Vacon NX Service Manual Vacon NX Service Manual

VACON NX SERVICE MANUAL
Overview
Table of contents 1
1. SERVICE
SERVICE MANUAL
MANUAL REVISION HISTORY ................................................. 3
2. AFTER MARKET SERVICE INFORMATION ...............................................4
2.1. FOREWORD ...............................................................................4
2.2. Overview manual information ........................................
................... ...................................
.............. 5
2.3. Appendix manual information ................................
............ .......................................
.....................
.. 5
2.4. Important
Important instructions
instructions for service
service situations ..................................
................ .................. 5
2.4.1. Personal requirements ......................................
.................. ................................
............ 6
2.4.2. Personal safety notice .....................................
................... ................................
.............. 6
2.4.3. Material requirements ...........................
....... ........................................
........................
.... 6
2.4.4. Tool safety notice ....................................
................ ......................................
.....................
... 7
2.5. SERVICE POLICY ........................................................................7
2.6. WARRANTY TERMS. ....................................................................7
2.7. REPLACEMENT
REPLACEMENT UNITS & SPARE PARTS .......................................
................... .......................
... 7
2.8. MAINTENANCE .............................. ......................................
.................... ........................
...... 8
2.8.1. RECOMMENDED MAINTENANCE ACTIONS ........................
.................... .... 8
2.8.2. RECHARGING
RECHARGING CAPACITORS
CAPACITORS IN STORED UNITS ................. 9
2.8.3. RECHARGING STAND-ALONE CAPACITORS STORED .......... 9
3. SERVICE TOOLS .................................................................................. 11
3.1. INFORMATION ........................................
.................... ........................................
.................................
............. 11
3.2. NC LOAD 1.0.15 .......................................
.................... ......................................
...............................
............ 11
3.3. NC DRIVE 2.0.7 ...........................
....... .......................................
.......................................
.........................
..... 11
3.4. NC SERVICE ...................................
................. ......................................
.......................................
.....................
.. 12
3.4.1. Version 1.09 ................... ......................................
................... ........................
..... 12
3.4.2. Version 1.10 ................... ......................................
................... ........................
..... 12
3.5. DEVICE PROPERTIES SERVICE ............................................
........................ ...........................
....... 12
3.5.1. Version 2.0.2 ....................................
................ ......................................
.........................
....... 12
3.5.2. Version 2.0.3 ....................................
................ ......................................
.........................
....... 12
4. FAULTCODES AND SOFTWARE .............................................................13
4.1. GENERAL ....................................
................. ......................................
.......................................
.........................
..... 13
4.2. FAULT CODES, POSSIBLE
POSSIBLE REASONS AND CHECKING TO TO BE DONE .. . . 13
4.3. SOFTWARE REVISION INFORMATION ........................................
.................... ...................... 13
4.3.1. NXL software information ........................................
................... .........................
.... 13
4.3.1.1.NXL00005V146 .....................................
.................. ............................
......... 13
4.3.1.2.NXL00005V247 .....................................
.................. ............................
......... 14
4.3.1.3.NXL00005V242 .....................................
.................. ............................
......... 14
4.3.2. NXS software ................................. ............................
.................. .......... 14
4.3.2.1.NXS00
4.3.2.1.NXS00001V16 001V160 0 ..................
..........................
.................
..................
........... 14
4.3.2.2.NXS00
4.3.2.2.NXS00001V16 001V161 1 ..................
..........................
.................
..................
........... 14
4.3.2.3.NXS00
4.3.2.3.NXS00001V16 001V162 2 ..................
..........................
.................
..................
........... 14
4.3.3. NXP software .....................................
................. .......................................
........................
..... 14
4.3.3.1.NXP00002V156 .....................................
.................. ............................
......... 14
4.3.3.2.NXP00002V158 .....................................
.................. ............................
......... 14
4.3.3.3.NXP00002V159 .....................................
.................. ............................
......... 15
4.3.3.4.NXP00002V160 .....................................
.................. ............................
......... 15
4.3.3.5.NXP00002V161 .....................................
.................. ............................
......... 15
4.4. INFORMATION REGARDING FAULT TRACING ...............................
................... ............ 15
4.5. FAULT CODES .....................................
................... ......................................
....................................
................ 15
4.5.1. Flowcharts
Flowcharts until NXSV151 and NXPV145 ........................
................... ..... 15
4.5.2. Flowcharts from NXSV152 and NXPV146 ........................
................... ..... 15
service@vacon.com
service@vacon.com Tel +358
+358 (0)201 212 575 Fax +358 (0)204 335 091
2 Table of contents
5. SERVICE INSTRUCTIONS FOR OPTIONBOARDS ...................................65

5.1. NXOPT A1 .................................. ............................................. 65
5.2. NXOPT C3 ............................................................................... 65
5.3. NXOPT XX ............................................................................... 65
6. START-UP AFTER REPAIR ....................................................................66
6.1. EXTERNAL DC POWER WITHOUT MOTOR FOR FR4 TO FR13 ........... 66
6.2. TESTING WITH DC SUPPLY WITHOUT MOTOR CONNECTED: .......... 66
6.3. LOAD TEST WITH MOTOR ......................................................... 67
24h on-call service phone +358 (0)40 83 71 150

Revision history 3
1.SERVICE MANUAL REVISION HISTORY
TABLE 1. Updates in the service manual.

Service Manual Updated/added material
revision
SM00002A First version
SM00002B Layout updated. Changes to following chapters: After market
service information (2nd), Service tools (3rd) and faultcodes
and software (4th).
service@vacon.com Tel +358 (0)201 212 575 Fax +358 (0)204 335 091
1
4 After market service information
2. AFTER MARKET SERVICE INFORMATION
2.1. FOREWORD
Service to Vacon AC-drive owners is a high priority of the Vacon Plc as well as contin-
ues development and introduction of new service material. In the line with this purpose
Vacon Plc has implemented the following Vacon Service Manual for Service Centers.
TABLE 2. Vacon Service manual titles.
Product range Manual title

NX Overview SM00002
NXL MF2 SM00003
NXL MF3 SM00004
NXL MF4 SM00005
NXL MF5 SM00006
NXL MF6 SM00007
NX FR4 SM00008
NX FR5 SM00009
NX FR6 SM00010
NX FR6/690V SM00011
NX FR7 SM00012
NX FR8 SM00013
NX FR9 SM00014
NX FR10 SM00015
NX FR11 SM00016
NX FR12 SM00017
NX FR13 SM00018
NX CH3 SM00019
NX CH4 SM00020
NX CH5 SM00021
NX CH6 SM00022
NX CH7 SM00023
NX FI9 SM00028
NX Frontend SM00029
NX FI10 SM00030
NX FI12 SM00031
NX FI13 NX00032
Other service information is also released by Vacon Plc. Service bulletins (SBU´s) con-
tains more specific information about updates of a product.
Vacon Plc will continue to issue updated service manuals aft er the first release of the
manual. Version of documents can be identified from the document number and date
2
After market service information 5
on the back cover. The letter at the end of the SM-number identifies the version, i.e.
SM00002A. The material is available on Vacon service web pages, which requires a
user name and password. Vacon After Market Service department gives the user name
and password to users.
2.2. Overview manual information

This manual contain the following chapters. Some chapters will be updated later. Addi-
tional information for certain steps might also exist in appendix manuals.
TABLE 3. Overview of chapter information in overview manual.

Chapter Information
Revision history Short description about updates in manual.
After market service Overall information about safety, service policy and
information maintenance procedures for all NX-products.
Service tools Hints how to use different PC-tools in service cases and
mechanical tools needed.
Fault codes and software Procedures for fault codes and software information.
Option boards Basic instructions how to check different option boards.
Procedures after repair Steps that needs to be taken after the physical repair
has been completed.
2.3. Appendix manual information

Separate appendix manuals contain following chapters. Information about older drives
might not be present in some appendix manuals.
TABLE 4. Overview of chapter information in appendix manuals.

Chapter Information
Updates in manual Short description about what has been added or updated.
Main circuit diagrams Contains different versions of the main circuit diagram.
Explosion view 3D-model(s) showing the spare part numbers
Measurement instruc- Instruction how and where to measure different parts and
tions circuits.
Replacement instruc- Instruction how to remove and replace different parts or
tion subassemblies.
Specifications Other instructions such as how to modify mass custom-
ized boards and torque lists.
2.4. Important instructions for service situations

Review each procedure and section in advance. This chapter and its sub chapters con-
tains important information which must be applied in service situations.
• Local and national laws and regulations concerning the service work to be performed
must be followed.
• Vacon Plc can not be held responsible for personal injuries or material damages
which occurred when local or national laws for service work were not followed.
2
• All plastic covers must be mounted before switching on voltage from supply source.
2.4.1. Personal requirements

Persons performing service work must have qualifications in accordance with the local
and national laws.
WARNING! ONLY QUALIFIED SERVICE TRAINED PERSONS ARE ALLOWED TO USE THIS
MATERIAL AND PERFORM ANY OF THE SERVICE ACTIONS MENTIONED. THE PERSON PERFORM-
ING LOCAL SERVICE WORK ON THE DRIVES MUST HAVE QUALIFICATIONS IN ACCORDANCE
WITH THEIR NATIONAL LAW.
2.4.2. Personal safety notice
Mechanical surfaces which are equipped with a hot surface sticker must not be
touched. Make sure working environment is safe and won't cause risk for personal
injury.
WARNING! DRIVE TO BE REPAIRED MUST NOT POWERED UP FROM ITS SUPPLY VOLTAGE
SOURCE DURING SERVICE WORK, UNLESS IT IS SPECIALLY MENTIONED.
The following voltages are extremely dangerous and may cause death or severe per-
sonal injury if you come in contact with it. Do not touch any electrical part, dc-bus bars
included when unit supplied from its supply voltage source.
• DC-bus voltage: After switching of the supply voltage, wait until dc-bus voltage has
been discharged. It must be verified to be 0V DC before any service action is
allowed. This voltage sources is life threatening.
• Relay outputs on I/O boards: They may contain dangerous voltage entering from
external devices, even if unit itself is not powered up. Their voltage must be verified
and necessary precautions must be taken to isolate them properly before any ser-
vice action is allowed. This voltage sources is life threatening.
• All power terminals carry voltages, including output terminals when the unit is con-
nected to its supply voltage source and the dc-bus capacitors are charged.
• Internal components and circuit boards are at mains potential when drive is con-
nected to its supply and dc-bus capacitors are charged.
2.4.3. Material requirements

• To maintain safe construction and safe operation of the complete drive internal
torque specifications must be followed.
• Torque specifications for mounting and cable connections must be followed.
• Spare parts delivered by Vacon Plc must be used.
• The service location has to have needed tools, power supplies, measurement equip-
ment, possible adapters and load motors for testing purposes as well as needed
spare parts.
• Many procedures will also require a torque wrench to ensure correct tightening
torque in accordance with specifications.
2
2.4.4. Tool safety notice

• Wires, electrical and mechanical tools used to perform service work must be in
accordance with the requirements for tools used and for the work to be performed.
• Damages to unit or environment might be caused with tools that are not in accor-
dance with their laws.
2.5. SERVICE POLICY
Service is to be performed at the nearest Service Center or at customer location by

trained service personnel or at the manufacturer's premises. All defective parts must
be replaced with spare parts. Repairing of a board is not allowed.
Defective products up to FR8: Customer should get a equivalent product as replace-

ment unit, while the service work is being performed at a Service Center. The replace-
ment unit is free of charge if the product is under warranty according to Vacon
warranty terms.
Defective products above FR8: They should be repaired by nearest Service Center at
customer location, unless manufacturer declares otherwise.
RAN-number: Any shipment of defective products and warranty claims to Vacon Plc
must both be identified with a RAN-number issued (Return Authorization Number).
Local Service Center sends a RAN-number request with necessary information via a
PC-program (Vacon RAN) or fax to Vacon Plc. Vacon Plc responds to the request by giv-
ing instructions how to proceed. All shipments in a service case to and from Vacon Plc
uses issued RAN-number. RAN-number issued must be used on all documents concern-
ing the warranty claim. The shipment to Vacon Plc and shipment documents must be
labeled with the RAN-number issued. The missing RAN-number in a shipment and ship-
ment documents, might result in rejection of shipment and warranty claim.
All Service Centers around the world are part of Vacon global service network and the
local Service Center must have measures to reach customer satisfaction.
Only spare parts, specified and approved by Vacon Plc must be used to replace defect
ones. Boards will be repaired only at Vacon Plc. Service actions defined in a released
SBU (Service Bulletin) authorizes repair or modification of the board mentioned.
Warranty will be revoked from the unit, if repair actions have been done without proper
authorization from Vacon Plc.
2.6. WARRANTY TERMS.
Warranty terms available at http://www.service.vacon.com/257942.html.
2.7. REPLACEMENT UNITS & SPARE PARTS
Spare part lists for service are listed at http://www.service.vacon.com/257927.html.
Vacon Service Center or Partner will store replacement units needed for service pur-
poses for fast response of service cases. The stock of the replacement units should
2
contain at least one unit of the biggest power size of every mechanical size up to FR8.
Vacon Plc will compensate stock of spare units in case of unit under manufacturer's
warranty has been delivered to replace of the defective unit.
Service Center will store spare parts based on units sold and needed for service in their
market / service area. If needed the Vacon Plc helps to select needed spares. The
spare parts must be stored properly to prevent material loss due to mishandling.
Always protect components and boards from ESD in all phases of the process by follow-
ing general ESD instructions.
2.8. MAINTENANCE
2.8.1. RECOMMENDED MAINTENANCE ACTIONS
All technical equipment, as well as drives needs some amount of care taking and failure
preventive maintenance. To maintain trouble free operation of the drive, environmen-
tal conditions, as well as load, line power, process control, etc. have to be within spec-
ifications, determined by manufacturer.
If all conditions are as specified by manufacturer, there is no other concerns, but pro-
vide high enough cooling capacity for the power- and control circuits. This requirement
can be met by making sure, that cooling system works properly. Operation of cooling
fans and cleanness of the heat sink should be verified once in a while.
Regular maintenance is recommended to insure trouble free operation and long lifetime
of the drive. The following things should at least be included in the regular mainte-
nance.
TABLE 5. Maintenance interval

Interval Maintenance
12 months (if unit stored) Capacitor reforming, see sepa-
rate instructions
6 - 24 months (depending on Check the input and output ter-
environment) minals and control I/O-terminals.
Clean the cooling tunnel
Check operation of cooling fan,
check for corrosion on terminals,
bus-bars and other surfaces
Check the door filters in the case
of cabin installation
5 - 7 years Change the cooling fans
Main fan
Internal IP54 fan
Cabinet cooling fan/filter
5 - 10 years Change the DC bus capacitors
2
Recommended is also to record all actions and counter values with dates and time for
follow up of maintenance.
2.8.2. RECHARGING CAPACITORS IN STORED UNITS
When complete units are stored without voltage being applied, the recharging of the
capacitors should be done at least every 12 month by connecting the voltage into unit
and keep unit powered minimum 1 h.
If the storing time is much longer than one year, the recharging of the capacitors has
to be done in a way that the possible high leakage current through the capacitors is
limited. Best alternative is to use DC-power supply with adjustable current limit. Cur-
rent limit has to be set for example to 300…500mA and DC-power supply has to be
connected to the B+/B- terminals (DC+ to B+, DC- to B-) of the DC-link or straight to
the capacitor terminals.
NX models, which have no B+ / B- terminals, can be powered up as follows:

• Frame size FR8-FR9; DC-supply connected between two input phases (L1, L2).
DC-voltage has to be adjusted up to nominal DC-voltage level of the unit (1.35*Un ac)
and has to be supplied at least 1h.
If DC-voltage is not available and unit has been stored much longer than 1 year de-
energized, consult factory before connecting the power.
2.8.3. RECHARGING STAND-ALONE CAPACITORS STORED
When using spare part capacitors from stock and it is known that they have been there
over one year as voltage-free, the recharging of capacitors is easiest to perform before
capacitors are installed inside a unit.
DC-supply current limit is set to value 50…100mA and voltage is set up to rated value
of capacitors. The recharging process can be then followed by monitoring the current
meter of the DC-power supply. It is recommended to keep voltage supplied at least 1 h
even that leakage current has already stabilized earlier.
2
Due high leakage resistance the dangerous voltage can remain in capacitors long time.
Remember to discharge capacitors by using a proper resistors after recharging is fin-
ished.
+ -
V I
+ -
R
FIGURE 1. How to use dc-power supply
2
Service tools 11
3. SERVICE TOOLS
3.1. INFORMATION
The latest versions of NCLoad and NCDrive are available at http://www.vacon.com/

921.html. Latest software versions of NCService and Device Properties Service are
available at http://www.service.vacon.com/257933.html. Useful hints, “Nice to know”
for the different programs also possible.
Device Properties Service is a password protected program, which usage is restricted

to the worldwide Vacon service centers.
In addition to information about, list of tools needed, contains a list of tools needed in
a service case.
3.2. NC LOAD 1.0.15
For information how to use the program, please refer to “Contents”, in the “Help”-
menu. Nice to know information as follows.
• When a problem with an eeprom on control-, power- or option board is suspected,
“F40” or “?” displayed.
-> Obtain “Info”. “Info” is located under the “Drive”-menu. A new window opens,
which content can be copied to the clipboard with the “Copy To Clipboard”-push but-
ton.
3.3. NC DRIVE 2.0.7
For information how to use the program, please refer to “Contents”, in the “Help”-
menu. Nice to know information as follows.
• When a problem with an eeprom on control-, power- or option board is suspected,
“F40” or “?” displayed.
-> Obtain “Info”. “Info” is located under the “Drive”-menu. A new window opens,
which content can be copied to the clipboard with the “Copy To Clipboard”-push but-
ton.
• For most complete troubleshooting of parameters, eeprom settings or faultcodes
when a customer contacts you.
-> Obtain “Print Service Info To File”. “Print Service Info To File” is located under
“File”-menu. A txt-file, is generated containing parameter settings, eeprom data and
faultcodes, if listed.
3
12 Service tools
3.4. NC SERVICE
3.4.1. Version 1.09
Does not support testing NXL- or NXP2-control board.
3.4.2. Version 1.10
Supports testing NXP2-control board.
3.5. DEVICE PROPERTIES SERVICE
Program is required for programming the control unit, power unit and star adapter
unit in service cases. Previously installed NCLoad or NCDrive needed before program
is operational. Password protected file intended only for authorized persons. Ask for
the password from your contact in After Market Service.
3.5.1. Version 2.0.2
Brake chopper as default programming and changes to ratings in pull-down menus.
3.5.2. Version 2.0.3
Support for newer systemsoftware versions which require ExtraData[3] = 3. This is

the default in easy-mode. User-manual V1.3 included.
3
Faultcodes and software 13
4. FAULTCODES AND SOFTWARE
4.1. GENERAL
Testing and troubleshooting are one of the first steps in service / repair procedures to
locate and identify defective part from the device. Troubleshooting gives good figure
for further measures, what have to be done to recover unit back in decent condition
and in an operation. Careful troubleshooting and testing in prior to repair saves total
time and surely prevents additional consequential damages if done correctly.
Troubleshooting in general level for the complete drive is described in this section.
This section refers to checking instructions for respective frame size in its "NX-Appen-
dix Manual".
4.2. FAULT CODES, POSSIBLE REASONS AND CHECKING TO BE DONE
Vacon NX-drive has a capacity to save last 30 faults codes and show them on display
of control panel, if desired. There is always a reason or another for the tripping of the
drive and it should be solved before to proceed in an operation and to avoid damages
in equipment.
Used fault codes are also described in "section 9.Fault tracing" of the Vacon NX fre-
quency converter user manual. On flow charts below all numeric fault codes are
described with an explanations and with measures to be done in different cases for
solving the problem.
Fault codes from F50 and above are generated from the application. They are not sys-
tem software fault codes. Some fault codes in special system-software or applications
do not have troubleshooting instruction. Instructions for such codes are available in
respective software manual.
4.3. SOFTWARE REVISION INFORMATION
This troubleshooting section cover drives with Vacon standard software. Instructions
in “FAULT CODES” on page 15 covers fault codes in software versions until "NXSV151"
(11.55.6639) and "NXPV145" (12.26.7284).
Special software or application can have different features or fault codes.
4.3.1. NXL software information
4. 3. 1. 1. NXL00005V146
• Hardware compatible with all NXL-power boards from A-version but with two exep-
tions. Requires VB00352B, VB00353B or newer versions.
• Fault code F8_1 no longer appears in MF2, MF3 and MF4, when charging switch is
open less then 300ms.
4
14 Faultcodes and software
4. 3. 1. 2. NXL00005V247
• Processor changed. Older software does not work on boards listed in table
below.This software supports both processor versions. M30624FGAGP is used today
and will be replaced by M30624FGPGP#D5 (or #U5 lead free).
TABLE 6. Board revisions vs. NXL00005V247 software.

Boards
VB00351K
VB00352N
VB00353N
VB00354H
VB00355I
4. 3. 1. 3. NXL00005V242
• Equal to NXL00005V142, except for new loader inside VCN-file, which supports both
NXL processor versions. This version to be used if customer is requiring old system
software version. See service bulletin SBU00024 0524 for more information.
4.3.2. NXS software
4. 3. 2. 1. NXS00001V160
• Fixed “Identification run” bug.
4. 3. 2. 2. NXS00001V161
• Known feature: option board parameters are not shown on the display if the option
board data is old (EEPROM data is wrong). Board data has to be updated.
4. 3. 2. 3. NXS00001V162
• Fixed problem for F32. It does not appear, even if the FAN feedback is missing.
4.3.3. NXP software
4. 3. 3. 1. NXP00002V156
• Hardware compatible with VB00251G, VB00561F or newer versions.
4. 3. 3. 2. NXP00002V158
• Fixed F25_31 fault from CAN-module.
4
4. 3. 3. 3. NXP00002V159
• Fixed F43_7-fault, which appeared with some NXOPTBB boards when using absolut
encoder.
4. 3. 3. 4. NXP00002V160
• "Prevention of start up" fault sub code changed to 30.
• Fixed reversing problem when in current limit at zero speed.
• Fixed malfunction for F1, F2 and F7 when control unit first powered up and then
power unit powered up later.
• F25 -> S31, S32, S34 and S39. Power PC specific "crash place" information to
EEPROM, overwriting the fault history. (Only NXP).
4. 3. 3. 5. NXP00002V161
• Fixed problem for F32. It did not appear, even if the FAN feedback is missing.
4.4. INFORMATION REGARDING FAULT TRACING
The control unit must be checked separately in fault situations. Instructions how to
test the control unit using NC Service is in another section.
Most of the procedures for the different fault codes only explain how to proceed with
the power unit section.
4.5. FAULT CODES
4.5.1. Flowcharts until NXSV151 and NXPV145
These following flow charts cover fault codes in software versions until "NXSV151"
(11.55.6639) and "NXPV145" (12.26.7284).
4.5.2. Flowcharts from NXSV152 and NXPV146
Fault codes in the newer system softwares are available in the table in this section.
4
FIGURE 2. Fault code F1

F 1 O v e r c u r r e n t fa u lt
F1 C h e c k if p a r a m e te r s
D id f a u l t c o r re s p o n d to t h e lo a d .
displayed.
o c c u r e s e v e r a l tim e s C h a n g e a c c e l e r a t i o n t im e ,
C h e c k lo g g e d YES
w h e n m o to r w a s U /f c u r v e , c u r r e n t s e ttin g s ,
d a t a in
r u n n in g w ith lo a d ? e t c . S t a r t a g a in w ith
faulthistory.
c h e c k e d / c o r r e c t e d s e t ti n g s .
NO
R e m o v e m o to r c a b le s
D id F 1
and
a p p e a r a g a in ?
p o w e r u p d r iv e t o
s ta n d b y - m o d e . NO
YES
M e a s u r e a ll
G iv e s ta r t c o m m a n d
D id F 1 o u t p u t p h a s e c u r re n t s
a n d in c r e a s e o u tp u t NO
a p p e a r a g a in ? a n d c o m p a r e to
f re q u e n c y t o
m o n i to r in g p a g e .
m a x iu m v a lu e .
YES
W as
m e a s u re m e n ts
D id F 1 NO same as
YES
a p p e a r a g a in ? displayed
value?
NO YES
I n t e r n a l f a u lt :
C h e c k c u rre n t m e a s u r e m e n t
circuit.
E x t e r n a l f a u l t:
C u r r e n t c u t te r t i m e t o o l o n g .
C h e c k m o t o r , m o t o r c a b l e , m o t o r lo a d .
I n s t a l l o u t p u t f il t e r s .
W ro n g
p a r a m e t e r s e t ti n g .
4

F 2 O v e r v o lta g e f a u lt
C h e c k if p a r a m e t e r s
F 2 d is p la y e d . D i d f a u lt o c c u r e c o r re s p o n d to t h e lo a d .
C h e c k lo g g e d s e v e r a l tim e s w h e n C h a n g e d e c e l e r a t io n t i m e ,
d a ta in YES
m o to r w a s u s e o f b r a k e c h o p p e r e t c .. .
faulthistory. running? S t a r t a g a i n w it h
c h e c k e d / c o r r e c t e d s e t ti n g s .
NO
D id f a u l t o c c u r e i n
NO D id F 2 o c c u r e
s ta n d b y - m o d e ?
again?
NO
YES YES
M e a s u r e v o l ta g e
in D C - b u s a n d
c o m p a r e i t to
m o n ito r e d v a lu e .
W a s m e a s u re m e n t
s a m e a s d i sp la y e d YES
value?
NO
Internal fault:
C h e c k th e v o lta g e
m e a s u r e m e n t c i r c u it .
NOTE: T r i p l i m i ts E x t e r n a l f a u lt :
NX2 = 437V DC F a u lt w a s g e n e ra t e d fo r a re a s o n .
NX5 = 911V DC S u d d e n c h a n g e s in m a i n s v o l t a g e ,
NX6 = 1200V DC v o l ta g e s p i k e s i n t h e m a i n s ,
t e m p o r a r y f e a t u r e o f lo a d , b r e a k
r e s i s t o r t o o s m a l l.
4

F 3 E a r th f a u l t
F 3 d is p la y e d .
C h e c k lo g g e d D id f a u l t o c c u r e
d a ta i n s e v e r a l tim e s w h e n NO
faulthistory. m o to r w a s r u n n in g ?
YES
D i d f a u l t o c c u r e in
YES NO
Disconnect s ta n d b y -m o d e ?
m otor cable
f r o m d r iv e a n d
give start
command. M e a s u re o u tp u t
c u r r e n t s in a l l
phases.
D id F 3
appear YES
again?
A r e a ll p h a s e s
NO YES
equal?
NO
I n t e r n a l f a u lt .
C h e c k c u r re n t
m e a s u r e m e n t c ir c u it .
E x t e r n a l f a u l t.
S o f t w a r e t r ig g e d - t h e s u m o f
m o t o rp h a s e c u r re n t is n o t ze r o .
D a m a g e d m o to r o r m o t o r
cable.
4

F 4 I n v e r te r fa u lt
F 4 d is p l a y e d .
C h e c k lo g g e d S e r v i c e a c t io n s a r e
d a t a in b a s e d o n u n i t s iz e .
faulthistory.
< FR7 Fr7 - F r8 Fr10
F a u lt o c c u r e d d u e to D r iv e r v o l ta g e i s t o o
in t e r fe r e n c e , b e c a u s e lo w o n t h e a s i c b o a r d .
s i g n a l is n o t u s e d .
F a u lt a c tiv a t e d b e c a u s e
p o w e r b o a r d is to o h o t
o r f a u lty p o w e r b o a r d .
NOTE !
< F R 7 - fa u l t is n o t u s e d .
F r 7 - F R 8 - " P o w e r C a r d o v e r te m p e r a t u r e " w ill in d ic a t e F 4 .
F r 1 0 - " D r iv e r p o w e r t o o l o w " w i l l i n d i c a t e F 4 .
4

F 5 C h a r g in g s w itc h fa u l t
F 5 d is p l a y e d . C h e c k
I f fa u l t T e s t th e c o n t r o l
lo g g e d d a t a i n
board.
faulthistory.
R e p l a c e c o n t ro lb o a r d a n d
D id i t p a s s t h e l o a d s o f t w a r e i n t o i t.
NO
test? R e m e m b e r p a r a m e te r
settings.
YES
FR4 - FR8 FR9 - FR13

frequency frequency
converters. converters.
P o s s i b le f a u l t i n c a b l e
c o n n e c t i o n b e t w e e n c o n t r o l- N o i n s t r u c t io n s
a n d p o w e r b o a r d . R e p l a c e it. available!
4
FIGURE
FIGURE 7. Fault
Fault code
code F6
F 6 E m e rg e n c y s t o p f au lt
D id F 6 o c c u r e
C h e c k lo g g e d
s e v e r a l tim e s d u r in g NO
d a ta in
n o r m a l o p e r a t io n ?
faulthistory.
YES
Test
controlunit.
D id i t p a s s t h e
NO
test?
R e p l a c e c o n t r o lb
lb o a r d . YES
L o a d s o f tw a r e a n d a ls o
p a r a m e t e r s e t tit i n g s .
I n e r n a l in
i n t e r f e r e n c e t r igi g g e d
t h e f a u l t.t . C h e c k
c o n n e c t io n s b e tw e e n
c o n t ro l b o a r d a n d
I/O - b o a r d s .
E x t e r n a l r e a s o n t r igi g g e d t h e
f a u lt.C h e c k c a b le
connections.
NOTE!
F a u l t is t rig g e d f ro m p i n - 6 i n
e a c h I /O
/ O - s lo
lo t . S ig n a l n o t
u s e d in s t a n d a r d I /O - b o a r d s .
service@vacon.com
+358 (0)201 212 575 Fax +358 (0)204 335 091
4
FIGURE
FIGURE 8. Fault
Fault code
code F7
F 7 S a t u r a tio n fa u lt
M e a s u re
F 7 d is p la y e d . isolation
C h e c k lo g g e d Is b r a k e re s is ta n c e a n d
YES
d a ta i n chopper used? r e s is ta n c e o n
faulthistory. th e b r a k e
resistor
NO
W e re
m e a s u re m e n ts YES
O K?
FR9-FR13 FR4-FR8 NO
F a u l t c a u s e d b y f a u l tyt y
b r a k e r e s is t o r .
M e a s u re C h a n g e it.
N o i n s t r u c t io
io n s p o w e rm o d u le
available! d ir e c tly f r o m it s
te r m in a ls .
M e a s u re b r a k e
chopper.
R e p la c e b r o k e n W e r e a ll
p o w e r m o d u le a n d NO m e a su re m e n t
pow er board. s OK?
W e r e a ll
YES YES m e a s u re m e n t
s OK?
NO
G iv e s t a r t C h e c k c a p a c ito r s .
c o m m a n d a nd ru n R e p la c e t h e
n o m in a l b ro k e n o n e s . R e p la c e b r o k e n
frequency.
p o w e r m o d u le a n d
powerboard.
I n t e r fe
fe r e n c e c a u s e d t h e
p r o b le m . P o s s ib le c a u s e s ,
p o w e r b o a rd , p o w e r m o d u le
o r in t e r n a l c a b l e s .
4
FIGURE
FIGURE 9. Fault
Fault code
code F8
F 8 S Y S T E M F A U L T
C h e c k w itc h s u b fa u ltc o d e o c c u r e d .
d a ta in
faulthistory.
P r o c e e d w i t h f ini n d i n g t h e r e a s o n
b a s e d o n th e fa u lt c o d e .
N O T E !
S ub faultcodes:
1 = O u t p u t p h a s e c o n tr o l fa u lt.
2 = u P w a t c h d o g w i t h o u t ini n i tit i a l izi z a t ioi o n .
3 = V a c o n B u s w a tc h d o g p r o b le m .
4 = S o f t w a r e t r igi g g e d ( a p p l ici c a t i o n ) .
5 = T o o m u c h n o i s e in V a c o n B u s .
6 = Im p o s s i b le t o r e s e t a s ic - c o n tr o lle r .
7 = A s ic - c o n tr o lle r d o e s n o t c lo s e c h a r g e s w itc h .
service@vacon.com
+358 (0)201 212 575 Fax +358 (0)204 335 091
4

F 9 U n d e r v o lt a g e f a u lt
C h e c k i f p a r a m e te r s
F 9 d is p la y e d . D id f a u lt o c c u r e c o r r e s p o n d to th e l o a d .
C h e c k lo g g e d s e v e r a l tim e s w h e n C h a n g e d e c e l e ra t io n tim e ,
d a t a in YES
m o to r w a s u s e o f b r a k e c h o p p e r e tc . . .
faulthistory. running? S ta r t a g a in w ith
c h e c k e d / c o r re c t e d s e t ti n g s .
NO
D id F 9 o c c u r e
again?
D id f a u lt o c c u r e in NO
NO YES
s ta n d b y - m o d e ?
YES
M e a s u re v o lta g e
in D C - b u s a n d
c o m p a r e it t o
m o n i to r e d v a l u e .
W a s m e a s ure m e n t
NO s a m e a s d is p la y e d
value?
YES
I n t e r n a l fa u l t :
C h e c k th e v o lta g e
m e a s u r e m e n t c ir c u i t a n d
capacitors.
NOTE: T r i p l i m i ts E x t e r n a l f a u lt:
NX2 = 183V DC
F a u lt w a s g e n e r a te d f o r a r e a s o n .
NX5 = 333V DC
NX6 = 460V DC S u d d e n c h a n g e s in m a in s v o lta g e ,
v o l ta g e d i p s i n t h e m a i n s ,
t e m p o r a r y f e a t u r e o f lo a d .
4

F 1 0 IN P U T L I N E S U P E R V I S I O N
F 1 0 d is p la y e d . Measure
C h e c k lo g g e d m a i n s v o l ta g e Voltages,
NO
d a t a in a t m a in s OK?
faulthistory. te r m in a l s
YES
C h e c k if
fuses are
blown.
C h e c k f o r p o s s i b le i n te r n a l D id y o u f in d
YES
f a i lu r e s in t h e i n v e r te r . b lo w n f u s e s ?
NO
I n t e r n a l fa u l t. C h e c k
m a i n s s u p e r v is i o n . W e r e th e r e
NO
b r o k e n p a r ts ?
YES
Replace
broken
parts.
E x te r n a l re a s o n
a c t i v e t e d t h e f a u lt . T o o
lo w v o l ta g e f o r a l o n g e r
t im e .
R o o t c a u s e m ig h t b e
c o m p o n e n t fa ilu r e o r c a u s e d
b y v o l ta g e d i p s in t h e m a i n s .
4

F 1 1 O u t p u t p h a s e s u p e r v is io n
F 1 1 d is p la y e d . M e a s u re A re
C h e c k lo g g e d m o to r c a b le connections NO
d a ta i n connection a n d m o to r O K ?
faulthistory a n d m o to r .
YES
In t e r n a l fa u lt :
C h e c k c u r re n t
F 1 1 o c c u re d d u e to a n
e x te r n a l f a u lt .
NOTE!
T h is f a u lt m a y o c c u r w ith s m a ll m o t o r
o r w i t h o u t m o t o r in d r iv e w i t h s o f tw a r e
v e r s io n s o ld e r th a n
N X S 0 0 0 0 1 V 1 0 4 = 1 1 . 1 9 .4 8 8 6
N X P 0 0 0 0 2 V 1 0 5 = 1 2 . 0 7 .5 1 0 0
4

F 1 2 B r a k e c h o p p e r s u p e r v is io n
F 1 2 d i s p la y e d . M e a s u r e re s i s ta n c e a n d
A r e a ll
C h e c k lo g g e d i s o l a t io n r e s i s ta n c e o n
m e a s u re m e n ts NO
d a ta in b r a k e r e s i s to r a n d i t s
O K?
faulthistory. connections.
YES
Replace
M e a s u re b ra k e c h o p p e r brakeresistor
m a i n c i rc u it. and/or
cables.
FR4 - FR8 FR9 - FR13
I n t e r n a l fa u l t : R e p l a c e
Is b r a k e c h o p p e r
NO brakechopper and
m a i n c ir c u it, O K ?
powerboard.
YES
N o i n s t r u c t io n s
M e a s u re available.
brakechopper
g a t e c i rc u it.
Is b r a k e c h o p p e r
NO
g a t e c i r c u i t, O K ?
YES
I n t e r n a l fa u l t:
C h e c k / c o r re c t c a b le s
b e fo r e r e p la c i n g
powerboard.
4

F 1 3 U n d e rte m p e r a tu r e fa u lt
F 1 3 d is p la y e d .
C h e c k lo g g e d R e a d o p e r a t io n t e m p e r a t u r e o f
d a ta in th e u n it f r o m m o n ito r in g p a g e . .
faulthistory.
D id v a lu e c o r re s p o n d to
a m b ie n t te m p e r a t u r e
NO YES
a n d te m p e r a tu r e lo w e r
th a n - 1 0 C .
I n t e r n a l f a u l t: C h e c k t h e
E x t e r n a l f a u lt : T e m p e r a t u r e is
te m p e r a tu r e m e a s u rm e n t
to o lo w .
circuit.
NOTE!
F R 9 : P o w e rb o a rd h a s its o w n
te m p e r a tu r e m e a s u r e m e n t , w h i c h
c a n a c tiv a t e F 1 3 .
4

F 1 4 O v e rte m p e r a tu r e fa u lt
F 1 4 d i s p la y e d .
C h e c k lo g g e d R e a d o p e r a t io n t e m p e r a t u r e o f
d a t a in t h e u n i t f ro m m o n i t o r in g p a g e . .
faulthistory.
D id v a l u e c o r re s p o n d E x t e r n a l fa u l t :
NO to a m b ie n t YES T e m p e r a t u re is to o
te m p e r a t u re . high.
Check
o p e r a ti o n o f
th e f a n
C h e c k c o n d itio n
D i d f a n o p e r a te
YES o f t h e c o o l in g
properly?
e le m e n t .
NO
I n t e r n a l f a u l t: C h e c k W a s t h e c o o l in g
YES NO
c i rc u i t ry f o r t h e f a n a n d e l e m e n t c le a n ?
t h e f a n i ts e lf .
In t e r n a l f a u l t: C h e c k t h e
te m p e r a t u re E x te r n a l f a u lt: M a k e s u r e
m e a s u r m e n t c i r c u it . th a t u n i t g e ts c l e a n a ir .
NOTE!
F R 9 : P o w e rb o a r d h a s its o w n
t e m p e r a tu r e m e a s u r e m e n t , w h i c h
c a n a c t iv a t e F 1 4 .
4

F 1 5 M o t o r s ta lle d
F 1 5 d is p l a y e d .
C h e c k lo g g e d C h e c k i f m o to r Is m o to r
d a t a in YES
rotating. rotating?
faulthistory.
M e a s u re
NO m o t o r c u r r e n t in
all pha ses .
C o m p a re v a lu e s
t o m o n it o r in g
page.
C h e c k / c o r r e c t p a r a m e t e r s e t ti n g . K e e p i n
m i n d t h e m e c h a n i c a l r a t i n g s o f th e
e q u i p m e n t.
- S t a l l c u r r e n t li m i t
- S t a ll f re q u e n c y W as
- S t a ll f re q u e n c y g a p measurement
YES
S ta ll tim e s am e a s
d i s p la y e d v a l u e ?
NO
P o s s i b l e t o c o r re c t P r o t e c t i o n a c t iv a t e d
p a r a m e te r NO fo r a r e a s o n .
settings?
YES
Is u n i t
functioning
NO
b e t t e r w it h n e w
settings?
I n t e r n a l f a u l t: C h e c k
YES c u r re n t m e a s u r e m e n t
circuit.
T e m p o r a r y lo a d a c t iv a t e d
t h e p r o t e c t io n .
4

F 1 6 M o t o r o v e rte m p e r a tu r e
S o f tw a r e b a s e d t e m p e r a t u r e m o d e l
t ri g g e d t h i s f a u l t .
d a ta i n
M e a s u re t e m p e r a tu r e o f m o to r .
faulthistory.
Is t h e te m p e ra t u re
h i g h e r th a n th e r m a l
NO YES
c a p a b i li t y o f th e
m o to r .
C h e c k t h e p a r a m e t e r s f o r th e r m a l
protection.
E x t e r n a l re a s o n f o r th e f a u l t:
Can M o t o r i s o v e r lo a d e d .
p a r a m e te r s b e NO -D e c re a s e lo a d .
adjusted? - A d d i to n a l c o o l in g o f m o t o r is
needed.
YES
A d j u s t p a r a m e t e r s a n d t ry a g a i n .
E x t e r n a l f a u lt: W ro n g
F 1 6 a g a in ? NO p a r a m e t e r s e t ti n g
t ri g g e d t h e f a u l t .
M e a s u re
o u tp u t c u r r e n t .
D i d m e a s u re d =
YES
M o n ito r e d v a lu e ?
NO I n t e r n a l fa u l t : C h e c k
c u r re n t m e a s u r e m e n t
circuit.
4

F 1 7 M o t o r u n d e r lo a d
C h e c k lo g g e d S o f tw a r e h a s t r i g g e d t h i s f a u l t .
C h e c k / c o r r e c t u n d e r lo a d
d a t a in
p r o t e c t io n p a r a m e t e r s .
faulthistory.
Can
p a r a m e te r s b e NO
corrected?
D id F 1 7 Adjust YES
YES occure p a r a m e te r s a n d
again? t ry a g a in .
NO
W ro n g
p a r a m e t e r s e t tin g .
E x t e r n a l f a u l t t r ig g e d
t h is p r o t e c t io n .
M e a s u r e m o t o r c u r re n t a n d c o m p a r e
v a l u e o n m o n i to r in g p a g e .
Is m e a s u r e d c u r r e n t
YES = m o n ito r e d
current?
NO
I n t e r n a l f a u l t: C h e c k t h e
c u r r e n t m e a s u r e m e n t c ir c u it
4

F 2 2 P a r a m e t e r fa u l t
d a t a in C h e c k s u b f a u lt c o d e
faulthistory.
2 - > C r it ic a l 1 0 - > C r it ic a l
O th e r
fault fault
A n y p a r a m e t e r in s o f tw a r e A n y p a r a m e t e r in
D a t a w h i c h p o s s ib l y is
o r a p p l i c a t io n c o u l d b e l o s t . s y s te m m e n u c o u l d b e
c r i ti c a l f o r o p e r t i o n i s
C h e c k / c o r re c t a ll lo s t . C h e c k / c o r r e c t
lost.
p a r a m e te r s . p a r a m e te r s .
D i s c o n n e c t in p u t p o w e r f r o m d r iv e a n d
w a i t u n t i l in t e r n a l p o w e r s u p p l y s h u t s
d o w n a g a in . P o w e r u p a g a i n .
YES F 2 2 a g a in ? NO
E x te r n a l f a u l t s u c h a s
I n t e r n a l f a u l t in c a b l e
in t e r fe r e n c e o r p o o r
c o n n e c t io n o r G N D - c o n n e c t io n
c o n tr o lb o a r d p o s s ib l e .
possible.
NOTE !
P a r a m e t e r f a u lt o c c u r e s w h e n t h e t w o la s t c h e c k s u m s a r e n o t e q u a l. C h e c k s u m c a l c u la t e d o n
powerdown.
NOTE !
Subfaultcode:
1 = F ir m w a r e in t e rf a c e p o w e r d o w n v a r ia b l e c h e c k s u m e r r o r , s u c h a s c o u n te r e t c .
2 = F i r m w a r e i n t e r f a c e v a r ia b l e c h e c k s u m e r r o r .
3 = S y s t e m p o w e r d o w n v a r ia b l e c h e c k s u m e r r o r . D a t a p o i n t e r l o s t .
4 = S y s t e m p a r a m e t e r c h e c k s u m e r r o r fo r d e f a u l t p a g e a n d m u l t i m o n i to r in g .
5 = A p p l i c a t io n d e f in e d p o w e r d o w n v a r ia b l e c h e c k s u m e r r o r f o r c o u n t e r o r r e f e r e n c e .
6 = A p p l i c a t io n d e f i n e d p a r a m e t e r v a r i a b l e c h e c k s u m e r r o r f o r c o u n t e r o r r e f e r e n c e .
1 0 = S y s t e m p a r a m e t e r c h e c k s u m e r r o r f o r f a u l t h i s t o r y e n t r ie s o r s y s t e m m e n u p a r a m e t e r .
4

F 2 4 C o u n t e r f a u lt
F24 d isplayed. Error reading

Check logged data operating time o r
faulthistory. MWh-counter.
Internal fault on con trolboard

possible or one-time error
reading data.
4

F 2 5 u P W a tc h d o g fa u lt
C h e c k lo g g e d C h e c k s u b f a u lt
d a ta i n code.
faulthistory.
C h e c k th e p a r a m e te r s a n d s ta r t u p t h e
u n i t a g a i n . R e p e a t th e p r o c e s s w i t c h
c a u s e d t h e d r i v e t o t r ip .
YES F 2 5 a g a in ? NO
In t e r n a l f a u l t d u e t o c o n t r o l
N o f a u lt. O n c e o c c i n g
b o a r d f a i lu r e o r s o f t w a r e
trip.
fault.
NOTE:
1 = C pu w a t c h d o g t im e r .
2 = A s ic reset.
11-14 = N X S s p e c ia l c o d e s .
31-51 = N X P s p e c ia l c o d e s .
NOTE:
I f th i s f a u l t o c c u r e s i n p a r t ic u l a r s i t u a t i o n .
- > S t o r e p a r a m e t e r s e t t i n g a n d c o n t a c t s o f tw a r e
vendor.
- > U p d a t e s o f tw a r e .
4

F 2 6 S ta r t-u p p r e v e n te d
d a ta in
faulthistory.
F a u lt is t o b e
c o n s id e re d a s
i n f o r m a t io n o n l y .
NOTE!
S o f t w a r e t r ig g e d f a u l t . F a u l t c a n
o c c u r e i n o v e r v o l t a g e s i tu a t i o n .
I f a v a r i a b l e c h a n g e s d u r in g
o v e r v o l ta g e t h e n F 2 i s r e p l a c e d
by F26.
4

F 2 9 T h e r m is t o r fa u lt
F 2 9 d is p l y e d .
T h e r m i s t o r in p u t o n
C h e c k e d lo g g e d
o p tio n b o a r d
d a ta in
d e te c te d th i s f a u lt.
faulthistory.
Check
th e r m is to r
c o n n e c tio n a n d
m o to r
te m p e ra tu r e .
E x t e r n a l fa u lt. C o r re c t
th e th e r m is to r o r
c o o l i n g o f th e m o t o r .
NOTE!
T h e r m is t o r in p u t h a s to b e
s h o r tc i rc u it e d i f t h e r m is t o r
not used.
4

F 3 1 I G B T T e m p e r a tu r e h a r d w a r e
F 3 1 d i s p la y e d . C h e c k / c o r r e c t p a r a m e t e r s e ttin g . D id F 3 1
C h e c k lo g g e d A c c e l e r a t io n , c u r r e n t s e t t in g s , a n d appear NO
d a ta i n U / f- s e t ti n g s , s w i t c h i n g f re q u e n c y e t c . again?
faulthistory.
Correct YES
p a r a m e t e r s a g a in .
C h a n g e s e v e ra l
tim e s i f n e e d e d .
D id F 3 1 P a r a m e t e r s e t ti n g
appear NO g e n e r a t e d t h i s f a u l t.
again?
YES
M easure output
c u r r e n t in a l l p h a s e s
a n d c o m p a re t o
m o n i to r in g p a g e .
M e a s u re d E x t e r n a l r e a s o n g e n e r a te d
c u r re n t = t h is f a u lt. P r o b le m w ith
NO
m o n i to r e d m o t o r o r o u t p u t fi l t e r s
current needed.
YES
I n t e r n a l fa u l t : C h e c k
te m p e r a tu r e m e a s u re m e n t
c i r c u i t o r d r i v e i s t o o s m a l l.
NOTE!
F 3 1 o c c u rs o n ly fro m F R 9 a n d b i g g e r fra m e
s iz e s / C H 6 1 a n d b ig g e r c h a s s is .
NOTE!
I f F 3 1 a n d F 4 1 o c c u r s a t th e s a m e t im e .
U s e F 4 1 t r o u b l e s h o o t in g .
4

F 3 2 F a n c o o lin g f a u lt
F a n d o e s n o t s t a r t,
w h e n "O N " A r e b o th
C h e c k lo g g e d NO
- c o m m a n d i s g iv e n . le d s "o n "
d a t a in
C h e c k fa n - in v e r te r c o n tin u e s l y ?
faulthistory.
f o r v is i b l e d a m a g e .
YES
D is c o n n e c t a n d c h e c k fa n . P o w e r s u p p l y fa u l t o r
M e a s u r e w i n d i n g r e s is t a n c e " O N " - c o m m a n d m i s s in g .
a n d i n s u l a tio n r e s is t a n c e . S e e " N O T E " w in d o w .
W e r e a ll
m e a s u re m e n ts P o w e r d r iv e , w i th
NO YES
O K? fa n d is c o n n e c t e d .
R e p l a c e f a u lty f a n .
C h e c k a t le a s t f a n
c a p a c i to r a n d f a n - in v e r te r .
M e a s u re o u t p u t I s "g r e e n " l e d
YES
f ro m i n v e r te r . blinking?
NO
Foun d appr. 260V
NO
on all ou tputs?
F a n - i n v e r te r fa u l t .
Also check fan
YES capacitor.
C a p a c i to r f a u l t .
NOTE:
T h i s f a u l t e x i s t i n F R 8 o r b ig g e r d r i v e s .
F R 8 p o w e r c a b le b e t w e e n p o w e r b o a r d a n d
f a n - i n v e r te r c o n t a i n 0 - o h m r e s i s t o r .
P r o b l e m c a n b e i n f a n , f u s e s , f a n - c a p a c i to r , f a n - i n v e r te r , p o w e r - ,
c o n t ro l b o a r d o r c a b le s b e tw e e n th e s e .
C h e c k i s o l a t io n t r a n s f o r m e r a n d o u t p u t - c o m m o n - m o d e f i l t e r ,
i f d r iv e i s e q u i p p e d w i t h s u c h .
4
F 3 4 C A N c o m m u n i c a t io n f a u lt
d a ta i n
faulthistory.
Sent m essage
is n o t
acknowledged.
Are there other

YES d r iv e s w ith s a m e NO
configuration?
R e c o n fig u r e o n e o f th e
d r iv e s w itc h h a s g o t C h e c k c a b l e c o n d itio n
l i a n d c o n n e c tio n s .
4

F 3 5 A p p lic a tio n f a u lt
d a ta i n
faulthistory.
Application
s c h e d u le r is
overloaded.
C h e c k s u b fa u lt c o d e a n d c o n ta c t
a p p lic a tio n d e v e lo p e r if p r o b le m
o c c u r e s s e v e r a l tim e s .
NOTE:
S u b f a u l t c o d e 8 9 : O v e r lo a d o n 1 m s le v e l .
S u b f a u l t c o d e 9 0 : O v e r lo a d o n 5 m s le v e l .
S u b f a u lt c o d e 9 1 : O v e r lo a d o n 1 0 m s le v e l .
S u b f a u l t c o d e 9 2 : O v e r lo a d o n 1 0 0 m s le v e l.
S u b f a u l t c o d e 9 3 : O v e r lo a d o n 1 0 0 0 m s le v e l .
S u b f a u l t c o d e 9 5 : A p p l ic a t i o n i s n o t s t a r t e d . .
4

F 3 6 C o n t r o l u n i t fa u l t
d a t a in
faulthistory.
D id f a u l t o c c u r e a t
f ir s t p o w e r u p a f te r
NO s e r v ic e b e e n p e r f o r m e d ? YES
W a s a n e e p ro m
re p ro g r a m e d ?
E n te r e d e e p r o m d a t a
Eeprom i n c o m p a t i b l e w i t h e x i s ti n g
corrupted. s y s t e m s o f tw a r e .
R e p l a c e t h e b o a r d w i th c o r r u p t e d
C h e c k p r o g r a m e d p o w e r u n it
e e p r o m , if it c a n n o t b e
d a t a a n d c o r r e c t w r o n g s e t ti n g .
r e p r o g ra m e d .
NOTE:
S o f tw a r e i s i n c o m p a t ib l e
w i t h e x i s ti n g p o w e r u n i t .
4

F 3 7 D e v ic e c h a n g e d
C h e c k
subfaultcode..
In d ic a t o n s h o u l d a p p e a r
w h e n s a m e ty p e o f
d e v i c e w ith d if f e r e n t
s e r ia ln u m b e r h a s b e e n
c h a n g e d .
In d ic a tio n o n ly , n o f a u lt.
N O T E :
S u b f a u ltc o d e d is p la y e d :
1 = C o n tr o lc a r d
2 = C o n tr o l u n it
3 = P o w e rc a rd
4 = P o w e ru n it
5 = A d a p te r c a r d
A = S lo t A
B = S lo t B
C = S lo t C
D = S lo t D
E = S lo t E
4

F 3 8 D e v ic e a d d e d
C h e c k
subfaultcode..
w h e n o p t io n b o a r d o r
a d a p te r h a s b e e n
a d d e d .
N O T E :
1 = C o n tr o lc a r d
2 = C o n tr o l u n it
A = S lo t A
B = S lo t B
C = S lo t C
D = S lo t D
E = S lo t E
4

F 3 9 D e v ic e r e m o v e d
C h e c k
subfaultcode..
w h e n o p t io n b o a r d o r
a d a p te r h a s b e e n
re m o v e d .
N O T E :
A = S lo t A
B = S lo t B
C = S lo t C
D = S lo t D
E = S lo t E
4

F 4 0 D e v ic e u n k n o w n
F 4 0 d is p la y e d . D id f a u l t o c c u r e a t
E e p r o m d a ta o n a
Check f ir s t p o w e r u p a f t e r NO
b o a r d i s i n v a l id .
subfaultcode. a b o a r d re p l a c e m e n t ?
YES
Eeprom
corrupted.
D id y o u p r o g r a m th e
E n t e re d e e p r o m d a t a
YES e e p r o m o r is it f a c t o r y
is n o t v a li d .
p r e -p r o g ra m e d ?
NO
C h e c k p r o g ra m e d E e p r o m is n o t p ro g r a m e d .
p ro g r a m e d d a ta P r o g r a m it a c c o r d in g to v a lid
a n d c o r r e c t it . instructions.
R e p l a c e t h e b o a r d w i th
c o r r u p te d e e p r o m , if it c a n
n o t b e r e p ro g r a m e d .
NOTE:
S u b f a u l tc o d e d i s p l a y e d :
1 = C o n t r o lc a r d
2 = C o n t ro l u n it
3 = P o w e rc a rd
4 = P o w e r u n it
5 = A d a p te r c a rd
A = Slot A
B = Slot B
C = S lo t C
D = S lo t D
E = Slot E
4

F 4 1 IG B T t e m p e r a t u r e f a u l t
F 4 1 d is p l a y e d . Software C h e c k s ta t u s o f , a t
C h e c k lo g g e d h a s d e t e c te d to o Status
reference.
d a ta in h i g h s h o r t te r m = "1"
Is it "0" o r "1"?
faulthistory. overload.
O v e r lo a d o r
in t e r n a l f a u lt
Status
c a u s e d t h e t r ip .
= "0"
D r iv e c a n n o t r e a c h
NO F 4 1 a g a in ? r e fe r e n c e . C h a n g e
p a r a m e t e r s e t t i n g , if
possible.
W ro n g p a r a m e te r Y E S & "0 " M easure actual output

setting. YES c u r re n t a n d c o m p a r e
i t to m o n i t o r e d v a l u e . .
D r iv e i s t o o s m a l l i f
s o ftw a r e u p d a te a n d
p a r a m e te r c h a n g e s d i d
not help.
W a s m e a s u re d
NO v a l u e s = m o n i to r e d
value?
YES
I n te r n a l fa u lt in c u r r e n t
M e a s u re
C ir c u i t
NO te m p e r a t u re
is O K ?
circuit.
Intern al fau lt in
te m p e r a t u re
m e a s u r e m e n t c i r c u it . YES
A c t u a l o v e r lo a d
U p d a t e s y s t e m s o f tw a r e , i f c a u s e d t h e t r ip .
p o s s i b le o r p r o v i d e c o ld e r D e c r e a s e lo a d o r
c o o l in g a i r . D r iv e i s t o o m a k e c h a n g e s to
s m a ll. p a r a m e t e r s e t ti n g s .
NOTE:
C a l c u l a te d t e m p e r a t u r e i n t e g r a l b a s e d o n m e a s u r e d c u r r e n t , i s a d d e d t o m e a s u r e d t e m p e r a t u r e
t o d e s c r ib e t e m p e r a t u r e r i s e o f th e I G B T ´ s .
W h e n u n i t t r ip s a n d g o e s i n t o s ta n d b y - m o d e , th e v a l u e s i s s to r e d .
P a r a m e t e r s to c h e c k a r e a c c e l e r a t io n t i m e , U / f - c u r v e , c u r r e n t l i m i t ,
D C - b ra k i n g o r s w itc h in g fr e q u e n c y .
4

F 4 2 B ra k e re s is t o r o v e rte m p e ra t u re
Software
h a s d e t e c te d to o I s it p o s s i b l e t o s l o w
C h e c k lo g g e d NO
h ig h te m p e r a t u re d o w n th e p ro c e s s ?
d a ta i n
o n i n te r n a l
faulthistory.
brakeresistor.
YES
I n c r e a s e d e c c e l e r a t io n
tim e a n d s t a r t a g a i n .
NO F 4 2 a g a in ? YES
YES
F a u lt o c c u r e d d u e to
w r o n g d im e n s io n i n g
o f b r a k e r e s i s to r .
I n s t a l l p r o p e r ly
W r o n g p a ra m e te r
d im e n s i o n e d , e x te r n a l
setting.
e x t e r n a l b r a k e r e s is to r a n d
m a k e p a r a m e te r ch a n g e s .
NOTE:
T h is f a u lt c o d e c a n a p p e a r o n l y w h e n in t e rn a l
b r a k e r e s i s t o r a n d i n t e r n a l b r a k e c h o p p e r is u s e d .
4

F 4 3 E n c o d e r fa u lt
F 4 3 d i s p la y e d . T a k e c o r r e c t iv e
Check a c t io n s b a s e d o n
subfaultcode. subfault code .
C h e c k s t a te o f V i s ib l e f a u l t o n
NO Is status "run "? NO
optioncard. e n c o d e r c a b le ?
YES
YES
M e a s u re
encoder
pulses.
P u ls e s O K ? NO
YES
O p t io n c a r d f a u l t y E n c o d e r o r - c a b l in g f a u l t .
NOTE:
1 : C h a n n e l A m i s s in g
2 : C h a n n e l B m i s s in g
3 : B o t h c h a n n e ls m is s in g .
4 : E n c o d e r r e v e r se d .
5 : C a r d is m i s s i n g
4

F 4 4 D e v ic e P a r a m e t e r c h a n g e
IN D IC A T IO N O N L Y
F 4 4 d is p la y e d . S t o re p a r a m e te r s to
Check U s e o ld p a ra m e te r s ? YES pan el or PC . Press
subfaultcode. reset.
NO
Download
P r e s s r e s e t. p a r a m e t e r s e t to
drive.
D r iv e w i l l n o w h a v e d e f a u l t
p a r a m e te r s . S e t n e e d e d
p a r a m e te r s .
D r iv e w i l l n o w h a v e
d o w n lo a d e d p a r a m e te r s .
C h e c k th e m o s t c r itic a l
p a r a m e t e r s b e f o r e e n t e r in g
" R U N " -m o d e .
NOTE:
R e a d S e r v ic e B u l l e t i n 0 3 0 3 . A v a i l a b l e i n N X S V 1 2 8 / N X P V 1 2 2 o r n e w e r . C o p y
p a r a m e t e r s to p a n e l o r P C b e f o r e p r e s s i n g r e s e t . A f t e r p r e s s i n g r e s e t , d r i v e w i l l u s e
d e f a u l t p a r a m e t e r s . F 4 4 a p p e a r s w h e n p o w e r u n i t o f d i f f e r e n t s i z e o r v o l ta g e i s
c o n n e c t e d t o s a m e c o n t r o l u n i t . F 4 4 a p p e a r s if n e w o p t i o n c a r d i s o f d i ff e r e n t t y p e .
1 : C o n tr o lc a r d
2 : C o n tr o lu n it
3 : P o w e r c a rd
4 : P o w e r u n it
5 : A d a p t e r c a rd
A : S lo t A
B : S lo t B
C : S lo t C
D : S lo t D
E : S lo t E
4

F 4 5 D e v ic e P a r a m e t e r a d d e d
IN D IC A T IO N O N L Y
Check
subfaultcode.
P r e s s r e s e t.
S e t o p tio n b o a r d p r a m e t e r s
as needed.
N O T E :
R e a d S e r v ic e B u l l e t i n 0 3 0 3 .
A v a ila b l e in s o f tw a r e N X S V 1 2 8 / N X P V 1 2 2 o r n e w e r .
F 4 5 a p p e a r s if n e w o p tio n c a r d o f d i ffe r e n t ty p e is i n s e r te d in s a m e s lo t .
O p t io n b o a r d p a r a m e t e r s a r e s e t to d e fa u lt.
1 : C o n t ro l c a r d
2 : C o n tr o lu n it
3 : P o w e r c a rd
4 : P o w e r u n it
5: A da pter card
A : S lo t A
B : S lo t B
C : S lo t C
D : S lo t D
E : S lo t E
4

F50 Analogue input <4mA
F50 displayed. Measure input value

Check data in at corresponding
fault history. I/O-terminal.
Value
NO YES
> 4mA?
External fault. Replace Internal fault. Replace

mA-sensor or its cable. faulty optionboard.

F51 External fault
Measure input value at

F51 displayed.
corresponding I/O-terminal.
Check data in
Note: F51 can be used as CC
fault history.
or OC.
Value
NO YES
OK?
External fault. Replace

Internal fault. Replace
external appliance or its
faulty optionboard.
cable.
4

F 5 2 K e y p a d c o m m u n i c a t io n f a u lt
F 5 2 d is p l a y e d . Empty
C h e c k d a ta in YES
panel?
fau lt history.
M e a s u re + 9 V
NO b e t w e e n p in s 1 a n d
2 o n c o n n e c t o r.
C o m m u n i c a tio n f a u lty
in p a n e l o r
controlboard.
NO 9 V p r e s e n t?
YES
C o n t r o lb o a r d f a u lt y.
P o s s ib l e f a u l t lo c a t io n s a r e
a t c a b l e b e tw e e n p a n e l
a n d c o n t ro l b o a r d o r
NOTE:
controlboard.
F a u l t c a n o c c u r e w h e n p a n e l is
t h e a c t iv e c o n t r o l p l a c e .
4

F 5 3 F ie ld b u s fa u lt
F 5 3 d is p la y e d . C h e c k c a b le s a n d
C h e c k d a ta in earth-
f a u lt h is t o r y . connections.
C h e c k f ie ld b u s
Cables c o m m u n i c a tio n s ta t u s
NO YES f ro m o p t io n b o a r d
OK?
h a r d w a r e o r s o f tw a r e .
C o m m u n ic a tio n
NO
OK?
Non-shielded
fieldbus-cables,
d is tu r b a n c e , o r p o o r
YES
earth-connection
C h e c k i f d r iv e
r e c o g n iz e s th e
optionboard.
Board
F i e ld b u s o p t io n b o a r d NO recognizesed
faulty. ?
YES
F a u l t in f ie l d b u s - m a s t e r .
R e s e t o f m a s te r n e e d e d .
4

F 5 4 S lo t f a u lt
S ta r t- u p o f n e w
C h e c k d a ta i n
optionboard
f a u l t h i s to r y .
I n i t ia l is a t io n s t a t e i s
a c t iv e o n D id f a u lt o c c u r e
o p t io n b o a r d , b u t when a new
YES
doe s not reach o p t io n b o a rd w a s
"run"-state. p lu g g e d i n ?
NO
C h e c k fo r
W r o n g d a ta in " R U N " -s t a t u s f o r
o p t io n b o a r d e e p r o m e a c h o p tio n b o a r d .
Status
NO YES
"RUN"?
H a r d w a r e f a u l t in A p p l ic a t io n m i g h t
c o n t r o l b o a r d o r o p t io n b o a r d c o m m u n i c a t e w i th o p t io n b o a r d
S P I- c o m m u n i c a t io n . t o o m a n y t i m e s / ti m e s l o t .
A p p l i c a t io n i s t o o h e a v y .
NOTE:
F a u l t o c c u r e s w h e n in t e rn a l
S P I - b u s i s o v e r lo a d e d o r b r o k e n . .
S P I -b u s c o m m u n i c a te s w ith s lo t s
B-E.
4

F56 PT-100 fault
Temperature limit
F56 displayed. have exeeded the
Check data in board parameters.
fault history. Check PT-100
temperature.
Temperature
Hardware fault on YES within
optionboard limits?
NO
Source is outside limits for a

reason. Correct the external
cause.
4
TABLE 7. Fault codes from NXSV152 and NXPV146

Code Fault Sub Module Sub module Explanation
code
F1 Over current S1 1 = Power 1 = Unit ASIC-ITR
2 = Power 1 3 = U-phase
3 = Power 2 4 = V-phase
5 = W-phase
S2 1 = Power 1 = Unit
F2 Over voltage S1 1 = Power 1 = Unit ASIC-UTR
2 = Power 1
3 = Power 2
F3 Earth fault S1 1 = Power 1 = Unit
F5 Charging S1 1 = Power 1 = Unit ASIC-STR (run-
switch 2 = Power 1 state only)
3 = Power 2
F6 Emergency S1 5 = Expander 2 = Board ASIC-OTTR
stop
F7 Saturation S1 1 = Power 1 = Unit ASIC-DTR
5 = W-phase
4

code
F8 System S1 1 = Power 1 = Unit Output phase
3 = U-phase feedback fault
from motor
4 = V-phase cables
5 = W-phase
S2 4 = Control 2 = Board Disabled, should
not appear
S3 4 = Control 2 = Board Vacon bus
watchdog in a
unit without
Vacon bus. Dis-
abled, should not
appear
S4 1 = Power 2 = Board Disturbance at
2 = Power 1 ASIC fault-input
3 = Power 2
4 = Control
S5 1 = Power 2 = Board Too much distur-
2 = Power 1 bance in Vacon
bus traffic (not in
3 = Power 2 star coupler)
S6 1 = Power 1 = Unit Charging relay
feedback does
not work (not in
NXP2)
S7 1 = Power 2 = Board Charging relay
2 = Power 1 control not set
(S6, also possible
3 = Power 2 in NXP2)
S8 1 = Power 1 = Unit Driver-board
2 = Power 1 3 = U-phase without auxillary
voltage (Power
3 = Power 2 4 = V-phase ASIC-TRIN)
5 = W-phase
S9 4 = Control 2 = Board Vacon bus TX
fiber broken
S10 2 = Power 1 2 = Board Trip fiber broken
3 = Power 2 in star coupler
S11 1 = Power 2 = Board ADCON-fiber
broken
4

code
F9 Under voltage S1 1 = Power 1 = Unit DC-voltage too
low in run-state.
2 = Power 1
3 = Power 2
S3 1 = Power 1 = Unit UV Fast Stop
F10 Input phase S1 1 = Power 1 = Unit
2 = Power 1
3 = Power 2
S2 1 = Power 1 = Unit In regenerative
unit
F11 Output phase S1 1 = Power 1 = Unit
F12 Brake chop- S1 1 = Power 1 = Unit
per 2 = Power 1
3 = Power 2
F13 Under tem- S1 1 = Power 1 = Unit
perature 2 = Power 1 3 = U-phase
5 = W-phase
F14 Over temper- S1 1 = Power 1 = Unit
ature 2 = Power 1 2 = Board
4 = V-phase
5 = W-phase
S2 1 = Power 2 = Board ASIC-TRIN Ter-
mistor on power
board
F15 Motor stall S1 9 = Motor
F16 Motor over S1 9 = Motor
temperature
F17 Motor under S1 9 = Motor
load
F18 Motor under S1 1 = Power 1 = Unit Unbalance of
load currents in star
coupler
S2 1 = Power 1 = Unit Unbalance of dc-
voltage in star
coupler
4

code
F22 Parameter S1 4 = Control 2 = Board Firmware inter-
fault face powerdown
variable check-
sum error
S2 4 = Control 2 = Board Firmware inter-
face variable
checksum error
S3 4 = Control 2 = Board System power-
down variable
checksum error
(panel menu
index, fault his-
tory pointer)
S4 4 = Control 2 = Board System parame-
ter checksum
error (multimon-
itor, panel
default pages)
S5 4 = Control 2 = Board Application
defined power-
down, variable
checksum error
S6 4 = Control 2 = Board Application
defined power-
down, variable
checksum error
S10 4 = Control 2 = Board System parame-
ter checksum
error (fault his-
tory entries,
device valid, sys-
tem menu
parameters)
F24 Counter fault S1 4 = Control 2 = Board Operating time
or energy
counter check-
sum error
F25 Watchdog S1... 4 = Control 2 = Board Mikroprocessor
S70 watchdog
F26 Power unit S1 8 = Software 11 = Applica- Prevention of
tion accidental start-
up
4

code
F31 IBT tempera- S1 1 = Power 1 = Unit Available from
ture hard- 2 = Power 1 3 = U-phase FR9
ware
5 = W-phase
F32 Fan cooling S1 1 = Power 1 = Unit Fan does not
2 = Power 1 work according
to feedback
3 = Power 2 information
although
requested
F34 CAN commu- S1 5 = Expander 2 = Board
nication
F35 Application S1... 8 = Software 11 = Applica- Priority problem
fault Sxx tion in application
S97 8 = Software 11 = Applica- Application does
tion not work after 3
watchdogs
F36 Control unit S1 8 = Software 1 = Unit Software &
power unit are
incompatible
F37 Device S1 1 = Power 1 = Unit Paramters
changed 2 = Power 1 2 = Board remains the
same
3 = Power 2 6 = A slot
4 = Control 7 = Blot
5 = Expander 8 = C slot
6 = Adapter 9 = D slot
7 = Star cou- 10 = E slot
pler
F38 Device added S1 1 = Power 1 = Unit Only after mikro-
2 = Power 1 2 = Board processor reset
pler
4

code
F39 Device S1 1 = Power 1 = Unit Only after mikro-
removed 2 = Power 1 2 = Board processor reset
pler
F40 Device S1 1 = Power 1 = Unit Checksum fault
unknown 2 = Power 1 2 = Board in device infor-
mation. Only
3 = Power 2 6 = A slot after mikropro-
4 = Control 7 = Blot cessor reset
pler
S2 3 = Power 2 1 = Unit Power 2 not
2 = Board equal to Power 1.
Only after mikro-
processor reset
S3 7 = Star cou- NXP2 required
pler with star coupler.
Only after mikro-
processor reset
S4 4 = Control Wrong device
data for Control
card or Control
unit. Only after
mikroprocessor
reset
S5 4 = Control 2 = Board Wrong size
eeprom on NXP
controlboard.
NXP0000V152 or
newer software
require 32kbyte
eeprom. Only
after mikropro-
cessor reset
4

code
F41 Software S1 1 = Power 1 = Unit
IGBT temper-
ature
F42 Brake resistor S1 1 = Power 1 = Unit
over temper- 2 = Power 1
ature
3 = Power 2
F43 Encoder S1 5 = Expander 8 = C slot Channel A miss-
ing
S2 5 = Expander 8 = C slot Channel B miss-
ing
S3 5 = Expander 8 = C slot Channel A and B
missing
S4 5 = Expander 8 = C slot Reversed
S5 5 = Expander 8 = C slot Card missing
S6 5 = Expander 8 = C slot Serial communi-
cation fault
S7 5 = Expander 8 = C slot A and B mis-
matched
S8 5 = Expander 8 = C slot Resolver/motor
pole pair mis-
match
S9 5 = Expander 8 = C slot Missed start
angle
F44 Device S1 1 = Power 1 = Unit Unit parameter
parameter 2 = Power 1 2 = Board will go to factory
changed default. Only
3 = Power 2 6 = A slot after mikropro-
4 = Control 7 = Blot cessor reset
pler
4

code
F45 Device S1 1 = Power 1 = Unit
parameter 2 = Power 1 2 = Board
added
pler
F49 Division by 0 S1 8 = Software 11 = Applica- Division by 0 in
tion application
4
Option boards 65
5. SERVICE INSTRUCTIONS FOR OPTIONBOARDS
5.1. NXOPT A1
To be updated later.
5.2. NXOPT C3
5.3. NXOPT XX
5
66 Procedures after repair
6. START-UP AFTER REPAIR
6.1. EXTERNAL DC POWER WITHOUT MOTOR FOR FR4 TO FR13
Before preceding to test, check visually that all parts, wirings and connections are cor-
rect. There will be dangerous voltages present during this test.
6.2. TESTING WITH DC SUPPLY WITHOUT MOTOR CONNECTED:
Switch off DC-power supply
Connect power supply's DC+ to unit's B+ main terminal. Locate an internal place for
DC+ connection if drive is without DC+ terminal.
Connect power supply's DC- to unit's B- main terminal. Locate an internal place for
DC- connection if drive is without DC- terminal.
Set power supply voltage setting to zero and switch on DC -power supply.
Adjust voltage slowly to units nominal DC-voltage (1,35 x Un)
Read following monitoring and system info values:
Voltage of dc-link 1.8 (same as supplied DC voltage).
Unit temperature V1.9 (estimate if it corresponds to environmental temperature)
Software version (same as loaded to unit)
Ready state or not
Set parameter 2.7.4 (id 730) to 0 in standard application. This disables the input line
supervision.
Set the drive to RUN state.
Change reference frequency from 0 to 50 Hz. Check the output frequency.
Increase the DC voltage to tripping limit. Check for over-voltage fault (F2) indication
on display.
NOTE! DO NOT EXCEED OVERVOLTAGE TRIPPING LIMIT!
Switch off DC power supply and wait until DC-link has discharged!
6
Procedures after repair 67
6.3. LOAD TEST WITH MOTOR
Before preceding to testing check visually all parts, wirings and motor connections are
correct.
Connect main cables, motor cables and earth connections.
Switch on AC supply.
Select application and set correct parameters (e.g. motor). Don't set a too high value
for current limit P2.1.5, too short time for acceleration time P2.1.3 or too short time
for deceleration time P2.1.4.
Run motor without load between from minimum to maximum frequency and measure
output current with a current clamp. Compare current clamp values to unit's monitor-
ing value V1.4.
Load motor to nominal value, if possible, and compare current clamp value to unit's
monitoring value V1.4.
Check that fan operates normally and follow unit temperature from monitoring page
V1.9.

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VACON NX SERVICE MANUAL

5. SERVICE INSTRUCTIONS FOR OPTIONBOARDS ...................................65

24h on-call service phone +358 (0)40 83 71 150

1.SERVICE MANUAL REVISION HISTORY

TABLE 1. Updates in the service manual.

2. AFTER MARKET SERVICE INFORMATION

TABLE 2. Vacon Service manual titles.

Product range Manual title

24h on-call service phone +358 (0)40 83 71 150

2.2. Overview manual information

TABLE 3. Overview of chapter information in overview manual.

2.3. Appendix manual information

TABLE 4. Overview of chapter information in appendix manuals.

2.4. Important instructions for service situations

2.4.1. Personal requirements

2.4.2. Personal safety notice

2.4.3. Material requirements

24h on-call service phone +358 (0)40 83 71 150

2.4.4. Tool safety notice

2.5. SERVICE POLICY

Service is to be performed at the nearest Service Center or at customer location by

Defective products up to FR8: Customer should get a equivalent product as replace-

2.6. WARRANTY TERMS.

Warranty terms available at http://www.service.vacon.com/257942.html.

2.7. REPLACEMENT UNITS & SPARE PARTS

Spare part lists for service are listed at http://www.service.vacon.com/257927.html.

2.8.1. RECOMMENDED MAINTENANCE ACTIONS

TABLE 5. Maintenance interval

24h on-call service phone +358 (0)40 83 71 150

2.8.2. RECHARGING CAPACITORS IN STORED UNITS

NX models, which have no B+ / B- terminals, can be powered up as follows:

2.8.3. RECHARGING STAND-ALONE CAPACITORS STORED

FIGURE 1. How to use dc-power supply

24h on-call service phone +358 (0)40 83 71 150

The latest versions of NCLoad and NCDrive are available at http://www.vacon.com/

Device Properties Service is a password protected program, which usage is restricted

3.2. NC LOAD 1.0.15

3.3. NC DRIVE 2.0.7

3.4.1. Version 1.09

Does not support testing NXL- or NXP2-control board.

3.4.2. Version 1.10

Supports testing NXP2-control board.

3.5. DEVICE PROPERTIES SERVICE

3.5.1. Version 2.0.2

Brake chopper as default programming and changes to ratings in pull-down menus.

3.5.2. Version 2.0.3

Support for newer systemsoftware versions which require ExtraData[3] = 3. This is

24h on-call service phone +358 (0)40 83 71 150

4. FAULTCODES AND SOFTWARE

4.2. FAULT CODES, POSSIBLE REASONS AND CHECKING TO BE DONE

4.3. SOFTWARE REVISION INFORMATION

Special software or application can have different features or fault codes.

4.3.1. NXL software information

TABLE 6. Board revisions vs. NXL00005V247 software.

4.3.2. NXS software

4.3.3. NXP software

24h on-call service phone +358 (0)40 83 71 150

4.4. INFORMATION REGARDING FAULT TRACING