960W Three Phase Industrial DIN RAIL with PFC Function TDR-960 series

■ Features :
Three-Phase 340 ~ 550VAC wide range input
(Dual phase operation possible)
Width only 110mm
Built-in active PFC function compliance to EN61000-3-2
High efficiency 94.5% and low power dissipation
Protections: Short circuit / Overload / Over voltage / Over temperature
Cooling by free air convection
Built-in constant current limiting circuit
Can be installed on DIN rail TS-35/7.5 or 15
UL508(industrial control equipment)approved
EN61000-6-2(EN50082-2) industrial immunity level
Current sharing up to 3840W(3+1)
Built-in DC OK relay contact
100% full load burn-in test
3 years warranty
SPECIFICATION UL508 TPTC004 IEC62368-1

MODEL TDR-960-24 TDR-960-48

DC VOLTAGE 24V 48V
RATED CURRENT 40A 20A
CURRENT RANGE 0 ~ 40A 0 ~ 20A
RATED POWER 960W 960W
RIPPLE & NOISE (max.) Note.2 180mVp-p 250mVp-p
OUTPUT VOLTAGE ADJ. RANGE 24 ~ 28V 48 ~ 55V
VOLTAGE TOLERANCE Note.3 ±1.0% ±1.0%
LINE REGULATION ±0.5% ±0.5%
LOAD REGULATION ±1.0% ±1.0%
SETUP, RISE TIME 1000ms, 100ms/400VAC 800ms, 100ms/500VAC at full load
HOLD UP TIME (Typ.) 12ms / 400VAC 14ms / 500VAC at full load
VOLTAGE RANGE Note.4 Three-Phase 340 ~ 550VAC (Dual phase operation possible) 480 ~ 780VDC
FREQUENCY RANGE 47 ~ 63Hz
POWER FACTOR (Typ.) PF≧0.88/400VAC PF≧0.86/500VAC at full load
INPUT EFFICIENCY (Typ.) 94% 94.5%
AC CURRENT (Typ.) 2A/400VAC 1.4A/500VAC
INRUSH CURRENT (Typ.) COLD START 60A
LEAKAGE CURRENT <3.5mA / 530VAC
105 ~ 130% rated output power
OVERLOAD
Protection type : Constant current limiting, unit will shut down after 3 sec. ,re-power on to recover
29 ~ 33V 56 ~ 65V
PROTECTION OVER VOLTAGE
Protection type : Shut down o/p voltage, re-power on to recover
OVER TEMPERATURE Shut down o/p voltage, recovers automatically after temperature goes down
DC OK REALY CONTACT RATINGS (max.) 60Vdc/0.3A, 30Vdc/1A, 30Vac/0.5A resistive load
FUNCTION
CURRENT SHARING Please refer to function manual
WORKING TEMP. Note.5 -30 ~ +70℃ (Refer to "Derating Curve")
WORKING HUMIDITY 20 ~ 95% RH non-condensing
ENVIRONMENT STORAGE TEMP., HUMIDITY -40 ~ +85℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT ±0.03%/℃ (0 ~ 50℃)
VIBRATION Component:10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes; Mounting: Compliance to IEC60068-2-6
SAFETY STANDARDS UL508 approved, EAC TP TC 004, IEC62368-1 CB approved by SIQ
SAFETY & WITHSTAND VOLTAGE I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:0.5KVAC O/P-DC OK:0.5KVAC
EMC ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:>100M Ohms / 500VDC / 25℃/ 70% RH
(Note 6) EMC EMISSION Compliance to EN55032 (CISPR32), EN61204-3 Class B, EN61000-3-2,-3, EAC TP TC 020
EMC IMMUNITY Compliance to EN61000-4-2,3,4,5,6,8,11, EN55024, EN61000-6-2 (EN50082-2), EN61204-3, heavy industry level, criteria A, EAC TP TC 020
MTBF 59.4K hrs min. MIL-HDBK-217F (25℃)
OTHERS DIMENSION 110*125.2*150mm (W*H*D)
PACKING 2.47Kg ; 6pcs/15.8Kg/1.47CUFT
NOTE 1. All parameters NOT specially mentioned are measured at 400VAC input, rated load and 25℃ of ambient temperature.
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
3. Tolerance : includes set up tolerance, line regulation and load regulation.
4. Dual phase operation is allowed under certain derating to output load.
Please refer to derating curves for details.
5. Installation clearances : 40mm on top, 20mm on the bottom, 5mm on the left and right side are recommended when loaded permanently with full power.
In case the adjacent device is a heat source, 15mm clearance is recommended.
6. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets
EMC directives.
7. The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft).
File Name:TDR-960-SPEC 2020-03-17
 960W Three Phase Industrial DIN RAIL with PFC Function TDR-960 series
Mechanical Specification Case No.214A Unit:mm

150
1234

125.2
CN205
12 3 4

+V ADJ
DC OK
1

+
2
3
4
TB1 5
110

6
1
2 TB2
3
4
35

ADMISSIBLE DIN-RAIL:TS35/7.5 OR TS35/15

Terminal Pin No. Assignment (TB1) Terminal Pin No. Assignment (TB2) Control Pin (CN205) : DINKLE ECH250R-04P or equivalent
Pin No. Assignment Pin No. Assignment Pin No. Assignment Mating Housing Wire Diameter
1 FG 1,2,3 DC OUTPUT +V 1 P-(Current Share) DINKLE ESC250V-04P
or equivalent 0.081~0.517mm2
2 AC/L3 4,5,6 DC OUTPUT -V 2 P+(Current Share) (Including in the (28~20AWG)
3 AC/L2 3,4 DC OK Relay Contact single package)
4 AC/L1

Block Diagram PFC fosc : 65KHz

PWM fosc : 60KHz

DC OK

EMI FILTER PFC POWER RECTIFIERS +V

I/P & SWITCHING &
CIRCUIT -V
RECTIFIERS FILTER
O.C.P.
O.L.P.
FG DETECTION
PWM CIRCUIT
PFC CONTROL
CONTROL CURRENT
CURRENT SHARE
SHARE
O.T.P. O.V.P.

DC OK Relay Contact

Contact Close PSU turns on / DC OK.

Contact Open PSU turns off / DC Fail.
Contact Ratings (max.) 30V/1A resistive load.

File Name:TDR-960-SPEC 2020-03-17

 960W Three Phase Industrial DIN RAIL with PFC Function TDR-960 series
Derating Curve Output derating VS input voltage

100
100
Three phase operation
90
80
80

60 70 Dual phase operation(L1 & L3)

LOAD (%)

LOAD (%)
60
40 Dual phase operation(L1 & L2 or L2 & L3)
50
20
40

-30 0 10 20 30 40 50 60 70 (VERTICAL) 340 360 380 400 450 500 550

AMBIENT TEMPERATURE (℃) INPUT VOLTAGE (V) 60Hz

Function Manual
1. Current sharing
(1) Parallel operation is available by connecting the units shown as below (P+,P- are connected mutually in parallel).
(2) Difference of output voltages among parallel units should be less than 0.2V.
(3) The total output current must not exceed the value determined by the following equation (Output current at parallel operation)=(The rated current per unit) x (Number of unit) x 0.9.
(4) In parallel operation 4 units is the maximum, please consult the manufacture for other applications.
(5) The power supplies should be paralleled using short and large diameter wiring and then connected to the load.
(6) When in parallel operation, the minimum output load should be greater than 5% of total output load.
(Min. load >5% rated current per unit x number of unit)
(7) In parallel connection, maybe only one unit (master) operate if the total output load is less than 5% of rated load condition.
The other PSUs (slaves) may go into standby mode and their output LEDs & relays will not turn on.
(8) Some minor noise may be heard at light load condition under parallel operation.
This is a normal phenomenon and the performance of the PSU will not be influenced.

LOAD
+V -V

P+ and P- lines
should be twisted in pairs

P+(pin2)
P-(pin1)
DC OK 4 DC OK 4 DC OK 4 DC OK 4
DC OK 3 DC OK 3 DC OK 3 DC OK 3
P+ 2 P+ 2 P+ 2 P+ 2
P- 1 P- 1 P- 1 P- 1
CN205 CN205 CN205 CN205
+V -V +V -V +V -V +V -V
TB2 TB2 TB2 TB2

PSU PSU PSU PSU

File Name:TDR-960-SPEC 2020-03-17