Equotip 540 - Operating - Instruction PDF

Operating Instructions
60 Year s of IIn
nnovation Swiss Precision since 1954
6.2 Upload PDF-Files from an USB-stick ........................................ 35
Table of Contents
7. System ..................................................................... 36
1. Safety and Liability .................................................. 4 7.1 Features ............................................................................................ 36
1.1 General Information........................................................................... 4
7.2 Probes ............................................................................................... 37
1.2 Liability .............................................................................................. 4
7.3 Hardware .......................................................................................... 37
1.3 Safety Instructions ............................................................................ 4
7.4 Date & Time .................................................................................... 37
1.4 Correct Usage.................................................................................... 4
7.5 Language.......................................................................................... 37
1.5 Optimizing Performance of the Battery System .......................... 4
7.6 Device information ........................................................................ 37
2. Getting Started ......................................................... 5 8. Maintenance and Support ...................................... 38
2.1 Installation ......................................................................................... 5
8.1 Maintenance..................................................................................... 38
2.2 Main Menu ........................................................................................ 6
8.2 Support Concept............................................................................. 39
3. Measurement ............................................................ 7 8.3 Standard Warranty and Extended Warranty ............................... 39
3.1 Performing Measurements .............................................................. 7 8.4 Disposal............................................................................................ 39
3.2 Measurements Screen ...................................................................... 10
3.3 Measuring Methods .......................................................................12 9. Troubleshooting ........................................................ 40
3.4 Instrument Verification / Daily Performance Check .................24 9.1 Incorrect Measurements / Failed Performance Check ..................40
9.2 No Reading Displayed ......................................................................41
4. Settings .................................................................... 25
4.1 Measurements................................................................................... 25 9.3 Battery .................................................................................................42
4.2 Verification (Performance & Uncertainty Check) .....................27 9.4 Touchscreen Calibration....................................................................42
4.3 Conversions (Hardness Conversions)............................................. 28 10. Equotip Link Software .............................................. 42
4.4 Reporting .........................................................................................28 10.1 Starting Equotip Link ........................................................................42
5. Data (Explorer) ...................................................... 29 10.2 Application Settings ..........................................................................42
5.1 Measurements................................................................................... 29 10.3 Connecting to an Equotip 550 Touchscreen Unit ..........................43
5.2 Verifications ....................................................................................31 10.4 Connection to Portable Rockwell Probe .........................................43
10.5 Adjusting the Settings .......................................................................43
6. Information ............................................................ 35 10.6 Exporting Data ...................................................................................44
6.1 Documents........................................................................................ 35
© 2016 Proceq SA 2
10.7 Exporting and Importing of Setting Profiles.................................. 45
10.8 Exporting and Importing of Conversion Curves........................... 45
11. Technical Specifications............................................ 45

11.1 Instrument........................................................................................... 45
11.2 Power Supply ..................................................................................... 46
11.3 Equotip Leeb Impact Devices.......................................................... 46
11.4 Equotip Portable Rockwell Probe ................................................... 47
11.5 Equotip UCI Probe ............................................................................ 47
12. Standards & Guidelines ............................................ 47
13. Ordering Information ............................................ 48

13.1 Units.................................................................................................. 48
13.2 Impact Devices & Probes ..............................................................48
13.3 Parts and Accessories .....................................................................49
13.4 Test Blocks ..............................................................................
© 2016 Proceq SA 3
Table of Contents
1. Safety and Liability 1.3 Safety Instructions

The equipment is not allowed to be operated by children or anyone under the
1.1 General Information influence of alcohol, drugs or pharmaceutical preparations. Anyone who is not
This manual contains important information on the safety, use and main- familiar with this manual must be supervised when using the equipment.
tenance of the Equotip 550. Read through the manual carefully before the first • Carry out the stipulated maintenance properly and at the correct time.
use of the instrument.
• Following completion of the maintenance tasks, perform a functional check.
1.2 Liability 1.4 Correct Usage
Our “General Terms and Conditions of Sales and Delivery” apply in all cases.
The instrument is only to be used for its designated purpose as described herein.
Warranty and liability claims arising from personal injury and damage to
property cannot be upheld if they are due to one or more of the following • Replace faulty components only with original replacement parts from Proceq.
causes: • Accessories should only be installed or connected to the instrument if they
• Failure to use the instrument in accordance with its designated use as are expressly authorized by Proceq. If other accessories are installed or
described in this manual. connected to the instrument then Proceq will accept no liability and the
product guarantee is forfeited.
• Incorrect performance check for operation and maintenance of the in-
strument and its components.
1.5 Optimizing Performance of the Battery System
• Failure to adhere to the sections of the manual dealing with the performance
To increase the performance of the battery, it is recommended to first completely
check, operation and maintenance of the instrument and its components. discharge and then completely charge it.
• Unauthorised modifications to the instrument and its components.
• Serious damage resulting from the effects of foreign bodies, accidents,
vandalism and force majeure.
All information contained in this documentation is presented in good faith and
believed to be correct. Proceq SA makes no warranties and excludes all liability
as to the completeness and/or accuracy of the information.
4 © 2016 Proceq SA
2. Getting Started Buttons

On the upper right of the unit there are three buttons:
The Equotip 550 is typically used for testing the hardness of metallic surfaces.
Power On/Off – Press to power on or to return to the home screen.
The user has a choice to select either Leeb rebound, the Portable Rockwell or
Press and hold to power off.
UCI principle, see chapter “3.1 Performing Measurements”.
Soft Key – Switches in and out of full screen view or toggles between
In combination with the Equotip Leeb Impact Device U the instrument is used to
the actual screen and the last viewed pdf document (eg. Operating
test the roll hardness of paper, film or foil rolls.
Instructions).
2.1 Installation Back Button – Returns to previous screen.
To install the Battery into the Equotip 550 Touchscreen Unit, lift the stand as
shown, insert the battery and fasten it in place with the screw. Energy Saving
Energy saving may be programmed as desired under System/Power settings,
see chapter “8.3 Hardware”.
Connections
12 USB Host
Figure 1: Insert Battery Snap-in connectors USB Device
Ethernet
There are three status LEDs on the right side of the display. The middle light is Power Supply
the power indicator which is red when charging and turns to green when battery Figure 2: Connections
is fully charged. The lower LED is used for application specific notification.
For Leeb Impact Devices USB Host:
NOTE! Only use the battery charger provided for charging.
use the Snap-in connector 1. Additionally connect a mouse, keyboard
For UCI Probe or USB stick.
USB Device:
use the Snap-in connectors 1 or 2. Connect to PC.
• A complete charge requires < 9 h (Instrument not operating)
For the Portable Rockwell Probe Ethernet:
• Charging time is much longer if the instrument is in use. use the USB Host connector. Connection to network.
• An optional Quick Charger (Part No. 327 01 053) can be used to charge a Power Supply:
spare battery or to charge the battery outside of the instrument. In this Connect the power supply
case it takes < 5.5 h for a complete charge. through this connection.
© 2016 Proceq SA 5
2.2 Main Menu

On start up the main menu is displayed. All functions may be accessed directly via the Touchscreen. Return to the previous menu by pressing the back button or the
return icon (arrow) at the top left corner of the Touchscreen.
Settings: For application specific

settings, see chapter “4. Settings”.
Measurement: Measurement Data (Explorer): File manager for

display screen, see chapter “3. reviewing measurement data on the
Measure- ment”. instrument, see chapter “5. Data
(Explorer)”.
System: System settings,

e. g. language, display
options etc, see chapter “8.
System”.
Wizards: Task Information: Operating instructions

related workflows, see and other
chapter “6. Wizards”. reference documents, see chapter “7.
Information”.
Figure 3: Main Menu
6 © 2016 Proceq SA
3. Measurement After the last of the impacts is performed, the hardness average and further
statistics of the measurement series are displayed.
3.1 Performing Measurements NOTE! Make sure the loading tube is allowed to slowly return
back to the starting position. Do take care so the loading tube does
3.1.1 Leeb Testing Procedure (except Leeb U) not spring back uncontrolled, which may result in
permanent device damage.
Select automatic compensation for impact direction “Automatic”, see
chapter “3.2.1 Controls”. If “Automatic” is not allowed, set the impact
Equotip Leeb Impact Devices DL doesn’t sup-port NOTE! If possible, follow the standard practice of Leeb rebound
hardness testing as described in the standards DIN 50156-1
automatic mode. The impact direction must be selected manually. Select the
(metallic materials), ASTM A956 (steel, cast steel and cast iron
appropriate material group, hardness scales and number of
only), or other applicable standards. If these are not available, the
impacts per measurement series. For more information see chapter “4.
user is recommended to average a minimum of n = 3 impacts at an
Settings”. Conduct impacts by cycling through “load, position and trigger”
indentation distance of 3 to 5 mm (0.12 to 0.20”) for each location
mechanism:
of the sample that shall be tested.
1. Load the impact device – while not in
contact with the test piece – by hold-
ing it firmly with one hand and sliding NOTE! Do not carry out an impact in an area that has already been
the loading tube with the other hand until deformed by another impact. Also, do not load the device when it is
contact is grabbed by the clutch. already positioned in the new test location, since the material under the
device may be affected through prior stress, and the catch chuck of the
2. Position the support ring on the test device may get damaged.
piece. Take particular care to fully
position the support ring on the test piece,
but not coinciding with a previous test
indentation.
3. To trigger an impact, press the trigger
button to release the impact body. To
perform another impact, repeat this
cycle.
Figure 4: Leeb Testing Procedure
© 2016 Proceq SA 7
3.1.2 Portable Rockwell Testing Procedure 3.1.3 UCI Testing Procedure

1. Place the probe on the sample to test. 1. Place the probe on the sample to test.
For flat surfaces the standard foot is The probe must be perpendicular to
most suitable. For cylindrical objects it the surface (± 5°). The special foot can
is recommended to use one of the be used to increase repeatability and
special feet. For locations difficult to reduce distor-
access a tripod foot can be used. See tion of the results, see chapter “14. Ordering
chapter “14. Ordering Information” for Information”.
more details. 2. Press the probe slowly but firmly
2. Press the probe slowly but firmly against the surface until the selected
against the surface to perform the measuring force is reached. The
measurement. Suppress vibrations as instrument will indicate when to release
much as possible, and follow the the probe with an on-screen prompt and
instructions on the screen. audible sound.
3. Release the probe when the instru- 3. Release the probe from the material. It
ment says so. Again, this movement has is important to remove the probe
to be done in a controlled manner. If completely from the test object.
the probe is released too fast, a warning Otherwise the results can be biased.
will be shown and the measurement
should be repeated. Figure 6: UCI Testing Procedure
Figure 5: Portable Rockwell Testing Procedure
NOTE! A warning will be shown if the user applied too much

load when pressing the probe against the surface. Please avoid
frequent overloading, as this could seriously damage the probe.
8 © 2016 Proceq SA
3.1.4 Leeb U Testing Procedure

The Equotip 550 Leeb U enables the user to quickly and precisely diag- nose
roll imperfections, hardness inconsistencies and uneven winding, thereby
preventing problems for printing and converting operations.
With Equotip Impact Device Leeb U automatic impact direction mode is not
supported and the user must select the appropriate impact direction manually
(90° down, 45° down, 0°).
As for roll hardness testing no conversion curves are used, no material group
has to be selected.
Conduct impacts by cycling through “position and trigger”.
1. Position the probe on the roll to be

tested. Make sure to fully position
the support ring on the roll to ensure an
impact perpendicular to the test
surface.
2. While holding the impact device
firmly with two hands, slide the
loading tube smoothly down to
load and trigger an impact.
Move the impact device to the next point
on the roll and repeat.
Figure 7: Leeb U Testing Procedure
NOTE! Some features mentioned in this Operating Instruc-

tions are specifically addressing metal hardness testing ap-
plications and therefore not available for Equotip Leeb U.
© 2016 Proceq SA 9
3.2 Measurements Screen

3.2.1 Controls
File Name: Enter the file name Measurement Mode:
and tap return. Saved measure- Switch between
ments will be stored automati- measurement and conversion. Time and battery status
cally. If filename management is
activated, this function is locked.
Impact Direction: To
manually set the impact
direction if required (Leeb
only, by default this is
automatic). Settings: direct shortcut to settings
menu.
(only applicable to the actual
measurement series)
Wizards: Direct Save: Store measurement data.

Material: Select the access to wizards.
material group to use
for conversions (not Delete: Delete the last measurement.
available for Leeb U).
Measurement Scale: Select the hardness scale Redo: Restart the measurement series or a
(primary and secondary) to be displayed (not single measurement.
available for Leeb U).
Figure 8: Measurement Screen
10 © 2016 Proceq SA
3.2.2 Measurement Views Equotip 550 is fully customizable as a device and can display three different
measurement views simultaneously. Each view can be switched to meet the
user’s requirements by simply clicking on the icon related to the particular
display at the top right corner of each screen.
Signal View: Display the probe signal from the last active
measurement. This may be useful for advanced evaluations.
Statistic View: View statistics for the active measurement series.
Number of impacts (n), Average (x ), Standard deviation (σ),
theprimary
scale.
Table View: Display the measurements for the active series in a table
format.
Conversion View: Display the actual value on the conversion curve.

Bar View: Display the measurements of the series as a histo- gram.
Profile View: Display the measurement results as a profile.
Info: Display the measurement settings e.g. series length, probe type,
material group etc.
User’s View: The user can choose between probe angle, minimum,
maximum, range and probe type for the field contents. To change, tap
on each individual box.
HL Single Record View: Display the last or selected measurement result
in both the primary and secondary hardness scales.
Sample ID’s: Defines the custom field.
ID +
NOTE! Screen views cannot be duplicated.
Figure 9: Measurement Views
© 2016 Proceq SA 11
3.3 Measuring Methods During measurement with Equotip 550 impact devices (D, DL, DC, C, G, S,
and E); an impact body with a ball indenter is launched by spring energy against
Equotip 550 family of instruments is capable of accepting three diffrent test
the sample to be measured, and then rebounds. Before and after the impact, a
methods using a single indicating unit.
permanent magnet inside the impact body passes through a coil in which a
voltage signal is induced by the forwards and backwards movement. This
3.3.1 Equotip Leeb
induction signal behaves proportionally to the velocities. The ratio of the
3.3.1.1 Test Principle rebound velocity vr to the impact velocity vi multiplied by 1000 yields the
hardness value HL (Leeb hardness). HL is a direct measure of the hardness. The
Release button third resp. fourth letter of the HL
impact device.
v
HL = r ·1000
vi
Loading tube Equotip Leeb U
Although the Equotip Leeb Impact Device U is constructed differently to simplify
the measurement process, the underlying principle is the same.
Impact Spring
Catch chuck
Guide tube
Connection cable – 4 pole
Figure 11: Equotip Leeb U Impact Device
Existing Parotester impact devices type U are fully supported by the Equotip
Sensor of impact device with ID
ROM Impact Body
550. Typ P and PG impact devices can be still used, but the unit is shown as
HLU although it would be actually LP resp. LPG.
Support ring
NOTE! HLU values can be directly compared to LU on exist-
Figure 10: Schematic View of a Leeb Impact Device ing Parotester instruments.
3.3.1.2 Sample Preparations 3.3.1.3 Standards

Keep the sample free of vibrations during the test. Light and thin parts must be Brief descriptions of referenced standards:
specially fastened, see chapter “3.3.1.6 Testing Light Samples”. Ensure that the
DIN 50156 Leeb hardness testing of metallic materials
surface of the work piece is clean, smooth and dry. If required, use appropriate
cleaning agents for cleaning, such as acetone or isopropanol. Do not use water ASTM A956 Standard test method for Leeb hardness testing of steel
or any other detergent fluids. products
ASTM A370 Test methods and definitions for mechanical testing of
NOTE! Please use the surface roughness comparator plate provided steel products
to estimate the average roughness of the test piece prior to testing.
ASTM E140 Standard hardness conversion tables for metals relationship
among Brinell, Vickers, Rockwell, Superficial, Knoop,
Scleroscope and Leeb hardness
ISO 18265 Metallic materials – Conversion of hardness values
ISO 16859 Leeb hardness testing of metallic materials
Figure 12: Surface Roughness Comparator Plate
3.3.1.4 Test Conditions

To ensure proper hardness readings, the following conditions must be fulfilled. If one or more conditions are not met, the measurement result may be significantly
false.
Impact device type D/DC/DL/S/E G C
Surface Roughness grade class ISO 1302 N7 N9 N5
preparation Max. roughness depth Rt (μm / μinch) 10 / 400 30 / 1200 2.5 / 100
Average roughness Ra (μm / μinch) 2 / 80 7 / 275 0.4 / 16
Minimum sample Of compact shape (kg / lbs) 5 / 11 15 / 33 1.5 / 3.3
mass On solid support (kg / lbs) 2 / 4.5 5 / 11 0.5 / 1.1
Coupled on plate (kg / lbs) 0.05 / 0.2 0.5 / 1.1 0.02 / 0.045
Minimum sample Uncoupled (mm / inch) 25 / 0.98 70 / 2.73 15 / 0.59
thickness Coupled (mm / inch) 3 / 0.12 10 / 0.4 1 / 0.04
Surface layer thickness (mm / inch) 0.8 / 0.03 0.2 / 0.008
Minimum space Between indentation and sample edge (mm/inch) 5 / 0.2 8 / 0.3 4 / 0.16
Between indentations (mm/inch) 3 / 0.12 4 / 0.16 2 / 0.08

Indentation size on With 300 HV, Diameter (mm / inch) 0.54 / 0.021 1.03 / 0.04 0.38 / 0.015
test surface 30 HRC Depth (μm / μinch) 24 / 960 53 / 2120 12 / 480
With 600 HV, Diameter (mm / inch) 0.45 / 0.017 0.9 / 0.035 0.32 / 0.012
55 HRC Depth (μm / μinch) 17 / 680 41 / 1640 8 / 2560
With 800 HV, Diameter (mm / inch) 0.35 / 0.013 0.30 / 0.011
63 HRC Depth (μm / μinch) 10 / 400 7 / 280
Table 1: Leeb Test Piece Requirements
3.3.1.5 Selecting the Equotip Leeb Impact Device

For optimized testing of diverse metallic materials and sample geometries, a range of impact devices are available as per “Table 1: Leeb Test Piece Requirements”.
Type G: Increased impact energy. For solid and inhomogenous components, e.g.
heavy castings and forgings.
Impact energy: 90 Nmm
Type DC: Short device. For use in very
confined spaces, e.g. in holes, cylinders or for
internal measurements on assembled machines. Type D: Universal unit. For the majority of your
Impact energy: 11 Nmm hardness testing requirements.
Type S: Si3N4 ball indenter. For testing Type C: Reduced impact energy. Surface
especially in the very high hardness range (in hardened components, coatings, thin walled or
excess of 50 HRC / 650 HV): Tool steels with impact sensitive components (small measuring
high carbide content inclusions. indentation).
Impact energy: 11 Nmm Impact energy: 3 Nmm
Type E: Diamond ball indenter.

For testing in the very high hardness range
(in excess of 50 HRC / 650 HV): Tool
steels with high carbide content Type DL: Slim front section.
inclusions. More durable than type S. For measurements in confined spaces, at the base of
Impact energy: 11 Nmm grooves or on recessed surfaces.
Figure 13: Equotip Leeb Impact Devices
3.3.1.6 Testing Light Samples 3.3.1.7 Testing Curved Surfaces

If the samples are lighter than specified in chapter “3.3.1.4 Test Condi- tions” or The instrument works properly only when the ball indenter at the front of the
sample sections have unfavorable mass distribution they can vibrate as the impact body is precisely at the end of the tube at the time of the impact. When
impact body hits the test point. This results in unwanted energy absorption. concave or convex surfaces are tested, the ball indenter either does not entirely
Such samples shall be supported by solid worktops. If the mass falls below the leave the test tube or comes out too far. In such cases, replace the standard
specific requirements but still exceeds the coupling amount then coupling it to a support ring by a specially suited ring, see chapter “14. Ordering Information” or
larger mass can help prevent vibrations. contact your local Proceq representative.
The following requirements must be met for coupling:
• The contact surface of the sample and the surface of the solid support must
be level, flat and ground smooth.
• The sample must exceed the minimum sample thickness for coupling. Follow
the coupling procedure.
• Apply a thin layer of coupling paste to the contact surface of the sample.
• Press the sample firmly against the support.
• Push the sample in a circular motion and carry out the impact as usual,
perpendicular to the coupled surface.
Figure 14: Leeb Testing on Curved Surfaces
NOTE! Clamping may strain the sample, which can affect the
hardness readings.
3.3.1.8 Testing Thin Samples 3.3.1.9 Material Groups

Pipes and tubes sometimes have mass distributions that can affect the result of No need to select any material when measuring in the native Leeb rebound
the Leeb hardness test due to vibration. During on-site testing of pipelines, for scale HL as no conversion is applied. In contrast, hardness scale conversions are
example the test locations cannot be supported by solid worktops or clamped. correct only when the appropriate material group is selected. Free online
To benefit from the convenience and speed of the Leeb test, the user can make material databases and the Equotip 550 on-board reference documents can be
use of a custom conversion after conducting the following calibration useful to assign your materials to one of the default material groups. Suitability
procedure, for example: of conversions should be qualified on calibrated samples before use. For further
• Data pairs are measured on reference samples. For the Leeb HLDL reference information, please consult a Proceq representative.
measurements, it is crucial that they are done on parts that are installed in the
NOTE! For a given test principle (native scale), the dropdown
same way as those to be tested on-site. For example, two pipe samples “Pipe type
menu only lists the material groups for which conversions are
5 mm Duplex soft” (730 HLDL / 255 HB) and
available.
“Pipe type 5 mm Duplex hard” (770 HLDL / 310 HB) are measured using
the Equotip Leeb impact device DL and a Brinell tester, respectively.
• The original HLDL-HB conversion curve for “1 Steel and cast steel” is NOTE! If there is no conversion curve available, the user has the
now adapted using the two data points. The detailed procedure on possibility to create its their own, see chapter “6.4 Con- version
how to create custom conversion curves in the Equotip 550 is given in Curve Creation”.
chapter “6.4 Conversion Curve Creation”.
• To measure “Pipe type 5 mm Duplex” in future, it can be selected via “Material”
– “Pipe type 5 mm Duplex”, using the hardness scale “HB Brinell” also see
chapter “6.4.3 Example of a Custom Conversion (Two- Point Method)”.
NOTE! The user needs to determine and qualify the adapta-

tion of conversion curves for each tube diameter and wall
thickness. Guides to the procedure are provided in Nordtest
Technical Report Series 424, Reports 99.12/13 and ASME
Final Report CRTD-91.
NOTE! It is important to include all the critical information

about the geometry of the test sample.
D/DC DL S E G C
Steel and cast steel Vickers HV 81-955 80-950 101-964 84-1211 81-1012
Brinell HB 81-654 81-646 101-640 83-686 90-646 81-694
Rockwell HRB 38-100 37-100 48-100
HRC 20-68 21-68 22-70 20-72 20-70
HRA 61-88 61-88
Shore HS 30-99 31-97 28-104 29-103 30-102
Rm N/mm² σ1 275-2194 275-2297 340-2194 283-2195 305-2194 275-2194
σ2 616-1480 614-1485 615-1480 616-1479 618-1478 615-1479
σ3 449-847 449-849 450-846 448-849 450-847 450-846
Cold work tool steel Vickers HV 80-900 80-905 104-924 82-1009 * 98-942
Rockwell HRC 21-67 21-67 22-68 23-70 20-67
Stainless steel Vickers HV 85-802 * 119-934 88-668 * *
Brinell HB 85-655 105-656 87-661
Rockwell HRB 46-102 70-104 49-102
HRC 20-62 21-64 20-64
Cast iron lamellar graphite GG Brinell HB 90-664 * * * 92-326 *
Vickers HV 90-698
Rockwell HRC 21-59
Cast iron, nodular graphite GGG Brinell HB 95-686 * * * 127-364 *
Vickers HV 96-724
Rockwell HRC 21-60 19-37
Cast aluminium alloys Brinell HB 19-164 20-187 20-184 23-176 19-168 21-167
Vickers HV 22-193 21-191 22-196 22-198
Rockwell HRB 24-85 24-86 23-85
Copper/zinc alloys (brass) Brinell HB 40-173 * * * * *
Rockwell HRB 14-95
CuAI/CuSn-alloys (bronze) Brinell HB 60-290 * * * * *
Wrought copper alloys, low alloyed Brinell HB 45-315 * * * * *
*Custom conversion curve / correlation
Table 2: Overview of Available Conversions
3.3.2 Equotip Portable Rockwell NOTE! By calculating the penetration depth between the
preload and total load, surface roughness discrepancies are
3.3.2.1 Test Principle significantly disregarded.
During measurement with Equotip 550 Portable Rockwell probe, a diamond indenter
is forced into the test piece, and then released back out of the material. The NOTE! The hardness testing principle in Portable Rockwell
indentation depth is measured continuously during this process. Indentation depth is follows the Rockwell stationary test. As for the Rockwell
calculated after decreasing the total load to preload. test, no adjustment for the test direction is required. How-
10N 50N 10N
ever, there are three main differences to traditional stationary
Rockwell tests:
• The test loads are lower.
• The Portable Rockwell indenter is sharper.
• The dwell times during the test are shorter.
NOTE! “MM” stands for “mobile mechanical” measurement,

an ancillary that is required by the German standard DIN
Figure 15: Portable Rockwell Test Principle 50157 to explicitly denote the lower applied loads, sharper
indenter shape and shorter loading times during a measure-
3.3.2.2 Sample Preparations ment. The different denomination is formal, i.e. the HMMRC
results should be very close if not equal to stationary HRC
Ensure that the surface of the work piece is clean, smooth and dry. If required,
readings.
use appropriate cleaning agents for cleaning, such as acetone or isopropanol. Do
not use water or any other detergent fluids.
3.3.2.3 Measurement on Basis of DIN 50157

Both depth measurements d1 and d2 are taken at preload, first during application
(d1) then after release of the total load (d2). The difference between d1 and d2
originates from the deformation response of the material to penetration.
3.3.2.4 Test Conditions 3.3.2.5 Installing the Measuring Clamp

To ensure proper hardness readings, the following conditions must be fulfilled. The clamp is designed to facilitate the hardness testing of very thin or small
If one or more conditions are not met, the result may be significantly false. samples.
Probe setup 50 N 50 N probe 50 N 50 N probe

probe with round probe with spe-
with standard with cial feet Cantilever
clamp foot (ø = 42 tripod
mm) Cantilever screw
Minimum test 1 mm at ~20 HB

piece thickness 130 μm at ~70 HRC
Maximum test 40 mm N/A
piece thickness
Test piece surface recommended mean surface roughness Knurled screw
condition Ra < 2 μm to minimize data scatter
very small
foot to be 18 – 70 mm Probe holder
cur-
Surface used for radius of
vatures
curvature plane curvature or
accepta- 70 mm –
surfaces
ble Figure 16: Portable Rockwell Clamp
Maximum test 70 HRC • Use the 3 mm Allen key setup tool to release the cantilever. Turn it by 90°.
piece hardness
• Take the probe and remove the foot. The diamond indenter remains mounted.
Minimum spacing three times the diameter of a test indentation
• Screw the probe into the probe holder of the clamp clockwise (hand-tight).
Table 3: Portable Rockwell Test Piece Requirements • Turn the cantilever so its tip is centred over the probe; tighten the cantilever
screw securely using the 3 mm Allen key setup tool.
• The recommended clearance between the bottom of the probe holder and the
sample surface should be between 2 and 5 mm. Adjust the height with the
two knurled screws.
NOTE! In case the probe connector is in an inconvenient 3.3.2.7 Installation of Standard Foot or Tripod
position, release the set screw. Ensure that the springs in The round standard foot permits meas-
the mechanism do not get lost. Turn the mechanism into a urements on test objects that are only
convenient position, aligning the set screw with the guide accessible from one side, such as large metal
channel. Lock the set screw so that the probe holder will still sheets. The tripod is used when the flat foot
slide up and down without rubbing on the set screw. cannot be placed on the test piece without
wiggling.
3.3.2.6 Considerations 1. The diamond indenter remains
• When measuring cylindrical samples with adapters Z4 or Z4+28, make sure, mounted. Figure 17: Portable Rockwell
the sample is not twisted on the clamp support. This is best ensured when the with Tripod
2. Install the foot on the probe.
back part of the clamp rests on a table and only the sample support of the
clamp sticks out over the table’s edge. 3.3.2.8 Installing the Special Foot
• When applying the load, slowly squeeze the leavers and allow the sample to Two special feet extend the Portable Rockwell application range to cylindrical
adjust to the support. During the measurement, do not touch the sample, if test pieces.
possible. When releasing, grab the sample again.
1. The diamond indenter remains
• Whenever the sample geometry (i.e. the wall thickness) allows it, free- hand mounted.
measurements usually offer better measuring performance. This applies
particularly to measurements on cylinders. 2. Install the foot on the probe.
• For small diameter rods (or stiff enough pipes), the V-notch clamp adapter 3. Place the foot on the test piece and
Z2 has been designed. When installing the Z2 support ensure that the centre release the set screw on the foot. Then
of the V-notch is centred underneath the probe holder. press down the probe onto the test piece
and lock the set screw.
Figure 18: Portable Rockwell
Special Feet
3.3.2.9 Conversion Standard 3.3.3.2 Sample Preparations

Measurements in HV and HRC are direct correlations therefore no conversion Ensure that the surface of the work piece is clean, smooth and dry. If required,
is required. The user has the option of either ASTM E140 or ISO 18265 for use appropriate cleaning agents for cleaning, such as acetone or isopropanol. Do
conversion to any other scales. not use water or any other detergent fluids.
3.3.2.10 Material Groups 3.3.3.3 Standards for UCI measurements

Since Portable Rockwell is based on static indentation principle, the hardness There are two standards which describe the UCI measurements, resp. the
conversions are less dependent on material specific properties for the majority instrument:
of times. DIN 50159 Hardness testing with the UCI method
The user still has the possibility to apply customer conversion curves if ASTM A1038 Standard test method for portable hardness testing by the
required, see chapter “6.4 Conversion Curve Creation”. Ultrasonic Contact Impedance method
For conversions from one hardness unit to another, the user can chose between
3.3.3 Equotip Ultrasonic Contact Impedance (UCI)
the following standards:
3.3.3.1 Test Principle ASTM E140 Standard hardness conversion tables for metals relationship
among Brinell, Vickers, Rockwell, Superficial, Knoop,
The UCI method uses the same pyramid-shaped diamond as a conven- tional
Scleroscope and Leeb hardness
Vickers hardness tester. Unlike Vickers testing, no optical evalua- tion of the
indentation is required, enabling fast and portable measurements. The UCI ISO 18265 Conversion of hardness values
method excites a rod into an ultrasonic oscillation. The test load is applied by a
spring and typically ranges from 1 to 5 kg of force (HV1 – HV5). As the
diamond is forced into the material, the frequency of the rod oscillation changes
in response to the contact area between the diamond and the material under test.
The instrument detects the shift in frequency, converts it to a hardness value
which is immediately displayed on the screen.
3.3.3.4 Test Conditions

To ensure proper hardness readings, the following conditions must be fulfilled. If one or more conditions are not met, the result may be misleading.
Probe setup HV1 (~10 N) HV5 (~50 N)

Minimal required thickness 5 mm / 0.2 inch
Minimal required weight 0.3 kg / 0.66 lbs
Required surface roughness Grade class N8 N10
Maximum roughness 15 μm / 600 μinch 60 μm / 2400 μinch
Average roughness 3.2 μm / 125 μinch 12.5 μm / 500 μinch
Acceptable surface curvature Radius > 3 mm
Minimum space Indentation to edge 5 mm / 0.2 inch
Between indentations 3 mm / 0.12 inch
Indentation size on test surface
300 HV, 30 HRC Depth 11.3 μm / 445 μinch 25.3 μm / 996 μinch
Diagonal 79.1 μm / 3114 μinch 177.1 μm / 6972 μinch
Depth 8 μm / 315 μinch 17.9 μm / 705 μinch
600 HV, 55 HRC
Diagonal 56 μm / 2205 μinch 125.3 μm / 4933 μinch
Depth 6.9 μm / 272 μinch 15.5 μm / 610 μinch
800 HV, 63 HRC
Diagonal 48.3 μm / 1900 μinch 108.5 μm / 4272 μinch
Table 4: UCI Test Piece Requirements
3.3.3.5 Installation of the Special Foot 3.4 Instrument Verification / Daily Performance Check
5º
5º The default foot allows the measurement to be performed on every See chapter “6.2 Device Verification” and follow the on-screen procedure.
surface. The probe must be perpendicular to the surface (± 5°). The After the verification process your instrument is fully operational and you can
special foot can be used to increase the repeatability and avoid the now continue with your measurements.
distortion of the results, see chapter “14. Ordering Information”.
NOTE! The performance check should be done regularly before
1. Unscrew the standard foot and remove it using the instrument to verify the mechanical and electronic
2. Screw the special foot to the probe tightly functions of the probe and the indicating device. This requirement
is also included in the relevant hardness standards, see chapter
NOTE! To measure in places with limited accessibility, the “13. Standards & Guidelines”.
probe can be used without any foot. If doing so, the side of
the rod of the probe must not touch any surface or be han-
dled, as this leads to biased readings.
3.3.3.6 Conversions into Other Units

The frequency shift measured by the UCI probe is not only influenced by the
hardness, but also by its elastic properties. The default conversion curve from the
frequency shift to Vickers is valid for low-alloyed steel with an e- modulus of 210 ±
10 GPa. As soon as a material has to be tested with a different e-modulus, this
existing conversion curve must be adapted. The best way to do so is to calibrate the
instrument on the material to be tested. The Equotip 550 offers for this a fast and easy
way. Once the hardness value is converted to Vickers, it can be further converted to
any other available hardness unit according to either the ASTM E140 or the ISO
18265. Another option is to adjust the default conversion based on the measurement
of Portable Rockwell or Leeb. To do so, see chapter “6.5 Combined Method”.
4. Settings 4.1.3 Measurement Parameters

Material
The desired material group can be selected from the default list, in addition you may
predefine custom material groups which will be displayed here. For custom
material/curves please refer to chapter “6.4 Conversion Curve Crea- tion”. For more
information on material groups related to Leeb please refer to chapter “3.3.1.9
Material Groups”, for Portable Rockwell chapter “3.3.2.10 Material Groups” and for
UCI “3.3.3.6 Conversions into Other Units”.
Primary and Secondary scales

The user has the possibility to select two different scales in which the
measurement results are displayed.
NOTE! Conversion for HLD to HV, HB and HRC are standard-

ized as per ASTM E140. Conversion for Portable Rockwell
(μm) and UCI can be switched between ASTM E140 and ISO
18265).
Figure 19: Settings Menu

NOTE! Equotip Leeb Impact Device U does not support con-
4.1 Measurements version curves, therefore these settings are not available.
If changes are made here, they are set for all the upcoming measurement
series. If the settings menu is accessed through the measurement screen, Conversion Standards – Leeb
changes are only valid for the actual measurement series. The conversion standard for Shore hardness HS switched between the default
conversion according to ASTM E448 or the Japanese conversion according to
4.1.1 Probe Type
JIS B7731.
Probe types are automatically recognised by the device. Default settings can be
set and will be used for each measurement device. If the measurement settings NOTE! Measurements for certain types of Steel can be converted to
are accessed from the measurement screen, the active probe can be selected. tensile strength according to DIN EN ISO 18265.
4.1.2 Test piece management (Coming Soon)
Complete sets of settings can be managed in this menu. It allows the user to save, edit, Conversion Standards – Portable Rockwell
recall or delete these sets. This can be used to have a quick access to different The default measuring method DIN 50157, is applicable for testing all metallic
measurement settings, i.e. for different test pieces or applications. material, and it generally yields more consistency. For conversions, user has
the choice to select either ISO or ASTM.
Conversion Standards – UCI Use Advanced Algorithm (Portable Rockwell only)

The default measuring method is according to ASTM A1038 and DIN 50159. For Advanced Algorithm provides faster measurements. This is especially useful
conversions, the user has the choice to select either ISO or ASTM. when testing softer material.
Impact direction (Leeb only) Auto Close Series

With exception to DL and U devices all Leeb impact devices have automatic Automatically end a series after a set number of measurements. The user can set
direction compensation. You may override this and set the impact direction the series from 1 to 1000 measurements.
manually. For more information on impact direction please refer to chapter
“3.1.1 Leeb Testing Procedure (except Leeb U)”. Impact direction is not Measurement Comment Handling
relevant to the Portable Rockwell and the UCI devices. Use this setting to allow or disallow the user to enter a comment at the
completion of a measurement series. When set to “free” this enables the user
Trigger Load (UCI only) inputing a comment.
For the Equotip UCI probe the load where the measurement will be triggered
can be chosen in the range from HV1 to HV5 (10 – 50 N). The trigger load Measurement Series Filename
cannot be changed once the measurment series was started. Enter the file name for the measurement series will be stored. This possibility is
disabled, if filename management is activated.
Units (Portable Rockwell only)
Save to Folder
For Portable Rockwell probe, choose to display the indentation depth in metric
Set the folder location where the measurement series file to be stored. This
or imperial units.
option is disabled, if folder management is activated.
4.1.4 Sample IDs
Store Signal Data (Leeb only)
After Measurement Select to store the raw waveform for Leeb measurements. For Portable Rockwell the
Use this setting to define if the current sample ID’s should be kept for the next signal form will be stored for each measurement automatically, for UCI this option is
measurement series or deleted. not available..
Edit Entries NOTE! Storing signal data will cause measurement files to
The entries of the different sample ID fields can be deleted or edited here. For take up more memory.
easy increasing or decreasing, use the up- and down- arrows. For adding or
removing entry fields, please see chapter “8.1.2 General Features”. Enable Warnings
Choose to enable warning display signals and sounds to indicate false
4.1.5 Workflow measurements.
Activate User Guidance
Select to display on screen instructions and messages when taking a
measurement.
Use report templates Minimum series count

Here a template for the report can be selected. By default, the default template The minimum required number of measurements can be selected here. If a
will be used. This default template can be selected in the template manager. standard was selected before, this setting is fixed.
Operator Maximum series count

Here the test operator can be edited. This operator name is stored for the The maximum allowed number of measurements can be selected here. If a
following measurements, but not for the verifications. standard was selected before, this setting is fixed.
4.1.6 Limits Operator reference

Here the reference operator name can be entered if required. This name will be
Enable Upper and Lower Limits used for the verification processes. If no name is entered here, the user can still
enter it during the verification process.
Select to enable the display of the upper and lower tolerance limits for the
measurements. Specific color coding is adopted to differentiate between upper NOTE! First time user: It is recommend to complete a “Tu- torial
and lower limits. on Leeb and Portable Rockwell Hardness Testing” as appropriate
or watch a demonstration by a qualified Proceq representative.
4.2 Verification (Performance & Uncertainty Check)
NOTE! The performance check should be done regularly before
To see how a verification can be performed please refer to chapter “6.2 Device
each use of the instrument to verify the mechanical and electronic
Verification”.
functions of the impact device and the indicating device. This
requirement is also included in the DIN and ASTM Leeb hardness
4.2.1 Test Block Management
standards, see chapter “8.1 Features”.
It is important to verify the correct functionality of the instrument on a
testblock calibrated in the genuine native scale of the probe being used.
In the test block management section, different test blocks information can be 4.2.3 Verification Standards and Extended Uncertainty
stored. Test blocks that are listed here can then be used during the verification
It is recommended for the instrument to be verified prior to testing. This gives
process.
the user the extra assurance that the device is working correctly and the
4.2.2 Workflow measurement data are accurate. Although the verification process is similar on
all Leeb, Portable Rockwell (mechanical penetration depth) and UCI standards,
Standard user has the option to comply with the pre- ferred standard/verification
Select the standard according to which the verification should be performed. It can procedure.
be selected between ISO, ASTM or a customer defined standard.
DIN 50156 Leeb hardness testing of metallic materials. Will be replaced by 4.3.1 Standard Conversions
ISO 16859.
Proceq has developed correlations to convert the Leeb hardness measurements
DIN 50157 Hardness testing of metallic materials with portable measuring to other commonly used hardness scales based on groups of alloys that have a
instruments operating with mechanical penetration depth. close relationship. The conversions for HLD and Material Group 1 (Carbon
DIN 50159 Hardness testing with the UCI method. Steels) are standardized according to ASTM E140-12b.
ASTM A956 Standard test method for Leeb hardness testing of steel products.
ASTM A1038 Standard test method for portable hardness testing by the 4.3.2 Custom Conversion Curves
Ultrasonic Contact Impedance method
See chapter “6.4 Conversion Curve Creation”.
ISO 16859 Hardness testing of metalic materials by Leeb.
4.3.2.1 Custom Compensation
Extended Measurement uncertainty analysis is applied to under- stand
In some cases a user must measure hardness on many samples with identi- cal size
Uncertainty the differences in test results and to determine sources of
and shape that is below the ideal limits for accuracy. Studies have been published by
(Combined error. The uncertainty of an Equotip Leeb, Equotip Portable
ASME and Nordtest that have identified and confirmed the validity of the strategy to
Uncertainty) Rockwell or Equotip UCI hardness testing system consists of
apply a compensation factor to correct for the inaccuracies induced by the non-ideal
a statistical component, a component inherent to the
geometry. The methods outlined in chapters “6.4 Conversion Curve Creation” can be
measurement device and a component arising from the
applied to create this compensation factor to be applied automatically to the Equotip
metrological chain between national standard and the user
test result.
device (traceability).
Although uncertainty could be a complicated topic, Equotip
550 automatically calculates the combined uncertainty of the
4.4 Reporting
system. All the required information is already available in The content of the measurement reports can be adjusted here.
the calibration certificates provided by Proceq. Therefore the
device only requires adding these values in the specified fields 4.4.1 Images Explorer
and following the simple steps on the display in order to Images, i.e. company logos can be loaded from an USB stick on the device, for
complete the process. use in reports. Pictures must be in the *.png or *.jpg format, ideally come with
72dpi and a maximum resolution of 496x652 pixel.
4.3 Conversions (Hardness Conversions)
There is no direct correlation between any two hardness scales. There- fore Upload Images from an USB-stick
conversions must be determined by comparison testing for any given alloy. To do so follow the steps below.
• Create the folder “PQ-Import” in the main directory of the USB-stick (not
as a subfolder in another folder) and fill it with all the picture-files to be
uploaded to the Equotip Touchscreen
• Connect the USB-stick to the USB Device plug on the left side of the 5. Data (Explorer)
Equotip Touchscreen
• Click on and confirm with click on
• The uploaded images appear in the Images Explorer
NOTE! The USB stick must be either formatted in FAT or

FAT32. NTFS is not supported.
4.4.2 Report template explorer

The report templates can be managed here. Either the default template can be
used, or a fully customized template can be created and edited. Templates can
also be copied or exported to an USB stick.
4.4.3 Reporting via PDF

It’s possible to create reports directly on the instrument as PDF and store them
on USB stick. Choose the measurement files in the data explorer of which a
report should be created, mark them by ticking the box. Tap the button to Figure 20: Data Explorer Menu
create the reports. The report will be created with the selected report template.
Repeat this for each file. For each measurement series there will be a separate 5.1 Measurements
PDF created.
5.1.1 Storing Measurements
NOTE! The report option is only visible if an USB stick is con-
nected to the instrument. The USB stick must be either formatted If the auto close option is disabled or chosen number of impacts is not reached, the
in FAT or FAT32. NTFS is not supported. series can be closed and saved manually by tapping the
store button .
Optionally, also the project file can be exported to the USB stick. Here all files
will be included in one file. If the auto close option is enabled, the measurement series will be automatically
stored as soon as the chosen number of impacts is reached.
4.4.4 Reporting via Equotip Link The name under which the series will be stored can be edited in the upper left
Alternatively to create reports the PC-Software Equotip Link can be used. For corner.
more details please refer to chapter “11. Equotip Link Software”.
Tap on a saved file to open it and return to the Data Explorer list by pressing the
NOTE! If the file name already exists, the name will be ex-
back button.
tended by a number and increased with every additional file.
The stored measurements can be organized in folders, by tapping the Data

Explorer button on the new folder option .
Enter the name of the new folder and confirm by tapping on the back button in
the upper left corner.
The folder in which new measurements are stored can be selected under Settings
5.1.2 Data Explorer Figure 21: Measurement View in Data Explorer
managesaved
measurements data. 5.1.3 Review of Data
Each folder and measurement series is shown as one line in the explorer view. In the detailed view of a measurement series, all information can be seen and the
settings are editable.
For each series the probe used, mean value of the series, series name, date &
time of the measurement can be seen. All the different views can be switched according to the users needs.
The list can be sorted by tapping on the corresponding header. The small arrow For more details about the different views, please refer to chapter “3.2.2
indicates which list is sorted. Measurement Views”.
5.1.4 Delete Files

From stored measurement files, single impacts can be eliminated afterwards.
To do so, open the measurement series, tap the value to eliminate and tap delete
button .
Whole measurement files can be deleted in the Data Explorer. To do so, tap on
the box of the appropriate files to select and all selected files can be deleted by
tapping the delete button .
To erase all data stored on the instrument, in the root folder tap on the box on
the left end of the header row then tap the delete button .
5.1.5 Copy Files

To copy measurement series, select the file and click on the icon. Go to the folder where the copy should be created and tap the icon to paste the file. When copying
a file all attributes will be duplicated
NOTE! The file cannot be added in the same folder!
5.1.6 Cut & Paste Files

To move existing measurement series from one place to another, set the tick of the corresponding file and tap on the icon. Go to the folder where the file should be
moved in and tap the icon to paste the file
5.2 Verifications
From the main menu select “Data”, and then “Verifications” to review and manage saved verification data “6.2 Device Verification”.
The verification data is stored and managed in the same manner as the measurement data. Except no deletion is allowed.
Each folder and measurement series is shown as one line in the explorer view.
Additionally the result for each verification data series, either a “passed” or a “failed” is displayed.
6. Information 6.1 Documents

All documentation files are stored in this section of the instrument and can be
viewed directly when required.
• Quick Start Guide: Gives an overview on the instrument including scope of
delivery.
• Operating Instructions: This document.
• Certificates: Certificates applicable to this product.
• Application Booklet: In-depth technical information on the different
measurement principles, its standards, influence of elevated tempera- tures,
heavy use instructions and more.
Figure 25: Information Menu
• Platform Remote Control Package: Instructions are given on how the

instrument can be used with the remote control, i.e. for automa- tion etc.
• More documents may be added at a later date.
NOTE! The last viewed document can be quickly accessed

by pressing the “Soft Key”. For more information see chapter
“2.1 Installation”.
6.2 Upload PDF-Files from an USB-stick

Additional documents in the PDF format can be stored on the instrument. To
do so follow the steps below.
• Create the folder “PQ-Import” in the main directory of the USB-stick (not
as a subfolder in another folder) and fill it with all the pdf-files to be
uploaded to the Equotip Touchscreen
• Go to Information/Documents
• Connect the USB-stick to the USB Device plug on the left side of the
Equotip Touchscreen
• Click on and confirm with click on
• The uploaded PDF-files appear on the bottom of the document list
NOTE! The USB stick must be either formatted in FAT or

FAT32. NTFS is not supported.
7. System Verification Notification: Verification of the instrument can be set to forced,

optional or disabled. When set to disabled the user will not be forced to perform
an indirect verification. The setting “optional” is just a reminder. If “forced” or
“optional” is selected, an entry appears where the verification interval may be
chosen.
Custom Fields: The custom entry fields can be edited here. Beside the five
default fields which cannot be deleted, additional 20 fields can be added.
7.1.3 Data Management

Use Folder Manager
Activate this option to use automatic folder management as configured in the
Folder Manager.
Folder Manager
Here the desired path can be edited. A maximum of four subfolders can be
created with selectable information. As soon as one of this information changes,
a new folder will be created automatically.
Figure 26: System Menu
Use File Manager
7.1 Features Activate this option to use automatic file naming as configured in the File
Manager.
7.1.1 Device Lock Settings
File Manager
Lock/Unlock: Select this to lock the instrument and protect it from un-
An automatic name can be configured here consisting of four different
intentional changes.
information fields.
Password: A password can be set for the lock/unlock function. If this field is
left empty, no password is required to unlock the user settings. Long Filename Viewing
Choose here between a full view of the filename, or if only a selected range
7.1.2 General Features should be displayed in the measurement screen. This setting influences only
Measurement Wizard: There are three options available on how the the name on the measurement screen, but not in the explorer or reports.
measurements wizards are enforced.
7.1.4 Probe Features 8.4 Date & Time

For each probe type there is an option to protect its settings. Further- more, for Date and time is set in this submenu. The format of these settings and the time
each probe type the different features to protect can be selected. zone can also be modified.
Factory reset: Select the options to delete all relevant data from the device.
8.5 Language
NOTE! This step cannot be undone, deleted items are per- manently
The language setting of the instrument can be selected. Eleven different
destroyed!
languages are available. The language of the help file is the same as for the rest
of the menu.
8.6 Device information
8.2 Probes Tap the info button in the upper right corner to view all the information
Information about the connected probe can be viewed here. related to the device e.g. name, version and serial number can be found in this
Angle calibration (Leeb only): The angle calibration for this particular probe section as well as battery status. On this information page the IP address (if
can be redone. This calibration can be done only for Equotip Leeb Impact ethernet is connected and a DHCP server is available) and the instruments MAC
Devices. address will also be shown.
Verification: Verification measurement series can be started here. To see
information about other used probes, tap on the button.
Probe Serial Number (only for Leeb U): As the serial number can not be
recognized automatically, the user has to enter it manually here.
8.3 Hardware
General settings about the user interface and power options can be edited here.
Sound: The volume of the audio notifications of the instrument can be adjusted
respectively switched off.
Display: The user can adjust the brightness of the display backlight.
Power: The time after when the instrument dims the display, or shuts down can
be adjusted, for both battery and AC powered operation.
8. Maintenance and Support NOTE! Never immerse the device in water. Do not use com-
pressed air, abrasives, solvents or lubricants to clean the device.
8.1 Maintenance
The instrument should be calibrated annually to ensure consistent, reli-
able and accurate measurements. However, the service interval may be based on 9.1.3 Storage
actual experience and usage. Consult the applicable standards for more
Only store the Equotip 550 in the original packaging and in a dry room free of
guidance.
dust.
8.1.1 Regular Device Check
Performance checks, see chapter “4.2 Verification (Performance & Uncer- tainty
9.1.4 Re-calibration for Impact Direction (Leeb only)
Check)” of the instrument should be carried out at least once a day or at the latest For Leeb impact devices the compensation function relies on parameters
after 1000 impacts. In the case of infrequent use, carry out the check before the specific to each impact device, which are stored in the device. Validity of the
beginning and at the end of a test series. In addition, have the device calibrated by Angle
an authorized Proceq Service Center once a year. Calibration and then pressing the “Test” button. For each impact
direction, the deviation from the curve shall be less than ±0.2 Leeb (HL).
NOTE! The unit is working properly when the average is within the The parameters may change with time or due to external influences. Re-
target range. Otherwise, please see chapter “10. Troubleshooting”. calibration of the automatic compensation function in Equotip Leeb impact
devices (except type DL) is recommended particularly when:
9.1.2 Cleaning
• Impact device has been cleaned, or
Leeb Impact device: Unscrew the support ring. Remove the impact body from
• Impact device has not been used for a long time, or
the guide tube. Clean the guide tube with the cleaning brush.
Reassemble. • Impact body has been replaced.
A re-calibration is done by consecutive selection of “0° (vertical down)”, “90°
Leeb Indenters: Clean the ball of the Leeb impact bodies and Portable
(horizontal)” and “180° (vertical up)”.
Rockwell diamond indenter with acetone or similar solvent. (Do not use water
or water based detergents!)
9.1.5 Updating the Equotip 550 Operating System and
Portable Rockwell and UCI probes: Clean the probes and the diamond Application
indenters with a clean, dry cloth.
Connect the device to the computer. Updates can be done using Equotip Link as
Housing: Clean the display and housing with a clean, dry cloth after use. Also follows:
clean the connector sockets with a clean, dry brush.
• Select update symbol in Equotip Link
• Select “Express” and confirm with “Next”.
• Select the device type and confirm with “Next”. 9.4 Disposal
• In the “Choose Communication Type” dialog box, select the type of Disposal of electric appliances together with household waste is not
communication used between the Equotip and PC, and then click “Next”. permissible. In observance of European Directives 2002/96/ EC,
• In the “Device search result and selection” dialog box, make sure the serial 2006/66/EC and 2012/19/EC on waste, electrical and elec-
number of the device in the drop-down field is the device to be updated, tronic equipment and its implementation, and in accordance with national and
and then click “Next”. local law, electric tools and batteries that have reached the end of their life must
be collected separately and returned to an environmentally compatible recycling
• PqUpgrade will now search the Proceq servers for any available updates. To
facility.
do so, a working internet connection is required.
• Follow the on-screen instructions to finish the update.
NOTE! Although saved data is not deleted during the update

process, it is recommended to save the stored data in before
updating the firmware.
NOTE! The “Custom” update is recommended for advanced

users only.
9.2 Support Concept

Proceq is committed to providing a complete support service for this
instrument by means of our global service and support facilities. It is
recommended that the user register the product on www.proceq.com to obtain
the latest on available updates and other valuable information.
9.3 Standard Warranty and Extended Warranty

The standard warranty covers the electronic portion of the instrument for 24
months from the date of purchase. The mechanical portion of the instrument is
covered by warranty for 6 months. An extended warranty for an additional one,
two or three years for the electronic portion of the instrument may be purchased
up to 90 days from the date of purchase.
9. Troubleshooting NOTE! Do not resurface test blocks or try to refurbish impact

bodies. This will impair accuracy and may also deteriorate
9.1 Incorrect Measurements / Failed Performance Check functionality of the Equotip 550.
9.1.1 Leeb
9.1.2 Portable Rockwell
During the performance check, if the average deviates from the set point value
by more than ± 6 HL (for Leeb U ± 12 HLU): During the performance check, if the average deviates from the set point value by
more than ±2 HRC:
• Check first that the test block is clean, smooth and dry. See chapter “3.3.1.2
Sample Preparations”. Replace the test block if there is insuf- ficient space • Confirm the foot is seated securely on the probe or the probe securely in the
for additional tests. clamp, respectively.
• Clean the impact body, paying close attention to the indenter ball at the • Clean the indenter, paying close attention especially to the front part
bottom and to the catch pin at the top of the body. Replace the impact body if (diamond) and to the screw thread.
necessary. • Check that the test block is clean, smooth and dry. See chapter “3.3.2.2
• Clean the impact device. Sample Preparations”. Replace the test block if there is insuf- ficient space
for additional tests.
• Check the mounting and wear of the support ring. Check for deposits. Clean
or replace if necessary. • Check the mounting and wear of the stand and clamp. Check for deposits.
Clean or replace if necessary.
• The incorrect material group, hardness scale or a wrong setting for the impact
direction may have been selected. Refer to chapter “4. Settings”. • An incorrect conversion may have been selected. See chapter”4. Set- tings”.
• The selected hardness scale is not in the permissible range (no conversion). • The selected conversion scale is not in the permissible range (“no con-
Select another scale. version”). Select another hardness scale
• Check if individual values are scattered very widely or are continuously too • The test is conducted while the device is not held vertically on the surface,
low. which will generally give a warning on the guidance dialog. This may occur
especially when using tripod. Try using another foot, or take more care to
• The impact is triggered while the device is not held vertically on the surface.
align the probe vertically to the surface.
This may occur especially when using impact device DL. Try using the
plexiglass sleeve DL for better alignment. • Test piece is insufficiently supported. Prepare the test piece for the test
e.g. through supporting it with a larger metal piece.
• Sample is insufficiently supported. Prepare the sample for the impact
e.g. through use of the coupling method, see chapter “3.3.1.6 Testing Light • Make sure the probe does not tilt / move on the surface. See chapter “3.3.1.7
Samples”. Testing Curved Surfaces”.
• If the instrument still shows excessive deviations: return the device to an • If the instrument still shows excessive deviations: return the device to an
authorized Proceq Service Centre for recalibration / inspection. authorized Proceq Service Centre for recalibration / inspection.
• Test piece is not fulfilling the geometry requirements or is insufficiently

NOTE! Do not resurface test blocks or try to use non-Proceq
supported. Check chapter “3.3.3.4 Test Conditions” for the minimum
indenters. This will impair accuracy and may also deteriorate
requirement. Prepare the test piece for the test i.e. by supporting it with a
functionality of the Portable Rockwell.
larger metal piece.
• If the instrument still shows excessive deviations: Return the device to an
9.1.3 UC authorized Proceq Service Centre for recalibration / inspection.
I
The allowable tolerances for the UCI performance test differ depending
NOTE! Do not resurface test blocks.
on the selected standard. According to the DIN 50159 it should typically
not differ more than 5% from the given value. This tolerance is getting
wider for harder test blocks. The Equotip 550 considers these limits ac-
cording to the standard.
9.2 No Reading Displayed
According to the ASTM A1038 the values may not deviate by more than 3%, no • Check the connection of the probe.
matter what hardness is tested.
• Check if a genuine Equotip impact body (with the engraving “equo”) is
• Check to have the correct settings selected, i.e. no conversion activated. inserted in the impact device by unscrewing the support ring.
• Clean the indenter, paying close attention especially to the front part • Check for tight seating of the support ring on the thread of the impact device.
(diamond).
• Check for tight seating of the support ring on the thread of the impact
• Check that the test block is clean, smooth and dry. See chapter “3.3.3.2 device.Check whether the impact body is armed and released when
Sample Preparations”. Replace the test block if there is insuf- ficient space conducting the load – trigger procedure. If not, the catch chuck of the impact
for additional tests. device may be broken or the impact body is inserted upside- down. Insert the
• Check the mounting and wear of the special foot. Check for deposits. Clean impact body correctly or replace the impact device with a basic Equotip Leeb
or replace if necessary. impact device.
• If the test was conducted while the device was not held vertically on the
surface, the reading can be misleading. This may occur especially when using
the standard foot. Try using the special foot, or take more care to align the
probe vertically to the surface.
9.3 Battery 10. Equotip Link Software

If the indicating device does not switch on, recharge the battery using the power
supply, see chapter “2.1 Installation”. 10.1 Starting Equotip Link
The battery can be replaced with another Equotip Lithium-Ion battery. Locate the file “Equotip Link Setup.exe” on your computer or on the
DVD and click on it. Follow the instructions on the screen. Make sure
NOTE! If the operation time of the battery is shortening no- that the “Launch USB Driver install” tick is selected.
ticeably, order a new battery. The battery lifetime has expired
when the LED does not go off even though the battery has
been charged for several days.
Danger: Only use the power supply (12 V, 5 A) to charge the
Equotip 550.
9.4 Touchscreen Calibration

In very seldom cases, or when a protective screen foil is used, it can be
necessary to re-calibrate the Equotip 550.
To do so, press and hold the middle hardware button (Fullscreen) for 10s. During
the calibration process, don’t touch the display unit, as it can bias the
calibration.
Double click on the Equotip Link Icon on your desktop or start the program via
the start menu.
10.2 Application Settings

The menu item “File – Application settings” allows the user to select the
language and the date and time format to be used.
10.3 Connecting to an Equotip 550 Touchscreen Unit 10.4 Connection to Portable Rockwell Probe
Connect the Equotip 550 Touchscreen Unit to an USB port or connect • Connect the Portable Rockwell probe to a PC using the provided probe cable.
it to the Ethernet (DHCP server requried)., then select to download data • Start the Equotip Link software, and click on the Portable Rockwell icon
from the Equotip 550 Touchscreen Unit. to detect the Portable Rockwell probe. Click the “New” button at the bottom
of the screen.
The following window will be displayed: Select the appropriate communi- • Select the hardness scale to be displayed (Hardness scales).
cation type. If connecting through Ethernet, please enter the instruments IP • Select the number of readings “n” per measurement series.
address in the appropriate field. Click on “Next >”.
10.4.1 Viewing Data
The transferred measurements from your Equotip 550 will be displayed on the
screen:
When an Equotip 550 has been found its details will be displayed on screen.
Click on the “Finish” button to establish the connection
Measurement files and folders stored on the Equotip

Touchscreen will be displayed as shown on the left.
Click on the measurement file to be transferred. If Click on the double arrow icon in the first column to see more details.
multiple files have to be transferred, select them while
holding the “shift”or “ctrl” button, or click on “Select
10.5 Adjusting the Settings
All”. “All settings, such as material group, scale, impact direction and both limits can
be changed afterwards in Equotip Link.
If the settings of multiple measurement series have to changed, select each of
them while holding the “shift” or “ctrl” button.
10.5.1 Adjusting Date and Time Click on the “Export as CSV file(s)” icon. The data is then
exported as a Microsoft Office Excel comma separated file. The
Right click in the “Date & Time” column.
export options may be chosen in the following window:
The time will be adjusted for the selected series only.

Click on the “Export as graphic” icon to open the following
10.6 Exporting Data window which allows the various export options to be chosen.
Equotip Link allows you to export selected objects or the entire project. To use
the data for further analysis in a third party program, such as e.g. Microsoft
Excel, it can be exported as a comma separated file (CSV). To use it directly in
a report, the series data can be exported as a graphic. As a third option, selected
series data can be printed out directly on a printer.
Click on the printer icon to directly print a report of the selected

measurement series.
10.7 Exporting and Importing of Setting Profiles 11. Technical Specifications

To transfer all the selected settings from one instrument to another, or to back
up, click on “Equotip – Download device application settings”. The actual 11.1 Instrument
settings will be stored in the specified folder on the PC as an archive.
Display 7” color display 800x480 pixels
To re-install stored settings, click on “Equotip – Upload device application
Memory Internal 8 GB Flash memory
settings”.
(up to 1’000’000 measurements)
10.8 Exporting and Importing of Conversion Curves Regional settings Metric and Imperial units, multi-language
and timezone supported
Custom conversion curves created on the instrument can be download- ed to the
PC by clicking on “Equotip - Download customer conversion”. All available Battery Lithium Polymer, 3.6 V, 14.0 Ah
customer conversions from the instrument will be stored on the PC in the folder Battery lifetime > 8h (in standard operating mode)
...\Proceq\EquotipLink\Conversions. Power input 12 V +/-25 % / 1.5 A Weight
To upload a conversion curve from your PC, choose “Equotip - Upload (of display device) About 1525 g (incl. Battery)
customer conversions”. This is also possible for existing Equotip3 conversion
curves. Dimensions 250 x 162 x 62 mm
Max. altitude 2’500 m above sea level
Humidity < 95 % RH, non condensing
Operating temperature 0 to 30°C (32 to 86°F)
(Charging, running instrument) 0
to 40°C (32 to 104°F)
(Charging, instrument is off)
-10 to 50°C (14 to 122°F)
(Non-charging)
Environment Suitable for indoor & outdoor use
IP classification IP 54
Pollution degree 2
Installation category 2
NOTE! Charging equipment is for indoor use only (no IP clas-

sification).
11.2 Power Supply 11.3 Equotip Leeb Impact Devices

Model HK-AH-120A500-DH Measuring range 1-999 HL
Input 100-240 V / 1.6 A / 50/60 Hz Measuring accuracy ± 4 HL (0.5 % at 800 HL)
Output 12 V DC / 5 A ± 6 HLU (for Leeb U)
Max. altitude 2500 m above sea level Resolution 1 HL; 1 HV; 1 HB; 0.1 HRA; 0.1 HRB; 0.1 HRC;
0.1 HS; 1 MPa (N/mm2)
Humidity < 95%
Operating temperature 0 - 40°C (32 to 104°F) Impact direction Automatic compensation (excl. DL/U probe)
Environment Indoor use only Impact energy • 11.5 Nmm for D, DC, E, S probes
• 11.1 Nmm for DL probe
Pollution degree 2 • 3.0 Nmm for C probe
Installation category 2 • 90.0 Nmm for G probe
• 200.0 Nmm for U probe
Mass of impact body • 5.45 g (0.2 ounces) for D, DC, E, S probes
• 7.25 g (0.26 ounces) for DL probe
• 3.10 g (0.11 ounces) for C probe
• 20.0 g (0.71 ounces) for G probe
• 26.0 g (0.92 ounces) for U probe
Ball indenter • Tungsten carbide, 3.0 mm (0.12“) diameter
for C, D, DC probes
• Tungsten carbide, 2.78 mm (0.11“) diameter for
DL probe
• Tungsten carbide, 5.0 mm (0.2“) diameter for
G probe
• Ceramics, 3.0 mm (0.12”) diameter for S
probe
• Polycrystalline diamond, 3.0 mm (0.12”)
diameter for E probe
• Hardened Steel, 50.0 mm (1.97”) diameter for U
probe
Operating temperature -10 to 50˚C (14 to 122°F)
11.4 Equotip Portable Rockwell Probe 11.5 Equotip UCI Probe

Dimensions 112 x ø 40 mm (4.4 x ø 1.57 inches Dimensions 155 x ø 40 mm (6.1 x ø 1.57 inches) without
without foot) foot
Weight 260 g (9.17 oz) Weight 270 g (9.52 oz)
Power supply Via USB (5 V, max. 100 mA) Power Supply via Proceq Interface
Measuring range 0-100 μm; 19-70 HRC; 34-1080 HV Measuring Range 20 – 2000 HV
Measuring accuracy 1.5 HRC according to DIN 50157 Measuring accuracy ± 2 % (150 – 950 HV)
Resolution 0.1 μm; 0.1 HRC; 1 HV Resolution 1 HV; 0.1 HRC
Test direction Any direction (no correction required) Test direction Any direction (no correction required)
Test loads 10 N / 50 N (probe 50 N) Trigger loads Selectable: HV1 (~10N), HV2 (~20N),
Diamond indenter Angle 100.0° ± 0.5° HV3 (~30N), HV4 (~40N), HV5 (~50N)
Operating temperature 0 to 50°C (32 to 122 °F) Diamond indenter Vickers diamond according to ISO 6507-2
Humidity Non-condensing, 90% max. Operating temperature 0 to 50°C (32 to 122°F)
Humidity Non-condensing, 90% max.
12. Standards & Guidelines

• ISO EN 16859
• ISO 18265
• DIN 50156 / 50157 / 50159
• ASTM A956 / E140 / A370 / A1038
• DGZfP Guideline MC 1
• VDI / VDE Guideline 2616 Paper 1
• Nordtest Technical Report Series 424, Reports 99.12 / 99.13 / 99.36
• ASME CRTD-91
• GB/T 17394
• JB/T 9378
• JJG 747
• JIS B7731
13. Ordering Information 356 10 005 Equotip 550 UCI consisting of Equotip Touchscreen
incl. Battery, Equotip UCI Probe HV1-HV5, UCI Probe
13.1 Units Cable, UCI Test Block ~850 HV, Power Supply, USB-
Cable, Surface Roughness Comparator Plate, DVD with
Part No. Description
Software, Documentation, Carrying Strap and Carrying
356 10 001 Equotip 550 consisting of Equotip Touchscreen incl. Case
Battery, Power Supply, USB-Cable, Surface Roughness
356 10 006 Equotip 550 Leeb U (for paper, film and foils) consisting
Comparator Plate, DVD with Software, Documentation,
of Equotip Touchscreen incl. Battery, Equotip Leeb
Carrying Strap and Carrying Case
Impact Device U, Cleaning Brush, Probe Cable,
356 10 002 Equotip 550 Leeb D consisting of Equotip Touchscreen Power Supply, USB-Cable, DVD with Software,
incl. Battery, Equotip Basic Leeb Impact Device D, Im- Documentation, Carrying Strap and Carrying Case
pact Body D, Support Rings (D6,D6a), Cleaning Brush,
356 10 020 Equotip 550 Portable Rockwell & UCI Kit consisting
Impact Device Cable, Test Block ~775 HLD / ~56 HRC,
of Equotip 550 UCI (356 10 005) and Equotip Portable
Coupling Paste, Power Supply, USB-Cable, Surface
Rockwell Probe 50 N (356 00 600)
Roughness Comparator Plate, DVD with Software,
Documentation, Carrying Strap and Carrying Case 356 10 021 Equotip 550 Portable Rockwell & Leeb D Kit consist-
ing of Equotip 550 Leeb D (356 10 002) and Equotip
356 10 003 Equotip 550 Leeb G consisting of Equotip Touchscreen
Portable Rockwell Probe 50 N (356 00 600)
incl. Battery, Equotip Basic Leeb Impact Device G, Im-
pact Body G, Support Rings (G6,G6a), Cleaning Brush, 356 10 022 Equotip 550 Leeb D & UCI Kit consisting of Equotip
Impact Device Cable, Test Block ~570 HLG /~340 HB, 550 Leeb D (356 10 002), Equotip UCI Probe HV1-HV5
Coupling Paste, Power Supply, USB-Cable, Surface (356 00 700) and Equotip UCI Test Block ~850 HV, ISO
Roughness Comparator Plate, DVD with Software, 6507-3 HV5 Calibration (357 54 100)
Documentation, Carrying Strap and Carrying Case
356 10 004 Equotip 550 Portable Rockwell consisting of Equotip 13.2 Impact Devices & Probes
Touchscreen incl. Battery, Equotip Portable Rockwell
Probe 50 N, Protective Rubber Sleeve, Probe Cable, Description
Part No.
Test Block ~62HRC, Power Supply, USB-Cable, Sur- Impact Device incl. Support Ring, Impact Body, Cable
face Roughness Comparator Plate, DVD with Software,
Documentation, Carrying Strap and Carrying Case 356 00 500 Equotip Leeb Impact Device C
356 00 100 Equotip Leeb Impact Device D
356 00 110 Equotip Leeb Impact Device DC
356 00 120 Equotip Leeb Impact Device DL 351 90 018 USB-Cable 1.8 m (6 ft)
356 00 400 Equotip Leeb Impact Device E 327 01 061 Power Supply
356 00 300 Equotip Leeb Impact Device G 711 10 013 Power Supply Cable USA 0.5 m (1.7 ft)
356 00 200 Equotip Leeb Impact Device S 711 10 014 Power Supply Cable UK 0.5 m (1.7 ft)
360 04 600 Equotip Leeb Impact Device U 711 10 015 Power Supply Cable EU 0.5 m (1.7 ft)
327 01 053 Quick Charger
Impact Device only
356 00 081 Equotip Surface Roughness Plate
353 00 501 Equotip Basic Leeb Impact Device C
350 01 015 Equotip Coupling Paste
353 00 101 Equotip Basic Leeb Impact Device D
356 00 082 Display Antiglare Protection Film for Touchscreen Unit
353 00 111 Equotip Basic Leeb Impact Device DC
353 00 121 Equotip Basic Leeb Impact Device DL 356 00 080 Equotip Leeb Impact Device Cable 1.5 m (5 ft)
353 00 401 Equotip Basic Leeb Impact Device E 353 00 086 Equotip Leeb Impact Device Extension Cable 5 m (15 ft)
353 00 301 Equotip Basic Leeb Impact Device G 356 00 083 Equotip Leeb Impact Device U Cable 1.5 m (5 ft)
353 00 201 Equotip Basic Leeb Impact Device S 350 01 004 Equotip Impact Body D/DC
360 04 032 Equotip Basic Leeb Impact Device U 350 71 311 Equotip Impact Body DL
350 71 413 Equotip Impact Body S
356 00 600 Equotip Portable Rockwell Probe 50N (for 350 08 002 Equotip Impact Body G
Equotip 550 or PC)
350 07 002 Equotip Impact Body E
356 00 700 Equotip UCI Probe HV1-HV5
350 05 003 Equotip Impact Body C
13.3 Parts and Accessories 360 04 504 Equotip Impact Body U
Part No. Description 350 01 009 Equotip Support Ring D6
327 01 043 Carrying Strap complete 350 01 010 Equotip Support Ring D6a
327 01 033 Battery complete 350 08 004 Equotip Support Ring G6
350 08 005 Equotip Support Ring G6a Equotip Portable Rockwell support Z4 for measuring clamp
354 01 228
(for tubes and pipes up to Ø 28 mm)
350 71 314 Equotip Support Ring DL
356 00 720 Equotip UCI Special Foot
360 04 531 Equotip Support Ring U
Set of Support Rings (12pcs) for Equotip Leeb Impact 13.4 Test Blocks
353 03 000
Device D/DC/C/E/S
Equotip Leeb Impact Device Cleaning Brush
350 01 008
D/DC/C/E/S 357 11 500 Equotip Test Block C, ~565 HLC / <220 HB,
350 08 006 Equotip Leeb Impact Device Cleaning Brush G Proceq Factory Calibration
360 04 502 Equotip Leeb Impact Device Cleaning Brush U 357 12 500 Equotip Test Block C, ~665 HLC / ~325 HB,
Proceq Factory Calibration
350 01 007 Equotip Leeb Impact Device DC Loading Stick
357 13 500 Equotip Test Block C, ~835 HLC / ~56 HRC,
350 71 316 Equotip Leeb Impact Device DL Plexiglas Sleeve Proceq Factory Calibration
360 04 530 Assembly Gauge for Equotip Leeb Impact Device U 357 11 100 Equotip Test Block D/DC, <500 HLD / <220 HB,
357 12 100 Equotip Test Block D/DC, ~600 HLD / ~325 HB,
354 01 139 Equotip Portable Rockwell Probe Cable 2 m (6 ft)
354 01 200 Equotip Portable Rockwell Measuring Clamp
357 13 100 Equotip Test Block D/DC, ~775 HLD / ~56 HRC,
354 01 130 Equotip Portable Rockwell Tripod Proceq Factory Calibration
354 01 250 Equotip Portable Rockwell Special Foot RZ 18 - 70 357 13 105 Equotip Test Block D/DC, ~775 HLD, one side,
354 01 253 Equotip Portable Rockwell Special Foot RZ 70 -  Proceq Factory Calibration
354 01 137 Equotip Portable Rockwell Protective Rubber Sleeve 357 11 120 Equotip Test Block DL, <710 HLDL / <220 HB,
Equotip Portable Rockwell support Z2 for measuring
354 01 243 357 12 120 Equotip Test Block DL, ~780 HLDL /~325 HB,
clamp
Equotip Portable Rockwell Support Z4+28 for
354 01 229 357 13 120 Equotip Test Block DL, ~890 HLDL / ~56 HRC,
measuring clamp (for tubes and pipes over Ø 28 mm)
357 13 400 Equotip Test Block E, ~740 HLE / ~56 HRC, Test Blocks Calibrations
357 14 400 Equotip Test Block E, ~810 HLE / ~63 HRC, Equotip Leeb Test Block Additional Calibration HLD/
Proceq Factory Calibration 357 10 109
HLDC
357 31 300 Equotip Test Block G, <450 HLG / <200 HB, 357 10 129 Equotip Leeb Test Block Additional Calibration HLDL
Proceq Factory Calibration 357 10 209 Equotip Leeb Test Block Additional Calibration HLS
357 32 300 Equotip Test Block G, ~570 HLG / ~340 HB, 357 10 409 Equotip Leeb Test Block Additional Calibration HLE
357 10 509 Equotip Leeb Test Block Additional Calibration HLC
357 13 200 Equotip Test Block S, ~815 HLS / ~56 HRC,
Proceq Factory Calibration 357 30 309 Equotip Leeb Test Block Additional Calibration HLG
357 14 200 Equotip Test Block S, ~875 HLS / ~63 HRC, Equotip Leeb Test Block Additional Calibration HL,
357 90 909
Proceq Factory Calibration DIN 50156-3
Equotip Leeb Test Block Additional Calibration HB,
360 04 503 Equotip Test Block U, ~560 HLU, 357 90 919
ISO 6506-3
Equotip Leeb Test Block Additional Calibration HV,
357 90 929
ISO 6507-3
357 41 100 Equotip Portable Rockwell Test Block ~20 HRC, Equotip Leeb Test Block Additional Calibration HR,
357 90 939
ISO 6508-3 HRC Calibration ISO 6508-3
357 42 100 Equotip Portable Rockwell Test Block ~45 HRC,

ISO 6508-3 HRC Calibration Equotip Portable Rockwell Test Block Additional
357 90 918
Calibration HB, ISO 6506-3
357 44 100 Equotip Portable Rockwell Test Block ~62 HRC,
Equotip Portable Rockwell Test Block Additional
ISO 6508-3 HRC Calibration 357 90 928
Calibration HV, ISO 6507-3
357 51 100 Equotip UCI Test Block ~300 HV, ISO 6507-3 HV5
Calibration Equotip UCI Test Block Additional Calibration HB,
357 90 940
ISO 6506-3
357 52 100 Equotip UCI Test Block ~550 HV, ISO 6507-3 HV5
Calibration Equotip UCI Test Block Additional Calibration HR,
357 90 941
ISO 6508-3
357 54 100 Equotip UCI Test Block ~850 HV, ISO 6507-3 HV5 Equotip UCI Test Block Additional Calibration HV1,
Calibration 357 90 942
ISO 6507-3
Proceq Europe Proceq Middle East
Ringstrasse 2 P. O. Box 8365, SAIF Zone,
CH-8603 Schwerzenbach Sharjah, United Arab Emirates
Phone +41-43-355 38 00 Phone +971-6-557-8505 Fax
Fax +41-43-355 38 12 +971-6-557-8606
info-europe@proceq.com info-middleeast@proceq.com
Proceq UK Ltd. Proceq SAO Ltd.
Bedford i-lab, Priory Business Park South American Operations
Stannard Way Rua Paes Leme, 136, cj 610
Bedford MK44 3RZ Pinheiros, São Paulo
United Kingdom Brasil Cep. 05424-010
Phone +44-12-3483-4515 Phone +55 11 3083 38 89
info-uk@proceq.com info-southamerica@proceq.com
Proceq USA, Inc. Proceq China
117 Corporation Drive Unit B, 19th Floor
Aliquippa, PA 15001 Five Continent International Mansion, No. 807 Zhao Jia
Phone +1-724-512-0330 Bang Road
Fax +1-724-512-0331 Shanghai 200032
info-usa@proceq.com Phone +86 21-63177479
Fax +86 21 63175015
Proceq Asia Pte Ltd info-china@proceq.com
12 New Industrial Road
#02-02A Morningstar Centre
Singapore 536202
Phone +65-6382-3966
Fax +65-6382-3307
info-asia@proceq.com
Proceq Rus LLC
Ul. Optikov 4
korp. 2, lit. A, Office 410
197374 St. Petersburg
Russia
Phone/Fax + 7 812 448 35 00
info-russia@proceq.com
Subject to change. Copyright © 2017 by Proceq SA, Schwerzenbach. All rights reserved. 82035601E ver 05
2017

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Operating Instructions

11. Technical Specifications............................................ 45

12. Standards & Guidelines ............................................ 47

13. Ordering Information ............................................ 48

1. Safety and Liability 1.3 Safety Instructions

2. Getting Started Buttons

2.2 Main Menu

Settings: For application specific

Measurement: Measurement Data (Explorer): File manager for

System: System settings,

Wizards: Task Information: Operating instructions

Figure 3: Main Menu

3.1.2 Portable Rockwell Testing Procedure 3.1.3 UCI Testing Procedure

Figure 5: Portable Rockwell Testing Procedure

NOTE! A warning will be shown if the user applied too much

3.1.4 Leeb U Testing Procedure

1. Position the probe on the roll to be

NOTE! Some features mentioned in this Operating Instruc-

3.2 Measurements Screen

Wizards: Direct Save: Store measurement data.

Conversion View: Display the actual value on the conversion curve.

Figure 9: Measurement Views

3.3.1.2 Sample Preparations 3.3.1.3 Standards

Figure 12: Surface Roughness Comparator Plate

3.3.1.4 Test Conditions

Between indentations (mm/inch) 3 / 0.12 4 / 0.16 2 / 0.08

3.3.1.5 Selecting the Equotip Leeb Impact Device

Type E: Diamond ball indenter.

3.3.1.6 Testing Light Samples 3.3.1.7 Testing Curved Surfaces

3.3.1.8 Testing Thin Samples 3.3.1.9 Material Groups

NOTE! The user needs to determine and qualify the adapta-

NOTE! It is important to include all the critical information

NOTE! “MM” stands for “mobile mechanical” measurement,

3.3.2.3 Measurement on Basis of DIN 50157

3.3.2.4 Test Conditions 3.3.2.5 Installing the Measuring Clamp

Probe setup 50 N 50 N probe 50 N 50 N probe

Minimum test 1 mm at ~20 HB

3.3.2.9 Conversion Standard 3.3.3.2 Sample Preparations

3.3.2.10 Material Groups 3.3.3.3 Standards for UCI measurements

3.3.3.4 Test Conditions

Probe setup HV1 (~10 N) HV5 (~50 N)

3.3.3.6 Conversions into Other Units

4. Settings 4.1.3 Measurement Parameters

Primary and Secondary scales

NOTE! Conversion for HLD to HV, HB and HRC are standard-

Figure 19: Settings Menu

Conversion Standards – UCI Use Advanced Algorithm (Portable Rockwell only)

Impact direction (Leeb only) Auto Close Series

Use report templates Minimum series count

Operator Maximum series count

4.1.6 Limits Operator reference

NOTE! The USB stick must be either formatted in FAT or

4.4.2 Report template explorer

4.4.3 Reporting via PDF

The stored measurements can be organized in folders, by tapping the Data

5.1.2 Data Explorer Figure 21: Measurement View in Data Explorer

5.1.4 Delete Files

5.1.5 Copy Files

NOTE! The file cannot be added in the same folder!