GROUP 2 MAIN CONTROL VALVE

A. ALP165
1. STRUCTURE Mark Port name Port size Tightening torque
Rs Make up for swing motor
Pa1 Travel left pilot port(FW)
Pb1 Travel left pilot port(BW)
Pc1 Travel right pilot port(BW)
Pd1 Travel right pilot port(FW)
Pa20 Boom up pilot port
Pa21 Boom up confluence pilot port
Pb20 Boom down pilot port
Pb21 Lock valve pilot port(Boom)
Pc2 Swing pilot port(RH)
Pd2 Swing pilot port(LH)
Pb3 Arm in confluence pilot port
Pc3 Swing priority pilot port
Pa4 Option A pilot port(Breaker)
Pb4 Arm in regeneration cut port
Pc40 Arm in pilot port
Pc41 Lock valve pilot port(Arm) G1/4 3.5~3.9kgf·m
Pc42 Arm in regen-cut signal selector port (25.3~28.2lbf·ft)
Pd40 Arm out pilot port
Pd41 Arm out confluence pilot port
Pa5 Bucket in pilot port
Pb5 Bucket out pilot port
Pc5 Option B pilot port
Pd5 Option B pilot port
Pc6 Option C pilot port
Pd6 Option C pilot port
PO Pilot pressure port
Pu Main relief pressure up
Ai Auto idle signal port
Dr0 Drain port(Travel straight)
Dr1 Drain port(Boom holding valve)
Dr2 Drain port(Boom2 & swing priority)
Dr3 Drain port(Arm holding valve)
Pn1 Negative control signal port(P1 port side)
Pn2 Negative control signal port(P2 port side)

A1 Travel motor left side port(FW)

B1 Travel motor left side port(BW)
C1 Travel motor right side port(BW)
D1 Travel motor right side port(FW)
B2 Boom rod side port
C2 Swing motor port(LH)
D2 Swing motor port(RH) G3/4 15~18kgf·m
B4 Option A port(Breaker) (109~130lbf·ft)
A5 Bucket head side port
B5 Bucket rod side port
C5 Option B port
D5 Option B port
C6 Option C port
D6 Option C port
P1 Pump port(P1 side)
P2 Pump port(P2 side)

A2 Boom head side port 20~25kgf·m

C4 Arm head side port G1
D4 Arm rod side port (115~180lbf·ft)

SAE3000, 1 1/2 8.5~11.5kgf·m

T1 Return port (61.5~83.1lbf·ft)
(M12)

2-20
 1 Body 50 Stopper-regeneration
2 Spool-straight travel 51 Piston-cut off
3 Spool-travel 52 Poppet-signal
4 Spool-swing 53 Spring-signal
5 Spool-boom 54 Plug
6 Spool-swing priority 55 Orifice-signal
7 Spool-boom2 56 Coin type filter
8 Spool-arm2 57 Orifice-plug
9 Spool-arm 58 Plug
10 Spool-arm regeneration 59 Plug
& breaker 60 Plug
11 Spool-option 61 Plug-orifice
12 Spool-bucket 62 Poppet-negative control
13 Cover-pilot A 63 Coin type filter
14 Cover-pilot B1 64 Spring seat
15 Cover-Pilot B2 65 Spring-negative control
16 Block-holding 66 Piston-negative control
17 Block-regeneration 67 Socket-negative control
18 Plug 68 Plug
19 Poppet1-check valve 69 Plug
20 Spring-check valve 70 Plug
21 Plug 71 Plug
22 Poppet2-check valve 72 Plug
23 Spring-check valve 73 Plug
24 Spring seat1 74 O-ring
25 Spring seat3 75 O-ring
26 Spacer bolt 76 O-ring
27 Spring-return(L) 77 O-ring
28 Spring-return(S) 78 O-ring
29 Stopper1-TS 79 O-ring
30 Stopper2-priority 80 O-ring
31 Spring seat2 81 O-ring
32 Poppet-TS check valve 82 O-ring
33 Spring-TS check valve 83 O-ring
34 Poppet-lock valve 84 O-ring
35 Restrictor-lock valve 85 O-ring
36 Spring-lock valve pilot 86 Back-up ring
37 Guide poppet 87 Back-up ring
38 Poppet-pilot 88 Back-up ring
39 Seat-poppet 89 Back-up ring
40 Piston1 90 O-ring
41 Guide-piston 91 Bolt with washer
42 Spring1-lock valve 92 Socket head bolt
43 Piston2 93 Socket head bolt
44 Socket-lock valve 94 Main relief valve
45 Spool-lock valve 95 Over load relief valve
46 Spring2-lock valve 96 Plug-relief valve
47 Stopper-lock valve 97 Plug-relief valve
48 Spool-regen selector 98 Plug-relief valve
49 Spring-regeneration 99 Over load relief valve

2-21
2. HYDRAULIC CIRCUIT

2-22
3. FUNCTION
1) CONTROL IN NEUTRAL FUNCTION
(1) P1 SIDE

14072SF13

14072SF15

The hydraulic fluid from pump P1 flows into the main control valve through the inlet port "P1", pass the
travel straight spool, into the P1 bypass passage and P1parallel passage.
The hydraulic fluid from the pump P1 is directed to the tank through the bypass passage of spools :
travel left, boom1, arm2, arm regeneration & option A and bucket, the negative relief valve, tank
passage, and the tank port "T1"

2-23
(2) P2 SIDE

14072SF14

14072SF16

The hydraulic fluid from pump P2 flows into the main control valve through the inlet port "P2", pass the
straight travel spool, into the P2 bypass passage and P2 parallel passage.
The hydraulic fluid from the pump P2 is directed to the tank through the bypass passage of spools :
travel right, swing, boom2 & swing priority, arm1, option "B" and option "C", and the negative relief
valve with the tank passage.

2-24
2) EACH SPOOL OPERATION
(1) TRAVEL OPERATION
① Travel forward operation

14072SF17

② Travel backward operation

14072SF18

During the travel operation, the hydraulic fluid of the pump P1 is supplied to the travel motor and the
hydraulic fluid of the pump P2 is supplied to the other travel motor.
The pilot pressure from the pilot control valve is supplied to the spring side of pilot port (pa1, pd1).
And it shifts travel right and left spools in the left direction against springs. Hydraulic fluid from the
pump P1 flow into the travel left spool through the bypass passage and hydraulic fluid from the pump
P2 flow into the travel right spool through the bypass passage.
Then they are directed to the each travel motor through port A1 and D1. As a result, the travel motors
turn and hydraulic fluid returns to the tank passage through the travel spools.
In case of the opposite operation, the operation is similar.

2-25
(2) TRAVEL STRAIGHT FUNCTION

14072SF19

This function keeps straight travel in case of simultaneous operation of other actuators(boom, arm,
bucket, swing) during a straight travel.
① During travel only :
The hydraulic fluid of the pump P1 is supplied to the travel motor and the pump P2 is supplied to
the other motor.
Thus, the machine keep travel straight.
② The other actuator operation during straight travel operation :
When the other actuator spool(s) is selected under straight travel operation, the straight travel
spool is moved.
The hydraulic fluid from pump P1 is supplied actuator through P1 and P2 parallel pass and travel
motors through orifice at side of straight travel spool.
The hydraulic oil fluid from pump P2 is supplied to travel motors(left/right).
Therefore, the other actuator operation with straight travel operation, hydraulic oil fluid from pump
P1 is mainly supplied to actuator, and the hydraulic oil fluid form pump P2 is mainly supplied to
travel motors(left/right).
Then the machine keeps straight travel.

2-26
(3) BOOM OPERATION
① Boom up operation

14072SF24

14072SF25

During boom up operation, the pilot pressure from RCV is supplied into the port Pa20 and shift the
boom1 spool in the left direction. The hydraulic oil fluid from pump P1 is entered P1 parallel passage
and then passes through the load check valve and boom holding valve then flows into the port A2.
Following this it flows into the head side of the boom cylinder.
(In this case, the boom holding valve is free flow condition)
At the same time the pilot pressure through the port Pa21 shifts the boom2 spool. The hydraulic oil
fluid from pump P2 entered boom summation passage via the P2 parallel passage, the swing priority
spool, the boom2 spool, arm1 spool and the check. The flows combine in passage and are directed
to port A2 and head side of boom cylinder.
The flow from rod side of the boom cylinder return to the boom1 spool through the port B2. There
after it is directed to the hydraulic oil tank through the tank passage.

2-27
 ② Boom down operation

14072SF26

During the boom lowing operation, the pilot pressure from RCV is supplied to the port Pb20 and shift
the boom1 spool in the right direction.
The hydraulic fluid from the pump P1 enters the parallel passage and is directed to the port B2
through the load check valve. Following this, it flows into the rod side of the boom cylinder.
The return flow from the head side of the boom cylinder returns to the boom1 spool through the port
A2 and boom holding valve. Thereafter it is directed to the hydraulic oil tank through tank passage.
For details of the boom holding valve, see page 2-36.

2-28
(4) BUCKET OPERATION
① Bucket roll in operation

14072SF34

② Bucket roll out operation

14072SF35

2-29
① Bucket roll in operation
During the bucket roll in operation, the pilot pressure from RCV is supplied to port Pa5 and shift the
bucket spool in the left direction.
The hydraulic fluid from pump P1 entered P1 parallel passage and is directed to the port A5 through
the check1.
At the same time, the hydraulic fluid from P1 bypass passage is directed to the port A5 through the
check2.
Following this it flows into the head side of the bucket cylinder.
The return flow from the rod side of the bucket cylinder returns to the bucket spool through the port
B5. Thereafter it is directed to the hydraulic oil tank through the tank passage.
② Bucket roll out operation
In case of the bucket roll out operation, the operation is similar
③ Bucket operation with arm or boom operation
When combined operation, mostly same as above but the fluid from bypass passage is empty.
So only the fluid from parallel passage is supplied to the bucket cylinder. Also, parallel passage is
installed the orifice for supplying the fluid from pump to the boom or the arm operation prior to the
bucket operation.

2-30
(5) SWING OPERATION
① Swing left operation

14072SF32

② Swing right operation

14072SF33

The pilot pressure from the RCV is supplied to the Pd2 and shift the swing spool in left direction. The
hydraulic fluid from pump P2 flows into swing spool through the parallel passage. Then it is directed to
swing motor through the port D2. As the result, swing motor turns and flow from the swing motor
returns to the hydraulic oil tank through the port C2, swing spool and the tank passage .
In case of swing right operation, the operation is similar.

2-31
(6) ARM OPERATION
① Arm roll in operation

14072SF21

14072SF20

Arm roll in operation :

During arm roll in operation the pilot pressure from the RCV is supplied to the port Pc40 and Pb3
and shifts arm1 spool and arm2 spool in the right direction.
The hydraulic oil from the pump P2 flows into the arm cylinder head side through P2 parallel
passage, the load check valve and the port C4.
At same time, the hydraulic fluid from the pump P1 flows into the arm summation passage through
parallel passage, the check valve, the arm2 spool and the boom2 spool. Then it entered the arm
cylinder head side with hydraulic fluid from arm1 spool.

2-32
 Arm regeneration :
The return flow from the arm cylinder rod side is pressurized by self weight of arm and so, returns to
port D4. The pressurized oil returning to port D4 enters the arm regeneration & breaker spool
through the arm holding valve and the arm1 spool. It is suppled the arm cylinder head through
internal passage. This is called the arm regeneration function.
The amount of regeneration fluid are changed by movement of the arm regeneration & breaker
spool.
A few fluid after P2 parallel passage is push piston "C" through the notch of arm regeneration spool
and selector spool. At this time, the selector spool is opened by pilot pressure from RCV.
Then, the arm regeneration spool shift to right side and flow to tank pass increases and
regeneration flow decreases. Therefore, pressure of arm cylinder head increases, then, arm
regeneration flow decreases.
Furthermore, the arm regeneration cut pressure is supplied to port and arm regeneration spool is
move into the right direction fully. The flow from the arm cylinder rod is returned to the hydraulic oil
tank and regeneration function is not activated.

2-33
② Arm roll out operation

14072SF23

14072SF22

During arm roll out operation the pilot pressure from RCV is supplied to the port Pd40 and the
Pd41 and shifts arm1 spool and arm2 spool in the right direction.
The hydraulic fluid from pump P2 flows into arm1 spool through the parallel passage. Then it
enters into the arm cylinder rod side through the load check valve, bridge passage, arm holding
valve and the port D4.
Some of the hydraulic fluid from pump P2 bypassed through bypass notch.
The rest of hydraulic fluid from pump P2 flows into the arm summation passage through P1
parallel passage the check valve arm2 spool and boom2 spool.
Then it enters into the arm cylinder rod side with the fluid from the arm1 spool.
The return flow from the arm cylinder head side returns to the hydraulic tank through the port C4
the arm1 spool and tank passage.

2-34
(7) SWING PRIORITY FUNCTION

14072SF27

During swing priority operation, the pilot pressure is supplied to the port Pc3 and shift swing priority
spool in the right direction.
The hydraulic fluid from P2 parallel passage flows into the parallel passage of arm1 side through
swing priority spool and the passage "A" and also flows into the boom2 spool.
Due to shifting of the swing priority spool, the fluid from pump P2 flows to swing side more then next
spools to make the swing operation most preferential.

2-35
(8) HOLDING VALVE OPERATION
① Holding operation

14072SF30

At neutral condition, the pilot piston chamber is connected to drain port through the pilot port.
And the piston "B" is supported with spring "B" and the pressured fluid from actuator entered to inside
of the holding valve through the periphery hole of check, crevice of the check and the plug and the
periphery hole of plug.
Then, this pressured oil pushed the poppet to the poppet seat and the check to the seat of body.
So the hydraulic fluid from actuator is not escaped and the actuator is not moved.

2-36
 ② Release holding operation

14072SF31

The pilot pressure is supplied to the pilot port for release holding valve and shifts the piston "B" in the
left direction against the spring "B", and shifts the poppet in the left direction through piston "B" and
piston "A" against spring "B" and shifts the spool in the left side.
At same time, the return fluid from actuator returns to the drain port through the periphery hole of
check, crevice of the check and the plug, the periphery hole of the plug, in side of holding valve,
crevice of the poppet and the poppet seat, the periphery hole of the poppet seat, crevice of the socket
and spool and inside of spool.
When the poppet is opened, pressure of inside of holding valve is decreased and the return fluid from
actuator returns to the tank passage through the notch of spool.

2-37
(9) NEGATIVE CONTROL

14072SF28

When no function is being actuated on P1 side, the hydraulic fluid from the pump P1, flows into the
tank passage through the bypass passage and orifice. The restriction caused by this orifice thereby
pressurizes. This pressure is transferred as the negative control signal pressure Pn1 to the pump P1
regulator.
It controls the pump regulator so as to minimize the discharge of the pump P1.
The bypass passage is shut off when the shifting of one or more spools and the flow through bypass
passage became zero. The pressure of negative control signal become zero and the discharge of the
pump P1 become maximum.
The negative control pressure reaches to the set level, the hydraulic fluid in the passage pushes open
negative control valve and escapes into the return passage.
For the pump P2 the same negative control principle.

2-38
(10) OPERATION OF MAIN RELIEF VALVE
The main relief valve is fitted to the straight travel valve block and functions as follows :
① The pressurized oil passes through the orifice (A) of the plunger is filled up in chamber A of the
inside space, and seats the plunger against the housing securely.

14072SF36

② When the pressure at (P) becomes equal to the set pressure of the spring the hydraulic oil
passes through the piston (A) pushes open the poppet and flows to tank passage (T) through the
hole (E).

14072SF37

2-39
③ Opening the poppet causes the pressure in chamber A to fall and the plunger to open. As the
result the pressurized oil at port P runs into tank passage (T)

14072SF38

④ High pressure setting pilot signal(Pu) : ON

When the power boost switch is ON, the pilot pressure enters through hole A.
It pushes the piston(B) in the left direction to increase the force of the spring and change the relief
set pressure to the high pressure.

14072SF36

2-40
(11) OPERATION OF PORT RELIEF VALVE
① Function as relief valve
ⓐ The pressurized oil passes through the piston A and orifice is filled up in chamber A of the
inside space and seat the plunger against the socket and the socket against the housing
securely.

14072SF39

ⓑ When the pressure at port P becomes equal to the set pressure of the spring, the pressurized
oil pushes open the poppet flows to tank passage (T) through hole E.

14072SF40

2-41
ⓒ Opening of the poppet causes the pressure in chamber A to fall and the plunger to open. As
the result the pressurized oil at port P runs into tank passage (T).

14072SF41

② Make-up function
When negative pressure exists at port P, the oil is supplied through tank passage (T). When
the pressure at tank passage (T) becomes higher than that at port P, the socket moves in the
right direction. Then, sufficient oil passes around the socket from tank passage (T) to port P
and fills up the space.

14072SF42

2-42
B. UHX22-26
1. STRUCTURE(1/2)

40
8
9
42
31 32
16
33
15
34
76
58 64
77
36 78
15
35 6

25

27
28
26

15 25
83
82
9
4 8
15 3

57 67
6 66
25 56 57
74 6
56
57 65
2 6
39 1 56
38 80
37 26
79
66 81
67
6 57 21
25 89 6
56
24
23
75 73
86 44
12 45
24 2 43
13 23 29
19 30
87 15
6
9
85 68 8
14 58 31
70 29
17
18 30
69
15 31
16
16032MC01

1 Cap 14 Cap 27 O-ring

2 O-ring 15 O-ring 28 Housing
3 Socket bolt 16 Cap 29 O-ring
4 Spring washer 17 Spring 30 Retainer
5 Overload assy 18 Spring guide 31 Socket bolt
6 O-ring 19 Spring guide 32 Plunger assy(TS)
7 Orifice 20 Cap 33 Plunger assy(TL, TR)
8 Cap 21 Spring 34 Plunger assy(SW)
9 O-ring 22 Check 35 Plunger assy(BM2)
10 Cover 23 Cap 36 Plunger assy(AM1)
11 Socket bolt 24 O-ring 37 Cover assy
12 Sleeve 25 O-ring
13 Check 26 O-ring

2-42-1
STRUCTURE(2/2)

8 31
9

42
40 33 16
51 15
42 76
52 77 63
58 78
55 54 15
56 62
6 57 53 61
66 60
67 7
59
73
71 56 6 8
56 57 9
6 69
57 66 1
72
66 2
67
A
75 50
49
6
48 3
47 4
46
11 24
23
92
10 89
91
88
89
90
26 2
41 15
1
A
15 58 29
94
93 30 29
95 22 84 31 30
21 8
5 29
6 9
20 30 31

31 16032MC02

38 Spring 53 Plunger assy(BM1) 68 Spacer 83 Spool

39 Poppet 54 Plunger assy(AM2) 69 Cover 84 Stopper
40 Cover 55 Cap 70 Piston 85 Selector assy
41 Manifold 56 Back up ring 71 Cap 86 O-ring
42 O-ring 57 Nylon chip 72 Check 87 O-ring
43 Cap 58 Overload assy 73 Cap 88 Spring guide
44 Spring 59 Spring 74 Cap 89 Spring
45 Spool 60 Check 75 Foot relief assy 90 Poppet
46 Plug 61 O-ring 76 Plug 91 O-ring
47 O-ring 62 Back up ring 77 Back up ring 92 Back up ring
48 Retainer 63 Cap 78 O-ring 93 O-ring
49 Socket bolt 64 Main relief assy 79 Cap 94 Back up ring
50 Housing 65 Cap 80 Spacer 95 O-ring
51 Plunger assy(OPT) 66 Spring 81 Check
52 Plunger assy(BKT) 67 Check 82 Spring

2-42-2
2. FUNCTION
1) HYDRAULIC CIRCUIT

XAk2
Pal dr8 Ck1 fl dr2 fr

XAah
Aa1
XAa1 XAa2
Ba1

XBa2
ARM1
ARM2
XBa1 XBa2
XAas
XAb1
Ab1
Op dr4

XBb2 XBb1 5Pi

BOOM2 BOOM1 XBb2
dr6 Bb1

Bs Ak1
XAs XAk
Bk1
As XAk2
XBs XBk
SWING BUCKET
Ck2
Btl Ao
XAtl XAo
Atl Bo

XBo
XBtl
TRAVEL(LH) OPTION

Atr
XAtr
Btr

XBtr
TRAVEL(RH)

320K(350K)

Pz P1 Px Py P2 R

Pi

16032MC03

2-42-3
2) BASIC OPERATION
(1) Bucket flow summation circuit
(1) Bucket flow summation circuit
Oil from pump P2 is fed into cylinder port
Ak1 by adding pressure to bucket plunger
pilot port XAk and the oil from actuator P1 P2
Pp
flow tank through cylinder port Bk1.
The center bypass valve is changeover
by the pilot pressure XAk2 and the oil
R P2
from center bypass passage flows to the P1
Fl Fr
bucket summation port Ck2 via outside
piping and some others flow into foot
relief valve.
Then the oil form pump P1 is joins to the TR TS
flow from the pump P2 via confluence
passage. OPT TL

BKT SW

BM1 BM2

AM2 AM1

XAk2

Ck1
Center bypass valve
Spool B

To tank passage through

foot relief valve

P2 P1

Bk1 Ak1
BKT

XAk

Ck2

16032MC04

2-42-4
(2) Swing priority circuit
(2) Swing priority circuit
Oil from pump P1 is fed into cylinder port
Bs via center bypass passage by adding
pressure to swing plunger pilot port XBs. P1 P2
Pp
In case of simultaneous operation of
swing and arm, the delivery oil from P1
for swing is also supplied to arm cylinder
port Aa1. P2
R P1
Meanwhile the pilot oil form the swing Fl Fr
shuttle valve flows into stroke limiter port
XAaS of arm spool, then the arm1
plunger does not full stroke.
TR TS
Consequently, the swing priority is
maintained.
OPT TL

BKT SW

BM1 BM2

AM2 AM1

P2 P1

AM2

XAa2

AM1 As Bs
SW
XAa1

16032MC05
XAas
AM-1 XBs
Ba1 Aa1
AM-2
SW

16032MC05

2-42-5
3) OPERATIONAL DESCRIPTION OF CONTROL VALVE
(1) Plunger operation
① Neutral position of plunger

Parallel feed passage

Cylinder port B Cylinder port A Port relief valve

Port relief valve

Pilot port b Pilot port a

Center bypass passage Low pressure passage Spring

Low pressure passage High pressure feed passage

18032MC12(1)

In neutral, spring sets the plunger at the neutral position; The high pressure feed passage is
shut off by the plunger; Oil from the pump flows through the center bypass.

2-42-6
 ② Operation of plunger

Parallel feed passage

Cylinder port B Cylinder port A Port relief valve

Port relief valve

Pilot port b Pilot port a

Center bypass passage Low pressure passage Spring

Low pressure passage High pressure feed passage

18032MC12(2)

When actuated(Pressure is applied to pilot port a), the plunger moves to the left, the center
bypass is shut off; Oil from the parallel feed passage opens the check valve C1 and flows into
cylinder port A via the high pressure feed passage.
The return oil from cylinder port B flows into the tank via the low pressure feed passage.
※Reversed when pressure is applied to pilot port b.

2-42-7
(2) Foot relief valve operation
① fp is lower than spring force

Pressure signal
sent out to the pump

Spring
Poppet

From center
bypass valve

fp To tank passage
18032MC13(1)

Oil from the center bypass valve flows into the tank via orifice(A) of poppet.
Pressure fp generated by orifice(A) is led to the pump, to control the pump delivery flow.

② fp is higher than spring force

Pressure signal
sent out to the pump

Spring
Poppet

From center
bypass valve

fp To tank passage
18032MC13(2)

If a large amount flows due to delayed pump response, etc., and pressure fp reaches the preset
spring force, then the poppet is lifted and functions as a relief valve.

2-42-8
(3) Center bypass valve operation
① Pilot pressure signal : OFF

From center bypass Spring(B)

Spool(A)

Drain line

Pilot signal
port(XAk2)

To tank passage via foot relief valve

18032MC15(1)

Spring(B) sets spool(A) in position; Oil from center bypass flows into the tank passage via the
foot relief valve.

② Pilot pressure signal : ON

From center bypass Spring(B)

Spool(A)

Drain line

Pilot signal
port(XAk2)

To tank passage via foot relief valve

To bucket summation port(Ck2)
18032MC15(2)

When pilot pressure reaches a preset spring force, the spool(A) moves left and orificed the flow
to the foot relief valve.
Then the oil from center bypass flow into bucket summation port Ck2 via out side piping.

2-42-9
(4) Main relief valve operation
① High pressure setting pilot signal : OFF

Low pressure Passage Pilot poppet(D)

Main poppet(A) 5 4 Piston(E)

d1
d2
From pump Pilot
port side signal : OFF
(Pz)

1 2 3 Spring(B) Spring(C)

18032MC16(1)

A. This relief valve is built in between the pump port side(1) and low pressure passage.
Piston(E) is seated right end by spring(C).
Hydraulic oil from the pump port side enters chamber(3) via orifice(2) of main poppet(A).
Because d2<d1, main poppet(A) is securely seated.

Pilot poppet(D)

5 4

Spring(C)

18032MC16(2)

B. When hydraulic oil reaches the pressure preset by spring(C), pilot poppet(D) opens; oil flows
around poppet(D) and into the low pressure passage via side hole(4) and passage(5).

2-42-10
Low pressure passage
Main poppet(A)

d1
d2

1 2 3

18032MC17(1)

C. When the above oil flow is formed, pressure drops before and behind orifice(2) ; When
pressure of chamber(1) x area d2 is large than pressure of chamber(3) x area d1, main
poppet(A) is opened and hydraulic oil flows into the low pressure passage.

② High pressure setting pilot signal : ON

Piston(E)

Pilot
signal : ON
(Pz)

Spring(C)

18032MC17(2)

Piston(E) move to left by high pressure setting pilot signal ; Set pressure of spring(C) rises,
making high pressure setting.

2-42-11
(5) Overload relief valve operation
Overload working operation

Pilot poppet(E) Poppet(C)

6 2 1
d4 d2 d1 d3

Cylinder port

4 5 Piston(A)
Spring(D) Main poppet(B) Low pressure passage

18032MC18(1)

A. Hydraulic oil from cylinder port enters chamber(2) via orifice(3) of piston(A). Because d1<d2
and d3<d4, main poppet(B) and poppet(C) are securely seated.

Pilot poppet(E) Poppet(C)

6 1

Cylinder port

3
4 5 Piston(A)
Spring(D) Main poppet(B) Low pressure passage

18032MC18(2)

B. When hydraulic pressure reaches the preset force of spring(D), Pilot poppet(E) opens ; Oil flow
around pilot poppet(E) and into the low pressure passage via side hole(4) and passage(5).
C. Oil flow formed ; Pressure drops before and behind orifice(3) ; Piston(A) moved to left and
seats at the tip of pilot poppet(E).

2-42-12
D. Hydraulic oil from chamber(1) enters chamber(2) via throttle(6) at the tip of pilot poppet(E) ; It
flows into the low pressure passage via side hole(4) and passage(5).

Pilot poppet(E) Poppet(C)

6 1
d4 d2 d1 d3

Cylinder port

4 5 Piston(A)
Spring(D) Main poppet(B) Low pressure passage

18032MC19(1)

E. Pressure drops before and behind throttle(6), making pressure of chamber(1) x area
d1>pressure of chamber(2) x area d2 ; Main poppet(B) is opened and hydraulic oil flows into the
low pressure passage.

2-42-13
② Make up operation

Pilot poppet(E) Poppet(C)

6
d4 d2 d1 d3

Cylinder port

4 5 Piston(A)
Spring(D) Main poppet(B) Low pressure passage

18032MC19(2)

A. Poppet(C) is securely seated because the cylinder port pressure is normally higher than the
tank pressure and d3<d4.
B. When the cylinder port pressure drops(Closer to negative pressure) until the cylinder port
pressure is lower than the tank pressure, poppet(C) opens receiving the tank pressure for the
difference in area between d3 and d4; oil flows from the low pressure passage(Tank passage)
to the cylinder port in order to prevent cavitation.

2-42-14
 (6) Arm regeneration operation
① Arm operation

Parallel feed passage

(PA) (PB)
Low pressure passage

Aa1 Ba1
Tank passage

C1
C2
Pilot
port

XAa1

High pressure feed passage 2 1 3 4

Center bypass passage Piston(A) Spool(B) Spring(C)

18032MC20(1)

When pressure is applied to pilot port XAa1 of the arm plunger, the plunger moves to right as
shown ; The center bypass passage is shut off ; Oil from the parallel feed passage opens
check valve(C1) and flows into cylinder port Aa1(Head side) via the high pressure feed
passage.

2-42-15
 ② PB is higher than PA

Parallel feed passage

(PA) (PB)
Low pressure passage

Aa1 Ba1
Tank passage

C1
C2
Pilot
port

XAa1

High pressure feed passage

2 1 3 4

Center bypass passage Piston(A) Spool(B) Spring(C)

18032MC20(2)

PA : Pressure of cylinder head side

PB : Pressure of cylinder rod side
Return oil from cylinder rod side opens check valve(C2) in the plunger ; It flows into cylinder
head side after returning to the high pressure feed passage via passage(1) and (2) in the
plunger.
At this time, the regeneration selector spool(B) is at the shown position; as passage(3) is shut
off from passage(4) return oil from cylinder rod side does not flow into the tank passage.

2-42-16
 ③ PA is higher than PB

Parallel feed passage

(PA) (PB)
Low pressure passage

Aa1 Ba1
Tank passage

C1
C2
Pilot
port

XAa1

High pressure feed passage

2 1 3 4

Center bypass passage Piston(A) Spool(B) Spring(C)

18032MC21

Return oil from cylinder rod side is shut off by check(C2) in the plunger and passage(2) is
blocked from passage(1).
When pressure PA rises higher than the preset pressure of spring(C) and pushes piston(A) in
the regeneration selector to right as shown ; Spool(B) move to right ; Passage(3) and
passage(4) are connected ; Return oil from cylinder rod side flows into tank passage via low
pressures passage(3) and passage(4).

2-42-17
 (7) Arm holding valve operation
① When the plunger is in neutral(4Pi pilot signal : OFF)

Pilot signal port

Tank passage Piston(A)
Drain 4Pi
High pressure port
feed passage
Pg2
7
Arm1 plunger
Y

To arm 3(Pv)
cylinder rod d2
(Ba1)
2(Pc)
4
d1 1 Piston(B)
Poppet(E)
Poppet(C)
Check(D)
5
6

VIEW Z

16032MC06A

Piston(A) is in the status as shown ; Pressure signal(Pg2) and chamber(Y) are shut off.
Thus piston(B) and poppet(C) are in the status as shown;Passages(5) and (6) are shut off by
poppet(C).
Therefore, the pressure of chamber(1) becomes pressure Pc as it is connected with
chamber(2) via orifice(4). Since d1>d2, poppet(E) is seated and chambers(2) and (3) are
completely blocked.

2-42-18
 ② When the plunger is in operation(4Pi pilot signal : OFF)
ㆍ If Pv is higher than Pc(In the case of arm out)

Pilot signal port

Tank passage Piston(A)
Drain 4Pi
High pressure port
feed passage
Pg2
7

To arm 3(Pv)
cylinder rod d2
(Ba1)
2(Pc)

4 1 Piston(B)
d1
Poppet(E) Poppet(C)
Check(D)
5
6

VIEW Z

16032MC06B

When the plunger moves to left, the high pressure oil enters to chamber(3).
Therefore, the pressure of chamber(1) becomes Pc as it is connected to chamber(2) via
orifice(4) ; Poppet(E) is opened ; Oil from high pressure feed passage flows into the cylinder rod
side.

2-42-19
 ㆍ If Pc is higher than Pv(In the case of arm in operation)

Pilot signal port

Tank passage Piston(A)
Drain 4Pi
High pressure port
feed passage
Pg2
7

To arm 3(Pv)
cylinder rod d2
(Ba1)
2(Pc)

4 1 Piston(B)
d1
Poppet(E) Poppet(C)
Check(D)
5
6

VIEW Z

16032MC06C

When the pressure of pilot signal enters, piston(A) moves to down.

When the pressure signal(Pg2) enters to chamber(Y), piston(B) moves to left and poppet(C)
opens ; Passages(5) and (6) are connected.
If pressure Pc of cylinder port chamber(2) is higher than pressure Pv of chamber(3)(In the case
of arm in operation) oil from chamber(1) pushes up check valve(C) via passages(5) and (6) and
enters chamber(3) through passage(7). Chamber(3) is connected with the tank passage
because the arm plunger is moved to right. Therefore, pressure Pc is applied to(Area d1- area
d2), pushing open poppet(E), and return oil from the cylinder rod side flows into the tank
passage.

2-42-20
(8) Boom holding valve operation
① When the plunger is in neutral(5Pi pilot signal : OFF)

Spool(A)
Pilot signal port
5Pi dr4

To boom
cylinder head
Bb1

d1

Poppet(B)
d2

2(Pc)

3(Pv)
4

Boom1

Tank passage High pressure

feed passage

16032MC07

Spool(A) is in the status as shown ; Chamber(1) and drain port(dr4) are shut off by spool(A).
Therefore, the pressure of chamber(1) becomes pressure Pc as it is connected with chamber(2)
via orifice(4). Since d1>d2, poppet(B) is seated and chambers(2) and (3) are completely
blocked.

2-42-21
② When the plunger is in operation(5Pi pilot signal : OFF)
ㆍ If Pv is higher than Pc(In the case of boom raise)

Spool(A)
Pilot signal port
5Pi dr4

To boom
cylinder head
Bb1

d1

Poppet(B)
d2

2(Pc)

4 3(Pv)

Tank passage High pressure

feed passage

16032MC08

When the plunger moves to right, the high pressure oil enters to chamber(3).
Therefore, the pressure of chamber(1) becomes Pc as it is connected to chamber(2) via
orifice(4) ; Poppet(B) is opened by pressure(Pv) of chamber(3) ; Oil from high pressure feed
passage flows into the cylinder head side.

2-42-22
ㆍ If Pc is higher than Pv(In the case of boom down operation)

Spool(A)
Pilot signal port
5Pi dr4

From boom
cylinder head
Bb1

d1

Poppet(B)
d2

2(Pc)

4 3(Pv)

Tank passage High pressure

feed passage

16032MC09

When plunger moves to left, chamber(3) is connected with tank passage. At the same time,
spool(A) moves to right by the pressure of pilot signal ; Chamber(1) and drain port(dr4) are
connected.
Therefore, pressure of chamber(1) becomes low ; Pressure Pc is applied to(Area d1- area d2),
pushing open poppet(B), and return oil from the cylinder head side flows into the tank passage.

2-42-23