting
w Release of Metallica- an encyclopedia
industry. “We need to identify our strengths and weaknesses
w Opening the 68th IFC with a theme jingle to pursue continuous innovation. Automation is unavoidable
w Aluminium conference concurrently with IFC in the changed situation. Industry 4.0 has to be adopted
Following publications were released during 68th IFC: Speaking in favour of automation, Chairman- IIF
NCTS Mr. Sham Arjunwadkar said that automation is
w Metallica – Encyclopedia of Foundry industry urgently required to cope with fast changing customer
w Technology of Aluminium Die Casting (Through Case specifications.
Studies and Check Lists) As both the teams almost equally stressed the need for
w Souvenir of 68th IFC automation as well as skilled manpower, no team was
declared winner.
On the evening of the first and second days of the Congress,
a variety of entertainment and cultural programmes were MSME Conclave
organised.
On February 27, 2020 MSME Conclave was held as curtain
riser programme of 68th IFC. Prominent personalities
NSIC Schemes – Benefits to MSMEs T Venkateswaran, Zonal Head, South – III NSIC
L R Bharat Kumar, Purchase Manager, Ford India Ltd. and
Basic requirements in MSME Foundries to supply parts
R Pattabhiraman, Global Casting & Forging Technical
to OEMs
Expert, Ford India Ltd.
Scope to become supply partner Surendiran, Senior Manager – Sourcing, Avtec Ltd.
SCM for foundries K Joel Bannat, AAM India, Chennai
Casting requirements – Metro Rail Chennai Wing Commander D Gurunath Reddy (Retd.)
Casting requirements – ICF Chennai Sakthivel, Dy CMMDE, ICF, Chennai
Efficient equipment for fettling automation R Vijay Balaji, Director, Fettling Automation, Chennai
w Interfacing Foundry processes under ‘Smart Brakes India Ltd. won the quiz contest while Snam Alloys
Pvt. Ltd. was runner up.
IFEX 2020- the 16th edition of International Foundry visitors to scan and store their contact, avoiding exchange
Exhibition & Cast India Expo were held concurrently with of visiting cards. For the benefit of exhibitors and visitors a
68th Indian Foundry Congress between 28th February spacious Hospitality lounge with excellent ambience was
2020 - 1st March, 2020 at the state-of-art Chennai Trade provided which was appreciated by one and all.
Center, Chennai. IFEX 2020 a working style exhibition
The IIF had a large booth showcasing the services offered,
was organized by Koelnmesse YA Trade Fair, Germany
publications which also had the Encyclopedia-Mettalica,
on a grand scale. The IFC 2020 Organizing Committee
which was released during the IFC inauguration.
with members from Southern Region worked untiringly
for over 18 months to make the IFEX a memorable event. The IFEX 2020, one of the largest Foundry exhibitions in
India was inaugurated in the morning of 28th February,
Chennai had the opportunity of conducting the exhibition
2020 jointly by Mr. Sanjay Shroff, President IIF & Mr. Ravi
after 12 long years. The last exhibition was held at Chennai
Sehgal, Chairman EEPC & Past President IIF. Mr. V Mahadevan,
in 2008 along with the World Foundry Congress. IFEX 2020
Chairman, IFEX 2020 delivered the welcome address at the
was a one-stop shop and an excellent sourcing platform
inaugural session. Mr. Ravi Sehgal, the Chief Guest mentioned
for casting manufacturers. Cast India Expo showcased a
the trade war between countries in his address and said that
variety of cast components. The exhibition showcased
Indian Foundry industry with huge potential could avail this
the latest in Foundry Technology in the form of Foundry
opportunity of grabbing new markets. He also stated that
equipment, input materials, support service to Foundries
with India targeting to achieve a 5 Trillion USD economy,
- logistics, software, consultancy etc. The Exhibition was
metal-casting industry needs to rise to the occasion by
spread over 14650 sq. meters, covering a net area of 8935
contributing substantially to the country’s economy.
sq. meters, which accommodated 304 modernized stalls
of exhibitors from India and other countries like Germany, Mr. Sanjay Shroff, President IIF in his address, wished that
UK, USA, Japan, Italy, Austria, Spain, Korea, Czech Republic, IFEX 2020 be a thundering success and thanked all the
Bhutan, Taiwan etc. There were three main inter connected exhibitors for their whole hearted participation in spite
halls in addition to three air-conditioned hangers. One of the economic slow-down. He further added that the
hanger was exclusively for Aluminium Conclave where IFEX 2020 is the best platform for showcasing products
Live Demo involving 18 steps to develop a casting from and services of Foundry & allied industries. He appreciated
drawing to finished product in one day was demonstrated KMYA for the fabulous job done by them.
at frequent intervals. The live melting of Aluminium in Notwithstanding the fears of coronavirus lurking in the
induction furnace attracted many inquisitive delegates. horizon, the IFEX 2020 had a record Number of 9314 visitors
The focus of the exhibition was to empower especially MSME which included 428 from other countries. The exhibition
Foundries to improve their performance in order to make made a record surplus which will enable the Institute to
India the destination of Quality Castings at competitive serve the Foundry industry for its growth.
prices employing low cast automation as well as robots.
Exhibition Statistics
The exhibition gave plenty of opportunities for Foundrymen
to interact with different suppliers & customers and Particulars Numbers
attracted huge response from the visitors. Total Exhibitors 304
The registration to visit IFEX was online and lot of visitors Indian Exhibitors 253
from all over the world had preregistered to have a hastle International Exhibitors 51
free entry. Leveraging the technology, in all the stalls an Gross Space of the Exhibition 14,650 Sq. Mtrs
acrylic box with QR Code was provided for the visitors to Countries Participated 13
scan and get all the details about the exhibitors. Visitors/
Total Number of Visitors 9314
exhibitors badge also had the QR Code which helped all
IFEX 2020
The winners
LAXMAN RAO KIRLOSKAR AWARD Aquasub Engineering (Foundry Division),
Foundry of the Year Coimbatore
CASTING OF THE YEAR AWARD Jash Engineering Ltd., Indore (JOINT WINNER)
Ferrous Category Amex Alloys Pvt. Ltd., Coimbatore (JOINT WINNER)
w Sino-Thai Art Casting and Buddhist Ceremony Castings Objectives: To support promotion of sustainable
Symposium development of various fields of foundry industry in
the Asia Region will be the objective of AFA.
w The Global B2B E-Commerce Opportunities with
Alibaba.com AFA aims at helping its members explore their new
markets, technology, legal and social benefits through
w The Foundry Conference of Asia Foundry Association
exchange and cooperation among member countries.
w The Efficient and Intelligent Foundry Equipment and
GIFA
Two Meetings of WFO Member Associations took place. w The Task Force also organise a series of Webinar as part
Chairman, International Relations Committee along with of IIF outreach the backdrop of COVID-19 situation.
President attended both the meetings. Meetings were Overall, the targets of IT & Digital Task Force for 2019-20
held online. has been achieved.
NEW MEMBERSHIP more members to IIF. All Regional and Chapter Chairmen
& Hon. Secretaries along with Regional Directors were
DEVELOPMENT COMMITTEE
included in the group.
The Committee functioned with the following objectives:
w Several communications were sent to members requesting
w Bringing new members to IIF
to bring in new members to IIF.
w Encouraging Company & Student Membership
w Calls were made from IIF Delhi office to WA group members
w Concentrating on non-member Foundries and students
conveying the message of Committee Chairman and
from Engg. Colleges, specially near large clusters.
requesting support. There was good response to these calls.
w To target Foundry Material Suppliers of Pollution
w Few institutions in Northern Region were contacted for
Controlling Equipments etc. for membership.
convening a programme on “Foundry Sector”.
Activities of the Committee include the following: w Prospective members were invited to IIF programmes
w Total 842 new members were added during the year and by this way many new members were added.
(from 01.04.2019 to 31.03.2020) as per the details below: w Database of members of ACMA, ILZA, IIM collected and
utilized along with database of various Industry associations
Industry Member 99
and clusters available at FIC were used to encourage
Individual Member 154
membership.
Student Member 589
w Popularized IIF events like IFC, IFEX and other technical
Total 842
seminars through mass email to encourage participation
w A Whatsapp group was created to bring together all by non-members and thus creating interest in IIF activities
possible stakeholders who are important for bringing which may lead to membership.
Chairman: Dr N P Sinha
Director: Ravi Dhawan
Workshops/Training Programmes
The following 13 Nos Yogyata Vikas Training Programmes were conducted during the year from April 2019 to
March 2020 by CET.
Initiating GEF-UNIDO-BEE project scaling- Note: Summer Examinations were postponed due to
Covid -19 and countrywide Lockdown.
up activities in Eastern Region
A meeting was arranged along with Eastern Region on CET Publications
18.10.19 from 5.30 to 8.30 PM at IIF Center. Mr. Suresh
CET published two new books during the year:
Kennit, National Project Manager of GEF-UNIDO-BEE
1. Cupola Practices & Operation – New Revised Edition
Project on EE/RE in MSME’s made a thought-provoking
2020, by Mr. Gautam Banerjee & Mr. B. K. Rakshit.
presentation. The project is aimed at Promoting Energy
Efficiency and Renewable Energy in Selected MSME 2. Safety, Pollution & Environment in Foundries – New
Cluster in India. Target Participants were Foundry Owners, Book released by Dr. N.P. Sinha, Mr. B.C. Ghosh, DGM
Senior Executives, and Manager-Production & Process. Foundry, TML Jamshedpur and Mr. Ravi Dhawan,
Director CET.
A Yogyata Vikas Training module on Aluminium Die Casting
Technology has been prepared by Mr. M. Thirugnanam and With these new publications, CET now has 80 nos.
edited by Dr. N P Sinha. publications including Books/Guide Note/Study Material.
Further a new publication on Ductile Iron Production is
Education and Examinations under preparation.
Examination was conducted during the year in December
2019 in 5 locations (Kolkata, Delhi, Coimbatore, Kolhapur MOU CET & VTI
& Pune), 20 (Twenty) candidates have appeared. On 7th February, 2020, a Memorandum of Understanding
The centre-wise and module-wise breakup are shown in was signed between Vivekananda Technical Institute (VTI)
the following table: having its Institute at Foundry Park, Ranihati-Amta Road,
Howrah-711322 for conducting Education & Training in
Foundry Technology by CET, IIF.
IIF-Eastern Region and Jamshedpur Chapter jointly w Additive manufacturing: Role in product development
organised EASCON, the Eastern Regional Conference – V C Srivastava
on January 11, 2020 at Hotel Ramadas, Jamshedpur. The w Failure analysis of Nihard - IV type grinding ring -
Eastern Region’s flagship event focused on the theme Anumeha Mishra
Challenges and opportunities in Foundry Industry. Mr.
Amiya Kumar Singha, Chairman, IIF-Jamshedpur Chapter w Introduction to efficient technology in melting process
delivered welcome address in the inaugural session. – Anand Nath
Hon. Secretary of the Chapter Mr. Devinder S Padan, w Leveraging Industry 4.0 in enhancement of Foundry
made a presentation highlighting Jamshedpur Chapter’s productivity and process control – Biswajit Sarkar
activities organised during 2019-20. w Analytical technique and application of optical
Mr. M K Ghosh, Chairman, IIF-ER in his address described emission spectrometer - Akshaye Jha
EASCON as a right platform for exchanging knowledge w Improvement in mechanical and metallurgical
& information about technology and management. properties of aluminium metal matrix nano-composites
IIF President, Mr. Sanjay Shroff while addressing the - Narayan Shula, Nandita Gupta, Rohit Agarwal
inaugural session said that theme of the conference w Zero discharge of hazardous waste from Foundry -
had been rightly chosen in tune with the situation Brijesh Kr Singh
prevailing in the industry. He further commented that
w High performance cold box system to optimise quality,
Foundry industry must be ready to face challenges of
economy and pollution - Chandan Panda
all sorts in future for its survival. The industry’s target to
be set as zero waste. w Application of DMAIC methodology for eliminating
casting defect - Ashish Sinha
Chief Guest Mr. Vishal Badshah, Plant Head-Tata
Motors Ltd in his address stated that Foundry industry w Introduction to Foundry Cluster Development Association,
urgently needs to keep pace with the latest concepts VTI and Benefits to Industry - Rajib Choudhury
like Digitalization, Industry 4.0 etc. to make factories Delegates numbering 130 participated in the conference.
smart. The Chief Guest released EASCON 2020 Souvenir. As part of EASCON a works visit was organised to Tata
Mr. H S Mishra, General Manager–Foundry, Tata Motors Motors Ltd (TML), Jamshedpur wherein thirty delegates
Ltd gave vote of thanks. participated.
The following ten presentations were made at the The whole programme was anchored by Dr. Devinder
conference: Singh Padan.
IIF-Western Region organised their flagship event w Manufacturing pattern equipment – B K Mane, consultant
WESCON 2019, the Western Regional Conference
w Powder metallurgy at different angle – Jaydev Patel
on December 14 & 15, 2019 at The Retreat Hotel &
Director, Plasma Induction
Convention Centre, Mumbai. IIF-Greater Mumbai Chapter
was the host Chapter. Theme of the conference was w The latest development in Optical Emission
Advancement of MSME Foundries. Spectrometry and its application – Mukund Pant,
Director, Metal Power Analytical (I) Pvt Ltd
Addressing the inaugural session, Chief Guest Mr
Abhishek Krishna, Joint CEO, MIDC (Maharashtra Industrial w New avenues to get finance – B M Jain – Promoter
Development Corporation) mentioned about various Director, Metal Link Alloys limited
schemes offered by the Maharashtra Government for w Insights for leak-proof casting coatings – Rajendra
MSME sector. He advised foundries to avail benefits of Newadkar, Teknoseal Engineering Solution
such schemes.
w Colour Changing Coatings – Sushil Sharma Technical
Mr. Subodh Panchal, Past President IIF in his address Director, Shamlax Metachem (P) Ltd.
threw light on export of castings while Mr. Amish Panchal,
w Everlasting aluminium roofing sheets - Rajiv Parulekar,
Past President IIF gave various information on the 68th
Senior General Manager – Sales & Marketing, Hindalco
IFC, Chennai.
Industries Ltd.
Mr. Sandeep Shah, Hon. Secretary IIF-Greater Mumbai
w Finding opportunities in uncertain times – Samish
Chapter offered vote of thanks.
Dalal, Professor at S P Jain College
Following presentations were made at WESCON 2019.
w Lost foam casting technology – Krupal Patel, Director,
w Export potential for MSME Foundry – Sudhakar Kasture, J K Engitech Pvt Ltd.
Director, Exim Institute and Helpline Impex Pvt Ltd.
w Best practices for profitable Foundries – Sandeep
w Innovative coatings – Sondip Bor, Solution Manager Kulkarni, Foundry Manager, Mahalaxmi Metals
(Ferrous Coatings), Foseco India
WESTERN REGION
Date Event Days
Western Region
June 15, 2019 Technical Meeting on "Process Centric Inspection" One
May 31, 2019 Orientation Programme for New Office Bearers One
Technical Workshop” Leak Proof Castings in Copper Base Alloys”
July 20, 2019 One
with Ahmedabad Chapter
August 16, 2019 National Foundry Day Celebration with GMC Chapter One
“Awareness Program on Promotional Scheme & Copper Alloy Metal
October 10, 2019 One
treatment along With Rajkot Chapter
Technical Session “Metal Treatment & melting Techniques for Non –
December 7, 2019 One
Ferrous Foundry” with Vadodara Chapter.
Two days IIF - Western Regional Conference Wescon – 2020
December 14 & 15, 2019 One
Theme – “Advancement of MSME Foundries” with GMC Chapter
August 21, 2020 Technical Meeting on “Advanced Techniques for Foundry Industry” One
WR/ Ahmedabad Chapter
Technical Workshop : "Leak-proof Castings in Copper-base Alloys, Efficient
July 20, 2019 One
Melting Technology in Copper-base Alloys and Process-Centric Inspection"
August 8, 2020 Annual Chapter Meeting - Virtual One
WR/Greater Mumbai Chapter
June 15, 2019 Technical Meeting on "Process Centric Inspection / Quality Concept" One
August 2, 2019 Technical Meeting on "Global Opportunities" One
February 12, 2020 Cast Your Future with Castings - "Career Opportunities" One
August 8, 2020 Annual Chapter Meeting - Virtual One
NORTHERN REGION
Date Event Days
Northern Region
July 31, 2019 Awareness Programme on “Environment Policies & Compliances – Foundry Sector One
August 11, 2019 National Foundry Day Celebration One
December 6, 2019 Interaction with Russian Delegation at Delhi Office One
NR/Foundry Informatics Centre
September 27, 2019 Awareness Programme on Promotional Schemes & Initiatives of Ministry of MSME One
November 9, 2019 Workshop on "Export Promotion – Tapping Global Market" One
August 10, 2020 Annual Region Meeting – WebEx Platform One
NR/Batala Chapter
January 24, 2020 Industry Interaction One
August 4, 2020 Annual Chapter Meeting One
Agra Chapter
June 11, 2019 Technical talks on “Efficient ways of operating Induction Furnace One
September 20, 2019 Faridabad Foundrymen Visit Agra Foundries One
August 5, 2020 Annual Chapter Meeting One
Faridabad Chapter
September 20, 2019 Faridabad Foundrymen Visit Agra Foundries One
August 5, 2020 Annual Chapter Meeting One
Chandigarh Chapter
August 13, 2019 Seminar on "Low Cost Automation with High Pressure Flaskless Moulding" One
August 24-25, 2019 Empretec Primer Workshop Two
November 23, 2019 Seminar on "Costovation in Foundry Industry" One
February 5, 2020 Chapter Day Celebration One
August 4, 2020 Annual Chapter Meeting One
Delhi Chapter
August 23, 2020 Annual Chapter Meeting One
Jaipur Chapter
June 6, 2019 Technical talks on “Efficient ways of operating Induction Furnace One
August 14, 2020 Annual Chapter Meeting One
1 2 3
4 5 6
7 8 9
Yours in eternity
Sanjay Shroff