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Instrument Panell PDF

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2000 Audi TT

2000-2004 ACCESSORIES & EQUIPMENT Instruments - TT

2000-2004 ACCESSORIES & EQUIPMENT

Instruments - TT

INSTRUMENT CLUSTER THROUGH M.Y. 2000 - VIN 8N_Y040000 AND


SOFTWARE VERSION D24
GENERAL INFORMATION

The instrument cluster contains an electronic speedometer, tachometer, liquid crystal (LCD) displays for
odometer, trip odometer, digital clock with date, as well as analog coolant temperature and fuel level gauges.
Control and warning lamps are situated within the speedometer and tachometer faces.

A "Driver's Information System" LCD is located between the tachometer and speedometer. Displayed
information includes an auto check system, outside air temperature, radio frequency and selectable trip
computer functions.

The auto check system integrated with the Driver's Information System monitors the brake system, coolant
temperature, fuel level, engine oil pressure, and displays the ambient temperature as a default.

The optional Navigation system display is also included in the Driver's Information System (where applicable).

ON BOARD DIAGNOSTIC (OBD), FUNCTION

The instrument cluster is controlled by a microprocessor and has extensive On Board Diagnostic (OBD)
capability. If malfunctions occur in any of the system components, corresponding DTCs are stored in the
Diagnostic Trouble Code (DTC) memory of the instrument cluster.

If OBD recognizes instrument cluster malfunctions related to the:

z odometer
z speedometer calibration

the trip odometer display will change to show "dEF."

In this case, replace speedometer. See INSTRUMENT CLUSTER, REMOVING AND INSTALLING .

Other malfunctions recognized by OBD will not cause the trip odometer display to change as described above.

Before performing any troubleshooting or inspection, always begin by checking for DTCs using the On Board
Diagnostic (OBD) program. DTCs stored in memory are retrieved/checked with VAG 1551 scan tool or VAS
5051 tester in mode "Self Diagnosis". See INSTRUMENT CLUSTER ON BOARD DIAGNOSTIC (OBD),
INITIATING (through m.y. 2000 - VIN 8N_Y040000 and software version D24).

Where applicable, also use VAS 5051 tester in mode "Guided Fault Finding"

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2000 Audi TT
2000-2004 ACCESSORIES & EQUIPMENT Instruments - TT

OBD program application notes. See OBD PROGRAM APPLICATION NOTES .

OBD PROGRAM APPLICATION NOTES

Always confirm vehicle VIN and instrument cluster software version as per section title above. Confirm
instrument cluster software version by initiating OBD program and reading information in display. See
INSTRUMENT CLUSTER ON BOARD DIAGNOSTIC (OBD), INITIATING (through m.y. 2000 - VIN
8N_Y040000 and software version D24).

In the event an instrument cluster was previously replaced in a vehicle with VIN up to 8N_Y040000, the
new/replacement cluster may contain software version D26 which contains certain Diagnostic Trouble Code
(DTC), Read Measuring Value Block and Adaptation information that is not specifically covered in this section.

Information on replacement instrument clusters with software version D26 are contained in section "Interment
cluster On Board Diagnostic (OBD) from VIN 8N_Y040001 and/or software versions D26 & D03 and on. See
INSTRUMENT CLUSTER ON BOARD DIAGNOSTIC (OBD) THROUGH M.Y. 2000 - VIN
8N_Y040001 AND/OR SOFTWARE VERSIONS D26 & D03 .

Message "dEF" on trip recorder display

If the control module in the instrument cluster detects a malfunction in its permanent memory, the letters "dEF"
will appear on the trip recorder display.

z If "dEF" appears on the display, replace the instrument cluster. See INSTRUMENT CLUSTER,
REMOVING AND INSTALLING .

Notes on replacing instrument cluster

z The instrument cluster must not be disassembled.


z If necessary, the instrument cluster can be replaced with an exchange unit (where applicable).
z Complete the damage report form and return it together with the malfunctioning instrument cluster.
z Malfunctioning units must always be returned in their original packing.
z Various input values must be adapted to replacement speedometer. See REPLACEMENT
INSTRUMENT CLUSTER INPUT VALUES, ADAPTING .

INSTRUMENT CLUSTER, REMOVING AND INSTALLING

CAUTION: Before beginning repairs on the electrical system:

z Obtain the anti-theft radio security code.


z Switch the ignition off.
z Disconnect the battery Ground (GND) strap.
z After reconnecting battery, re-code and check operation of anti-theft
radio. Also check operation of clock and power windows according
to Repair Manual and/or Owner's Manual.
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2000 Audi TT
2000-2004 ACCESSORIES & EQUIPMENT Instruments - TT

NOTE: z The instrument cluster must not be disassembled.


z It is not necessary to remove the steering wheel. For ease of illustration
the steering wheel is not shown in the following illustrations.
z Before replacing a malfunctioning instrument cluster, check DTC memory.
See DIAGNOSTIC TROUBLE CODE (DTC) MEMORY, CHECKING
(FUNCTION 02) (leave scan tool connected).
z Note odometer reading on malfunctioning instrument cluster (also
possible using OBD program function 08: "Read Measuring Value Block".
See READ MEASURING VALUE BLOCK (FUNCTION 08) ).
z Check and note existing Service Interval Display (SID) time and distance
remaining data on malfunctioning instrument cluster using OBD program
function 10: "Adaptation". See ADAPTATION (FUNCTION 10) .

Removing

z Use steering wheel adjuster to pull out and pivot steering wheel downwards as far as possible.
z Remove driver's storage compartment.

See DRIVER'S STORAGE COMPARTMENT, REMOVING .

z Loosen screws -1-.


z Pull out instrument cluster from the front.
z release cable ties on rear of instrument cluster.
z Release retainer catches on electrical connectors and disconnect from rear of instrument cluster.

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Fig. 1: Loosening Screws & Removing Instrument Cluster


Courtesy of AUDI OF AMERICA, INC.

Installing

z Connect electrical connectors and secure wiring harness in clip -arrow- on back of instrument cluster.

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2000-2004 ACCESSORIES & EQUIPMENT Instruments - TT

Fig. 2: Connecting Electrical Connectors And Securing Wiring Harness In Clip On Back Of
Instrument Cluster
Courtesy of AUDI OF AMERICA, INC.

z Remaining installation is performed in reverse order of removal.


z After installing, check operation.

If operation check is OK:

z Adapt instrument cluster input values using OBD program function 10: "Adaptation". See
REPLACEMENT INSTRUMENT CLUSTER INPUT VALUES, ADAPTING .

MULTI-PIN CONNECTORS AT INSTRUMENT CLUSTER

NOTE: All indicator/warning lamps on are Light Emitting Diodes (LED). If one fails, the
entire instrument cluster must be replaced.

A. Multi-pin connector for basic functions 32-pin, blue


B. Multi-pin connector for additional functions 32-pin, green
C. Multi-pin connector for multi-function display 32-pin, grey
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D. Vacant

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2000-2004 ACCESSORIES & EQUIPMENT Instruments - TT

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Fig. 3: Identifying Multi-Pin Connectors Location At Instrument Cluster


Courtesy of AUDI OF AMERICA, INC.

TERMINAL ASSIGNMENTS AT MULTI-PIN CONNECTORS

Multi-pin connector for basic functions, 32-pin, blue

NOTE: The following list refers to Fig. 4 .

1. Terminal 15
2. Brake pad wear indicator
3. Speedometer output 1
4. Vacant
5. Fuel gauge sender
6. Fuel tank warning (OBD 2)
7. Terminal 31 (sensor)
8. Coolant temperature
9. Terminal 31 (load)
10. Oil pressure 2 (high)
11. Engine speed signal
12. Air conditioner shut-off
13. Electronic Power Control (EPC)
14. Convertible top
15. Terminal 58d
16. Vacant
17. High beams
18. Left turn signal
19. Vacant
20. Terminal 58s
21. Door contact, driver's side
22. Coolant level low
23. Terminal 30
24. Terminal 31 (load)
25. Fuel consumption signal
26. Right-hand parking light
27. Left-hand parking light
28. Speedometer input
29. Brake fluid level
30. S-contact
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2000-2004 ACCESSORIES & EQUIPMENT Instruments - TT

31. Speedometer output 2


32. ESP / ASR (traction control)

Fig. 4: Identifying Multi-Pin Connector For Basic Functions, 32-Pin, Blue (Through M.Y. 2000 -
VIN 8N_Y040000 And Software Version D24)
Courtesy of AUDI OF AMERICA, INC.

Multi-pin connector for additional functions, 32-pin, green

NOTE: The following list refers to Fig. 5 .

1. Vacant
2. Transponder 1
3. Vacant
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4. Vacant
5. W-wire
6. Signal from central locking for detecting "door open"
7. Right turn signal
8. Vacant
9. Vacant
10. Airbag (inverted)
11. Standing time output
12. Terminal 61
13. Parking brake
14. Engine check
15. Oil level / oil temperature
16. Vacant
17. Transponder 2
18. CAN high speed (engine systems)
19. CAN high speed
20. CAN high speed
21. ABS monitor
22. CAN low speed (convenience systems)
23. CAN low speed
24. CAN low speed
25. Hood switch
26. Vacant
27. Belt buckle
28. K-wire
29. Outside temperature input
30. Terminal 58de (external dimmer potentiometer)
31. Gear selector display
32. Vacant

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2000 Audi TT
2000-2004 ACCESSORIES & EQUIPMENT Instruments - TT

Fig. 5: Identifying Multi-Pin Connector For Additional Functions, 32-Pin, Green (Through M.Y.
2000 - VIN 8N_Y040000 And Software Version D24)
Courtesy of AUDI OF AMERICA, INC.

Multi-pin connector for multi-function display 32-pin, grey

NOTE: The following list refers to Fig. 6 .

1- Menu selector switch (menu)


2- Menu selector switch (output A)
3- Menu selector switch (output B)
4- Menu selector switch (enter)
5- CAN low speed (display)
6- CAN low speed
7- CAN low speed
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8-10 Vacant
11- Enable signal
12- Clock signal
13- Data signal
14- Brake lights
15- Washer fluid low
16- Backup lights / low-beam headlights
17- On-board computer, left
18- On-board computer, right
19- On-board computer, reset
20- Remote-control radio input, auxiliary heater
21- Summer/winter switch-over
22- Auxiliary heater on
23- Switch selector, navigation
24- Switch selector, navigation
25- Switch selector, telematic (traffic guidance systems)
26-32 Vacant

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Fig. 6: Identifying Multi-Pin Connector For Multi-Function Display 32-Pin, Grey (Through M.Y.
2000 - VIN 8N_Y040000 And Software Version D24)
Courtesy of AUDI OF AMERICA, INC.

SPEEDOMETER VEHICLE SPEED SENSOR (VSS) -G22-, CHECKING

If the speedometer is inoperative:

z Check for speedometer vehicle speed sensor signal input to instrument cluster as follows:
{ Connect VAG 1551 scan tool. See VAG 1551 SCAN TOOL (ST), VAS 5051 VEHICLE
DIAGNOSTIC TESTING AND INFORMATION SYSTEM, CONNECTING AND
SELECTING FUNCTIONS .
{ Select "Read Measuring Value Block" function 08. See READ MEASURING VALUE BLOCK
(FUNCTION 08) .
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{ Select channel 001 and carry out road test.

WARNING: z When taking test readings while the vehicle is moving, VAG 1551
Scan Tool must always be secured to the rear seat and operated
from this position.
z DO NOT USE VAS 5051 during a road test.

If the speedometer vehicle speed sensor signal is indicated on the VAG 1551 Scan Tool display, the instrument
cluster is malfunctioning and must be replaced.

If the speedometer vehicle speed sensor signal is NOT displayed on the VAG 1551 Scan Tool display, the
signal must be checked at the multi-pin terminal on the rear of the instrument cluster as follows:

z Remove instrument cluster. See INSTRUMENT CLUSTER, REMOVING AND INSTALLING .


z Connect test box VAG 1598 to blue 32-pin connector using adapter cable VAG 1598/25.
z Perform an acoustic continuity test of wire and sensor using VAG1526 multimeter between socket 28 and
socket 9 (load Ground)
z Switch ignition off.

NOTE: For the Audi TT, the vehicle speed signal is generated by a hall effect sensor.
Therefore, there must be battery voltage (about 12V) at the speedometer Vehicle
Speed Sensor (VSS) -G22- during test.

Test:

Signal of continuity tester must switch off and on repeatedly while vehicle is rolled back and forth
approximately 1 meter (1 yard).

If test is not OK:

z Check wiring connection to speedometer vehicle speed sensor using applicable wiring diagram.

If test is OK:

z Replace speedometer vehicle speed sensor.

SIGNAL FROM FUEL GAUGE SENDER -G, TESTING

If the fuel gauge in the instrument cluster is not working properly, check whether the signal generated by the
fuel level sender is being received by the instrument cluster.

z Connect VAG 1551 scan tool. See VAG 1551 SCAN TOOL (ST), VAS 5051 VEHICLE
DIAGNOSTIC TESTING AND INFORMATION SYSTEM, CONNECTING AND SELECTING
FUNCTIONS .
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z Select "Read Measuring Value Block" function 08. See READ MEASURING VALUE BLOCK
(FUNCTION 08) .
z Select display group 002.

If the fuel level is displayed on scan tool VAG 1551, this means that the instrument cluster is
malfunctioning and must be replaced.

z Removing instrument cluster. See INSTRUMENT CLUSTER, REMOVING AND INSTALLING .

If the fuel level is not displayed on scan tool VAG 1551, test the signal at the multi-pin connector on the
instrument cluster.

z Connect test box VAG 1598 to the blue 32-pin connector using adapter VAG 1598/25.
z Use multimeter VAG 1526 to measure the resistance between contacts 5 and 7 (sensor Ground).

Specifications:

Fuel tank empty:

approx. 54 ohm (front-wheel drive)


approx. 59 ohm (all-wheel drive)

Fuel tank full:

approx. 290 ohm (front-wheel drive)


approx. 282 ohm (all-wheel drive)
z If the values do not match the specifications, test wiring between instrument cluster and fuel gauge sender
-G (front-wheel drive / all-wheel drive) or -G169- (all-wheel drive) using wiring diagram.

See appropriate System Wiring Diagram article.

z If there are no open circuits or short circuits, check fuel gauge sender -G (front-wheel drive / all-wheel
drive) or -G169- (all-wheel drive).
z Check sender for fuel gauge.

See SENDER FOR FUEL GAUGE -G-, CHECKING .

z If the value obtained matches the specification, the malfunction is in the instrument cluster; replace the
instrument cluster. See INSTRUMENT CLUSTER, REMOVING AND INSTALLING .

FUEL CONSUMPTION SIGNAL, TESTING

Special tools and equipment

z VAG1526 multimeter
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z VAG1598 test box with VAG1598/25 adapter


z VAG1594 connector test kit
z Test box for relevant Engine Control Module (ECM)

Scan Tool (ST) and test equipment safety precautions

WARNING: z Due to weight, size and need for manual operation of test
instruments while vehicle is driven on public roads, instrument must
be used only with a Driver operating the vehicle and an Instrument
Operator operating the test equipment.
z Do not use Instrument with Driver only. Always use two persons to
conduct test.
z Do not place Instrument on lap of Driver or front seat passenger
because emergency stop may dislodge Instrument and cause airbag
deployment with risk of injury to Instrument Operator.

WARNING: Use of Instrument in Audi TT Coupe:

z Place Instrument in rear seating area and secure by available safety


belt.
z Instrument Operator must be seated in the other rear seating
position, after sliding front passenger seat and moving the seat back
as far forward as possible. Do not activate the seat back release
lever.
z Instrument Operator must wear safety belt.

Use of Instrument in Audi TT Roadster:

z Use only Instrument VAG 1551 Scan Tool (ST). DO NOT USE VAS
5051.
z Before test, deactivate passenger's airbag using key operated
switch in glove compartment.
z Instrument Operator must be seated on passenger seat with safety
belt worn.
z Place Instrument in foot well in front of passenger seat in a manner
allowing the Operator to use the Instrument in a safe manner.
z After completion of test, re-activate front passenger airbag.

CAUTION: To prevent damage to electronic and electrical components, note the


following:

z Always switch off the ignition before connecting or disconnecting


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test instruments.
z During some of the tests the control module may identify and record
DTCs. The Diagnostic Trouble Code (DTC) memory should therefore
be checked and (if necessary) erased after completing the tests and
any repair work that may be required.

Testing

z Start engine and perform road test. Observe consumption display in instrument cluster

What is indicated in consumption display?

1. Always 0.0 L/100 km


z Signal wire may have a short circuit to Ground

{ Switch ignition off.

{ Connect relevant test box to Engine Control Module (ECM).

See appropriate Multiport Fuel Injection article.

{ Remove instrument cluster and disconnect blue 32-pin connector from instrument cluster. See
INSTRUMENT CLUSTER, REMOVING AND INSTALLING .
{ Connect VAG1598 test box to blue 32-pin connector using VAG1598/25 adapter.
{ Connect (+) test lead to VAG1598/25 socket 25 using VAG1526 multimeter.
{ Connect (-) test lead to relevant test box of Engine Control Module (ECM) and the related
consumption signal socket of the ECM.
{ Perform resistance measurement.

Specification: display < 2 Ohm

{ Connect (+) test lead to relevant test box of Engine Control Module (ECM) using VAG1526
multimeter.
{ Connect (-) test lead to Ground.
{ Perform resistance measurement.

Specification: display < 9 MOhm

If specified value is not obtained, wiring connection is OK.


{

2. Always 51 L/100 km
z Signal wire may have an open circuit

{ Switch ignition off.

{ Connect test box to Engine Control Module (ECM).

See appropriate Multiport Fuel Injection article.


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{ Remove instrument cluster and disconnect blue 32-pin connector from instrument cluster. See
INSTRUMENT CLUSTER, REMOVING AND INSTALLING .
{ Connect VAG1598 test box to blue 32-pin connector using VAG1598/25 adapter.
{ Connect (+) test lead to VAG1598/25 socket 25 using VAG1526 multimeter.
{ Connect (-) test lead to relevant test box of Engine Control Module (ECM) and the related
consumption signal socket of the ECM.
{ Perform resistance measurement.

Specification: display < 2 Ohm

{ Connect (+) test lead to relevant test box of Engine Control Module (ECM) using VAG1526
multimeter.
{ Connect (-) test lead to Ground.
{ Perform resistance measurement.

Specification: display < 9 MOhm

If specified value is not obtained, wiring connection is OK.


{

3. Consumption gauge indication is illogical or constantly varying consumption value


z Consumption gauge indication does not match actual fuel consumption.

{ Perform adaptation of fuel consumption gauge.

COOLANT TEMPERATURE SENDER, TESTING

If the coolant temperature gauge in the instrument cluster is not working properly, check whether the coolant
temperature sender signal is being received by the instrument cluster.

z Connect VAG 1551 scan tool. See VAG 1551 SCAN TOOL (ST), VAS 5051 VEHICLE
DIAGNOSTIC TESTING AND INFORMATION SYSTEM, CONNECTING AND SELECTING
FUNCTIONS .
z Select "Read Measuring Value Block" function 08. See READ MEASURING VALUE BLOCK
(FUNCTION 08) .
z Select Display Group 003.

If the coolant temperature is displayed on scan tool VAG 1551, this means that the instrument cluster is
malfunctioning and must be replaced.

z Removing instrument cluster. See INSTRUMENT CLUSTER, REMOVING AND INSTALLING .

If the coolant temperature is not displayed on scan tool VAG 1551, test the signal at the multi-pin connector on
the instrument cluster.

z Connect test box VAG 1598 to the blue 32-pin connector using adapter VAG 1598/25.

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z Use multimeter VAG 1526 to measure resistance between contacts 8 and 9 (load Ground).

Specifications:

z Coolant temperature 90 °C: approx. 110 Ohm


z Coolant temperature 120 °C: approx. 50 Ohm

z If values do not match specifications, test wiring between instrument cluster and coolant temperature
sender using wiring diagram.

See appropriate System Wiring Diagram article.

z If there are no open circuits or short circuits, replace the coolant temperature sender.

INSTRUMENT CLUSTER FROM M.Y. 2000 - VIN 8N_Y040001 AND/OR


SOFTWARE VERSIONS D26 & D03
GENERAL INFORMATION

The instrument cluster contains an electronic speedometer, tachometer, liquid crystal (LCD) displays for
odometer, trip odometer, digital clock with date, as well as analog coolant temperature and fuel level gauges.
Control and warning lamps are situated within the speedometer and tachometer faces.

A "Driver's Information System" LCD is located between the tachometer and speedometer. Displayed
information includes an auto check system, outside air temperature, radio frequency and selectable trip
computer functions.

The auto check system integrated with the Driver's Information System monitors the brake system, coolant
temperature, fuel level, engine oil pressure, and displays the ambient temperature as a default.

The optional Navigation system display is also included in the Driver's Information System (where applicable).

ON BOARD DIAGNOSTIC (OBD), FUNCTION

The instrument cluster is controlled by a microprocessor and has extensive On Board Diagnostic (OBD)
capability. If malfunctions occur in any of the system components, corresponding DTCs are stored in the
Diagnostic Trouble Code (DTC) memory of the instrument cluster.

If OBD recognizes instrument cluster malfunctions related to the:

z odometer
z speedometer calibration

the trip odometer display will change to show "dEF."

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In this case, replace speedometer. See INSTRUMENT CLUSTER, REMOVING AND INSTALLING .

Other malfunctions recognized by OBD will not cause the trip odometer display to change as described above.

Before performing any troubleshooting or inspection, always begin by checking for DTCs using the On Board
Diagnostic (OBD) program. DTCs stored in memory are retrieved/checked with VAG 1551 scan tool or VAS
5051 tester in mode "Self Diagnosis". See INSTRUMENT CLUSTER ON BOARD DIAGNOSTIC (OBD),
INITIATING (through m.y. 2000 - VIN 8N_Y040001 and/or software versions D26 & D03).

Where applicable, also use VAS 5051 tester in mode "Guided Fault Finding"

See OBD PROGRAM APPLICATION NOTES .

OBD PROGRAM APPLICATION NOTES

Through m.y. 2000 - VIN 8N_Y0400001

Always confirm vehicle VIN and instrument cluster software version as per section title above. Confirm
instrument cluster software version by initiating OBD program and reading information in display. See
INSTRUMENT CLUSTER ON BOARD DIAGNOSTIC (OBD), INITIATING .

Information in this section also applies to replacement instrument clusters with software version D26 installed
in vehicles through VIN 8N_Y040000.

Vehicles from start of production through VIN 8N_Y040000 contain instrument clusters with software versions
through D24 have limited Diagnostic Trouble Code (DTC), Read Measuring Value Block and Adaptation
information not specifically covered in this section.

Information on clusters on vehicles up to VIN 8N_Y040000 with software versions through D24 are contained
in section "Instrument cluster On Board Diagnostic (OBD) through VIN 8N_Y040000 and software versions
D24". See INSTRUMENT CLUSTER ON BOARD DIAGNOSTIC (OBD) THROUGH M.Y. 2000 - VIN
8N_Y040000 AND SOFTWARE VERSION D24 .

From m.y. 2001

OBD program information for instrument clusters from m.y. 2001. See INSTRUMENT CLUSTER ON
BOARD DIAGNOSTIC (OBD) M.Y. 2001 .

Message "dEF" on trip recorder display

If the control module in the instrument cluster detects a malfunction in its permanent memory, the letters "dEF"
will appear on the trip recorder display.

z If "dEF" appears on the display, replace the instrument cluster. See INSTRUMENT CLUSTER,
REMOVING AND INSTALLING .

Notes on replacing instrument cluster


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z The instrument cluster must not be disassembled.


z If necessary, the instrument cluster can be replaced with an exchange unit (where applicable).
z Complete the damage report form and return it together with the malfunctioning instrument cluster.
z Malfunctioning units must always be returned in their original packing.
z Various input values must be adapted to replacement speedometer. See REPLACEMENT
INSTRUMENT CLUSTER INPUT VALUES, ADAPTING (instrument panels through m.y. 2000,
software version D24), or ODOMETER, ADAPTATION (instrument panels through m.y. 2000,
software versions D26 & D03).

INSTRUMENT CLUSTER, REMOVING AND INSTALLING

CAUTION: Before beginning repairs on the electrical system:

z Obtain the anti-theft radio security code.


z Switch the ignition off.
z Disconnect the battery Ground (GND) strap.
z After reconnecting battery, re-code and check operation of anti-theft
radio. Also check operation of clock and power windows according
to Repair Manual and/or Owner's Manual.

NOTE: z The instrument cluster must not be disassembled.


z It is not necessary to remove the steering wheel. For ease of illustration
the steering wheel is not shown in the following illustrations.
z Before replacing a malfunctioning instrument cluster, check DTC memory.
See DIAGNOSTIC TROUBLE CODE (DTC) MEMORY, CHECKING
(FUNCTION 02) (leave scan tool connected).
z Note odometer reading on malfunctioning instrument cluster (Also
possible using OBD program function 08: "Read Measuring Value Block".
See READ MEASURING VALUE BLOCK (FUNCTION 08) ).
z Check and note existing Service Interval Display (SID) time and distance
remaining data on malfunctioning instrument cluster using OBD program
function 10: "Adaptation". See ADAPTATION (FUNCTION 10) .

Removing

z Use steering wheel adjuster to pull out and pivot steering wheel downwards as far as possible.
z Remove driver's storage compartment.

See DRIVER'S STORAGE COMPARTMENT, REMOVING .

z Loosen screws -1-.


z Pull out instrument cluster from the front.
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Fig. 7: Loosening Screws & Removing Instrument Cluster


Courtesy of AUDI OF AMERICA, INC.

z release cable ties on rear of instrument cluster.


z Release retainer catches on electrical connectors and disconnect from rear of instrument cluster.

Installing

z Connect electrical connectors and secure wiring harness in clip -arrow- on back of instrument cluster.

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Fig. 8: Securing Wiring Harness In Clip On Back Of Instrument Cluster


Courtesy of AUDI OF AMERICA, INC.

z Remaining installation is performed in reverse order of removal.


z After installing, check operation.

If operation check is OK:

Through m.y. 2000 - VIN 8N_Y0400001

z Adapt instrument cluster input values using OBD program function 10: "Adaptation". See
REPLACEMENT INSTRUMENT CLUSTER INPUT VALUES, ADAPTING (instrument panels
through m.y. 2000, software version D24), or ADAPTATION (FUNCTION 10) (instrument panels
through m.y. 2000, software versions D26 & D03).

From m.y. 2001

z Adapt instrument cluster input values using VAS 5051 Vehicle Diagnostic Testing and Information
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2000-2004 ACCESSORIES & EQUIPMENT Instruments - TT

System in mode "Guided Fault Finding".

MULTI-PIN CONNECTORS AT INSTRUMENT CLUSTER

NOTE: All indicator/warning lamps on are Light Emitting Diodes (LED). If one fails, the
entire instrument cluster must be replaced.

A. Multi-pin connector for basic functions 32-pin, blue


B. Multi-pin connector for additional functions 32-pin, green
C. Multi-pin connector for multi-function display 32-pin, grey
D. Vacant

Fig. 9: Identifying Multi-Pin Connectors Location At Instrument Cluster


Courtesy of AUDI OF AMERICA, INC.

TERMINAL ASSIGNMENTS AT MULTI-PIN CONNECTORS

Multi-pin connector for basic functions, 32-pin, blue


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2000 Audi TT
2000-2004 ACCESSORIES & EQUIPMENT Instruments - TT

NOTE: The following list refers to Fig. 10 .

1. Terminal 15
2. Brake pad wear indicator
3. Speedometer output 1
4. Vacant
5. Fuel gauge sender
6. Fuel tank warning (OBD 2)
7. Terminal 31 (sensor)
8. Coolant temperature
9. Terminal 31 (load)
10. Oil pressure 2 (high)
11. Engine speed signal
12. Air conditioner shut-off
13. Electronic Power Control (EPC)
14. Convertible top
15. Terminal 58d
16. Vacant
17. High beams
18. Left turn signal
19. Vacant
20. Terminal 58s
21. Door contact, driver's side
22. Coolant level low
23. Terminal 30
24. Terminal 31 (load)
25. Fuel consumption signal
26. Right-hand parking light
27. Left-hand parking light
28. Speedometer input
29. Brake fluid level
30. S-contact
31. Speedometer output 2
32. ESP / ASR (traction control)

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2000-2004 ACCESSORIES & EQUIPMENT Instruments - TT

Fig. 10: Identifying Multi-Pin Connector For Basic Functions, 32-Pin, Blue (From M.Y. 2000 - VIN
8N_Y040001 And/Or Software Versions D26 & D03)
Courtesy of AUDI OF AMERICA, INC.

Multi-pin connector for additional functions, 32-pin, green

NOTE: The following list refers to Fig. 11 .

1. Vacant
2. Transponder 1
3. Vacant
4. Vacant
5. W-wire
6. Signal from central locking for detecting "door open"
7. Right turn signal
8. Vacant
9. Vacant
10. Airbag (inverted)
11. Vacant
12. Terminal 61
13. Parking brake
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2000-2004 ACCESSORIES & EQUIPMENT Instruments - TT

14. Engine check


15. Oil level / oil temperature
16. Vacant
17. Transponder 2
18. CAN high speed (engine systems)
19. CAN high speed
20. CAN high speed
21. ABS monitor
22. CAN low speed (convenience systems)
23. CAN low speed
24. CAN low speed
25. Hood switch
26. Vacant
27. Belt buckle
28. K-wire
29. Outside temperature input
30. Terminal 58de (external dimmer potentiometer)
31. Gear selector display
32. Automatic headlight level control

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2000 Audi TT
2000-2004 ACCESSORIES & EQUIPMENT Instruments - TT

Fig. 11: Identifying Multi-Pin Connector For Additional Functions, 32-Pin, Green (From M.Y.
2000 - VIN 8N_Y040001 And/Or Software Versions D26 & D03)
Courtesy of AUDI OF AMERICA, INC.

Multi-pin connector for multi-function display 32-pin, grey

NOTE: The following list refers to Fig. 12 .

1 - Menu selector switch (menu)


2 - Menu selector switch (output A)
3 - Menu selector switch (output B)
4 - Menu selector switch (enter)
5 - CAN low speed (display)
6 - CAN low speed
7 - CAN low speed
8-10 Vacant
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2000-2004 ACCESSORIES & EQUIPMENT Instruments - TT

11 - Enable signal
12 - Clock signal
13 - Data signal
14 - Brake lights
15 - Washer fluid low
16 - Backup lights / low-beam headlights
17 - On-board computer, left
18 - On-board computer, right
19 - On-board computer, reset
20 - Remote-control radio input, auxiliary heater
21 - Summer/winter switch-over
22 - Auxiliary heater on
23 - Switch selector, navigation
24 - Switch selector, navigation
25 - Switch selector, telematic (traffic guidance systems)
26-32 Vacant

Fig. 12: Identifying Multi-Pin Connector For Multi-Function Display 32-Pin, Grey (From M.Y.
2000 - VIN 8N_Y040001 And/Or Software Versions D26 & D03)
Courtesy of AUDI OF AMERICA, INC.

SPEEDOMETER VEHICLE SPEED SENSOR (VSS) -G22-, CHECKING

If the speedometer is inoperative:

z Check for speedometer vehicle speed sensor signal input at instrument cluster as follows.
{ Connect VAG 1551 scan tool. See VAG 1551 SCAN TOOL (ST), VAS 5051 VEHICLE
DIAGNOSTIC TESTING AND INFORMATION SYSTEM, CONNECTING AND
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2000-2004 ACCESSORIES & EQUIPMENT Instruments - TT

SELECTING FUNCTIONS .
{ Select "Read Measuring Value Block" function 08. See READ MEASURING VALUE BLOCK
(FUNCTION 08) .
{ Select channel 001 and carry out road test.

WARNING: z When taking test readings while the vehicle is moving, VAG 1551
Scan Tool must always be secured to the rear seat and operated
from this position.
z DO NOT USE VAS 5051 during a road test.

If the speedometer vehicle speed sensor signal is indicated on the VAG 1551 Scan Tool display, the instrument
cluster is faulty and must be replaced.

If the speedometer vehicle speed sensor signal is NOT displayed on the VAG 1551 Scan Tool display, the
signal must be checked at the multi-pin terminal on the rear of the instrument cluster as follows:

z Remove instrument cluster. See INSTRUMENT CLUSTER, REMOVING AND INSTALLING .


z Connect test box VAG 1598 to blue 32-pin connector using adapter cable VAG 1598/25.
z Perform an acoustic continuity test of wire and sensor using VAG1526 multimeter between socket 28 and
socket 9 (load Ground)
z Switch ignition off.

NOTE: For the Audi TT, the vehicle speed signal is generated by a hall effect sensor.
Therefore, there must be battery voltage (about 12V) at the speedometer Vehicle
Speed Sensor (VSS) -G22- during test.

Test:

Signal of continuity tester must switch off and on repeatedly while vehicle is rolled back and forth
approximately 1 meter (1 yard).

If test is not OK:

z Check wiring connection to speedometer vehicle speed sensor using applicable wiring diagram.

If test is OK:

z Replace speedometer vehicle speed sensor.

SIGNAL FROM FUEL GAUGE SENDER -G, TESTING

If the fuel gauge in the instrument cluster is not working properly, check whether the signal generated by the
fuel level sender is being received by the instrument cluster.

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2000-2004 ACCESSORIES & EQUIPMENT Instruments - TT

z Connect VAG 1551 scan tool. See VAG 1551 SCAN TOOL (ST), VAS 5051 VEHICLE
DIAGNOSTIC TESTING AND INFORMATION SYSTEM, CONNECTING AND SELECTING
FUNCTIONS .
z Select "Read Measuring Value Block" function 08. See READ MEASURING VALUE BLOCK
(FUNCTION 08) .
z Select display group 002.

If the fuel level is displayed on scan tool VAG 1551, this means that the instrument cluster is
malfunctioning and must be replaced.

z Removing instrument cluster. See INSTRUMENT CLUSTER, REMOVING AND INSTALLING .

If the fuel level is not displayed on scan tool VAG 1551, test the signal at the multi-pin connector on the
instrument cluster.

z Connect test box VAG 1598 to the blue 32-pin connector using adapter VAG 1598/25.
z Use multimeter VAG 1526 to measure the resistance between contacts 5 and 7 (sensor Ground).

Specifications:

Fuel tank empty:

approx. 54 ohm (front-wheel drive)


approx. 59 ohm (all-wheel drive)

Fuel tank full:

approx. 290 ohm (front-wheel drive)


approx. 282 ohm (all-wheel drive)

z If the values do not match the specifications, test wiring between instrument cluster and fuel gauge sender
-G (front-wheel drive / all-wheel drive) or -G169- (all-wheel drive) using wiring diagram.

See appropriate System Wiring Diagram article.

z If there are no open circuits or short circuits, check fuel gauge sender -G (front-wheel drive / all-wheel
drive) or -G169- (all-wheel drive).
z Check sender for fuel gauge.

See SENDER FOR FUEL GAUGE -G-, CHECKING .

z If the value obtained matches the specification, the malfunction is in the instrument cluster; replace the
instrument cluster. See INSTRUMENT CLUSTER, REMOVING AND INSTALLING .

FUEL CONSUMPTION SIGNAL, TESTING


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2000-2004 ACCESSORIES & EQUIPMENT Instruments - TT

Special tools and equipment

z VAG1526 multimeter
z VAG1598 test box with VAG1598/25 adapter
z VAG1594 connector test kit
z Test box for relevant Engine Control Module (ECM)

Scan Tool (ST) and test equipment safety precautions

WARNING: z Due to weight, size and need for manual operation of test
instruments while vehicle is driven on public roads, instrument must
be used only with a Driver operating the vehicle and an Instrument
Operator operating the test equipment.
z Do not use Instrument with Driver only. Always use two persons to
conduct test.
z Do not place Instrument on lap of Driver or front seat passenger
because emergency stop may dislodge Instrument and cause airbag
deployment with risk of injury to Instrument Operator.

WARNING: Use of Instrument in Audi TT Coupe:

z Place Instrument in rear seating area and secure by available safety


belt.
z Instrument Operator must be seated in the other rear seating
position, after sliding front passenger seat and moving the seat back
as far forward as possible. Do not activate the seat back release
lever.
z Instrument Operator must wear safety belt.

Use of Instrument in Audi TT Roadster:

z Use only Instrument VAG 1551 Scan Tool (ST). DO NOT USE VAS
5051.
z Before test, deactivate passenger's airbag using key operated
switch in glove compartment.
z Instrument Operator must be seated on passenger seat with safety
belt worn.
z Place Instrument in foot well in front of passenger seat in a manner
allowing the Operator to use the Instrument in a safe manner.
z After completion of test, re-activate front passenger airbag.

CAUTION: To prevent damage to electronic and electrical components, note the


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2000-2004 ACCESSORIES & EQUIPMENT Instruments - TT

following:

z Always switch off the ignition before connecting or disconnecting


test instruments
z During some of the tests the control module may identify and record
DTCs. The Diagnostic Trouble Code (DTC) memory should therefore
be checked and (if necessary) erased after completing the tests and
any repair work that may be required.

Testing

z Start engine and perform road test. Observe consumption display in instrument cluster

What is indicated in consumption display?

1. Always 0.0 L/100 km


z Signal wire may have a short circuit to Ground

{ Switch ignition off.

{ Connect relevant test box to Engine Control Module (ECM).

See appropriate Multiport Fuel Injection article.

{ Remove instrument cluster, and disconnect blue 32-pin connector from instrument cluster. See
INSTRUMENT CLUSTER, REMOVING AND INSTALLING .
{ Connect VAG1598 test box to blue 32-pin connector using VAG1598/25 adapter.
{ Connect (+) test lead to VAG1598/25 socket 25 using VAG1526 multimeter.
{ Connect (-) test lead to relevant test box of Engine Control Module (ECM) and the related
consumption signal socket of the ECM.
{ Perform resistance measurement.

Specification: display < 2 Ohm

{ Connect (+) test lead to relevant test box of Engine Control Module (ECM) using VAG1526
multimeter.
{ Connect (-) test lead to Ground.
{ Perform resistance measurement.

Specification: display < 9 MOhm

If specified value is not obtained, wiring connection is OK.


{

2. Always 51 L/100 km
z Signal wire may have an open circuit

{ Switch ignition off.

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2000-2004 ACCESSORIES & EQUIPMENT Instruments - TT

{ Connect test box to Engine Control Module (ECM).

See appropriate Multiport Fuel Injection article.

{ Remove instrument cluster, and disconnect blue 32-pin connector from instrument cluster. See
INSTRUMENT CLUSTER, REMOVING AND INSTALLING .
{ Connect VAG1598 test box to blue 32-pin connector using VAG1598/25 adapter.
{ Connect (+) test lead to VAG1598/25 socket 25 using VAG1526 multimeter.
{ Connect (-) test lead to relevant test box of Engine Control Module (ECM) and the related
consumption signal socket of the ECM.
{ Perform resistance measurement.

Specification: display < 2 Ohm

{ Connect (+) test lead to relevant test box of Engine Control Module (ECM) using VAG1526
multimeter.
{ Connect (-) test lead to Ground.
{ Perform resistance measurement.

Specification: display < 9 MOhm

If specified value is not obtained, wiring connection is OK.


{

3. Consumption gauge indication is illogical or constantly varying consumption value


z Consumption gauge indication does not match actual fuel consumption.

{ Perform adaptation of fuel consumption gauge.

COOLANT TEMPERATURE SENDER, TESTING

If the coolant temperature gauge in the instrument cluster is not working properly, check whether the signal
from the coolant temperature sender is being received by the instrument cluster.

z Connect VAG 1551 scan tool. See VAG 1551 SCAN TOOL (ST), VAS 5051 VEHICLE
DIAGNOSTIC TESTING AND INFORMATION SYSTEM, CONNECTING AND SELECTING
FUNCTIONS .
z Select "Read Measuring Value Block" function 08. See READ MEASURING VALUE BLOCK
(FUNCTION 08) .
z Select Display Group 003.

If the coolant temperature is displayed on scan tool VAG 1551, this means that the instrument cluster is
malfunctioning and must be replaced.

z Removing instrument cluster. See INSTRUMENT CLUSTER, REMOVING AND INSTALLING .

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2000-2004 ACCESSORIES & EQUIPMENT Instruments - TT

If the coolant temperature is not displayed on scan tool VAG 1551, test the signal at the multi-pin connector on
the instrument cluster.

z Connect test box VAG 1598 to the blue 32-pin connector using adapter VAG 1598/25.
z Use multimeter VAG 1526 to measure resistance between contacts 8 and 9 (load Ground).

Specifications:

z Coolant temperature 90 °C: approx. 110 Ohm


z Coolant temperature 120 °C: approx. 50 Ohm

z If values do not match specifications, test wiring between instrument cluster and coolant temperature
sender using wiring diagram.

See appropriate System Wiring Diagram article.

z If there are no open circuits or short circuits, replace the coolant temperature sender.

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