Swing Motor / R220LC-9S

Technical Training Center

J. H. SHIN

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※ This material only for training, refer the model manuals - detail information!
 R220LC-9S
1. Location

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 R220LC-9S
2. Structure

VIDEO 1

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 R220LC-9S

- PILOT hyd. circuit

Hyd. Tank

VIDEO 2

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 R220LC-9S

- SUCTION, DELIVERY &

RETURN circuit

[RCV – LH]

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 R220LC-9S

- Hydraulic circuit

Brake release stand by port

Brake release pilot port

Remark: Greasing of the output shaft of swing reduction is required each 1000 hrs !

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 R220LC-9S
Sectional view

1 Body 28 Plug
2 Oil seal 29 Back up ring
3 Roller bearing 30 O-ring
4 Snap ring 31 Spring
5 Shaft 32 Check
6 Bushing 33 Relief valve
7 Stop ring 34 Anti-inversion valve
8 Pin 35 Time delay valve
9 Shoe plate 36 Wrench bolt
10 Cylinder block 37 Plug
11 Spring 38 O-ring
12 Ball guide 39 Plug
13 Set plate 40 Plug
14 Piston assy 41 Plug
15 Friction plate 42 Name plate
16 Separate plate 43 Rivet
17 Brake piston 44 Level gauge
18 O-ring 45 Flange
19 O-ring 46 O-ring
20 Brake spring 47 Plug
21 Rear cover 48 O-ring
22 Needle bearing 49 O-ring
23 Pin 50 Back up ring
24 Valve plate 51 Plug
27 Wrench bolt

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 R220LC-9S

REDUCTION GEAR

24
13 6
2 7
5 15

1 Casing 14 Thrust washer 26 Side plate 3

2 Drive shaft 15 Planet gear 2 27 Sun gear 1 24
3 Spacer 16 Pin & bushing 29 Plug
5 Roller bearing 17 Spring pin 30 Plug
6 Oil seal 18 Sun gear 2 31 Socket bolt 15 18,27
7 Roller bearing 19 Carrier 1 34 Cover plate
8 Thrust plate 20 Side plate 1 35 Hexagon bolt
9 Carrier 2 21 Pin 1 36 Lock plate
10 Stop ring 22 Needle cage 37 Hexagon bolt 11
11 Ring gear 23 Bushing 2 38 Stop ring
12 Knock pin 24 Planet gear 1 39 Side plate 2
13 Pinion gear 25 Lock washer

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 R220LC-9S
3. Swing Operation
- Single operation

VIDEO 3

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 R220LC-9S

- Combined operation
Swing & Boom up

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 R220LC-9S

CIRCUIT of SWING OPERATION

- PARKING BRAKE
This is function as a parking brake only when
all of the RCV levers (except travel pedal) are
Brake
not operated.
piston

- ANTI-INVERSION VALVE
This anti-inversion valve absorbs shocks
produced as swing motion stops and reduced
oscillation cause by swing motion.

- MOTOR BRAKE VALVE

Motor brake valve for the swing motor limits to
cushion the starting and stopping pressure of
swing operation and controls the swing motor
operating pressure.

- MAKE UP VALVE
The make up valves prevent cavitation by
supplying return oil to the vacuum side of the
motor.

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4. Anti-inversion(anti-rotation) valve

Motor brake valve

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(Motor stops) (Motor rotates)

GA GB

A B

RCV Neutral

Orifice Poppet Bypass orifice

Bypass
passage

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(Swing slip) The amount of Swing slip

RCV
Neutral
Motor stop

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(Swing stops)

GA GB

A B

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5. Swing Parking Brake – “ON”
The brake is released by the pilot pressure.

PG

SH
Stand by port

Brake release port

(Swing lever : NEUTRAL)

Brake ON

Time delay valve is to protect brake system by

delaying brake timing.
It takes about 6 seconds to brake after stopping
swinging.

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5. Swing Parking Brake – “OFF”

(Swing lever : operated)

Brake OFF Brake release stand by port

Brake release pilot port

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5 - 1. Swing Parking Release

X
ARM, BUCKET, OPTION, SWING SPOOL

BM
PG
work

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6. Swing Relief Valve
(1) Construction of relief valve

Relief valve

Make up
valve

1 Body
2 Seat
3 Plunger
4 Spring
5 Adjusting screw
6 Piston
7 Bushing
8 Spring seat
9 Shim
10 O-ring
11 Back up ring
12 O-ring

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(2) Function of relief valve
265 bar

P2
At 50~60% of setting
pressure, 1st relief is
performed for 0.1~0.3
seconds

P=P1 Plunger

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 265 bar

P2
At 50~60% of setting
pressure, 1st relief is
performed for 0.1~0.3
seconds

Plunger
P=P2

P=Ps

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7. Make up Valve

Mu

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8. BRAKE SYSTEM
1) Control valve of swing brake system

Work Deceleration Stop

A B

MCV )(

)(

MCV “B” opened MCV “A, B” throttled MCV A, B closed

VIDEO 4

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2) Mechanical swing parking brake system
Swing brake

A. Swing brake applied

SH
6

4
PG

1. Casing
2. Separate plate
3. Cylinder
4. Brake piston
1 2 5. Friction plate
5 6. Brake spring
3
Drain

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B. Swing brake released Swing brake

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3) Time delay valve

A. Brake applied B. Brake releasing C. Brake applied

To To
Drain
brake Drain brake

A
PG PG

SH

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TROUBLESHOOTING :
When swing speed is slow.

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