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G60/G70/G80

Modular Patient Monitors

Service Guide

English
G60/G70/G80
Modular Patient Monitors

Service Guide

English
Product Information
Product model: G60/G70/G80
Product name: Modular Patient Monitor

Manufacturer
Philips Goldway (Shenzhen) Industrial Inc.

Registered/Production address:

No. 2 Tiangong Road, Nanshan District, Shenzhen, P. R. China 518057

Tel: +86 755 26980999


Fax: +86 755 26980222

Edition
Second Edition: May 2014

Philips Goldway (Shenzhen) Industrial Inc.


All Rights Reserved.

Regulatory and Safety Specifications

Standard
The product is made under the ISO9001 and ISO13485 quality system certified by TUVPS.

The product has passed the CE certification.

Declaration

The G60/G70/G80 modular patient monitor is a Class IIb device and complies with the requirements of the
Council Directive 93/42/EEC concerning medical devices and carries CE-marking accordingly.

Authorized EU Representative
Shanghai International Holding Corp.GmbH (Europe)
Eiffestrasse 80, 20537
Hamburg, Germany

Tel: 0049-40-2513175
Fax: 0049-40-255726

Rx Only
Caution: United States Federal Law restricts this device to sale by or on the order of a physician.

ii G60/G70/G80 Modular Patient Monitors Service Guide


Explanation of Symbols
The following symbols appear on the G60/G70/G80 Patient Monitor and its packaging.

Table 1: Monitor and Packaging Symbols

Symbol Description Symbol Description

CE mark Caution, consult


accompanying documents

Keep dry Temperature limitation

Atmospheric pressure Humidity limitation


limitation

Keep upright Fragile, handle with care

Recovery Maximum stacking

Recyclable On/Standby key/


Power LED

Main menu (monitor) key Parameter menu key


Parameter menu
(measurement module) key

Waveform Freeze key Print key

Alarm Silence key NIBP key

G60/G70/G80 Modular Patient Monitors Service Guide iii


Table 1: Monitor and Packaging Symbols (Continued)

Symbol Description Symbol Description

AC Power LED Charging LED

Power on LED Zeroing key


(IBP measurement module)
(Flexible Module Server)

On/Standby key on Multi- ECG connector (3/5/12-lead)


Gas, C.O., and CO2
measurement modules

CO2 connector SpO2 probe connector

NIBP cuff hose connector C.O. connector

TEMP1 connector IBP1 transducer cable


connector

TEMP2 connector IBP2 transducer cable


connector

Gas input Gas output

Nurse call connector USB port

CF applied part: including F BF applied part: including F


applied part (float/insulation) applied part (float/insulation)
and defibrillation-proof and defibrillation-proof
function. function.

Ethernet port Input/Output port

Video output ECG analog output port


(Multi-Parameter
measurement module)

Protective grounding Fuse

iv G60/G70/G80 Modular Patient Monitors Service Guide


Table 1: Monitor and Packaging Symbols (Continued)

Symbol Description Symbol Description

Equipotential grounding Dangerous voltage

Date of manufacture Manufacturer address

Serial Number Configuration number

Batch code EU representatives

Catalogue number Consult Instructions for use

Protective grade Compliance to WEEE


standard

12-lead ECG module Multi-Gas module with


identification oxygen measurement option
identification

G60/G70/G80 Modular Patient Monitors Service Guide v


Safety Standards
The following table describes the safety standard of the G60/G70/G80 Modular Patient Monitors.

Table 2 Safety Standards

Parameter Specification

Protection Class Class I, anti-shock, externally and internally powered equipment, per IEC
60601-1

Degree of Protection Type CF and BF defibrillator-proof: per IEC 60601-1


Degree of noxious-liquid proof as IPX1
Anti-shock degree as combination of BF and CF applied part.
According to the degree of safety of application in the presence of a
flammable anesthetic mixture with air or with oxygen or nitrous oxide,
the equipment is not suitable for use in the presence of a flammable
anaesthetic mixture with air or with oxygen or nitrous oxide.

Sterilization and disinfection As recommended by manufacturer

Mode of Operation Continuous

Product Support and Warranty Information


Philips Goldway (Shenzhen) Industrial Inc. (hereinafter called “Philips Goldway”) warranties the G60/G70/
G80 Modular Patient Monitor for one year.

Keep the packaging case for transport, storage, or maintenance.

Philips Goldway is responsible for the safety, reliability and performance of the monitor when the:

• Product is assembled, upgraded, altered, or maintained by authorized service representatives.


• Location where the product is placed is that of a typical hospital environment.
• Product is used according to this guide.
Philips Goldway is not responsible for damage to the monitor when the:

• Damage is caused by:


– Improper operation.
– Improper connection of the monitor to other devices.
– Accidental impact.
• Monitor is altered without written authorization from Philips Goldway.
• Serial number of the monitor is removed or becomes illegible.

vi G60/G70/G80 Modular Patient Monitors Service Guide


After Sales Service
When you need product support:

• Contact your local Philips Goldway’s representative


• For further support, contact Philips Goldway’s Customer Service Department
Customer Service Department of Philips Goldway (Shenzhen) Industrial Inc.
No. 2 Tiangong Road, Nanshan District, Shenzhen, P. R. China 518057

The international call center can be reached during the following time:

Monday – Friday (except Chinese statutory holidays)


BJT 08:30 – 12:00, 13:00 – 17:30 (GMT+8)

Tel: +86 755 86278308


Fax: +86 755 86278392

E-mail: goldway.service@philips.com

Service and support are available in Chinese and English only.

Primary repair strategy: assembly/component replacement


Secondary repair strategy: return for repair (to international bench repair)

Before calling for service, note the following information:

• Model and serial number of the monitor


• Monitor problem

G60/G70/G80 Modular Patient Monitors Service Guide vii


Safety Conventions
The guide uses the following conventions for Notes, Cautions, and Warnings.

Note — A Note calls attention to an important point in the text.

Caution A Caution calls attention to a condition or possible situation that could damage or destroy the product
or the user’s work.

Warning A Warning calls attention to a condition or possible situation that could cause injury to the user and/or
patient.

Safety Requirements

Note — The safety indications in this chapter apply to general monitor use. Safety indications in other
chapters apply to specific monitor measurements.

Follow the instructions of this service guide when using the monitor. However, conventional medical practices
always supersede this document. Significance of safety requirements set forth here in this manual is not in
order of reading sequence.

Warning The monitor is not for home use.

The monitor is only for use on one patient at a time.

The monitor is not for diagnostic or therapeutic use.

The monitor is not an apnea monitor. The respiration measurement does not recognize obstructive and
mixed apneas it only indicates when a user-defined time has elapsed since the last detected breath.

Anyone who connects additional equipment to the signal input port or signal output port configures a
medical system and is therefore responsible to ensure that the system complies with the requirements of
standard IEC 60601-1. Never permanently install equipment connected to the signal input or output
ports. If in doubt, contact Philips Goldway.

To avoid mixture, clear all historical data of the last patient before monitoring a new patient.

Ensure that the monitor is in good working condition and is placed in proper position before clinical use.

Never rely exclusively on the alarm system for patient monitoring. You must periodically check that
monitor alarms are working properly. The most reliable method of patient monitoring combines close,
personal surveillance along with the correct operation of the monitor.

For pacemaker patients, rate meters may continue to count the pacemaker rate during occurrences of
cardiac arrest or come arrhythmia. Do not rely entirely upon rate meter alarms. Keep pacemaker
patients under close surveillance. See this manual for disclosure of the pacemaker pulse rejection
capability of this instrument.

Never use the monitor during MRIs or CT scans.

viii G60/G70/G80 Modular Patient Monitors Service Guide


Never use cables with exposed conductors. Only use undamaged cables and connectors to avoid personal
injury.

Never simultaneously touch the patient and the input or output terminal of the monitor.

The monitor can be used with electrosurgical devices. To avoid burns or death, ensure that the
electrosurgical circuitry is properly connected.

Ensure that the patient is not connected to any metal, the surface of any conductors, or grounded parts of
any devices when a defibrillator is in use. Never touch the patient, table, or instruments during
defibrillation.

Never use the monitor in an environment of anesthetic gases.

Disconnect the AC power supply and remove the battery before disassembling the monitor.

Caution To avoid personal injury, only use accessories and parts produced or recommended by Philips Goldway.
Otherwise, damage to the monitor can occur.

Position power cords and other cables to prevent tangling, patient contact, or electrical interference.

Always use a three-wire receptacle in order to properly ground the monitor. Use the monitor on battery
power only if you suspect any problem with external grounding or wiring.

Only connect the monitor to a power outlet with correct protective grounding. If no grounded power is
available, only use the monitor with internal batteries.

The battery will discharge over time when stored inside a monitor with no AC power. Keep the monitor
plugged in when storing it and perform a monthly check of battery power.

If multiple devices are connected to a patient, the sum of the leakage currents may cause a dangerous
situation. Therefore, qualified service representatives should always perform current leakage tests
before setting up the connections. This ensures that leakage is within limits and prevents personal injury
and environmental damage. If any question remains, consult the manufacturer for correct usage.

The monitor must perform with the international standard IEC 60601-1-2 and other applicable EMC
standards. Interference takes place when electromagnetic energy is extremely high. Ensure that any
nearby instruments are also in compliance with EMC standards. Never turn on or use portable
communication devices like mobile phones or portable dual-channel radios near a monitor.

Unknown electromagnetic interference could be caused by radio transmitters or nearby televisions.


Move patient monitors away from these devices or insert shielding materials around the monitor.

Any devices connected to the monitor must comply with the IEC standard for that device. For example,
data processing devices must comply with IEC 60950 and medical devices must conform to IEC 60601-1.
The whole system must comply with the most recent IEC 60601-1-1 standards.

To ensure monitor safety, all service parts and accessories must comply with IEC 60601 standards. The
system configuration of the monitor must comply with IEC 60601-1-1 medical electrical standards.

If patient data is lost, closely monitor the patient or replace the monitor immediately until the monitor
restores normal function again.

Monitoring will be stopped while user configurations will be saved automatically when the monitor is
powered off.

To reduce the hazard of burns in high frequency surgical neutral connections, the leads and connectors
must be located away from the surgical site. Keep cables away from other devices.

Ensure that qualified service representatives calibrate and maintain the monitor on an annual basis.

Periodically check all reusable accessories for damage. Replace and dispose of damaged accessories
when necessary according to your local hospital waste disposal regulations.

G60/G70/G80 Modular Patient Monitors Service Guide ix


ECG electrodes are disposable accessories. Always properly dispose of ECG electrodes according to
your local hospital waste disposal regulations.

Clean and sterilize the monitor and accessories according to local requirements. Turn off the monitor
and disconnect the power cords before cleaning or sterilization.

Keep all monitor packing materials away from children, or dispose of them in accordance with your
local environmental regulations.

Always properly dispose of the monitor and all accessories at the end of their service life. Dispose of
batteries according to your local regulations. Never incinerate batteries or expose them to high
temperatures.

Ensure that no water condenses into or on the monitor. Condensation can occur from changes in
temperature or exposure to humidity.

x G60/G70/G80 Modular Patient Monitors Service Guide


Table of Contents
1 Introduction
1.1 Who Should Read This Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 Repair Strategy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3 Site Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3.1 Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3.2 Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.4 G60/G70/G80 Modular Patient Monitor Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.4.1 Power Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.4.2 Main Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.4.3 Indications for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.4.4 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.4.5 Networking Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.5 Installing the Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.6 Mounting the Monitor (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.7 Before Powering On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.8 Monitor and Accessories Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.9 Setting Demo Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.10 Configuring a Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
2 Testing and Maintenance
2.1 Manufacturer’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 Testing and Inspection Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.3 Recommended Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.4 Required Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.5 Test Recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.6 Performance Verification Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.6.1 Visual Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.6.2 Power Supply Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.6.3 Battery Capacity Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.6.4 Display Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.6.5 Touchscreen Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.6.6 Speaker Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.6.7 Multi Parameter Modules Connecting Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.6.8 Networking Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.7 Electrical Safety Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.7.1 System Enclosure Leakage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.7.2 Ground integrity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.7.3 Patient Leakage Current with Mains Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.8 Recorder Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.9 Calibrating Touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.10 Upgrading the Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
3 Theory of Operation
3.1 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2.1 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2.2 Block Diagram Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2.3 Main Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2.4 Infrared Connection Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

G60/G70/G80 Modular Patient Monitors Service Guide Contents-1


3.2.5 External Connection Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.2.6 Speaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.2.7 Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.2.8 AC/DC Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.2.9 Keypad Board and Navigation Wheel Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.2.10 Power Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.2.11 Nurse Call Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
4 Troubleshooting
4.1 Power Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 Display Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.3 Battery Problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.4 Alarm Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.5 NIBP Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.6 Temperature Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.7 SpO2 Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.8 C.O. Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.9 etCO2 Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4.10 ECG/Respiration Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4.11 Recorder Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4.12 Performance Verification Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
5 Repairing G60
5.1 Service Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 Removing/Replacing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2.1 Battery Maintenance and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2.2 Reconditioning the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.3 Removing the AC Power Connector Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.4 Disassembling the Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.5 Removing the AC/DC Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.6 Removing the Front Case Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5.6.1 Removing the Keypad Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.6.2 Removing Navigation Wheel Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.6.3 Removing Backlight Power Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.6.4 Removing the LCD Display Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
5.6.5 Removing the Alarm LED Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5.7 Removing the Main Frame Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5.7.1 Separating the Main Frame from the Rear Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5.7.2 Replacing the Clock Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5.7.3 Removing the Main Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5.7.4 Removing the Battery Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5.7.5 Removing the External Connection Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5.7.5.1 Removing the External Connection Assembly from the Main Frame . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5.7.5.2 Removing the External Communication Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.7.5.3 Removing the Data Output Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.8 Removing the Rear Case Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5.8.1 Removing the Fan and Speaker Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5.8.2 Removing the Modular Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
5.8.3 Removing the Infrared Connection Board A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
5.8.4 Removing the Infrared Connection Board B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
5.8.5 Removing Modular Power Connection Point Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
6 Repairing G70/G80
6.1 Service Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

G60/G70/G80 Modular Patient Monitors Service Guide Contents-2


6.2 Removing/Replacing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2.1 Battery Maintenance and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2.2 Reconditioning the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.3 Removing the AC Power Connector Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.4 Removing the AC/DC Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.5 Removing the Front Case Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.6 Front Case Disassembly Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6.6.1 Removing the Backlight Power Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6.6.2 Removing Touchscreen Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
6.6.3 Removing the Keypad Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
6.6.4 Removing Navigation Wheel Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6.6.5 Removing the LCD Display Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6.6.6 Removing the Alarm LED Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6.7 Main Frame Disassembly Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6.7.1 Disassembling the Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6.7.2 Separating Main Frame from Rear Case. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6.7.3 Removing the Main Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6.7.4 Removing Battery Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
6.7.5 Removing External Connection Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6.7.5.1 Removing External Connection Assembly from Main Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6.7.5.2 Removing the External Communication Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6.7.5.3 Removing the Data Output Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
6.8 Rear case disassembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6.8.1 Removing Fan and Speaker Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6.8.2 Removing Infrared Connection Board B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
6.8.3 Removing Infrared Connection Board A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
6.8.4 Removing Modular Power Connection Point Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
7 Assembly Diagrams and Spare Parts
7.1 G60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.1.1 G60 Main Assembly Exploded Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.1.2 G60 Front Case Assembly and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.1.3 G60 Rear Case Assembly and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7.1.4 G60 Other Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7.2 G70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7.2.1 G70 Main Assembly Exploded Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7.2.2 G70 Front Case Assembly and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
7.2.3 G70 Rear Case Assembly and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
7.2.4 G70 Other Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
7.3 G80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
7.3.1 G80 Main Assembly Exploded Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
7.3.2 G80 Front Case Assembly and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
7.3.3 G80 Rear Case Assembly and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
7.3.4 G80 Other Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
8 Electromagnetic Compatibility
8.1 Instructions for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.2 Guidance and Manufacturer's EMC Declaration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.2.1 Electromagnetic Emissions for all Equipment and Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.2.2 Electromagnetic Immunity for all Equipment and Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.2.3 Electromagnetic Immunity for Equipment and Systems not Life-Supporting . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
8.2.4 Recommended Separation Distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

G60/G70/G80 Modular Patient Monitors Service Guide Contents-3


G60/G70/G80 Modular Patient Monitors Service Guide Contents-4
1
Introduction
This manual describes how to troubleshoot and repair the G60/G70/G80 modular patient monitor. For more
information on maintaining, using, and cleaning the monitor during normal use, see the G60/G70/G80
Modular Monitors Instructions for Use.

1.1 Who Should Read This Guide


This guide is for qualified service personnel or technicians responsible for troubleshooting, repairing, and
maintaining the G60/G70/G80 Modular Patient Monitor (Service number is G60 865486, G70 866081 and
G80 866082).
A qualified service person or technician must be familiar with standard medical equipment installation
procedures, and familiar with current conventional technical terms used in this manual.
Before you start to service or repair the product, read this service guide and the G60/G70/G80 Modular
Monitors Instructions for Use.

1.2 Repair Strategy


This service guide will help you determine whether a fault is a hardware or software problem.
Repair and/or replacement of individual board components is not supported and should never be attempted.
The disassembly, repair, or replacement of the G60/G70/G80 modular patient monitors and its accessories
without the written authorization of Philips Goldway will invalidate the warranty. The main replaceable
parts are:
– Front panel assembly
– Rear frame assembly
– LCD display assembly
– AC/DC power socket module
– AC/DC power module
– Keypad board
– Alarm LED board
– Infrared connection board A
– Infrared connection board B
– External communication board
– Data output board
– Battery board
– Main board
– Touchscreen control board
– Touchscreen
– Speaker
– Fan
– Recorder
For diagrams and part numbers, see Chapter 7 "Assembly Diagrams and Spare Parts". For repair details, see
Chapter 5 "Repairing G60", Chapter 6 "Repairing G70/G80", and Chapter 7 "Repairing G80".
For after-repair tests, see Chapter 2 "Testing and Maintenance".

G60/G70/G80 Modular Patient Monitors Service Guide 1-1


Site Requirements

1.3 Site Requirements

1.3.1 Space Requirements


Situate the G60/G70/G80 modular patient monitors in a place where the clinical staff is able to monitor the
patient with relative ease, and where all patient connectors and controls are readily available, and where all
displays are clearly visible. The location should also allow access for service personnel without excessive
disruption and should have sufficient clearance all around to allow air circulation.
For detailed physical specifications of the G60/G70/G80 modular patient monitor, see Appendix B,
“Specifications” in the G60/G70/G80 Modular Monitors Instructions for Use.

1.3.2 Environmental Requirements


The environment where clinicians will use the G60/G70/G80 modular patient monitors should be free from
vibration, dust and corrosive or explosive gases. The ambient operating and storage conditions for the G60/
G70/G80 modular patient monitors must be observed. If these conditions are not met, system accuracy could
be affected and damage might occur.
Table 1-1 Environmental Specifications

Environmental Specifications
Temperature Range Operating 10 oC to 40 oC (50 oF to 104 oF)

Storage and Transportation - 20 oC to 55 oC (- 4 oF to 131 oF) for the device


- 20 oC to 40 oC (- 4 oF to 104 oF) for the device
plus accessories

Relative Humidity Operating 15 %95 %

Storage and Transportation 95 % (80 % with recorder)


Barometric Pressure Operating 70.0 kPa to 106.0 kPa

Storage and Transportation 50.0 kPa to 106.0 kPa

1.4 G60/G70/G80 Modular Patient Monitor Overview


The G60/G70/G80 Modular Patient Monitor is used for monitoring, recording, and alarming of multiple
physiological parameters of adults, pediatrics and neonates. The monitor stores data in trend and event
database. You can view measurement trend graphs and alarming events to help you identify changes in the
patient’s physiological condition. The G60/G70/G80 Modular Patient Monitor can be connected to the Philips
Goldway Central Monitoring System for remote monitoring.
The monitor contains 5 module slots (2 over 3) that allows you to insert measurement modules that monitor
multi-gases, cardiac output (C.O.), IBP, NIBP, CO2, ECG/RESP, Temperature, and SpO2. In addition, the
monitor can use a Flexible Module Server (FMS) when you need more than 5 slots or when modules need to
be positioned at a slight distance from the monitor.
For the detailed information on how to troubleshoot and repair these measurement modules and the Flexible
Module Server (FMS), see the G Series Modular Monitor Parameter Modules Service Guide. For more
information on maintaining, using, and cleaning these measurement modules and the Flexible Module Server
(FMS) during normal use, see the G60/G70/G80 Modular Patient Monitor Instructions for Use.

1-2 G60/G70/G80 Modular Patient Monitors Service Guide


G60/G70/G80 Modular Patient Monitor Overview

1.4.1 Power Specifications


The following table describes the power specifications.
Table 1-2 Power Specifications

AC Power Parameter Specification


Mains power input 100 V - 240 V, 50 Hz/60 Hz

Power input (G60/G70) 1.5 A - 0.7 A

Power input (G80) 1.6 A - 0.8 A

Fuse T2 AL, 250 V

Battery Power Parameter Specification


Capacity Lithium ion
11.1 V / 7200 mAh

Charging time 7 hours (to 90% battery capacity)

Typical operating time  2 hours (with ECG, SpO2 measurement, and NIBP
measured every 15 minutes)

Charge mode Automatic (with charge protection feature) when the


monitor is connected to an AC power source.

Discharge protection When the monitor is powered by battery, the monitor


powers off if the battery power is almost depleted.

1.4.2 Main Components


The monitor can contain these components:
• Main unit
• Multi-Parameter module: 3/5 ECG (12 ECG optional), RESP, NIBP, SpO2, 2 x TEMP, IBP1/IBP2)
• Dual IBP module (IBP3/IBP4)
• Cardiac Output module
• etCO2 module
• Multi-Gas/O2 module
• Lithium ion battery
• Flexible module server
• Recorder
The following table lists the available configurations, the standard features in each monitor, as well as optional
features. In the table, a solid circle indicates a standard feature and a hollow circle, an optional feature.

G60/G70/G80 Modular Patient Monitors Service Guide 1-3


G60/G70/G80 Modular Patient Monitor Overview

Table 1-3 Product Configurations

Parameter G60 G70 G80 Module


ECG (3, 5 leads) ● ● ●

ECG (12-lead) ○ ○ ○

ECG ST/ARR ● ● ●

RESP ● ● ●
Multi-parameter
NIBP ● ● ● module

SpO2 ● ● ●

TEMP1/TEMP2 ● ● ●

IBP1/IBP2 ○ ○ ○

IBP1/IBP2 ○ ○ ○ Dual IBP module

CO2 ○ ○ ○ etCO2 module

C.O. ○ ○ ○ Cardiac Output


module

Multi-Gas (with Oxygen) ○ ○ ○ Multi-Gas module


(automatic or manual
Multi-Gas (without Oxygen) ○ ○ ○ agent identification)

Recorder ○ ○ ○ N/A

Max. Number of Batteries ○ ○ ○ N/A


1 maximum 1 maximum 1 maximum

Display Screen 12.1” 15” 17” N/A

Ethernet port ● ● ● N/A

Flexible module server ○ ○ ○ N/A

Note — If a Multi-parameter module with IBP1/IBP2 and a dual IBP module are placed into the unit, there
will be four IBP channels numbered IBP1, IBP2, IBP3, and IBP4 displayed on the screen. The channel
positions are changed according to the order in which the measurement modules are recognized and/or placed
into the unit.

1.4.3 Indications for Use


The G60/G70/G80 modular patient monitor is for use by healthcare professionals whenever there is a need for
monitoring the physiological parameters of patients.

1.4.4 Intended Use


The G60/G70/G80 modular patient monitor is intended for monitoring, recording, and alarming of multiple
physiological parameters of adults, pediatrics and neonates in healthcare environments. Additionally, the
monitor is for use in transport situations and for connectivity to clinical networks.

1-4 G60/G70/G80 Modular Patient Monitors Service Guide


Installing the Monitor

1.4.5 Networking Capabilities


You can use the G60/G70/G80 Modular Patient Monitor independently or with other Philips Goldway
equipment to create a central monitoring system that allows remote monitoring. The monitor communicates
with the Philips Goldway UT4800 Central Monitoring System via the Ethernet ports on the back of the
monitor.
Network setup of the G60/G70/G80 Modular Patient Monitor is not user-configurable. Please contact your
service personnel.

1.5 Installing the Monitor


Place and use the monitor in any appropriate location that conforms to the environmental specifications in the
G60/G70/G80 Modular Patient Monitor Instructions for Use, Environmental Specifications on page B-13. .
Locate the monitor in an area that:
• Is convenient for observation and operation.
• Is free from movement, dust and corrosive or explosive gases.
• Has a five-centimeter spacearound to ensure good ventilation and smooth heat dissipation.
You can put the monitor on a flat surface or mount it with the following mounting accessories:
• Roll stand (for G60 only)
• Wall mount

Warning Never attempt to open the monitor case. Only qualified personnel should service the monitors.
Never block the monitor’s air vent during the operation.

1.6 Mounting the Monitor (Optional)


The G60/G70/G80 Modular Patient Monitor has several mounting options, including a roll stand and wall
mount. For information on mounting the monitor, see the Roll Stand Installation Guide and the Wall Mount
Installation Guide.

1.7 Before Powering On


After connecting the monitor to an AC power source, it can be put into operation. Before turning on the
monitor:
1. Ensure that the AC power source complies to any AC power regulations.

Note — Only connect the monitor to a power outlet with correct protective grounding. If no grounded power
is available, only use the monitor with the internal battery.

2. Connect the power cord to the monitor and to a single-phase AC power source.
3. Check that the power light on the front panel is yellow. This means that the AC power is correctly
connected.

G60/G70/G80 Modular Patient Monitors Service Guide 1-5


Monitor and Accessories Inspection

Warning Personnel connecting additional devices to input and output connectors are responsible for system
compliance with the IEC 60601-1-1 standard. If you cannot determine the safety of the monitor when
combining it with another medical device, contact Philips Goldway to ensure that the combined devices
are safe and will not cause electric shock or other hazards.

When safety (for example an electrical shock caused by the sum of current leakage) cannot be determined
from the specific combination of the monitor and other medical devices, please contact your service
representative.

1.8 Monitor and Accessories Inspection


Before you start using the monitor, ensure that:
1. There is no damage to the monitor or the accessory. Before turning on the power, check the monitor and
all the cables, connectors and accessories and ensure that the extension cables are correctly connected to
the fittings.
2. AC power conforms with standards. Plug one end of the specified power cord into an AC power supply
with a protection-grounded wire. Plug the other end into the power connector on the monitor. When the
power cord is correctly connected, the AC power LED is green. If the monitor is powered by battery,
verify that adequate power remains and the battery power gauge is full.
3. The monitor is properly grounded. Plug one end of the grounding cable to the equipotential grounding
on the rear panel of the monitor and the other end to the grounding system.
4. The accessories are correctly connected. For further testing of individual measurement alarms, perform
the measurement on yourself (for example, SpO2) or use a simulator. Adjust the alarm limits and ensure
that you observe the appropriate alarm behavior.
5. All settings like patient type, alarm limits and so on, are correct. Ensure that the monitor is in good
working condition and that all functions of the monitor meet the technical requirements mentioned in
this guide.
6. When you press the On/Standby key on the front panel, the main screen appears.

Caution To maintain normal operation of the monitor, develop a good maintenance plan for periodic cleaning,
maintenance and service. For more information, see Chapter 2 "Testing and Maintenance".

1.9 Setting Demo Mode


Demo mode lets you demonstrate the monitor without monitoring parameters. Demo mode does NOT
generate alarms when alarm settings are exceeded.
To set Demo mode:
1. Press the Main Menu key on the front panel.
2. Rotate the navigation wheel to the System menu and press the wheel.
3. Rotate the navigation wheel to Demo and press the wheel.
4. Rotate the navigation wheel to the Password and press the wheel.
A password window appears.
5. Enter the password 8727 and rotate the navigation wheel to OK and press the wheel.
6. Rotate the navigation wheel to OK and press the wheel.
The monitor enters Demo Mode.

1-6 G60/G70/G80 Modular Patient Monitors Service Guide


Configuring a Network

To return the monitor to regular monitoring:


1. Repeat the steps 1-3.
2. Rotate the navigation wheel to X and press the wheel.
The monitor ends Demo Mode.

1.10 Configuring a Network


You can use the G60/G70/G80 Modular Patient Monitor independently or with other Philips Goldway
equipment to create a central monitoring system that allows remote monitoring. The monitor communicates
with the Philips Goldway Central Monitoring System via the Ethernet port on the back of the monitor.
To enable a network:
1. Press the Main Menu key on the front panel to display the Main menu.
2. Rotate the navigation wheel to System and press the wheel.
3. Rotate the navigation wheel to Network Connection and press the wheel.
4. Rotate the navigation wheel to Network Port and press the wheel.
5. Rotate the navigation wheel to the X in the top right corner and press the wheel.
6. Repeat to return to the Main menu.
7. Rotate the navigation wheel to Exit to exit the Main menu.
To configure the network:
1. Press the Main menu key on the front panel to display the Main menu.
2. Rotate the navigation wheel to System and press the wheel.
3. Rotate the navigation wheel to System Maintenance... and press the wheel.
A Logging On window appears.
4. Enter the password 8727 and rotate the navigation wheel to OK and press the wheel.
5. Rotate the navigation wheel to OK and press the wheel.
A System Maintenance... window appears.
6. Rotate the navigation wheel to Network Setup and press the wheel.
A Network Setup window appears.

G60/G70/G80 Modular Patient Monitors Service Guide 1-7


Configuring a Network

7. Check the IP configuration of the Philips Goldway Central Monitoring System.


8. Set the G60/G70/G80 monitor network as follows:
Local Address:
– Host IP: Must be different from other monitors connected to the Philips Goldway Central
Monitoring System
– Netmask: Same as the Philips Goldway Central Monitoring System
– Gateway: Same as the Philips Goldway Central Monitoring System
– Mac ID: N/A
Central Monitoring System (CMS):
– Service IP: Same as the Philips Goldway Central Monitoring System
– Port: 8010, same as the Philips Goldway Central Monitoring System
– Broadcast IP: N/A

1-8 G60/G70/G80 Modular Patient Monitors Service Guide


2
Testing and Maintenance
This chapter describes how to inspect and maintain the G60/G70/G80 Modular patient monitor. It contains
the testing and maintenance procedures to ensure proper functioning of the monitor and accessories. The
chapter also contains information on preventive maintenance, performance assurance, and safety guidelines.
Perform the procedures as indicated in Table 2-1 "Testing Guidelines". The recommendations in this table
do not supersede local requirements.
For more information on how to clean and sterilize the monitor and accessories, see Chapter 17 “Cleaning
and Care” in the G60/G70/G80 Modular Patient Monitors Instructions For Use.

2.1 Manufacturer’s Responsibility


If hospital staff does not follow and adhere to the maintenance plan, which can lead to monitor inaccuracy,
as well as patient or operator hazard, the manufacturer shall not undertake any responsibility unless
otherwise agreed by both parties.

2.2 Testing and Inspection Guidelines


The following table lists the tests that Philips Goldway requires to be completed after performing monitor
installations, repairs, or software upgrades.

Table 2-1 Testing Guidelines

After Perform These Tests


Installing or exchanging a monitor Visual inspection
Power supply and battery test
Display test

Upgrading the software Visual inspection


Power supply and battery test
Display test

Opening the monitor for any reason Power supply and battery test
Display test
Touchscreen test
Speaker test
All safety tests

Replacing any internal parts Power supply and battery test


All safety tests
Display test (front case assembly parts)
Touchscreen test (front case assembly parts)
Multi-parameter modules connecting test (rear case
assembly parts)

Connecting to central monitoring system Networking test

G60/G70/G80 Modular Patient Monitors Service Guide 2-1


Recommended Frequency

Table 2-1 Testing Guidelines

After Perform These Tests


Replacing recorder Recorder test

2.3 Recommended Frequency


Perform the test procedures at the recommended frequency outlined in the following table.

Caution The frequency recommendations in the following table do not supersede local requirements. Always
perform locally required testing in addition to the testing outlined in the table.

Table 2-2 Recommended Frequency

Tests Frequency
Safety (In accordance with IEC 60601-1)

• System enclosure leakage current Once every year and after repairs where the unit has been
opened (front and back separated) or the monitor has been
• Ground integrity
damaged by impact.
• Patient leakage current

Other Regular Tests

• Visual Inspection Before each use.


• Recorder test Once a year, or if the printout is degraded.
• Display test After replacing any internal parts of front case assembly.
• Touchscreen test After replacing any internal parts of rear case assembly.
• Multi-parameter modules connecting test

2.4 Required Test Equipment


The following table lists the additional test equipment that you need to perform each of the tests in this
chapter. Many of these tests also use the standard accessories that are shipped with the monitor. Multi-
functional simulator, ECG trunk cable, 5-lead ECG lead set, blood pressure cuff, TEMP probe, digital pressure
meter, SpO2 simulator and SpO2 sensor

Table 2-3 Required Test Equipment

Test Equipment
"Visual Test" None

"Power Supply Test" None

"Display Test" None

2-2 G60/G70/G80 Modular Patient Monitors Service Guide


Test Recording

Table 2-3 Required Test Equipment (Continued)

Test Equipment
"Touchscreen Test" None

"Speaker Test" None or one multi parameter module

"Multi Parameter Modules Connecting Test" One multi parameter module

"Networking Test" None

"Electrical Safety Test" Metron safety devices

2.5 Test Recording


Authorized Philips Goldway personnel report test results back to Philips Goldway to add to the product
development database. Hospital personnel, however, do not need to report results. The following table
describes what to record on the service record after you complete the tests in this chapter.

Table 2-4 Testing Record

Test What to Record


Visual test V:P or V:F

Power supply and battery test PB:P or PB:F

Display test D:P or D:F

Touchscreen test T:P or T:F

Speaker test S:P or S:F

Multi-parameter modules connecting test MPM: P or MPM:F

Network test (when necessary) N:P or N:F

Safety test S(1):P/X1/X2 or


S(1):F/X1/X2
S(2): P/X1 or
S(2): F/X1
S(3): P/X1 or
S(3): F/X1

Note: P = pass, F = fail, X = measured value as defined in tests in this chapter.

2.6 Performance Verification Tests


This section details the periodic maintenance recommended for the monitor, transducer and accessories.
Service personnel must inspect the monitor thoroughly and verify performance before the monitor is put into
service and every 12 months, or whenever necessary thereafter.

G60/G70/G80 Modular Patient Monitors Service Guide 2-3


Performance Verification Tests

2.6.1 Visual Test


To perform the visual test:
1. Inspect the system for obvious signs of damage (example: cracks, cuts, or breakage).
2. Check all external cables and accessories (example: cuts, kinks, wrong connections).
3. Ensure that all markings and labeling are legible.
4. Check for any obstructions to mechanical parts.
The expected test result is that the system has no obvious signs of damage or obstruction.

2.6.2 Power Supply Test


To perform a power supply test:
1. Plug the monitor into an AC power outlet and apply power to the monitor.
2. The power LED should glow in one of the following colors:
– Green: the monitor is powered on and working normally.
– Yellow: the monitor is connected to AC power but not turned on.The internal battery is charging.
3. Unplug the AC power cord.
4. Verify that the power LED is green and a battery icon displays in the status box on the screen.
5. Reconnect the monitor to AC power and perform an ECG test. See section 2.6.3 ECG Test in G series
Modular Monitor Parameter Modules Service Guide.
6. Press the On/Standby key and verify if the monitor enters Standby mode.
The power supply test is complete.

2.6.3 Battery Capacity Test


To perform the battery capacity test:
1. Unplug the AC power cord and insert a battery into the monitor.
2. Turn on the G60/G70/G80 Modular Patient Monitor.
3. Press the Main menu button.
4. Rotate the navigation wheel to System and press the wheel.
5. Rotate the navigation wheel to System Maintenance... and press the wheel.
A Log In window appears.
6. Enter the password 8727 and rotate the navigation wheel to OK and press the wheel.
7. Rotate the navigation wheel to OK and press the wheel.
A System Maintenance... window appears
8. Rotate the navigation wheel to Battery Information and press the wheel.
A Battery Information window appears.
9. Repeat step 8.

2-4 G60/G70/G80 Modular Patient Monitors Service Guide


Performance Verification Tests

A detailed information window of battery appears.

10. Check the item “RELATIVE_CHARGE” and record the number displayed.
11. Connect the monitor to an AC power source and ensure the charging LED flashes.
12. Wait 2-5 minutes and check the RELATIVE_CHARGE value again.
Each time you connect AC power and observe a flashing charging LED, the RELATIVE_CHARGE value
should increase. The battery capacity test is complete.

2.6.4 Display Test


To perform the display test:
1. Power on the G60/G70/G80 Modular Patient Monitor.
A start-up image appears.
2. Verify the image can be clearly displayed on the monitor, no blur, no distortion.
The display test is complete.

2.6.5 Touchscreen Test


To perform the touchscreen test:
1. Power on the G60/G70/G80 Modular Patient Monitor.
A start-up image appears.
2. Touch the functional icons on the screen and verify if the responding sub-window opens. Change the
settings with touchscreen. Check if the operations are executed correctly.
The touchscreen test is complete.

2.6.6 Speaker Test


There are two ways to test the speaker. To perform the speaker test:
Method 1:
1. Turn on the G60/G70/G80 Modular Patient Monitor.
2. Press the Main menu button.
3. Rotate the navigation wheel to Vol & Light and press the wheel.

G60/G70/G80 Modular Patient Monitors Service Guide 2-5


Performance Verification Tests

4. Rotate the navigation wheel to Alarm Volume and press the wheel.
5. Rotate the navigation wheel to adjust the alarm volume.
You should hear a tone from the speaker.The speaker test is complete.

Method 2:
1. Turn on the G60/G70/G80 Modular Patient Monitor.
2. Insert a parameter module (see G Series Modular Monitor Parameter Modules Service Guide) into
module slot.
You should hear a tone from the speaker. The speaker test is complete.

2.6.7 Multi Parameter Modules Connecting Test


To perform the multi parameter modules connecting test:
1. Insert the module into the G60/G70/G80 Modular Patient Monitor slot or Flexible Modular Server
(FMS).
2. Power on the monitor.
3. Check the module light. If it is illuminated:
Illuminated = the module is properly connected.
Not illuminated = the module is not properly connected.
(See following pictures in yellow rectangle)
4. Press Main menu button, check if the monitor displays Main menu. (See following pictures in green
rectangle.)

The multi parameter modules connecting test is complete.

2.6.8 Networking Test


To perform the networking test:
1. Network the monitor with the UT4800 Central Monitoring System.
2. Verify that the monitor shows it is online, and its Host IP is shown on UT4800.
3. Check the alarm limits of a parameter (eg. HR) on both the monitor and UT4800.
4. Change the alarm high limit on the monitor to a different value and verify if that on UT4800 is changed
to it as well.
5. Change the alarm low limit on UT4800 to a different value and verify if that on the monitor is changed
to it as well.
The networking test is complete.

2-6 G60/G70/G80 Modular Patient Monitors Service Guide


Electrical Safety Test

2.7 Electrical Safety Test


Electrical safety test inspects whether the monitor has potential hazards to patients or operators.
In order to establish a systematic maintenance plan, we recommend all safety tests and records shall be made
under the following circumstances: Upon reception of the monitor, every year, and the monitor is opened for
repair.
Use the following safety test procedures for verifying safe installation or service of the monitor. The setups
used for these tests and the acceptable ranges of values are derived from local and international standards but
may not be equivalent. These tests are not a substitute for local safety testing where it is required for an
installation or a service event. If using the Metron Safety tester, perform the tests in accordance with your local
regulations, for example in Europe use IEC60601-1/IEC60601-1-1. The Metron Report should print results
with the names listed below, together with other data.
The monitor safety tests include:
• System Enclosure Leakage
• Ground integrity
• Patient leakage current with mains voltage

2.7.1 System Enclosure Leakage


Figure 2-1 S(1) Part 1: System Enclosure Leakage Current - NC (normal condition)

Expected Test Results:


Normal condition maximum leakage current x1 ≤ 100μA
This measures leakage current of exposed metal parts of Instrument under Test (IUT) and between parts of the
system within the patient environment; normal and reversed polarity using S2.
Safety test according IEC 60601-1 / UL2601-1.

Figure 2-2 S(1) Part 2: System Enclosure Leakage current - Single Fault (open earth)

G60/G70/G80 Modular Patient Monitors Service Guide 2-7


Electrical Safety Test

Expected Test Results:


Single Fault maximum leakage current x2 ≤ 500μA (IEC 60601-1)≤ 300μA (UL2601-1) This measures
leakage current of exposed metal parts of Instrument under Test (IUT) with Protective Earth (PE) open circuit
(S4 = open) and between parts of the system within the patient environment; normal and reversed polarity
using S2.

2.7.2 Ground integrity


Figure 2-3 S(2) Protective Earth Continuity

Expected Test Results:


With mains cable, maximum impedance x = 100 mOhms (IEC 60601-1 and UL2601-1)
This measures impedance of Protective Earth (PE) terminal to all exposed metal parts of Instrument under Test
(IUT), which are for safety reasons connected to the Protective Earth (PE). Test current 25 Amp applied for 5
to 10 seconds.

2-8 G60/G70/G80 Modular Patient Monitors Service Guide


Recorder Test

2.7.3 Patient Leakage Current with Mains Voltage


Figure 2-4 S(3) Patient Leakage current - Single Fault Condition (S.F.C.) mains on applied part

Expected Test Results:


Maximum leakage current, x = 50μA @ 250V (IEC60601-1 and UL2601-1)
Measures patient leakage current from applied Part to earth caused by external main voltage on applied Part
with switch S5 open and closed. Each polarity combination possible is tested using S2 and S6. This test is
applicable for every measurement input.

2.8 Recorder Test


To test the recorder, you load paper and press the Print key to start printing. For information on loading the
paper and printing, see the G60/G70/G80 Modular Patient Monitor Instructions for Use.

2.9 Calibrating Touchscreen


To calibrate the touchscreen:
1. Turn on the G60/G70/G80 Modular Patient Monitor.
2. Press the Main menu button.
3. Rotate the navigation wheel to System and press the wheel.
A log-in image appears.
4. Rotate the navigation wheel to enter the password 8727 and press the wheel.
The monitor enters touchscreen calibration mode, and the following icon appears on the screen.

5. Touch the green circle with a touch pen or your finger. It will appear at 5 different locations.
6. Restart the monitor.
The touchscreen test is complete.

G60/G70/G80 Modular Patient Monitors Service Guide 2-9


Upgrading the Software

2.10 Upgrading the Software


Before you start to upgrade a new version software, you need a USB stick with LED indicator.
To perform a software upgrade:
1. Format the USB stick with FAT or FAT 32.

2. Copy new version software to the USB stick.


3. Delete the version number from all files listed as shown below.

4. Power on the G60/G70/G80 Modular Patient Monitor.


5. Press the Main menu key and press the navigation wheel to select System.
6. Rotate the navigation wheel to About... and press the wheel.
7. Record the current software version.
8. Power off the G60/G70/G80 Modular Patient Monitor.
9. Insert the USB stick into the monitor.
10. Power on the monitor.
The system software will upgrade to the new version automatically. The USB stick LED indicator will blink
during the update.
11. Power off the monitor when the LED on the USB stick stops blinking. Remove the USB stick.
12. Repeat steps 4-6 to check software version.
The software upgrade is complete.

2-10 G60/G70/G80 Modular Patient Monitors Service Guide


3
Theory of Operation
This chapter introduces system theory of operation of G60/G70/G80 Modular Patient Monitor.

3.1 System Configuration

Figure 3-1 G60/G70/G80 Modular Patient Monitors Hardware Overview

Note — The items displayed in red rectangle in Figure 3-1 indicates the external connection functional
modules, and those in the blue rectangle are optional configuration.

3.2 Theory of Operation


This chapter contains a high-level overview of the theory of operation of some major functional
components of the G60/G70/G80 Modular Patient Monitor.

G60/G70/G80 Modular Patient Monitors Service Guide 3-1


Theory of Operation

3.2.1 System Overview


This chapter contains a system overview for the G60/G70/G80 Modular Patient Monitor, including a high-
level block diagram. This block diagram shows major components of the monitor, including the power supply,
NIBP control, SpO2 and CO2 processing, and microcontroller, and so on. The monitor is a full function
monitor for use on adult, pediatric, and neonatal patients. The functions performed by the system include:
• Monitoring patient ECG, heart rate and respiration rate
• Blood pressure
• Blood oxygen saturation
• Carbon dioxide
• Temperature
• Multi-gas
• Cardiac output
In addition to monitoring and displaying the status of physiological parameters, the monitor performs various
microprocessor-programmed analytical functions, including:
• Creating both visual and audible alarm signals when settings are violated
• Creating and displaying warning messages when conditions are detected that would degrade or prevent
valid measurements
• Creating and displaying trend waveforms or tabular data
• Providing an ECG analog output
• Providing input to an optional recorder for printout of current or trend waveforms or tabular data
The G60/G70/G80 Modular Patient Monitor operates from either an AC power source or battery power. The
monitor charges the battery when powered by AC.

3.2.2 Block Diagram Components


The G60/G70/G80 Modular Patient Monitor contains several major blocks, including:
• G series parameter modules (including Multi-Parameter module, Dual IBP measurement module, etCO2
measurement module, C.O. measurement module, Multi-Gas measurement module, and Flexible module
server)
• Main board assembly
• I/O module assembly
• AC/DC power module
• Recorder

3.2.3 Main Board


The main board contains a DC/DC voltage converter, which provides power and communication to the
following:
• Multi-Parameter module
• Dual IBP measurement module
• etCO2 measurement module
• C.O. measurement module
• Multi-Gas measurement module
• Flexible module server
• Recorder
• ARM module
• Backlight power board
• Touchscreen control board (For G70 and G80)

3-2 G60/G70/G80 Modular Patient Monitors Service Guide


Theory of Operation

• AC/DC power module


• Speaker
• Keys
• Battery charging module

The ARM module contains these components:


• ARM9 microprocessor
• Flash memory
• SDRAM
• Silicon Motion Multimedia Processor
• Connectors
– Display assembly
– I/O module assembly
• USB
• Voltage regulator

3.2.4 Infrared Connection Assembly


The infrared connection assembly provides power and communication to:
• Multi-parameter module (ECG, RESP, NIBP, SpO2, TEMP, IBP1/IBP2)
• Dual IBP module (IBP3/IBP4)
• Multi-gas module
• C.O. module
• CO2 module
• etCO2 module

3.2.5 External Connection Assembly


The external connection assembly consists of an external communications board and a data output board. It
provides the connector socket for the following applications:
• Video output port
• Nurse call port
• USB port
• Ethernet port (RJ45)
• ECG analog output port
• RS232 port
• Flexible module server

3.2.6 Speaker
The speaker is driven by an amplifier. The speaker provides the monitor’s audio during alarm conditions. The
microprocessor outputs different audio tones specified by different alarm priorities and conditions.

3.2.7 Recorder
The recorder contains the following functions:
• Motor (paper drive) and driver circuitry
• Selectable print speed

G60/G70/G80 Modular Patient Monitors Service Guide 3-3


Theory of Operation

– 12.5mm/s, 25mm/s, 50mm/s, Auto


• Selectable channel waves to print
Print head control logic is implemented on the System board. The microprocessor sends data to the recorder
via a serial port.

3.2.8 AC/DC Power Module


The G60/G70/G80 modular patient monitor contains a medical grade power supply module and circuitry that
converts AC (100-240V) to DC (15V). Power consumption is 0.7~1.5A.

3.2.9 Keypad Board and Navigation Wheel Board


The keys and navigation wheel generate pulses to the main board during use, through navigation wheel board
and keypad board. The patient monitor can respond to all kinds of operations.

3.2.10 Power Management


The G60/G70/G80 Modular Patient Monitor contain a medical grade power supply module and circuitry that
converts AC (100-240V) to DC (15V). Power consumption is 115 VA.
The power management module contains:
• Lithium ion batteries
– 12 V, 2.3 AH
• Battery charger
• DC/DC converter
The power management circuitry charges the battery through a battery charger (s). Both the battery (s) and the
AC/DC power module can power the system through several DC/DC converters that provide various voltage
outputs required by various chips. Isolated transformers provide the power to the front ends floating area.

3.2.11 Nurse Call Contacts


The nurse call alarm contacts are available through a 3.5mm, miniature insulated phone jack on the back of the
unit. The alarm contacts close (open) for any alarm condition detected by the monitor.
The alarm contacts are the three switching signals associated with a single pole, double throw relay. These are
the:
• Normally open contact (NO)
• Common contact
• Normally closed contact (NC)

Contact Rating of:


NO = 1A @ < 25Vac
Common contact = 1A @ < 60Vdc
Isolation of 1.5kV

3-4 G60/G70/G80 Modular Patient Monitors Service Guide


4
Troubleshooting
This chapter describes how to troubleshoot monitor problems. After using this chapter to diagnose a
problem, see Chapter 5 "Repairing G60", Chapter 6 "Repairing G70/G80", and Chapter 7 "Repairing G80"
to repair the monitor or to remove and replace a part or assembly.

4.1 Power Problems

Symptom Possible cause Action


I can’t turn on the The cord is unplugged or Ensure that the AC power cord is plugged into an
monitor by AC. broken. outlet.

The fuse is blown. Replace the fuse. See "Removing the AC Power
Connector Fuse" on page 5-2, "Removing the AC
Power Connector Fuse" on page 6-3 or "Removing
the AC Power Connector Fuse" on page 7-3.

The AC socket board has Replace the AC socket board. See "Removing the
malfunctioned. AC/DC Power Module" on page 5-4, "Removing the
AC/DC Power Module" on page 6-3 or "Removing
the AC/DC Power Module" on page 7-3.

The AC/DC Power Check output voltage on AC/DC Power Module. If


Module has you do not capture 15 V, replace the AC/DC Power
malfunctioned. Module. See "Removing the AC/DC Power Module"
on page 5-4, "Removing the AC/DC Power Module"
on page 6-3 or "Removing the AC/DC Power
Module" on page 7-3.

The DC power cable has Replace the AC connector.See "Removing the AC/
malfunctioned. DC Power Module" on page 5-4, "Removing the
AC/DC Power Module" on page 6-3 or "Removing
the AC/DC Power Module" on page 7-3.

The keypad board cable is Ensure that the AC power cord is plugged into.
unplugged or broken. Replace the keypad board cable. See "Removing the
(G60) Keypad Board" on page 5-7.

The keypad board is Replace the keypad board. See "Removing the
broken.(G60) Keypad Board" on page 5-7.

The main board cable is Ensure that the AC power cord is plugged into.
unplugged or Replace the main board cable. See "Removing the
broken.(G70/G80) Main Board" on page 6-16 or "Removing the Main
Board" on page 7-13.

The main board has Replace main board. See "Removing the Main
malfunctioned. Board" on page 5-13, "Removing the Main Board"
on page 6-16 or "Removing the Main Board" on
page 7-13.

G60/G70/G80 Modular Patient Monitors Service Guide 4-1


Power Problems

Symptom Possible cause Action


I can’t turn on the The battery or connector is Reseat both the battery and battery cable.
monitor by loose.
batteries.
The battery board has Replace the battery board. See "Removing the
malfunctioned Battery Board" on page 5-14, "Removing Battery
Board" on page 6-17 or "Removing Battery Board"
on page 7-14.

The keypad board cable is Ensure that the AC power cord is plugged into.
unplugged or broken. Replace the keypad board cable. See "Removing the
(G60) Keypad Board" on page 5-7.

The keypad board is Replace the keypad board. See "Removing the
broken.(G60) Keypad Board" on page 5-7.

The main board cable is Ensure that the AC power cord is plugged into.
unplugged or broken. Replace the main board cable. See "Removing the
(G70/G80) Main Board" on page 6-16 or "Removing the Main
Board" on page 7-13.

The main board has Replace the main board. See "Removing the Main
malfunctioned. Board" on page 5-13, "Removing the Main Board"
on page 6-16 or "Removing the Main Board" on
page 7-13.

The battery has fully Charge the battery. See "Removing/Replacing the
exhausted. Battery" on page 5-1, "Removing/Replacing the
Battery" on page 6-1 or "Removing/Replacing the
Battery" on page 7-1.

The battery has fully Charge the battery. See "Removing the Main Board"
exhausted. on page 5-13, "Removing the Main Board" on
page 6-16 or "Removing the Main Board" on
page 7-13.

The battery can not charge Change the battery. See "Removing/Replacing the
Battery" on page 5-1, "Removing/Replacing the
Battery" on page 6-1, or "Removing/Replacing the
Battery" on page 7-1.

The main board has Replace the main board. See "Removing the Main
malfunctioned. Board" on page 5-13, "Removing the Main Board"
on page 6-16 or "Removing the Main Board" on
page 7-13.

The inverter has Replace the inverter. See "Removing the Keypad
malfunctioned.(G60) Board" on page 5-7.

The display has Check the display, replace the display. See
malfunctioned. "Removing the LCD Display Assembly" on
page 5-9, "Removing the LCD Display Assembly"
on page 6-10 or "Removing the LED Backlight
Board" on page 7-8.

4-2 G60/G70/G80 Modular Patient Monitors Service Guide


Display Problems

4.2 Display Problems

Symptom Possible cause Action


Power is on, but There is a bad connection Ensure that there is a proper connection between the
the monitor screen with the backlight LCD. cable, LCD, backlight and main board.
is blank.
There is a bad LCD. Replace the Display assembly. See "Removing the
LCD Display Assembly" on page 5-9, "Removing the
LCD Display Assembly" on page 6-10 or "Removing
the LED Backlight Board" on page 7-8.

There is a bad inverter. Replace the inverter. See "Removing the Keypad
(G60) Board" on page 5-7.

The keypad board has Replace the keypad board. See "Removing the Keypad
malfunctioned. (G60) Board" on page 5-7.

The main board has Replace the main board. See "Removing the Main
malfunctioned. (G70/G80) Board" on page 6-16 or "Removing the Main Board"
on page 7-13.

The monitor The LCD cable is not Open the monitor and reseat the LCD signal cable.
displays random/ attached correctly
distorted graphics
with a white The LCD has Replace the Display assembly. See "Removing the
background. malfunctioned. LCD Display Assembly" on page 5-9, "Removing the
LCD Display Assembly" on page 6-10 or "Removing
the LED Backlight Board" on page 7-8.

The keypad board has Replace the keypad board. See "Removing the Keypad
malfunctioned. (G60) Board" on page 5-7.

The main board has Replace the main board. See "Removing the Main
malfunctioned. (G70/G80) Board" on page 6-16 or "Removing the Main Board"
on page 7-13.

I turn on the The main board has Replace the main board. See "Removing the Main
monitor and the malfunctioned. Board" on page 5-13, "Removing the Main Board" on
opening screen page 6-16 or "Removing the Main Board" on
and/or color bar page 7-13.
starts, but then
just hangs.

The monitor does There is a bad connection Ensure that all connectors to the main board are seated
not respond to the to the main board. correctly.
navigation wheel
or front panel The monitor keypad or Replace the front case. See "Removing the Front Case
buttons navigation wheel is Assembly" on page 5-5, "Removing the Front Case
broken. Assembly" on page 6-6 or "Removing the Front Case
Assembly" on page 7-6.

The main board has Replace the main board. See "Removing the Main
malfunctioned. Board" on page 5-13, "Removing the Main Board" on
page 6-16 or "Removing the Main Board" on
page 7-13.

G60/G70/G80 Modular Patient Monitors Service Guide 4-3


Battery Problems

4.3 Battery Problems

Symptom Possible cause Action


Charging LED does not The battery is broken. Replace the battery. See "Removing/Replacing
light when charging. the Battery" on page 5-1, "Removing/Replacing
the Battery" on page 6-1, or "Removing/
Replacing the Battery" on page 7-1.

Can not display the The battery is broken. See "Removing/Replacing the Battery" on
battery information page 5-1, "Removing/Replacing the Battery" on
screen. page 6-1, or "Removing/Replacing the Battery"
on page 7-1.

The keypad board is Replace the keypad board. See "Removing the
broken.(G60) Keypad Board" on page 5-7.

Continuously charging The battery has Replace the battery. See "Removing/Replacing
the battery more than 4 malfunctioned. the Battery" on page 5-1, "Removing/Replacing
hours, the charging the Battery" on page 6-1, or "Removing/
LED is not green. Replacing the Battery" on page 7-1.

4.4 Alarm Problems

Symptom Possible cause Action


Audible alarms do There is a bad connection Ensure that the connection to speaker is correct.
not sound to the speaker.

The speaker is bad. Replace the fan and speaker assembly. See
"Removing the Fan and Speaker Assembly" on
page 5-16, "Removing Fan and Speaker Assembly"
on page 6-19 or "Removing Fan and Speaker
Assembly" on page 7-16.

There is a bad connection Ensure that all connectors to the keypad board are
to the keypad board. (G60) seated correctly.

There is a bad connection Ensure that all connectors to the main board are
to the main board. (G70/ seated correctly.
G80)

The main board has Replace the main board. See "Removing the Main
malfunctioned. Board" on page 5-13, "Removing the Main Board"
on page 6-16 or "Removing the Main Board" on
page 7-13.

4-4 G60/G70/G80 Modular Patient Monitors Service Guide


NIBP Problems

4.5 NIBP Problems

Symptom Possible cause Action


The NIBP cuff does not The tube or cuff is kinked. Straighten the tube or cuff.
inflate.
There is an air leak in the Replace the cuff and ensure that there is no air
air tube or cuff. leakage in the tube.

The NIBP module has not Reset the NIBP module case.
set in correctly.

The NIBP module has Replace the NIBP module.


malfunctioned.

There are no NIBP Wrong cuff size or Use proper cuff size, ensure proper cuff
readings. incorrect cuff placement. placement.

The tube is kinked or there Ensure that the tube is straight and not kinked.
is air leakage in the air Replace the cuff and ensure that there is no air
tube or cuff. leakage in tube.

There has been some Ensure that all external blood pressure reading
external problem. requirements are met and that the patient is not
moving excessively.

The NIBP module has not Reset the NIBP module case.
set in correctly.

The NIBP module has Replace the NIBP module.


malfunctioned.

The main board has Replace the main board. See "Removing the
malfunctioned. Main Board" on page 5-13, "Removing the Main
Board" on page 6-16 or "Removing the Main
Board" on page 7-13.

I’m getting unreliable Wrong cuff size or Use proper cuff size, ensure proper cuff
NIBP readings. incorrect cuff placement. placement.

There have been some Ensure that all external blood pressure reading
external problems. requirements are met and that the patient is not
moving excessively.

G60/G70/G80 Modular Patient Monitors Service Guide 4-5


Temperature Problems

4.6 Temperature Problems

Symptom Possible cause Action


There are no The probe lead is off. Ensure that the temperature probe is connected.
temperature readings
The temperature is over Ensure that temperature readings are in the range
range. of 0 oC- 50 oC.

The probe has Replace the temperature probe.


malfunctioned.

The Temperature module Replace the temperature module.


has malfunctioned.

I’m getting unreliable The probe has Replace the temperature probe.
temperature readings malfunctioned.

The Temperature module Replace the temperature module.


has malfunctioned.

4.7 SpO2 Problems

Symptom Possible cause Action


There are no SpO2 The SpO2 sensor has Replace the SpO2 sensor.
readings malfunctioned.

The SpO2 module has Replace SpO2 module.


malfunctioned.

The main board has Replace the main board. See "Removing the
malfunctioned. Main Board" on page 5-13, "Removing the Main
Board" on page 6-16 or "Removing the Main
Board" on page 7-13.

The SpO2 readings are There has been some Ensure that all external SpO2 reading
unreliable external problem. requirements are met and that the patient is not
moving excessively.

4.8 C.O. Problems

Symptom Possible cause Action


There is no C.O. There is no TI or TB Replace the C.O. module.
readings readings.

4-6 G60/G70/G80 Modular Patient Monitors Service Guide


etCO2 Problems

4.9 etCO2 Problems

Symptom Possible cause Action


There are no CO2 The CO2 module is Wait until initialization is complete.
readings initializing.

The CO2 tube is kinked. Check the tube to ensure that it is straight.

The CO2 module has Replace the CO2 module.


malfunctioned.

The main board has Replace the main board. See "Removing the
malfunctioned. Main Board" on page 5-13, "Removing the Main
Board" on page 6-16 or "Removing the Main
Board" on page 7-13.

The CO2 readings area The CO2 tube is kinked. Check the tube and make sure that it is straight.
unreliable
There have been some Ensure that all external CO2 reading
external problems. requirements are met and that the patient is not
moving excessively.

4.10 ECG/Respiration Problems

Symptom Possible cause Action


There are no ECG The ECG leads are not Ensure that the leads are connected.
readings connected.

The ECG cable is broken. Ensure that the cable is in good working order.

The ECG 3/5 lead set is Correct the ECG configuration.


not configured correctly.

The main board has Replace the main board. See "Removing the
malfunctioned. Main Board" on page 5-13, "Removing the Main
Board" on page 6-16 or "Removing the Main
Board" on page 7-13.

The ECG module has Replace the ECG module.


malfunctioned.

I’m getting unreliable The ECG leads are not Ensure that the ECG leads are connected.
ECG readings connected.

There has been some Ensure that all external ECG reading
external problem. requirements are met and that the patient is not
moving excessively. Ensure proper skin
preparation has been performed.

G60/G70/G80 Modular Patient Monitors Service Guide 4-7


Recorder Problems

Symptom Possible cause Action


There are no respiration The respiration leads are Ensure that the respiration leads are connected.
readings not connected.

The ECG module has Replace the ECG module.


malfunctioned.

The respiration There has been some Ensure that all respiration reading requirements
readings are unreliable external interference. are met and that the patient is not moving
excessively. Ensure that the correct ECG lead set
is being used.

4.11 Recorder Problems

Symptom Possible cause Action


The recorder paper is The paper is not installed Remove paper and reinstall correctly.
jamming correctly.

The recorder is using Use only the recommend recorder paper.


improper paper.

The recorder has a Reset or replace the recorder module.


mechanical problem.

The recorder does not The paper is out and/or the Install a new paper supply. Open the recorder
print. recorder door is open. door, and then close it again.

The system does not Check the recorder’s physical connections.


recognize the recorder.

The recorder module has Replace the recorder module.


malfunctioned.

The main board has Replace the main board. See "Removing the
malfunctioned. Main Board" on page 5-13, "Removing the Main
Board" on page 6-16 or "Removing the Main
Board" on page 7-13.

4.12 Performance Verification Testing


After repairing the monitor, Performance Verification Testing is recommended. See "Performance
Verification Tests" on page 2-3 and "Electrical Safety Test" on page 2-7.

4-8 G60/G70/G80 Modular Patient Monitors Service Guide


5
Repairing G60
This chapter describes the procedures for disassembling and assembling the G60 Modular Patient Monitor
in order to replace or repair defective assemblies/components.

5.1 Service Tools


Only standard tools are required to perform service on this product.
Philips Goldway recommends the following tools:
• One Phillips head screw driver 3mm (at least 100mm long)
• One Flat-Head screw driver (at least 100mm long)
• One Wire cutter
• One Tweezer

5.2 Removing/Replacing the Battery

Caution Before removing the battery, perform a monitor shutdown and disconnect the monitor from AC
power.

To remove the battery:


1. Power off the monitor and unplug it from the AC power.
2. Insert a flat-head screw driver into the battery cover slot and gently pry off the battery cover.

3. Open the battery cover and remove the battery.

Battery Compartment Door

G60/G70/G80 Modular Patient Monitors Service Guide 5-1


Removing the AC Power Connector Fuse

5.2.1 Battery Maintenance and Disposal


When the battery displays signs of damage or when it no longer charges, replace it. Dispose of the used battery
in accordance with local laws and regulations.

5.2.2 Reconditioning the Battery

Caution Only authorized service representatives should recondition the battery.

Before putting a new battery into use, perform at least two complete reconditioning cycles. This improves the
battery life and increases performance specifications. A reconditioning cycle is complete (charging and
discharging the battery) when the monitor powers off from lack of battery power. Perform a recondition when
battery performance is shortened or when the battery is stored for 2 months or more.
To recondition the battery:
1. Disconnect the monitor from the patient and turn it off.
2. Place the battery you want to recondition into the monitor battery compartment (see "Removing/
Replacing the Battery" on page 5-1).
3. Connect the monitor to AC power and continuously charge the battery for more than 8 hours.
4. Disconnect the monitor from AC power and power the monitor with the battery until the monitor turns
off.
5. Connect the monitor to AC power and continuously charge the battery for more than 8 hours.
Reconditioning is complete.

5.3 Removing the AC Power Connector Fuse


To remove the AC power connector fuse:
1. Use a flat-head screwdriver to lift the fuse holder away from the AC power connector.

2. Pull out the fuse holder and remove and replace the fuse as shown.
3. To replace the fuse holder, push it back into the power connector until it snaps into the place.

5-2 G60/G70/G80 Modular Patient Monitors Service Guide


Disassembling the Recorder

5.4 Disassembling the Recorder


To remove the recorder:
1. Open the recorder door.

2. Remove the paper roll, and remove the two M3X8 screws, round head with a 3mm Phillips head screw
driver. Note the screw gaskets.

3. Use your thumbs to grip the inside walls of the recorder case and pull it straight out of the assembly and
remove the recorder connector cable.

Recorder Connector Cable

G60/G70/G80 Modular Patient Monitors Service Guide 5-3


Removing the AC/DC Power Module

5.5 Removing the AC/DC Power Module


To remove the AC/DC power module:
1. Remove the four plastic protection cover by a tweezers and remove the four M3X8 screws on the back
cover with a 3mm Phillips head screw driver. Note the screw gaskets. Gently pull the back cover away
from the monitor case.

Power Cord
Lock Catch

VGA Protective
Cover

2. Disconnect the ground connectors and AC power cables.

3. Remove the back cover and power socket module.

5-4 G60/G70/G80 Modular Patient Monitors Service Guide


Removing the Front Case Assembly

4. Disconnect DC power cables.

DC Power Cables

5. Remove the M3X8 screws from the AC/DC power modules.

5.6 Removing the Front Case Assembly


To remove the front case assembly:
1. Remove the four M4×12 screws.

G60/G70/G80 Modular Patient Monitors Service Guide 5-5


Removing the Front Case Assembly

2. Place the monitor on its back.

Navigation Wheel

Rubber Foot

Main Unit Silicon Key

3. To open the front case assembly, lift the bottom edge of the assembly about 1- 2 cm by holding the two
sides of the assembly. Gently push the front case assembly in the direction of the arrow.

4. Turn the monitor over and slightly pull the front case assembly away from the monitor case.

5. Disconnect the keyboard control and display screen cables.

Display screen cable


Keyboard control cable

5-6 G60/G70/G80 Modular Patient Monitors Service Guide


Removing the Front Case Assembly

6. Remove the ground wire connecting the LED screen and the main frame.

Ground Wire

5.6.1 Removing the Keypad Board


To remove the keypad board:
1. Disconnect the cables. Remove the eight M3X6 screws.

2. Take off the keypad board, and then the silicon keypad is released as well.

3. Pile off the alarm indicator cover.

G60/G70/G80 Modular Patient Monitors Service Guide 5-7


Removing the Front Case Assembly

5.6.2 Removing Navigation Wheel Board


To remove the navigation wheel board:
1. Disconnect the navigation wheel cable, push the navigation wheel out with a flat-head screw driver.

2. Remove the nut securing the navigation wheel board.

5.6.3 Removing Backlight Power Board


To remove the backlight power board,
1. Disconnect all cables and remove the four M3X6 screws.

5-8 G60/G70/G80 Modular Patient Monitors Service Guide


Removing the Front Case Assembly

2. Remove the backlight power board.

5.6.4 Removing the LCD Display Assembly


To remove the LCD display assembly:
1. Cut the cable ties and remove the six M4X8 screws.

2. Separate the front panel ASSY and the LCD plate gently.

LCD

Front Panel ASSY LCD Plate


(with Touchscreen)

G60/G70/G80 Modular Patient Monitors Service Guide 5-9


Removing the Front Case Assembly

3. Remove the four M3X6 screws to separate the LCD from the LCD plate.

5.6.5 Removing the Alarm LED Board


To remove alarm LED board:
1. Remove the two M3X6 screws.

Alarm LED Cable

2. Remove the alarm LED board gently.

3. Pile off the light pipes of the alarm indicators.

5-10 G60/G70/G80 Modular Patient Monitors Service Guide


Removing the Main Frame Assembly

5.7 Removing the Main Frame Assembly

5.7.1 Separating the Main Frame from the Rear Case


To sperate the main frame from the rear case:
1. Disconnect the speaker wire (3 pin), fan wire (2 pin), mainboard infrared cable and infrared connection
board cable.

Fan, Speaker wires

Infrared connection
oard cable

ainboard
Infrared able

2. Remove the five M3X6 screws marked in yellow and two M4X10 screws with gasket.

G60/G70/G80 Modular Patient Monitors Service Guide 5-11


Removing the Main Frame Assembly

3. Remove the four M4X12 screws with gasket on the bottom of the case.

4. Take the main frame out from the rear case.

5.7.2 Replacing the Clock Battery


To replace the clock battery (Panasonic lithium icon battery, CR2032):
1. Remove the old battery and insert a new one. Note the position of the negative and positive battery
terminals.

5-12 G60/G70/G80 Modular Patient Monitors Service Guide


Removing the Main Frame Assembly

5.7.3 Removing the Main Board


To remove the main board:
1. Disconnect the battery cable.

Battery Cable
2. Remove the seven M3X6 screws as shown.

3. Carefully remove the main board from the external communication board. Note the connection pins
between the main board and the external communication board.

G60/G70/G80 Modular Patient Monitors Service Guide 5-13


Removing the Main Frame Assembly

5.7.4 Removing the Battery Board


To remove the battery board:
1. Remove the three M3X6 screws as shown.

5.7.5 Removing the External Connection Assembly


The external connection assembly is composed of the external communication board and the date output
board.

5.7.5.1 Removing the External Connection Assembly from the Main Frame

To remove the external connection assembly from the main frame:


1. Remove the four M3X6 screws.

5-14 G60/G70/G80 Modular Patient Monitors Service Guide


Removing the Main Frame Assembly

5.7.5.2 Removing the External Communication Board

To remove the external communication board:


1. Remove the three M3X6 screws and connection cable.

2. Remove the external communication board.

5.7.5.3 Removing the Data Output Board

To remove the data output board from the data connectors assembly:
1. Remove the two M3X6 screws.

Data Output Board

Data Connectors Assembly

G60/G70/G80 Modular Patient Monitors Service Guide 5-15


Removing the Rear Case Assembly

2. Remove the data output board.

5.8 Removing the Rear Case Assembly

5.8.1 Removing the Fan and Speaker Assembly


To remove the fan and speaker assembly:
1. Remove the M3X6 screw as shown.Then take out the fan and speaker assembly.

2. Remove the cable ties with a wire cutter.

3. Remove the eight screws to loosen the speaker and fan.

5-16 G60/G70/G80 Modular Patient Monitors Service Guide


Removing the Rear Case Assembly

4. Remove the speaker and the fan.

Speaker Fixed Frame

5.8.2 Removing the Modular Frame Assembly


To remove the modular frame assembly:
1. Remove the seven M3X6 screws.

G60/G70/G80 Modular Patient Monitors Service Guide 5-17


Removing the Rear Case Assembly

2. Remove the modular frame assembly.

5.8.3 Removing the Infrared Connection Board A


To remove the infrared connection board A:
1. Remove the four M3X6 screws and connection cable.

2. Remove the infrared connection board A.

5.8.4 Removing the Infrared Connection Board B


To remove the infrared connection board B:
1. Remove the five M3X6 screws.

2. Remove the infrared connection board B.

5-18 G60/G70/G80 Modular Patient Monitors Service Guide


Removing the Rear Case Assembly

5.8.5 Removing Modular Power Connection Point Unit


To remove modular power connection point unit:
1. Use hexagon nut driver 5.5mm to remove the screw.

2. Remove the modular power connection point unit.

To install the modular power connection point unit:


1. Install the spring on the stud bolt.

2. Install the stud bolt with the spring into the installation hole on the modular frame.

G60/G70/G80 Modular Patient Monitors Service Guide 5-19


Removing the Rear Case Assembly

3. Press the stud bolt.

4. Install the metal flange first on the other side.

5. Then install the washer.

5-20 G60/G70/G80 Modular Patient Monitors Service Guide


Removing the Rear Case Assembly

6. Then install the spring washer.

7. Finally, install the screw and secure it the hexagon nut.

G60/G70/G80 Modular Patient Monitors Service Guide 5-21


Removing the Rear Case Assembly

5-22 G60/G70/G80 Modular Patient Monitors Service Guide


6
Repairing G70/G80
This chapter describes the procedures for disassembling and assembling the G70/G80 Modular Patient
Monitor in order to replace or repair defective assemblies/components, in which illustrations of G70 are
used. But the method is applicable on G80.

6.1 Service Tools


Only standard tools are required to perform service on this product.
Following tools are recommended:
• One Phillips head screw driver 3mm (at least 100mm long)
• One Flat-Head screw driver (at least 100mm long)
• One Wire cutter
• One Tweezer

6.2 Removing/Replacing the Battery

Caution Before removing the battery, perform a monitor shutdown and disconnect the monitor from AC
power.

To remove the batteries:


1. Insert a flat-head screw driver into the battery cover slot and gently pry off the battery cover.

2. Open the battery cover.

G60/G70/G80 Modular Patient Monitors Service Guide 6-1


Removing/Replacing the Battery

Battery Compartment Door

3. Press the spring locks down to release the battery.

4. Pull out the battery.

6.2.1 Battery Maintenance and Disposal


When the battery displays signs of damage or when it no longer charges, replace it. Dispose of the used battery
in accordance with local laws and regulations.

6.2.2 Reconditioning the Battery

Caution Only authorized service representatives should recondition the battery.

Before putting a new battery into use, perform at least two complete reconditioning cycles. This improves the
battery life and increases performance specifications. A reconditioning cycle is complete (charging and
discharging the battery) when the monitor powers off from lack of battery power. Perform a recondition when
battery performance is shortened or when the battery is stored for 2 months or more.
To recondition the battery:

6-2 G60/G70/G80 Modular Patient Monitors Service Guide


Removing the AC Power Connector Fuse

1. Disconnect the monitor from the patient and turn it off.


2. Place the battery you want to recondition into the monitor battery compartment (see "Removing/
Replacing the Battery" on page 6-1).
3. Connect the monitor to AC power and continuously charge the battery for more than 8 hours.
4. Disconnect the monitor from AC power and power the monitor with the battery until the monitor turns
off.
5. Connect the monitor to AC power and continuously charge the battery for more than 8 hours.
Reconditioning is complete.

6.3 Removing the AC Power Connector Fuse


To remove the AC power connector fuse:
1. Use the flat-head screw driver to lift the fuse holder away from AC power connector.

2. Pull out the fuse holder, remove and replace the fuse as shown. Then push the fuse holder back into the
power connector until it snaps into the place.

6.4 Removing the AC/DC Power Module


To remove the AC/DC power module:
1. Remove the four plastic protection cover by a tweezers and remove the four M3x8 screws on the back
cover with a 3mm Phillips head screw driver. Note the screw gaskets. Gently pull the back cover away
from the monitor case.

G60/G70/G80 Modular Patient Monitors Service Guide 6-3


Removing the AC/DC Power Module

Power Cord
Lock Catch

VGA Protective
Cover

2. Use the left hand to open the left side of the back cover, and use the right hand to push the right side of
the back cover towards the direction of the arrow.

3. Open the back over.

4. Disconnect grounding plugs and AC power cables as shown.

6-4 G60/G70/G80 Modular Patient Monitors Service Guide


Removing the AC/DC Power Module

Grounding Plug

AC Power Cable

5. Take off the back cover with power socket module.

6. Disconnect DC power cables as shown.

7. Remove four M3x8, round head screws fixing one AC/DC power module as shown and repeat the same
step to remove the second.

G60/G70/G80 Modular Patient Monitors Service Guide 6-5


Removing the Front Case Assembly

6.5 Removing the Front Case Assembly


To remove the front case assembly:
1. Turn off the monitor and remove five M4×12 screws as shown.

2. Turn over the monitor and make the LED screen towards up. Open the front case assembly from the
bottom as shown.

3. Lift the bottom edge of the front case assembly about 1~2 cm and hold the two sides of the front case
assembly. Gently push the front case assembly towards the direction as shown to loosen the top edge of
the front case assembly.

6-6 G60/G70/G80 Modular Patient Monitors Service Guide


Removing the Front Case Assembly

4. Turn over the monitor and half-open the front case assembly as shown.

5. Remove all connector cables.

LCD Display Cable

Grounding Wire

Keyboard Cable
Backlight
Power Cable

6. Remove the front case.

G60/G70/G80 Modular Patient Monitors Service Guide 6-7


Front Case Disassembly Procedure

6.6 Front Case Disassembly Procedure

6.6.1 Removing the Backlight Power Board


To remove the backlight power board:
1. Remove the cable tie if has and remove all connector cables. Remove the four M3x6 screws.

Backlight Power Board-


Keypad Board Cable

Backlight
Power Cable

2. Remove the backlight power board.

6-8 G60/G70/G80 Modular Patient Monitors Service Guide


Front Case Disassembly Procedure

6.6.2 Removing Touchscreen Control Board


To remove the touchscreen control board:
1. Remove the cable tie if has and remove all connector cables. Remove the two M3x6 screws.

Touchscreen Touchscreen Control Board-


Control Cable Keypad Board Cable

2. Remove the touchscreen control board.

6.6.3 Removing the Keypad Board


To remove the keypad board:
1. Disconnect all connection cables.

LED Backlight Cable Alarm LED Cable

Navigation Wheel Cable Keypad Board Cable


2. Remove seven M3x6 screws and remove the keypad board.

G60/G70/G80 Modular Patient Monitors Service Guide 6-9


Front Case Disassembly Procedure

6.6.4 Removing Navigation Wheel Board


To remove the navigation wheel board:
1. Disconnect the navigation wheel cable, push the navigation wheel out with a flat-head screw driver.

2. Remove the nut securing the navigation wheel board.

6.6.5 Removing the LCD Display Assembly


To remove the display assembly:
1. Remove the nine M4x8 screws as shown.

6-10 G60/G70/G80 Modular Patient Monitors Service Guide


Front Case Disassembly Procedure

2. Separate the front panel ASSY and the LCD plate gently.

LCD

LCD Plate

Front Panel ASSY


(with Touchscreen)

3. Remove the screws on sides of LCD plate (two on each side).

4. Separate the LCD plate and the LCD ASSY. Remove the LCD cable and backlight power cable.

LCD ASSY

LCD Plate
LCD Cable Backlight Power Cable

G60/G70/G80 Modular Patient Monitors Service Guide 6-11


Front Case Disassembly Procedure

Note — No need to remove the cable on the right on the LCD ASSY. When replacing LCD ASSY, stick four
dust foam on the front edge of the LCD ASSY.

6.6.6 Removing the Alarm LED Board


To remove alarm LED board:
1. Remove the two M3X6 screws.

2. Pull up the alarm board and remove the alarm LED cable.

Alarm LED Cable


3. Remove the alarm LED board.

6-12 G60/G70/G80 Modular Patient Monitors Service Guide


Main Frame Disassembly Procedure

6.7 Main Frame Disassembly Procedure

6.7.1 Disassembling the Recorder


To remove the recorder:
1. Push up the plastic piece to open the recorder door.

2. Remove the paper roll, and remove the two M3x8 screws, round head with a 3 mm Phillips head screw
driver. Note the screw gaskets.

3. Remove the cable tie and remove the recorder connector cable.

4. Use your thumbs to grip the inside walls of the recorder case and pull it straight out of the assembly.

G60/G70/G80 Modular Patient Monitors Service Guide 6-13


Main Frame Disassembly Procedure

6.7.2 Separating Main Frame from Rear Case


To sperate main frame from rear case:
1. Disconnect the all connector cables.

Recorder Cable (8 pin) / Fan Wire (3 pin) / Fan Wire (2 pin)

Modular Connection Cable

2. Remove five M3x6 screws (black circle) and two M4x10 (blue circle) screws

3. Remove four M 4x12 screws on the bottom of the rear case, with washers.

4. Take the main frame out.

6-14 G60/G70/G80 Modular Patient Monitors Service Guide


Main Frame Disassembly Procedure

Note — When installing a new clock battery, please note the battery’s polarity.

If you can not remove the main frame after you finished steps 1-4, remove the battery compartment door and
try again.

G60/G70/G80 Modular Patient Monitors Service Guide 6-15


Main Frame Disassembly Procedure

6.7.3 Removing the Main Board


To remove the main board:
1. Disconnect the battery cable and remove the seven M3x6 screws.

Battery Cable
2. Unplug the main board from the external communication module very carefully.

3. Remove the main board.

6-16 G60/G70/G80 Modular Patient Monitors Service Guide


Main Frame Disassembly Procedure

6.7.4 Removing Battery Board


To remove the battery board:
1. Remove the three M3x6 screws.

6.7.5 Removing External Connection Assembly


The external connection assembly consists of an external communications board and a data output board.

6.7.5.1 Removing External Connection Assembly from Main Frame

To remove the external connection assembly from main frame:


1. Remove the four M3x6 screws as shown.

Connector Film

G60/G70/G80 Modular Patient Monitors Service Guide 6-17


Main Frame Disassembly Procedure

6.7.5.2 Removing the External Communication Board

To remove the external communication board:


1. Remove the three M3X6 screws and connection cable.

2. Take out the external communication board.

6.7.5.3 Removing the Data Output Board

To remove the data out put board:


1. Remove the two M3X6 screws as shown.

6-18 G60/G70/G80 Modular Patient Monitors Service Guide


Rear case disassembly procedure

2. Take out the data output board.

6.8 Rear case disassembly procedure

6.8.1 Removing Fan and Speaker Assembly


To remove fan and speaker assembly:
1. Remove the M3x6 screw as shown.Then take out the fan and speaker assembly.

2. Use wire cutter to remove the wire tie.

3. Remove the four M3x4 flat head screws to loosen the speaker and four screws to loosen the fan.

G60/G70/G80 Modular Patient Monitors Service Guide 6-19


Rear case disassembly procedure

4. Take out the speaker and the fan.

6.8.2 Removing Infrared Connection Board B


To remove the infrared connection board A:
1. Remove the four M3x6 screws (yellow circle) and connection cable (yellow frame).

6.8.3 Removing Infrared Connection Board A


To remove the infrared connection board B:
1. Remove the five M3x6 screws.

6-20 G60/G70/G80 Modular Patient Monitors Service Guide


Rear case disassembly procedure

6.8.4 Removing Modular Power Connection Point Unit


To remove modular power connection point unit:
1. Use hexagon nut driver 5.5mm to remove the screw.

2. Remove the modular power connection point unit.

To install the modular power connection point unit:


1. Install the spring on the stud bolt.

2. Install the stud bolt with the spring into the installation hole on the modular frame.

G60/G70/G80 Modular Patient Monitors Service Guide 6-21


Rear case disassembly procedure

3. Press the stud bolt.

4. Install the metal flange first on the other side.

5. Then install the washer.

6-22 G60/G70/G80 Modular Patient Monitors Service Guide


Rear case disassembly procedure

6. Then install the spring washer.

7. Finally, install the screw and secure it the hexagon nut.

G60/G70/G80 Modular Patient Monitors Service Guide 6-23


Rear case disassembly procedure

6-24 G60/G70/G80 Modular Patient Monitors Service Guide


7
Assembly Diagrams and Spare Parts
This chapter describes the assembly diagrams and the parts that are replaceable on the G60/G70/G80
modular patient monitors.

7.1 G60

7.1.1 G60 Main Assembly Exploded Diagram

2
1

Figure 7-1 G60 Main Assembly Exploded Diagram

Table 7-1 G60 Main Assembly Exploded Diagram List

Item Descriptions P/N


1 Front case assembly N/A

2 GR thermal recorder, Ver B 453564287591

3 Main frame and rear case assembly N/A

G60/G70/G80 Modular Patient Monitors Service Guide 7-1


G60

7.1.2 G60 Front Case Assembly and Parts

1 2 3
4 5

7 8

9
10 11 12
Figure 7-2 G60 Front Case Assembly Exploded Diagram

Table 7-2 G60 Front Case Assembly Parts List

Item Descriptions P/N


1 G-6G PLAST Alarm LED Cover 453564311341

2 G-6G PLAST Alarm LED Light Pipe 453564352781

3 PCA Alarm BD G60ALARM01A V1.3 Pb Free 453564297391

4 Touchscreen Resistive 12.1" 5-W ELO 453564408171

G-6G PLAST Shade Shield W/Dustproof Foam 453564426391

5 DSPL 12.1'' G121SN01 V4 TFT LVDS LED AU 453564400771

6 PCA G40TSLP01A V1.0 Pb Free 453564418491

PCA G40TSLP01A V1.0 W/O TS Pb Free 453564425671

7 PCA G60KEY01A V1.5 Pb Free 453564418501

8 G-6G PLAST Main Unit PWR IND LED Cover 453564313441

9 G-6G PLAST Main Unit Silicon Key 453564339311

10 G-6G PLAST Navigation Wheel 453564297341

11 PCA Code Board C-CODE011D Pb Free 453564297371

12 G-6G PLAST Front Panel 453564339321

not shown G-6G Front panel assembly CS 453564293821

7-2 G60/G70/G80 Modular Patient Monitors Service Guide


G60

7.1.3 G60 Rear Case Assembly and Parts

1
2
4

3 6 8
5

18
7
9

17
16

12

13
10 11 14 15
Figure 7-3 G60 Rear Case Assembly Exploded Diagram

Table 7-3 G60 Rear Case Assembly Parts List

Item Descriptions P/N


1 G-6G Internal flexible box CS 453564293851

2 PCA IR Board A G60HIR01A V1.4 Pb Free 453564297401

3 PCA IR Board B G60HIR01B V1.4 Pb Free 453564297411

4 G-6G PLAST Handle Board 453564339291

5 G-6G PLAST Main Unit Rear Panel 453564339271

6 PCA Interface BD G60C01B V1.5 Pb Free 453564354371

G-6G External Output Panel B ASSY (OLD) 453564297031

7 PCA Interface BD G60C01A V1.4 Pb Free 453564390201

G-6G External Output Panel A ASSY (OLD) 453564297041

8 G-6G back case CS 453564293831

9 PCA BRTY Board G60BAT01A V1.3 Pb Free 453564297421

G60/G70/G80 Modular Patient Monitors Service Guide 7-3


G60

Table 7-3 G60 Rear Case Assembly Parts List (Continued)

Item Descriptions P/N


10 PCA Main Board C-ARM411C V3.0 Pb Free 453564297381

11 Lithium ion battery 453564404091

12 ASSY-PWR SMPS LPS54-M 15V 60W ASTEC 453564288691

13 RUBBER Foot, O-Type, H4 Door 453564313561

14 G-6G PLAST Battery Compartment 453564297331

15 G-6G Speaker and Fan ASSY 453564297021

16 G-6G data connectors assembly CS 453564293871

17 G-6G PLAST Recorder Cover 453564313451

18 G Power Connector ASSY 453564297051

not shown SLC-YD MACH PWR Cord Lock Catch, SUS304 453564297361

not shown PLAST SMPS Insulation Film 453564313421

not shown G-6G PLAST VGA Protective Cover 453564390191

7.1.4 G60 Other Parts

Table 7-4 G60 Other Parts

Item Descriptions P/N


1 G-6G PKG Outside Carton, for Int'l 453564436691
2 G-6G PKG Left Foam Pad 453564436701
3 G-6G PKG Right Foam Pad 453564436711
4 FUSE T2A 250V D5.2H20mm WITHOUT PIN 453564312101
5 Chemical Thermal Paper L50W20mm- 4 Rolls 989803166421
6 G60 Export Software Update Flash Disk 453564384911
7 CBL AC POWER CORD 2 METER OPTION 901 453563199151
8 CBL AC Power Cord, 125V 10A, 1.8m, USA 453564312611
9 CBL AC Power Cord, 250V 10A, 1.8m, EU 453564312621
10 CBL Power Cord, 250V 10A, 1.8m, Denmark 453564312631
11 CBL AC Power Cord, 1.8m, EK 453564312761
12 CBL PWR CORD 2m straight SWISS 453564410351
13 CBL AC POWER CORD 2 METER OPTION 917 989803125791
14 CBL AC POWER CORD 2 METER OPTION 919 989803125801
15 CBL AC POWER CORD 2 METER OPTION 920 989803125811

7-4 G60/G70/G80 Modular Patient Monitors Service Guide


G60

Item Descriptions P/N


16 CBL Grounding 453564284941
17 CBL LCD Display Grounding 453564311961
18 G-8G CBL DC Power 453564297311
19 CBL 1x6PIN, 1.25, 160mm 453564339811
20 G-6G CBL LCD Display Connection II 453564284991
21 G-6G CBL 12.1'' LCD Display CONN, AU 453564297321
22 UT-4B CBL Inverter Power 453564311491
23 UT-4B CBL Encode Connection 453564311521
24 UT-4B CBL SPO2 Socket Connection, 7 PIN 453564311531
25 CBL 1x8PIN, 2.54, 140mm 453564311701
26 UT-4B CBL LCD Connection, STM Housing 453564311761
27 CBL 1x10PIN, 2.0, 45mm (error) 453564340501
28 CBL 2x12PIN, 2.0, 110mm 453564340521
29 G-6G CBL Li-ion Battery Connection 453564340561
30 G-6G CBL Mother BD to IR Module Adapter 453564340571
31 CBL 1x4PIN, 2.0, 330mm 453564390501
32 G-6G CBL 12'' LED Screen Backlight 453564409501
33 CBL 1x6PIN 1.25 88mm 453564423651
34 CBL 1x5PIN 2.0 88mm 453564423661

G60/G70/G80 Modular Patient Monitors Service Guide 7-5


G70

7.2 G70

7.2.1 G70 Main Assembly Exploded Diagram


Figure 7-4 G70 Main Assembly Exploded Diagram

b
1

Table 7-5 G70 Main Assembly Exploded Diagram List

Item Description P/N


1 Front case assembly N/A

a Main frame assembly N/A


2 Rear case assembly
b Rear frame assembly N/A

3 Thermal Recorder Ver.B GR50 (Recorder) 453564287591

7-6 G60/G70/G80 Modular Patient Monitors Service Guide


G70

7.2.2 G70 Front Case Assembly and Parts


Figure 7-5 G70 Front Case Assembly Exploded Diagram

5
4
1 2 3

Table 7-6 G70 Front Case Assembly Parts List

Item Description P/N


1 G-6G PLAST Navigation Wheel (Navigation Wheel) 453564297341
2 Front case assembly 453564390511
3 PCA Code Board C-CODE011D Pb Free (Code board) 453564297371
4 PCA Key Board G80KEY1A V1.3 Pb Free (Keypad board) 453564390211
5 DSPL LED 15" G150XG03 V4 B.L. (LCD display assembly) 453564348651
6 PCA Voltage G80LPB01A V1.1 Pb Free (LED backlight 453564390221
board)
7 PCA Alarm BD G60ALARM01A V1.3 Pb Free (Alarm LED 453564297391
board)

G60/G70/G80 Modular Patient Monitors Service Guide 7-7


G70

7.2.3 G70 Rear Case Assembly and Parts


Figure 7-6 G70 Rear Case Assembly Exploded Diagram

10
7
11
6

5
4
3

1 2

Table 7-7 G70 Rear Case Assembly Parts List

Item Description P/N


1 PCA Main Board C-ARM411C V3.1 Pb Free (System board) 453564372491
2 Lithium Ion Battery (Lithium battery) 453564320951
3 PCA Interface BD G60C01B V1.5 Pb Free (External 453564354371
communication module)
4 PCA Interface BD G60C01A V1.4 Pb Free (Data output 453564390201
board)
5 Rear frame assembly 453564390531
6 Speaker/Fan assembly 453564390551
7 Rear panel assembly 453564390541
8 PCA IR Board B G60HIR01B V1.4 Pb Free (Plug-in 453564297411
connection module B)
9 PCA IR Board A G60HIR01A V1.4 Pb Free (Plug-in 453564297401
connection module A)
10 ASSY-PWR SMPS LPS54-M 15V 60W ASTEC (AC/DC 453564288691
power module)
11 PCA BRTY Board G60BAT01A V1.3 Pb Free (Battery 453564297421
board)

7-8 G60/G70/G80 Modular Patient Monitors Service Guide


G70

7.2.4 G70 Other Parts

Table 7-8 G70 Other Parts

Item Descriptions P/N


1 G-8G PLAST Connector Film (Connector Film) 453564390181
2 G-6G PLAST VGA Protective Cover 453564390191
3 G-6G CBL Connect Li-ion Battery And Main Board 453564340561
4 G-8G CBL Connect DC Power And Main Board 453564297311
5 G-8G CBL Connect Mother BD And IR Module Adapter 453564390231
6 CBL LCD Display Grounding 453564311961
7 CBL Grounding 453564284941
8 G-8G CBL Connect LED 15" And Voltage-firming Board 453564349931
9 G-7G CBL Connect Screen And Main Board 453564286091
10 G-8G CBL Connect ARM And Voltage-firming Board 453564286111
11 UT-4B CBL Connect Encode Board And Keyboard 453564311521
12 G-8G CBL Connect Keyboard And Main board 453564390241
13 G-8G CBL Connect Voltage-firming PCA And Keyboard 453564390251
14 CBL Connect Printer And Main Board 453564311701
15 G-8G CBL Connect Alarm Len And Keyboard 453564390261
16 CBL Connect Two Interface Boards 453564340501

G60/G70/G80 Modular Patient Monitors Service Guide 7-9


G80

7.3 G80

7.3.1 G80 Main Assembly Exploded Diagram


Figure 7-7 G80 Main Assembly Exploded Diagram

b
1

Table 7-9 G80 Main Assembly Exploded Diagram List

Item Description P/N


1 Front case assembly N/A

a Main frame assembly N/A


2 Rear case assembly
b Rear frame assembly N/A

3 Thermal Recorder Ver.B GR50 (Recorder) 453564287591

7-10 G60/G70/G80 Modular Patient Monitors Service Guide


G80

7.3.2 G80 Front Case Assembly and Parts


Figure 7-8 G80 Front Case Assembly Exploded Diagram

5
4
1 2 3

Table 7-10 G80 Front Case Assembly Parts List

Item Description P/N


1 G-6G PLAST Navigation Wheel (Navigation Wheel) 453564297341
2 Front panel assembly 453564390521
3 PCA Code Board C-CODE011D Pb Free (Code board) 453564297371
4 PCA Key Board G80KEY1A V1.3 Pb Free (Keypad board) 453564390211
5 DSPL LED 15" G150XG03 V4 B.L. (LCD display assembly) 453564348661
6 PCA Voltage G80LPB01A V1.1 Pb Free (LED backlight 453564390221
board)
7 PCA Alarm BD G60ALARM01A V1.3 Pb Free (Alarm LED 453564297391
board)

G60/G70/G80 Modular Patient Monitors Service Guide 7-11


G80

7.3.3 G80 Rear Case Assembly and Parts


Figure 7-9 G80 Rear Case Assembly Exploded Diagram

10
7
11
6

5
4
3

1 2

Table 7-11 G80 Rear Case Assembly Parts List

Item Description P/N


1 PCA Main Board C-ARM411C V3.1 Pb Free 453564372491
(System board)
2 Lithium Ion Battery (Lithium battery) 453564320951
3 PCA Interface BD G60C01B V1.5 Pb Free 453564354371
(External communication module)
4 PCA Interface BD G60C01A V1.4 Pb Free (Data 453564390201
output board)
5 Rear frame assembly 453564390531
6 Speaker/Fan assembly 453564390551
7 Rear panel assembly 453564390541
8 PCA IR Board B G60HIR01B V1.4 Pb Free 453564297411
(Plug-in connection module B)
9 PCA IR Board A G60HIR01A V1.4 Pb Free 453564297401
(Plug-in connection module A)
10 ASSY-PWR SMPS LPS54-M 15V 60W ASTEC 453564288691
(AC/DC power module)
11 PCA BRTY Board G60BAT01A V1.3 Pb Free 453564297421
(Battery board)

7-12 G60/G70/G80 Modular Patient Monitors Service Guide


G80

7.3.4 G80 Other Parts

Table 7-12 G80 Other Parts

Item Descriptions P/N


1 G-8G PLAST Connector Film (Connector Film) 453564390181
2 G-6G PLAST VGA Protective Cover 453564390191
3 G-6G CBL Connect Li-ion Battery And Main Board 453564340561
4 G-8G CBL Connect DC Power And Main Board 453564297311
5 G-8G CBL Connect Mother BD And IR Module Adapter 453564390231
6 CBL LCD Display Grounding 453564311961
7 CBL Grounding 453564284941
8 G-8G CBL Connect LED 17" And Voltage-firming Board 453564349941
9 G-7G CBL Connect Screen And Main Board 453564390481
10 G-8G CBL Connect ARM And Voltage-firming Board 453564286111
11 UT-4B CBL Connect Encode Board And Keyboard 453564311521
12 G-8G CBL Connect Keyboard And Main board 453564390241
13 G-8G CBL Connect Voltage-firming PCA And Keyboard 453564390251
14 CBL Connect Printer And Main Board 453564311701
15 G-8G CBL Connect Alarm Len And Keyboard 453564390261
16 CBL Connect Two Interface Boards 453564340501

G60/G70/G80 Modular Patient Monitors Service Guide 7-13


G80

7-14 G60/G70/G80 Modular Patient Monitors Service Guide


8
Electromagnetic Compatibility
This chapter lists the tests and compliance levels that make the G60/G70/G80 Modular Patient Monitor
suitable for use in the specified electromagnetic environment according to IEC 60601-1-2:2007.

8.1 Instructions for Use


Medical electrical equipment can either generate or receive electromagnetic interference. This product has
been evaluated for electromagnetic compatibility (EMC) with the appropriate accessories according to
IEC60601-1-2:2007, the international standard for EMC for medical electrical equipment. This IEC
standard has been adopted in the European Union as the European Norm, EN 60601-1-2:2007. Radio
frequency (RF) interference from nearby transmitting devices can degrade performance of the product.
Electromagnetic compatibility with surrounding devices should be assessed prior to using the product.
Fixed, portable, and mobile radio frequency communications equipment can also affect the performance of
medical equipment. See your service provider for assistance with the minimum recommended separation
distance between RF communications equipment and the product.
The cables, sensors/transducers, and other accessories for which compliance is claimed are listed in this
service guide.

Warning Use of accessories, transducers, and cables other than those specified may result in increased emissions
and/or decreased immunity of the G60/G70/G80 Modular Patient Monitor.

G60/G70/G80 Modular Patient Monitor should not be used adjacent to or stacked with other
equipment. If adjacent or stacked use is necessary, the monitor should be observed to verify normal
operation in the configuration in which it is used.

Caution The following ports on G60/G70/G80 Modular Patient Monitor are sensitive to electrostatic discharge
during patient monitoring:
• SpO2
• ECG
Follow these guidelines to reduce electrostatic discharge:
• Do not touch the connector pins of the port.
• When connecting and disconnecting cables to the ports, use ESD precautionary measures.
Precautionary measures may include the following:
– Make sure you are grounded prior to connection or touch grounded metal.
– Wear an ESD grounding strap and an ESD protective garment.
– Provide ESD training to all users. Users should understand what electrostatic discharge is, how
damage can occur, and how to prevent ESD.

8.2 Guidance and Manufacturer's EMC Declaration


The G60/G70/G80 Modular Patient Monitor is intended for use in the electromagnetic environment
specified below. The customer or the user of the G60/G70/G80 Modular Patient Monitor should assure that
it is used in such an environment.

G60/G70/G80 Modular Patient Monitors Service Guide 8-1


Guidance and Manufacturer's EMC Declaration

8.2.1 Electromagnetic Emissions for all Equipment and Systems


Table 8-1 Electromagnetic Emissions for all Equipment and Systems

Emission test Compliance Electromagnetic Environment Guidance


RF emissions Group 1 The G60/G70/G80 Modular Patient Monitor uses RF energy only
for its internal function. Therefore, its RF emissions are very low
CISPR 11
and are not likely to cause any interference in nearby electronic
equipment.

RF emission Class A
CISPR 11 The G60/G70/G80 Modular Patient Monitor is suitable for use in
all establishments other than domestic and those directly
Harmonic emissions Class A connected to a low-voltage power supply network which supplies
IEC 61000-3-2 buildings used for domestic purposes.

Voltage fluctuations/ Complies


flicker emissions
IEC 61000-3-3

8.2.2 Electromagnetic Immunity for all Equipment and Systems


Table 8-2 Electromagnetic Immunity for all Equipment and Systems

IEC 60601 Test Electromagnetic Environment


Immunity Test Compliance Level
Level – Guidance
Electrostatic ±6 kV contact ±6 kV contact Floors should be wood, concrete or
discharge (ESD) ceramic tile. If the floor is covered with
±8 kV air ±8 kV air
synthetic material, the relative
IEC 61000-4-2
humidity should be at least 30%.

Electrical fast ±2 kV for power supply ±1 kV for power supply Mains power quality should be that of
transient/burst lines lines a typical commercial or hospital
IEC 61000-4-4 environment. If interference occurs, the
using of filter on power lines or enough
separation between signal lines and
power line are recommended.

Surge ±1 kV differential mode ±1 kV differential mode Mains power quality should be that of
a typical commercial or hospital
IEC 61000-4-5 ±2 kV common mode ±2 kV common mode
environment.

8-2 G60/G70/G80 Modular Patient Monitors Service Guide


Guidance and Manufacturer's EMC Declaration

Table 8-2 Electromagnetic Immunity for all Equipment and Systems (Continued)

IEC 60601 Test Electromagnetic Environment


Immunity Test Compliance Level
Level – Guidance
Voltage dips, short <5 % UT 1 <5 % UT Mains power quality should be that of
interruptions and (>95 % dip in UT) (>95 % dip in UT) a typical commercial or hospital
voltage variations for 0.5 cycle for 0.5 cycle environment. The G60/G70/G80
on power supply Modular Patient Monitor can continue
input lines the operation during power mains
40 % UT
40 % UT interruptions due to the usage of
IEC 61000-4-11 (60 % dip in UT)
(60 % dip in UT) battery.
for 5 cycles
for 5 cycles

70 % UT 70 % UT
(30 % dip in UT)
(30 % dip in UT)
for 25 cycles for 25 cycles

<5 % UT <5 % UT
(>95 % dip in UT)
(>95 % dip in UT)
for 5 sec
for 5 sec

Power frequency 3 A/m 3 A/m Mains power quality should be that of


(50/60 Hz) magnetic a typical commercial or hospital
field environment.
IEC61000-4-8

1. UT is the AC mains voltage prior to application of teh test level.

G60/G70/G80 Modular Patient Monitors Service Guide 8-3


Guidance and Manufacturer's EMC Declaration

8.2.3 Electromagnetic Immunity for Equipment and Systems not Life-Supporting


Table 8-3 Electromagnetic Immunity for Equipment and Systems that are not Life-Supporting

Immunity IEC60601 Test Compliance


Electromagnetic Environment – Guidance
Test Level Level
Portable and mobile RF communications equipment
should be used no closer to any part of the G60/G70/G80
modular patient monitor, including cables, than the
recommended separation distance calculated from the
equation applicable to the frequency of the transmitter.

Recommended separation distace

Conducted RF 3 Vrms 3 Vrms


IEC 61000-4-6 150 kHz to 80 MHz 3.5
d = ------- P
V1

Radiated RF 3 V/m 3 V/m


IEC 61000-4-3 80 MHz to 2.5 GHz 3.5 80 MHz to 800 MHz
d = ------- P
E1

7 800 MHz o 2.5 GHz


d = ------- P
V1

Where P is the maximum output power rating of the


transmitter in watts (W) according to the transmitter
manufacturer and d is the recommended separation
distance in meters (m).
Field strengths from fixed RF transmitters, as determined
by an electromagnetic site survey,1 should be less than
the compliance level in each frequency range.2
Interference may occur in the vicinity of equipment
marked with the following symbol:

1. Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile
radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy.
To assess the electromagnetic environment due to fixed RF transmitters, an electromagnetic site survey should be con-
sidered. If the measured field strength in the location in which the G60/G70/G80 Modular Patient Monitor is used ex-
ceeds the applicable RF compliance level above, the G60/G70/G80 Modular Patient Monitor should be observed to
verify normal operation. If abnormal performance is observed, additional measures may be necessary, such as reori-
enting or relocating the G60/G70/G80 Modular Patient Monitor.
2. Over the frequency range 150 kHz to 80 MHz, field strengths should be less than 3 V/m.

8-4 G60/G70/G80 Modular Patient Monitors Service Guide


Guidance and Manufacturer's EMC Declaration

8.2.4 Recommended Separation Distances


The G60/G70/G80 Modular Patient Monitor is intended for use in an electromagnetic environment in which
radiated RF disturbances are controlled. The customer or the user of the G60/G70/G80 Modular Patient
Monitor can help prevent electromagnetic interference by maintaining a minimum distance between portable
and mobile RF communications equipment (transmitters) and the G60/G70/G80 Modular Patient Monitor as
recommended below, according to the maximum output power of the communications equipment.

Table 8-4 Recommended Separation Distances Between Portable and Mobile RF Communications Equipment
and G60/G70/G80 Modular Patient Monitor

Separation Distance According to Frequency of Transmitter (m)


Rated Maximum Output Power 150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2.5 GHz
Of Transmitter (W)

3.5 3.5 7
d = ------- P d = ------- P d = ----- P
V1 E1 E1

0.01 0.12 0.12 0.23

0.1 0.37 0.37 0.74

1 1.17 1.17 2.33

10 3.69 3.69 7.38

100 11.67 11.67 23.33

For transmitters rated at a maximum output power not listed above, the recommended separation dis-
tance (d) in metres (m) can be estimated using the equation applicable to the frequency of the transmit-
ter, where P is the maximum output power rating of the transmitter in watts (W) according to the
transmitter manufacturer.

Note — At 80MHz and 800MHz, the higher frequency range applies. These guidelines may not apply in all
situations. Electromagnetic propagation is affected by absorption and reflection from structures, objects and
people.

G60/G70/G80 Modular Patient Monitors Service Guide 8-5


Guidance and Manufacturer's EMC Declaration

8-6 G60/G70/G80 Modular Patient Monitors Service Guide


Index
E rear case, 7-12
G80 spare parts
electromagnetic compatibility
front case, 7-11
instructions for use, 8-1
main assembly, 7-10
EMC
other, 7-13
instructions for use, 8-1
rear case, 7-12
G I
G60 diagram
front case, 7-2 Immunity, 8-2, 8-4
main assembly, 7-1
rear case, 7-3, 7-8 P
G60 monitor product information
performance tests, 2-3 authorized EU representative, i-ii
test cautions, i-ix
electrical safety test, 2-7 configuration, 1-4
power supply and battery test, 2-4 configuring network, 1-7
speaker test, 2-5 declaration, i-ii
visual test, 2-4 demo Mode, 1-6
G60 repairing indications for use, 1-4
AC power connector fuse, 5-2, 6-3 installing, 1-5
AC/DC power module, 5-4, 6-3 intended use, 1-4
alarm LED board, 5-10 main components, 1-3
battery, 5-1 manufacturer, i-ii
battery board, 5-13 manufacturer’s responsibility, 2-1
battery maintenance, 5-2, 6-2 model, i-ii
battery reconditioning, 5-2, 6-2 monitor and accessories inspection, 1-6
clock battery, 5-11 mounting, 1-5
data output board, 5-14 name, i-ii
external communication board, 5-14 networking capability, 1-5
external connection assembly, 5-13 overview, 1-2
fan and speaker, 5-15 power specification, 1-3
front case assembly, 5-5 protection class, i-vi
infrared connection board A, 5-17 Rx only, i-ii
infrared connection board B, 5-17 safety standards, i-vi
inverter, 5-7 standard, i-ii
keypad board, 5-7 support, i-vii
LCD display assembly, 5-9 symbols, i-iii
main board, 5-12 warnings, i-viii
main frame assembly, 5-10 warranty, i-vi
modular frame, 5-17
rear case assembly, 5-15 R
recorder, 5-3, 6-3
separating main frame from rear case, 5-10 regulatory and safety specifications, i-ii
service tools, 5-1 repair strategy, 1-1
G60 spare parts replaceable parts, 1-1
front case, 7-2
main assembly, 7-1 S
other, 7-4 safety specification, i-ii
rear case, 7-3 Safety Standards, i-x
G70 diagram site requirements
front case, 7-7 environmental, 1-2
main assembly, 7-6 space, 1-2
G70 spare parts Symbols, i-iii
front case, 7-7 symbols, on monitor and packaging, i-iii
main assembly, 7-6
other, 7-9
rear case, 7-8
G80 diagram
front case, 7-11
main assembly, 7-10

G60/G70/G80 Modular Patient Monitors Service Guide Index-1


Index-2 G60/G70/G80 Modular Patient Monitors Service Guide
Printed in China
Second Edition

453564282181 453564282181

2.0 2.0

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