Calculations per ABS Code along with ASME Sec. VIII Div.

XXXX
 Grouping of Boilers and Pressure Vessels:

PART 4 CHAPTER 4 SECTOIN 1 – Table #2 and #3

>> Group II

PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design

Cylindrical Shell Design Information

Design Pressure: 10 [Bar] / 1 [Mpa] Shell Material: SA-516 G70,

Design Temperature: 65°C All. stress for plate at 20⁰C mm =137.9 MPa All.
Shell Outside Diameter (new): 762.00 mm stress for plate at 65⁰C mm =137.9 MPa
Shell Outside Diameter (corroded): 762.00 mm = Inside Corrosion Allowance: 0.00 mm
Shell Length: 1200 mm. External Corrosion Allowance: 0.00 mm
Shell actual THK = 10.0 [mm]

Long. Joint Efficiency: 85 %

Circ. Joint Efficiency: 70 %

Design Thickness Calculations

Circumferential Stress Calculations per (ABS 4-4-1 App1 Eq:1) or (ASME Paragraph UG-27(c)(1))

Longitudinal Stress Calculations per (ABS 4-4-1 App1 Eq:3) or (ASME Paragraph UG-27(c)(2))

Nominal Shell thickness selected – 10.0 mm

 PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design
16” Nozzle Design Information

Design Pressure: 10 [Bar] / 1 [Mpa] Nozzle Material: SA-106 B

Design Temperature: 65°C All. stress for pipe at 20⁰C mm =117.9 MPa All.
Nozzle Outside Diameter (new): 406.4 [mm] stress for pipe at 65⁰C mm =117.9 MPa
Nozzle Outside Diameter (corroded): 406.4 [mm] = Inside Corrosion Allowance: 0.00 mm
Nozzle Pipe Schedule: 30 (9.53 mm) External Corrosion Allowance: 0.00 mm
Nozzle External Projection: 150 [mm]
Nozzle Internal Projection: 0.00 [mm]
Shell Outside Diameter (new): 762.00 mm
Shell Outside Diameter (corroded): 762.00 mm
Shell actual THK = 10.0 [mm]
Upper Weld Leg Size(Weld 41): 10.0 [mm]

Nozzle Efficiency: 85 %
Eefficiency of shell at nozzle: 100 %
UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
Directed to (ABS 4-4-1 App1 Eq:1) or (ASME Paragraph UG-27(c)(1))

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
Directed to (ABS 4-4-1 App1 Eq:3) or (ASME Paragraph UG-27(c)(2))

Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)

= 8.34 (Table UG-45)+0+0=8.34

Nozzle Minimum Thickness per Paragraph UG-45(b)

Pipe Size: 10 Schedule: 30 – Wall Thickness = 9.53 [mm]

Nozzle is adequate for UG-45 requirements
 PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design
16” Nozzle Design Information
Nozzle Reinforcement Calculations
(ABS 4-4-1 App1 Section 7.1.1) or (ASME Paragraph UG-37(c)(2))

Area Required for Internal Pressure

(ABS Figure 8) or (ASME Fig. UG-37.1)

Area Available - Internal Pressure

(ABS Figure 8) or (ASME Fig. UG-37.1)

Appendix 1-7 Necessary Check: UG-36 (b)(1) says

When Ds>1500, IF(2*Rn<=A92/3,IF(2*Rn<=1000,"App 1-7 Calculation not Required", "App 1-7 Calculation
Required"),"App 1-7 Calculation Required")
When Ds<=1500, IF(2*Rn<Ds/2,IF(2*Rn2<500,"App 1-7 Calculation not Required", "App 1-7 Calculation
Required"),"App 1-7 Calculation Required")

App 1-7 Calculation Required

Opening is adequately reinforced for Internal Pressure

Large opening meets Appendix 1-7 stress calculation requirements
 PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design
16” Nozzle Design Information
Nozzle Reinforcement Calculations
Verification of strength per ASME Div1 Sec.VIII (App1-1 1-7(b)

Case B (Fig.1-7-1)

<137.9 [Mpa]

Large opening meets Appendix 1-7 stress calculation requirements

 PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design
THICKNESS OF UNSTAYED FLAT HEADS AND COVERS
End plate (No holes)

Design Pressure: 10 [Bar] / 1 [Mpa] Shell Material: SA-516 G70,

Design Temperature: 65°C All. Stress for plate at 20⁰C mm =137.9 MPa
Shell Outside Diameter (new): 762.0 mm All. stress for plate at 65⁰C mm =137.9 MPa
Shell Outside Diameter (corroded): 762.0 mm = Inside Corrosion Allowance: 0.00 mm
Shell actual THK = 10.0 [mm] External Corrosion Allowance: 0.00 mm
Required shell wall thickness = 3.182 [mm]

Plate Outside Diameter (new): 740.0 mm Plate Material: SA-516 G70,

Plate Outside Diameter (corroded): 740.0 mm All. Stress for plate at 20⁰C =137.9 MPa
Plate actual THK = 40.0 [mm] All. Stress for plate at 65⁰C =137.9 MPa
= Inside Corrosion Allowance: 0.00 mm
External Corrosion Allowance: 0.00 mm

Design Thickness Calculations

Circular heads. The minimum required thickness of flat unstayed circular heads, covers and
blind flanges is to be calculated by the following equation:
(ABS 4-4-1 App1 5.7.3(b) Eq:4) or (ASME Paragraph UG-34(c)(2))

Factor depending upon the method of attachment

Nominal End plate thickness selected – 40.0 mm

 PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design
THICKNESS OF UNSTAYED FLAT HEADS AND COVERS
Loose Costumed Housing Flange

Shell Design Information

Design Pressure: 10 [Bar] / 1 [Mpa] Shell Material: SA-516 G70,
Design Temperature: 65°C All. Stress for plate at 20⁰C mm =137.9 MPa
Shell Outside Diameter (new): 762.0 mm All. stress for plate at 65⁰C mm =137.9 MPa
Shell Outside Diameter (corroded): = Inside Corrosion Allowance: 0.00 mm
Shell Outside Diameter (corroded): External Corrosion Allowance: 0.00 mm
Shell actual
Required shell wall thickness
Loose Flange Design Information
Loose Flange Outside Diameter Loose Flange Material: SA-516 G70,
Loose Flange actual All. Stress for plate at 20⁰C =137.9 MPa
All. Stress for plate at 65⁰C =137.9 MPa

Gasket & Facing Design Information

Gasket Outside Diameter : Bolt Material: Self Energizing
Gasket Inside Diameter : Configuration : Ring
Nominal Wall Gasket THK:
Mean Gasket Dia.:
Gasket Width:

Bolting Information
Bolt size : Bolt Material: SA193 BM8
Nominal Bolt Dia. : All. Stress for Bolt at 20⁰C
Root Bolt Dia.: All. stress for Bolt at 65⁰C
Number of Bolts:
Bolt Circle Dia.:
ABS Flange Calculations per 4-4-1 App1. Section 5
or
ASME Flange Calculations per. Appendix 2

Mean Gasket Dia.:

 PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design
THICKNESS OF UNSTAYED FLAT HEADS AND COVERS
Loose Costumed Housing Flange
Load and Bolting Calculations – Internal Pressure

Internal pressure Moments Calculations – Operating Conditions

Flange Moments Arms :

]

Flange Moments :
 PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design
THICKNESS OF UNSTAYED FLAT HEADS AND COVERS
Loose Costumed Housing Flange

Shape Constants
Calculated from ASME App.2 Figure 2-7.1

Internal Pressure Stress Calculations

Operating Conditions:

Gasket Seating:

Internal Pressure Rigidity Index per Appendix 2-14:

No Internal Pressure Rigidity Index per Appendix 2-14 - Operating Conditions needed since vessel is not
nonlethal and non flammable and Designed within the temperature without exceeding
design pressure of 1035 kPa
 PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design
THICKNESS OF UNSTAYED FLAT HEADS AND COVERS
Partition Plate

Shell Design Information

Design Pressure: 10 [Bar] / 1 [Mpa] Shell Material: SA-516 G70,
Design Temperature: 65°C All. Stress for plate at 20⁰C mm =137.9 MPa
Shell Outside Diameter (new): 762.0 mm All. stress for plate at 65⁰C mm =137.9 MPa
Shell Outside Diameter (corroded): = Inside Corrosion Allowance: 0.00 mm
Shell Outside Diameter (corroded): External Corrosion Allowance: 0.00 mm
Shell actual
Required shell wall thickness
Partition Plate Design Information
Partition Plate Outside Diameter Partition Plate Material: SA-516 G70,
Partition Plate actual thickness ] All. Stress for plate at 20⁰C =137.9 MPa
Partition Plate Wall THK tolerance All. Stress for plate at 65⁰C =137.9 MPa
Contact face dia. of partition Plate

Evaluated patterned Holes in Blind Cover

Hole Dia.
Hole Dia.
Pitch Distance:

Gasket & Facing Design Information

Gasket Outside Diameter : Bolt Material: Self Energizing
Gasket Inside Diameter : Configuration : Ring
Nominal Wall Gasket THK:
Mean Gasket Dia.:
Gasket Width:

Bolting Information
Bolt size : Bolt Material: SA193 BM8
Nominal Bolt Dia. : All. Stress for Bolt at 20⁰C
Root Bolt Dia.: All. stress for Bolt at 65⁰C
Number of Bolts:
Bolt Circle Dia.:
 ABS Flat Head Calculations per 4-4-1 App1. Section 5
or
ASME Flat Head per. App. 2 and App. 14 (UG-34; UG-39)

PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design

THICKNESS OF UNSTAYED FLAT HEADS AND COVERS
Partition Plate
Load and Bolting Calculations – Internal Pressure

Required Thickness
(ABS Calculations per 4-4-1 App1. Section 5)
or
(ASME Paragraph UG-34 & UG-39)
Flange/Partition Plate Moments Arms :

SEATING required minimum thickness of partition plate:

 40.110 [ mm]

Single opening on flat Head per UG39(d)(2) - use UG-34 (c )-Formula (2) and double the quantity under squared root
sign:

K= a factor depending upon the method of attachment ABS 4-4-1 A1/5.7 (FIGURE 7 (j) ) = 0.3
 PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design
THICKNESS OF UNSTAYED FLAT HEADS AND COVERS
Partition Plate

Multiple openings on flat Head per ASME and ABS : UG-39 and 4-4-1 A1/5.7.3 - eq5 respectively

UG-39(e) Check pitch condition

UG-39(e)(1): If then UG-39(d)(2) that direct you to use UG-34 (c )- Formula (2) h=1

UG-39(e)(2): If then ”compute h” and multiple h UG-34 (c )- Formula (2)

Then compute h:

Flange stress Analysis per ASME and ABS : UG-39 and 4-4-1 A1/5.7.3 - eq5 respectively :

Max allowable stress Check condition :

Nominal partition plate thickness selected – 84.0 mm

 PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design
THICKNESS OF UNSTAYED FLAT HEADS AND COVERS
LID

Shell Design Information

Design Pressure: 10 [Bar] / 1 [Mpa] Shell Material: SA-516 G70,
Design Temperature: 65°C All. Stress for plate at 20⁰C mm =137.9 MPa
Shell Outside Diameter (new): 762.0 mm All. stress for plate at 65⁰C mm =137.9 MPa
Shell Outside Diameter (corroded): = Inside Corrosion Allowance: 0.00 mm
Shell Outside Diameter (corroded): External Corrosion Allowance: 0.00 mm
Shell actual
Required shell wall thickness
Partition Plate Design Information
LID Outside Diameter LID Material: SA-516 G70,
LID actual thickness ] All. Stress for plate at 20⁰C =137.9 MPa
LID Wall THK tolerance All. Stress for plate at 65⁰C =137.9 MPa
Contact face dia. of the LID

Evaluated patterned Holes in Blind Cover

Hole Dia.
Hole Dia.
Pitch Distance:

Gasket & Facing Design Information

Gasket Outside Diameter : Bolt Material: Self Energizing
Gasket Inside Diameter : Configuration : Ring
Nominal Wall Gasket THK:
Mean Gasket Dia.:
Gasket Width:

Bolting Information
Bolt size : Bolt Material: SA193 BM8
Nominal Bolt Dia. : All. Stress for Bolt at 20⁰C
Root Bolt Dia.: All. stress for Bolt at 65⁰C
Number of Bolts:
Bolt Circle Dia.:
ABS Flat Head Calculations per 4-4-1 App1. Section 5
or
ASME Flat Head per. App. 2 and App. 14 (UG-34; UG-39)
 PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design
THICKNESS OF UNSTAYED FLAT HEADS AND COVERS
LID
Load and Bolting Calculations – Internal Pressure

Required Thickness
(ABS Calculations per 4-4-1 App1. Section 5)
or
(ASME Paragraph UG-34 & UG-39)
Flange/Partition Plate Moments Arms :

SEATING required minimum thickness of partition plate:

40.110 [ mm]

Single opening on flat Head per UG39(d)(2) - use UG-34 (c )-Formula (2) and double the quantity under squared root
sign:
K= a factor depending upon the method of attachment ABS 4-4-1 A1/5.7 (FIGURE 7 (j) ) = 0.3
 PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design
THICKNESS OF UNSTAYED FLAT HEADS AND COVERS
LID

Multiple openings on flat Head per ASME and ABS : UG-39 and 4-4-1 A1/5.7.3 - eq5 respectively

UG-39(e) Check pitch condition

UG-39(e)(1): If then UG-39(d)(2) that direct you to use UG-34 (c )- Formula (2) h=1

UG-39(e)(2): If then ”compute h” and multiple h UG-34 (c )- Formula (2)

Then compute h=1:

Flange stress Analysis per ASME and ABS : UG-39 and 4-4-1 A1/5.7.3 - eq5 respectively :

Max allowable stress Check condition :

Nominal LID plate thickness selected – 59 mm