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O I M L: Rganisation Nternationale DE Étrologie Égale

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ORGANISATION INTERNATIONALE

DE MÉTROLOGIE LÉGALE

INTERNATIONAL RECOMMENDATION

Automatic rail-weighbridges
Part 2: Test report format

Ponts-bascules ferroviaires à fonctionnement automatique


Partie 2: Format du rapport d'essai

OIML R 106-2
Edition 1997 (E)
CONTENTS

Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Identification of the instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

General information concerning the pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Summary of the checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Test report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Test equipment used for pattern evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Configuration for test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Explanatory notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Summary of test report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

1 Checking of zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1.1 Range of semi-automatic zero-setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1.2 Range of automatic zero-setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

2 Nonautomatic tests of the control instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28


2.1 Accuracy of zero-setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.2 Weighing performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.3 Discrimination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

3 Warm-up time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4 Influence factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.1 Static temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.2 Damp heat, steady state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.3 Mains power supply voltage variation (AC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.4 Battery power supply voltage variation (DC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5 Disturbances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.1 Voltage dips and short interruptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.2 Electrical fast transients/burst immunity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.3 Electrostatic discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.4 Electromagnetic susceptibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

6 Span stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

7 In-situ tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.1 Eccentricity (integral control instrument) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.2 Rail alignment calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.3 Verification standards (reference wagon weighing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.4 In-motion weighing (coupled, uncoupled or train) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

! R 106-2 page 2 !
FOREWORD

The International Organization of Legal Metrology (OIML) is a worldwide, intergovernmental organization whose primary
aim is to harmonize the regulations and metrological controls applied by the national metrological services, or related
organizations, of its Member States.

The two main categories of OIML publications are:

1) International Recommendations (OIML R), which are model regulations that establish the metrological
characteristics required of certain measuring instruments and which specify methods and equipment for checking
their conformity; the OIML Member States shall implement these Recommendations to the greatest possible extent;

2) International Documents (OIML D), which are informative in nature and intended to improve the work of the
metrological services.

OIML Draft Recommendations and Documents are developed by technical committees or subcommittees which are formed
by the Member States. Certain international and regional institutions also participate on a consultation basis.

Cooperative agreements are established between OIML and certain institutions, such as ISO and IEC, with the objective
of avoiding contradictory requirements; consequently, manufacturers and users of measuring instruments, test laboratories,
etc. may apply simultaneously OIML publications and those of other institutions.

International Recommendations and International Documents are published in French (F) and English (E) and are subject
to periodic revision.

OIML publications may be obtained from the Organization’s headquarters:

Bureau International de Métrologie Légale


11, rue Turgot - 75009 Paris - France
Telephone: 33 (0)1 48 78 12 82 and 42 85 27 11
Fax: 33 (0)1 42 82 17 27
E-mail: biml@oiml.org

*
* *

This publication - reference OIML R 106-2, edition 1997 (E) - was developed by the OIML subcommittee TC 9/SC 2
Automatic weighing instruments. It was sanctioned by the International Conference of Legal Metrology in 1996.

! R 106-2 page 3 !
INTRODUCTION

The Test report format aims at presenting, in a standardized format, the results of the various tests and
examinations to which a pattern of an automatic rail-weighbridge shall be submitted with a view to its
approval.

The Test report format consists of two parts, the Checklist and the Test report.

- The Checklist is a summary of the examinations carried out on the instrument. It includes the
conclusions of the results of the test performed, and experimental or visual checks based on the
requirements of OIML R 106-1. The words or condensed sentences aim at reminding the
examiner of the requirements in OIML R 106-1 without reproducing them.

- The Test report is a record of the results of the tests carried out on the instrument. The test
report forms have been produced based on the tests detailed in OIML R 106-1.

The “information concerning the test equipment used for pattern evaluation” shall cover all test
equipment which has been used in determining the test results given in a report. The information may
be a short list containing essential data (name, type, reference number for the purpose of traceability).
For example:

! Verification standards (accuracy, or accuracy class, and no.);


! Simulator for testing of modules (name, type, traceability and no.);
! Climatic test and static temperature chamber (name, type and no.);
! Electrical tests, bursts (name of the instrument, type and no.);
! Description of the procedure of field calibration for the test of electromagnetic susceptibility.

All metrology services or laboratories evaluating patterns of automatic rail-weighbridges according to


OIML R 106-1 or to national or regional regulations based on OIML R 106-1 are strongly advised to
use this Test report format, directly or after translation into a language other than English or French. Its
direct use in English or in French, or in both languages, is even more strongly recommended whenever
test results may be transmitted by the country performing these tests to the approving authorities of
another country, under bi- or multi-lateral cooperation agreements. In the framework of the OIML
Certificate System for measuring instruments, use of the Test report format is mandatory.

Note concerning page numbering in this publication

In addition to the sequential numbering "R 106-2 page .." at the bottom of each page, a space has been
left at the top of each page (starting on page 5) for numbering the pages of reports established following
this model. In particular, some tests (e.g. metrological performance tests) shall be repeated several times,
each test being reported individually on a separate page following the relevant format. For a given
report, it is advisable to complete the sequential numbering of each page by indicating the total number
of pages in the report.

! R 106-2 page 4 !
Report page ..../....

IDENTIFICATION OF THE INSTRUMENT

Application No: ...........................................

Report date: ...........................................

Pattern designation: ...........................................

Manufacturer: ...........................................

Serial No: ...........................................

Manufacturing documentation

(Record as necessary to identify the equipment under test)

System or module Drawing number or Issue Serial number


name software reference level (if different from above)
.............................. .............................. .............................. ................................
.............................. .............................. .............................. ................................
.............................. .............................. .............................. ................................
.............................. .............................. .............................. ................................
.............................. .............................. .............................. ................................
.............................. .............................. .............................. ................................
.............................. .............................. .............................. ................................
.............................. .............................. .............................. ................................
.............................. .............................. .............................. ................................
.............................. .............................. .............................. ................................

Simulator documentation

System or module Drawing number or Issue


name software reference level
.............................. .............................. ..............................
.............................. .............................. ..............................
.............................. .............................. ..............................
.............................. .............................. ..............................

Simulator function (summary)

Simulator description and drawings, block diagram etc. should be attached to the report if available

! R 106-2 page 5 !
Report page ..../....

IDENTIFICATION OF THE INSTRUMENT (continued)

Application No: ..........................................

Report date: ..........................................

Pattern designation: ..........................................

Manufacturer: ..........................................

Description or other information pertaining to identification of the instrument (attach photograph here if available):

! R 106-2 page 6 !
Report page ..../....

GENERAL INFORMATION CONCERNING THE PATTERN

Application No: ......................................

Pattern designation: ......................................

Manufacturer: ......................................

Applicant: ......................................

Instrument category: ......................................

Full draught weighbridge Partial weighbridge

Testing on: Complete instrument Module (*)

Accuracy class: 0.2 0.5 1 2

Minimum capacity = Minimum wagon weight = Minimum operating speed =

Maximum capacity = Maximum wagon weight = Maximum operating speed =

T=+ T=! d=

Unom(**) = V Umin = V Umax = V f= Hz Battery, U = V

Zero-setting device:

Semi-automatic

Automatic

Initial zero-setting

Initial zero-setting range: % Temperature range: EC

(*) The test equipment (simulator or part of a complete instrument) connected to the module has to be defined in the test
form(s) used

(**) The voltage Unom shall be as defined in IEC 1000-4-11 (1994) section 5

! R 106-2 page 7 !
Report page ..../....

GENERAL INFORMATION CONCERNING THE PATTERN (continued)

Printer: Built-in Connected Not present No connection


but connectable

Instrument submitted: ........................................

Identification No: ........................................

Connected equipment: ........................................

Interfaces
(number, nature): ........................................

Load cell:

Manufacturer: ........................................

OIML R 60 certificate of Yes Certificate number


conformity. Please tick and
if "Yes" supply certificate
number. No

Type: ........................................

Capacity: ........................................

Number: ........................................

Classification symbol: ........................................

Remarks: see following page

Date of report: ........................................

Evaluation period: ........................................

Observer: ........................................

! R 106-2 page 8 !
Report page ..../....

GENERAL INFORMATION CONCERNING THE PATTERN (continued)

Use this space to indicate additional remarks and/or information: other connected equipment, interfaces and load cells, choice of the
manufacturer regarding protection against disturbances, etc.

! R 106-2 page 9 !
Report page ..../....

CHECKLIST

For each test, the “SUMMARY OF THE CHECKLIST” and the "CHECKLIST" shall be completed according to this example:

Passed Failed
when the instrument has passed the test: X
when the instrument has failed the test: X
when the test is not applicable: / /

SUMMARY OF THE CHECKLIST

Requirement Passed Failed Remarks

Metrological requirements

R 106-1 clause 2

Technical requirements

R 106-1 clause 3

Requirements for electronic instruments

R 106-1 clause 4

Metrological controls

R 106-1 clause 5

On site tests methods

R 106-1 clause 6

Test report

OVERALL RESULT

! R 106-2 page 10 !
Report page ..../....

SUMMARY OF THE CHECKLIST (continued)

Use this page to detail remarks from the summary of the checklist

! R 106-2 page 11 !
Report page ..../....

CHECKLIST

Application No: ..............................................

Pattern designation: ..............................................

Requirement Test
Automatic rail-weighbridges Passed Failed Remarks
of R 106-1 procedure
2 Metrological requirements
2.1 Accuracy classes Note
2.2 Maximum permissible errors
2.2.1 Weighing-in-motion mpe as specified in Table 1
2.2.2 Static weighing mpe as specified in Table 2
2.3 Scale interval
Observe All indicating and printing devices shall have same scale interval Confirm
Observe Relationship between scale interval and the max wagon weight
Confirm
divided by scale interval as Table 3
2.4 Minimum capacity
Observe Not less than 1 t and not greater than minimum wagon weight
Confirm
divided by number of partial weighings
2.5 Minimum wagon weight
Not less than 50 d
2.6 Single axle or bogie weights
Indicated or printed only with a warning
2.7 Agreement between indicating and printing devices difference
Observe For digital devices, zero Confirm
For analogue devices, not greater than absolute value of mpe for
Confirm
weighing-in-motion
2.8 Weighing test methods
2.8.1 A.11.4 Static weighing:
Meets requirements of R 106-1, 2.8.3.2 and 2.8.1.1 to 2.8.1.6
Confirm
inclusive
2.8.1.1 Multiple load receptors
Observe Tested by static weighing method independently and
Confirm
Tested by static weighing method in combination

2.8.1.2 A.6.5.1 Zero-setting


To within ±0.25 of scale interval for stationary load
2.8.1.3 A.11.5 Eccentric loading
Within mpe for a given load

! R 106-2 page 12 !
Report page ..../....

Requirement Test
Automatic rail-weighbridges Passed Failed Remarks
of R 106-1 procedure

2.8.1.4 Observe Verification standards


Error of standard weights not greater 1/3 mpe for the load as
specified in Table 2
2.8.1.5 A.6.5.2.2 Test loads
Errors determined for test loads of:
Zero Confirm
2.8.1.5.1 Observe Minimum capacity Confirm
Maximum capacity Confirm
At or near a load where the mpe changes Confirm
2.8.1.5.2 Observe Distribution of test loads
Except eccentricity weights or masses distributed evenly Confirm
2.8.1.5.3 A.11.5 Eccentricity tests
Meets requirements with test load = 0.5 Max (rounded up to the
next 1 tonne increment)
2.8.1.6 A.6.5.3 Discrimination tests
Additional load of 1.4 d shall change the indication
2.8.2 Observe Weighing-in-motion
2.8.2.1 Wagon weighing mpe shall be whichever is the greatest of: Note
Value in R 106-1, Table 1, rounded to the nearest scale interval
Value in R 106-1, Table 1, rounded to the nearest scale interval for
the weight of a single wagon equal to 35 % of maximum wagon
weight
1d
2.8.2.2 Observe Train weighing
Mpe shall be one of the following values, whichever is the greatest
Note
of:
Value in R 106-1, Table 1, rounded to nearest scale interval
Value in R 106-1, Table 1, for the weight of a single wagon equal
to 35 % of the maximum wagon weight, multiplied by the number
of reference wagons in the train and rounded to the nearest scale
interval
1 d for each wagon but not greater than 10 d
2.8.3 Verification standards
2.8.3.1 Separate control instrument: error shall not be greater than: Confirm
1/3 mpe for in-motion weighing if the control instrument is
verified immediately prior to the in-motion tests
1/5 mpe if verified at any other time
Instrument for partial two-axle weighing may be control instrument
if alignment calibration as R 106-1, A.11.2 or Annex B has been Note use
carried out

! R 106-2 page 13 !
Report page ..../....

Requirement Test
Automatic rail-weighbridges Passed Failed Remarks
of R 106-1 procedure

2.8.3.2 Integral control instrument: has appropriate scale interval and Confirm
Complies with requirements in R 106-1, 2.8.1 and 2.8.3.1 Confirm
Instrument for partial two-axle weighing may be control instrument
if alignment calibration as R 106-1, A.11.2 or Annex B has been Note use
carried out
2.9 A.8 Influence quantities
2.9.1 A.8.1 Static temperatures
2.9.2 A.8.3 Mains power supply voltage variation (AC)
2.9.3 A.8.4 Battery power supply voltage variation (DC)
2.10 Conditions of use
2.10.1 Observe Use as a nonautomatic weighing instrument: shall meet Note
requirements of OIML R 76-1 for Class III or Class IIII Confirm
2.10.2 Scale interval for stationary load Note
Observe If scale interval for stationary load is not equal to scale interval (d)
for weighing-in-motion it shall be automatically out of service for Confirm
weighing-in-motion
If instrument not verified as nonautomatic scale interval for
stationary load shall not be readily accessible and only used for Note
static testing
3 Technical requirements
3.1 Composition
Observe Instrument shall include:
One or more load receptors
Aprons
Vehicle-type identification devices
Indicating device
Printer
Control unit
3.2 Suitability for use
Observe Instruments shall be designed to suit the: Confirm
Vehicles
Site
Method of operation
Instruments constructed for partial weighing not used to weigh
liquid or other unstable loads unless compensated for

! R 106-2 page 14 !
Report page ..../....

Requirement Test
Automatic rail-weighbridges Passed Failed Remarks
of R 106-1 procedure

3.3 Security of operation


3.3.1 Accidental maladjustment
Observe Constructed such that accidental maladjustment likely to disturb
metrological performance cannot normally take place without Confirm
effect being easily detected
3.3.2 Interlocks
Observe Prevent use of control device that may alter weighing operation Confirm
3.3.3 Uncoupled wagon weighing
Observe Instruments recognize and indicate:
(a) passage of 2 or more coupled wagons Confirm
(b) passage of 2 or more uncoupled wagons so close as to cause
Confirm
malfunction or errors exceeding mpe
3.3.4 Use as a nonautomatic weighing instrument
Observe Complies with OIML R 76-1 for Class III or Class IIII Note
Equipped with a device that prevents automatic operation and
Confirm
in-motion weighing
3.3.5 A.6.2 Zero-setting device
Is equipped for each load receptor with:
Observe a semi-automatic zero-setting device or Note type
an automatic zero-setting device Confirm
which operates only when instrument is in stable equilibrium and Confirm
when rate of correction is no more than 0.5 d/s and Confirm
the range shall not exceed 4 % Max Confirm
3.4 Indicating and printing devices
3.4.1 Observe self indicating and reliable Confirm
simple Confirm
unambiguous Confirm
simple juxtaposition Confirm
name or symbol of appropriate unit of mass Confirm
3.4.2 Printing
Observe At least printout for each wagon weight in the case of wagon
Confirm
weighing, or total train weight in the case of train weighing
3.4.3 Weighing range
Observe Instrument shall not indicate or print any weighing result less than
Confirm
Min or greater than Max + 9 d
3.4.4 Operating speed

A.11.6.2 Printer shall not print weight of a wagon outside operating speeds: Confirm
A.11.6.4 appropriate indication appears on printout in this case Confirm

! R 106-2 page 15 !
Report page ..../....

Requirement Test
Automatic rail-weighbridges Passed Failed Remarks
of R 106-1 procedure

3.4.5 Rollback
A.11.6.2 In case of rollback, either no indication/printout or
A.11.6.4 indication/printout accompanied by clear indication that weight Confirm
result may not be correct
3.5 Installation
3.5.1 Observe Ease of static testing
Accessible to vehicles for moving test weight if used as control
Confirm
instrument
3.5.2 Drainage
Observe Provision so that no portion of the instrument becomes submerged
Confirm
or partially submerged in water or any other liquid
3.6 A.3.2 Descriptive markings
3.6.1 Markings shown in full:
Observe identification mark of the manufacturer Confirm
identification mark of the importer (if applicable) Confirm
designation of the instrument Confirm
serial number of the instrument (on each load receptor, if
Confirm
applicable)
weighing method Confirm
maximum wagon weight - kg or t Confirm
minimum wagon weight - kg or t Confirm
not to be used to weigh liquid products (if applicable) Confirm
full draught or number of partial weighings per wagon Confirm
maximum transit speed - km/h Confirm
direction of weighing (if applicable) Confirm
wagons pushed/pulled (whichever is applicable) Confirm
scale interval for stationary load (if applicable) - kg or t Confirm
electric power supply voltage - V Confirm
electric power supply frequency - Hz Confirm
3.6.2.1 Markings shown in code for all instruments
Observe pattern approval sign in accordance with national requirements Confirm
indication of the accuracy class (for each weighing method, if
Confirm
applicable) 0.2 0.5 1 or 2
maximum capacity Max - kg or t Confirm
minimum capacity Min - kg or t Confirm
scale interval d - kg or t Confirm
maximum operating speed vmax - km/h Confirm
minimum operating speed vmin - km/h Confirm

! R 106-2 page 16 !
Report page ..../....

Requirement Test
Automatic rail-weighbridges Passed Failed Remarks
of R 106-1 procedure

3.6.2.2 Markings shown in code for coupled wagon and train weighing:
Observe maximum number of wagons per train - nmax Confirm
minimum number of wagons per train - nmin Confirm
3.6.3 Supplementary markings
Observe As required Confirm
3.6.4 Other markings
Observe Designation of liquid(s), if applicable Confirm
3.6.5 Presentation of markings
Observe Indelible Confirm
Easily readable Confirm
Grouped together in a clearly visible place Confirm
Possible to seal the plate unless removal will result in destruction Confirm
3.7 Verification marks
3.7.1 Position
Observe Part on which the marks are located cannot be removed without
Confirm
damaging them
Easy application without changing metrological characteristics Confirm
Visible Confirm
3.7.2 Mounting
Observe Which ensures conservation of the mark Confirm
If adhesive transfer, a space shall be provided Confirm
4 Requirements for electronic instruments
4.1 General requirements
4.1.1 Rated operating conditions
Errors do not exceed mpe
4.1.2 A.9 Disturbances
A.9.1 Voltage dips and short interruptions
A.9.2 Electrical fast transients/burst immunity
A.9.3 Electrostatic discharges
A.9.4 Electromagnetic susceptibility
Manufactured and designed so that when exposed to disturbances
either:
significant faults do not occur, or Confirm
significant faults are detected and acted upon (fault equal to or less
Confirm
than 1 d allowed)

! R 106-2 page 17 !
Report page ..../....

Requirement Test
Automatic rail-weighbridges Passed Failed Remarks
of R 106-1 procedure

4.1.3 Observe Requirements in 4.1.1 and 4.1.2 are met durably Confirm
Observe Evaluation for compliance. Pattern complies with requirements of
4.1.4
4.1.1, 4.1.2 and 4.1.3 (passes examination and tests in Annex A)
4.2 Application
Observe Requirements in R 106-1, 4.1.2 may be applied separately to the
4.2.1
following:
(a) each individual cause of significant fault, and/or
(b) each part of the electronic instrument
4.2.2 Choice of (a) or (b) above left to manufacturer Note above
4.3 Functional requirements
4.3.1 Observe Acting on a significant fault
Visual or audible signal until user takes action or fault disappears
Totalized load information is retained
4.3.2 Switch-on procedure
All relevant signs of the indicator in active and nonactive states
can be easily observed by operator
4.3.3 Influence factors
See 2.9 Complies with R 106-1, 2.9 Confirm
Maintains metrological and technical characteristics at a relative
A.8.2
humidity of 85 % at upper limit of temperature range
4.3.4 Observe Disturbances
Difference between indications with and without the disturbance,
does not exceed 1 d
Instrument detects and acts upon significant fault
4.3.5 A.7.1 Warm-up time
No indication or transmission of weighing result
Automatic operation is inhibited
4.3.6 Interface
Does not affect metrological functions
4.3.7 Mains power supply
Maintains information for 24 hours after power failure Confirm
Emergency power supply switch-over does not cause significant
Note use
fault
4.3.8 A.8.4 Battery power supply
Functions correctly during a voltage drop, or
is automatically put out of service during a voltage drop

! R 106-2 page 18 !
Report page ..../....

Requirement Test
Automatic rail-weighbridges Passed Failed Remarks
of R 106-1 procedure

4.4 Examination and tests


4.4.1 Examinations
General appraisal of design and construction
4.4.2 Observe Performance tests: operates as specified in Annex A
4.4.3 A.10 Span stability
When subjected to span stability tests in A.10:
The max allowable variation in errors of indication not to exceed
half absolute value of mpe in 2.2.2 Table 2 for test load applied to
any of n measurements
Where difference of the results indicates a trend more than half
allowed above, tests shall continue until trend comes to rest or
reverses or until error exceeds max allowable variation
5 Metrological controls
5.1 A.5.1 Pattern evaluation
5.1.1 Documentation provides following:
Observe metrological characteristics Confirm
specifications for the instrument Confirm
functional description of components Confirm
drawings Confirm
technical description with schematic diagrams Confirm
5.1.2 General requirements
Observe At least 1 instrument completely installed at a site
At least 1 instrument or major component of an instrument
submitted for simulation testing
5.1.3 Pattern evaluation tests
Complies with R 106-1, clause 2 Confirm
2.8.1 excluded unless instrument is used as integral control Note
Complies with R 106-1, clause 3 Confirm
Complies with R 106-1, clause 4 if it is an electronic instrument Confirm
Test conducted without unnecessary commitment of resources Note
Metrological authority permit the results of these tests to be
Note
assessed for initial verification
5.1.3.1 Observe In-motion tests
Tested according to provisions in R 106-1, 2.8.2, complies with
R 106-1, 2.7
Range of speeds used are in accordance with the pattern
specification

! R 106-2 page 19 !
Report page ..../....

Requirement Test
Automatic rail-weighbridges Passed Failed Remarks
of R 106-1 procedure

5.1.3.1.1 A.11.7 Uncoupled wagons


Not less than 5 reference wagons used with range of loads from
zero to fully loaded
A minimum of 5 weight indications of each wagon used to assess
compliance with R 106-1, 2.8.2.1
5.1.3.1.2 A.11.6 Coupled wagons
Use test train of empty reference wagons and test train of full and
partially filled reference wagons
Each test train comprise not less than 5 (not normally more
than 15) reference wagons and shall be
weighed repeatedly in each direction (if applicable) to yield not
less than 60 wagon weights or equivalent in total train weight, or
is
tested according to requirements in R 106-1, 5.2.2
Results comply with R 106-1, 2.8.2.1 or 2.8.2.2
5.1.3.2 Simulation tests
Complies with R 106-1, 2.9
Complies with R 106-1, clause 4 for electronic instruments
Tests on load cell or electronic device with analogue component
mpe for device shall be 0.7 times value in Table 2
Load cell complies with OIML R 60
Observe Examples of means to determine compliance
Adaptation of indicating device to give greater resolution than that
Note
of the scale interval
Use of scale interval for stationary loads Note
Use of change points Note use
Other means Detail
5.1.3.3 Tests for compliance with technical requirements
Complies with requirements in R 106-1, 3.3 and 3.4
5.1.4 Provision of means for testing
Appropriate equipment supplied by applicant Confirm
Instrument may be used as integral control instrument in which Note use
case it complies with R 106-1, clause 2.8.3.2 Confirm
5.1.5 Place of testing
Site at which all necessary tests can be conducted and agreed upon
Note site
between the metrological authority and the applicant
A laboratory considered appropriate by the metrological authority Note
Another suitable place mutually agreed upon by the metrological
Note
authority and the applicant

! R 106-2 page 20 !
Report page ..../....

Requirement Test
Automatic rail-weighbridges Passed Failed Remarks
of R 106-1 procedure

6 On site test methods


6.1 Proportion of reference wagons in a test train
In accordance with R 106-1 Table 4
6.2 In-motion tests with coupled wagons
Reference wagons distributed throughout the train
6.3 In-motion tests with liquid load
Tests consistent with intended use of the instrument

! R 106-2 page 21 !
Report page ..../....

CHECKLIST (continued)

Use this page to detail remarks from the checklist

! R 106-2 page 22 !
Report page ..../....

TEST REPORT

Test equipment used for pattern evaluation

Application No: ..........................................

Report date: ..........................................

Pattern designation: ..........................................

Manufacturer: ..........................................

List all test equipment used in this report

Equipment name Manufacturer Type No. Serial No. Used for


(test references)
.............................. ........................ ..................... ..................... ........................
.............................. ........................ ..................... ..................... ........................
.............................. ........................ ..................... ..................... ........................
.............................. ........................ ..................... ..................... ........................
.............................. ........................ ..................... ..................... ........................
.............................. ........................ ..................... ..................... ........................
.............................. ........................ ..................... ..................... ........................
.............................. ........................ ..................... ..................... ........................
.............................. ........................ ..................... ..................... ........................
.............................. ........................ ..................... ..................... ........................

! R 106-2 page 23 !
Report page ..../....

Configuration for test

Application No: ..........................................

Report date: ..........................................

Pattern designation: ..........................................

Manufacturer: ..........................................

Use this space for additional information relating to equipment configuration, interfaces, data rates, load cells, EMC protection options
etc., for the instrument and/or simulator

! R 106-2 page 24 !
Report page ..../....

Explanatory notes

Meaning of symbols:

I = Indication
In = nth indication
L = Load
)L = Additional load to next changeover point
P = I + 0.5 d ! )L = Indication prior to rounding (digital indication)
E = I ! L or P ! L = Error
mpe = Maximum permissible error (absolute value)
EUT = Equipment under test

The name(s) or symbol(s) of the unit(s) used to express test results shall be specified in each form.

The white spaces in boxes in the headings of the report should always be filled in according to the following example:

At start At end
Temp: 20.5 21.1 EC
Rel. h: %
Date: 96:12:02 96:12:03 yy:mm:dd
Time: 16:00:05 16:30:05 hh:mm:ss

where:
Temp = temperature
Rel. h = relative humidity

"Date" in the test reports refers to the date on which the test was performed.

In the disturbance tests, faults greater than 1 d are acceptable provided that they are detected and acted upon, or that they result from
circumstances such that these faults shall not be considered as significant; an appropriate explanation shall be given in the column
“Yes (remarks)”.

Numbers in brackets refer to the corresponding subclauses of OIML R 106-1.

! R 106-2 page 25 !
Report page ..../....

Summary of test report

Application No: .....................................................

Pattern designation: .....................................................

Report
R 106-2 Tests Passed Failed Remarks
page
1 Checking of zero
1.1 Range of semi-automatic zero-setting
1.2 Range of automatic zero-setting
2 Nonautomatic tests of the control instrument
2.1 Accuracy of zero-setting
2.2 Weighing performance
2.3 Discrimination
3 Warm-up time
4 Influence factors
4.1 Static temperatures
4.2 Damp heat, steady state
4.3 Mains power supply voltage variation (AC)
4.4 Battery power supply voltage variation (DC)
5 Disturbances
5.1 Voltage dips and short interruptions
5.2 Electrical fast transients/burst immunity
5.3 Electrostatic discharge
5.4 Electromagnetic susceptibility
6 Span stability
7 In-situ tests
7.1 Eccentricity (integral control instrument)
7.2 Rail alignment calibration
7.3 Verification standards (reference wagon weighing)
7.4 In-motion weighing (coupled, uncoupled or train)

! R 106-2 page 26 !
Report page ..../....

1 Checking of zero (R 106-1, 3.3.5 & A.6.2)

1.1 Range of semi-automatic zero-setting (R 106-1, 3.3.5 & A.6.2.1.1)

Application No: ............................................... At start At end


Pattern designation: ............................................... Temp: EC
Observer: ............................................... Rel. h: %
Scale interval (d): ............................................... Date: yy:mm:dd
Resolution during test: ............................................... Time: hh:mm:ss
(smaller than d)

Positive zero limit Negative zero limit Range % of maximum


load L1 load L2 L1 + L2 load

1.2 Range of automatic zero-setting (R 106-1, 3.3.5 & A.6.2.1.2)

Application No: ............................................... At start At end


Pattern designation: ............................................... Temp: EC
Observer: ............................................... Rel. h: %
Scale interval (d): ............................................... Date: yy:mm:dd
Resolution during test: ............................................... Time: hh:mm:ss
(smaller than d)

Positive zero limit Negative zero limit Range % of maximum


load L1 load L2 L1 + L2 load

! R 106-2 page 27 !
Report page ..../....

2 Nonautomatic tests of the control instrument (R 106-1, 2.8.1 & A.6.5)

2.1 Accuracy of zero-setting (R 106-1, 2.8.1.2 & A.6.5.1)

2.1.1 Semi-automatic zero-setting (R 106-1, 2.8.1.2 & A.6.5.1.1)

Application No: ............................................... At start At end


Pattern designation: ............................................... Temp: EC
Observer: ............................................... Rel. h: %
Scale interval (d): ............................................... Date: yy:mm:dd
Resolution during test: ............................................... Time: hh:mm:ss
(smaller than d)

)L E = 0.5 d ! )L E/d

Remarks:

2.1.2 Automatic zero-setting (R 106-1, 2.8.1.2 & A.6.5.1.2)

)L E = 0.5 d ! )L E/d

Remarks:

! R 106-2 page 28 !
Report page ..../....

2.2 Weighing performance (R 106-1, 2.8.1.5.1 & A.6.5.2.2)

Application No: ............................................... At start At end


Pattern designation: ............................................... Temp: EC
Observer: ............................................... Rel. h: %
Scale interval (d): ............................................... Date: yy:mm:dd
Resolution during test: ............................................... Time: hh:mm:ss
(smaller than d)

Setting to zero before loading

Automatic zero-setting device is:

Non existent Not in operation Out of working range In operation

Initial zero-setting > 20 % of Max: Yes No

E = I + 0.5 d ! )L ! L
Ec = E ! E0 with E0 = error calculated at or near zero (*)

Indication I Add. load )L Error E Corrected error Ec


Load L mpe
9 8 9 8 9 8 9 8

(*) (*)

Remarks:

! R 106-2 page 29 !
Report page ..../....

2.3 Discrimination (R 106-1, 2.8.1.6 & A.6.5.3)

Application No: ............................................... At start At end


Pattern designation: ............................................... Temp: EC
Observer: ............................................... Rel. h: %
Scale interval (d): ............................................... Date: yy:mm:dd
Resolution during test: ............................................... Time: hh:mm:ss
(smaller than d)

Indication Remove load Add. 1/10 d Extra load Indication


Load L I2 ! I1
I1 )L = 1.4 d I2

Remarks:

! R 106-2 page 30 !
Report page ..../....

3 Warm-up time (R 106-1, 4.3.5 & A.7.1)

Application No: ............................................... At start At end


Pattern designation: ............................................... Temp: EC
Observer: ............................................... Rel. h: %
Scale interval (d): ............................................... Date: yy:mm:dd
Resolution during test: ............................................... Time: hh:mm:ss
(smaller than d)

Duration of disconnection
before test: ...............................................

Automatic zero-setting device is:

Non existent Not in operation Out of working range In operation

E = I + 0.5 d ! )L ! L
E0 = error calculated at zero or near zero (unloaded)
EL = error calculated at load (loaded)

Time Load Indication Add. load Error EL ! E0


(*) I )L

Unloaded E0I=
0 min
Loaded EL=

Unloaded E0=
5 min
Loaded EL=

Unloaded E0=
15 min
Loaded EL=

Unloaded E0=
30 min
Loaded EL=

(*) Counted from the moment an indication has first appeared

Initial zero-setting error E0I


Maximum value of error unloaded E0
Maximum value of error loaded EL ! E0

Remarks:

! R 106-2 page 31 !
Report page ..../....

4 Influence factors (R 106-1, 2.9)

4.1 Static temperatures (R 106-1, 2.9.1 & A.8.1)

4.1.1 Static temperature (20 EC)

Application No: ............................................... At start At end


Pattern designation: ............................................... Temp: EC
Observer: ............................................... Rel. h: %
Scale interval (d): ............................................... Date: yy:mm:dd
Resolution during test: ............................................... Time: hh:mm:ss
(smaller than d)

Automatic zero-setting device is:

Non existent Not in operation Out of working range In operation

E = I + 0.5 d ! )L ! L
Ec = E ! E0 with E0 = error calculated at or near zero (*)

Indication I Add. load )L Error E Corrected error Ec


Load L mpe
9 8 9 8 9 8 9 8

(*) (*)

Remarks:

! R 106-2 page 32 !
Report page ..../....

4.1.2 Static temperature (specified high = °C)

Application No: ............................................... At start At end


Pattern designation: ............................................... Temp: EC
Observer: ............................................... Rel. h: %
Scale interval (d): ............................................... Date: yy:mm:dd
Resolution during test: ............................................... Time: hh:mm:ss
(smaller than d)

Automatic zero-setting device is:

Non existent Not in operation Out of working range In operation

E = I + 0.5 d ! )L ! L
Ec = E ! E0 with E0 = error calculated at or near zero (*)

Indication I Add. load )L Error E Corrected error Ec


Load L mpe
9 8 9 8 9 8 9 8

(*) (*)

Remarks:

! R 106-2 page 33 !
Report page ..../....

4.1.3 Static temperature (specified low = °C)

Application No: ............................................... At start At end


Pattern designation: ............................................... Temp: EC
Observer: ............................................... Rel. h: %
Scale interval (d): ............................................... Date: yy:mm:dd
Resolution during test: ............................................... Time: hh:mm:ss
(smaller than d)

Automatic zero-setting device is:

Non existent Not in operation Out of working range In operation

E = I + 0.5 d ! )L ! L
Ec = E ! E0 with E0 = error calculated at or near zero (*)

Indication I Add. load )L Error E Corrected error Ec


Load L mpe
9 8 9 8 9 8 9 8

(*) (*)

Remarks:

! R 106-2 page 34 !
Report page ..../....

4.1.4 Static temperature (5 EC)

Application No: ............................................... At start At end


Pattern designation: ............................................... Temp: EC
Observer: ............................................... Rel. h: %
Scale interval (d): ............................................... Date: yy:mm:dd
Resolution during test: ............................................... Time: hh:mm:ss
(smaller than d)

Automatic zero-setting device is:

Non existent Not in operation Out of working range In operation

E = I + 0.5 d ! )L ! L
Ec = E ! E0 with E0 = error calculated at or near zero (*)

Indication I Add. load )L Error E Corrected error Ec


Load L mpe
9 8 9 8 9 8 9 8

(*) (*)

Remarks:

! R 106-2 page 35 !
Report page ..../....

4.1.5 Static temperature (20 EC)

Application No: ............................................... At start At end


Pattern designation: ............................................... Temp: EC
Observer: ............................................... Rel. h: %
Scale interval (d): ............................................... Date: yy:mm:dd
Resolution during test: ............................................... Time: hh:mm:ss
(smaller than d)

Automatic zero-setting device is:

Non existent Not in operation Out of working range In operation

E = I + 0.5 d ! )L ! L
Ec = E ! E0 with E0 = error calculated at or near zero (*)

Indication I Add. load )L Error E Corrected error Ec


Load L mpe
9 8 9 8 9 8 9 8

(*) (*)

Remarks:

! R 106-2 page 36 !
Report page ..../....

4.2 Damp heat, steady state (R 106-1, 4.3.3 & A.8.2)

Application No: ...............................................


Pattern designation: ...............................................
Observer: ...............................................
Scale interval (d): ...............................................
Resolution during test: ...............................................
(smaller than d)

Automatic zero-setting is:

Non existent Not in operation Out of working range In operation

Initial test at reference temperature of 20 EC and relative humidity of 50 %

At start After 3 h At end


Temp: EC
Rel. h: %
Date: yy:mm:dd
Time: hh:mm:ss

E = I + 0.5 d ! )L ! L
Ec = E ! Eo with Eo = error calculated at or near zero (*)

Indication I Add. load )L Error E Corrected error Ec


Load L mpe
9 8 9 8 9 8 9 8
(*) (*)

! R 106-2 page 37 !
Report page ..../....

4.2 Damp heat, steady state (continued)

Test at upper limit temperature ( EC), relative humidity of 85 %

At start After 2 days At end


Temp: EC
Rel. h: %
Date: yy:mm:dd
Time: hh:mm:ss

E = I + 0.5 d ! )L ! L
Ec = E ! Eo with Eo = error calculated at or near zero (*)

Indication I Add. load )L Error E Corrected error Ec


Load L mpe
9 8 9 8 9 8 9 8
(*) (*)

! R 106-2 page 38 !
Report page ..../....

4.2 Damp heat, steady state (continued)

Final test at reference temperature of 20 EC and relative humidity of 50 %

At start After 2 hrs At end


Temp: EC
Rel. h: %
Date: yy:mm:dd
Time: hh:mm:ss

E = I + 0.5 d ! )L ! L
Ec = E ! Eo with Eo = error calculated at or near zero (*)

Indication I Add. load )L Error E Corrected error Ec


Load L mpe
9 8 9 8 9 8 9 8
(*) (*)

! R 106-2 page 39 !
Report page ..../....

4.3 Mains power supply voltage variation (AC) (R 106-1, 2.9.2 & A.8.3)

Application No: ............................................... At start At end


Pattern designation: ............................................... Temp: EC
Observer: ............................................... Rel. h: %
Scale interval (d): ............................................... Date: yy:mm:dd
Resolution during test: ............................................... Time: hh:mm:ss
(smaller than d)

Automatic zero-setting is:

Non existent Not in operation Out of working range In operation

Marked nominal voltage, Un, or voltage range: V

Reference voltage: (**) V

E = I + 0.5 d ! )L ! L
Ec = E ! Eo with Eo = error calculated at or near zero (*)

Load Indication Add. load Error Corrected


Voltage
L I )L E error Ec

Reference (*)
voltage

Reference
voltage !15 %

Reference
voltage +10 %

Reference
voltage

Remarks:

(**) The reference voltage shall be as defined in IEC 1000-4-11 (1994)

! R 106-2 page 40 !
Report page ..../....

4.4 Battery power supply voltage variation (DC) (R 106-1, 2.9.3 & A.8.4)

Application No: ............................................... At start At end


Pattern designation: ............................................... Temp: EC
Observer: ............................................... Rel. h: %
Scale interval (d): ............................................... Date: yy:mm:dd
Resolution during test: ............................................... Time: hh:mm:ss
(smaller than d)

Automatic zero-setting is:

Non existent Not in operation Out of working range In operation

Marked nominal voltage: V

Lower limit voltage: (**) V

E = I + 0.5 d ! )L ! L
Ec = E ! Eo with Eo = error calculated at or near zero (*)

Load Indication Add. load Error Corrected


Voltage
L I )L E error Ec

Nominal (*)
voltage

Lower limit
voltage

Nominal
voltage

Remarks:

(**) The lower limit voltage shall be the voltage at which the EUT clearly ceases to function +2 % of this voltage

! R 106-2 page 41 !
Report page ..../....

5 Disturbances (R 106-1, 4.1.2 & 4.3.4 & A.9)

5.1 Voltage dips and short interruptions (R 106-1, A.9.1)

Application No: ............................................... At start At end


Pattern designation: ............................................... Temp: EC
Observer: ............................................... Rel. h: %
Scale interval (d): ............................................... Date: yy:mm:dd
Time: hh:mm:ss

Automatic zero-setting is:

Non existent Not in operation Out of working range In operation

Marked nominal voltage, Un, or voltage range: V

Reference voltage: (*) V

Disturbance Result

Load Amplitude Duration Number of Repetition Indication Significant fault


% of Un cycles disturbances interval I
(s) ( ) No Yes (remarks)

without disturbance
0 0.5 10
50 1 10

Note 1: If significant faults are detected and acted upon, the test point at which this occurs shall be recorded

Note 2: If the EUT fails the test point at which this occurs shall be recorded

Remarks:

(*) The reference voltage shall be as defined in IEC 1000-4-11 (1994)

! R 106-2 page 42 !
Report page ..../....

5.2 Electrical fast transients/burst immunity (R 106-1, A.9.2)

5.2.1 Power lines

Application No: ............................................... At start At end


Pattern designation: ............................................... Temp: EC
Observer: ............................................... Rel. h: %
Scale interval (d): ............................................... Date: yy:mm:dd
Time: hh:mm:ss

Automatic zero-setting is:

Non existent Not in operation Out of working range In operation

Power supply lines: test voltage 1 kV, duration of the test 1 minute at each polarity

Disturbance connection
and polarity Load Indication Significant fault
I
( ) ( ) No Yes (remarks)

without disturbance
Live pos
9
ground neg

without disturbance
Neutral pos
9
ground neg

without disturbance
Protective pos
earth
9 neg
ground

Note 1: If significant faults are detected and acted upon, the test point at which this occurs shall be recorded

Note 2: If the EUT fails the test point at which this occurs shall be recorded

Remarks:

! R 106-2 page 43 !
Report page ..../....

5.2 Electrical fast transients/burst immunity (continued)

5.2.2 I/O circuits and communication lines

Application No: ............................................... At start At end


Pattern designation: ............................................... Temp: EC
Observer: ............................................... Rel. h: %
Scale interval (d): ............................................... Date: yy:mm:dd
Time: hh:mm:ss

Automatic zero-setting is:

Non existent Not in operation Out of working range In operation

I/O signals,data and control lines: test voltage 0.5 kV, duration of the test 1 minute at each polarity

Load Indication Result


Cable/Interface I
Significant fault
and polarity
( ) ( ) No Yes (remarks)
without disturbance
pos
neg
without disturbance
pos
neg
without disturbance
pos
neg
without disturbance
pos
neg
without disturbance
pos
neg
without disturbance
pos
neg

Note 1: If significant faults are detected and acted upon, the test point at which this occurs shall be recorded

Note 2: If the EUT fails the test point at which this occurs shall be recorded

Note 3: Explain, or make a sketch indicating where the clamp is located on the cable; if necessary, use an additional page

Remarks:

! R 106-2 page 44 !
Report page ..../....

5.3 Electrostatic discharge (R 106-1, A.9.3)

5.3.1 Direct application

Application No: ............................................... At start At end


Pattern designation: ............................................... Temp: EC
Observer: ............................................... Rel. h: %
Scale interval (d): ............................................... Date: yy:mm:dd
Time: hh:mm:ss

Automatic zero-setting is:

Non existent Not in operation Out of working range In operation

Contact discharges Paint penetration

Air discharges Polarity: (*) pos neg

Discharges Results
Test voltage Number of Repetition Load Indication Significant fault
discharges interval I
(kV) $ 10 (s) ( ) ( ) No Yes (remarks)

without disturbance
2
4
6
8 (air discharges)

Note 1: If significant faults are detected and acted upon, the test point at which this occurs shall be recorded

Note 2: If the EUT fails the test point at which this occurs shall be recorded

Remarks:

(*) IEC 1000-4-2 specifies that the test should be conducted at the most sensitive polarity

! R 106-2 page 45 !
Report page ..../....

5.3 Electrostatic discharge (continued)

5.3.2 Indirect application (contact discharge only)

Application No: ............................................... At start At end


Pattern designation: ............................................... Temp: EC
Observer: ............................................... Rel. h: %
Scale interval (d): ............................................... Date: yy:mm:dd
Time: hh:mm:ss

Automatic zero-setting is:

Non existent Not in operation Out of working range In operation

Polarity: (*) pos neg

Horizontal coupling plane


Discharges Result
Test voltage Number of Repetition Load Indication Significant fault
discharges interval I
(kV) $ 10 (s) ( ) ( ) No Yes (remarks)

without disturbance
2
4
6

Vertical coupling plane


Discharges Result
Test voltage Number of Repetition Load Indication I Significant fault
discharges interval
(kV) $ 10 (s) ( ) ( ) No Yes (remarks)

without disturbance
2
4
6

Note 1: If significant faults are detected and acted upon, the test point at which this occurs shall be recorded

Note 2: If the EUT fails the test point at which this occurs shall be recorded

Remarks:

(*) IEC 1000-4-2 specifies that the test should be conducted with the most sensitive polarity

! R 106-2 page 46 !
Report page ..../....

5.3 Electrostatic discharges (continued)

Specification of test points of EUT (direct application), e.g. by photos or sketches

a) Direct application

Contact discharges:

Air discharges:

b) Indirect application

! R 106-2 page 47 !
Report page ..../....

5.4 Electromagnetic susceptibility (R 106-1, A.9.4)

Application No: ............................................... At start At end


Pattern designation: ............................................... Temp: EC
Observer: ............................................... Rel. h: %
Scale interval (d): ............................................... Date: yy:mm:dd
Time: hh:mm:ss

Rate of sweep :

Disturbance Result
Frequency Load Indication Significant fault
Facing
Antenna range Polarization I
EUT No Yes (remarks)
(MHz) ( ) ( )
without disturbance
Front
Right
Vertical
Left
Rear
Front
Right
Horizontal
Left
Rear
Front
Right
Vertical
Left
Rear
Front
Right
Horizontal
Left
Rear

Frequency range: 26!1000 MHz


Field strength: 3 V/m
Modulation: 80 % AM, 1 kHz sine wave

Note 1: If significant faults are detected and acted upon, the test point at which this occurs shall be recorded

Note 2: If the EUT fails the test point at which this occurs shall be recorded

Remarks:

! R 106-2 page 48 !
Report page ..../....

5.4 Electromagnetic susceptibility (continued)

Provide a description of the set-up of EUT, e.g. by photos or sketches

! R 106-2 page 49 !
Report page ..../....

6 Span stability (R 106-1, 4.4.3 & A.10)

Application No: ...............................................


Pattern designation: ...............................................
Observer: ...............................................
Scale interval (d): ...............................................
Resolution during test: ...............................................
(smaller than d)

Automatic zero-setting device is:

Non existent Not in operation Out of working range

Test load = ...............................................

Measurement No. 1: Initial measurement

At start At end
Observer: ............................................... Temp: EC
Location: ............................................... Rel. h: %
Date: yy:mm:dd
Time: hh:mm:ss

E0 = I0 + 0.5 d ! )L0 ! L0 EL = IL + 0.5 d ! )L ! L

Indication Add. load Indication Add. load Corrected


E0 EL EL ! E0
of zero (I0) ()L0) of load (IL) ()L) value (*)

1
2
3
4
5
(*) When applicable, necessary corrections resulting from variations of temperature, pressure, etc.
See remarks

Average error = average (EL ! E0) =

(EL ! E0)max ! (EL ! E0)min =

0.1 d =

If *(EL ! E0)max ! (EL ! E0)min* # 0.1 d, the loading and reading will be sufficient for each of the subsequent measurements

Remarks:

! R 106-2 page 50 !
Report page ..../....

6 Span stability (continued)

Subsequent measurements

For each of the subsequent measurements (at least 7), indicate in the "conditions of the measurement", as appropriate, if the
measurement has been performed:

• after the temperature test, the EUT having been stabilized for at least 16 h;

• after the humidity test, the EUT having been stabilized for at least 16 h;

• after the EUT has been disconnected from the mains for at least 8 h and then stabilized for at least 5 h;

• after any change in the test location;

• under any other specific condition.

Measurement No. 2:

At start At end
Observer: ............................................... Temp: EC
Location: ............................................... Rel. h: %
Date: yy:mm:dd
Time: hh:mm:ss

Conditions of the measurement:

E0 = I0 + 0.5 d ! )L0 ! L0 EL = IL + 0.5 d ! )L ! L

Indication Add. load Indication Add. load Corrected


E0 EL EL ! E0
of zero (I0) ()L0) of load (IL) ()L) value (*)

1
2
3
4
5
(*) When applicable, necessary corrections resulting from variations of temperature, pressure, etc.
See remarks

If five loadings and readings have been performed: Average error = average (EL ! E0) =

Remarks:

! R 106-2 page 51 !
Report page ..../....

6 Span stability (continued)

Measurement No. 3:

At start At end
Observer: ............................................... Temp: EC
Location: ............................................... Rel. h: %
Date: yy:mm:dd
Time: hh:mm:ss
Conditions of the measurement:

E0 = I0 + 0.5 d ! )L0 ! L0 EL = IL + 0.5 d ! )L ! L

Indication Add. load E0 Indication Add. load EL EL ! E0 Corrected


of zero (I0) ()L0) of load (IL) ()L) value (*)
1
2
3
4
5
(*) When applicable, necessary corrections resulting from variations of temperature, pressure, etc.
See remarks

If five loadings and readings have been performed: Average error = average (EL ! E0) =

Remarks:

Measurement No. 4:

At start At end
Observer: ............................................... Temp: EC
Location: ............................................... Rel. h: %
Date: yy:mm:dd
Time: hh:mm:ss
Conditions of the measurement:

E0 = I0 + 0.5 d ! )L0 ! L0 EL = IL + 0.5 d ! )L ! L

Indication Add. load Indication Add. load Corrected


E0 EL EL ! E0
of zero (I0) ()L0) of load (IL) ()L) value (*)
1
2
3
4
5
(*) When applicable, necessary corrections resulting from variations of temperature, pressure, etc.
See remarks

If five loadings and readings have been performed: Average error = average (EL ! E0) =

Remarks:

! R 106-2 page 52 !
Report page ..../....

6 Span stability (continued)

Measurement No. 5:

At start At end
Observer: ............................................... Temp: EC
Location: ............................................... Rel. h: %
Date: yy:mm:dd
Time: hh:mm:ss
Conditions of the measurement:

E0 = I0 + 0.5 d ! )L0 ! L0 EL = IL + 0.5 d ! )L ! L

Indication Add. load E0 Indication Add. load EL EL ! E0 Corrected


of zero (I0) ()L0) of load (IL) ()L) value (*)
1
2
3
4
5
(*) When applicable, necessary corrections resulting from variations of temperature, pressure, etc.
See remarks

If five loadings and readings have been performed: Average error = average (EL ! E0) =

Remarks:

Measurement No. 6:

At start At end
Observer: ............................................... Temp: EC
Location: ............................................... Rel. h: %
Date: yy:mm:dd
Time: hh:mm:ss
Conditions of the measurement:

E0 = I0 + 0.5 d ! )L0 ! L0 EL = IL + 0.5 d ! )L ! L

Indication Add. load E0 Indication Add. load EL EL ! E0 Corrected


of zero (I0) ()L0) of load (IL) ()L) value (*)
1
2
3
4
5
(*) When applicable, necessary corrections resulting from variations of temperature, pressure, etc.
See remarks

If five loadings and readings have been performed: Average error = average (EL ! E0) =

Remarks:

! R 106-2 page 53 !
Report page ..../....

6 Span stability (continued)

Measurement No. :

At start At end
Observer: ............................................... Temp: EC
Location: ............................................... Rel. h: %
Date: yy:mm:dd
Time: hh:mm:ss
Conditions of the measurement:

E0 = I0 + 0.5 d ! )L0 ! L0 EL = IL + 0.5 d ! )L ! L

Indication Add. load E0 Indication Add. load EL EL ! E0 Corrected


of zero (I0) ()L0) of load (IL) ()L) value (*)
1
2
3
4
5
(*) When applicable, necessary corrections resulting from variations of temperature, pressure, etc.
See remarks

If five loadings and readings have been performed: Average error = average (EL ! E0) =

Remarks:

Measurement No. :

At start At end
Observer: ............................................... Temp: EC
Location: ............................................... Rel. h: %
Date: yy:mm:dd
Time: hh:mm:ss
Conditions of the measurement:

E0 = I0 + 0.5 d ! )L0 ! L0 EL = IL + 0.5 d ! )L ! L

Indication Add. load E0 Indication Add. load EL EL ! E0 Corrected


of zero (I0) ()L0) of load (IL) ()L) value (*)
1
2
3
4
5
(*) When applicable, necessary corrections resulting from variations of temperature, pressure, etc.
See remarks

If five loadings and readings have been performed: Average error = average (EL ! E0) =

Remarks:

! R 106-2 page 54 !
Report page ..../....

6 Span stability (continued)


Application No: ...............................................................................................
Pattern designation: ...............................................................................................

Plot on the diagram the indication of temperature test (T), damp heat test (D) and disconnections from the mains power supply (P)
+ 1.5 d

+1d

+ 0.5 d
! R 106-2 page 55 !

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

! 0.5 d

!1d

! 1.5 d
Maximum allowable variation:
Report page ..../....

7 In-situ tests (R 106-1, A.11)

7.1 Eccentricity (integral control instrument) (R 106-1, 2.8.1.3 & 2.8.1.5.3 & A.11.5)

Application No: ............................................... At start At end


Pattern designation: ............................................... Temp: EC
Observer: ............................................... Rel. h: %
Scale interval (d): ............................................... Date: yy:mm:dd
Resolution during test: ............................................... Time: hh:mm:ss
(smaller than d)

Location of test loads: mark on a sketch (see example below) the successive locations of test loads, using numbers which shall be
repeated in the table below.

Indicate in the sketch the location of the display or of another perceptible part of the instrument
1 2 3

Automatic zero-setting is:

Non existent Not in operation Out of working range

E = I + 0.5 d ! )L ! L
Ec = E ! E0 with E0 = error calculated at or near zero (*)

Load L Location Indication I Add. load Error Corrected error mpe


( ) ( ) )L E Ec
(*) (*)

Remarks:

! R 106-2 page 56 !
Report page ..../....

7.2 Rail alignment calibration (R 106-1, Annex B)

Application No: ............................................... At start At end


Pattern designation: ............................................... Temp: EC
Observer: ............................................... Rel. h: %
............................................... Date: yy:mm:dd
............................................... Time: hh:mm:ss

Accuracy class: ...............................................


Maximum capacity: (a) ...............................................
Typical wagon tare weight: (b) ...............................................
Mass of standard weights required: (c) ...............................................
(a ! 1.5 b, rounded down)
Scale interval: ...............................................
Scale interval for static load: ...............................................

Note: The use of the letters (a) to (f) correlate to the table below and the example in R 106-1, Annex B.5 (to avoid confusion the
scale interval reference d has been omitted)

Indicated weight
Position on load receptor Empty wagon Loaded wagon
( ) ( )
Leading end
First axle Middle
Trailing end
Leading end
Second axle Middle
Trailing end
Total of six weighings d= e=
Divide total by three
Derived mass of standard weights ( ) f=e!d=
Calibration correction ( ) c!f=

Remarks:

! R 106-2 page 57 !
Report page ..../....

7.3 Verification standards (reference wagon weighing) (R 106-1, 2.8.3 & A.11.6.1 & A.11.6.3 & A.11.7.1)

Application No: ............................................... At start At end


Pattern designation: ............................................... Temp: EC
Observer: ............................................... Rel. h: %
Scale interval (d): ............................................... Date: yy:mm:dd
Resolution during test: ............................................... Time: hh:mm:ss
(smaller than d)

Control instrument is: Integral Separate Partial weighing Full weighing

7.3.1 Partial weighing using separate or integral control instrument (R 106-1, 2.8.3.1 or 2.8.3.2 & A.11 )

7.3.1.1 Coupled static weighing (empty) (R 106-1, 5.1.3.1.2 & A.11.6.1)

Reference wagon 1st partial weight 2nd partial weight Total Corrected total (*)
Wagon
identification ( ) ( ) ( ) ( )
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
(*) Total to be corrected where rail alignment calibration specified in R 106-1, Annex B has been conducted
(Corrected total = Total ! Calibration correction)

! R 106-2 page 58 !
Report page ..../....

7.3.1.2 Coupled static weighing (full) (A.11.6.3)

Reference wagon 1st partial weight 2nd partial weight Total Corrected total (*)
identification ( ) ( ) ( ) ( )
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
(*) Total to be corrected where rail alignment calibration specified in R 106-1, Annex B has been conducted
(Corrected total = Total ! Calibration correction)

Remarks:

! R 106-2 page 59 !
Report page ..../....

7.3.2 Full draught weighing using separate or integral control instrument (R 106-1, 2.8.3.1 & 2.8.3.2 & A.11)

7.3.2.1 Coupled static weighing (empty) 7.3.2.2 Coupled static weighing (full)

Reference wagon Total wagon Remarks Reference wagon Total wagon Remarks
identification weight identification weight
( ) ( )
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25

Remarks:

! R 106-2 page 60 !
Report page ..../....

7.3.2.3 Uncoupled static weighing (R 106-1, 5.1.3.1.1 & A.11.7.1)

Reference wagon Total wagon Remarks


identification weight
( )
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Remarks:

! R 106-2 page 61 !
Report page ..../....

7.4 In-motion weighing (coupled, uncoupled or train) (R 106-1, 5.1.3.1 & 5.2.2 & A.11)

Application No: ............................................... At start At end


Pattern designation: ............................................... Temp: EC
Observer: ............................................... Rel. h: %
Scale interval (d): ............................................... Date: yy:mm:dd
Resolution during test: ............................................... Time: hh:mm:ss
(smaller than d)

Pre and post test data:

Modes of operation tested Operating speed (*) Coupled wagon and train weighing
(R 106-1, 5.1.3.1 & A.11.6.4)
Uncoupled Maximum operating vmax Maximum number of wagons nmax
(R 106-1, 5.1.3.1.1 & A.11.7) speed per train (R 106-1, 3.6.2.2)
Coupled Minimum operating vmin Minimum number of wagons nmin
(R 106-1, 5.1.3.1.2 & A.11.6) speed per train (R 106-1, 3.6.2.2)
Train (R 106-1, 5.1.3.2 & A.11.8) Total number of wagons
coupled
Direction of coupled wagons or Number of reference wagons
train (R 106-1, 5.1.3.1.2) coupled
(single or dual)

Data for calculating maximum permissible errors for coupled or uncoupled wagon weighing (R 106-1, 2.2.1)

Run 1 Run 2 Run 3 Run 4 Run 5 Run 6


Speed Speed Speed Speed Speed Speed

Max Site Min Max Site Min Max Site Min Max Site Min Max Site Min Max Site Min
Percentage of
reference wagons
within mpe
Percentage of
reference wagons
within twice mpe

Data for calculating maximum permissible errors for train weighing (R 106-1, A.11.8)

Run 1 Run 2 Run 3 Run 4 Run 5 Run 6


Speed Speed Speed Speed Speed Speed

Max Site Min Max Site Min Max Site Min Max Site Min Max Site Min Max Site Min
Sum of reference
wagon weights
in train

(*) The operating speed should not differ from those:


(a) stated in the General information concerning the pattern, and
(b) on the descriptive marking shown in code

! R 106-2 page 62 !
Report page ..../....

7.4.1 Coupled wagon or train weighing (R 106-1, 5.1.3.1.2 & A.11.6)

7.4.1.1 Run 1, Run 2, Run 3 (single speed or near vmax = km/h)

Reference Run 1 Run 2 Run 3


Reference Remarks
No. of wagon weight
wagon Ind. Ind. Ind. (include direction
axles (static)
ID weight Error weight Error weight Error if dual)
( )
( ) ( ) ( )
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Note: A continuation report page is available for reproduction at the end of this section

Remarks:

! R 106-2 page 63 !
Report page ..../....

7.4.1.1 Run 4, Run 5, Run 6 (single speed or near vmax = km/h)

Reference Run 4 Run 5 Run 6


Reference Remarks
No. of wagon weight
wagon Ind. Ind. Ind. (include direction
axles (static)
ID weight Error weight Error weight Error if dual)
( )
( ) ( ) ( )

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Note: A continuation report page is available for reproduction at the end of this section

Remarks:

! R 106-2 page 64 !
Report page ..../....

7.4.1.2 Run 1, Run 2, Run 3 (Typical site operating speed = km/h)

Reference Run 1 Run 2 Run 3


Reference Remarks
No. of wagon weight
wagon Ind. Ind. Ind. (include direction
axles (static)
ID weight Error weight Error weight Error if dual)
( )
( ) ( ) ( )

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Note: A continuation report page is available for reproduction at the end of this section

Remarks:

! R 106-2 page 65 !
Report page ..../....

7.4.1.2 Run 4, Run 5, Run 6 (Typical site operating speed = km/h)

Reference Run 4 Run 5 Run 6 Remarks


Reference
No. of wagon weight (include direction
wagon Ind. Ind. Ind.
axles (static) if dual)
ID weight Error weight Error weight Error
( )
( ) ( ) ( )

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Note: A continuation report page is available for reproduction at the end of this section

Remarks:

! R 106-2 page 66 !
Report page ..../....

7.4.1.3 Run 1, Run 2, Run 3 (speed near vmin = km/h)

Reference Run 1 Run 2 Run 3


Reference Remarks
No. of wagon weight
wagon Ind. Ind. Ind. (include direction
axles (static)
ID weight Error weight Error weight Error if dual)
( )
( ) ( ) ( )

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Note: A continuation report page is available for reproduction at the end of this section

Remarks:

! R 106-2 page 67 !
Report page ..../....

7.4.1.3 Run 4, Run 5, Run 6 (speed near vmin = km/h)

Reference Run 4 Run 5 Run 6 Remarks


Reference
No. of wagon weight (include direction
wagon Ind. Ind. Ind.
axles (static) if dual)
ID weight Error weight Error weight Error
( )
( ) ( ) ( )

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Note: A continuation report page is available for reproduction at the end of this section

Remarks:

! R 106-2 page 68 !
Report page ..../....

7.4.2 Uncoupled wagon weighing (R 106-1, 5.1.3.1.1 & A.11.7)

7.4.2.1 Run 1, Run 2, Run 3 (single speed or near vmax = km/h)

Reference wagon Run 1 Run 2 Run 3


Reference
No. of weight
wagon Ind. Ind. Ind. Remarks
axles (static)
ID weight Error weight Error weight Error
( )
( ) ( ) ( )

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Remarks:

! R 106-2 page 69 !
Report page ..../....

7.4.2.1 Run 4, Run 5, Run 6 (single speed or near vmax = km/h)

Reference wagon Run 4 Run 5 Run 6


Reference
No. of weight
wagon Ind. Ind. Ind. Remarks
axles (static)
ID weight Error weight Error weight Error
( )
( ) ( ) ( )

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Remarks:

! R 106-2 page 70 !
Report page ..../....

7.4.2.2 Run 1, Run 2, Run 3 (typical site operating speed = km/h)

Reference wagon Run 1 Run 2 Run 3


Reference
No. of weight
wagon Ind. Ind. Ind. Remarks
axles (static)
ID weight Error weight Error weight Error
( )
( ) ( ) ( )

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Remarks:

! R 106-2 page 71 !
Report page ..../....

7.4.2.2 Run 4, Run 5, Run 6 (typical site operating speed = km/h)

Reference wagon Run 4 Run 5 Run 6


Reference
No. of weight
wagon Ind. Ind. Ind. Remarks
axles (static)
ID weight Error weight Error weight Error
( )
( ) ( ) ( )

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Remarks:

! R 106-2 page 72 !
Report page ..../....

7.4.2.3 Run 1, Run 2, Run 3 (speed near vmin = km/h)

Reference wagon Run 1 Run 2 Run 3


Reference
No. of weight
wagon Ind. Ind. Ind. Remarks
axles (static)
ID weight Error weight Error weight Error
( )
( ) ( ) ( )

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Remarks:

! R 106-2 page 73 !
Report page ..../....

7.4.2.3 Run 4, Run 5, Run 6 (speed near vmin = km/h)

Reference wagon Run 4 Run 5 Run 6


Reference
No. of weight
wagon Ind. Ind. Ind. Remarks
axles (static)
ID weight Error weight Error weight Error
( )
( ) ( ) ( )

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Remarks:

! R 106-2 page 74 !
Report page ..../....

7.4.3 Continuation report page

Continuation of report page .........

Reference wagon Run .... Run .... Run ....


Reference
No. of weight
wagon Ind. Ind. Ind. Remarks
axles (static)
ID weight Error weight Error weight Error
( )
( ) ( ) ( )
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

Remarks:

! R 106-2 page 75 !

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