Deep Sea Electronics: DSE3110 Operator Manual Document Number: 057-086
Deep Sea Electronics: DSE3110 Operator Manual Document Number: 057-086
Deep Sea Electronics: DSE3110 Operator Manual Document Number: 057-086
057-086 ISSUE: 6
DSE3110 Operator Manual
E-mail: sales@deepseaelectronics.com
Website: www.deepseaelectronics.com
The DSE logo and the names DSEGenset®, DSEATS®, DSEPower® and DSEControl® are UK
registered trademarks of Deep Sea Electronics Ltd.
Any reference to trademarked product names used within this publication is owned by their respective
companies.
Deep Sea Electronics Ltd. reserves the right to change the contents of this document without prior
notice.
Issue Comments
2 Update to Typical wiring diagram and Power supply requirements
2.1 Corrected part numbers for ordering spare connectors.
Removal of incorrect inclusion of Clock/Scheduler function – not available in 3000
2.2
series.
3 Addition of phase to phase voltage, AC systems and oil pressure as PSI
5 Changes to input wetting current and current consumption of supply.
6 Updated style of document
Typeface: The typeface used in this document is Arial. Care must be taken not to mistake the upper case letter I with the numeral 1. The numeral
1 has a top serif to avoid this confusion.
TABLE OF CONTENTS
SECTION PAGE
1 INTRODUCTION .................................................................................................. 6
1.1 CLARIFICATION OF NOTATION ........................................................................................ 7
1.2 GLOSSARY OF TERMS ..................................................................................................... 7
1.3 BIBLIOGRAPHY ................................................................................................................. 8
1.3.1 INSTALLATION INSTRUCTIONS ................................................................................. 8
1.3.2 MANUALS .................................................................................................................... 8
1.3.3 TRAINING GUIDES ...................................................................................................... 8
1.3.4 THIRD PARTY DOCUMENTS ...................................................................................... 8
2 SPECIFICATIONS ............................................................................................... 9
2.1 PART NUMBERING ............................................................................................................ 9
2.2 OPERATING TEMPERATURE............................................................................................ 9
2.3 REQUIREMENTS FOR UL CERTIFICATION ...................................................................... 9
2.4 TERMINAL SPECIFICATION ............................................................................................ 10
2.5 POWER SUPPLY REQUIREMENTS ................................................................................. 10
2.5.1 MODULE SUPPLY INSTRUMENTATION DISPLAY ................................................... 10
2.6 GENERATOR VOLTAGE & FREQUENCY SENSING ....................................................... 11
2.7 INPUTS ............................................................................................................................. 11
2.7.1 DIGITAL INPUTS........................................................................................................ 11
2.7.2 CHARGER ALTERNATOR FAIL ................................................................................. 11
2.7.3 MAGNETIC PICK-UP ................................................................................................. 12
2.8 OUTPUTS ......................................................................................................................... 12
2.8.1 DC OUTPUTS A & B (FUEL & START)....................................................................... 12
2.8.2 CONFIGURABLE DC OUTPUTS C AND D................................................................. 12
2.9 COMMUNICATION PORTS .............................................................................................. 12
2.9.1 COMMUNICATION PORT USAGE ............................................................................. 13
2.9.1.1 USB CONNECTION (PC CONFIGURATION) ...................................................... 13
2.9.1.2 CAN PORT (J1939) ............................................................................................. 14
2.10 ACCUMULATED INSTRUMENTATION ......................................................................... 14
2.11 DIMENSIONS AND MOUNTING .................................................................................... 15
2.11.1 DIMENSIONS............................................................................................................. 15
2.11.2 PANEL CUTOUT ........................................................................................................ 15
2.11.3 WEIGHT ..................................................................................................................... 15
2.11.4 FIXING CLIPS ............................................................................................................ 16
2.11.5 SILICON SEALING GASKET ...................................................................................... 17
2.12 APPLICABLE STANDARDS ......................................................................................... 18
2.12.1 ENCLOSURE CLASSIFICATIONS ............................................................................. 20
2.12.1.1 IP CLASSIFICATIONS ......................................................................................... 20
2.12.1.2 NEMA CLASSIFICATIONS .................................................................................. 20
3 INSTALLATION ................................................................................................. 21
3.1 USER CONNECTIONS ..................................................................................................... 21
3.2 CONNECTION DESCRIPTIONS ....................................................................................... 22
3.2.1 DC SUPPLY, DC OUTPUTS A TO D & CHARGE FAIL INPUT ................................... 22
3.2.2 GENERATOR VOLTAGE & FREQUENCY SENSING ................................................. 22
3.2.3 MAGNETIC PICK-UP AND DIGITAL INPUTS (3110-XXX-01) ..................................... 23
3.2.4 CAN AND DIGITAL INPUTS (3110-XXX-02) ............................................................... 23
3.2.5 PC CONFIGURATION INTERFACE CONNECTOR .................................................... 24
3.3 TYPICAL WIRING DIAGRAM ........................................................................................... 25
3.3.1 EARTH SYSTEMS ..................................................................................................... 26
3.3.1.1 NEGATIVE EARTH.............................................................................................. 26
3.3.1.2 POSITIVE EARTH ............................................................................................... 26
3.3.1.3 FLOATING EARTH.............................................................................................. 26
4 DESCRIPTION OF CONTROLS ........................................................................ 27
4.1 CONTROL PUSH-BUTTONS ............................................................................................ 28
4.2 MODULE DISPLAY........................................................................................................... 29
1 INTRODUCTION
This document details the installation and operation requirements of the DSE3110 module.
The manual forms part of the product and must be kept for the entire life of the product. If the product
is passed or supplied to another party, ensure that this document is passed to them for reference
purposes.
This is not a controlled document. Updates are not automatically informed. Any future updates of this
document are included on the DSE website at www.deepseaelectronics.com
The DSE3xxx series is designed to provide differing levels of functionality across a common platform.
This allows the generator OEM greater flexibility in the choice of controller to use for a specific
application.
The DSE3110 module has been designed to allow the operator to start and stop the generator, and if
required, transfer the load to the generator either manually or automatically.
The powerful ARM microprocessor contained within the module allows for incorporation of a range of
complex features:
Using a PC and the DSE Configuration Suite software allows alteration of selected operational
sequences, timers, alarms and operational sequences. Additionally, the module’s integral front panel
configuration editor allows adjustment of this information.
A robust plastic case designed for front panel mounting houses the module. Connections are via
locking plug and sockets.
Access to critical operational sequences and timers for use by qualified engineers can be changed
from the module’s front panel.
The module is housed in a robust plastic case suitable for panel mounting. Connections to the module
are via locking plug and sockets.
1.3 BIBLIOGRAPHY
This document refers to, and is referred by the following DSE publications which are obtained from
the DSE website: www.deepseaelectronics.com or by contacting DSE technical support:
support@deepseaelectronics.com.
Installation instructions are supplied with the product in the box and are intended as a ‘quick start’
guide only.
1.3.2 MANUALS
Product manuals are obtained from the DSE website: www.deepseaelectronics.com or by contacting
DSE technical support: support@deepseaelectronics.com.
Training guides are provided as ‘hand-out’ sheets on specific subjects during training sessions and
contain specific information regarding to that subject.
Reference Description
IEEE Std C37.2-1996 IEEE Standard Electrical Power System Device
ISBN 1-55937-879-4 Function Numbers and Contact Designations. Institute of Electrical and
Electronics Engineers Inc
ISBN 0-7506-1147-2 Diesel generator handbook. L.L.J.Mahon
ISBN 0-9625949-3-8 On-Site Power Generation. EGSA Education Committee.
2 SPECIFICATIONS
2.1 PART NUMBERING
At the time of this document production, there are two variants of this product.
3110 - xxx - 01
Variant
Product Type
MPU/Hz Version 01
3110 DSE3110 Senses engine speed using MPU
sensor or generator frequency
CAN Version 02
Senses engine speed using
Hardware Revision
CANbus only.
Module Specification
DSE3110 -30 ºC +70 ºC (-22 ºF +158 ºF )
WARNING!: More than one live circuit exists, refer to section entitled Typical Wiring
Diagram elsewhere in this document
Description Specification
Screw Terminal
4.5 lb-in (0.5 Nm)
Tightening Torque
• Terminals suitable for connection of conductor size 13 AWG to 20
AWG (0.5 mm² to 2.5 mm²).
• Conductor protection must be provided in accordance with NFPA 70,
Article 240
• Low voltage circuits (35 V or less) must be supplied from the engine
Conductors
starting battery or an isolated secondary circuit.
• The communication, sensor, and/or battery derived circuit conductors
shall be separated and secured to maintain at least ¼” (6 mm)
separation from the generator and mains connected circuit
conductors unless all conductors are rated 600 V or greater.
Communication Circuits Must be connected to communication circuits of UL Listed equipment
Output Pilot Duty 0.5 A
• Suitable for use in type 1 Enclosure Type rating with surrounding air
temperature -22 ºF to +158 ºF (-30 ºC to +70 ºC)
Mounting • Suitable for pollution degree 3 environments when voltage sensing
inputs do not exceed 300 V. When used to monitor voltages over
300 V device to be installed in an unventilated or filtered ventilation
enclosure to maintain a pollution degree 2 environment.
Operating Temperature -22 ºF to +158 ºF (-30 ºC to +70 ºC)
Storage Temperature -40 ºF to +176 ºF (-40 ºC to +80 ºC)
NOTE: For purchasing additional connector plugs from DSE, see the section entitled
Maintenance, Spares, Repair and Servicing elsewhere in this document.
Description Specification
Two part connector.
Male part fitted to module
Connection Type Female part supplied in module
packing case - Screw terminal,
rising clamp, no internal spring.
Minimum Cable Size 0.5 mm² (AWG 20) Example showing cable entry and screw
Maximum Cable Size 2.5 mm² (AWG 13) terminals of a 10 way connector
Tightening Torque 0.5 Nm (4.5 lb-in)
Wire Strip Length 7 mm (9/32”)
Description Specification
0 V to 70 V DC
Range
Maximum continuous operating voltage of 35 V DC
Resolution 0.1 V
Accuracy 1% full scale (±0.7 V)
2.7 INPUTS
Description Specification
Number 6 configurable digital inputs
Arrangement Contact between terminal and Power Supply negative terminal.
Low Level Threshold 40 % with respect to Power Supply positive terminal.
High Level Threshold 60 % with respect to Power Supply positive terminal.
Maximum Input Voltage +60 V DC with respect to Power Supply negative terminal.
Minimum Input Voltage -35 V DC with respect to Power Supply negative terminal.
Contact Wetting Current 5 mA typical
Open Circuit Voltage Power Supply positive voltage
The charge fail input is a combined input and output. Whenever the generator is required to run, the
terminal provides excitation current to the charge alternator field winding.
When the charge alternator is correctly charging the battery, the voltage of the terminal is close to the
plant battery supply voltage. In a failed charge situation, the voltage of this terminal is pulled down to
a low voltage. It is this drop in voltage that triggers the charge failure alarm. The level at which this
operates and whether this triggers a warning or shutdown alarm is configurable using the DSE
Configuration Suite Software.
Description Specification
Minimum Voltage 0V
Maximum Voltage 60 V
Resolution 0.2 V
Accuracy ±1 % of max measured voltage
Excitation Active circuit constant power output
Output Power 2.5 W ±10% nominal at 12 V and 24 V
Current At 12 V 210 mA
Current At 24 V 105 mA
Magnetic Pickup devices can often be ‘shared’ between two or more devices. For example, one
device can often supply the signal to both the DSE module and the engine governor. The possibility of
this depends upon the amount of current that the magnetic pickup can supply.
Description Specification
Type Single ended input, capacitive coupled
Minimum Voltage 0.5 V peak
Maximum Voltage 70 V peak
Max Common Mode Voltage ±2 V peak
Minimum Frequency 5 Hz
Maximum Frequency 10,000 Hz
Resolution 6.25 rpm
Accuracy ± 25 rpm
Flywheel Teeth 10 to 500
2.8 OUTPUTS
There are four outputs fitted to the controller
NOTE: DC outputs A and B are fixed to Fuel and Start for the 3110-xxx-01 MPU/Hz variant,
they are only configurable with the 3110-xxx-02 CAN variant.
Description Specification
Type Supplied from Power Supply positive terminal.
Rating 2 A resistive continuous at 35 V
Description Specification
Type Fully configurable, supplied from Power Supply positive terminal.
Rating 2 A resistive continuous at 35 V
NOTE: DSE stock 2 m (6.5 feet) USB type A to type B cable, DSE Part Number: 016-125.
Alternatively, they are purchased from any PC or IT store.
NOTE: The DC supply must be connected to the module for configuration by PC.
NOTE: For further details of module configuration, refer to DSE Publication: 057-087
DSE3110 DSE Configuration Suite PC Software Manual.
The USB port is provided to give a simple means of connection between a PC and the controller.
Using the DSE Configuration Suite Software, the operator is then able to control the module, starting
or stopping the generator, selecting operating modes, etc.
Additionally, the various operating parameters (such as output volts, oil pressure, etc.) of the remote
generator are available to be viewed or changed.
• DSE3110 Controller
NOTE: For further details of module configuration, refer to DSE Publication: 057-087
DSE3110 DSE Configuration Suite PC Software Manual.
NOTE: For further details on connection to electronic engines, refer to DSE Publication:
057-004 Electronic Engines And DSE Wiring
NOTE: Screened 120 impedance cable specified for use with CAN must be used for the
CAN link.
DSE stock and supply Belden cable 9841 which is a high quality 120 impedance cable
suitable for CAN use (DSE part number 016-030)
NOTE: For additional length, the DSE124 CAN & MSC Extender is available. For more
information, refer to DSE Publication: 057-116 DSE124 Operator Manual
The modules are fitted with a CAN interface as standard and are capable
of receiving engine data from engine ECU/ECMs compliant with the CAN
J1939 standard.
The ECU Port is used for point-to-point cable connection of more than one device and allows for
connection to CAN Scanner, PLC and CAN controllers (to name just a few devices). The operator is
then able to view the various operating parameters.
The number of logged Engine Hours and Number of Starts can be set/reset using the DSE
Configuration Suite PC software. Depending upon module configuration, this may have been PIN
number locked by the generator supplier.
Description Specification
Maximum 99999 hrs 59 minutes
Engine Hours Run
(Approximately 11yrs 4 months)
Number of Starts 1,000,000 (1 Million)
2.11.1 DIMENSIONS
99 mm x 79 mm x 41.5 mm
(3.90 ” x 3.11 ” x 1.63 ”)
80 mm x 68 mm
(3.15 ” x 2.86 ”)
2.11.3 WEIGHT
0.09 kg
(0.20 lb)
The module is held into the panel fascia using the supplied fixing clips.
• Withdraw the fixing clip screw (turn anticlockwise) until only the pointed end is protruding from
the clip.
• Insert the three ‘prongs’ of the fixing clip into the slots in the side of the module case.
• Pull the fixing clip backwards (towards the back of the module) ensuring all three prongs of
the clip are inside their allotted slots.
• Turn the fixing clip screws clockwise until they make contact with the panel fascia.
• Turn the screw a quarter of a turn to secure the module into the panel fascia. Care must be
taken not to over tighten the fixing clip screws
Fixing clip
NOTE: For purchasing an additional silicon gasket from DSE, see the section entitled
Maintenance, Spares, Repair and Servicing elsewhere in this document.
The optional silicon gasket provides improved sealing between module and the panel fascia.
The gasket is fitted to the module before installation into the panel fascia.
Take care to ensure the gasket is correctly fitted to the module to maintain the integrity of the seal.
Gasket fitted
to module
Sealing gasket
Continued overleaf...
Standard Description
IEEE C37.2 Continued…
(Standard Electrical
Power System Device 27DC – DC Undervoltage Relay
Function Numbers and 29 – Isolating Contactor Or Switch
Contact Designations) 30 – Annunciator Relay
42 – Running Circuit Breaker
52 – AC Circuit Breaker
54 – Turning Gear Engaging Device
59AC – AC Overvoltage Relay
62 – Time Delay Stopping Or Opening Relay
63 – Pressure Switch
71 – Level Switch
74 – Alarm Relay
81 – Frequency Relay
86 – Lockout Relay
In line with our policy of continual development, Deep Sea Electronics, reserve the right to change specification without notice.
2.12.1.1 IP CLASSIFICATIONS
IP65 (Front of module when module is installed into the control panel with the optional sealing gasket).
IP42 (front of module when module is installed into the control panel WITHOUT being sealed to the panel)
NOTE: There is no direct equivalence between IP / NEMA ratings. IP figures shown are
approximate only.
12 (Front of module when module is installed into the control panel with the optional sealing gasket).
2 (front of module when module is installed into the control panel WITHOUT being sealed to the panel)
1 Provides a degree of protection against contact with the enclosure equipment and against a limited amount of falling
dirt.
IP30
2 Provides a degree of protection against limited amounts of falling water and dirt.
IP31
3 Provides a degree of protection against windblown dust, rain and sleet; undamaged by the formation of ice on the
enclosure.
IP64
3R Provides a degree of protection against rain and sleet:; undamaged by the formation of ice on the enclosure.
IP32
4 (X) Provides a degree of protection against splashing water, windblown dust and rain, hose directed water, undamaged
by the formation of ice on the enclosure. (Resist corrosion).
IP66
12/12K Provides a degree of protection against dust, falling dirt and dripping non-corrosive liquids.
IP65
13 Provides a degree of protection against dust and spraying of water, oil and non-corrosive coolants.
IP65
3 INSTALLATION
The module is designed to be mounted on the panel fascia. For dimension and mounting details, see
the section entitled Specification, Dimension and mounting elsewhere in this document.
NOTE: Availability of some terminals depends upon module version. Full details are given
in the section entitled Terminal Description elsewhere in this manual.
To aid user connection, numbers are used on the rear of the module to help identify terminal
functions. An example of this is shown below.
Module Part /
Terminals 8 and 9 Serial Number Terminals 10 to 17
NOTE: For further details of module configuration, refer to DSE Publication: 057-087
DSE3110 DSE Configuration Suite PC Software Manual.
NOTE: When the module is configured for operation with an electronic engine, FUEL and
START output requirements may be different. For further details on connection to electronic
engines, refer to DSE Publication: 057-004 Electronic Engines And DSE Wiring
Pin Cable
Description Notes
No Size
DC Plant Supply Input 2.5 mm²
1
(Negative) AWG 13
DC Plant Supply Input 2.5 mm²
2 Supplies the module and DC Outputs A, B, C & D
(Positive) AWG 13
Plant Supply Positive from terminal 2.
2.5 mm² 2 A resistive continuous
3 DC Output A (FUEL)
AWG 13 Fixed as Fuel Relay for 3110-xxx-01 MPU/Hz variant.
Configurable for 3110-xxx-02 CAN variant.
Plant Supply Positive from terminal 2.
2.5 mm² 2 A resistive continuous
4 DC Output B (START)
AWG 13 Fixed as Start Relay for 3110-xxx-01 MPU/Hz variant.
Configurable for 3110-xxx-02 CAN variant.
1.0 mm²
5 DC Output C Plant Supply Positive from terminal 2. 2 Amp rated.
AWG 18
1.0 mm²
6 DC Output D Plant Supply Positive from terminal 2. 2 Amp rated.
AWG 18
2.5 mm² Do not connect to ground (battery negative).
7 Charge Fail / Excite
AWG 13 If charge alternator is not fitted, leave this terminal disconnected.
NOTE: For further details of module configuration, refer to DSE Publication: 057-087
DSE3110 DSE Configuration Suite PC Software Manual.
NOTE: The below table describes connections to a three phase, four wire alternator. For
alternative wiring topologies, see the Alternate Topology Wiring Diagrams section of this
manual.
Pin Cable
Description Notes
No Size
1.0 mm²
8 Generator Neutral (N) Input Connect to generator neutral terminal.
AWG 18
1.0 mm² Connect to generator L1 (U) terminal.
9 Generator L1 (U) Voltage Input
AWG 18 (Recommend 2 A fuse)
NOTE: For further details of module configuration, refer to DSE Publication: 057-087
DSE3110 DSE Configuration Suite PC Software Manual.
Pin Cable
Description Notes
No Size
0.5 mm²
10 Magnetic Pickup Positive Connect To Magnetic Pickup Device
AWG 20
0.5 mm²
11 Magnetic Pickup Negative Connect To Magnetic Pickup Device
AWG 20
0.5 mm²
12 Configurable Digital Input A Switch to DC Supply Negative
AWG 20
0.5 mm²
13 Configurable Digital Input B Switch to DC Supply Negative
AWG 20
0.5 mm²
14 Configurable Digital Input C Switch to DC Supply Negative
AWG 20
0.5 mm²
15 Configurable Digital Input D Switch to DC Supply Negative
AWG 20
0.5 mm²
16 Configurable Digital Input E Switch to DC Supply Negative
AWG 20
0.5 mm²
17 Configurable Digital Input F Switch to DC Supply Negative
AWG 20
NOTE: For further details of module configuration, refer to DSE Publication: 057-087
DSE3110 DSE Configuration Suite PC Software Manual.
NOTE: For further details on connection to electronic engines, refer to DSE Publication:
057-004 Electronic Engines And DSE Wiring
NOTE: Screened 120 impedance cable specified for use with CAN must be used for the
CAN link.
DSE stock and supply Belden cable 9841 which is a high quality 120 impedance cable
suitable for CAN use (DSE part number 016-030)
Pin Cable
Description Notes
No Size
0.5 mm²
10 CAN Port H Use only 120 CAN approved cable
AWG 20
0.5 mm²
11 CAN Port L Use only 120 CAN approved cable
AWG 20
0.5 mm²
12 Configurable Digital Input A Switch to DC Supply Negative
AWG 20
0.5 mm²
13 Configurable Digital Input B Switch to DC Supply Negative
AWG 20
0.5 mm²
14 Configurable Digital Input C Switch to DC Supply Negative
AWG 20
0.5 mm²
15 Configurable Digital Input D Switch to DC Supply Negative
AWG 20
0.5 mm²
16 Configurable Digital Input E Switch to DC Supply Negative
AWG 20
0.5 mm²
17 Configurable Digital Input F Switch to DC Supply Negative
AWG 20
NOTE: For further details of module configuration, refer to DSE Publication: 057-087
DSE3110 DSE Configuration Suite PC Software Manual.
NOTE: The USB connection cable between the PC and the module must not be extended
beyond 6 m (20 feet). For distances over 6 m, it is possible to use a third party USB extender.
Typically, they extend USB up to 50 m (55 yards). The supply and support of this type of
equipment is outside the scope of Deep Sea Electronics.
CAUTION!: Care must be taken not to overload the PCs USB system by connecting more
than the recommended number of USB devices to the PC. For further information, consult the
PC supplier.
Cable
Description Notes
Size
Socket for connection to PC with DSE 0.5 mm² This is a standard USB type A
Configuration Suite Software AWG 20 to type B connector.
Genset manufacturers and panel builders may use these diagrams as a starting point; however, refer
to the completed system diagram provided by the system manufacturer for complete wiring detail.
Further wiring suggestions are available in the following DSE publications, available at
www.deepseaelectronics.com
The typical wiring diagrams located within this document show connections for a negative earth
system (the battery negative connects to Earth)
When using a DSE module with a Positive Earth System (the battery positive connects to Earth), the
following points must be followed:
• Follow the typical wiring diagram as normal for all sections EXCEPT the earth points
• All points shown as Earth on the typical wiring diagram must connect to BATTERY
NEGATIVE (not earth).
Where neither the battery positive nor battery negative terminals are connected to earth the following
points must be followed
• Follow the typical wiring diagram as normal for all sections EXCEPT the earth points
• All points shown as Earth on the typical wiring diagram must connect to BATTERY
NEGATIVE (not earth).
4 DESCRIPTION OF CONTROLS
CAUTION: The module may instruct an engine start event due to external influences.
Therefore, it is possible for the engine to start at any time without warning. Prior to performing
any maintenance on the system, it is recommended that steps are taken to remove the battery
and isolate supplies.
NOTE: The following descriptions detail the sequences followed by a module containing
the standard ‘factory configuration’. Always refer to the configuration source for the exact
sequences and timers observed by any particular module in the field.
Control of the module is via push buttons mounted on the front of the module with
Stop/Reset Mode , Auto Mode and Manual/Start Mode functions. For normal operation,
these are the only controls which need to be operated. Details of their operation are provided later in
this document.
Menu Module
Navigation Display
Manual / Start
Mode LED.
flashes upon
Waiting in
Manual Mode
This button places the module into its Stop/Reset Mode . This clears any alarm
conditions for which the triggering criteria have been removed. If the engine is
running and the module is put into Stop mode, the module automatically instructs
the generator to unload (Close Gen becomes inactive (if used)). The fuel supply
de-energises and the engine comes to a standstill. Should any form of remote start
signal be present while operating in this mode, a start does not occur.
Auto Mode
This button places the module into its Auto Mode . This mode allows the
module to control the function of the generator automatically. The module monitors
the Remote Start input and battery charge status and once a start request is made,
the set is automatically started and placed on load (Close Gen becomes active (if
used)).
Upon removal of the starting signal, the module removes the load from the
generator and shut the set down observing the Stop Delay timer and Cooling Down
timer as necessary (Close Gen deactivates (if used)). The module then awaits the
next start event. For further details, see the more detailed section of Operation
elsewhere in this manual.
Manual/Start Mode
This button starts the engine and runs it on load. For further details, see the more
detailed section of Operation elsewhere in this manual.
Menu Navigation
Used for navigating the instrumentation, event log and configuration screens.
For further details, see the more detailed section of Operation elsewhere in this
manual.
FPE No.
Instrumentation
Value Icon
Unit
1500 rpm
4.2.1 BACKLIGHT
The LCD backlight is on if the unit has sufficient voltage while the unit is turned on, unless the unit is
cranking for which the backlight is turned off.
4.2.2 ICON
When the module is inoperable, a large icon is displayed which takes uses the entire display.
Icon Description
Appears when a configuration is being written to the module via the USB connection.
Appears if either the configuration file or engine file becomes corrupted.
When there are no alarms present, a mode icon is displayed in the Icon section indicate the state the
engine is in or operating mode of the module.
Icon Details
Appears when the engine is at rest and the unit is in stop mode with no alarms active.
Appears when the engine is at rest and the unit is in auto mode with no alarms active.
Appears when the engine is at rest and the unit is waiting for a manual start with no
alarms active.
Appears when a timer is active, for example cranking time, crank rest etc with no alarms
active.
Appears when the engine is running, and all timers have expired with no alarms active.
The animation speed is reduced when running in idle mode.
Appears when the unit is in the front panel editor.
When an alarm is active present, an alarm icon is displayed in the Icon section indicate the nature of
the fault.
In the event of a warning alarm, the LCD only displays the Alarm Icon. In the event of an electrical trip
or shutdown alarm, the module displays the Alarm Icon and the Fault LED begins to flash.
If multiple alarms are active at the same time, the Alarm Icon automatically cycles through all the
appropriate icons to indicate each alarm which is active.
Example:
If the DSE controller was sensing a fail to stop alarm, generator under voltage alarm and a digital
input alarm at the same time, it would cycle through all the icons to show this.
Icon cycle
procedure
Warnings are non-critical alarm conditions and do not affect the operation of the generator system,
they serve to draw the operators’ attention to an undesirable condition.
Electrical trips are latching and stop the Generator but in a controlled manner. On initiation of the
electrical trip condition the module de-energise the Close Gen output to remove the load from the
generator. Once this has occurred the module starts the Cooling timer and allows the engine to cool
off-load before shutting down the engine. The alarm must be accepted and cleared, and the fault
removed to reset the module.
Electrical trips are latching alarms and to remove the fault, press the Stop/Reset Mode button on
the module.
NOTE: The alarm condition must be rectified before a resetting. If the alarm condition
remains, it is not possible to reset the unit (The exception to this is the Low Oil Pressure alarm
and similar Active From Safety On alarms, as the oil pressure is low with the engine at rest).
Shutdown alarms are latching and immediately stop the Generator. On initiation of the shutdown
condition the module de-energises the Close Gen output to remove the load from the generator. Once
this has occurred, the module shuts the generator set down immediately to prevent further damage.
The alarm must be accepted and cleared, and the fault removed to reset the module.
Shutdowns are latching alarms and to remove the fault, press the Stop/Reset Mode button on the
module.
NOTE: The alarm condition must be rectified before a resetting. If the alarm condition
remains, it is not be possible to reset the unit (The exception to this is the Low Oil Pressure
alarm and similar Active From Safety On alarms, as the oil pressure is low with the engine at
rest).
It is possible to scroll through the display to view different pages of information by repeatedly
operating the Down navigation button.
Once selected, the i page remains on the LCD display until the user selects a different page.
Engine Speed
1500 rpm
Press the Down navigation button…
Generator Voltage
230 V
Press the Down navigation button…
Generator Frequency
50 Hz
Press the Down navigation button…
Engine Hours
16.2
Press the Down navigation button…
Battery Voltage
13.8 V
Press the Down navigation button…
Oil Pressure
6.7 bar NOTE: Only applicable to 3110-xxx-02 CAN variant.
Coolant Temperature
86 °C NOTE: Only applicable to 3110-xxx-02 CAN variant.
5 OPERATION
NOTE: The following descriptions detail the sequences followed by a module containing
the standard ‘factory configuration’. Always refer to the configuration source for the exact
sequences and timers observed by any particular module in the field.
NOTE: For further details, see the section entitled Operation elsewhere in this manual.
NOTE: For further details, see the section entitled Operation elsewhere in this manual.
Select Stop/Reset
mode. The generator
is stopped.
NOTE: If a digital input configured to External Panel Lock is active, changing module
modes is not possible. Viewing the instruments is NOT affected by panel lock.
In Stop/Reset Mode , the module removes the generator from load (Close Gen deactivates
immediately (if used and necessary)) before stopping the engine if it is already running.
If the engine does not stop when requested, the Fail To Stop alarm is activated (subject to the
setting of the Fail to Stop timer). To detect the engine at rest the following must occur:
When the engine has stopped, it is possible to send configuration files to the module from DSE
Configuration Suite PC software and to enter the Front Panel Editor to change parameters.
Any latched alarms are reset when Stop/Reset Mode is entered if the fault is no longer active.
The engine is not started when in Stop/Reset Mode . If remote start signals are given, the input is
ignored until Auto Mode is entered.
NOTE: For further details of module configuration, refer to DSE Publication: 057-087
DSE3110 DSE Configuration Suite PC Software Manual.
When the unit is configured for Power Save Mode and has been left in Stop/Reset Mode with no
presses of the fascia buttons, the module enters Power Save Mode. To ‘wake’ the module, press any
fascia control buttons.
NOTE: If a digital input configured to External Panel Lock is active, changing module
modes is not possible. Viewing the instruments is NOT affected by panel lock.
Auto mode allows the generator to operate fully automatically, starting and stopping as required with
no user intervention.
• Activation of an auxiliary input that has been configured to Remote Start On/Off Load.
To allow for ‘false’ start requests, the Start Delay timer begins.
When all start requests be removed during the Start Delay timer, the unit returns to a stand-by state.
If a start request is still present at the end of the Start Delay timer, the fuel relay is energised, and the
engine is cranked.
NOTE: With the 3110-xxx-02 CAN variant, compatible ECU’s receive the start command
via CAN and transmit the engine speed to the DSE controller.
If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the
Crank Rest duration after which the next start attempt is made. If this sequence continues beyond the
set number of attempts, the start sequence is terminated, and the display shows Fail to Start .
The starter motor is disengaged when the engine fires. Speed detection is factory configured to be
derived from the AC alternator output frequency but can additionally be measured from a Magnetic
Pickup mounted on the flywheel or from the CAN link to the engine ECU depending on module
variant.
Additionally, rising oil pressure can be used disconnect the starter motor (but cannot detect under
speed or over speed).
After the starter motor has disengaged, the Safety On Delay timer activates, allowing Low Oil
Pressure, High Engine Temperature, Underspeed and any delayed User Configured digital inputs to
stabilise without triggering the fault.
NOTE: The Close Gen remain inactive until the Oil Pressure has risen. This prevents
excessive wear on the engine.
Once the engine is running and all starting timers have expired, the animated Engine Running icon
is displayed.
Once the generator is available, it is then placed on load (Close Gen output becomes active (if used))
if requested.
The Return Delay timer operates to ensure that the starting request has been permanently removed
and isn’t just a short term removal. If another start request be made during the Cooling Down timer,
the set returns on load.
If there are no starting requests at the end of the Return Delay timer, the load is removed from the
generator (Close Gen output deactivates (if used)) and the Cooling Down timer is initiated.
The Cooling Down timer allows the set to run off load and cool sufficiently before being stopped. This
is particularly important where turbo chargers are fitted to the engine.
After the Cooling Down timer has expired, the set is stopped.
NOTE: If a digital input configured to External Panel Lock is active, changing module
modes is not possible. Viewing the instruments is NOT affected by panel lock.
To begin the starting sequence, press the Manual/Start Mode button. If Protected Start is
disabled, the start sequence begins immediately.
NOTE: For further details of module configuration, refer to DSE Publication: 057-087
DSE3110 DSE Configuration Suite PC Software Manual.
If Protected Start is enabled, the Waiting in Manual Mode icon is displayed and the LED above the
Manual/Start Mode button flashes to indicate Waiting in Manual Mode.
The Manual/Start Mode button must be pressed once more to begin the start sequence.
NOTE: With the 3110-xxx-02 CAN variant, compatible ECU’s receive the start command
via CAN and transmit the engine speed to the DSE controller.
If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the
Crank Rest duration after which the next start attempt is made. If this sequence continues beyond the
set number of attempts, the start sequence is terminated, and the display shows Fail to Start .
The starter motor is disengaged when the engine fires. Speed detection is factory configured to be
derived from the AC alternator output frequency but can additionally be measured from a Magnetic
Pickup mounted on the flywheel or from the CAN link to the engine ECU depending on module
variant.
Additionally, rising oil pressure can be used disconnect the starter motor (but cannot detect under
speed or over speed).
After the starter motor has disengaged, the Safety On Delay timer activates, allowing Low Oil
Pressure, High Engine Temperature, Underspeed and any delayed User Configured digital inputs to
stabilise without triggering the fault.
NOTE: For further details of module configuration, refer to DSE Publication: 057-087
DSE3110 DSE Configuration Suite PC Software Manual.
Once the engine is running and all starting timers have expired, the animated Engine Running icon
is displayed.
Once the generator is available, it is then placed on load (Close Gen output becomes active (if used)).
Once the generator has been placed on load, it is not automatically removed. To manually remove the
load either:
• Press the Auto Mode button to return to automatic mode. The set observes all
Auto Mode start requests and stopping timers before beginning the Auto Mode Stopping
Sequence.
• Press the Stop/Reset Mode button to remove load and stop the generator.
• The Stop/Reset Mode button is pressed – The Close Gen output is de-activated
immediately and the set immediately stops.
• The Auto Mode button is pressed. The set observes all Auto Mode start requests and
stopping timers before beginning the Auto Mode Stopping Sequence.
NOTE: Depending upon module configuration, some values in the Front Panel
Configuration Editors may not be available. For further details of module configuration, refer
to DSE Publication: 057-087 DSE3110 DSE Configuration Suite PC Software Manual.
This configuration mode allows the operator to fully configure the module through its display without
the use of the DSE Configuration Suite PC Software.
Use the module’s facia buttons to traverse the menu and make value changes to the parameters:
Edit or Save
Parameter
NOTE: For further details of module configuration, refer to DSE Publication: 057-087
DSE3110 DSE Configuration Suite PC Software Manual.
• Press the Stop/Reset Mode and Navigation buttons together to enter the editor mode.
NOTE: Pressing and holding the Manual/Start Mode ( + ) or Auto Mode ( - ) buttons
will give auto-repeat functionality.
• Press the Manual/Start Mode (+) button to cycle to the next parameter, or the
Auto Mode (-) buttons to cycle to the previous parameter, within the current page.
• When viewing the parameter to be edited, press the Navigation button and the value begins to
flash.
• Press the Manual/Start Mode ( + ) or Auto Mode ( - ) buttons to adjust the value to the
required setting.
• Press the Navigation button the save the current value, the value ceases flashing.
NOTE: The editor automatically exits after 5 minutes of inactivity to ensure security.
• Press and hold the Navigation button to exit the editor, the configuration icon is removed
from the display
Output Sources
1 Not Used
2 RESERVED
3 RESERVED
4 RESERVED
5 RESERVED
6 RESERVED
7 CAN ECU Data Fail CAN
8 CAN ECU Error CAN
9 CAN ECU Fail CAN
10 CAN ECU Power CAN
11 CAN ECU Stop CAN
12 RESERVED
13 Close Gen Output
14 Close Gen Output Pulse
15 Common Alarm
16 Common Shutdown
17 Common Warning
18 RESERVED
19 RESERVED
20 RESERVED
21 RESERVED
22 RESERVED
23 RESERVED
24 RESERVED
25 RESERVED
26 Energise to Stop
27 RESERVED
28 RESERVED
29 Fuel Relay
30 Gas Choke On MPU/Hz
31 Gas Ignition MPU/Hz
32 RESERVED
34 RESERVED
35 RESERVED
36 RESERVED
37 RESERVED
38 RESERVED
39 RESERVED
40 Open Gen Output
41 Open Gen Output Pulse
42 Plant Battery Over Voltage Warning
43 Plant Battery Under Voltage Warning
44 Preheat During Preheat Timer
45 Preheat Until End of Crank
46 Preheat Until End of Safety Timer
47 Preheat Until End of Warming Timer
48 Smoke Limiting
49 Start Relay
Input Source
0 User Configured
1 RESERVED Alarm Mute
2 RESERVED Alarm Reset
3 Alternative Configuration
4 Coolant Temperature Switch
5 Emergency Stop
6 External Panel Lock
7 RESERVED Generator Closed Auxiliary
8 RESERVED Lamp Test
9 Low Fuel Level Switch
10 Oil Pressure Switch
11 Remote Start Off Load
12 Remote Start On Load
13 Smoke Limiting
6.3.3 AC TOPOLOGY
AC System
Index Type Instrumentation
0 Single Phase 2 Wire L-N
1 2 Phase 3 Wire (L1 to L2 or L1 to L3) L-N x 2
2 3 Phase 4 Wire L-N x √3
3 3 Phase 3 Wire L-N
4 3 Phase 4 Wire (Delta) L-N x 2
Alarm Action
Index Action
0 Electrical Trip
1 Shutdown
2 Warning
Output Polarity
Index Polarity
0 Energise
1 De-Energise
7 COMMISSIONING
Before the system is started, it is recommended that the following checks are made:-
• The unit is adequately cooled and all the wiring to the module is of a standard and rating
compatible with the system. Check all mechanical parts are fitted correctly and that all electrical
connections (including earths) are sound.
• The unit DC supply is fused and connected to the battery and that it is of the correct polarity.
NOTE: If Emergency Stop feature is not required, link this input to the DC Negative or
disable the input. For further details of module configuration, refer to DSE Publication: 057-087
DSE3110 DSE Configuration Suite PC Software Manual.
• The Emergency Stop input is wired to an external normally closed switch connected to DC
negative.
• To check the start cycle operation, take appropriate measures to prevent the engine from starting
(disable the operation of the fuel solenoid). After a visual inspection to ensure it is safe to
proceed, connect the battery supply. Press the Manual/Start Mode button the unit start
sequence commences.
• The starter engages and operates for the pre-set crank period. After the starter motor has
attempted to start the engine for the pre-set number of attempts, the LCD displays
Fail to Start . Press the Stop/Reset Mode button to reset the unit.
• Restore the engine to operational status (reconnect the fuel solenoid). Press the Manual/Start
Mode button. This time the engine starts, and the starter motor disengages automatically. If
not then check that the engine is fully operational (fuel available, etc.) and that the fuel solenoid is
operating. The engine now runs up to operating speed. If not, and an alarm is present, check the
alarm condition for validity, then check input wiring. The engine continues to run for an indefinite
period. It is possible currently to view the engine and alternator parameters.
• Press the Auto Mode button, the engine runs for the pre-set cooling down period, then stop.
The generator stays in the standby mode. If not check that there is not a signal present on the
Remote Start input.
• Initiate an automatic start by supplying the remote start signal (if configured). The start sequence
commences, and the engine runs up to operational speed. Once the generator is available the
Close Gen output (if configured) activates. If not, check the wiring to the generator contactors.
Check the Warming Up timer has timed out.
• Remove the remote start signal. The return sequence begins. After the pre-set time, the generator
is unloaded. The generator then runs for the pre-set Cooling Down timer, then shutdown into its
standby mode.
• If, despite repeated checking of the connections between the controller and the customer’s
system, satisfactory operation cannot be achieved, then the customer is requested to the DSE
Technical Support Department
8 FAULT FINDING
NOTE: The below fault finding is provided as a guide check-list only. As the module can
be configured to provide a wide range of different features, always refer to the source of the
module configuration if in doubt.
8.1 STARTING
Check that the oil pressure switch or sensor is indicating low oil
pressure to the controller. Depending upon configuration, the set
does not start if oil pressure is not low.
Pre-heat inoperative Check wiring to engine heater plugs. Check battery supply. Check
battery supply is present on the Pre-heat output of module. Check
pre-heat configuration is correct.
Starter motor inoperative Check wiring to starter solenoid. Check battery supply. Check battery
supply is present on the Starter output of module. Ensure oil
pressure switch or sensor is indicating the “low oil pressure” state to
the controller.
8.2 LOADING
Symptom Possible Remedy
Engine runs but generator Check Warm up timer has timed out.
does not take load Ensure generator load inhibit signal is not present on the module
inputs.
Check connections to the switching device.
Incorrect reading on engine Check engine is operating correctly.
gauges
Check that sensor is compatible with the module and that the module
Fail To Stop when engine configuration is suited to the sensor.
is at rest
8.3 ALARMS
Symptom Possible Remedy
Low Oil Pressure operates Check engine oil pressure. Check oil pressure switch/sensor and
after engine has fired wiring. Check configured polarity (if applicable) is correct (i.e.
Normally Open or Normally Closed) or that sensor is compatible
with the module and is correctly configured.
High Coolant Temperature Check engine temperature. Check switch/sensor and wiring.
operates after engine has fired. Check configured polarity (if applicable) is correct (i.e. Normally
Open or Normally Closed) or that sensor is compatible with the
module.
Shutdown fault operates Check relevant switch and wiring of fault indicated on LCD
display. Check configuration of input.
Electrical Trip fault operates Check relevant switch and wiring of fault indicated on LCD
display. Check configuration of input.
Warning fault operates Check relevant switch and wiring of fault indicated on LCD
display. Check configuration of input.
CAN ECU Fault This indicates a fault condition detected by the engine ECU and
transmitted to the DSE controller.
CAN Data Fail Indicates failure of the CAN data link to the engine ECU.
Check all wiring and termination resistors (if required).
Incorrect reading on Engine Check engine is operating correctly. Check sensor and wiring
gauges paying attention to the wiring to terminal 10.
Fail To Stop when engine is Check that sensor is compatible with the module and that the
at rest module configuration is suited to the sensor.
8.4 COMMUNICATIONS
8.5 MISCELLANEOUS
10 WARRANTY
DSE provides limited warranty to the equipment purchaser at the point of sale. For full details of any
applicable warranty, refer to the original equipment supplier (OEM).
11 DISPOSAL
11.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT)
If electrical and electronic equipment is used, it must be stored, collected, treated, recycled
and disposed of WEEE separately from other waste.